ML20214E838

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Intervenor Exhibit I-ROREM-18,consisting of 850102 Memo Advising That Worthington Directed to Inform Asmussen That If Validity of Documentation Questionable,Then Items Should Be Reinspected.Related Info Encl
ML20214E838
Person / Time
Site: Braidwood  
Issue date: 05/08/1986
From: Dewald I
COMSTOCK ENGINEERING, INC.
To: Mennecke C
COMSTOCK ENGINEERING, INC.
References
85-01-02-02, 85-1-2-2, OL-I-ROREM-018, OL-I-ROREM-18, NUDOCS 8705220274
Download: ML20214E838 (24)
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b(z) (kju Bo d66/d57-sL. Ahn %. Jo. 9 5/r/r/, y, ~~ ~ ) Comstock Engineerind, Inc. l-m'"- 17 l l Memorandt@ IM 22 P6 50 To: C. Menneeke (FF-office: Sraidwood v0f. 5 From; I. DeWald

Subject:

D. Asmussen Letter Dated 12/14/94 Cate: 01/02/35 Control No. 85-01-02-02 In reviewing Mr. D. Asmussen's letter in which he has expressed his concern of past inspection practices while perform-ing the phase II portion of the document review program. You are being forwarded a copy for your review to keep you aware of the situation. The particular area of concern is for the number of welds inspected and accepted by one (1) individual inspector in one (1) day. The total number of welds (1166) being inspected in a single day does appear to be a considerable number for one (1) individual to accomplish. Although at the time of the inspection, 5/8/79 there were only a small number of Comstock Q.C. personnel on the Braidwood Site. The inspections written on the one check sheet could possibly be a total for several days' work. The individual is no longer on site, so it is hard to establish the documentation methods at that time. l The other questionable item brought out by Mr. Asmussen is j zero (0) rejects. To him, this is questionable, although it is felt the individual was a competent inspector. The re-inspection addressed in Mr. Asmussen's letter was due to a Unit Concept Inspection vQC-US-27, of which an ICR was initiated to cover the deficiency addressed in the QC-US-27 inspection report. l In reference to the above concerns, the direction given to Mr. Worthington to inform Mr. Asmussen was if there is a question concerning the documentation as to the validity of the inspection. "Re-inspect the subject item or items to ensure a good valid inspection." 4 w G [. i- . ~.

C. Mennecke I Page 2 Control No. 85-01-02-02 /; ) If any further concerns develop or are addressed through Mr. Asmussen's letter, this office will keep you informed. If you have any further questions, please contact my office. i An WK I. F. DeWald Quality Control Manager Attachments i cc: F. Rolan K. Worthington L. Seese i J. Gieseker D. Shamblin T. Quaka i T. Paserba 1 R. Seltmann D. Asmussen i QC Mgr File QC File i 7 .I i E 4 .wmr, w y .,, ~. ,__.7 mm_r .-9. m, y _.. w-

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L. // TPSICC< & C22ANY, INC. 1 - l IxIE: 5-8-77 10: L. Smetana FPCM: Mike Willia s Pittsburgh Testing I.aboratory L. K. Coastock & Ccepany, Inc. Braided Statica Braided Statica The attached SP/M and Stud Welding Inspectica Checklist for the locatiens listed belcw is being forwarded to ycu for your inspectica of the installatiens. Initial Inspection ( Reinspection ( ) M' Col M-off H. ofy

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~ MANUAL SHEI DED METAL 0 ,s ARC-WELDING AND TUD WE; INSPECTION .g QI$'a 1 Ld AREA A;fo x. /?/,Jr. LOCATIONlme. /O /f. 44 o ELEVATION /-- A 6 ' DBAWING NO. So f/- AJ M INSPECTION OFjnpac e a J.- fuse ST5el r QTY, WELDS THIS GRID // 4 g "h { 'S A RECOAST TUTED RECORD 4 * ""*

