ML20147D732

Answers to Board 14 Questions (Memo;Proposed Memo of 860414) Re Action Plan Results Rept Vii.C.* Responses Provided to Action Plan Vii.C Re Const Reinsp/Documentation Review Plan. Supporting Documentation & Certificate of Svc Encl

ML20147D732
Person / Time
Site:	Comanche Peak
Issue date:	03/01/1988
From:	Hansel J, Schauf J TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
References
CON-#188-5728 OL, NUDOCS 8803040120
Download: ML20147D732 (160)

Text

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00LKETED UWC Filed:

March g 1RM -)

P343 UNITED STATES OF AMERICA 0FFICE GF shsriAs v NUCLEAR REGULATORY COMMISSION 00CKEigr E RvlCf, before the ATOMIC SAFETY AND LICENSING BOARD

)

In the Matter of

)

Docket Nos. 50-445-OL

)

50-446-OL TEXAS UTILITIES GENERATING

)

COMPANY et al.

)

)

(Application for an (Comanche Peak Steam Electric

)

Operating License)

Station, Units 1 and 2)

)

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=

ANSWERS TO BOARD'S 14 QUESTIONS (Memo; Proposed Memo of April 14, 1986)

Regarding Action Plan Results Report VII.c In accordance with the Board's Memorandum; Proposed Memo-randum and Order of April 14, 1986, the Applicants submit the answers of the Comanche Peak Response Team ("CPRT") to the 14 questions posed by the Board, with respect to the Results Report published by the CPRT in respect of CPRT Action Plan VII.c, "Construction Reinspection / Documentation Review Plan."

Opening Request:

Produce copies of any CPRT-generated checklists that were used during the conduct of the action plan.

Re.:ponse:

Multiple checklists in the form of Quality Instructions were developed and used during implementation of Issue-specific Action Plan (ISAP) VII.c.

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i The checklists from these instructions delineating the inspec-tion requirements are attached.

Question No. 1:

1.

Describe the problem areas addressed in the report.

Prior to undertaking to address those areas through sampling, what did Applicants do to define the problem areas further?

How did it believe the problems arose?

What did it discover about the QA/QC documentation for those areas?

How extensive did it believe the problems were?

ResDonse:

This ISAP was self-initiated to give TU Electric management assurance of the safety of the Comanche Peak Steam Electric Sta-tion (CPSES), regardless of the extent to which issues might have been raised by external sources.

ISAP VII.c included a reinspection / documentation review of the safety-related products of construction work activities performed at CPSES that were accepted by Quality Control (QC).

This review was intended to provide additional confidence ensuring that the investigative efforts of the CPRT program were of sufficient depth and breadth to permit conclusive statements regarding the adequacy of CPSES quality of construction to be extended to the balance of the A-E derign scope for the safety-related portions of the plant.

The visual reinspection and documentation review effort also pro-duced data useful for the evaluations performed under other action plans and extended into areas that were specifically identified by external sources.

This self-initiated action plan was developed and imple-mented primarily because it represented the most direct, reli-able, and achievable method of producing additional confidence 2

that previously-unidentified concerns related to the quality of construction of the hardware ut CPSES vould be identified, evaluated, and resolved.

It also provided additional confidence that any adverse impact on installed hardware that might have resulted from potentially inadequate qualification of historical QC inspectors would be identified and addressed.

ISAP VII.c consisted of a sample reinspection of accessible QCoaccepted safety-related construction work products, supple-mented by a review of related quality documentation when inspec-tion attributes were generically not recreatable.

It covered all Unit 1, Unit 2, and common areas, including those not spe-cifically covered by other CPRT ISAPs.

Question No. 2:

2.

Provide any procedures or other internal documents that are necessary to understand how the checklists should be inter-preted or applied.

Response

Following is a list of quality instructions that were pre-pared to provide the necessary interpretations and understand-ings for each checklist:

QI-008 Reinspection of Conduit /I-E-COUT QI-010 Reinspection of Electrical Equipment /I-E-EEIN QI-011 Documentation Review of Electrical Equipment /

R-E-EEIN QI-012 Reinspection of Instrumentation Equipment /I-E-ININ QI-013 Documentation Review for Instronentation Equipment /

R-S-ININ a

QI-014 Reinspection of Cables /I-E-CABL QI-015 Documentation Review of Cables /R-E-CABL QI-016 Reinspection of Cable Trays /I-E-CATY QI-017 Documentation Review of Cable Tray /R-E-CATY QI-019 Reinspection of Small Bore Pipe Supports /I-S-SBPS QI-020 Documentation Review of Small Bore Pipe Supports /

R-S-SBPS QI-021 Reinspection of Piping System Bolted Joint /

Materials /I-M-PBOM QI-022 Documentation Review of Piping System Bolted Joints / Material /R-M-PBOM QI-023 Reinspection of KVAC '4quipment Installation /

I-M-HVIN QI-025 Reinspection of Large Bore Piping Configuration /

I-M-LBCO QI-026 Reinspection of Small Bore Piping Configuration /

I-M-SBCO QI-027 Reinspection of Large Bore Pipe Supports - Rigid /

I-S-LBSR QI-028 Documentation Review of Large Bore Pipe Supports -

Rigid /R-S-LBSR QI-029 Reinspection of Iarge Bore Lipe Supports -

Non-rigid /I-S-LBSN QI-030 Documentation Review of Large. Bore Pipe Supports -

Non-rigid /R-S-LBSN r

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QI-031 Reinspection of Containment Liner and Tank Stain-less Steel Liner /I-S-LINR QI-032 Documentation Review of Containment Liner and Tank Stainless Steel Liners /R-S-LINR QI-033 Reinspection of Fuel Building Fuel Pool Liners /

I-S-FPLR QI-034 Documentation Review of Fuel Building Fuel Pool Liners /R-S-FPLR QI-035 Reinspection of HVAC Duct Supports /I-S-HVDS QI-036 Documentation Review of HVAC Duct Supports /R-S-HVDS QI-039 Reinspection of HVAC Ducts and Plenums /I-M-DUPL QI-040 Documentation Review of HVAC Ducts and Plenums /

R-M-DUPL QI-041 Reinspection of Field Fabricated Tanks /I-M-FFTA QI-042 Documentation Review of Field Fabricated Tanks /

R-M-FFTA QI-043 Reinspection of Concrete Placement /I-S-CONC QI-044 Documentation Review of Concrete Placements /

R-S-CONC QI-045 Reinspection of Structural Steel /I-S-STEL QI-046 Documentation Review of Structural Steel /R-S-STEL QI-047 Reinspection of Small Sore Pipe Welds / Materials /

I-M-SBWM QI-048 Documentation Review of Tubing Welds / Material /

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o QI-049 Reinspection of Large Bere Pipe Welds / Materials /

I-M-LBWM QI-050 Reinspection of Pipe Welds / Material /I-M-PIWM QI-051 Reinspection of Pipe Whip Restraints /I-S-PWRE QI-052 Documentation Review of Pipe Whip Restraints /

R-S-PWRE QI-053 Reinspection of Category I Conduit Supports /

I-S-COSP QI-054 Documentation Review of Category I Conduit Supports /R-S-COSP QI-055 Reinspection of Instrument Pipe / Tube Supports /

I-S-INSP QI-056 Documentation Deview of Instrument Pipe / Tubing Supports /R-S-INSP QI-057 Documentation Review of Fill and Backfill Placement /R-S-FILL QI-059 Reinspection of Mechanical Equipment Installation /

I-M-ME1H QI-066 Reinspection of Equipment Supports /I-S-EQSP QI-067 Documentation Review of Equipment Supports /R-S-EQSP QI-068 Documentation Review of Cement Grout /R-S-GRTC QI-069 Documentation Review of Epoxy Grout /R-S-GRTE QI-070 Rainspection of Tubing Welds Material /I-M-TUWM QI-071 Reinspection of Lighting cable /I-E-LITG QI-072 Documentation Review of Lighting Cable,R-E-LITG

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QI-073 Documentation Review of Pipe Welds / Material /

R-M-PIWM QI-074 Documentation Review of NIS Cable Terminations /

R-E-NIST QI-075 Reinspection of Piping Bends Fabrication /I-M-PBFA Please note that some numbers in sequence appear to ba omitted.

These numbers were assigned to quality instructions generated for other ISAPs or investigations.

Question No. 3:

3.

Explain any deviation of checklists from the inspection report documents initially used in inspecting the same attributes.

Response

For each checklist, attributes that have safety signifi-cance were determined according to the following definition:

A safety-significant attribute encompasses one or more characteristics of a component or construction activity that, if not in accordance with applicable design documents, codes, and standards, could impair the ability of the component / activity to perform its safety-related function under design loading conditions.

To determine safety-significant attributes, the QA/QC Review Team reviewed relevant design information, including design drawings, specifications, and other required documents (such as codes and standards) incorporated by reference into the specifications.

At the time the CPRT checklists were formu-lated, no comparison was made between the CPRT checklists and the inspection report documents initially used in inspecting the same attributes.

However, if a finding was identified by tl.e CPRT as the result of a reinspection or documentation review conducted under ISAP VII.c, the subsequent root cause evaluation process ofter, examined the original inspection documentation and underlying inspection procedure in pursuit of root cause.

Question No. 4:

4.

Explain the extent to which the checklicts contain fewer attributes than are required for conforman:e to codes to which Applicants are committed to conform.

Response

The appropriate design documents (FSAR, specifications, etc.) conta'ined the criteria to meet code requirements.

These documents were reviewed to determine attributes that have safety significance; i.e.,

attributes that have a potential to impair a component's or system's ability to perform its safety-related function under design loading conditions.

Attributes that were (1) excluded for being non-safety-significant, (2) included in other action plans, or (3) included in documented corrective action programs from the reinspection /

documentation checklists were documented and retained in the VII.c file.

Question No. 5:

5.

(Answer Question 5 only if the answer to Question 4 is that the checklists do contain fewer attributes.)

Explain the engineering basis, if any, for believi.ng that the safety margin for components (and the plant) has not been degraded by using checklists that contain fewer attributes than are required for conformance to codes.

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Response

Plearc see the response to question 4.

Question No. 6:

6.

Set forth any changes in checklists while they were in use, including the dates of the changes.

Response

All items in the random sample from each construction work category were inspected to the final issue of each checklist.

The working files contain a history of all checklist revisions, including reasons for changes.

Question No. 7:

7.

Set forth the duration of training in the use of checklists end a summary of the content of that training, including tield training or other practical training.

If the train-ing has changed or retraining occurred, explain the reason for the changes or retraining and set forth changes in duration or content.

Response

Before Quality Instructions and related checklists were issued, they were reviewed in detail with the inspection personnel assigned to the VII.c reinspection program.

Before inspections began, each attribute's inspection instruction was reviewed to determine how clear and easily understood it and the accept / reject criteria were.

During use, checklists were sometimes revised for the purpose of further clarifying the particular inspection activity.

Appropriate training was given for each change.

Thus, training was an ongoing activity while inspection was in progress.

All training was documented; the VII.c files contain this documentation.

Question Ne. 8:

8.

Provide any information in Applicants' possession concern-ing the accuracy of use of the checklists (or the inter-observer reliability in using the checklists).

Were there any time periods in which checklists were used with questionable training or QA/QC supervision?

If applicable, are problems of inter-observer reliability addressed statistically?

Response

The CPRT QOC Group instituted an overview program of surveillance of the work performed by inspectors.

A portion of each inspector's work was reinspected by another inspector, similarly trained and instructed, using the same checklist, training, and instruction.

This resulted in reliability data for each inspector that was reviewed weekly by the QA/QC Review Team Leader.

Any significant change in the inspector's performance was noted, and corrective action was taken.

Additionally, please see the response to question 11.

Question No. 9:

9.

Summarize all audits or supervisory reviews (including reviews by employees or consultants) of training or of use of the checklists.

Provide the factual basis for believing that the audit and review activity was adequate and that each concern of the audit and review teams has been resolved in a way that is consistent with the validity of conclusions.

Response

All QA/QC Review Team activities have been included in audits conducted to date.

Responses and corrective actions were subsequently verified during follow-up audits.

Audits of the training of QA/QC Review Team personnel and audits of the procedural checklists they used were performed directly or indirectly.

Following is a tabulation of those audits to date for ISAP VII.c:

Audit S/N Method ISAP Procedure 86-06 indirect VII.c CPP-003, QAP-28 86-03 direct VII.c CPP-003 86-02 direct VII.c CPP-003 85-03 direct VII.c CPP-003 85-01 direct VII.c CPP-003 The QA surveillance program continually verified QA/QC Review Team compliance concurrent with specific activities and supp).ied current information to the RTL and key QA/QC personnel regarding:

- performance in accordance with program requirements and procedures

- program activities that required correction Formal corrective actions were tracked and followed to closure.

Question No. 10:

10.

Report any instances in which draft reports were modified in an important substantive way as the result of management action.

Be sure to explain any change that was objected to (including by an employee, supervisor, or consultant) in writing or in a meeting in which at least one supervisory or management official or NRC employee was present.

Explain what the earlier drafts said and why they were modified.

Explain how dissenting views were resolved. 1

Response

No substantive modification was made to Results Report drafts as a result of management action.

Question No. 11:

11.

Set forth any unexpected difficulties that were encountered in completing the work of each task force and that would be helpful to the Board in understanding the process by which conclusions were reached.

How were each of these un-expected difficulties resolved?

Response

On January 7, 1986, the NRC identified a concern regarding the differences in results obtained from hardware inspections performed by the CPRT and surveillance inspections perfr,raci by the NRC.

These differences were characterized by NRC personnel as occurring at a rather high rate.

Based on this information, the SRT temporarily suspended the CPRT hardware inspection in order to determine the extent and causes of the apparent inspec-tion errors and to institute any appropriate corrective action.

A five-man subcommittee was appointed by the SRT chairman to conduct this investigation.

The results of the investigation revealed that some NRC concerns wire valid and that the consequent error rate differ-ence was approximately 1%.

While this rate is not unacceptably high, the SRT investi.gation did identify opportunities to improve the then-current inspection efforts.

Specific recommendations for program enhancement were made as follows:

t ;

1.

Complete review of QIs to eliminate omicsiens and sources of possible interpretive errors.

2.

Conduct training and walkdowns on QIs for reinspection personnel and others as necessary.

3.

Emphasize to all personnel that the highest priority is completeness and accuracy on the inspections.

Schedule considerations, while important, are secondary to work quality.

4.

The SRT subcommittee should conduct a debriefing ses-sion for Qoc personnel who participated in the investi-gation and include other interested parties as appropriate.

These recommendations were implemented along with several others described in corrective Action Request (CAR) CP-016.

Included in the CAR action was a reinspection of hardware popu-lations with a high inspection error rate and the recommitment to perform overview inspections.

This overview program described previously in the response to question 8 was just starting when the VII.c inspections were halted.

CAR CP-016 confirmed the intent to track the inspection error rates of individual inspectors and discipline groups and to take timely corrective action as necessary.

With implementation of the cor-rective action, the inspections for VII.c were resumed in late January 1986.

The NRC formally transmitted their findings in inspection report 50-445/86-01; 50-446/86-01, which identified i

two CPRT deviations related to the failure to comply with

. l

approved instructions in performance of reinspections and in-adequate engineering review during preparation of an inspection checklist.

TU Electric responded, describing the corrective action taken.

No further unexpected difficulties were encoun-tered in this area.

Another area of difficulty was encountered when the NRC expressed some concern regarding safety significance evalua-tions.

On September 1, 1987, TU Electric received NRC inspec-tion report 50-445/87-04; 50-446/87-04.

The inspection examined CPRT activity related to the evaluation of inspection and docu-mentation review deviations for safety significance.

Certain weaknesses, including some of potential generic concern, were identified with respect to the safety significance evaluation (SSE) process and results.

Areas of potential generic concern included:

(1) determinations that deviations based on lack of required documentation were not safety-uignificant, (2) improper or inadequate checking of calculations, (3) no consideration of manufacturer criteria and recommendetions in performing SSEs, and (4) apparent lack of consideration of the need to update or rectify certified stress /

design reports.

The CPRT undertook two safety significance evaluation review programs.

The first program, "SSE Continuing Review Program," was performed to (1) provide assurance that the SSEs accurately analyzed the deviating plant conditions and identi-fled construction deficiencies or input to Results Reports for trend analysis and (2) ensure that the SSEs conformed to the Safety Significance Evaluation Group procedural requirements, such as problem description, completeness, and justification of L

conclusions.

This program developed a screening process to determine which SSEs were to be subjected te a more detailed review.

The objective of the screen was to focus the review on those SSEs that could have led to the failure to identify all construction deficiencies or adverse trends.

The second program, "VII.c Technical Review Program," was conducted to ensure that the trend analysis process of the VII.c program, as implemented, did not fail to identify any adverse or unclassified trends.

To accomplish this task, a technical review of the SSEs, as well as the trend analyses conducted for VII.c, was performed.

The Technical Review Program included all SSEs and associated calculations, with tne exception of (1) SSEs for deviations that are already covered under CPRT recommenda-tions for corrective action, (2) eleviations that by their nature cannot be safety-significant, and (3) documentation review deviations.

These two review programs resulted in a recommendation that a number of SSEs be revised, primarily for clarification or completeness.

These revisions were completed by December 17, 1907.

As of January 31, 1988, responses have been submitted to the NRC for all open items on NRC inspection report 50-445/87-04; 50-446/87-04.

4 Question No. 12:

12.

Explain any ambiguities or open items in the Results Repcet.

Response

No ambiguities exist in the ISAP VII.c Results Report.

Several items that could not be addressed in the individual appendices (for example, cross-population generic implications) were referred to the Collective Evaluation Report for resolution.

Question No. 13:

I 13.

Explain the extent to which there are actual or apparent conflicts of interest, including whether a worker or super-visor was reviewing or evaluating his own work or supervis-ing any aspect of the review or evaluation of his own work or the work of those he previously supervised.

Response

The CPRT instituted an objectivity evaluation procedure that required personnel involved in CPRT activities carefully to examine possible areas of conflict and to signify whether a con-flict existed.

