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{{#Wiki_filter:United States Nuclear Regulatory Commission Official Hearing Exhibit ENT000532 Entergy Nuclear Operations, Inc.                                                                                             Submitted: August 20, 2012 In the Matter of:
{{#Wiki_filter:ENT000532 Submitted: August 20, 2012 United States Nuclear Regulatory Commission Official Hearing Exhibit In the Matter of:
Entergy Nuclear Operations, Inc.
(Indian Point Nuclear Generating Units 2 and 3)
(Indian Point Nuclear Generating Units 2 and 3)
ASLBP #: 07-858-03-LR-BD01 Docket #: 05000247 l 05000286 Exhibit #: ENT000532-00-BD01                                Identified: 10/15/2012 Admitted: 10/15/2012                                      Withdrawn:
ASLBP #: 07-858-03-LR-BD01 Docket #: 05000247 l 05000286 Exhibit #:
Rejected:                                                     Stricken:
Identified:
Admitted:
Withdrawn:
Rejected:
Stricken:
Other:
Other:
A03                                                                       ARTICLE 14 T-141O                   Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261.2 T-1420                    General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               261.2 T-142l                The Qualification Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 261.2 T-1422                Technical Justification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               261.2 T-1423                Performance Demonstration. . . . .. . . . .. .. . . . . . . . . . .. . . .. . .. . . . . . . . . . .. .. . . . . . .                             261.2 T-1424                Levels of Rigor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           261.3 T-1425                Planning a Qualification Demonstration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                             261.3 T-1430                  Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       261.3 T-1440                  Application Requirements.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     261.3 T-l44l                Technical Justification Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     261.3 T-1442                Performance Demonstration. .. . . . . . . . . . .. .. . . . .. . . . . . . . . .. .. .. .. . . . .. .. . . . . . .                                 261.5 T-1443                Examination System Re-qualification..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                 261.5 T-1450                  Conduct of Qualification Demonstration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                               261.5 T-145l                Protocol Document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               261.5 T-1452                Individual Qualification . . .. . . . . . .... . ................................... . . . . .                                                     261.6 T-1460                    Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       261.6 T-1470                    Examination ...... . ............. " . . . .. . .. . . . . . .. . .. . .. . . .. . . . . . . . .. .. . . . . . .                                   261.6 T-147l                Intermediate Rigor Detection Test.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                            261.6 T-1472                High Rigor Detection Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     261.6 T-1480                    Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     261.9 T-1490                    Documentation and Records .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                       261.9 Tables T-1472.1                  Total Number of Samples for a Given Number of Misses at a Specified Confidence Level and POD ......... . .. ... .............. . . .. ......... . . . .. .                                                         261.7 T-1 472.l                  Required Number of First Stage Examiners vs. Target Pass Rate .. . .. . . . . .. .. . . .                                                         261.8 Mandatory Appendix
ENT000532-00-BD01 10/15/2012 10/15/2012 A03 T-141O T-1420 T-142l T-1422 T-1423 T-1424 T-1425 T-1430 T-1440 T-l44l T-1442 T-1443 T-1450 T-145l T-1452 T-1460 T-1470 T-147l T-1472 T-1480 T-1490 Tables T-1472.1 T-1472.l ARTICLE 14 Scope......................................................................
                "' V fl'-UU!A I                            Terms              Examination                                                                                                   261.10 I- 14JO                                                                                                                                                                      26LIO 1-                        General  Re(~urrenlents                                                                                                                          261.10 1430                                                                                                                                                                      261
261.2 General Requirements.......................................................
261.2 The Qualification Process....................................................
261.2 Technical Justification.......................................................
261.2 Performance Demonstration..................................................
261.2 Levels of Rigor.............................................................
261.3 Planning a Qualification Demonstration........................................
261.3 Equipment..................................................................
261.3 Application Requirements....................................................
261.3 Technical Justification Report................................................
261.3 Performance Demonstration..................................................
261.5 Examination System Re-qualification..........................................
261.5 Conduct of Qualification Demonstration.......................................
261.5 Protocol Document..........................................................
261.5 Individual Qualification......................................................
261.6 Calibration.................................................................
261.6 Examination.................... "..........................................
261.6 Intermediate Rigor Detection Test............................................
261.6 High Rigor Detection Tests..................................................
261.6 Evaluation..................................................................
261.9 Documentation and Records..................................................
261.9 Total Number of Samples for a Given Number of Misses at a Specified Confidence Level and POD................................................
Required Number of First Stage Examiners vs. Target Pass Rate................
261.7 261.8 Mandatory Appendix
"' V fl'-UU!A I I-14JO 1-1430 Terms General Re(~urrenlents Examination 261.10 26LIO 261.10 261  


ARTICLE 14 EXAMINATION SYSTEM QUALIFICATION T-1410         SCOPE                                             ( b)  field experience (c)  test hierarchy ranking The provisions of this Article for qualifying nonde-(d)  anticipated degradation mechanism structive examination (NDE) systems are mandatory when specifically invoked by the referencing Code                 (e)  NDE response by morphology andlor product Section. The Manufacturer, examination organization,           form owner, or other user of this Article is responsible for qualifying the examination technique, equipment, and written procedure in conformance with this Article.           T-1423          Performance Demonstration The referencing Code Section shall be consulted for             The performance demonstration establishes the ability the following specific detailed requirements:                of a specific examination system to achieve a satisfactory (a) personnel certification requirements or prerequi-    probability of detection (POD), by application of the sites for qualification under the requirements of this        examination system on flawed test specimens. The Article                                                      demonstration test results are used to plot the POD (b) examination planning, including the extent of        curve and determine the false call probability (FCP) examination                                                  for establishing confidence limitations.
ARTICLE 14 EXAMINATION SYSTEM QUALIFICATION T-1410 SCOPE The provisions of this Article for qualifying nonde-structive examination (NDE) systems are mandatory when specifically invoked by the referencing Code Section. The Manufacturer, examination organization, owner, or other user of this Article is responsible for qualifying the examination technique, equipment, and written procedure in conformance with this Article.
(c) acceptance criteria for evaluating flaws identified      (a) The test specimens shall replicate the object to during examination                                            be examined to the greatest extent practical. Simplified (d) level of rigor required for qualification            test specimens representative of an actual field situation (e) examination sensitivity, such as probability of      may be used. The use of specimens with known, detection and sizing accuracy                                identified flaws is preferred, and may be essential for if) records, and record retention requirements          the most rigorous qualification process. A hierarchy of test specimen flaws may be used to minimize qualifica-tions when technically justified (i.e., demonstrations on T-1420          GENERAL REQUIREMENTS                        more challenging degradation mechanisms may satisfy qualification requirements for less challenging mecha-T-1421          The Qualification  Proc~
The referencing Code Section shall be consulted for the following specific detailed requirements:
nisms).
(a) personnel certification requirements or prerequi-sites for qualification under the requirements of this Article (b) examination planning, including the extent of examination
The qualification process, as set forth in this Article,    (b) When they sufficiently replicate the object to be involves the evaluation of general, technical, and per-      tested, performance demonstrations of a limited scope formance-based evidence presented within the docu-          may be used to minimize the costs involved, and mented technical justification, and when required, a        facilitate specimen availability. The technical justifica-blind                              demonstration.            tion must               any limitations     the scope of pelrtolrm;an(:e demonstrations.
( c) acceptance criteria for evaluating flaws identified during examination (d) level of rigor required for qualification (e) examination sensitivity, such as probability of detection and sizing accuracy if) records, and record retention requirements T-1420 T-1421 GENERAL REQUIREMENTS The Qualification Proc~
Personnel               shall be based upon blind T*1422        Technical the demonstration may vary from a on a fe w            to an extensive of flaws. The level
The qualification process, as set forth in this Article, involves the evaluation of general, technical, and per-formance-based evidence presented within the docu-mented technical justification, and when required, a blind demonstration.
T*1422 Technical
( b) field experience (c) test hierarchy ranking (d) anticipated degradation mechanism (e) NDE response by morphology andlor product form T-1423 Performance Demonstration The performance demonstration establishes the ability of a specific examination system to achieve a satisfactory probability of detection (POD), by application of the examination system on flawed test specimens. The demonstration test results are used to plot the POD curve and determine the false call probability (FCP) for establishing confidence limitations.
(a) The test specimens shall replicate the object to be examined to the greatest extent practical. Simplified test specimens representative of an actual field situation may be used. The use of specimens with known, identified flaws is preferred, and may be essential for the most rigorous qualification process. A hierarchy of test specimen flaws may be used to minimize qualifica-tions when technically justified (i.e., demonstrations on more challenging degradation mechanisms may satisfy qualification requirements for less challenging mecha-nisms).
(b) When they sufficiently replicate the object to be tested, performance demonstrations of a limited scope may be used to minimize the costs involved, and facilitate specimen availability. The technical justifica-tion must any limitations the scope of pelrtolrm;an(:e demonstrations.
Personnel shall be based upon blind the demonstration may vary from a on a few to an extensive of flaws. The level  