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yoR SJ@ MOCK HG. Q.C. JE5 h , n A' wW 'JA7 *M*-- ~ 1. Weld a full 360* fillet? [3 [3 2. At least one stud in 100 torqued to-the values on the reverse side o# this form? [] [3 E FOR' MANUAL S IIELDED P::.TAL ARC-WELDING 1e Welds Clean W [] [] 2. Welds free of visible cracks? LT [] [3 3. Thorough fusion exists between weld metal and base metal (undercut to.1/32" or free of overlap) ? VI [3 [3 4. Craters filled to. full cross section of weld? H [] [3 5. Weld profiles within limits of the " Weld Fillet Gage" for the weld si=e? T [3 [] 6. Sum of the diameters of piping porosity exceed 3/8" in any linear inch or 3/4" in any 12 inches? H [] [3 7. Fillet welds in any single continuous weld do not underrun the nominal fillet size required by 1/16" and that the undersize weld does not exceed 10 percent of the length of the weld? fvT [] [3 " REJECT" Reference Inspection Correction Report # 41/4 D6c. 4-//-FV ?A: n 9-n -si INSPECTOR d '/ DATE S-F- 7' 9 (/ / TITLE ORIG. DATE c REV. DATE REV. NO. J FOI:LM NO. SMAW AND STUD WF.LDING INSPECTION CHECK LIST 3-16-77 9-6-77 3 91 O

MANUAL SHEILDED MEPAL ARC-WELDING AND STUD k INSPECTION L4 AREA Afo x. /?/d r. L_ OCATION1f ae. /0./f. 4 + o ELEVATION M4 ' DRAWING NO._ So f/-' A/ INSPECTION OF Apso e n 4 -/CBe 5 fee Z / ~ QTY. WELDS THIS GRID // g g v -% Set. A1Acdso Q RS _2.- FOR STUD.L7.LD ACCEPT REJECT N/A 1. Veld a full 360* fillet? [] [] I 2. At least one stud in 100 torqued to the values on the reverse side of this form? [3 [] R FOR MANUAL SHIELDED METAL ARC-WELDING 1. Welds Clean W [] '[] 2 Welds free of visible cracks? LT [] [3 3. Thorough fusion exists between weld metal and base metal (undercut to 1/32" or free of overlap)? VJ [] [3 4 Craters filled to full cross section of weld? R [3 [ 3, 5. Weld profiles within limits of the " Weld Fillet Gage" for the weld size? i W [] [3 6. Sum of the diameters of p in any linear inch or 3/4,iping porosity exceed 3/8" ' in any 12 inches ? E [3 [] 7. Fillet welds in any single continuous weld do not underrun the nominal fillet size required by 1/16" and that the undersize weld does not exceed 10 percent of the length of the weld? fvT [] [3 " REJECT" Reference Inspection Correction Report # u/A D6c, 4-//-fY ?xy. 4-zs-s' INSPECTOR [ (/ ,/ ~DATE 5-Er'- 7' 9 7 i TITLE I ORIG. DATE J REV. DATE ' REV. NO. J FOPJd - NO. i SMAW AND STUD WELDING INSPECTION CHECK LIST 3-16-77 9-6-77 3 91

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~ ** i s c4 casat va. coa,cas.a.,: as.Ca coot. J s:. e.u eou s.sta se a s.s o g n Order tio: Cil-3175 ' "., '. ". '. "... ".. ".. ".... '.. '. ".. '. "... ". ".. '. ~.. *.. ~. ~.. '.. ". ".. ".. ".. ~

  • i Client: Co.rcienwealth Edi:en pc;,or. ::o. g g'g - / h)

Project: Braidt:ccd Station REP 0Ri .wner. One: 6 - P-27 of

  • V i.u.21 I n.nec tion o f '.'.ru. tu r a l . l.'i rn L _l< C.,sho.c_lc_.-
s. :.:.:

s>_ oe i1 Contractor: Orawing t!r:I d !!c1 J '!. l.' f. i t e !!c lil P:o. ?!a. Tene f Ai..u.: l t :.nuci: t ut i

1. cc.i th I.::

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  1. -77 o l 9. [.t_. !._. _

...".._...._..!Xl l F INM Dl T" lVl l In-4 n LL L. 5 " !x! I l#-44 gl i Al%l (" Iai l l#-d'4 d I%l hl f" lXl l I -M pl v l )4_ ! T/g l r " l Jr l l N v LX_.i C:nrermir.g [_J non-Con ton.:ir..: i ,.:e : ;; 'ic i.;c [ k) $ p /. / - f,f tic c ep t..,e cc i t.., i.i: v.e:are:

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/_,f // SAFETY RELATED / / rnnector: WMw..,el: IC tim.ectier. w : E - F - 77 Revic..cd ' % [ / A-L, eel: / / .........................a..... .... ~. s. s...

