The Nordberg single piece, ductile
iron piston, a component of the Nordberg Diesel Engine (Model FS 1316HSC)
Emergency Diesel Generator, has a history of sub-surface porosity problems in the upper ring belt area. This porosity has resulted in the initiation of cracks in the compression ring grooves and ultimately the separation of the piston crown from the piston skirt. Once the crown comes loose from the skirt, it can result in catastrophic damage to the cylinder head, cylinder liner, cylinder bock, connecting rod, and crankshaft. This damage can result in the loss of the safety function of the
emergency diesel generator.
The plant affected is owned by Progress Energy, Brunswick Nuclear Project (
CP&L), Brunswick, NC. The component serial number is 1030-1328/1331, model FS 1316HSC. The manufacturer has described in details the concerns, conclusions and corrective action recommendations made regarding the current pistons in use at the facility.