T -1423                                               2001 SECTION V                                               T-1441.1 (1) improved pass-fail rates for personnel;                   (a) Assemble all necessary input information con-(2) reduced scope for blind personnel qualification        cerning the component, defect types, damage mechanism testing;                                                        of interest, and objectives for the examination and (3) better understanding of the correlation between        qualification of the examination system.
T -1423 2001 SECTION V T-1441.1 (1) improved pass-fail rates for personnel; (2) reduced scope for blind personnel qualification testing; (3) better understanding of the correlation between the procedure and the damage mechanisms of interest; (4) more reliable written procedures.
the procedure and the damage mechanisms of interest;                (b) Review the written procedure to verify its suitabil-(4) more reliable written procedures.                      ity for the intended application.
T-1424 Levels of Rigor Qualification is performed at one of three levels of rigor. The referencing Code Section shall invoke the required level of rigor, to verify the examination system capability to detect and size typical flaws for the damage mechanisms of interest, depending upon their locations and characteristics. When not otherwise specified, the level of rigor shall be set by agreement between the interested parties. The three levels of rigor are:
(a) Low Rigor (Technical Justification only): The requirement for this level of rigor is a satisfactory technical justification report. No performance demon-strations are required for qualification of the examination system.
(b) Intermediate Rigor, (Limited Peiformance Dem-onstration): The requirements for this level of rigor are a satisfactory technical justification report, and the successful performance of a demonstration test (blind or non-blind) on a limited number of test specimens.
The referencing Code Section shall establish the scope of demonstration requirements, and sets acceptable POD and FCP scores for qualification. When not otherwise specified, the qualification criteria shall be set by agreement between the interested parties.
(c) High Rigor, (Full Peiformance Demonstration):
The requirements for this level of rigor are a satisfactory technical justification report, and the successful perform-ance of blind demonstration tests. The referencing Code Section shall establish the scope of demonstration re-quirements, and sets acceptable POD and FCP scores for qualification. When not otherwise specified, the qualification criteria shall be set by agreement between the interested A sufficient number of test mens shall be evaluated to estimate IUIJtUU",,_ and determine an accurate POD mechanisms or flaw types and sizes.
demonstration is T*1425 Demonstration (a) Assemble all necessary input information con-cerning the component, defect types, damage mechanism of interest, and objectives for the examination and qualification of the examination system.
(b) Review the written procedure to verify its suitabil-ity for the intended application.
(c) Develop the technical justification for the exami-nation method to be used.
(c) Develop the technical justification for the exami-nation method to be used.
T-1424          Levels of Rigor                                    (d) Determine the required level of rigor for the Qualification is performed at one of three levels of          performance demonstration.
(d) Determine the required level of rigor for the performance demonstration.
rigor. The referencing Code Section shall invoke the                (e) Develop performance demonstration criteria using required level of rigor, to verify the examination system        the applicable references.
(e) Develop performance demonstration criteria using the applicable references.
capability to detect and size typical flaws for the damage          (j) Conduct the performance demonstration.
(j) Conduct the performance demonstration.
mechanisms of interest, depending upon their locations              (g) Conduct the personnel qualifications.
(g) Conduct the personnel qualifications.
and characteristics. When not otherwise specified, the              (h) Compile, document, and evaluate the results.
(h) Compile, document, and evaluate the results.
level of rigor shall be set by agreement between the                (i) Determine qualification status, based upon a final interested parties. The three levels of rigor are:              evaluation.
(i) Determine qualification status, based upon a final evaluation.
(a) Low Rigor (Technical Justification only): The requirement for this level of rigor is a satisfactory technical justification report. No performance demon-          T-1430         EQUIPMENT strations are required for qualification of the examination system.                                                              The equipment used for the performance demonstra-tion of an examination system shall be as specified in (b) Intermediate Rigor, (Limited Peiformance Dem-the written procedure and the technical justification.
T-1430 EQUIPMENT The equipment used for the performance demonstra-tion of an examination system shall be as specified in the written procedure and the technical justification.
onstration): The requirements for this level of rigor After qualification of the examination system, the use are a satisfactory technical justification report, and the of different examination equipment may require requali-successful performance of a demonstration test (blind fication (see T-1443).
After qualification of the examination system, the use of different examination equipment may require requali-fication (see T-1443).
or non-blind) on a limited number of test specimens.
T-1440 T-1441 APPLICA TION REQUIREMENTS Technical Justification Report Prior to qualification of any examination system, regardless of the level of rigor, a technical justification report shall be prepared and receive approval by a Level III certified for the specific method to be applied.
The referencing Code Section shall establish the scope of demonstration requirements, and sets acceptable POD and FCP scores for qualification. When not otherwise            T-1440        APPLICA TION REQUIREMENTS specified, the qualification criteria shall be set by          T-1441          Technical Justification Report agreement between the interested parties.
The technical justification report shall be reviewed and accepted by the owner of the object of interest and, where applicable, to the Jurisdiction, Authorized Inspec-tion Agency (AlA), independent third party, examination or other involved of this the involved UUJlHH.ULJlVU of Examined. The  
(c) High Rigor, (Full Peiformance Demonstration):              Prior to qualification of any examination system, The requirements for this level of rigor are a satisfactory    regardless of the level of rigor, a technical justification technical justification report, and the successful perform-    report shall be prepared and receive approval by a ance of blind demonstration tests. The referencing Code        Level III certified for the specific method to be applied.
Section shall establish the scope of demonstration re-          The technical justification report shall be reviewed and quirements, and sets acceptable POD and FCP scores              accepted by the owner of the object of interest and, for qualification. When not otherwise specified, the            where applicable, to the Jurisdiction, Authorized Inspec-qualification criteria shall be set by agreement between        tion Agency (AlA), independent third party, examination the interested            A sufficient number of test                      or other involved                       of this mens shall be evaluated to                  estimate                        the involved IUIJtUU",,_ and determine an accurate POD UUJlHH.ULJlVU of mechanisms or flaw types and sizes.
demonstration is Examined. The T*1425 Demonstration


