LER-1976-005, /030-1:on 760520,weld on Inlet to Charging Pump 3 Relief Valve Found Leaking.Caused by Error in Installation of Pipe in Which Full 1/16 Inch Pullback Not Allowed |
| Event date: |
|
|---|
| Report date: |
|
|---|
| 0291976005R30 - NRC Website |
|
text
LICENSEE EVENT REPORT
(
CONTROL BLOCK:l l
l l
l l
LECE PZINT CR EE UIRED INF;nMATION)
(,)
1 6
NA E LCENSE NUMBER [0II] lM l A l Y l X l R l 1l l 0l 0 l-l0 l 0 l 0l 0l 0l-l 0l0 l l4 l1 l1 l1 l1 l l Ol 3 l E
YE 7 89 14 15 25 26 30 31 32 T7p CATEGORY OnE OOCKET NUMBER EVENT OATE O 1 CONT l l
l
@j [LJ l 0 l 5 l 0 l-l 010 l 2 l 9 l l 0l 5 l 2l0 l7 l6 l l0 l7 l 0l6 l7 l6 l REPORT DATE 7 8 57 58 59 60 61 68 69 74 75 80 EVENT OESCR!PTION BE I See attached sheet.
7 89 l
@l 80 7 89 l
bI 80 7 89 l
DE I 80 7 89 I
$I 80 7 89 l
DE CCOE COMPONENT CODE A
M A
VOLATON M lPICl [8]
lPlIlPlElXIXl lAl [Zl9l919l W
7 89 10 11 12 17 43 44 47 48 CAUSE OESCR!PTION DE l See attached sheet.
7 89 l
@l 7 89 l
@l 80 7 89 I
80 STA
% POWER OTHER STATUS O SCO E' Y OtGCOVERY OESCAPTON lC l l0l0l0l l f4A l W l Routine Operator Inspection l
7 8 9
10 12 13 44 45 4S 80 A'tYEIO E%IEIel Gas-113 S
AMOUNT OF ACTMTY ll [L_j LOCATON OF AELEASE [fjj ucuries l
lPAB Cubicle Area Vented via Primary Stack l 7 8 9
10 11 44 45 PERSONNEL EXPOSURES 80 NUMBEA TYPE OESCR:pTION l 0 l 0[0]
LZj l
f1A 1
l 7 89 11 12 13 80 PERSONNEL INJURIES NJEA DE SC AtPTION 7 89 11 12 80 OFFSITE CONSECUENCES g l Leakage contained uithin cubicle area and vented via monitored primary vent stack.
l 7 89 LOSS OR OAMAGE TO FAC!LITY 80 TYPE OESCA:PTON Dl W l
fiA l
7 89 10 80 PUBLICITY
@l f1A l
7 89 ADDITIONAL FACTORS l
f!A l
7 89 8I 80112To 733 I
7 09 gg James L. Staub O M&M NAuE:
pgggg oo..
...T
.. _ _ = - - _ _
=_ - -
n (L
lb 2
LER 76-05/030 UPDATE REPORT - PREVIOUS REPORT DATE 060376 4
, l,
Event Description
During routine startup the auxiliary operator noted leakage from the weld on the inlet to the No. 3 charging pump relief valve.
Charging was transferred to the No.1 charging pump.
The rate of leakage was approximately 12 gpm, total leakage estimated at 100 i'
gallons.
This event was reported as Reportable Occurrence 50-29/76-05 in accordance with Technical Specification E.2.b.(2).
Cause Description: The apparent cause of the weld crack was that a full
'i 1/16" pullback gap was not allowed during installation of the pipe and vibration induced fatigue failure resulted. The affected section was replaced in kind and returned to service.
Due to the repetiveness of this incident (the third weld failure due to vibration induced fatigue this year), the plant has prepared a design change to install a pulsation.
dampener and sweeping elbows on the charging pump discharge..The sweeping elbows have been installed on No. 3 charging pump.
The plant is now awaiting the approval of Proposed Change No.137, " Installation of Pulsation Dampener on the No. Three Charging Pump Discharge Header", to complete this change.
4 I
.y,-
,e
. -,, - ~,, -
7-,.--
y-----
,n
,,,, -, - -,~ - -,.,
= = - - - - -
l INnceonu405 u.s. NUCLL AR REGULATORY COMMISSIOrdl DOCCET NUMUE R l
pmc.
... c.
o so-z9
Nibbi$r$ REPORT
{
gNRC DISTRIBUTION rOR PART 50 DOOKET MATERIAL TO: ' Mr O'Reilly FROM: Yankee, Atomic Elec'Co~
DATE OF DOCUMENT
. $s Rowe, Mass 7-6-76 H A Aut'io DATE RECEIVED i & ETTEn ONOTORIZED PROP INPUT FORM NUMBER OF COPIES RECEIVED I
DonicsNAL Q(U NC L AS$1F i E D P: copy Icc
,i.,
j ocsemPTiON E NC LOSU R E
! ' Ler trans the following:
Addl info con'cerning Licensee Event Report 76-05 which occurred on 5-20-76 and concerning
- 3 charging pump weld crack........
l l
~
l.
i l
PLANT NAME:
NOTE:
IF PERSONNEL EXPOSURE IS INVOLVED Yankee Rowe SEND DIRECTLY TO KREGER/J COLLINS i
Sah fl FOR ACTION / INFORM ATION nNTnn 7-8-76 ehf LE M NCil CliTEF:
8C 4 W 6 C * '
j!L3 CYS rpR ACTION 6
LIC, ASST.:
Sk t A.