No worker or supervisor has reviewed, evaluated, or supervised any aspect of the review or evaluation of his own work.

No conflicts of interest exist.

Question No. 14:

14.

Examine the report to see that it adequately discloses the thinking and analysis used.

If the language is ambiguous or the discussion gives rise to obvious questions, resolve the ambiguities and anticipate and resolve the questions.

Response

We believe that no ambiguities exist and that no obvious questions are unanswered. -

i Respectfully submitted,

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l Joh/j M. Schauf Action Flan VII.c Isd0e Coordinator to 3hn L. Hansel

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eview Team Leader The CPRT Senior Review Team has reviewed the foregoing responses and concurs in them.

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1 SMALL BORE PIPE SUPPORTS I-S-SBPS-PAGE 1 0F 6 l

QUALITT INSTRUCTION QI-019 X REINSPECTION O usIt t EQUIPMENT MARK / TAG NO.

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A. Corponents B. Materials N/A N/A Document Review only' C. Installation D. Clearance E. brouting F. Baseplates G. Edge Distance N/A N/A Information Only 4 Bolting A. Engagement B. Surface Contact C. Richmond Insert D. Locking Devices E. U-Bolts F. Torque Wrench No.

Cal. Due PRIPAAED BT:

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DATE LEAD DISCIPLINE ENGR.

DATE IN5PELIED BY:

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COMASCHE PEAK RES?ONSE TEAM QI-0M CHICKLIST I M tI M E NhE SUPPORT!

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6 PAGs. _ 0F VERITICATION A

BUTE ACCEPT REJECT DATE 5 Welding 5.1 Integral A. Location B. Size C. Profile D. Reinforcement E. Undercut F. Surface G. Offset H. Cracks Lack of Fusion

1. welders ID J. Rurt 5.2 Non-integral A. Location B. Site C. Profile D. Reinforcement E. Undercut F. Surface G. Offset H. Cracks, Lack of Fusion I. Welders ID N/A N/)

Document Reviev Only 6 Concrete Expansion Anchors A. Site B. Length

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'^A ACCEPT REJECT DATE 7 Component Support Catalog Items A. Snubber

1. Angularity

2. Jam Nut Torque

3. Parallelism

4. Pin-to-Pin Cold Setting

5. Bearing Spacers

6. *1hread Engagement

7. Safety Wire e

8. Eye Rod Threads

9. Eye Rod Thread Engageeent

10. Binding

/ Offset

11. Fasteners

12. Sperical Bearing B. Sway Struts

1. Hardware

2. Rear Bracket Orientation

3. Angularity 4.

Sperical BearinF

5. Eye Rod Threads

6. Eye Rod Thread Engagement

7. Eye Rod Jan Nut

8. Binding

9. Fasteners

10. Strut Pin (Vertical)

11. Bearing Spacers

12. Torg.of Load Stud

13. Parallelism

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6 PAC.c,_, 0 T VERIFICATION AII IIUII REMARXS ACCEPT REJECT DATE l

7 Component Support Catalog Items (Cont'd)

C. Spring Can/

Constant Support

1. Size

2. Travel Stops

3. B e am Attachment

4. Rod

5. Threads

6. Thread e

Engagement

7. Angularity

8. Fasteners e

D. Low Friction Bearing Plates

1. Location

2. Plate type

3. Lubricant

4. Corners l

8. Modified Component Support Catalog Items A. NPSI Sway Struts

1. Adjustable Struts (

L)

Weld Site Profile Per 5.5.2 (A)

Reinforcement Per 5.5.2 (B)

Undercut Per 5.5.2 (C)

Surface of Weld Per 5.5.2 (D)

Offset Per 5.5.2 (E)

Cracks, Lack of Fusion Per 5.5.2 (F)

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8. Modified Component Support Catalog Items (Cont'd)

2. Fixed Sway St ruts (ii)

Weld Site Profile Per 5.5.2 (A)

Reinforcement Per 5.5.2 (B)

Undercut Per 5.5.2 (C)

Surrace of Weld Per 5.5.2 (D)

Offset Per 5.5.2 (E)

Cracks, Lack of Fusion Per 5.5.2 (F) e B. ITT Grinnell Sway St ruts Weld Size Profile Per 5.5.2 (A)

Reinforcement Per 5.5.2 (B)

Undercut Per 5.5.2 (C)

Surface of Weld Per 5.5.2 (D) t offset Per 5.5.2 (E)

Cracks, Lack of Tusion Per 5.5.2 (F)

C. Snubber Transition Kits Weld Site Profile Per 5.5.2 (A)

Reinforcement Per 5.5.2 (B)

Undercut Per 5.5.2 (C)

Surface of Weld Per 5.$.2 (D)

Offset Per 5.5.2 (E)

Cracks, Lack of Tusion Per 5.5.2 (F) c 1

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• . " !fff f C:r;:n:::

Support Catalog Items (Cont'd)

D. NPSI Torward Bracke t Site 1/4 - 10 Bracket Dimensio'ns(i )

Bracket Welds (ii)

Weld Site Profile Per 5.5.2 (A)

Reinforcement Per 5.5.2 (B)

Undercut Per 5.5.2 (C)

Surface of Weld Per 5.5.2 (D) e Offset Per 5.5.2 (E)

Cracks, Lack of Fusion Per 5.5.2 (T)

Distortion (iii)

E. hPSI Forward Bracke Size 35 and 100 Bracket Dimensions (1}

Forward Brackar Weldo(11)

Weld Site Profile Per 5.5.2 (A)

Reinforcement Per 5.5.2 (B)

Undercut Per 5.S.2 (C)

Sv.rface of Weld Per 5.5.2 (D)

Offset Per 5.5.2 (E)

Cracks Lack of Fusion Per 5.5.2 (F)

T. Dual Spring Can Assemblies

1. Assembly Dimensions (J )

2. Weld Sites (ii)

Weld Site Profile Per 5.5.2 (A)

Reinforcement Per 5.5.2 (B)

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Surface of Weld Per S.5.2 (D)

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2 2

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RIJECT DATE

6. Velding (Cont'd) tv.

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7. Coccrete EzPansion Anchers A. Etitt Bolt Tereue

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..1 COMANCHE PEAK RESPONSE TEAM QI-021 CHECKLIST Rev. 2 F0FVLATION DESC VERITICATION FKG NO.

Piping Systen Bolted I-M-PBOM.

PACE 1 0F l

Joints / Material QUALITY INSTRUCTION QI-021

() REINSPECTION

((] UNIT 1 "E UI? MENT MARK / TAG S0.

DOCUMENTATION REVIEb'

[ UNIT 2-

[] CCMHON VERITICATION RD4AlutS ACCEPT REJECT DATE

1) Bolt / Screw / Cap Screw Diameter

2) Nut Neight

3) Bolt / Scud / Cap Screv Thread Engagement 4A) Bolt / Stud / Cap Screw and Nut Material 4B) Casket / Dielectric Type

5) Tiange Rating and Type

6) Bolted Joint Completeness

7) Gaske Coverage j

FRIP ARED BY :

APPROVED BY DISCIPLINE $NGR.

DATE LEAD DISCIPLINE ENGR.

DATE INSFELIED BY:

APPROVED SY :

IN57!CTOR DATE LEAD INS?ECTOR DATE

':?? a07. A.

R e v'. n an 0

..1 COMANCRE PEAE RESPONSE TEAM Q1 022 i

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Piping Systen Bolted R-M-PBOM-PACE 1 0F,2,

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QUALITT INSTRUCTION QI-022

([] REINSPECTION

(~] UNIT 1 EQUIPMENT MARK / TAG No.

@ DOCUMENTATION REVIEW D UNtT 2 O como*

VERIPICATION I

N ACCEPT REJECT DATE

1) Bolt / Stud / Cap Serev Verification 1A) Q.C. Verification / Sign Off

15) Bolt / Stud / Cap Screv Nut Certification 1" Nominal Diameter and Smaller IC) Bolt / Stud / Cap Screw and Nut Color Code Verification-1" Nominal Diameter and Smaller 1D) Bolt / Stud / Cap Screw and Nut Certi-fication-Greater than 1" Nominal Diameter

2) Deleted

3) Deleted

4) Alignment Verification

5) Deleted PRIPARED ST:

APPROVED SY:

DISCIPLINE ENCR.

DATE LEAD DISCIPLINE ENGR.

DATE IN5FILIED BY APPROVED SY; LM5FILIUR DATE LEAD INSFECTOR DATE CPP-007.1A. Revision 0

..1 COMA.NCHE PEAK RES?ONSE TEAM QI-022 CHICKLIST Rev. 1 Channe Notice 001 POP!.*LAT;0N DESC VERIT; CAT;0N PKG.NO.

P1 Ping System Bolted R-M-PSOM-PAGE 1 OT 2

Joints / Material VERITICATION AI

• IUII ACCE?!

REJECT DATE

6) Deleted

7) QC Inspector Certification l

l l

C??-007.13. Rev ston 0

..1 COMANCHE PEAK RESPONSE TEAM QI-023. Rev. 3 CHECKLIST Page 1 of 3 POPULATION DESC VERITICATION PKC NO.

HYAC EQUIPMENT INSTALLATION 1-M-HVIN-PACE 1 0F j QUALITY INSDUCTION QI-023 RIINSPECTION O ew1T t EQUIPMENT MARK / TAG NO.

O DoCvxExTATION REv1Ev 0 uw1T 2 O ConMON VERIFICATION IIKAIII ACCEPT REJECT DATE

1. Identification

2. Location

3. Orientation

4. Duct Connections i

a. Bolt Tension

b. Casket

1. Continuity r

2. Caps

c. Thread Engagement

5. Flange Site PREPARED ST:

APPROVED AT:

DISCIPLINE ENCR.

DAtt LEAD DISCIPLINE Ehh,

DATE INSPECTED ST:

APPROVID ST:

INSPECTOR DATE LEAD IMSPECTOR DATE CPP-007.!A, Revision 0

7 COMANCHE PDK RESPONSE TEAM Attcchsent 6.1 I

CRECKLIST QI-023 Rev. 3 Page 2 of 3 "POPULATION DESC VERITICATION PKG NO.

MVAC EQUIPMENT INSTALLAT10N 1-M-WVIN-

-t VERITICATION 3

ACCEPT RIJECT DATE

6. Tans

a. Tan Wheel Clearance

b. Tiexible 3

Connections 1.

Configuration 2.

Connections

c. (Sub-Attribute Deleted)

d. Axial Fans

7. Fire Dampers and Penetrations

a. Configuration

b. Retaining Angles

1. Site

2. Dimensions z

c. Fire Damper /

l Sleeve Attachment t

C??-007.15. Reauten 0

COMANCVE PEJX RESPONSE TEAM 01 CRECKLIST QI-023. Rev. 3 Page 2 of 1 POPVLATION DESC VERITICATION PKG No.

j MVAC EQUIPMENT INSTALLATION 1-M-HVIN-

-$ O F,_9, VERITICATION 3 TE 3

ACCEPT REJECT DATE

8. Modulating and Isolation Dampers

a. Configuration 1.Flanga Bolt Spacing i

2. Actuator Mounting Brat'st a

b. Actuator

9. Gravity Dampers l

a. Free Movement

(

l l

b. Counterweight 1

10. Air Flow Monitoring Stations l

1

a. Instrumentation l

Connection I

C??-So? 15. Re" s t en 0 t

l Attcchsent 6.1 COMANCRE FEAK RESPONSE TEAM QI-025 CRECKLIST gey, 4 F0FVLATION DESC VERIFICATION PKG NO.

LARCE BORE PIPING I-M-LBC0 FACE 1 0F 3 CONFICL' RATION QUALITT INSTRUCTION QI-025

()) REINSPECTION

[)) UNIT 1 EQUIPMENT MARK / TAG No.

00CIDENTATION REVIEV UNIT 2

[ COMMON VERIFICATION ADI I

ACCEPT REJECT DATE

1. PipinR Orientation

a. Component Sequence

b. Centerline Elevation c. N-S. E-k' Loca t ion

d. Linear Dimensions

e. Branch Connections

f. Piping Clearances

g. Nominal Pipe Site

h. Slope

1. Mechanical Joint Location

2. Valves

a. Elevation

b. Stem Angle

c. Valve Identification Number

d. Flev Direetten FREPARED BY:

APPROVED BY:

DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE IN5FICTLD BY:

APPROVED BY:

IM5FICTOR DATE LEAD INSPECTOR DATE CPP-007 lA Revision 0

f P

o COMANCME PIAK RES?0NSE TEAM Q1-025 CHICKLIST I*

FOPtlLATION DESC VER1TICATION PKG.NO.

1.ARGE BORE PIPING I-M-LBCO PAGE 1 0F 3

CONFICt1tATION VER1FICATION Am SC RD'. ARKS ACCEPT REJECT DATE

3. Eccentric Reducers

a. Orientation

4. Deleted

5. Orifice /T1ow Element Assemblies

a. T1ange Tap Orientation

b. Location

c. Identification

d. Flow Direction

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6. Expansion Joints

a. Identification

b. Tie Bars

c. Dimensions

7. Screwed Joints

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b. Deleted

c. Joint Sealant 1

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I ACCIPT REJECT DATE II2AE3

8. $ trainers i

t

a. Identification No, t

b. Flow Direction

9. Moment Restraints

a. Identification i

10. Elbows 1

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((] UNIT 1 I

EQUIPMINT MAJK/ TAG No.

C DOCtHDffAT10N RIVIEV O extT 2

((] CCHMON VERIFICATION A

II RD KKS ACCEPT RIJECT DATE

1. Piping Orientation

a. Component Sequence

b. Centerline Elevation

e. N-S.E-V Location

d. Linear Dimensions

e. Branch Connections

f. Piping Clearances

s. Nominal Pipe Site

h. Slope

1. Mechanical Joint location

2. Valves

a. Elevatten

b. Stem Angle

c. Valve Identification No.

l

d. Flow Direction PREPARED BY:

APPROVED BY:

DISCIPLINE ENCR.

DATE LEAD DISCIPLINE ENCR.

DATE IN5FEc;La BY:

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i "IN5FECTOR DATE L EAD INSPECTOR DATE CFF.007.!A. Revt:1on 0

o COMANCHE PEAK RESPONSE TEM.1 CRECKLIST QI.026 r

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J SMALL DORE PIPING PACE ~ ST ~2 l

I*N*IICO' CONFICt' RATION L

VERITICATION I

A REMAKXS ACCEPT KIJECT DATE

3. Eccetstric Reducers

[

a. Orientatten, A. Deleted 1

5.

Orifice /flo.

f Element Assemblies

a. Plange Tap

__, Orientation t,

' cation l

c. Identification 4

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Expansion Joints i

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t

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t

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b. Deleted l

j

e. Joint Sealant t

t i

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Strainers

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l l

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Moment Restraints

a. Identification 1

10. Elbows

a. Identification

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Page 1 of 3 COMANCHE PEAK RESPON5E TEAM CHECKLIST PGP'J.AI'CN OLSC VERITICATICN FKG.10.

LARGE BCRI PIPE SUPP-RIGID I-5-L85R-b QUALITY INSTRUCTION gg,g p

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1. _Identifiestion

2. Location and Orientation en.

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_A. Components S. Materials N/A N/A C. Insta11stien Tor information only D. Clearance E. Grouting of laseplates/T1oors T. Grouting of SasePlates/

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4. Bolting A. Entagement

8. Surface Contatt C. Rietoond Insert D. Lockins Devices

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5. Integral Attactment Velds A. Location

5. Site C. Profile D. Reinforcement E. Undercut ue F. Surface Cod ition PRIPAAZD Eit MPtovtD 8f:

DISCIPLINt DCR.

DATE IN5F h4 2 III LEAD DISCIPLINE Deck.

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'/~}'.'.4!;;N ;!i; 711; ;;A ;;s px; :.;.

LARGE 80KI P!PI St'PP-RIC :D I-5 Last-

?A;I 2 07 3 VER;T;CA!;CN lLI.*!CT DA!!

IEMAAE3 AC0!P*

5. Integral Attachment Velds (Cont'd)

C. Offsets H. Cracks / Fusion

1. Welder ID N/A N/A For Information only J. Rust

6. Support Velds (NF)

A. Location 8

B. Stae C. Profile D. Seinforceteet E. Undercut F.

Surface C. Offsete H. Cracks / Fusion

1. 6 elder ID N/A N/A For Inf ormation Only

7. Concrete Espansion Anchors A. $13e/ length B. Embedeset Length C. Bolt Spacina D. Anaulerity E. Concrete Oamage F. Nut Engagement /

Beatles

8. Ceaponent Support Catalog Itema A. Sway Strut

1. Hardware

2. Rear Bracket Orientation

3. Araularity 4.

Spherical Bestina S. Eye Rod Thread 7 i

6. Eye Rod Thread Ersagement

7. Eve Rod Jaa Nut l

8. Sindtes t

9. Fasteners i

10. Bearteg Spacer (s)

/ Vertical Lead Pin it. Beartra Spacer (s)

12. Torque

'7 ' 'd.'. 3. ' d". n :e i l

i

Attachrent 6.1 QI-027 Rev. 3 I

.u. ::e.: ?!c 1::? sst :.e XI;;;*. ~ ~

!;?..

s

11; 41R;7;;4 ;n ?R

4.

LMCI BORI PIPE $UPP RIC10 1-5-LB19-FA;- 3 :T 3 VER;7;;A : N A

• 3' I

lRI.*!;Tl3 ATE AC;;PI

8. Component Support Catalog Itema (Cont'd)

13. Clapp Halves B. Low Friction Bearing Plate

1. Location

2. Plate Tne

3. Lubricant 4

Coreers

9. Modified Component Support Catalog Items A. NP$1 $way $truts

1. Adjuetable Struts (i) held Stae i

I Per 5.6.1 Profile Retnforcement i

Per 5.6.2 Per 5.6.3 Undercut i

Per 5.6.6 Surface of beld I

I

Offset Cracks. Lack of Per 5.6.6 Fusten l

2. Fized $way Strute(it)

Veld $1re Per 5.6.1 y,,ggg, Per 5.6.2 Reinforcement Per 5.6.3 (ndercut l

Surf ace of nield Per 5.6.6 I*'

I'0*

[

Offset Cracks. Lack of Per 5.6.6 Tusion

8. ITT Crinnell $way Struts l

Veld Site Per 5.6.4 pg,ggg, Per 5.6.2 Reinforcement Per 5.6.3 Undereut Surface of weld Per 5.6.6 Per 5.6.5 ngg,,,

Cracks. Lack of Per $.6.6 yy,g,,

i

,3, y,

3

.1 QI-028 Revision 1 Page 1 of 3 CCMANCHE PEAK RISPONSE TIAM CHICI.IST POPULATION DESC VERITICATION PKG NO.