T-1441.1                         ARTICLE 14 -   EXAMINATION SYSTEM QUALIFICATION                                     T-1441.5 scope of the written procedure shall define the limits for       and include an explanation of why the selected parame-application of the procedure (e.g., materials, thickness,       ters will be effective for the particular examination and diameter, product form, accessibility, examination limi-         expected flaws.
T-1441.1 ARTICLE 14 -
tations, etc.).                                                     (a) Procedure requirements, including essential vari-(a) The flaws of interest to be detected; their expected     ables to be addressed, may be found in the Mandatory locations, threshold detection size, critical flaw size,         Appendix associated with the examination method, or orientation, and shape shall be determined, serving as           in the referencing Code Section.
EXAMINATION SYSTEM QUALIFICATION T-1441.5 scope of the written procedure shall define the limits for application of the procedure (e.g., materials, thickness, diameter, product form, accessibility, examination limi-tations, etc.).
a guideline for development of the written procedure.               (b) Personnel certification requirements, in addition Critical flaw sizes (calculated from fracture mechanics         to method specific Level II or III certification, may be analysis) and crack growth rates are important considera-        advisable under some conditions. When using estab-tions for determining flaw recording and evaluation             lished techniques for a low rigor application (e.g., for criteria. The minimum recordable flaw size must be               examination of more readily detected damage mecha-smaller than the critical flaw size, and include consider-       nisms, or where less critical components are involved) ation of the estimated or observed crack growth rates and       a method specific Level II or III certification is adequate.
(a) The flaws of interest to be detected; their expected locations, threshold detection size, critical flaw size, orientation, and shape shall be determined, serving as a guideline for development of the written procedure.
the observed quality of workmanship during fabrication.         When an intermediate or high rigor application is Flaw evaluation must be based upon precluding the               required, additional personnel requirements shall be formation of critically sized flaws prior to the next           considered and, if required, so specified. This may inspection, or for the estimated remaining life of the           include quantitative risk based criteria for the selection object during normal operations.                                 of components to be examined, or completion of a blind (b) Object or technique geometry, environmental con-         performance demonstration. For examination techniques ditions, examination limitations, and metallurgical con-        performed by a team of examiners, the specific qualifi-ditions may limit the accessibility for evaluating the           cation requirements for each team member shall be object. Examination procedure or equipment modifica-           addressed.
Critical flaw sizes (calculated from fracture mechanics analysis) and crack growth rates are important considera-tions for determining flaw recording and evaluation criteria. The minimum recordable flaw size must be smaller than the critical flaw size, and include consider-ation of the estimated or observed crack growth rates and the observed quality of workmanship during fabrication.
tions may be required to gain access to the area of interest to be examined.                                            T-1441.4 Description of Examination Techniques.
Flaw evaluation must be based upon precluding the formation of critically sized flaws prior to the next inspection, or for the estimated remaining life of the object during normal operations.
(c) The acceptance criteria for the demonstration           A justification for the effectiveness of the selected shall be provided.                                             examination technique used in the written procedure (d) Additional issues to consider for inclusion in the       for detecting flaws of interest shall be included. The technical justification may include:                           sensitivity settings for recording flaws, flaw orientation,
(b) Object or technique geometry, environmental con-ditions, examination limitations, and metallurgical con-ditions may limit the accessibility for evaluating the object. Examination procedure or equipment modifica-tions may be required to gain access to the area of interest to be examined.
( 1) historical effectiveness of procedure;               critical flaw size; anticipated degradation mechanism (2) documentation for prior demonstrations; (for in-service applications), and the influence of metal-lurgical and geometric affects shall be addressed in the (3) extent of prior round robin tests; justification. A description of the method for distinguish-(4) observed flaw detection rates, probability of ing between relevant and non-relevant indications, justi-detection, and false call rates; fication for sensitivity settings, and the criteria for (5) acceptable rejection/acceptance rates; and characterizing and sizing flaws shall be included.
(c) The acceptance criteria for the demonstration shall be provided.
(6) sizing accuracy.
(d) Additional issues to consider for inclusion in the technical justification may include:
T-1441.S Optional Topics for Technical Justifica-T-1441.2 Overview of Examination System. A gen-tion. The following topics may be addressed within eral description of the examination system, with suffi-the technical justification to improve the understanding cient detail to distinguish it from other systems, shall of the techniques to be applied.
( 1) historical effectiveness of procedure; (2) documentation for prior demonstrations; (3) extent of prior round robin tests; (4) observed flaw detection rates, probability of detection, and false call rates; (5) acceptable rejection/acceptance rates; and (6) sizing accuracy.
be included within the technical justification The                   shall used for     intl'""rpt'n Parameters.
T-1441.2 Overview of Examination System. A gen-eral description of the examination system, with suffi-cient detail to distinguish it from other systems, shall be included within the technical justification The shall used for intl'""rpt'n Parameters.
The influence of inspection parameters on the examina-         not otherwise specified, the modeling validation criteria shall be ~V"'"lU'''                           shall be set                between the interested param~     to demonstrate the annClpaltea eter selections shall be based upon the flaws of interest,                   when parameters
The influence of inspection parameters on the examina-shall be ~V"'"lU'''
                                                            .4
param~
eter selections shall be based upon the flaws of interest,  
.4 and include an explanation of why the selected parame-ters will be effective for the particular examination and expected flaws.
(a) Procedure requirements, including essential vari-ables to be addressed, may be found in the Mandatory Appendix associated with the examination method, or in the referencing Code Section.
(b) Personnel certification requirements, in addition to method specific Level II or III certification, may be advisable under some conditions. When using estab-lished techniques for a low rigor application (e.g., for examination of more readily detected damage mecha-nisms, or where less critical components are involved) a method specific Level II or III certification is adequate.
When an intermediate or high rigor application is required, additional personnel requirements shall be considered and, if required, so specified. This may include quantitative risk based criteria for the selection of components to be examined, or completion of a blind performance demonstration. For examination techniques performed by a team of examiners, the specific qualifi-cation requirements for each team member shall be addressed.
T-1441.4 Description of Examination Techniques.
A justification for the effectiveness of the selected examination technique used in the written procedure for detecting flaws of interest shall be included. The sensitivity settings for recording flaws, flaw orientation, critical flaw size; anticipated degradation mechanism (for in-service applications), and the influence of metal-lurgical and geometric affects shall be addressed in the justification. A description of the method for distinguish-ing between relevant and non-relevant indications, justi-fication for sensitivity settings, and the criteria for characterizing and sizing flaws shall be included.
T-1441.S Optional Topics for Technical Justifica-tion. The following topics may be addressed within the technical justification to improve the understanding of the techniques to be applied.
not otherwise specified, the modeling validation criteria shall be set between the interested to demonstrate the annClpaltea when parameters