U/ / CYS
.D ACRS /f CYS 1:r'IS/SENT TO LA I
l i
,t'.-
__ ]
INTERNAL DISTRIBUTION
{m REG FILE L_ NRC PDR I &_E (2)
EC SCIIROEDER/IPPOLITO L_ IIOUSLON LJio.y.AKLCitrCK I
GRIMES L._C A S_E t
,\\l R L
TEDESCO/MACCARY L
EISEN11UT t
BAER i
SIL50 1_ VOLIJtER/BUNCil
,L KnEcER/), CcLLINS iR EXTEHNAL DISTRIBUTION CONTHOL NUMBEH l
}.PD13 : Co,-aa n f s e. W,Pic a t
a
[
i TIC:
iv o A f 5 PN ESic:
-'*m" HF P'
'"" 9 9 o 22 ut a mma on m.s.m j
c a w s u ws e l
|
|---|
|
|
| | | Reporting criterion |
|---|
| 05000029/LER-1976-001, Forwards LER 76-001/03L-0 | Forwards LER 76-001/03L-0 | | | 05000029/LER-1976-001-03, /03L-0:on 760204,slight Leakage from Charging Pump 3 Found in Two Areas,Relief Valve Discharge Flange & Pump Suction Tee to Valve Line Welds.Caused by Vibration Induced Fatigue Failure.Flange & Tee Replaced | /03L-0:on 760204,slight Leakage from Charging Pump 3 Found in Two Areas,Relief Valve Discharge Flange & Pump Suction Tee to Valve Line Welds.Caused by Vibration Induced Fatigue Failure.Flange & Tee Replaced | | | 05000029/LER-1976-002, Forwards LER 76-002/03L-0 | Forwards LER 76-002/03L-0 | | | 05000029/LER-1976-002-03, /03L-0:on 760210,auxiliary Operator Noted Leak in Weld on Reducer Discharge Header of Charging Pump 3.Caused by Vibration Induced Fatigue Failure,Due to Continuous Operation of Displacement Charging Pump | /03L-0:on 760210,auxiliary Operator Noted Leak in Weld on Reducer Discharge Header of Charging Pump 3.Caused by Vibration Induced Fatigue Failure,Due to Continuous Operation of Displacement Charging Pump | | | 05000029/LER-1976-003, Forwards LER 76-003/01T-0 | Forwards LER 76-003/01T-0 | | | 05000029/LER-1976-003-01, /01T-0:on 760513,review of ECCS Analysis Found Error in Accident Analysis.Caused by Error in Assumption of Accident Analysis.Reanalysis Performed.Proposed Change to Tech Specs Submitted | /01T-0:on 760513,review of ECCS Analysis Found Error in Accident Analysis.Caused by Error in Assumption of Accident Analysis.Reanalysis Performed.Proposed Change to Tech Specs Submitted | | | 05000029/LER-1976-004, Forwards LER 76-004/03L-0 | Forwards LER 76-004/03L-0 | | | 05000029/LER-1976-004-03, /03L-0:on 761216,during Monthly Test,Hpsi Pump 1 Shaft Housing Seal Was Found to Leak Lightly.Caused by Cut in Gasket.Defective Gasket Replaced | /03L-0:on 761216,during Monthly Test,Hpsi Pump 1 Shaft Housing Seal Was Found to Leak Lightly.Caused by Cut in Gasket.Defective Gasket Replaced | | | 05000029/LER-1976-005-03, /03L-0:on 760520,auxiliary Operator Noted Slight Leakage from Weld on Inlet Charging Pump 3 Relief Valve. Caused by Pullback Gap Not Allowed During Installation of Pipe & Vibration Induced Fatigue Failure | /03L-0:on 760520,auxiliary Operator Noted Slight Leakage from Weld on Inlet Charging Pump 3 Relief Valve. Caused by Pullback Gap Not Allowed During Installation of Pipe & Vibration Induced Fatigue Failure | | | 05000029/LER-1976-005-30, /030-1:on 760520,weld on Inlet to Charging Pump 3 Relief Valve Found Leaking.Caused by Error in Installation of Pipe in Which Full 1/16 Inch Pullback Not Allowed | /030-1:on 760520,weld on Inlet to Charging Pump 3 Relief Valve Found Leaking.Caused by Error in Installation of Pipe in Which Full 1/16 Inch Pullback Not Allowed | | | 05000029/LER-1976-005, Forwards LER 76-005/03L-0 | Forwards LER 76-005/03L-0 | | | 05000029/LER-1976-006, Forwards LER 76-006/01T-0 | Forwards LER 76-006/01T-0 | | | 05000029/LER-1976-006-01, /01T-0:on 760624,during Normal Operation,Routine Safety Injection Tank Makeup Was Performed Per Plant Procedure.Acceptance Criteria Not Met.Caused by Change 117, Suppl 3,requiring Limits on Boron Concentration | /01T-0:on 760624,during Normal Operation,Routine