P ACE 1 0F _3 LARCE BORI PIPE SUPP-RICID R-S-LBSR-QUALITY INS RUCTION QI-028 0iztx5rictio" O est: t EQUIPMENT MARK / TAG NO.

@ DOCMGNTATION RIVIEW G ent: 2 O cowHos VIIITICATION ACCIFT IIJICT DATE

1. Support Package

2. Drawing Revision

3. Support Package Review N/A N/A

4. Inspector Certifications

5. Heat Numbers 6.

Welding A. Procedure Application B. Weld Material Traceability C. Welder Qualifications D. Procedure Qualificatione PRIPARED ST:

APP 10V C ST:

DISCIFLINI ENCE.

DATE LEAD DISCIPLINI ENGR.

DATI INsFE46w RT:

APPROVE BY:

I iN5FIGGK DATE L EAD IN S P EC*CR DATE C?P-007.lA. Revision 0 l

Attachmene 6.1 Q2-028 Revision 1 Page 2 of 3 COMANCRE FEAK RESPONSE TEAM CHECILIST F0FU1AT105 DESC YE11TICAT10N FKG NO.

LARGE BORZ FIFE SITFF-RICID R-5-LBSR.

FACE 2 0F 3 VERIFICATION ACCEPT REJECT DATE

6. Welding (Cont'd)

E. Impact Tests a.

b.

c.

d.

e.

F. Heat Treatment C. Hold Points

7. Concrete Expansion Anchors A. Hilti Bolt Torque l

1.

2.

B. Bole Specina C. Rework D. Hole Drillina E. Settint 8.

NDE Docusentation

(

i l

l t

I i

4 CFF-007.18. Revision 0

{

.1 Q1-028 Revision 1 Page 3 of 3 COMANCRE PEAK RESPONSE TEAM CECKLIST POPtTLATION DESC VERIFICAIl0N FKC NO.

LARGE BOFI FIPE SUPP-RIC1D R-S-LBSR.

FACE 3 0F 3 VERIFICATION lZNARK3 ACCEPT RZJECT DATE 5.

Specific Items A. Torque 1.

2.

3.

i l

t CPP-007.18. Reviston 0

i Attachnent 6.1 QI-029 Rev. 3 Page 1 of 8 1

1 CCFMC3! FLE R$PON$Z !!.L.M CIEC"L

• ST NbfNNhkhksePPotTS

~

~

• 1-s-u$u mz, er 1.,

non.arcio (u$w) w e m astu;CTron Q1-029

@11!NSFICTION

[ C7I* 1 m. w :. w n u.4o.

xC wrme, m:u c e,: :

C C019CN Vn:T CAT :N ACCIPT LL*tCT DA!!

1. Identification

2. Location and Orientation ta=

3. Ceafiguration A. Componest e (Ter Documentation

3. Materiale 5/A N/A Review Dely)

C. Inste11stten i

D. Clearance I. Grouting for lasepistes/Floore F. Grouting for laaeplates /Valle and ceilinas

4. Solting A. Esassement

3. Surf ace Contact C. R.ic k ed Insert D, t.ockies Devices F1ZFA1Z3 ST MPLCVD 81:

DISC:F'.INE DC3.

0 An t.IAD D I S O F'. n DO R.

DA*!

J3 m.a.i ITa M F1CVG lia

. nit.. e n 7;

'. IAD N$7t; ;e 34;t 07

'4*

'. A. Revt.4 an 1

. - ~ - - - -.- - - ---

- - - ~

8 Attachamt 6.1 QI-029 Rev. 3 COFM CRE PLAK tt3?CNSE Tf.AM CIICI:.15T Fo?'." A!!CN OL5C VEk;T;CA!"Om fLG 30.

LARGE SORI FIPE SL'7PCRTS

!=$.L35N-Fact 2 0F 8 NON-t!CID (LBSN)

~

~

(CRIT! CAT:CN AT3 18CTE N

ggggy; gg7gg; gg7g 6

sentas wont's;

t. U-Bolte F. Torque C. Edse Distance N/A N/A (For Informatten Only)

3. Crout-In Aachere

3. Integral Attaciment Welde A. Location

3. Site C. Profile D. totaforceneet

t. Dadercut w*

F. Surface Condittee C. Offsete

5. Cracks /Pusten

t. Walder ID N/A N/A fFer Inferestion Ont?

J. Rust

6. SupPert Welds (57)

A. Loestion B. Site C. Profile D. Ratafeveseset

t. Cadercut F. Surf ace C. Offsets

?? ^01. 6 3. tr*

1

Attachznt 6.1 QI-029 Aev. 3 COPMCRE FEM 115?CNSE !!AM CIECI: ST MP'.A;;GN 0150.

VE1; FICA!!CN PKC 30.

LARCI Boll! FIPE St'FPORTS

!=5-LS$W.

Fact L Of 1 NCF-8!Cf D (L PS'O VC1:TICA ;0N A

l RL*.1CT ACCIM DA*!

6. Support Welds (Cont'd)

N. Cracke/ Fusion I. Welder ID N/A N/A (For Information Ontv)

7. Concrete Espansion Anchors A. Sise/ Length

3. tebedeent length C. Belt Specina

_ D. Annulerit?

t. Cenerete Desame F. Nut Engegement/

Searles

8. Component Support Catalog Items A. Snubber

1. Arrularitt

2. Jae Wut fortue

3. Para 11elles

6. Fin-to-Pin /

Cold settina

5. Beartea Spacers 6.

Thread teassenes e l

7 Safee? Lock Wire

8. tre 904 Threads i

..e

4. Rea.stan ;

i I

3

Attechnent 6.1 QI-029 Rev. 3 CO.W:31 PLAK Rt5FON51 !!AM C7t:C ;5T ror'..a ;;N 315; VER;FICM;CN PK; 30.

LARGE SCRI PIPE St'? PORTS 1-5.L35N Fact 4 0F 8 NCN.RfCID (tl5W) v!1:TicAT;0N A

II AC tF*

LLit:T DATE BA. Snubber (Cont'd)

9. Eye Rod nread tnaarement

10. Ifndina/ Offset II. Fastseers

12. $pherical tearina

5. Struts

1. Rardware

2. tear 3 racket Orientation

3. Aravlarity

4. Spherical tearina S. tee Red Thessde

6. Eye Itod nread tenarement

7. Eye led Joe Nut

8. Itadier/0ffast

9. Fasteners

10. Saaring Spacers Vertteal Lead Pts

!!. Searles $ Pacer (s)

12. Toreve of lead Stud

13. Para 11elten g

..'?.W:..h.

le

..1 01-029 Rev. 3 CCWCXE PEAK RE$FCNSE TEM CIECI:.!$T 70r m !;0.1 015C VIA!TICA!!CN PLC 30.

W CE SCRE PIPE SL*Prott$

I-$-LB$N PACE 5_ 07 L p0M-t!CID (1.3$N)

VE1 FICAT*0N A U IUII lRLIECT ACCE?"

DATE C. $pting/Cen Constant Support

1. Stee

2. Trave! Stepe

3. Seen Attacheent

4. Support Rod

$. P!reade

6. Thread Erneseeent

7. Anaulerttv i

8. Festeners D. Low Friction leerias Plates

1. toestien

7. Plate Type

3. Lubricant

4. Corners P. Modified Component Suppett Catalog

!tese A. WP$1 $way Struts

1. Adjustable Struts (1) l l

Weld Stee l

Profile Per 5.6.1 telefereesent Per 5.6.2 1

l

..r se....

n ;

I 5

l

..1 01-029 Rev. 3 ComCu rtn ustonst Tru CEECIList PCFilLA!!ON QLSC VDITICATICu FG 30.

LAACE 3011 FIP SUPotts 1 5-L15N pagg 6 0F 8 Non-11CID (LBSN) rMITICATION arwAart AT M 13UTE gy g,1C DATE

9. Modified CouPosest Support Catalog Itene (Cont'd)

Per 5.6.3 onderest Serface of Veld Per $.6.4 Per $ 6.5 offset Cracks. lack of Per $.4.6 Pustes

2. Pized Swe?

Struto (L1) e Veld Sise Per 5.6.1 Proftie Per S.6.2 tatafereement Per S.6.3 onderest Parface of Veld Per S.6.4 Per 5.6.5 offest Cracks, lack of Per 5.6.6 Puston

• • N B. ITT

[

svey veld k_ ___ _ - - $

Per $ 6.1 prettie Per 5.6.2 1siaf erc ement Per 5.6.3 onderest Serface of weld Per 5.6.4 Per 5.6.5 offset Cracka Lack of Per S.6.6 Pustos

" * ** ?. L t. Lavi s t * ?

e l

l 6

A2tachment 6.1 Q1-029 Rev. 3 COMA.NCXE PEAK RISPCN$t TIM CIECII!ST

c. OI$;

VER;TICAILOW PLG 30.

PCPJL4 1

LAACI DCLE PIPE SL*PPORTS 1 5-L85N pacg 7 0F ~0

"~

NON-11CID (LBSN) vtt:ricAttcN ACCIPTlLZ.TICT A

DATT.

9. Modified CoePonent Support Catalog items (Cent't)

C. Saubber Tramettion Lite Veld Stae Per $.6.1 Proftte Per $.6.2 seinforcenset Per $.6.3 Dedereut Per $.6.4 Surfece of Wald Per $.6.5 Offset Cracks, Lack of Per 5.6.6 Pusten D. 3751 Forward Bracket

$1:e 1/4 - 10

1. Brocket Olsenetece (1)

2. Bracket Velde (11)

Veld $tse Per $.6.1 Profile Per $ 6.2 Re t af orc ement Per S 6.3 Dodereue Per 5.6.4 Surf ace of Veld Per S.6.5 Offset Cracks. Lack of Per S.6.6 Pasten Dieterttee (111)

".?? Y17..;

7

..1 QI-029 Rev. 3 CCPM CXE PEAK LI$PCN!! TEAM CIECI:.13T PCP'.h !;ou CESC VEAIFICA ;cu fL; so.

1ARCE nott PIPE SUPPORTS 1-$-I.8 SN pagg ~ op 4

8 NON-t!ctD (Ltsu)

~

V!1ITICATICN A

ACCIFT RI. JECT DATT 9.16edif ted Coeponent SvPport Catalog Itene (Cont'd)

E. IrPSI Porward Brecket $tse 3$

and 100 Brecket Dimeestone(t)

Perverd Bracket velde (11)

Weld Sise Profile Per 5.6.1 totaforceaset Per $.6.2 Ondereve Per 5.6.3 Serfere of Wald Per 5.6.4 j ffset Per 5.6.5 Cracks, Lack of Puetoe Per $.6.6 P. Dual SprLas Can Assemblies

1. Assembly Diassa t ose (t)

2. Weld Stsee (11) l Weld Stas l

Profile Per $.6.1 totaforcenest Per 3.4.2 endereut Per 5.6.3 J 9tface of Veld Per $.6.4 offset Per 5.4.5 Crocke, Lath of Puesee Per 5.6.6

"" **' ' * ~tstee 1 8

I

1 Attcchrent 6.1 QI-030 Revision 1 Page 1 of 3 COMANCTI PEAK RISPONSE TF.AM CEECI:.IST PDPL'LAtlCN DESC VERlTICATICN FKG NO.

LARGE BORE FIFE SUFFORTS R-5-LISN-PAGE L OF NON-RICID QUAL;U INSTRUCTION Q1-030 RIV. O CREINSFECTION O ex 7t EQUlFMINT MAAI/ TAG NO.

C DOCUMENTATION RIVIEW O c"tT 2 COMMON VIRIFICATION ACCIFT IIJECT DATI

1. Support Feeksne

2. Drevina Revision

3. Support Packane Review N/A N/A

4. Inspector Certifications

5. Neat Numbers 6.

Welding A. Procedure Application B. Weld Material Traceabilit?

C. Velder Qualifications D. Procedure Qualificatione PRIFAAID ST:

AFFROVD ST:

DISCIPLINE Dect.

DATI t.IAD DISCIFtLNE ENGR.

DATI LMPEwau II:

AFFROVED ST:

6MFEL.M DATI LEAD IN$PiCTOR DA*E C:'F-007.1A. Revision 0

Attcchm:nt 6.1 QI-030 Revision 1 CWANCEI PEAK RISFONSE TEAM CEICKLIST F0F h T10M DESC VTRIFICATION FKG No.

2 LAME 50RZ FIFE St'FFCETS FACE 0F R-5-LBSy.

NOM-RICID VE11FICATION A

ACCEPT RIJECT DATE E. Impact Tests a.

b.

c.

d.

e.

Y F. Meat Treatment C. Rold Pointe

7. Concrete Expansion Anchors A. Hilti Belt Torque 1.

2.

B. Soit Specina C. Rework D. Bole Drillina E. Settina 8.

NDE Documentation 9.

Specific Itema A. Torque 1.

2.

3.

4

! CFF,007. LA.. Revision 0 2

e Attachrent 6.1 QI-030 Revision 1 COMANCHE FEAK RISFONSE TEAM l

CEICILIST F0F h T10M DESC YE11FICAT10p FKC po.

3 3

LARGE BORZ FIFE SUFFORTS R-5-LB $ig.

FACE 0F NON-RICID TE11FICAT10M Amm ACCEPT RZJECT DATE

9. Specific Itene (Cont'd1

5. Sprina con Settina C. Snubber Adapter thread enseassent D. Snubber stroke CPP-007. L 8. hvision 0 L

3

Attsch 2.

6.1 Q '.

1. 2 *.

.- t.....

c CE::r?.!?~

C*Fx:~7.I FLG R*S?0::1I Titl!

CZI"Z'

• ST P07.~.A ;03 CE50 vi?.17;cA ;cs Fgc sc.

Reins;ect. of Cent. Liner &

PAC 1 OT 2 Tank $.S. Liner QUral 1 IN571UC;;CN Q1-031

([] LIIN37EC'!CH UN1! 1 E;Lli.*.ENT PuJA/ TAG No.

O ooc:x ::A:tCs mIvtt; cNt: 2 CCMMON vtR;7;;A;1cs i

RIMAE 5 ACCI?*

RI.*ICI DA~Il A1 Esse Matarial Local C4eteurs

s. ran 1 inch gap be tween 6-f oot tesplate and plate i

b.' Max 1 1/2 inch gap between 6 foot i

tesplate and plate seress veld seae 4

c. Max 3/8 inch gap berveen 15 inch teselste er.d plate

d. Max 3/4 inch deviation fres 10 strait e edte h

foot A2 Veld seas offset

a. Max 3/32 inch off-set for 3/8 inch I

shell plate

b. Mas 1/8 inch off-set for 1/2 inch deze plate t

j l

FRIFALID 31:

AFFROVED SY:

i e

ls DISCl?LINE ENC 1.

DATE LEAD DISCIPLINE ENCR.

DATE L.N5?ELiLa BYs AFFRQVCD BY:

j "Th 5 F L sTL E DATE

'LLAD IM5FECTOR D ATI

~*

CPP-007.lA. Revision 0

a..

4

Attach.e.t 6.1 C1.r?'

't..

i CF.IC F'. '. !T ( c :. t ' d )

i CCYJ2:CEI PEAX RI5?C:*!I II/.M CEICK'.1!T PC? aAiloh DESC VERIFICATICh FKC EO.

Reinspect. of Cont. Liner FACE 2 CT 2

~

~

6 Tank $.S. Liner V Ee.1F ICAT ICS INI ACCEPT REJECT DATE

c. Offset faired at least 3-to-1

?

l A3 Weld Sean Surface i

s. Tree of coarse ripples or grooves.

overlaps, or abrupt tidses er vallevs

b. Undercut does not exceed 1/32 inch

\\

c. Tivsh with base saterial or has uniform crown.

Reinforcement does not exceed 3/32 inch at each face.

t1 Tack 557 Liners i.

Reinstectien

a. Wald surface free of coarse ripples or grooves, over-laps, and abrupt ridges or vallevs.

b. Undercut does not exceed 1/32 inch

c. Veld surface is flush with base 1,

saterial or has

.r-r uniform crevn.

- Reinf orcesent

+

~

height does not 2

' *[ ',

4.",

ti,'

U

<J

-l exceed 3/32 inch -

-o+

et each face, f.g,

/g '.

..d.* Exposed, surface. *

, ~.

. ;j a o f[,1.q',E Q,"( gM,

.;***,;;f

.ef S.S. liner is 3

' ', " = -

free of rust.

. e,,- ;.. v j.,s,.,;; y.e.'s,..'s e

w

..s. J...

,. 3:-

. i.:...

.1,,,.,.

,...\\. '

g..

p

.s..

.s

.q-c.h..Q,T'Z..,.;.%g?

,y.1y ' l ' ' :..,.

.a a i c.

.. j:-

.

:..', t'

. a. - - ;-. ; s *..n s. i- * :,h

?

'I CPF-C47.ll Revision 0

~.

2

Attechnent 6.1 QI-032 Rev. 3 Page 1 og 2 CHECK 1.IST CCNA.H"J!! F1AE 115?CN$E T!AM C12CI:.;3 l r;r'.w ;; a GEss vn;nCAn;n PLC.1C.

FACE 1 CF 1 QtJ C 71 IbstE CI*CN c1-01:

OEZssrC::c=

0 est: i

(%;P.2:G FAAKt!aC AC.

@ DOC"MINTA!!CW 1271

[ U3;; 1 V

O c==

nunar:0.