fy 9 s.t.- \\ 'ba \\ - t:ev. 3. \\ 1 s o.: J ,k,, l. 1..*il'l.'l".lt.\\l'.{lll.\\'l'(1ll'n' ,; h, _' y ,e s. u. s 'i. . l.e. t*I Sl*1:a TIN (; l-:N(:! N i:1:1:5.\\.N is t 'III:.'l l 5'I 5 l 'p;,,.y'/ ....,..... \\ ( :( 3. ! !. l. ! N ( II S ic. ~.. ('lll(. "'.'-'"*****3 i . 3.:..:......... e........ Order tio: Cif.3175 ".'..-"..~..."...."..........."....'......s... '...... '. -......... ".... '... C1ient: Cc=enwealth Edi:en ge..or: ':,, - 3'd/ - }/M Project: Craid.ced Station it E P 0 R T Re:)c.r; o ite: 8 Ff u !' V i ' a.: 1 I t:".pi.c I is.t. o l' ". !.ru. '.;. I !!. l.! i t.si Contractor: ) N d.,,,_fjo d l'.:. ;" 6 / / Crawing ll eld lleid !!..ld Si e W. l d f:o. ric. T.no D...uu l i!.ne:c t : ii n I tm.:th f;: F.' i 0.' i. P. '" - c '::t: Sec h*1~ lH-77 nl F,lM i % l %l 5 [v l l l#-78'Bl I h ! Je l F" i k l I W-7s'cl I!4 I MI s' I>i W pr ol

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/~ lxl l lH-U #l l f4 l h l~ E" ly l l W-t>sl !&IR I r~ lri W.e2 cl l g l 79, y~ j rl l v y LXJ C:n formi r.g [ "~~) I;cn.Cc,r. fe r:. n.; I , :,,: : /.; l i c.:;i.; a ::e;: u n u. C e v.e n..A_W_3__D l._l-PC Rema r >.:: S,,ea7e ).f // SAFETY RE!J.TED i / In:xc :r: 7#//#m;..i.,.. i :_.g. i n.i. e i ec c.c...: 5-r-7y / Rcviesecd C f ~_ / _.,._. L.. el: # l s. 4 t

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.u i, e ::::.st a.n i ~..:~ \\ m,, n s.., u m, .....u .c~~.~s- '?'t%q V(* \\ 'i ,.....n. .i4............ a..e a. n u... s e a. ss..v.... a.... r... *.n Order f;o: Cil-3175 ". "..... ".. '... ".. * ~... ". ". "... ~...... ". '. "............. ..,s... Ciient: Cec.t.cnwealth Edi:en ,ye;. r: ;c. Jgjf- /ft) Project: Braiduced Station R E P 0 P. T Re:::r: Cate: 5-9-77 of Vir.uel f r:recticn of Strue:eral U..!dir.c Centractor: [ k [. r s b M P.no _( of N Orawing Weld IMid Ucid Si.e Weld t:c. t n. Tyne. IAi.:ual 1:,occ t r i. it i se u o ig.a gj g;ud I y9 l l _ I,"..p h I. :.- r.. i P.. l c.. r,....:., y : r' i yl I In-o nl I X

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l 4~ ly i I W-4/ z ~ lXlR e" lxl l 7 -4/ cl l_4 l R I 4 " l>! I W-4/ ol l M, l S 4~ x! L !H 75 n iA! A./ E" l yi ......._._...___.I....__.- l -75 Bl !hl Fe l E' lY i i lu-/s c I X.__ hI r-Ixl I h-78 O ! /ft I h4 I [ l )f ! lu-u nl I%I Al g" l >c I l 'H-u el v l K Ri __ r" l >' i I v 1 Xi Ccn fccmi c.g ['~-~) r:c n.C c.r. f o r:a i r..: ( ) ::o: /.r:0 t.;..' a Acccutana: Cri ten.i:,fy_$_O /,, /, - /f Be_e,ej.e--/..f.._).L SAFETY _RflATFD ac=2 ru: in:::ec::r: ~ & M 8 e g a.. eel:K t c..:;.a i er C;..e : 5 77 Revicuedh /m_ r[ s _ Level: ;r# l ..s,.. i

s. t.-..... I!("/. 3 ~ 3 2-1's.79 Y)S,, . l.l' l'# l'.' i l *. 's i I..\\ I '. l. ) I '. Y l ' I 3 I.' 't ' .c. ~b k