Safety Injection Tank Makeup Was Performed Per Plant Procedure.Acceptance Criteria Not Met.Caused by Change 117, Suppl 3,requiring Limits on Boron Concentration | | | 05000029/LER-1976-007-01, /01T-0:on 760624,investigation of RO 76-06 Revealed That Assumed Boron Concentration of LOCA Analysis Was Exceeded During Hydrostatic Leak Test of Reactor Vessel. Caused by Personnel Error.Personnel Reinstructed | /01T-0:on 760624,investigation of RO 76-06 Revealed That Assumed Boron Concentration of LOCA Analysis Was Exceeded During Hydrostatic Leak Test of Reactor Vessel. Caused by Personnel Error.Personnel Reinstructed | | | 05000029/LER-1976-007, Forwards LER 76-007/01T-0 | Forwards LER 76-007/01T-0 | | | 05000029/LER-1976-008, Updated LER 76-008/010-0:on 760730,review of Rod Ejection Accident Analysis Revealed Error in Method Used for Core 11 Analysis.Caused by Error in Methods & Application of Analysis Codes.Sys of Documentation Control Initiated | Updated LER 76-008/010-0:on 760730,review of Rod Ejection Accident Analysis Revealed Error in Method Used for Core 11 Analysis.Caused by Error in Methods & Application of Analysis Codes.Sys of Documentation Control Initiated | | | 05000029/LER-1976-010, Forwards LER 76-010/01T-0 | Forwards LER 76-010/01T-0 | | | 05000029/LER-1976-010-01, /01T-0:on 760830,during Review of Core 12 Analysis,Error Found in Figure 8-1 of Tech Specs.Caused by Gamma Heating Correction Omitted by Error in Application of Computer Codes | /01T-0:on 760830,during Review of Core 12 Analysis,Error Found in Figure 8-1 of Tech Specs.Caused by Gamma Heating Correction Omitted by Error in Application of Computer Codes | | | 05000029/LER-1976-011, Forwards LER 76-011/03L-0 | Forwards LER 76-011/03L-0 | | | 05000029/LER-1976-011-03, /03L-0:on 760907,slight Leakage Noted from Welded Nipple on Charging Pump 3 Discharge Heater Line.Caused by Failure to Allow 1/16-inch Pull Back Gap During Installation of Weld.Pump Isolated & Nipple Replaced | /03L-0:on 760907,slight Leakage Noted from Welded Nipple on Charging Pump 3 Discharge Heater Line.Caused by Failure to Allow 1/16-inch Pull Back Gap During Installation of Weld.Pump Isolated & Nipple Replaced | | | 05000029/LER-1976-012-01, /01T-0:on 761119,safety Injection Accumulator for Boron Was 30 Ppm Over Tech Specs & 80 Ppm Over Administrative Limits.Investigation Revealed That Std Sodium Hydroxide Titrant Had Concentrations Lower than Predicted | /01T-0:on 761119,safety Injection Accumulator for Boron Was 30 Ppm Over Tech Specs & 80 Ppm Over Administrative Limits.Investigation Revealed That Std Sodium Hydroxide Titrant Had Concentrations Lower than Predicted | | | 05000029/LER-1976-012, Forwards LER 76-012/01T-0 | Forwards LER 76-012/01T-0 | | | 05000029/LER-1976-013-01, /01T-0:on 761128,following Plant Trip from Power, Main Collant Pump 3 Inadvertently Restarted During Scram Recovery.Caused by Jammed Trip Mechanism on Air Circuit Breaker.New Trip Coil Installed | /01T-0:on 761128,following Plant Trip from Power, Main Collant Pump 3 Inadvertently Restarted During Scram Recovery.Caused by Jammed Trip Mechanism on Air Circuit Breaker.New Trip Coil Installed | | | 05000029/LER-1976-013, Forwards LER 76-013/01T-0 | Forwards LER 76-013/01T-0 | | | 05000029/LER-1976-014-03, /03L-0:on 761216,during Performance of OP-4204, Monthly Test of Safety Injection Pumps,High Pressure Safety Injection Pump Shaft Housing Seal Found Leaking.Caused by Cut in Gasket.Defective Gasket Replaced | /03L-0:on 761216,during Performance of OP-4204, Monthly Test of Safety Injection Pumps,High Pressure Safety Injection Pump Shaft Housing Seal Found Leaking.Caused by Cut in Gasket.Defective Gasket Replaced | |
|