A N

ACCIFT RL*1C*

DA!!

5.1 ?acord Oravies a.' etat Identifi-eettec h Welder Identifi-caties 5.2 neerial Traceantitte a Matettal Certified as SA-537 Ct.2/A240-30&L b Mterial 1.D. La verified by inspecties 5.3 Welstaa a Weld precedure tientttted b Fistehed weld initiated and dated c Weld precedure applicable to 5A-537 CL-2 (CR-3) feeneairm ee eel?)

d Weld precoh re approved by Gibbs &

R 1 *.1 e Weld Cesplete Column inittsted and dated f1D AAID at t MF10TD 4t DisCtr. vt '31C1.

Daft Miic R uft DIGE.

DATI part..w s':s gruyn 31:

. m w.su DATI LLAD 05 M C il DAT%

CF-27.tA. Revtsua 0

Attach ent 6. 1 QI-032 Rev. 3 CHECKLIST (cont'd)

COMANCRE FEAK tt$PCNSE TIAM C11CC 13T FGF'.u i1CM Dt3C V nITICAf!CN PLC 30.

FACE A 0F 2 VERIFICAT10N IM3 I

ACCEPT LIJECT DATE 5.4 Welders /weldies costseere Qus11f1:etten a Valid for period of welding b Valid for veld Precedure

!.3 pendestructive tsaminettee (ICE) a IfDE report traceability to weld ietet b IrDE tapert traceability to IrDE stecedure c Irtt evaluator signed off d ladiographic fits evaluated and stamed off.

e vacuve les Test 3.6 nt Operators /

Inspector Certificaties a Certifiesties valid for period of WDE l

l b Certificaties valid for IfDE Proce ss /1 wpectisa c 0Ferator/tveluater to e Laret II l

CF' MY.13. Revisies 0 2

..1 QI-033 Rev. 1 Page 1 of I CHECKLIST COMMCII PEAK II5FCW5E TIAM CRECC.IST PCF R TICN DE5C VE11TICAIICM FEC 30.

Reinspection of Twel lids.

FACI 1 CT I

~

Fuel Fool Linere QUALITT INSTRUCTION gg.c33 hLEINSFECTION O UNt! t EQ;IFMnt: MAAK/!AG.10.

DOCQGNTATICH IITIEW UNIT 2 COMMcN VT11nCATION ATTRIBUTE ACCIFT R1 JECT DA!!

1. Weld Surface Rainspection e.

Olet tequired) b.

Weld surface free of irregularities such as sertations.

ridges. crevices.

pinholes c.

Surface to free of rust / corrosion l

i l

paryAng st:

AFF10TED BY 015CinINI DGR.

Dart LtAD 015C1 FLINT Doct. -~ DATI usarh.w bis AFF10VD ST:

nrua ATI LEAD IMlFiC*ct DATE CFF-M7.1A. Levisten 0

Attechment 6.1 QI-034 Rev. 2 Page 1 of 3 CHECKl.1ST COMANCHE PEAK RISPCNSE TIM CHECK:. ST PQPl.h ;;cN DESC vtt;ncA;;cN rt; so.

ITIL BLDC. FOOL LINits FACI 1 cr,,,J,,

QUAL;TT INS 3UCTION QI.034 LIINSFECTION

[ W:T L EQCIFMEh"I MAJKiTAG so.

@ DOCTMENTATION RIVIEW

[ UNIT 1 O coice" vn 1 M CAT 10N ACCZFT 11 JECT DATE N

5.1 Liner Material

s. Liner Plate Nterial is type 304L

b. k1k hterial issue fres Verehouse is Type 3041 5.2 Welding

e. Velder ersbol

b. Weld Filler Material Lea (VFML) number

c. Weld precedure number

d. Final T.T. of surf ace preparation taitialled and dated

e. Repair process sheet welder eyebol

f. Weld & Repair veld procedure valid and a pp roved PLDAAID 3Y:

A2?101ED B11 D1sc:Ft1NT '3ct.

Daft LAAD 0R$CIFtLFt Dact.

DATT l

23F N s.u 5":

AFFECT 12) BT

• m h

• d DATI (EAD IN5FICTOR DAti C?F-M I.1A. Revtaten 0

1 Attachcent 6.1 QI-034 i

Rev. 2 CHECKLIST (Cont.)

COPM CXI PEAx RIs?0Nst ;IAM CXIC'.:L:s!

?';?'t ^.; 3 ;II" vtR;T;;A;;cs 7c so,

!"llIL BLOC. P0OL LIFERS FACI,,2,CF 1 mt:r::A::cs AC0!?!

RIJECT 3 ATE N3 5.2 Velding (Cont'd)

3. Isene of VTML or 14GL per Log. and valid for veld procedure l

5.3 Welder / welding l

i Operator qualificaties

s. Yelid for period of performing velde i

b. Yelid for the weld l

procedure i

5.4 Mon-destructive Esasiastion (ME)

s. Titel F.T. 6 T.S.

sianed and dated l

b. Weld ember identified

c. Et procedure identified

d. Et results are sirned sad dated

e. Repair veld to l

identified

f. Repair RE procedures are identified

3. Repair Et reevite signed and dated l

i

...,-.:..e.. u. :. >

2

Attach ent 6.1 QI-034 Rev. 2 CHECKLIST gCont.)

COME C3I PEAK RIs?0NS: :tAy.

CKIC%'.* $!

I PCP'.14;;;h ;ISC

IR;7;CA;;os t u sC, ITEL ILDC. FOOL LINERS

? ACE,1 0F 1 VER*T CAT;0N I

AC;I?

11;tC; OA;I EUMI 5.5 IrDE Operetor Qualification Qualification valid for the period of IrDI Ouellfication valid i

for IrDE procedure Operater to e Level II

$.6 Stud Welding

e. Pre-Froduction Test

1. Weld Procedure Number l

2. Beed Test i

b. Producties Test

1. Stud Site

2. After Weld Leonth toeste

3. Tisual !aspecties for Welding &

Reed Teste 5.7 Stud Welding taspectet Certificaties

• Inspector Certificatian Talid for Period of Stud Welding

• Inspector le Certifie<

tevel !!

? *. r '.:. ' r.. n :.. )

3

Attcchment 6.1 COMANCHE PE.U* RIS?ONSE TIAM QI-035 CHECKI.IST Rev. 2 POP'JLA!;0N DESC VERIPICAT;0N PKG N0.

EVAC DUCT SUPPORTS I-S-HVDS PAGE 1 OT 4 QUAL;TY INSTRUCTION QI-035

] REINSPECTION

[iUNIT1 EQUI? MINT MARK / TAG NO.

DOCi:MINTATION RIV!EW

[ UNI 2

((] COMMON VERIPICATION A

I R MAIAI ACCEPT RIJECT DATE l

1. Support Location 1A. Along the duet axis IB. Support Clearance N/A N/A Tor Information Only Check

2. Support Frame Configuration and Orientation 2A. General Configuration

23. Member Orientation i

2C. Member Sire 2D. Member Lengths and Dimensions 2E. Minimum Edge Distances (Steel Members) 2T.1 Attachments within "Cantilever" regions 2T.2 Attachment Locations on "Strip" Plates 2T.3 Spacing of PREPARED SY:

APPROVED 8,Y:

DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE IN5FECTED BY:

APPROVED 6Y:

IN5FICTGR DA!;

LEAD INSPECTCR DATE C? ?- It) ?..\\. ?.d"J 4 W n )

CCMA.': CME ?!AK RES? OSSE TEAM.1 QI-035 CHICXL*ST Rev. 2 N h(N Sbk)RTS Y FTie F 3 '" * -

p AG c _2_ OT 4 VER*FICAT*CN l

^III 3 REMAAKS ACCI?*

REJECT DATE 2G. Support Provided b)

Existing Structure 2H. Attachment to Duet Equipment 2J. Attachment of Other Supports 2K. Duet Size

3. Welding 3A. Weld Location 3B. Weld Size 3C. Weld Length 3D. Fusion 3E. Craters i

3T. Weld Profiles 3C. Undereut 3H. Porosity 3J. Overlap 3K. Surface Slag 3L. Cracks 3M. Welder ID symbol N/A N/A For Information Only

4. Concrete Expansion Anchors 4A. Bolt Size and Numbe?

4A.1 Belt Diameter

_ s.w e.1 CCFJ2: CME PEAX RES?CSSE TEAM QI-035 CXIC7/.1ST Rev. 2 P9?'JL.r!!CN DESC VER;F;CA!;0N ?K; NO.

KVAC DUCT SUPPORTS I-S-HVDS

?AC13__ 0F 4 VER;TICA!!CN l

AI EI3U I REM. ARKS ACCEPT REJECT DATE 4A.2 Bolt Type, Length and Quantity 4B.

Embedment 4C.

Bolt Spacing 4C.1 Hilti to Hilti 4C.2 Hilti to Richmond

' Bolts, Concrete Edges and Abandoned Bolts / Holes 4C.3 Hilti to Embedded Plate Edges 4D.

Angularity 4E.

Nut Engagement and Bearing 4E.1 Nut Engagement 4E.2 Sloped Surfaces 4E.3 Welding Hilti Bolts 4E.4 Nut Bo t t oming

5. Richmond Screv Ar.ehors 5A. Minimum Thread Engagement SB.

Bolt Tightness 5C.

Insert Spacing l

5D.

Sloped Surface 5E. Richmond Bolt Material N/A N/A Por Information Only_

..1 I

COP.CCHE ?!AX RES?CSSE II.syv CMICK' S; QT-035 Rev. 2 PO?'J A!!08 DESC VER;7ICAT*CN ?KC NO.

HVAC DUCT SUPPORTS I-S-HVDS

?ACI4 OT 4 VERITICA!!CN 1

l

^

3

'8 ACCI?!

REJECT DATE

6. Miscellaneous Bolting 6A.

Bolt Size 68.

Bolt Material Type 6C.

Thread Engagement 6D. Washers 6E.

Torque / Tightness 6T.

Sloped Sarface

7. Touch-up Calvanizing N/A N/A Tor Information Only I

4 9

e e

=b o

..1 COMANC3E PEAK RES?0NSI TEAM QI-036 CHECKLIST Rev. 2 POP'JLATION DESC VERIPICATION PKG 30.

2 HVAC DUCT SUPPORTS R-S-HVDS-PAGE 1 OT QUALITY INSTRUCTION QI-036 CREINSPECTION

{ UNI; 1 EQUl? MENT W X/ TAG S0.

X DOCUMENTATION RIV!EW

[, UNI;2

((] COMMCN VERIFICATION

^

REMARKS ACCEPT REJECT DATE SA. ERC Reinspection NA NA For Information Only Drawings 5A.1 Duct Support Detail Drawing 5A.2 Duct Support NA NA Tor Information Only Location Plan (Layout) Drawing 5B. Duct Support Inspector Certifications i

SC. Weld Procedure Application 5C.1 Base Material 5C.2 Filler Material SD. Welder Qualification 5E. Weld Fit-up Inspection PREPARED BY:

APPROVED SY:

DISCIPLINE ENCR.

DATE LEAD DISCIPLINE ENGR.

DATE IN5PECTED SY:

APPROVED SY:

N5?ECTOR DA*E LEAD INSPECTCR DATI j

Q P- '0 7.. A. R e".; n a n )

i j

ess.c...mi c.;

COMA.NCHE ?!AX RES?ONSE TEAM QI-036 CHECKLIST R*V' 2

POPCLA!!ON DESC VERIFIgAf!ON?KCNO.

NVAC DUCT SUPPORTS 2

2 PACE op VERIFICATION AI ElIUI kCKARXS ACCEPT RIJECT DATE SF. Hilti Bolt Torque 5F.1 Torque Wrench Number SF.2 Torque Wrer.ch Calibration ST.3 Torque Value

50. Abandoned Roles Covered by Duet Support Members

- Spacing 5H. Cut Rebar

$J. Resetting of Hilti Bolts 4

....s-

1 Page 1 ef 2.2 COMANCHE PEAK RES?ONSE TEAM QI.036 CHECXI,IST Rev. 2 POPULATION DESC VERITICATION PKG NO.

HVAC DUCT SUPPORTS R-S-HVDS-200 PACE 1 OT j QUALITY INSTRUCTION QI.036 CREINSPECTION

] UNIT 1 EQUI? MENT MARK / TAG NO.

x00CUMINTATION REV!!W

[x UN; 2 DUCT SUPPORT MATERIAL TRACEABILITY

[XC0Fy.ON VERITICATION AW3ME EIMAEES ACCEPT REJEC*

DATE Purchase Order No.:

$K 1 Material Specification 5K.2 CMTR or C of C SK.3 Inspector's Certification

.........o.........

~

Purchase Order No.t SK.1 Meterial Specification 5K.2 CMTR or C of C 5K.3 Inspector's Certification

.........o.........

Purchase Order No.:

5K.1 Material Specification l

l 5K.2 CMTR or C of C 5K.3 Inspector's Certification

..........................,.........o.........

.......,..............................=

PREPARD BY:

APPROV D BY:

DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE T FEG La BY:

APPROVED BY:

IN 5F EGOR DATE L EAD IN SP EC*CR DATE 0?P-407.'.A. Rev;s un ]

L

Pag 2 2 ef 2 n66 6n..u6 v..

COMANCHE PEAK RES?ONSE TEAM Q1-036 CHECKLIST Rev. 2 POPL1A*!CN DESC VERIFICATION PRO S0.

KVAC DUCT SUPPORTS R-S-HWS-20v 2

2 PACE 0F VERITICATICN A ** ** " '* 3 U *' '

REMARKS

^

ACCEPT RIJECT DATE Purchase Order No.:

SK.! Material Specification 5K.2 CMTR or C of C SK.3 Inspector's Certification

......................o........o.................,,................................

Purchase Order No.:

5K.! Material Specification 5K.2 CMTR or C of C 5K.3 Inspector's Certification

................................o.................o.................................

Purchase Order No.:

SK.1 Material Specification 5K.2 CMTR or C of C SK.3 Inspector's Certification

........o........

l l

Purchase Order No.:

5K.1 Material Specification 5K.2 CMTR or C of C 5K.3 Inspector's Certificatios 4

,n '

z.

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=

Attach ent 6.1 01-030 CCMANCHE PIAK RES?CNSI IIA'4 Rev. 1 CHECK *.!ST POP 7LAT*0S DESC VEy,;y;CA!!ON ?KG N0.

HVAC Duets and Plenues I-M-DUPL-

? ACE 1 0F 3 QUALITY INSTRUCTION

({) REINS?!CT!ON

[)) UN; 1 QI-039 EQUIPMENT MARK / TAG NO.

DOCUMENTATION REVIEW

] UNI :

((] COMMON VERIFICATION RI23. ARKS ACCIPT REJECT DATE

1. Sheet Metal Duet

a. Elevation

b. Location Perpendicular to Air Flow

c. Area

d. Length

e. Duct Gage

f. Reinforcing Angle Site

g. Reinforcing Angle Spacing

h. Companien Angle Size

1. Longitudinal Seam

j. Tie Rod Spacing

k. Tie Rod Diameter

1. Gasket

m. Nuts and Bolts

2. Vall Penetration

a. Minimum Length

b. Maximum Extension

c. Gasket

d. Nuts and Bolts

3. Welding

a. Location

b. Weld Site

c. Length

d. Fusion

e. Craters PRIFARG BY:

APPROVED BY:

DISCIPLINE ENGR, DATE LEAD DISCIPLINE ENGR.

DATE IN5PELIED BY APPROVED BY:

IN5PE'*VR DATE LEAD INSPECTOR DATE

~~

• C??-007.1A. Revision 0

Attachesnt 6.1 Q1-039 COMA.NCHE PEAX RESPONSE TEAM Rev. 1 CHECKLIST POPL'LATION DESC VERITICATION PKG S0.

HVAC Duet. and Plenums I-M-DUPL-PAGE _2_ OP 3

VERIFICATION IEMAEKS ACCEPT REJECT DATE

f. Veld Profiles

g. Undercut

h. Porosity

1. Overlap

j. Surface Slag

k. Cracks

1. Touch-up Galvanizing 4.

Splitter Damper

a. Installation

b. Nuts and Bolts

c. Locked in Place

5. Extractor

a. Installation

b. Angle Size

c. Bolts

6. Turning Vane

s. Installation

b. Geometry

c. Gage

7., Grille. register and Diffuser

a. Location

b. Installation

c. Gaskets

d. Nuts and Bolts

8. Voluer. Damper

s. Installation

b. Gaskets

c. Nuts and Bolts cl. Locked in Place

9. Access Door

a. Installation

b. Gasket

c. Nuts and Bolts

10. Instrument Test Roles

a. Caps

b. Gasket

c. Bolts 095.^o' te e..4e4mn n

Attechesnt A.'

a'

+

01-039 C0KANCHE PEAK RESPOSSE TEAM Rev. !

CHECKLIST POPULATION DESC VERIFICATION PKG NO.

MVAC D'ict s a-d Plenues I-M-DUPL P AGE _3_ 0F 3

VERIFICATION REMARKS A

ACCEPT REJECT DATE

11. Tubing Connection

a. Installation b,. Nuts and bolts

12. Pipe Connection

a. Pipe Site

b. Pipe Length

13. Instrument Mounting

a. Installation

b. Mounting Bracket

c. Nuts. Bolts and Vashers

14. Plenues

a. Location

b. Sheet Metal Gage

c. Reinforcing Angle Site

d. Reinforcing Angle Spacing

e. Gasket

f. Nuts and Bolts

15. Plexible Connection

a. Location

b. Companion Angle Size

c. Nuts. Bolts and Washers

d. Pusalignment

16. Concrete Expansion Anchors

a. Site and Number

b. Embedment

c. Bolt Spacing

d. Angularity

e. Concrete Damage

f. Nut Ingagement and Bearing CPT c'7.lB. Revision 0

Attcchsent 6.1 COMANCHE PEAK RESPONSE TEAM QI-040 CRECKLIST Rev. 1 POPULAT!ON DESC VERITICATION PKG NO.

