IR 05000332/1978006

IE Insp Rept 50-332/78-06 on 781128-1201.No Noncompliance Noted.Major Areas Inspected:Internal Audit Program,Safety Committees,Training,Matl Receiving & Storage & Test Evaluations

ML19270F018
Person / Time
Site:	Barnwell File:Allied-General Nuclear Services icon.png
Issue date:	12/14/1978
From:	Coryell G NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML19270F011	List: IR 05000332/1978006 ML19270F010 ML19270F014
References
50-332-78-06, 50-332-78-6, NUDOCS 7901110167
Download: ML19270F018 (5)

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Report No..

50-332/78-6 Docket No.:

50-332 License No.:

CPCSF-4

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Licensee: Allied-General Nuclear Services Post Office Box 847 Barnwell, South Carolina 29812 Facility Name:

Barnwell Nuclear Fuel Plant Inspection at:

Barnwell, South Carolina Inspection conducted:

November 28 - December 1, 1978 Inspector:

G. P. Coryell T[.P. Potter,'Chiefy,d7 4/g< <<[

// 9M Reviewed by:

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Date

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Fuel Facilities and Materials Safety

Section Fuel Facility and Materials safety Branch Inspection Summary Inspection on November 28 to December 1, 1978 (Report No.

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50-332/78-6)

Areas Inspected:

Unannounced inspection of internal audit progradi, Safety Committees, training, material receiving and storage and test evaluations.

Results:

No apparent items of noncompliance were identified in the areas inspected.

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• RII Report No. 50-332/78-6 I-1 7'1 DETAILS I Prepared by:

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.[',s G. P/ C6ryell, fuel Facilities inspector Date Fuel Facilities and Materials Safety Section Fuel Facility and Materials Safety Branch Dates of Inspection: November 28 - December 1, 1978 Reviewed by: /[MMdsj

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h/1 ', J P. Pot't e r, Chie f

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Fuel Facilities and Materials Safety Section Fuel Facil.ity and Materials Safety Branch 1.

Persons Contacted

• G. K. Hovey, Plant Manager

• A.

K. Williams, Director, Nuclear Technology

• A. L. Ayers, Director, Safeguards Technology

• E. P. Maddox, Plant Engineering and Maintenance Manager

• G. Atchinson, Superintendent, Mechanical Maintenance

• L. L. Adkins, Superintendent, E&I Maintenance

• R. R. Reust, Superintendent of Separations

• J.

H. Ellis, Supervisor, Production Engineering

• K. E. Good, QA Manager

• A. S. Lamprey, QA Engineer

• W. G. Redwood, QC Supervisor

• W. F. Kelly, License Compliance Specialist

• C. E. Walker, License Compliance Engineer W.

I. Fox, Supervisor, Training

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C. M. Morgan, Supervisor, Mechanical Maintenance P. G. Zionkowski, Supervisor, Process Instrumentation C. R. Anderson, Supervisor, Mechanical Maintenance and Utilities G. Birt, Shop Foreman E. M. Easterling, Design Engineering M. L. Rogell, Engineer, Welding and Metallurgy L. C. Vickery, QC Technician

• Denotes those present at the Exit Interview 2.

Safety Committee Minutes of Operational Safety Committee (OSC) meetings during a.

the period September 1 to November 1, 1978 were reviewed.

It

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RII Report No. 50-332/78-6 I-2

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was noted that major agenda items included management control measures for temporary modifications, review of equipment changes, audit findings and event reports.

b.

Verification was made that meeting frequency, records and quorum requirements were in accordance with prepared Technical Specification 16.6.33 and administrative procedures.

3.

Internal Audits a.

One audit by a combined OSC/ License Complian'ce team and three

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License Compliance audit records were reviewed.

Audit records are maintained as Quality Assurance Activity Reports (Q A/ R ' s ).

Audit scheduling and records conform with requirements of A-0DAP-19, " License Compliance Department Duties and Responsi-bilities" and QAP-7, " Audit Procedures" b.

nudit Records were reviewed for conformance with QAP-4, " Quality Assurance Activity Report" requirements that include use of a pre-established checklist, findings, recommended corrections where action or response is required and follow-up for corrective actions.

No items of noncompliance or deviations were noted.

4.

Training a.

Training records for Separations Production Department (SPD)

operators were reviewed. S-0DAP-3 requires internal certifica-tion for all SPD operators.

Qualification Guides and training checklist records confirm completion of before-the-baseline training and required certification of assigned operators for checkout ar.d chemical runs.

Class attendance records and test records confirm satisfactory completion of the training courses.

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b.

Internal Certification is required for all Plant Engineering)

and Maintenance Department technicians.

Program requirements are defined in Administrative Procedure D-0DAP-17.

An internal audit performed September 11, 1978, recorded as QAAR-3520, identified deficiencies in submittal of qualification guides and certifications where before-the-baseline training had not been completed. The inspector confirmed that approved correc-tive actions had been completed or re-training sessions scheduled for early December.

No items of noncompliance were ident fied.

5.

Operations Division Logbooks a.

The inspector audited Operations Division logbooks in the Separations facility.

Log entries, approvals, work directions, records of operational status, unusual events and operational

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.RII Report No. 50-332/78-6 I-3 problems and solutions were found to be in conformance with requirements of Administrative Procedure S-0DAP-2, " Log Entries and Log Locations in the Production Department of Separations Facility".

b.

Lock and Tag logbook entries were cross-checked for accuracy against a selected group of "in place" locks and danger tags and for conformance with requirements of Administrative Procedure A-0DAP-3, "AGNS Operations Lock and Tag Procedure". No items of noncompliance were identified.

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6.

Material Receiving and Control Quality Assurance Department procedure QCP-7 establishes a.

methods and requirements for receiving inspection of materials.

Receiving inspection activities were observed and completed documentation audited for selected receipts of Q material and equipment. Control and storage of material was reviewed.

Documentation was complete and no deficiencies in the taf3 ng, i

identification or storage conditions were noted.

b.

Equipment and material is stored in shop and maintenance stations separate from the stores warehouse.

Procedures established for control, identification and maintenance in these areas are defined in D-0DAP-16, " Area Control of Mainten-ance Material".

The specified locations were inspected for conformance with procedural requirements.

No items of noncom-pliance or deficiencies were identified.

7.

Test Evaluation a.

Engineering evaluation of exhaust blower capacity for the separations building were reviewed. Test records verify that blower capacities exceed the FSAR stated capacities of 23,150 '

cfm for analytical blowers and 41,430 cfm for process blowers.

Analytical blower capacities range from 25,200 to 26,600 cfm; process blowers range from 63,200 to 67,900 cfm.

The inspector had no furthcr questions.

b.

An evaluation report covering the 1978 Integrated Chemical Run and 1978 Integrated Uranium Run was issued during the inspec-tion period. Test records and data sheets had not been forwarded to document contral and were not available for review in this time period.

The evaluation will be reviewed at a future dat..

. RII Report No. 50-332/78-6 I-4 8.

Exit Interview The inspector met with licensee representatives (denoted in paragraph 1) at the conclusion of the inspection on December 1, 1978.

The inspector summarized the scope and findings of the inspection.

Discussion items included review of scheduling for completion of corrective actions relating to internal audit findings.

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