T-1441.5                                               2001 SECTION V                                                   T-14S1 size, and access limitations are changed. The written             onstration methodologies shall be described in the tech-procedure may be qualified or requalified using a mini-           nical justification for that procedure.
T-1441.5 2001 SECTION V T-14S1 size, and access limitations are changed. The written procedure may be qualified or requalified using a mini-mum number of mockups with adequate justification.
mum number of mockups with adequate justification.                   (d) An individual or organization shall be designated (b) Description of Procedure Experience. Prior expe-         as the administrator of the demonstration process. The rience with a written procedure may be included in                 roles of the administrator include:
(b) Description of Procedure Experience. Prior expe-rience with a written procedure may be included in the technical justification, and used to support revisions to the procedure. Documentation of similar demonstra-tions relevant to the proposed examination may be included. Experimental evidence to show the effect of applicable variables may also be cited and considered when developing the written procedure.
the technical justification, and used to support revisions             ( 1) reviewing the technical justification; to the procedure. Documentation of similar demonstra-                  (2) reviewing the procedure and its scope of appli-tions relevant to the proposed examination may be                 cability; included. Experimental evidence to show the effect of                   (3) ensuring that all essential variables are included applicable variables may also be cited and considered             in the procedure and demonstration; when developing the written procedure.                                 (4) assembling the test specimens; (5) grading the demonstrations; (6) developing the protocol; (7) maintaining security of the samples; and T-1442         Performance Demonstration                               (8) maintaining the demonstration records.
T-1442 Performance Demonstration Examination systems requiring qualification at inter-mediate or high levels of rigor shall also pass a performance demonstration. The specimen test set and pass/fail criteria to be used in the performance demon-stration shall be determined by the owner of the object; and, where applicable, shall be acceptable to the Juris-diction, Authorized Inspection Agency, independent third party, examination vendor, inspection agency, or other involved party.
Examination systems requiring qualification at inter-           For straightforward applications, the administrator mediate or high levels of rigor shall also pass a                 may be a department within the owner's organization.
(a) The procedure shall be demonstrated by per-forming an examination of an object or mockup. The examiner conducting the demonstration shall not have been involved in developing the procedure. The com-pleted report forms provide documentation of the dem-onstration. Qualification of the procedure is only valid when applying the same essential variables recorded during the demonstration. Changes to essential variables require requalification of the procedure. Editorial changes to the procedure, or changes to nonessential variables, do not require requalification of the procedure.
performance demonstration. The specimen test set and             For complex demonstrations, or when Code or user pass/fail criteria to be used in the performance demon-           requirements dictate, it may be appropriate to use a stration shall be determined by the owner of the object;         disinterested third party.
(b) The demonstration of the written procedure may use blind or non-blind certified personnel. Blind per-formance demonstrations qualify the complete examina-tion system (i.e., the equipment, the written procedure, and the examiner). Non-blind demonstrations only qual-the and the All recordable indications shall be sized and l\\1\\-",,;;lL1. The detection whether indications ate located cor-and blind demonstration using a few demonstration mandated by the referencing Code Section, reiterative blind a combination of small SpeClnlen or demonstration based 1 "'.. "''"cu. one-sided \\,.V''''U.'''''_''
and, where applicable, shall be acceptable to the Juris-diction, Authorized Inspection Agency, independent third party, examination vendor, inspection agency, or           T-1443        Examination System Re-qualification other involved party.                                               The original qualification applies only to the system (a) The procedure shall be demonstrated by per-              and essential variables described in the technical justifi-forming an examination of an object or mockup. The               cation report and the written procedure. If essential examiner conducting the demonstration shall not have             variables are changed, requalification is required. Re-been involved in developing the procedure. The com-              qualification may be accomplished by one of the follow-pleted report forms provide documentation of the dem-             ing means:
based
onstration. Qualification of the procedure is only valid             (a) The characteristics of the new equipment can be when applying the same essential variables recorded               compared to the qualified equipment. If they are essen-during the demonstration. Changes to essential variables         tially identical, the new equipment can be substituted, require requalification of the procedure. Editorial               except when the referencing construction Code invokes changes to the procedure, or changes to nonessential             more stringent requirements for substituting equipment.
.5 onstration methodologies shall be described in the tech-nical justification for that procedure.
variables, do not require requalification of the procedure.         (b) New equipment may be requalified by conducting (b) The demonstration of the written procedure may           another complete examination qualification. A hierarchi-use blind or non-blind certified personnel. Blind per-          cal approach should be used to qualify the new equip-formance demonstrations qualify the complete examina-             ment by conducting the demonstration on the most tion system (i.e., the equipment, the written procedure,         difficult test specimens. Then there is no need to and the examiner). Non-blind demonstrations only qual-          requalify the equipment on the entire set of test spec-the           and the                 All recordable     imens.
(d) An individual or organization shall be designated as the administrator of the demonstration process. The roles of the administrator include:
indications shall be sized and l\1\-",,;;lL1. The detection whether indications ate located cor-and OF  V''UJ1.LJ.UC*
( 1) reviewing the technical justification; (2) reviewing the procedure and its scope of appli-cability; (3) ensuring that all essential variables are included in the procedure and demonstration; (4) assembling the test specimens; (5) grading the demonstrations; (6) developing the protocol; (7) maintaining security of the samples; and (8) maintaining the demonstration records.
blind demonstration using a few               demonstration                     DEMONSTRA nON mandated by the referencing Code Section, reiterative T-1451        Protocol Document blind           a combination of             small SpeClnlen or                                 based demonstration based 1"'.."''"cu. one-sided \,.V''''U.'''''_''                         cation. The   OrotoC'OI
For straightforward applications, the administrator may be a department within the owner's organization.
                                                              .5
For complex demonstrations, or when Code or user requirements dictate, it may be appropriate to use a disinterested third party.
T-1443 Examination System Re-qualification The original qualification applies only to the system and essential variables described in the technical justifi-cation report and the written procedure. If essential variables are changed, requalification is required. Re-qualification may be accomplished by one of the follow-ing means:
(a) The characteristics of the new equipment can be compared to the qualified equipment. If they are essen-tially identical, the new equipment can be substituted, except when the referencing construction Code invokes more stringent requirements for substituting equipment.
(b) New equipment may be requalified by conducting another complete examination qualification. A hierarchi-cal approach should be used to qualify the new equip-ment by conducting the demonstration on the most difficult test specimens. Then there is no need to requalify the equipment on the entire set of test spec-imens.
OF V''UJ1.LJ.UC*
DEMONSTRA nON T-1451 Protocol Document cation. The OrotoC'OI  