MVAC Ducts and Plenuss R-M-DUPL-PAGE 1 0F 2 QUALITY INSTRUCTION CRIINSPECTION

] UNI; 1 QI-040 EQUIPMENT MARK / TAC S0.

DOCUMENTATION REVIEW

[ UNI; 2 BSC Dvs. 2323-M BSC Subsystem C COMMON VERIFICATION

^

EIMAlUt3 ACCEPT REJECT DATE

1. Pressure Test

2. Material Cage

3. Turning Vane Installation

4. Wald Procedure Application (Ducts and Tiexible Connections)

a. Base Material

b. Filler Metal Classification

'l

5. Weld Procedure Application (Plenuas)

a. Welding Procedure

b. Base Material

c. Filler Metal Classification PRIPARID BT:

APPROVED BY:

t DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE IN5FEa w BY:

Apygoygp gy:

NFIGOR DATE LEAD INSPECTOR DATE C??-dO7. !A Revuton 0 1

COMANCHE PEAK RESPONSE TEAM 0

CHECKLIST g,y, g

~EdFULAT10N DESC VERITICATION PKG NO.

RVAC Ducts and Plenuss R-M-DUPL-PAGE 2_0F 2 VERIFICATION REMARKS

^

ACCEPT REJECT DATE

6. Welder Qualification

7. Inspector's Certification

a. Welding

b. Pressure Test

c. Material Cage

d. Turning Vane Installation

8. Material Traceability *

9. Valding

10. Touch-up Galvanizing I

• Note Material Traceabi1 Lty for steet meta 1, structural angles and nuts and bolts are found in R-M-DUPL-150 (see che:klist Attachment h.2), R-M-DUPL-151 (see checklist Attachment 6.3), and R-N-DUPL-15: (see chenklist Attachment 6.4) l respectively.

d CPP 007.15. Revision 0

..3 COMANCHE ?!.AK IISPONSE TEAM QI-040 CHECKLIST g,y, t F0FULAT!,0N DESC VERITICATION FKG NO.

RVAC Ducts and Plenues R-M-DUPL-150 FACE L OF 1 QUALITY INSTRUCTION CREINSPECTION UNI; 1 QI-040 EQUIPMENT MARK / TAG NO.

@ DOCWENTATION RIVIEV UNI; 2 Sheet Metal COMMON Material Traceability VERITICATION REMARKS ACCIPT RIJECT DATE Purchase Order Numbert

1. Material

2. CMTR or COC

3. Inspector's Certification Purchase Order Numbert

1. Material

2. CMTR or COC

3. Inspector's Certification Purchase Order Number

1. Material

2. CMTR or COC

3. Inspector's Certification PRIFARED BY:

APPROVED SY DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE IN5FEuw 5Y:

APPROVED BY:

IN57EGOR DATE LEAD INSPECTOR

~ DATE CPP-007.lA. Revision 0

COMANCHE PEAK RESPONSE TEAM o

CHECKLIST g,y, g

POPUl.ATION DESC VERIFICATION PKG NO.

RVAC Ducts and Plenuss R-M-DUPL-150 PACE L Or 3 VERIFICATION REMARKS ACCEPT REJECT DATE Purchase Order Number:

1. Material

2. CMTR or COC

3. Inspector's Certification Purchase Order Number:

1. Material

2. CMTR or COC

3. Inspector's Certification Purchase Order Number:

1. Material

2. CMTR or COC

3. Inspector's Certification Purchase Order Number:

1. Material

2. CMTR or C0C

3. Inspector's Certification i

d i

CPP-607.18. Revision 0

f' COMANCHE PEAK RESPONSE TEAM Q1 0 0 CHECKLIST g,y, g

POPULATION DESC VERITICATION PKG NO.

PACE 10F A HVAC Ducts and 71enuss R-M-DUPL-150 VERITICATION IDIAEES ACCEPT REJECT DATE Purchase Order Number

1. Material

2. CNTR or COC

3. Inspector's Certification Purchase Order Numberi 1

l

1. Material

2. CNTR or COC

3. Inspector's Certification Purchase order Numbert

1. Material

2. CMTR or COC

3. Inspector's Certification Purchase Order Number

1. Material

2. CNTR or COC l

3. Inspector's l

Certification l

l 4

l CPP-007.lB. Revision 0

..3 COMANCHE PEAK RISPONSE TEAM 91 04o CRELC.IST Rev. 1 POPULATION DESC VERITICATION FKG NO.

RVAC Ducts and Flenuss R-M-DUPL-151 FACE I 0F 3 QUALITY INSTRUCTION

[REENSPECTION

] UNIT t QI-040 EQUIPMENT MARX / TAG S0.

@ DOCUMINTATION REVIEW UNIT 2 l

Structural Angles Material Traceability C COMMott VERIFICATION EUIAAE3 ACCEPT REJECT DATE Purchase Order Numbert

1. Material

2. CKIR or COC

3. Inspector's Certification Purchase Order Number

1. Material

2. CMTR or C0C

3. Inspector's Certification Purchase Order Humber:

1. Material

2. CMTR or COC

3. Inspector's Certification FEI?AAD IT:

APPROVED BY:

DISCIPLINE ENGR.

DATI LEAD DISCIPLINE ENGR.

DATE IN5PEGI m &Y:

APPROVED BY:

~

NFMK DATE LEAD INSPEC*0R DA*E C??-007. !A. llevuun 0

..3 COMANCHE PEAK RESPONSE TEAM QI.040 CHECKLIST Rev. 1 POPU1.ATION DESC VERITICATION PKG No.

HVAC Ducts and Plenues R-M-DUPL-151 PACE L OF 3 VERIFICATION REMARKS ACCEPT REJECT DATE Purchase Order Number:

1. h terial

2. CMTR or COC

3. Inspector's Certification Purchase Order Number:

1. W terial

2. CNTR or COC

3. Inspector's Certification Purchase Order Number:

1. h terial

2. CMTR or COC

3. Inspector's Certification e

4 Purchase Order Number:

1. h terial l

2. CMTR or COC

3. Inspector's certificatten i

I

(

CPP-007.lB Revision 0

j Attochment 6.3 COMANCHE PEAK RESPONSE TEAM QI-040 CHECKLIST g,y, 1

i POPULATION DESC VERIFICATION PKG NO.

l HVAC Ducts and Plenuse R-M-DUPL-151 PAGE L Or 3 i

VERIFICATION RDIARKS ACCEPT REJECT DATE s

l Purchase Order Number:

1. Material

2. CWTR or C0C

3. Inspector's Certification l

Purchase Order

[

Number:

1. Material

2. CNTR of COC

3. Inspector's Certification i

Purchase Order Number:

1. Materisi

2. CWrR or COC

3. Inspector's i

Certification Purchase Order 6

I Number i

i

1. Materisi I

2. CATR or COC l

3. Inspector's certification t

i t

i l

1 L

CFF-007.18. Revision 0

..4 COMANCRE FEAK RESPONSE TEAM Q1 04o CHECKl.IST gev, g F0FULAT10N DESC VERITICATION FKG No.

HVAC Ducts and Plenuss R-M-DUPL-152 FACE I 0F 3 QUALITT INST 7UCT10N 0aftNs?ECr20N o UNz! t QI-040 EQUIPMENT MAJtK/ TAG No.

@ DOCUMENTATION RIVIN UNIT 2 Nuts and Bolts h terial Traceability O coNxoN VERIFICATION N

ACCIPT RIJECT DATE Purchase Order Numbert

1. Material

2. CMTR or COC

3. Inspector's Certification Purchase Order Number

1. Material

2. CNTR or COC

3. Inspector's Certification Purchase Order Numberi

1. Material

2. CNTR or COC

3. Inspector's Certification PaEFAAD ST:

AFFROV Q SY; DISCIPLINE ENGR.

DATI LEAD DISCIPLINI ENGR, DATE IN5fIuw BT:

APPROVE SY:

WNM DATI LEAD INSPECTOR DATE C??-007 lA. Revuton 0

E 1

COMANCHE PEAK RESPONSE TEAM f*!

• CHECKLIST gey, t j

i POPULATION DESC VERITICATION PKG NO.

MVAC Ducts and Plenuss R-M-DUPL-152 PACE L OF 3 VERIFICATION REMARKS ACCEPT REJECT DATE Purchase Order Number

1. h terial

2. CNTR or COC

3. Inspector's l

Certification Purchase Order Numbert

1. hterial

2. CNTR or COC

3. In,spector's Certification Purchase Order Number

1. Material

2. _CMTR or COC

3. Inspector's Certification Purchase Order Number

1. Material

2. CMTR or COC

3. Inspector's certification t

CPP-007.18. Revision 0

..4 COMANCHE PEAK RESPONSE TEAM QI-040 CHECKLIST g,y, 3

POPULATION DESC VERIPICATION FKG NO.

HVAC Ducts and Plenues R-M-DUPL-152 PAGE L OP 3 VERIFICATION RDIAAKS ACCEPT REJECT DATE Purchase Order Number:

1. h terial

2. CMTR or COC

3. Inspector's Certification Purchase Order Number

1. h terial

2. CMTR or C0C

3. Inspector's Certification i

i Purchase Order Number

1. hterial

2. OfTR or COC

3. Inspector's i

Certification Purchase Order Number:

l

1. h terial

2. CNTR or COC

3. Inspector's Certification l

1 4

CFP-007.lB. Revision 0

Attcchsent 6.1 QI-041 COMANCIE PEAK RIS?ONSE TEAM Rey, t CRE M IST Page t og 3 POPULATION DESC 7ERITICAT10N PEG No.

Field Fabricated Tanks I-M-TTTA-PAGE 1 0F 3 QUALITY INSTRUCTION

@ LIINSPECTION O gyIT t QI-041 EQUIPMENT Mass,/ TAG N0.

] 00c;MccATIog gzvity 0 Uwt: 2 O councN TIRITICATION N

ACCIPT REJECT DATE 1.

Name Plate 2.

Shell Top Angle 3.

Anchor Bolt Ring 4

Anchor Bolt Chairs 5.

Anchor Solt Tightness 6.

Out of Roundness 7.

Longitudinal Weld Sean Offsets 8.

Sotton Plate Weld Seas of f set 9.

Rozzle Site and Type A. Site B. Type

10. Nozzle Location

11. Nozzle Insert Reinforcement Plate

12. Nossle and Manhole Reinforcing Pads PREPARID BT APPROVED BY:

DISCIPLINI DGE.

DATI LEAD DISCIPLINE ENGR.

DATE IN57EWw BY APPROVID ST:

L.W EG UR DATE LEAD INSPECTOR DATE CPP-007.1A. Levision 0 w

..5 QI-041 COMANCIE PEAK RESPONSI TEAM Rev. 1 CIECKLIST POPULAIION DESC VERIPICATION PKG NO.

Tield Tabricated Tanka I-M-TTTA-P ACI __,2 0T 3

YERITICATION tZNARXS ACCITT REJECT DATI

13. Seirmic Restraint l

l 1

A. Installation B. Elevation l

C. Weld 14 Internal Pipe A. Arrangement i

l B. Dimensions

15. Welds A. Configuration Size and Profile B. Butt Veld Rainforcement C. Undercut D. Surfaces of Weldo E. Offset of Butt Velds T. Tairing of Offseta G. Cracks. Lack of Tusion and Crater Cracks R. Indications

16. Base Materials A. Material Identification B. Material Defects d

C??-007. L3. Reva. sun 0

j Att chae:t 6.1 QI-041 COMANCE PEAK R15?0NSE TEAM g,y, g

CB CKI,IST POPULATION DESC YERITICATION PRC 30.

Field Tabricated Tanks I-M-TTTA-Pact _3 07 3

YE11TICATION IN ACCEPT RIJECT DATE

17. Weld Rust

18. Material Rust

19. Grout 4

C??-407.L3. Rev.ston 0

M taehaent 6.1 CI-00 KEV. 1 Pege 1 of 2 COM.A.%"EI PIM II5?CNSE TT.AM C11 ll:.IIT 9

F0F'A.An;N DESC TE? H CAUCN Pia 80.

FA*I 1 CF."

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h DOC MINTinCN RIT!IV O ow:: 2 C COMMCM run:Ana, i

AC.~?T LI *In DCE

1. Disensional Yorification A. Tack Diameter

3. Shell Disseter e

C. Yassel lead Dlaseter D. Temperat7 Foundation tevel E. Taek lettos Crown

2. Rydrostatic Test A. Borizontal Tank

3. Tlat lettos Tank

3. Escord Dravtags A. Joint Identifiestion

5. Veldere Identifiestien C. Welding frecedure Specifiestion D. Record Drawing Table $1 noffs PSIFAAID ST AFF10T C ST:

015C:7t DI OsC2.

DaTI LEAD D15CIPLDE DC1.

DATI L23Fh.w Bla atF10V D ST:

i.oit w a CATI LIAD mstte Ost DATE C??'007.1A.Rev'1Tien0'

Attachsent 6.1 Q7-042 R E *.*. 1 Page 1 og 1 COMA 3C11 !!AK RJ.37CN5% TIAM C11CZ:.: T PCI'.';.an;S 303; TD T;32;0N PK3 30.

IE CI TIII.2 TA31:CA!D TANT.S 1-M-T77A-VTR.:T.A! GN l3.T*ICT'DATI ACO:77

3. (wont'd) t.

Et Procedures identified

4. U 1d Materials recedure Amorovs1

6. Velder and Veldize Cee?stor Ous11!! cations

7. Wendestnctive Examiutions A. Veld Joint 1

Identificatios

3. NCE Procedure / Report Identification I

C. Leviewer Certificatica

8. Wondestructive

'**=4-ation Personnel Certi.fications A. NDE Personnel Certification

5. Vision Test Record 1

C. WDE Certifiestion

9. Setraic Leatralas As-luilt Dimensions 10.Materisi Verification 4

C?- W.48, aavist'o's 0

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..1 QI-Ot.3 Rev. 2 Page 1 of 2 CDMANCII PtAE 115 Poult TTM C11CE.1ST FGF u nas DEK vn m CATIce PEG 30.

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O occ==r:AT:o= tritiv 0 cut :

O C=*eW ro m CA m u ACCIFT SUICT DATI 1.

tecettea A.

Welle. Cel s e.

Piete. Fedestale.

Cutbe. Fede S.

$1aba c.

le es 2.

Sist A.

Welle. Cutbe.

31obe B.

Columme. Piere.

Podestels C.

lease 3.

Serfste taopecties A.

Welle. Curbs.

Cal m e. Pters.

Podestole. Pode S.

$lebe. Seems PREPA& E lil df t0TD l t etst!Ptlyt t3L;t.

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I ComApCut PEAR Bt5POPlt TEAM CNECELllt PONLATION Dtic V RIFICAT10It PEG N0.

PACE 1 0F 1 Co#CttTE PLACDEWT Tp!FIC Afl0li ATTRIDL'TE ACCEPT BEJECT DATE 6.

Ceted Roles t

s.

tratte n.

Patches I.

Aether Solte A.

B, i

I C.

5.

gebodded Flotta and $tructural the re s L

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Attech:ent 6.1 QI-044 Rcv. 3 Page 1 of 3 CHECKLIST CosWK1it itM Rt8 Posts Ttait Ct1CEL181 rurnAuge esss entricattos pts as, tact i er.L c et.. rtete.e.

i 00 AL tT1 185TEUCT1W OinuiriCtta=

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8. Rised Deatge Carde.

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9. letet Fleet testes e

f. lateb Ticket F. Treek staese.

j tevetoete*6 C. Trut 9teekstas flas 3.

Fotos. Esmettoettes Jetate A. testattettse of i

fore nout

3. testattettee of CasstrestLee Jetote l

tenAas sta gr min l' DtlCIPttst luct, 36 7 igag gtgg;rtgyg gjgg.

34T5 W FEU38 I14 AFFEMW BTs Ems,as WaT1 LIAR talytcT;t pa;t Cf f =Wif lA. tectstaa 4 t

1 Attach ent 6.1 Q1-044 Rev. 3 CHECKLIST (Cont'd)

I f

CesW Cat PLAR tt8 poult TEMI CWIG1lff MFVLATIUB DE5C TfttFICAfice FRG 30 FACI 1. Of.J, Cemetete Fleteneet trttFICATIOU I

ACCEPT ttJtCT Beft e

C. Seteele att See 9, Post Card flee-off 3.

Rebet. Cedwelde.

Wateretere. Anther talte. tahedded fletei A. Webstellee.

Spostes. Ceestete Covet & Proper tastellettes S. Cedweld/ Lap lettsee C. Asehetese Length et newete

9. Amhet letto.fype

8. testattettee of waterstate F. leete11stfee of tonedeset 4 Depeettist ud Ceneeltaettee

a. Pieteneet tete

9. Pteeeeeet Lift C. flessenet Teeheiene

8. Pfesegeet Ctede

f. vthtetere Seeed F. Tinester ces,ett.

4. Tibreter Penettettee trr.Mr.s e, se,t elee e 2

Attechment 6.1 QI-044 Rev. 3 CHECKLIST (Cont'd)

ConoCu rts usrovst TT.AM CE ct2.1ST PorUtAllom DLSC tralricAttou rst. 30.

FACI J OF J Centrete Placement FttirICAttou

&CCEPT 13 JECT DatT 5.

Attethte Deleted 4.

la-Process canctete Teste A. Air centent

3. Slumre C. Coverste Toepersevre 7.

Coring

=.

A. Curie 3 Sagwirement e Troperly addrassed l

9. Chriss Las T.attia_les end tetti 8.

Cearteesf.ve Stressth feet Baselte A. Laktstery Cured

. g;,.

Cvitad o re

3. Field Cated Cyltaders _.

2 eettee t-f Me 9.

1:

10. t upeettes W Test Peteeenal Cartifiest';m i

l l

l CO?-40'. Lt. levtsten d 3

Attcchment 6.1 QI-045 Rev. 4 Page 1 of 6 CDMANGE PEAI RISPCN5Z TIAM CIECI:.IST F0Pr A!;0N DL5G V nITICAilCN PKG.10.

