Woodward failure analysis report #85572-R001, dated 10/9/09, addressed two separate [model] PGPL remote servo failures. The failure analysis report discusses a
silver sulfide corrosion issue with surface mount resistors used in the PGPL remote servo feedback transmitter circuitry. Woodward part number 9903-539 consists of a PGPL actuator and a remote servo. The PGPL actuator is mounted on the turbine's governor drive and the remote servo (Woodward part number 5296-044) is mounted at the steam valve. Hydraulic lines interconnect the PGPL to the remote servo. The PGPL actuator and remote servo was supplied by Engine Systems, Inc. (
ESI) to the Callaway and Vogtle nuclear plants as part of a digital governor upgrade (Woodward 505 control) on their steam turbine generators. These are the only nuclear plants that use the P/N 9903-539 actuator remote servo assembly.
LISTING OF WOODWARD PIN 9903-539 PGPL ACTUATORS WITH SUSPECT RESISTORS
Serial Number Born Date Shipped to
12369963 Nov 2000 Callaway
13305595 July 2002 Callaway
13798414 May 2004 Vogtle
13798415 May 2004 Callaway
14141720 Feb 2005 Vogtle
14409400 Sep 2005 Vogtle
Note: Serial numbers 12369963 and 13798414 recently had the feedback board replaced during the failure analysis; these require no further corrective action.