T-1451                         ARTICLE 14 -     EXAMINATION SYSTEM QUALIFICATION                                       T-1472 party oversight, and sets the essential variables to be       T*1470        EXAMINATION qualified, ensuring portability of the qualification. The The performance demonstration shall be conducted protocol document commonly takes the form of a in accordance with the written procedure, using the written procedure and associated checklist, documenting techniques and equipment described in the technical the process followed during qualification. This document justification. Supplemental information for conducting is developed collectively with the involvement of all various modes of performance demonstrations is pro*
(
the affected parties (i.e., the owner, and, when applica-vided in the following paragraphs ble, the Jurisdiction, AIA, independent third party, examination vendor, or other involved party).
T-1451 ARTICLE 14 -
A key element of the protocol document is the Passl Fail criteria. An altemative evaluation criteria that may     T*1471        Intermediate Rigor Detection Test be applied is an "achieved level of performance criteria".
EXAMINATION SYSTEM QUALIFICATION T-1472 party oversight, and sets the essential variables to be qualified, ensuring portability of the qualification. The protocol document commonly takes the form of a written procedure and associated checklist, documenting the process followed during qualification. This document is developed collectively with the involvement of all the affected parties (i.e., the owner, and, when applica-ble, the Jurisdiction, AIA, independent third party, examination vendor, or other involved party).
The objective of an intermediate rigor performance For this criteria, an examiner demonstrates the tech-nique, including sizing capabilities, and the qualification demonstration test is to reveal inadequate procedures and examiners. Following are typical options for flaws is based on the detection range the examiner achieves in specimen test sets used for intermediate rigor perform-during the demonstration. Examiners qualified under ance demonstrations:
A key element of the protocol document is the Passl Fail criteria. An altemative evaluation criteria that may be applied is an "achieved level of performance criteria".
these criteria are permitted to conduct examinations (a) Specimens should accurately represent the compo-within their qualified capabilities.
For this criteria, an examiner demonstrates the tech-nique, including sizing capabilities, and the qualification is based on the detection range the examiner achieves during the demonstration. Examiners qualified under these criteria are permitted to conduct examinations within their qualified capabilities.
nent to be examined to the greatest extent possible, with at least 10 flaws or grading units as a minimum.
T-1452 Individual Qualification The performance demonstration requirements found in T-I440 qualify the examination system (i.e. equip-ment, written procedure, and personnel) as a unit. As an alternative, a two-stage qualification process may also be applied. The first stage of this process involves a performance demonstration to qualify the system procedure/equipment. The procedure/equipment quali-fication requires several qualified examiners to evaluate the specimen set, with the results meeting predetermined requirements more stringent than personnel pass/fail requirements. After the procedure/equipment has been qualified, individual examiners using the qualified proce-dure/equipment combination need only to perform a limited performance demonstration.
The principal incentive for adopting this form of test is to reduce costs in personnel qualification of a widely used procedure. The procedure/equipment may be quali-fied/developed in a non-blind fashion but the personnel shall take blind tests. This process also pre-cludes the examiner att,~mIJtirul demonstration test with or T-1460 CALIBRA nON shaH be in accordance with the written of()cedm:e demonstration.
conduct the T*1470 EXAMINATION The performance demonstration shall be conducted in accordance with the written procedure, using the techniques and equipment described in the technical justification. Supplemental information for conducting various modes of performance demonstrations is pro*
vided in the following paragraphs T*1471 Intermediate Rigor Detection Test The objective of an intermediate rigor performance demonstration test is to reveal inadequate procedures and examiners. Following are typical options for flaws in specimen test sets used for intermediate rigor perform-ance demonstrations:
(a) Specimens should accurately represent the compo-nent to be examined to the greatest extent possible, with at least 10 flaws or grading units as a minimum.
A POD of 80% with a false call rate less than 20%
A POD of 80% with a false call rate less than 20%
is required for acceptable performance.
is required for acceptable performance.
T-1452        Individual Qualification (b) Less than 10 flaws or grading units are used, The performance demonstration requirements found          but they shall be used in a blind fashion. The flaws in T-I440 qualify the examination system (i.e. equip-          are reused in an iterative, blind, and random process.
(b) Less than 10 flaws or grading units are used, but they shall be used in a blind fashion. The flaws are reused in an iterative, blind, and random process.
ment, written procedure, and personnel) as a unit. As        This is an economic way to increase the sample set an alternative, a two-stage qualification process may          size. Eighty percent of the flaws are required to be also be applied. The first stage of this process involves      detected. The false call rate should be less than 20%.
This is an economic way to increase the sample set size. Eighty percent of the flaws are required to be detected. The false call rate should be less than 20%.
a performance demonstration to qualify the system                (e) Between 5 and 15 flaws or grading units are procedure/equipment. The procedure/equipment quali-            used with at least the same number of unflawed grading fication requires several qualified examiners to evaluate      units. A POD of 80% with a false call rate less than the specimen set, with the results meeting predetermined      20% is required for acceptable performance.
(e) Between 5 and 15 flaws or grading units are used with at least the same number of unflawed grading units. A POD of 80% with a false call rate less than 20% is required for acceptable performance.
requirements more stringent than personnel pass/fail              (d) Sample set size shall be sufficient to ensure that requirements. After the procedure/equipment has been          most examiners with an unacceptable POD will have qualified, individual examiners using the qualified proce-    difficulty passing the demonstration, while most examin-dure/equipment combination need only to perform a              ers with an acceptable POD will be able to pass the limited performance demonstration.                            demonstration.
(d) Sample set size shall be sufficient to ensure that most examiners with an unacceptable POD will have difficulty passing the demonstration, while most examin-ers with an acceptable POD will be able to pass the demonstration.
The principal incentive for adopting this form of test is to reduce costs in personnel qualification of a widely used procedure. The procedure/equipment may be quali-fied/developed in a non-blind fashion but the personnel      T* 1472         High Rigor Detection Tests shall take blind tests. This            process also pre-cludes the                      examiner att,~mIJtirul                                  nprTnnn<>Of' p demonstration demonstration test with                              or        examination system                   In order to struct any of the detection tests mentioned in this amJcndix. the             information must be assembled:
T*1472 High Rigor Detection Tests nprTnnn<>Of' p demonstration examination system In order to struct any of the detection tests mentioned in this amJcndix. the information must be assembled:
SUtlDo:sed   to The size of the critical flaw for   this dLlIJl1,; dlJ:VU T-1460          CALIBRA nON The minimum                   POD     that shaH be in accordance with    should achieve       critical flaws.         this the written of()cedm:e            conduct the                        The maximum                   false call OH)b2lbilit demonstration.                                                that the               should
SUtlDo:sed to The size of the critical flaw for this dLlIJl1,; dlJ:VU The minimum POD that should achieve critical flaws.
this The maximum false call OH)b2lbilit that the should  


T-1472                                                       2001 SECTION V                                                       T-1472.1 (e) The level of confidence that the test is supposed                 TABLE T-1472.1 TOTAL NUMBER OF SAMPLES FOR to provide. (The most widely applied level of confidence                     A GIVEN NUMBER OF MISSES AT A SPECIFIED being 95%).                                                                             CONFIDENCE LEVEL AND POD Number                Probability of Detection T-1472.1 Standard Binomial Detection Test. The                         Level of          of examiner is subjected to a blind demonstration. The                       Confidence        Misses          90%          95%            99%
T-1472 2001 SECTION V T-1472.1 (e) The level of confidence that the test is supposed to provide. (The most widely applied level of confidence being 95%).
flawed grading units contain critical flaws (i.e., flaws near the critical flaw size) so that a POD calculated                         90%              0              22          45            230 1            38            77            388 from this data estimates the POD for critical flaws.                                           2            52          105            531 After the examination, the POD and PCP scores are                                               3            65          132            667 calculated by comparing the number of detections classi-                                       4            78          158            798 fied as flaws to the number of flawed or blank grading                                         5            91          184            926 units examined. In other words:                                                               10            152          306        1,000+
T-1472.1 Standard Binomial Detection Test. The examiner is subjected to a blind demonstration. The flawed grading units contain critical flaws (i.e., flaws near the critical flaw size) so that a POD calculated from this data estimates the POD for critical flaws.
20            267          538        1,000+
After the examination, the POD and PCP scores are calculated by comparing the number of detections classi-fied as flaws to the number of flawed or blank grading units examined. In other words:
_      # of flawed grading units as flaws     (I)         95%              0            29            59            299 POD Score -Total # 0 ffl awed grading uruts . exanune
OD
                                                            . d                                 1            46            93          473 2            61          124            628 3            76          153            773 CP S     _ # of blank grading units classified as flaws (2)                             4            89          181            913 F     core - Total # of blank grading units examined                                     5            103          208          1,000+
# of flawed grading units as flaws (I)
10            167          336          1,000+
P Score -T tal # ffl d
The POD and PCP are supported by tolerance bands                                         20            286          577          1,000+
di
called "a bounds" to describe the statistical uncertainty in the test. (In the case of POD a lower a bound is                         99%                0            44            89          458 used, while for PCP, an upper a bound is used). The                                             1            64          130            662 examiner's score is acceptable if the lower bound on                                           2              81          165            838 3              97          198        1,000+
. d o
POD score is above PODmin , and the upper bound                                               4            113          229        1,000+
0 awe gra ng uruts exanune CP S
on PCP score is below PCPmax'                                                                 5            127          259        1,000+
_ # of blank grading units classified as flaws (2)
The a bounds are calculated using standard binomial                                       10            197          398        1,000+
F core -
formulas, shown below.                                                                       20            325          656        1,000+
Total # of blank grading units examined The POD and PCP are supported by tolerance bands called "a bounds" to describe the statistical uncertainty in the test. (In the case of POD a lower a bound is used, while for PCP, an upper a bound is used). The examiner's score is acceptable if the lower bound on POD score is above PODmin, and the upper bound on PCP score is below PCP max' The a bounds are calculated using standard binomial formulas, shown below.
Where:
Where:
D = Number of detections recorded N = Number of grading units that contain flaws (for POD calculations) or that are blank (for PCP detected, then the POD would be 79%. To obtain a calculations) 90% POD at a 95% confidence level requires a minimum P upper = upper a bound of 29 flaws out of 29 flaws to be detected.
D = Number of detections recorded N = Number of grading units that contain flaws (for POD calculations) or that are blank (for PCP calculations)
Plower = lower a bound Table T-1472.1 shows the relationship between small-est number of flaws, confidence level, probability of a = fJ(Plower; D, N - D + 1)                  (3)      detection, and misses by calculating the formula above for various scenarios. It can be used to develop the a :::: 1 - (3(.P upper; D + 1, N - D)          (4)      size of the test set. The user is free to select the actual number of flawed and blank locations (i.e., the sample test The user' s choice for cOInpl;tm!g costs, s pt~Cllnens, and         the c ost If the user chooses tiOD test must be. If 10 flaws are in the test, then on                  test.              if an abbreviated test the basis        2 misses, there IS a 90% confidence that                confidence bounds will be                   and even a the                                                  than        If      examiner will                 fail a test In       with a binomial test such as smallest           size that can         used.
P upper = upper a bound Plower = lower a bound a = fJ(Plower; D, N - D + 1)
1.7
(3) a :::: 1 - (3(.P upper; D + 1, N - D)
(4) tiOD test must be. If 10 flaws are in the test, then on the basis 2 misses, there IS a 90% confidence that the than If 1.7 TABLE T-1472.1 TOTAL NUMBER OF SAMPLES FOR A GIVEN NUMBER OF MISSES AT A SPECIFIED CONFIDENCE LEVEL AND POD Number Probability of Detection Level of of Confidence Misses 90%
95%
99%
90%
0 22 45 230 1
38 77 388 2
52 105 531 3
65 132 667 4
78 158 798 5
91 184 926 10 152 306 1,000+
20 267 538 1,000+
95%
0 29 59 299 1
46 93 473 2
61 124 628 3
76 153 773 4
89 181 913 5
103 208 1,000+
10 167 336 1,000+
20 286 577 1,000+
99%
0 44 89 458 1
64 130 662 2
81 165 838 3
97 198 1,000+
4 113 229 1,000+
5 127 259 1,000+
10 197 398 1,000+
20 325 656 1,000+
detected, then the POD would be 79%. To obtain a 90% POD at a 95% confidence level requires a minimum of 29 flaws out of 29 flaws to be detected.
Table T-1472.1 shows the relationship between small-est number of flaws, confidence level, probability of detection, and misses by calculating the formula above for various scenarios. It can be used to develop the size of the test set. The user is free to select the actual number of flawed and blank locations (i.e., the sample test The user's choice for cOInpl;tm!g costs, spt~Cllnens, and the cost If the user chooses test.
if an abbreviated test confidence bounds will be and even a examiner will fail a test In with a binomial test such as smallest size that can used.  