STRUCTVRA1 STEEL I-5-STtt FACE 1 CF,,j,

QUA.L;TT LN571UCTICH Q1-045

@IIDSPECTTCW

['CN!!i 1.QGIFMINT MAAA/IAC.10.

O occ=rx:A:to" ar'tiv 0 cst: 2 C019CN VTRIFICAT105 A

ACCIFT RIJECT DATI l

A Member N/A Inf'irmation Mneder Al) location A2) Site Information only A3) Meterial Ident W /A.2 A4) Leenth A5) orientatioa l

A6) Alterattoes N/A Info restion Bander i

a) tocation

_ b) Site c) Limit of Alteration d) te-entreat Cornere e) Cuts and teles PRIFARED 8t:

Affl0T D Its DISCIPLIW1 DeC1.

DATE L M 015C1F'.151 08C8.

DAtt int m s.w ITs A FROTED ST:

.n r tu va UAn LEAD INSPEC Ot 0A!!

C?P-C.tA. tevtsun 0

l Attcchment 6.1 QI-045 Rev. 4 COPANCME FIM 115?CN$l !!A4 l

i C3E 7.*;5T

?^?.b ;;;> ;&i;

.IR:T;;AT*08 PK; 30.

stavCnut sTtzt t-s-sttt PA;I J er 3

.In:rt:A;:cs

^

AC0!?!

RIJECT DATE 5 Connection N/A Informatice Needer ll) tocation

52) Siz e

13) Orientation B&) Velde N/A 1Bif ormatite Reader a) toestion b) Weld Site c) Weld Lenath I

_d ) Fusion i

I e) Cratere f) Weld troffles a) Utdareut h) Porootty

1) overlap _

1) Surf ace Staa k) Cracks Information Only

1) Walder ID Srebel 5/A Attachneet 6.3 l

l

55) Strvetersi loltima N/A 1 oformati pe Eseder j

s) Solt Diameter b) Material c) Questity i

1 i

d

?s. w.:.

~4...,s.'=

2 1

..1 QI-045 Rev 4 CO.*x:CMI P!AK RISPONSE TIM C *i t C-*. ; 5

• 1 M P '.~.A

> 315C

t!t;T;CA!;Cs PK; sc.

i STRUCTt*RAL STEEL I-5-STTL P ACI J 0T,,,,,6 vtR;rt:AT;;N lLIJICTlDAIT A

ACCIP!

l 1

55) Structural l

Solting (Cont'd) d) Vsehere 1

e) leveled Vsehere f) Role Coverer.e a) Jos pute I

I h) Thread Ea goesnt i) Edge Diet ence a

l

3) Tiahtentos i

k) Seering

1) Specief.

e) Confinretten

56) Richrend Inseets N/A in f ores t i,pe Eseder e) Throod Essesseset b) Ti'thenese c) Vasher d) '.oc et toe e) Edse Dietence

57) Concrete Espension

(

Aschefs w/A : sformati pe Reeder 57.1 Stae and Dumber e) Diameter b) Tyye. Length.

Febee i

~ ~..

.:. *e.. c.:=

1 1

3

AttCchmen8 6.1 QI-045

)

Rev 4 C0Fxic'.4E ?!AK R15?CN11 TEAM CXIC"*.;17

?;'.h ;Cs ES-

'.'II;T;;A* ;;N ?G. C.

N

?ACI &CT 6

1-5-STYL 1

STRUCTtM STEEL VER;Tt:At:05 l

WM ANP.5 AC ty7 Kgygg; 7A7Z l

a 87.2 Embedmont tensch N/A Informattle Meeder 57.3 Solt Specina a) Center to Center Specins l

b) Bilti to i

Richaced c) 511tt to Embed Plates 97.6 Anavlerity f

St $ Concrete teatas l

37.6 Nut Engagenoot N/A leformett rt, Easder i

and leering I

.e', put Eeastseest

~

b) Seartes e) Bott e t di Weld J

N/A l eformati m leader 37.7 Configuratios a) Locettoe b) Edae Dietsace

18) laseplates

89) Crovt 3

i

?~.

. ;... v.. - >

d

.....1 QI-045 Rev. 4 C0m XE PIAK RE5?CN$t !!M I

C'.4 E 07.; 5I

?0?.b ;;05 0130

'ta;7;;A;;;s px; n,

STRtlCTURAL STEEL I-$-STtt FACI J0T _6 vn:tI AT:cs ACCEPT LI.'t CT DATI RD.AES C) Field Installed i

Details N/A Information Needer Cl) location C2) Site C3) Orientation CA) Veld W/A Informatine Header si Loestion b) Weld Site

) Wald Lenath

4) Fustos e) Craters f) Veld Profiles

_ J Caderent h) Porosity

1) Overlap

!) Surface Slaa k) Cracks Information only

1) Velder ID Srebel W/A Attachasnt 6.3 CS) Bottlan W /A sforestipe Reader a) tolt Disaster l

b) Material e) Quantity i

4

' t " *. e '. : = 1 l

1 F

5

I i

..1 i

QI-045 l

Rev 4

)

CCPANCME PIAK 1!$PCNSE TEM

{

CXECn !st FCP'..a!*;> ;!ic

.11t;-*.CA;;08 PK; :so, STRt'CTtlix, STEEL 1-5-STEL P ACI 6 0f,,,,,J vtur:CAn:N fR. EJECT ACCI?*

3A*!

I

'3 C5) Solting (Cont'd) l di Weehere e) leveled Weehere f) Role Coversas a) Jos Nute h) Thread Enneaseent i) Edme Distance

3) Ti g ies I

h) learina f

_ _z

1) Specisa el Cosfigurettee

-..c 2.

s,...,,,..

9 1

l t

6 L

Attechtten2 6.1 QI-0/.6 Rev. 2 Page 1 of 3 COMANCRE PEAE RESPONSE TEAM CEECILIST F0FL" ATION DESC VERITICATION PEG No.

Structural Steel R-5-STEL.

FACE t 0F 1 QUA.LITT INSTRUCT 10W Ql-U46 012t=5'ect2o=

0 cvit i EQU1FMENT MAAK/ TAC NO.

X DOCDGNTATION RZY1EV O vatt 2 O===

s Vtt1FICATIou ATTRIBUTE A.CCEPT REJECT DATE A.

Cons t ruction Operation Traveler f

PacLane N/A INFORMATIONAL NEADER A.1) inspection Package l

A_.2) Drevinao A.J) Inspector Certificatter.

N/A INFORMATIONAL NEADER A 3.1) Inspection Report A.3.2) Weld Inspection Docuanntation Card A.3.3) Material Requisition i

A.3.4) Structural Aseembly verification Card A.3.5) Construction Operation Traveler A.3.6) Other Documents (list) rtD AnzD af:

AFFlovID ST:

DISCIFtlyt BBCt.

Daft LEAD D.$CIPLINT EMCt.

Daft uarh6w bis AFFRvwo RT:

Anarzuwa DATI LEAD IE5FECT05 DATE CFF=007.lA. Levision 0

1 1

At20cheene 6.1 QT-046 P.ev. 2 C::%NCME PEAK RI5?CNSE TEAM C'dICKI,15T PCF'.h !;CN OESC VER:T; CAT:CN FC NC.

Structural Steel R-5-5TEL-PACI 2 or 3

VER:r: CAT:CN l

ltP"AJtXS lR. EJECT

^# 3UI DA*E ACCIFT 8.

Member 5.1 Welding N/A INFOR.MATIONAL HEADER B.I.1 Weld Procedure Ous3fiestion 3.1.2 Weld Precedure Appliestion N/A INFORMATIONAL NEADER

.) s.. wec.1 b) Filler Metal c) Material nickne e s B.1.3 Velder Qualifications 3.1.4 Strese Relievina 8.2 Concrece Er;ansion Anchors N/A IN70RMATIONAL NIADER 3.2.1 Torque N/A IN70RMATIONAL PEADER a) C611bration b) Torque value 3.2.2 late Spacias 3.2.3 Reverk N/A IN70RMATIOMAL NEADER a) n read Fit b) Restampina 3.2.4 Note Drillina B.2.5 Settina

,.....a. Rertsten i 2

[

Attachrent 6.1 01-046 Rev. 2 CCPMCME P!AK RES?CNSE TEAM CECKI,IST POP'.'.A!;CN 015C Structural Steel VER*TICA!;GN PK; No.

R

• S-S TIL=

FACE 30T 3

vn;rICA;;ON AW5m l

l RLIECT ACCI?T DATE IUwtXs B.3 S truc tural Boltina N/A INFORMATIONAL HEADER 3.3.1 Tiahtness

3. 3.2 Torque N/A INFORMATIONAL READER a) Torque value b) Calib?aeion B.a Stud Velding W/A TNFORMAff0NAL READD 3.4.1 Daily Qualiffration Report e

_tj. 2 Stud Teettas C.

Material Ttacesbility N/A i

INFORMATION READER I

I a) Rest Number Conforufty

~

b) Material Conformity

)

4.' f m.,, * * * = As... n ;

e 1

3

o e

Attachr.ent 6.1 QI-047 Rev. 2 Page 1 of 2 l

COMANCHE PIAE RESPONSE TEAM C11CC.IST POP h T10N DESC VERIFICATION PEG NO.

PIPE VE1.DS/ MATERIALS I-M-SBWM-PAGE 1 0F QUALITT INST 1UCTION QI-047

[IIINSPECTION UNIT 1 EQUIPMINT MARK / TAG NO.

DOCUMENTATION RITIEW C UNIT 2 COMMON VIIIFICATION ACCIFT IIJECT DATE 1.

WEI.D S A. Configuration B.

Site & Profile l

C.

Butt Weld l

Reinforcement D.

Radial Wald l

Shrinkage E.

Undercut

{

F.

Suzf ar.a oi nialda l

C.

Cracks. I.ack of l

Fusion. Crstar Cracks PRIFARED BY:

APPROTED BY:

DISCIF1,INE ENG1.

DATE LEAD DISCIFtlNI DeGt.

DATI LE3FMu RTL AFFlsie 111 LN5FEGUR DATI E SPECTOR DATE CPP-007.lA. Revision 0

r _ _ _ _ _ _ _

i A22achmen2 6.1 QI-047 Rev. 2 1

C0!'J4:C*'I ?!.'J at:7CN:: -w:

C?.ECX:. ST

?0P'J A!!0N DESC

'/ERIFICA!!CN PKG NO.

PIPE WELDS / MATERIALS 1-M-SBWM-

?^0Z L OF L VERITICATION

1. I

[

ACCEPT R.T. JECT DATE l

H.

Veld Rust (Stainless steel only)

I.

Welders ID Symbol N/A N/A Use Data Recording l

Form. Attachment 6.6 (not accept / reject attribute)

J.

ID and Location 2.

BASE NATERIAI.S A.

Esse Material N/A N/A Use Data Recording l

Form. Attachment 6.6 Traceability (not accept /

reject attribute) l 5.

Base Material Defects l

C.

Base Material tust (Stainiees steal only) l

!*h)

'd,J*.*".

)

2

..1 COMANCHE PEAK RESPONSE TEAM QI.04g CHECKLIST Rev. 1 POPULATION DESC VERIFICATION PKG NO.

Tubing Welds / Material R-M-TUWM-PAGE 1 0F 1 QUALITT INSTRUCTION QI-048 REINSPECTION

[)) UNIT 1 EQUIPMENT MARK / TAG NO.

]DOCUMENTATIONREVIEW UNIT 2 COMMON VERIFICATION ACCEPT REJECT DATE NW

1. Weld Procedure Application

2. Base Material Traceability

3. Weld Material Traceability 4, Weld Procedure Qualification

5. Welder Qualifications

6. 1:old Points

7. Inspector Certification PREPARED BY:

APPROVED BY:

DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE INSPECTED BY:

APPROVED BY:

IN5FECTOR DATE LEAD INSPECTOR DATE

T?-007 lA. Revision 0 o,

..1 QI-049 Rev. 1 Page 1 of 2 j

l COMANCHE PEAK RISPONSE TEAM ~'

CRICII,1ST F0F h :10W DESC VERITICATION FKG NO.

PIPE VELDS / MATERIALS I-M-LSWM-FACE 1 0F 1 QUALITT LNST10CTION QI-069

@LIINSPECTION UNIT 1 EQU1FMZNT MARK / TAG NO.

] DOCUMENTATION RITIEW UNIT 2 O cowMow TERITICATION ACCIFT RIJECT DATE 1.

VELDS A. Configuration B.

Site 6 Profile C.

Eutt Wald peinforcement D.

Ladial Weld Shrinkage E.

Undercut F.

$srface of Belds C.

Cracks. Lick of Fusion, Crater Cracks

{

F1ZIARZD IT:

AFF10TED ST:

DLSCIFtDrt EEGE.

DATI LEAD DISCIF%Drt DeG1.

DATE LaartwAw II:

AFFR0v w ht:

&nrzbwn DATI LEAD INSPECTOR DATE CU-007.1A. Revistan 0

..1 QI-049 Rev. 1 CCHANCRZ PEAK RISPONSE TEAM CEECKLIST POPULATION DESC YERITICATION PKG NO.

PIPE VELDS / MATERIALS I-M-LSWH.

FACE L OF L l

YERIFICATION 4

ACCEPT RIJICT DATE H.

Veld Rust (Stainless steel only)

I.

Welders ID Symbol N/A N/A Use Data Recording l

(not accept / reject Form, Attac hent 6.4 attribute)

J. ID and Location 2.

BASE MATERIALS A.

Base Material N/A N/A Use Data Record #,ng l

Traceability Fort, Attachment 6.4 (not accept /

reject attribute) l 8.

Base Material Defects l

C.

Base Material Raat (Stainises steal only) i I C F,007.it..tevtetoe 8 2

..1 QI-051 Rev. 3 Page 1 of 3 a

CcewsC1t PtA8 tt3Poelt !!st

.38CEL;8T I

rar. w ;;s ar3c

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PIPt W111P t.8$?1AINTS

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[ pt?

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&TTBt3ffl agggy ggggt gggg M

!. Identtfttettea

1. Leestfee

3. Otteatettea

4. Ceaf t#wrettee

4. Cem,mente

8. 84tettele il piph Seteegth le e t na

-,86 14e eestestate

~

l' Otiere 9/a e/A Dee tr'i sy eele. Betged en att 4.3 C. 1metallettee ti towel 4 Plume ti-Cleeastsee t:( seetretet seettfit

9. Rose Ptetes I. P lantes F. a t t et heont e S. Cete A. tevirouseet

() Amtleet feep.

3/A W/A tti testen Cend.

sta rie

9. Ces e

Ptgtg3 gt; a# F1 M n l' a

311 ; ;it Onc t.

Sait LEaa S ti::P'.MW 3aN

..iart. TEE ITa a#FleTED II ur

.u

An

'. I.AD ;11 F Y.~!I 78 $ * '. A. t e *. 4 % e *, I I

l 1

l

Attcchaent 6.1 QI-051 Rev. 3 l

c:wcas ita instws: ta cza.~ :sf I

r';F.' !W H5; in;f;;a!!38 ft; eO.

PIPS WIP t!FTRAtFTS tel PWR4 i4EI L Of L

,.., mme

-t 4CC M l 18.*8CT$478

6. Setstag

6. Itse b n d et Des. Berter sal 7.

B.

' etat Detette S/A 5/A Seeerd an attamtmoet 6.6

' esber lese

' ere e

.se t.ma poetse is.

In t emmaammes

f. Ansbet tette

4. 018 W Iseette 6 Pie ed ed le t t e i

toe 6 wel

.1 em i ma l' t l

s

'es er e\\ V ene

.l Terete w

et) Bet taAas umet vill Mrsed tagegensht 1%f aiOmpede B. Coastete 8spenetmi asehers'Pitti bell,s)

.)

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das M

9) man.ariET

• )

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et) 'Impaganses a d tematan 1

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,e'

_t T:

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(

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Dec. BeTier 9 elf is) be* dets f3 f/4 t '4

&amete se Mt. 6.It

/

• e e i i

l l

I

I Attachaent 6.1 1

QI-051 Rev. 3 i

l 1

i

• ameC31 Pf4 8187% I8 h 1 04.*** ' I f F F.b C ;1 &3;

.'T1;T;;anDe l'; #G.

P!Pt W!P IllitAtWTl l*S*PWtt N1,,,10f y i

srt:1;;4: :S lACC'.F" f 81.TtT f SATI

8. BF Welde 1)

.Mettee If) lue 4 Prvfile t

111 ' l've las i

19' Creeks.

1 Vederret I

f vi; lar f ac e L

Dee. Beete Dely et t) tieldet's G 8/A f/4 leasse se hat. 4.19 C. 41 etbet soles

,)

'etettee.

t us it

'helse I

tv (refere e

Pfefile et' Generent

1) Pereelt?

et.if veerles 1

J) Ilea a) Creese Bee. BeTies Delf ef) Weldet's G S/3 pre St49fd se att. 4.19 e

e l

1

'4 i

l I

i l

3

i

..1 QI-052 Rev. 2 Page 1 of 3 CHECKLIST aci..

eas e..

C0mC11 FLd 115? oust t!xt et OST C3!:21:st see. 1 FJP..47.;a 3(56 ggt;7; h;;;p pt; sc, Pipe mit teatratste 8-$-PWI PA:t 1 CF 1 G E P. i3&TL;;;;;m 0t-Os!

O seus><:r>W D a:t i EGw'I:G Ws;4 4.

@ DCCOmrtAT; s arrity Q gy ; g O Cac, i,.veie,

,et....

WTt:r::Attos 6

, AC* M LL*tCT SA!!l

8. Coastnettee operactee travelet A. Traveler fetiste S. Drewtate 3/4 W/A lateed on Attac h at d.l C. Inspotter Cettif test tea

1. Woldtag A. Wide i

5. Wald Procedere ovattfiesttet C. W 14 Precedere App 1&satten

1. Code

t. Vase utettel

3. f t11er Nest

3. 4t't S ttkasse D. Welder Qu1111tattees

1. let Walde

1. C14! welds isDAAD ST:

atit:vc sta 31s**P'.:vt N a.

ta;g t w pts;;p'.;ig ce;a, ca;t

.astLs.G sI; asyge n gg,

• '- J

en LW :57t; ;t Sa?:

• • ? Wl'. la. levu ten 0 I

i

\\

l Attech3Gnt 6.1 QI-052 Rev. 2 CHECKLIST (Cont'd)

Attenneemt 6.4 Cor.A> Cut PIM 815PChlt itAM gg.031 Catcr.15T te,. t FCF.LA!!3 015C Vit! FICA;;3 P G 3C.