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/ 'f I .i'Is . I;.N e. I.N I.1.1 '..\\ N I s t III.'lI! I'. I "-"* ,t tg*>, ' t 'lIli '.\\ I ;t 8. I 1.1.1.\\ l 11 S "'*'-'"*4*** ' i'# +* a...:,ns asa c..... s c.... a..r a r.m a. ...u..u.........a.., Order t:o: CH-3175 '"..s'..'".~..~...~..'...""..'..".."..'.'.."...*..'~."..*.*.".","...."."..~..~.'..'..~~..*.*...*.."..'."..'...*. Client: Cermanwealth Edi:en Rc;cr: ::c: [8[ - //4,/ Projcet: Braiduced Station agp0RT Reo r: 0.:e : E - 7,U of V i < u.t l !repor t ir.n o f t ru. tur.il !.'..bh rb _ [ N QhcE_. l'.n.m_[_c: ll Contractur: [lr.nii n.J h's:1 d l!c l.! l.1 '.it" 1.' l 1 i:o. Plo. I en.: I /s. t u.: I l'.na s i i i.-.I i !. t..i f h /... l'. t 8 2... i... Sn beim iH-40 c F;lleb l it. l %l 7" lXl I lH-df a }q l [h 8 l'l l \\M-7.2 A .fjg_ l hj, l 5" lX I l IN-72 5 Al@ L c lx! l I -7J G A _l f(e r" lxl l N

  1. ' -72 0 j hl Pg___.

F" lyl l l#-57 al !XI h r" lx! l W-0 sl i11._ & I r" lxI I !h'-Ef c l I h I iffe l r' lxl l IN-SP DI I #u I 9a I -- 8' " lxl / V l#-# )4 Y I. f.. !..J14....._..4,

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t >= s . - c. c o n 2.,...u.. w.......,.. a s a \\ Order flo: Cil-3175 ".'.'.,"..."...*..*.s."".-.*."..."..'...".."..'~..~..".".. '... '.. "... '...... '. "... '. ".... '. Client: Cormonucalth Edi:en

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:c.: g g g - 4/ $

Project: Br.iidttood Station i< g. i, o i.: ;-

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or Vi".uc l liia.pi?c t i t,n o f O'.ruc t-:ra l '.f..l.li no Contractor: 1 N Co, x d e M Page 7 cf [ /- Drawing Wold Held . '!cid_Si.c Ueld f:n. No. Tene Ch.:.n.tl s'_.n..ci:1. : I t. r.t ' h k.- r.* i r:,.., r,. cr..,,.:. p See helm lH-U R F*illeb l h I %I 6" lx I l IN-44 c l h, I. L l 4 lxl l l -44 #l I k. I h 6" Iy! l lH-M Ml l F4I I J ly l l H-W B 7kl '/a l T" yl l lh-4T cl !_J6 l f)L ! 7

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I" \\vi i R lH-7/Al l 4_ 44 l 4" Ix! i 3 lH-7/ Fi I h l_ hl 4" [y i I W-7/ cl l )<, I Ll d~ .l x l l#-7/ D.- v I A..-.! 9g 6 "_...l V i v Q C r.fermir.g [~7 f:en-Cor:fonair..: f i ::v: / :,:l i e :;;;., i Ac:cp ;;n :.' Cri ter *..:, d [ $ [ - [. ] _- N . E 8 g S e,. o a,.,. - /_J / / SAFETY RELATED P.c ar.:: In:pec t':r:_M M t.. v.:1: g f r;;r.ec:ie., Ca tc: 3" - 8#- [jk h_ [o~m t.ev.'l: g Reviewed ~ /

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=='*' ' i*. O!>A- ..... e o i.n. 2 i :... u.......,...,. e n a Order tio: C.II.3175 . ' ".. ~.. ', ". ".. "... ".... " ".... '... ".. '... ". '. '. '. '. '.. ". ~. '. '.... "... '. ' '... '..