T-1472.1                     ARTICLE 14 -     EXAMINATION SYSTEM QUALIFICATION                                       T-1472.2 size smaller than the smallest sample size is used, it is         target pass rate, Rpass' for personnel. The target pass-impossible to ever pass the test, because the confidence           rate is the pass-rate that the user considers acceptable.
T-1472.1 ARTICLE 14 -
bounds are so wide. With the smallest sample size,                   The procedure qualification (lSI stage) portion of the the examiner has to obtain a perfect score (Le., POD =           test requires that M procedure-trained examiners each 1 , or FCP = 0 ) to pass. The smallest sample size               pass a standard binomial detection test. The standard depends upon the detection threshold and the confidence           binomial detection test, constructed in accordance with level chosen for the test. For example, as the minimum           T-1472.I, will be used for personnel qualification. The acceptable POD is set closer to unity, the minimum               key difference is that more that one examiner is used sample size becomes larger. Table T-1472.1 presents               for procedure qualification. It is important that the the minimal sample size for various confidence levels,           procedure test be conducted with examiners that are and PODIFCP thresholds.                                            representative of the field population (and not experts).
EXAMINATION SYSTEM QUALIFICATION T-1472.2 size smaller than the smallest sample size is used, it is impossible to ever pass the test, because the confidence bounds are so wide. With the smallest sample size, the examiner has to obtain a perfect score (Le., POD =
As one can see from this table, quite a large sample           A "procedure-trained" examiner should be one that has set is required if high detection thresholds are required          received the standard training required for the procedure.
1, or FCP = 0 ) to pass. The smallest sample size depends upon the detection threshold and the confidence level chosen for the test. For example, as the minimum acceptable POD is set closer to unity, the minimum sample size becomes larger. Table T-1472.1 presents the minimal sample size for various confidence levels, and PODIFCP thresholds.
for the inspection. If exceptionally high detection thresh-           After the procedure has passed its test, then individual olds are required, the standard binomial test described           examiners are allowed to be qualified in the second in this appendix may not be the most efficient testing             stage, using the same standard binomial test. The bino-strategy.                                                         mial test is constructed so that critical flaws are detected As a general rule, the test should include as many             with a POD of at least PODmin and false calls are no blank as flawed location, but this proportion may be               more than FCPmax with a level of confidence of Ct.
As one can see from this table, quite a large sample set is required if high detection thresholds are required for the inspection. If exceptionally high detection thresh-olds are required, the standard binomial test described in this appendix may not be the most efficient testing strategy.
altered depending upon which threshold (POD or FCP)               The number of examiners (M) used in the first stage is more stringent.                                                 is chosen to assure the desired pass-rate at 80% confi-As developed in this section, the standard binomial             dence (i.e. the user can be 80% sure that the actual test examines POD for one flaw size only, the critical             pass-rate will be above the target value). The formula flaw size. It is possible to include more flaw sizes in           for determining the proper Mis:
As a general rule, the test should include as many blank as flawed location, but this proportion may be altered depending upon which threshold (POD or FCP) is more stringent.
the test. Each included flaw size would contain the minimum number of flaws required by Table T-1472.1.                                     M  = log(l - 0.80)
As developed in this section, the standard binomial test examines POD for one flaw size only, the critical flaw size. It is possible to include more flaw sizes in the test. Each included flaw size would contain the minimum number of flaws required by Table T-1472.1.
For example, a 90% detection rate at a 90% confidence                                                                         (5) log(Rpass )
For example, a 90% detection rate at a 90% confidence level for four different flaw size intervals would require 22 flaws in each size interval if no misses are allowed for a total of 88 flaws.
level for four different flaw size intervals would require 22 flaws in each size interval if no misses are allowed for a total of 88 flaws.                                              The table below provides the M associated with various target pass rates.
T-1472.2 Two-Stage Detection Test. The basic com-ponent of the two-stage demonstration test is the Stan-dard Binomial Detection Test described in T-1472.1.
T-1472.2 Two-Stage Detection Test. The basic com-             The user is completely free to choose the number of ponent of the two-stage demonstration test is the Stan-          examiners (M) employed in the first stage of qualifica-dard Binomial Detection Test described in T-1472.1.               tion. As one can see from the above table, the larger The two-stage test applies the standard binomial test             that M is made, the more stringent the procedure portion to personnel qualification, but applies a more stringent           of the test becomes, but the higher the pass-rate becomes test for procedure qualification. The two-stage test is           on the second stage of the test. In fact, for high M, intended to eliminate inadequate procedures from the               the user might eliminate the second stage of the test qualification process, preserving resources. The motiva-           entirely.
The two-stage test applies the standard binomial test to personnel qualification, but applies a more stringent test for procedure qualification. The two-stage test is intended to eliminate inadequate procedures from the qualification process, preserving resources. The motiva-ting objective for a two-stage test is to construct the first stage to eliminate a procedure whose pass rate is low.
ting objective for a two-stage test is to construct the first stage to eliminate a procedure whose pass rate is low.                           rate is the of trained                             pass T-1472.2              N MBER OF FIRST STAGE EXAMINERS          TARGET PASS RATE Number of First Stage Target Pass                              Examiners (M) 3 60                                  4 70 order to construct a tw o~ s tage detection test, 90                                15 same information that must         assembled for the stan~
rate is the of trained pass order to construct a two~ stage detection test, same information that must assembled for the stan~
dard binomial test                       the addition of a 26 1.8
dard binomial test the addition of a 26 1.8 target pass rate, Rpass' for personnel. The target pass-rate is the pass-rate that the user considers acceptable.
The procedure qualification (lSI stage) portion of the test requires that M procedure-trained examiners each pass a standard binomial detection test. The standard binomial detection test, constructed in accordance with T-1472.I, will be used for personnel qualification. The key difference is that more that one examiner is used for procedure qualification. It is important that the procedure test be conducted with examiners that are representative of the field population (and not experts).
A "procedure-trained" examiner should be one that has received the standard training required for the procedure.
After the procedure has passed its test, then individual examiners are allowed to be qualified in the second stage, using the same standard binomial test. The bino-mial test is constructed so that critical flaws are detected with a POD of at least PODmin and false calls are no more than FCP max with a level of confidence of Ct.
The number of examiners (M) used in the first stage is chosen to assure the desired pass-rate at 80% confi-dence (i.e. the user can be 80% sure that the actual pass-rate will be above the target value). The formula for determining the proper Mis:
M = log(l - 0.80) log(Rpass)
(5)
The table below provides the M associated with various target pass rates.
The user is completely free to choose the number of examiners (M) employed in the first stage of qualifica-tion. As one can see from the above table, the larger that M is made, the more stringent the procedure portion of the test becomes, but the higher the pass-rate becomes on the second stage of the test. In fact, for high M, the user might eliminate the second stage of the test entirely.
T-1472.2 STAGE EXAMINERS Target Pass 60 70 90 N MBER OF FIRST TARGET PASS RATE Number of First Stage Examiners (M) 3 4
15