Ptpa Whip teettsinto tal-PVlt IA01 L Of L statFt:Attew AC !PT tilt T D&!!

3

2. weldtes (Cent'd)

t. Geld Potate F. $ttees Relief

1. Ttee

f. unae

1. tote

4. Tetel Time

3. lishmend lasette/

toteided telte

4. Ceestate Esposeten Anthste (311tt's)

A. Tettwo

1. Celtbeettee

1. Toftve false

9. lsee tsa C. toweth

1. Bread fit

1. testeestea S. Structutet Settias 4 leertaa Jetste S. fttattes Joiste

1. Teetve

1. Celtbrottee k

• *

• 6 8. 'ev i s t ee 0 2

1

Attach:ent 6.1 1

01-052 Rev. 2 CHECKLIST (Cont'd)

I attactment 6.4 CamANC1tt PtAE 911PCN51 TIM c1432 CFICC151 te,. 1 M !!om CI5C vtRITICAT10s PEG #0.

Pipe m p Restraints t*S.PWat Pact L Of L vtstr! CAT 10s A I ACCEPT REJECT Datt INI

6. Material tracentility A. Mst'1. Certs.

1. a t t

1. CAA

3. Re s t Be /Ca t ese 1. 0 C. Metettal Coefenstte

7. Set Cet 6

l l

/P

.l.

e,-; gag. Q 3

..1 COMANCHE PEAK RISPONSE TT.AM Q[.053 CHECKLIST Rev. 1 Pace 1 of 4 POPU1.ATION DESC VERIPICAI!ON PKG No.

CATEGORY I CONDUIT SUPPORTS PACE 1 OP 4 QUALITT INSTRUCTION RIINSPECTION

[ UNIT 1 EQUI? MINT.".ARX/TA0 No.

]DOCiKINTATIONRE7IEW UNI 2 C CCMMON i

VERITICATION AMME ACCIPT RIJECT DATE 1.0 Orientation 2.0 Configuration 2.1 Components

a. Type, etc.

b. Visual Damage 2.2 Dimensions

a. Support Dia.

b. Plate Thickness 2.3 Conduit Bearing,

i 2.4 Clamp "t" w brance 2.5 Tube Steel Vent Role e

2.6 Base Plates 3.0 Capacity / Span 3.1 Capacity

a. Cond. size loc.

b. Adj. span len.

c. Elec. fit,

d. Gen. layout

e. Addt'l. iteps

f. M-D sup sketch

g. Tr. sup. sketch PRIPARID BT:

APPROVED ST:

DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE IN5PECID BY:

APPROVED BY:

IN 5 F EGQ K OATE LEAD INSPECTOR DATE CPP-007.lA. Revision 0 0144 (POPDES)

A::acn.en: 6.01-053 Rev.

QL Page 2 of 4 I

CC2'.\\.Cll: ? FAT AI.3f0!!5C ICRi CHICKLIST furut.ATivM ODC VLAD LCAfluN FAL 6W.

i:ATEGORY I CUNDUlf SUPr0A1 g FACE

.S OF 4 V ta l p I CAT 1 lH ATTRIBUTE ACCEPT RE.!;CT DATE 3.2 Span

a. Adj. spans

b. Dist. free tan pt.

c. Adj. span w/ fit.

d. Vall-susp. sup.

e. Tbd. cond w/LSD

f. Addt'1. attr.

I 4.0 M.sterist Verification I

i 4.1 Mark number 6.2 tolting maternal 5.0 Solting 5.1 Engatesent

a. Aolts. studs

b. Unistrut nuts

(

5.2 Vashers

a. Use

b. Reveled vashers 5.3 Edge Distance 5.4 R1,bsord Inserts

a. Thread engagement i

h. Nuts, bolts

\\

~

5.5 Connections

n. Dis.

b. Quantity

c. Spacina J. Untstr. botta. out 5.6 Torque

s. Tor. spec.

b. Nu ter. spect.

c. Faluted tyr-vv/.ts, sevassen u

". U"ou

/"4'

Attacr ent 6..01-053 Rev.

1 Page 3 of 4 CC.wC:lt PE.u RE*.*u:;5E Tr.M CRECKLIST FvfuLAT1ch DLSC VEALTICAI1VN FW :.V.

CATECORY ! CCNDUlf SL7FOR1 5 FACE L CF L VEA1FICAf!VN ATT118UTE AccEFT REJECT DATE 6.0 Concrete Espanelon Anchors i

6.1 Site and Number

a. Dia.

b. Tyre, etc.

i 6.2 !:.b e dse n t 6.)

Bolt Spacing

a. Stac aJj. anchore

b. Spec. to otten etc.

c. Dist, to adj. pits

6. I.

Angularity

(

e 6.5 Concrete Damage 6.6 Nwt F.n ge r.e s a n t and Bearing

a. Nut engagement b~ Surface contact

c. Bottoo out

d. Velded nut 7.0 Welding 7.1 Location 7.2 Veld Stre 7.3 Veld f.ength 7.4 Tusion 7.5 Craters 7.6 Weld Profile 7.7 Undercut "I U"l trr-evt.4&. 8.svisive W

r..

Atta:ncen* -

l 01-053 Rev.

2, Page 4 of 4 CO:w:Clis P:M REST'J:'5E TT.AM CHECKLIST PVru1ATION DESC V L AITILA1lWN FM NW.

FACEL OF L CATECCAT 1 CONDUIT SOFFOR1 5 vex 1FICATita A m tlUTE ACCEPT REJECT DATE 7.0 Velding (Cont'd)

'?.8 Fotosity 7,. 9 overlap 7.10 Surface Slas I

7.11 Cracks 7.12 We!Jer ID i

e l

l I

l

l " %8'V' ~ )

*l' #

Grr-wl. L t. nev 6e 6wk W l

r k

..1 COMANCHE PEAK RESPONSE TEAM QI-054 CHECKLIST Rev. 1 POPULATION DESC VERIFICATION PKG NO.

ategory I Conduit Supports R-S-COSP PAGE 1 0F 2

/"

QUALITY INSTRUCTION QI-054

() REINSPECTION

[)) yNI; 1 EQUIPMENT MARK / TAG S0.

] 70CUMENTATION REVIEW C UNI 2 COMMON VERIFICATION

^

REMARKS ACCEPT REJECT DATE

1. Inspector Certification

a. Date

b. Procedure

2. Material Traceability I

3. Concrete Expansion Anchors 3.1 Torque

a. Calibr. due date I

S,. Torque setting

_, 3.2 Eolt Spacing 3.3 Rework

4. Welding 4.1 Weld Procedure Application 4.2 Welder Qualification 4.3 Veld Procedure Qualification PREPARED BY:

APPROVED BY:

DISCIPLINE ENCR.

DATE LEAD DISCIPLINE ENGR.

DATE INSPECIED BY:

APPROVED BY:

IN5FECTOR DATE LEAD INSPECTOR DA!!

C??-i107.!A. Revision 0

COMANCHE PEAK RESPONSE TEAM 05 CHECKLIST Rev. 1 POPULATION DESC VERIFICATION PKG NO.

PAGE 10F 1 Category 1 Conduit Support i R-S-COSP 1

1 VERIFICATION RD'JJtKS ACCEPT REJECT DATE

5. Stud Welding

a. Daily Qualification

b. Production Studs

c. Final Visual

6. Structural Bolting

7. Drawing Revision

8. Junction Box Config.

l t

4 CTP 007.12 Revici:r. 0

..1 0I-055 Rev. 2.

Page 1 of 3 C0y.ANCII PLG RIS7CW5I TIM C1 ICE.*.37 FQPM;CN DESC 7E7.;n G CCN ir.G.10.

FACI 1CF[

D5TRNINT FIFE /TVlt StTFFORTS I 3 57 QUA:.;n D571UCC CN QI-035 b IIUI?!CUC8 C C3II L ECUI?:'.CC.*AAK./;AG 30.

C DCCMCACCN IIT!El C UN!! !

$7??CET ID C CC1M:N FII:nCACCN 4

E ACC:7T lII.*ICT l OA;I l l

1.

Location and Crientation a.

I l

6.

c.

j 2.

Configuration 2.1 Components a.

I I

I 2.2 Cis6nsion s I

2.3 suas

.4 laseplates I

Tor infersation oni" 3.

Material ferificarton N/A N/A 4

Solting 4.1 Esgagement 4.1 Surface Contact a.

I I

i.

I I

FID ALD ST :

artCyc IT 31!C:7'.3t Dct.

A;I t.Lc 311C;7'.*':I DC1.

3AT!

• M7 hw 41 a ptcy c st

• N h GK DA;;

t, Lc als 7 t.70 R DAT!

C??-Mf. !A. Revtston 0

i AtBachment 6.1 QI-055 Rev. 1 Page 2 of 3 CCyxtCRE FIAK RISPCNSI It.W CHIC *".: 57 FOP L ;;0N ;!!C VER;T* CAT *0N FKC 30.

INSTR FIFt/n*3E $*'FFCRTS I-5-INSF-F ACI.3. O F,,,,),

~

Vt1LIFICA!!CN A

I I

ACCI7T RZJECT DATI

4. Bolting (cont.)

4.3 Vashers 4.4 Edge Distance 4.5 Spring Nuts 4.6 Richsend Inserts a.

b.

4.7 Torque a.

b.

c.

5. Concrete Expaesion Anchors 5.1 Si:e and Number

a. _

b.

5.2 E-ted ent 5.3 lolt $ Facing a.

b.

c.

l 5.4 Angularity 5.5 Concrete Damage i

t C??-007. L t. Revis ton 0 t

.,_4

-,,..c,-

.I.1 QI-055 n.v. 2.

Page 3 cf 3 CCPE CXE FEAK R!!PON$l IF).M CXICX:,:37 F0F'.h;;cs OtsC v!R;F; CAT *CN FKC No.

INSTR FIFI/TVlt,tWFORTS 1-5-INSF-FACI J CF J Vtt: FICA;;0N ACCEPT RIJECT DATI M3

5. Concrete ExFansion Anchors (Cont'd) 5.6 Engagement and searing a.

b.

c.

d.

6. Velding 6.! Location 6.2 Veld Site l

l 6.3 Veld Length 6.4 Fusion 6.5 Craters 6.6 Veld Profiles

{

6.7 Undercut 6.8 Fotosity l

1 6.9 overlap 6.10 Surface Slag 6.11 Cracks 6.1: Velder ID M/A N/A for Inforsation oniv C??-20 7.13. Revts un J

Attacheent 6.1 QI-056 Rev. 1 Page 1 of 2 CCyxtC?.I Pt.15. RISPCSSE TI.C4 C7.IO.~ 57 P0f'.~ A!' CS CEIC VEP.ITIC.C;CN PKC NC.

PAC: 1 OT 2 Instrument Pipe / Tube R-S-ISSP-Suceerts QL'AL;Tt 135T3OTICN REINSPECT!CN

[I Cll: 1 QI-056 Q DCCt?.Cr:A* CN RI7 ri

[I C4; 2 EC.U;?.43I ?.A!J.i AC 80.

[1 CC:c'.CM

~

VERIT CA!!CN i

RCdA?IS 3

lRI.*EC*

DATIl ACCIPT

1. Inspector Certificatica

a. Date

b. Procedure

2. Material Traceability

a. Msterial

b. Heat Number

3. Concrete Expansien Anchors 3.1 Torque

a. C.*ibt. Joe data

b. Tereue settine 3.2 Bolt Seacint 3.3 Rework l

PRIPARD BY:

APPROVED BY:

DISCIPLINI ENCR.

CATE LEAD DISCIPLINE ENC 1.

DATE I.NSF ECID 8't ;

APPRCVED BT:

Gi5FECTCR DA!;

LEAD IN5?!CTCR

~ DATE CPF-007.1 A. Revu un 0

Attcchnent 6.1 QI-056 Rev. 1 COMASCHE PEAK RESPONSE TE.2.M CHECKLIST POP'AATICN DESC VERITICA!10N PKC S0.

Instruzent Pipe / Tube g.$.735p.

PACE L OF 1 Suerorts VERITICA!1CS RD%RKS

^

ACCEPT REJECT DATE

. Stud Velding

a. Daily Ovalification

b. Production Studs

c. Pinal Visual

5. Drawine Revisien CPP-007.18. Revision 0 7

..1 COMANCRE PEAK RESPONSE TEAM QI-057 CHECKLIST Rev. 7 POPULATION DESC VERIPICATION PKG NO.

Till & Packfill R-S-FILL-PAGE 1 0F,_;[

Placement (SSI Dae)

QUALITT INSTRUCTION QI-057 REINSPECTION

(~) UNIT 1 EQUIPMENT MARK / TAG NO.

X DOCLMENTATION REVIEW UNIT 2 Inspector's Daily Report No.

COMMON VERITICATION ATTRIBUTE RD(AkKS ACCEPT REJECT DATE A SSI DAM A.1 General

a. Plans & Specifications

b. Zone Delineation

c. Datage due to hauling Equipment

d. Borrow Sources

e. Foundation Recuirements A.2 Impervious Material Placement

a. Material Blend

b. Layer Thickness

c. Surface Roughening

d. Distribution of Corpactive Effort

e. Crowning

f. Debris Removal A.3 Rock Fill Placement

a. Layer Thickness

b. Debris Removal A.4 Filter Placement

a. Layer Thickness

b. Avoid Contamination

c. Avoid Segregation

d. Contamination Avoided A.5 Moisture Control

a. Filter Zone Wetting

b. Borrow Pit Irrigation A.6 Processing Impervious Fill

a. Moisture "PREP ARED BY :

APPROVED BY:

DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE IN5PECTED BY:

APPROVED BY:

IN5FEcTgR DATE LEAD INSPECTOR DATE CPP-007.lA, Revision 0

Attachtent 6.1 COMASCHE PIAK RES?ONSE TEAM QI-057 CHECKLIST Rev. 7 POPULAT;CN DESC VER;FICAT;0N PKC S0.

Fill & Backfill R-S-TILL-PACE 2 0F 2 Placement (SSI Dam)

-~

VERIFICATION

^

I

^'

ACCIPT REJECT DATE

b. Surface Moistening

e. Over vet Layers A.7. Processing Rockfill

a. Layer Placement

b. Stones Distribution

c. Placement Coordinat ion A.8 Compaction Equipment A.9 Impe rvious Fill Compaction

a. Number of Passes

b. Rolling Pattern

c. Test Sampling A.10. Filter Compaction A.ll Rock Fill Compaction

a. Number of Passes

b. Additional Passes A.12 Testing

a. Frequency of Testina

b. IDR Test Location

c. Test Results Test Location

d. Density Criteria Men

e. Reference Applicab1L ity

f. Reference Consistency

3. Rapid Compaction

h. Material Testing A.13 Personnel Certification

C0KANCRE PLAK RESPONSE TEAM.2 QI-057 CRECKLIST Rev. 7 POPULATION DESC VERIFICATION PKG NO.

Fill & Backfill Placement R-S-TILL-PACE 1 0F _2_,

(Except for SSI Dam)

QUALITT INSTRUCTION QI-057

([] REINSPECTION

((] UNIT 1 EQUIPMENT MARK / TAC NO.

DOCUMENTATION RIVIEW UNIT 2 CC'1 MON VERIFICATION A m IBUTE IINAI#'I ACCEPT REJECT DATE B Pill and Backfill (Except For SSI DAM)

B.1 Extent of Backfill B.2 Soil Backfill Placement Signature Card

a. IR Notation

b. Signed and Dated B.3 Stockpiles

a. Construction

b. Identification B.4 Preparation of L'erking Surf ace B.5 Placement of Backfill

a. Lift Thickness

b. Moisture Control PREPAAED BY:

APPROVED BY:

DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE IN5PELIED BY:

APPROVED BY:

IM5FIcTOR DATE LEAD INSPECTOR DATE CPP-007.lA, Revision 0

Attachtent 6.2 COMASCHE PEAX RES?ONSE TEAM QI-057 CHECKLIST Rev. 7 Po?L"LATION DESC VERIFICA!10N PKG NO.

Till & Backf111 Placement R-S-TILL-PACE 2 0F 2 (Except for $51 Dam)

~~

VER;FICATION AI II I

'^ $

ACCEPT REJECT DATE B.6 Testing i

a. Frequency of Testing

b. Inspection Report Test Location

c. Test Results Test Location

d. Density Criteria Met i

e. Reference Applicabil ity

f. Reference Consistene v

s. Gradation Testing B.7 Preparation of Trench es

a. Trench Excavation

b. Claystone Removal B.8 Backfill / Bedding Placement

a. Lift Thickness

b. Moisture Control

e. Shaped Bedding

d. Pipe Spacing

e. Hand-Taeping B.9 Personnel Certificatien

l COMANC3E ? EAT. RESPONSE TEAM Attachmen2 6.1 QI-059 C3ECC.:ST Rev. 5

?OPULAI;CS ;il.

VIRI?! CAT *CN ?KO NO.

Mechanical "c.'v.prent Installatie-I.g.ggtN.

?ACZ 1 07 3

QUA' * !*! *:iS!?..C!

• CN q1 059 (j) REINS?!CT!0N

((} CN; EQUl?.". INT.WJ. !AG S0.

[ DOCTMENTATION REV!!!!

[ W: :

(()COMMCN VERITICATION A I I

ACCIPT REJECT DATE kZMA>XS 1.

Equipment Identifiention 2.

Temporary Coatings and Preservatives 3.

Rust (Stainless Steel only) 4 Location 5.

!!evation i

6.

Orientation i

7.

Levelness 8.

Configuration 9.