  • ~

Client: Cc= enwealth Edi:en Re;,c e: ::c: ggdf - //<) Project: Sraiduced Station .R E P 0 R T F. epa r: ' e *. c : f // J of V i.u.i l I n t n,?c t i t,n o f S t ro t u r a l B 1,!i rm I lh bw < k,[M Page 7 of / /- Contractor: Orawing L'el d tield !!eli! f.i. r tie ld No. No. - - T ene f~Ac '.u : l isoccirted i Len.ith occ R.? i .W Cefe:ts ':: ?: S ee bel H.45 )q l }G-lld l d'l Ejg l 3" l x' l l /g / .... _ W - u s s 4.4 l & I r~ lxl l 4-u cl I h_.] 9;u I" lxl_I W-us D hIhl I" l xI i In.w n l K. t yI I W w sl !JAl 7A 4*IxI L W-44 cl ! %l R g" l y l i W-44 0 !_ kf_. & l...- 4 " lx[ i W-574l ! fa l fft I 4" Jy I l IN U Bl I..h..__I %. = 4" lv l v W-57 e v l Sh ! fh 4" Yl-. l l iv i contor=1no L 1 nan.C..nro, w,.., L-i no:.... u... t.. Ac:en u o,... Cri..,i.n _ A.\\ g g. p /. ). g g._...._ S e, p_ay.e J,f //...... SAFETY RELATED au=ar.:: 1 v,;:d' #, - t.ac1: g !n: ace:ce: inu.enf en ene: F -r-7f .I s b Leeel: 8 Revicued b. <f ............................ ~.....

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~ O.' 3 }.!'.I'f'.l' ] ' '] N' . h'., l' ( h'.i' L i.s 4 i .s o e.s o i x i::: :s.s.s i, e n i:.'s it. r:. ..."."a '*s.., ' "~,. ',A' ( 'll i t *.\\ t :( e. I I.t.t.\\ n I.'s " u - a. 6"..o.eni.a 'f .ai...... 3,e................. f%sV .c.c.o2,2...u.............,..,,,.,, .s.......... Order lio: CH.3175 Client: Cc.T.monwealth Edison ge;.or. t:c: 8 d d '- N Project: Braidstood Station REP 0Ri Re::rt Cne: 5'-7-77 of Viru 1 intrecticn of S'.ruceral !!.1dinn Contractor: ). N (,,,, 3. [,e k n,.,,, g e,. Orawing b'cid Held tl.1 d s i r.

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n.s.w..,.:.................. . r a coui. 4i:... u.. w........... s o r..s .s..... Order flo: CH-3175 ' ".., ~., ". ".. '. ".. ".. '.... ". ". ".. ".. ".. '.. ".. *.. '. - ~.. ~. ' ". - '.. '.... '. Client: Cc.f.:cnwealth Edisen Reper: :c: 785-YM Project: Braiduced Statica i. RCP0RI Repce: D.::c : f-7-79 of Vi u.: 1 I n'.ri'c t i on o f S *.ru. tu r a l t.'.1 !i e.., ContractN- )_ ~ k f % g h a k ^ n.s., II o Ij Orawing t.'c i d t!. I d t.'. l i! *: 1.. - tiel ! fo. thi. T. ri.: I"A. tn.:1 T'.tl.. :i t..I'l I. r.o t h ..f_ _._.._I_'_i_._h. i.__f _.... - ::" t see b b w ly.gf c y;tlet l % l 34g. l s-lxl \\ I - 5 4 D I h .l... %.,_._ .. s ^....... l Y I..-.. I._.. - N lH-SS' A I 5It l 'Al 8' X I l W-n sl RI &I r IxI i W-57' cl Pul s' " xl I e W-cr o 1%l% rlxl l v l \\ \\ l +,k l l f I l l l l l I I l I i i i l l l I I I I I I l .l.. _ --- I I I Q Conforraing ((~' j t:on-i,n ro,.:.ii,..: [ ,,.:n f,,,. : i,....,,. Ac:cs: nce Crt:er:::_ M /4)$ j /_[.- / f See,va n ], [ )) SAFUY RELATED Rc ark:: 7-- In 7 0 c *.c e : g 244 p % yell -r7-- Intr.cctice. R c: 6-I-77 f Revic'..cd A ,Is _ L,*_.t..'yc1: g Feeg.gg... g f.s.. ..g........ %.. f g- .4.. .6 fa.....%...... ...,.g ..s a, g ...g.. .g g g, g, 8 8 8 g .g..

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hCf\\ s t 1 i ; <,7 ' u Inu4:e c.3.3 t i.,. - t.K.CDI5YOCKik. hu i. In 'Y u s n-. C C' P S. A tf1 ilU Ui Urin i $ u" 5' i i I hED D6w.2CN c"~~ **-' i I 3.1 ?-* Re:.!b. ChGS.$d'f-6 -36 K~/ M FEV. P Welde-No./77 P n 1 LTCV:Y?I Cn/L/J? hAA) h4,,JW ~'l:V122:?'C C ?D. N - 0.2 3 l 5 %,G /c if No. of Velds 1."S.med I

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