T-1472.3                                           2001 SECTION V                                                 T*1490 T*1472.3 Iterative Detection Test. This detection         other user shall evaluate the technical justification report, test is useful when the test specimens are extremely         and the results of the performance demonstration submit-costly or limited. It is constructed in the same manner       ted by the administrator, to determine the acceptability as the standard binomial test from T-1472.I, however         of the system. The evaluation shall be based upon the the test presents the applicant with the same set of         criteria established within the protocol document.
T-1472.3 2001 SECTION V T*1490 T*1472.3 Iterative Detection Test. This detection test is useful when the test specimens are extremely costly or limited. It is constructed in the same manner as the standard binomial test from T-1472.I, however the test presents the applicant with the same set of specimens more than once to obtain the desired sam-ple size.
specimens more than once to obtain the desired sam-ple size.
Less than 10 flaws are used, but they are used in a blind fashion. The flaws are reused in an iterative, blind, and random process. This is an economic way to increase the sample set size. The flawed and unflawed grading units are examined several times until the desired sample size and corresponding confidence level is reached. The specimens must be indistinguishable from each other so that each examination is independent and the test team cannot recognize the specimen or the flaws. The number of unflawed grading units must at least equal or exceed the number of flawed grading units. Table T-1472.1 may be used to determine the flaw sample size, misses, and POD for a given confi-dence level.
Less than 10 flaws are used, but they are used in a blind fashion. The flaws are reused in an iterative, blind, and random process. This is an economic way to increase the sample set size. The flawed and unflawed grading units are examined several times until the           T*1490        DOCUMENTATION AND RECORDS desired sample size and corresponding confidence level         Documentation of the performance demonstration is reached. The specimens must be indistinguishable         shall include the following:
T-1480 EVALUATION The owner, and, when applicable, the Jurisdiction, AlA, independent third party, examination vendor, or 261 other user shall evaluate the technical justification report, and the results of the performance demonstration submit-ted by the administrator, to determine the acceptability of the system. The evaluation shall be based upon the criteria established within the protocol document.
from each other so that each examination is independent (a) The technical justification document and the test team cannot recognize the specimen or the flaws. The number of unflawed grading units must           (b) NDE procedures, including the essential variables at least equal or exceed the number of flawed grading       applied units. Table T-1472.1 may be used to determine the              (e) Description of the equipment used, including the flaw sample size, misses, and POD for a given confi-         calibration records dence level.                                                   (d) Description of the specimens used to perform the demonstration (e) Certification of acceptable completion of the per-T-1480        EVALUATION                                    formance demonstration. The certification may be issued The owner, and, when applicable, the Jurisdiction,        separately for the equipment/procedure and the indi-AlA, independent third party, examination vendor, or        vidual.
T*1490 DOCUMENTATION AND RECORDS Documentation of the performance demonstration shall include the following:
261
(a) The technical justification document (b) NDE procedures, including the essential variables applied (e) Description of the equipment used, including the calibration records (d) Description of the specimens used to perform the demonstration (e) Certification of acceptable completion of the per-formance demonstration. The certification may be issued separately for the equipment/procedure and the indi-vidual.  


ARTICLE 14 MANDATORY APPENDIX I APPENDIX I - GLOSSARY OF                           (d) Examination System. The personnel, procedures, TERMS FOR EXAMINATION                          and equipment collectively applied by a given examina-(              SYSTEM QUALIFICATION                        tion technique to evaluate the flaw characteristics of an object of interest.
(
1-1410        SCOPE                                        (e) False Call. When a specimen or grading unit is This Mandatory Appendix is used for the purpose      incorrectly interpreted as being flawed or unflawed.
ARTICLE 14 MANDATORY APPENDIX I 1-1410 APPENDIX I -
of establishing standard terms and definition of terms,      (j) False Call Probability (FCP). The percentage which appear in Article 14, Examination System Quali-    resulting from dividing the number of false calls by fication.                                                the number of specimens or grading units examined.
GLOSSARY OF TERMS FOR EXAMINATION SYSTEM QUALIFICATION SCOPE This Mandatory Appendix is used for the purpose of establishing standard terms and definition of terms, which appear in Article 14, Examination System Quali-fication.
(g) Grading Unit. A prepared specimen, or designated interval (e.g., length) within a specimen, having known flaw characteristics, which is used to evaluate the 1-1420        GENERAL REQUIREMENTS                      perforrnance of an examination system through demon-(a) Paragraph I-1430 provides a list of terms and stration.
1-1420 GENERAL REQUIREMENTS (a) Paragraph I-1430 provides a list of terms and definitions, which are used in conjunction with Article 14, Examination System Qualification, and are Code specific.
definitions, which are used in conjunction with Article    (h) Level of Rigor. The level of confidence to which 14, Examination System Qualification, and are Code      a given examination system must be demonstrated, based upon factors such as user needs, damage mechanism, and specific.
(b) Terms and definitions associated with specific examination techniques and systems are addressed in the Mandatory Appendix applicable to those examination methods. Other terms and definitions used within the referencing Code of Construction are specific to that Code application.
level of risk. There are three levels of rigor: low, (b) Terms and definitions associated with specific interrnediate, and high (see T-1424).
1-1430 REQUIREMENTS The following Code terms are used in conjunction with this Article:
examination techniques and systems are addressed in the (i) Non-Blind Demonstration. A performance demon-Mandatory Appendix applicable to those examination stration where the examiner is presented with test pieces methods. Other terms and definitions used within the containing clearly identifiable flaw locations of known referencing Code of Construction are specific to that sizes, with the objective of proving the capability of Code application.
Blind Demonstration. A perforrnance demonstra-where the examiner with both flawed Essential Variables. A system, which will affect the in (d) Examination System. The personnel, procedures, and equipment collectively applied by a given examina-tion technique to evaluate the flaw characteristics of an object of interest.
an examination system to correctly detect and size flaw locations.
(e) False Call. When a specimen or grading unit is incorrectly interpreted as being flawed or unflawed.
(j) Nonessential Variables. A change in the examina-1-1430        REQUIREMENTS                              tion system, which will not affect the system's ability to perforrn in a satisfactory manner.
(j) False Call Probability (FCP). The percentage resulting from dividing the number of false calls by the number of specimens or grading units examined.
The following Code terms are used in conjunction        (k) Performance Demonstration. A demonstration of with this Article:                                      the capabilities of an examination system to accurately Blind Demonstration. A perforrnance demonstra-  evaluate a specimen with known flaw characteristics where the examiner              with both flawed                        ~AUHU'''W'5 field conditions.
(g) Grading Unit. A prepared specimen, or designated interval (e.g., length) within a specimen, having known flaw characteristics, which is used to evaluate the perforrnance of an examination system through demon-stration.
documentation of an Essential Variables. A                                                          to demonstrate established system, which will affect the                                                         the          level of in                                                                                                        Article.}}
(h) Level of Rigor. The level of confidence to which a given examination system must be demonstrated, based upon factors such as user needs, damage mechanism, and level of risk. There are three levels of rigor: low, interrnediate, and high (see T-1424).
(i) Non-Blind Demonstration. A performance demon-stration where the examiner is presented with test pieces containing clearly identifiable flaw locations of known sizes, with the objective of proving the capability of an examination system to correctly detect and size flaw locations.
(j) Nonessential Variables. A change in the examina-tion system, which will not affect the system's ability to perforrn in a satisfactory manner.
(k) Performance Demonstration. A demonstration of the capabilities of an examination system to accurately evaluate a specimen with known flaw characteristics  
~AUHU'''W'5 field conditions.
documentation of an to demonstrate established the level of Article.}}