Grout i

10. Anchor Bolt Location

11. Anchor Belt Hardware

12. Ancher Bolt Engagement

13. Anchor Bolt Tightness Required Torque I

PREPAAED ST:

APPROVED BY:

DISC:?t:NE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATI

N5?Icisa 5Y

APPROVED SY:

.35?Ic.;K 3A!!

LEAD.*!!S?!CTOR DATI

??- 4R. ' A. Rev. nan 0 l

t unt 6.1 CCP.cCSE ?!AK RIsposst ;;Ag C2IC:" :$7 Rev. 5

?0P'~AI;0S DESC

• iER;7;CA!!ON ?KG 30.

Mechanical Equipment

? ACE L OF 9

1-M-MEIN-Ynarm11meten VERITICAT!0S AC0!?!

RI.* E CT DATI E"M3

14. Parallel Alignment

15. Angular Alignment

16. Coupling Cap

17. Seismic Restraints I

18.-Concrete Expansion Anchors (Hilti)

Site

19. Hilti Type. Length,

& Nueber

20. Hilti Embedment t

21. Hilti Bolt Spacing I

l

22. Hilti Angularity I

23. Hilti Concrete Damage

24. Nilti Nut Engagement and Bearing

25. Spent Fuel Storage Rack Orientation

26. Spent Tuel Storage Rack Installation

27. Spent Tuel Storage Rack Leveling Pads t

i

Attcchment 6.1 COMANC'clE PLAT. RESPONSE TP.M 01-066 C3ECXLIST Rev. 1 POPULATION DESC VERITICATION PKG NO.

Equipment Supports I-S-EQSP PAGE 1 0F 3 (EQSP)

QUALITY INSTRUCTION QI-066

@ REINSPECTION O estT t EQUIPMENT.%BX/ TAG S0.

DOCUMENTATION REVIEW C UNIT 2 CCW.0N VERIPICATION

^

RDd.ARIS ACCEPT REJECT DATE

1. Identification N/A N/A

2. Location & Orientation

3. Configuration

4. Velding A. AVS Velds (1) Location (ii) Size (iii) Length fiv) Tusion (v) Craters (vi) Profiles (vii) l'ndercut (viii) Porosity (ix) Overlap (x) Slas (xi) Cracks PREPARED BY:

APPROVED BY:

DISCIPLINE ENGR.

DATE

' LEAD DISCIPLINZ ENGR.

DATE IN5PEcI m BY:

APPROVED BY:

IN5FECTOR DATE LEAD INSPECTCR DATE CPP-007,1.\\. Revuun 0

Attcchment 6.1 COMANCHE PEAK RESPONSE TEAM QI-066 CHECKLIST gev. 1 POPL'LATION DESC VERIFICATION PKC NO.

Equipment Supports I-S-EQSP PACE 2 0F 3

(EQSP)

VERITICATION REMARKS ACCEPT REJECT DATE

4. Welding (Cont'd)

B. NF Welds (i) location (ii) Site (iii) Undercut (iv) Surface Condition (v) Cracks Lack of Fusion (vi) Walder ID Symbol N/A N /A

5. Bolting A. Attachments B. Materials Thd. Rod. =

C. Engagement D. Surface Contact

,, E. Torquing

6. Concrete Expansion Anchors A. Size & Type B. Length C. Embedment D. Spacing (1)

(ii)

(iii)

E. Angularity 4

' ? ? -*W. '. 3. h v '. s

• c n 9

..1 COMANCHE PEAK RESPONSE TEAF.

QI-066 CHECKI.!ST Rev. I POPtJLATION DESC VERIFICATION PKG NO.

Equipment Supports 1-5-EQSP PAGE 3 0F 3

~

(EQSP)

VERITICATION KZNARXS ACCEPT REJECT DATE

6. Cone.Exp.Ancht (Cont'd)

F. Engagement

& Bearing (1)

(ii)

(iii)

(iv)

C. Concrete Damage 4

C o-007 l3, Re'us.cn 9

COMANCHE PEAK RESPONSE TEAM 6

CHECC.IST Rev. 1 POPULATION DESC VERITICATION PKG NO.

Equipment Supports R-S-EQSP PAGE 1 0F 1 (EOSP)

QUALITY INSTRUCTION QI-067

@ REINSPECTION O UNI 1 EQUIPMENT MARK / TAG NO.

DOCUMENTATION REVIEW UNIT 2 CCMd.ON VERIPICATION AW3UTE RDd. ARKS ACCEPT REJECT DATE

1. Support Package

2. Operations Traveler

3. Inspector Certification

4. Welding (i) Weld Procedure Qualification (ii) Weld Procedure Application (iii) Welder Qualifications (iv) Rold Points (v) Stress Relief

5. Concrete Expansion Anchors (1) Torque (ii) Spacing (iii) Rework (iv) Role Drilling (v) Setting PREPARED BT:

APPROVED BY:

DISCIPLINI ENGR.

DATE LEAD DISCIPLINI ENGR.

DATE IN5FEuw BY:

APPROVED BY:

IN5FEGOR DATE LEAD INSPECTOR DA*E C??-dO7.lA. Revision 0

Attachmerit 0.4 CCF).NCHE PEAK RES?ONSE TEAM QI-067 CHECKLIST Rev. 1 POP'aATION D'Iupports VERITICATION PKG NO.

SC Equipment !

R-S-EQSP PAGE 2 0F 2

(EQSP)

VERITICATION

^ '

iLDiARKS ACCEPT REJECT DATE

6. Structural Bolting (i) Bearing Joints (ii) Friction Joints

7. Matrarial Traceability (1) Materiab Certification C??-N7.tE, Revision 0

^

COMANCRE PEAK RESPONSE TEAM 01 -

CHECKLIST Rev. 3 POPULATION DESC VERIFICATION PKG NO.

CEMENT CRot'T R-S-GRTC-PAGE 1 0F 3

QUALITY INSTRUCTION QI-068 CREINSPECTION UNIT 1 EQUIPMENT MARK / TAG NO.

{ DOCUMENTATION RIVIEW UNIT 2 COMMON VERIFICATION A m Il m REMARKS ACCEPT RZJECT DATE

1. PREPLACEMENT/ PLACEMENT

a. Cleanliness

b. Area Free of Vibration

e. Attribute Deleted

d. Prevetting

2. PLACDLENT

a. Grout Proportions, Mix Time & Temperature

b. Placing and Consolidation

c. Surface Temperature

3. POST-PLACEMENT

a. Curing

b. Compressive Strength Test

4. PERSONNEL CERTIFICATION

a. Valid Certification

b. Certified to Procedures PREPARED BY:

APPROVED ST:

DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE_

LRsFIuu BY:

APPROVED BY:

IN5rEuvR DATE LEAD INSPECTOR DATE CPP-007.1A. Revision 0

..1 COMANCRE PEAK RESPONSE TEAM QI-069 CHECKLIST Rev. 2 POPULATION DESC VERIPICATION PKG NO.

I EP0XY GROUT R-S-CRTE PAGE 1 0F QUALITT INSTRUCTION QI-069, REV. 0

[)) REINSPECTION

((] UNIT 1 EQUIPMENT MARK / TAG NO.

X DOCUMENTATION REVIEW UNIT 2 COMMON VERIPICATION AMIIUI IINAAES ACCEPT REJECT DATE

1. Preplacement

~

a) Equipment Base and Baseplate Gaps b) Placement Holes e) Cleanliness

2. Placement a) Surface Terp.

b) Mixing Operation c) Placing

3. Post Placement a) Cure Time b) Compressive Strength Test

4. Personnel Certification a) Valid Certification PREPARED BY APPROVED BY:

DISCIPLINE ENOR.

DATE LEAD DISCIPLINE ENGR.

DATE IN5FELIED BY:

APPROVED BY:

-~'*p AT E LEAD INSPECTOR DATE InsFIctum CPP-007.lA Revision 0

Atttchment e.1 COMANCHE PEAK RESPONSI TEAM QI-070 CHECKLIST Rev. 2 POPULATION DESC VERIPICATION PKG NO.

Tubing Welds / Material I-M-TUWM-0 PAGE 1 0F 1

QUALITY INSTRUCTION QI-070

@ REINSPECTION UNIT 1 EQUIPMENT MARX / TAG NO.

DOCUMENTATION REVIEW C UNIT 2 O coxxos

=-

VERIFICATION

^

RIMARKS ACCIPT REJECT DATE

1. IVBING WELDS

a. Veld ID and Location

b. Cenfiguration

c. Weld Size

d. Undercut

e. Overlap

f. Cracks Lack of Fusion f

[/ j f

Tors. Attachment 6.4)

/

(Use Data Recording

g. Welders ID symbol (not accept / reject attribute)

/,/

/

h. Weld Rust

2. BASE MATERIAL

,/

a. Material (Use Data Racording Traceability

(

j Torm, Attachment 6.4) f (not accept / reject attribute)

/

b. Material Defect's'

e. Material Rust PREPARID IT:

APPROVED RT:

DISCIPLINE DGR, DATE LEAD DISCIPLINE DGR, DATE IN5FEuw bis APPROVED BY:

IN5FECTOR CATE LEAD INSPECTOR DATE C".P-g07.Id. Rey 1sion 0

AttaChoent 6.1 QI-071 Rev. 1 Page 1 of I CRECKLIST C0wC21 P!.AK RZ570M11 TTAt CitCC.137 FGFA!!Ch Ot&C WE11TICA*1QN PEG 3g, w

tighting cable 1-t-LITC FACI 1 or 1 QCAL171 D$!!CCTION QI-071 Otrustre:2oa O e=1: 1 racir..cn = < e so.

O ac:=:me" tmrv 0 mt:

O c===

Vit!TICAT:on AC0ZFT L1JICT CATE

1. Stee/ Type

2. Celer-code b

3. testinatten Nv)

....e a

5. Correct Vire Jetet

\\x s

v X

6. late Ceeductor V\\(

3

t. Cet e.eteren a

Oh M

. ve r.io s.

t se. Ceeductors in les e ma the nazimum number of condotters per bos site is computed show celeviation

o.. e t u i..

FLIFARD 31:

Artt0V Q ST:

!50:P'.*wt D;t.

cAn ttAD ::sc:Ptiwt tys;t.

San 73rl.sw lit eJ F1^YD 31:

. m :-.eu

An

' Lc n!?ta t SA!!

• ??-407. LA. Revu us 0 L

COMANC11 PEAK RESPONSE TEAM CEECKLIST FQFULATION DE5C VERIPICATION PKG NO.

Lighting Cables R-E-LITG-PAGE 1 0F 1

QUALITY INSTRUCTION QI-072 Oartus>EcTto" O ext? t EQUIPMENT MAAK/ TAC No.

@DOCUMENTATIONRIVIEW C UNIT 2 COMMON VERIPICATION KIMAJUt3 ACCEPT R. EJECT DATE 5.1 Inspector Certification 5.2

a. Conduit Swabbed

b. Lubrication

c. Damage

• Record IR No.. Inspector's name and date signed PREPARED BY:

APPROVED ST:

DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE inarEu w BY:

APPROVED BY:

AusrEuvR DATE LEAD INSPECTOR

~ DATE CP-007. !A. Revuton 0

>.1 QI-073 Rev. O COMANCRE FEAK RESPOWSE TEAM CitCELI(T FQFVLATION DESC VE11FICAT10N FIG NO.

FACE 10Fb Pipe Velde/ Material R.M.FIVM-0i2t=5'ictio" O cutt 5 QUALITT INSTRUCTION QI-073 EQUIFKENT MARJ./ TAG NO.

@DOCQMNTATIONREVIEW C UNIT 2 O conca vtt1FICAT10N ACCIFT RIP.CT DATE

1. Base Material Traceability

2. Weld Material Traceability

3. Weld Procedure Application

4. Weld Procedure Ous11fication

5. Welder Qualifications

6. Rold Pointe

7. Inspector Certifiestion.

8. flydrostatic Test FR.EFAAED ST:

AFFLOVED ST:

DISCIFLINE EIICE.

DATE LEAD DISCIPLINI ENGL.

DATE 23rNw IT AFFROVED RI:

m r tcTus.

DATI LEAD IN1FEC' TOR DA!!

w -

AttcCheert 6.1 QI-074 Rev. O Page 1 of I Cowcar rtAs ustoN$t Tru C11CILIST F9F R T10N DE5G Vn1TICAT10m PEG.10.

N1$ CA3tt TrtMINATION$

t.E.N15T FACI [ CT ]

oca.m almCit0E Q1 074

] UIN5?tcTt0N C CNIT 1 EQUIPMDfI MAni/IAC NO.

C DCCMDrTATION RITIIV O C"tt C COMICN VH1FICATION A

I ACCI7T 11 JECT DATF.

3.1 leapector Certificetton VV 5.2 imetallation of MIS Cable Connectore v

5.3 N18 Cable toevletten and testatence feettet S.4 Coupling of Contwe tore

\\<

v 5.3 Seldered Connectione fj FED A&E ST :

AFFROVO ST 015CIPLIW1 DhCR.

CAft LEAD D!$C17t!W1 DeCL.

DATI mrh.w H4 AFFECfD 81 m n w.a DATI LEAD LN5P!C"Ot DATE l

JPP-lp!.14. Levtsten Q 5

..1 COMANCHE PEAK RESPONSE TEAM QI.075 CHECKI,IST Rey, o POPULATION DESC VERITICATION PKG Ho.

PIPING BEND TAERICATION 1-M-PBTA PAGE 1 0F 1

QUALITY INSTRUCTION QI-075

@ REINSPECTION O out: t EQUIPMENT MARK / TAG NO.

DOCUMENTATION RIVIEW UNIT 2 O coxxon VERITICATION

^

ACCEPT REJECT DATE IZMAAE3

1. Radius

2. Ovality i

3. Buckling / Flattening t

i i

i 1

1 PREPARED ST:

APPROVED ST:

I DISCIPLINE ENGR.

DATE LEAD DISCIPLINE ENGR.

DATE IN5FI'4w BT:

APPROVED BT:

t IM5FILwK DATE LEAD INSPECTOR DATE I

CPP-007.lA. Revision 0 i

w a

00(KETED UNITED STATES OF AMERICA USPGC NUCLEAR REGULATORY COMMISSION M MAR -1 P3:43 before the OCkifuYfnhj$[*

ATOMIC SAFETY AND LICENSING BOARD BRANCH

)

I In the Matter of

)

Docket Nos. 50-445-OL

)

50-446-OL

[

TEXAS UTILITIES GENERATING

)

I COMPANY et al.

)

)

(Application for an (Comanche Peak Steam Electric

)

Operating License)

~

Station Units 1 and 2)

)

)

i i

CERTIFICATE OF SERVICE I, Thomas A. Schmutz, hereby certify that the foregoing Answers To Board's 14 Questions was served this 1st day of March

}

1988, by mailing copies thereof (unless otherwise indicated),

j t

.l first class mail, postage prepaid tot i

• Peter B. Bloch, Esquire

• B.

Paul Cotter, Jr., Esq.

i Chairman Chairman Atomic Safety and Licensing Atomic Safety and Licensing

{

Board Board Panel U.S. Nuclear Regulatory U.S. Nuclear Regulatory l

Commission Commission Washington, D.C.

20555 Washington, D.C.

20555

[

• Alan S. Rosenthal, Esq.

Assistant Director for Chairman Inspection Programs Atomic Safety and Licensing Comanche Peak Project Division i

Appeal Panel U.S. Nuclear Regulatory U.S. Nuclear Regulatory Commission f

Commission P.O. Box 1029 Washington, D.C.

20555 Granbury, TX 76048 l

l 1/

Asterisk indicates service by hand or overnight courier.

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• Juanita Ellis Robert D. Martin President, Case Regional Administrator, 1426 South Polk Street Region IV Dallas, TX 75224 U.S. Nuclear Regulatory Commission William R.

Burchette, Esquire 611 Ryan Plaza Drive Heron, Burchette, Ruckert, Suite 1000

& Rothwell Arlington, Texas 76011 Suite 700 1025 Thomas Jefferson St.,

N.W.

• Dr. Kenneth A. McCollom Washington, D.C.

20007 Administrative Judge 1107 West Knapp

• William L. Clements Stillwater, Oklahoma 74075 Docketing & Service Branch U.S. Nuclear Regulatory Joseph Gallo, Esquire Commission Hopkins & Sutter Washington, D.C.

20555 Suite 1250 1050 Connecticut Avenue, N.W.

• Billie Pirner Garde Washington, D.C.

20036 Government Accountability Project

• Janice E. Moore, Esquire Midwest Office Office of the General Counsel 104 E. Wisconsin Avenue - B U.S. Nuclear Regulatory Appleton, WI 54911-4897 Commission Washington, D.C.

20555 Renea Hicks, Esquire Assistant Attorney General

• Anthony Roisman, Esquire Environmental Protection 1401 New York Avenue, N.W.

Division Suite 600 Capitol Station Washington, D.C.

20005 P.O. Box 12548 Austin, Texas 78701 Lanny A.

Sinkin Christic Institute Robert A.

Jablon, Esquire 1324 North Capitol Street Spiegel & McDiarmid Washington, D.C.

20002 1350 New York Avenue, N.W.

Washington, D.C.

20005-4798 Nancy Williams CYGNA Paergy Services, Inc.

• Elizabeth B. Johnson 2121 N. California Blvd.

Oak Ridge National Laboratory Suite 390 P.O.

Box X Building 3500 Walnut Creek, CA 94596 Oak Ridge, Tennessee 37830 David R.

Pigott

• Dr. Walter H.

Jordan Orrick, Herrington & Sutcliffe 881 West outer Drive 600 Montgomery Street Oak Ridge, Tennessee 37830 San Francisco, CA 94111

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• Robert A. Wooldridge, Esquire i

Worsham, Forsythe, Sampels

& Wooldridge 2001 Bryan Tower, Suite 3200 Dallas, Texas 75201

• W.

G. Counsil Executive Vice President i

Texas Utilities Electric -

i General Division 400 N. Olive, L.B.

81 Dallas, Texas 75201 l

N Thomas A. Schmutz

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Dated:

March 1, 1988 i

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