Latest revision as of 20:22, 11 January 2025

Official Exhibit - ENT000532-00-BD01 - ASME Code, Sec. V, Art. 14 (2001)
ML12340A715
Person / Time
Site: Indian Point  
Issue date: 08/20/2012
From:
- No Known Affiliation
To:
Atomic Safety and Licensing Board Panel
SECY RAS
References
RAS 23330, 50-247-LR, 50-286-LR, ASLBP 07-858-03-LR-BD01
Download: ML12340A715 (10)


Text

ENT000532 Submitted: August 20, 2012 United States Nuclear Regulatory Commission Official Hearing Exhibit In the Matter of:

Entergy Nuclear Operations, Inc.

(Indian Point Nuclear Generating Units 2 and 3)

ASLBP #: 07-858-03-LR-BD01 Docket #: 05000247 l 05000286 Exhibit #:

Identified:

Admitted:

Withdrawn:

Rejected:

Stricken:

Other:

ENT000532-00-BD01 10/15/2012 10/15/2012 A03 T-141O T-1420 T-142l T-1422 T-1423 T-1424 T-1425 T-1430 T-1440 T-l44l T-1442 T-1443 T-1450 T-145l T-1452 T-1460 T-1470 T-147l T-1472 T-1480 T-1490 Tables T-1472.1 T-1472.l ARTICLE 14 Scope......................................................................

261.2 General Requirements.......................................................

261.2 The Qualification Process....................................................

261.2 Technical Justification.......................................................

261.2 Performance Demonstration..................................................

261.2 Levels of Rigor.............................................................

261.3 Planning a Qualification Demonstration........................................

261.3 Equipment..................................................................

261.3 Application Requirements....................................................

261.3 Technical Justification Report................................................

261.3 Performance Demonstration..................................................

261.5 Examination System Re-qualification..........................................

261.5 Conduct of Qualification Demonstration.......................................

261.5 Protocol Document..........................................................

261.5 Individual Qualification......................................................

261.6 Calibration.................................................................

261.6 Examination.................... "..........................................

261.6 Intermediate Rigor Detection Test............................................

261.6 High Rigor Detection Tests..................................................

261.6 Evaluation..................................................................

261.9 Documentation and Records..................................................

261.9 Total Number of Samples for a Given Number of Misses at a Specified Confidence Level and POD................................................

Required Number of First Stage Examiners vs. Target Pass Rate................

261.7 261.8 Mandatory Appendix

"' V fl'-UU!A I I-14JO 1-1430 Terms General Re(~urrenlents Examination 261.10 26LIO 261.10 261

ARTICLE 14 EXAMINATION SYSTEM QUALIFICATION T-1410 SCOPE The provisions of this Article for qualifying nonde-structive examination (NDE) systems are mandatory when specifically invoked by the referencing Code Section. The Manufacturer, examination organization, owner, or other user of this Article is responsible for qualifying the examination technique, equipment, and written procedure in conformance with this Article.

The referencing Code Section shall be consulted for the following specific detailed requirements:

(a) personnel certification requirements or prerequi-sites for qualification under the requirements of this Article (b) examination planning, including the extent of examination

( c) acceptance criteria for evaluating flaws identified during examination (d) level of rigor required for qualification (e) examination sensitivity, such as probability of detection and sizing accuracy if) records, and record retention requirements T-1420 T-1421 GENERAL REQUIREMENTS The Qualification Proc~

The qualification process, as set forth in this Article, involves the evaluation of general, technical, and per-formance-based evidence presented within the docu-mented technical justification, and when required, a blind demonstration.

T*1422 Technical

( b) field experience (c) test hierarchy ranking (d) anticipated degradation mechanism (e) NDE response by morphology andlor product form T-1423 Performance Demonstration The performance demonstration establishes the ability of a specific examination system to achieve a satisfactory probability of detection (POD), by application of the examination system on flawed test specimens. The demonstration test results are used to plot the POD curve and determine the false call probability (FCP) for establishing confidence limitations.

(a) The test specimens shall replicate the object to be examined to the greatest extent practical. Simplified test specimens representative of an actual field situation may be used. The use of specimens with known, identified flaws is preferred, and may be essential for the most rigorous qualification process. A hierarchy of test specimen flaws may be used to minimize qualifica-tions when technically justified (i.e., demonstrations on more challenging degradation mechanisms may satisfy qualification requirements for less challenging mecha-nisms).

(b) When they sufficiently replicate the object to be tested, performance demonstrations of a limited scope may be used to minimize the costs involved, and facilitate specimen availability. The technical justifica-tion must any limitations the scope of pelrtolrm;an(:e demonstrations.

Personnel shall be based upon blind the demonstration may vary from a on a few to an extensive of flaws. The level

T -1423 2001 SECTION V T-1441.1 (1) improved pass-fail rates for personnel; (2) reduced scope for blind personnel qualification testing; (3) better understanding of the correlation between the procedure and the damage mechanisms of interest; (4) more reliable written procedures.

T-1424 Levels of Rigor Qualification is performed at one of three levels of rigor. The referencing Code Section shall invoke the required level of rigor, to verify the examination system capability to detect and size typical flaws for the damage mechanisms of interest, depending upon their locations and characteristics. When not otherwise specified, the level of rigor shall be set by agreement between the interested parties. The three levels of rigor are:

(a) Low Rigor (Technical Justification only): The requirement for this level of rigor is a satisfactory technical justification report. No performance demon-strations are required for qualification of the examination system.

(b) Intermediate Rigor, (Limited Peiformance Dem-onstration): The requirements for this level of rigor are a satisfactory technical justification report, and the successful performance of a demonstration test (blind or non-blind) on a limited number of test specimens.

The referencing Code Section shall establish the scope of demonstration requirements, and sets acceptable POD and FCP scores for qualification. When not otherwise specified, the qualification criteria shall be set by agreement between the interested parties.

(c) High Rigor, (Full Peiformance Demonstration):

The requirements for this level of rigor are a satisfactory technical justification report, and the successful perform-ance of blind demonstration tests. The referencing Code Section shall establish the scope of demonstration re-quirements, and sets acceptable POD and FCP scores for qualification. When not otherwise specified, the qualification criteria shall be set by agreement between the interested A sufficient number of test mens shall be evaluated to estimate IUIJtUU",,_ and determine an accurate POD mechanisms or flaw types and sizes.

demonstration is T*1425 Demonstration (a) Assemble all necessary input information con-cerning the component, defect types, damage mechanism of interest, and objectives for the examination and qualification of the examination system.

(b) Review the written procedure to verify its suitabil-ity for the intended application.

(c) Develop the technical justification for the exami-nation method to be used.

(d) Determine the required level of rigor for the performance demonstration.

(e) Develop performance demonstration criteria using the applicable references.

(j) Conduct the performance demonstration.

(g) Conduct the personnel qualifications.

(h) Compile, document, and evaluate the results.

(i) Determine qualification status, based upon a final evaluation.

T-1430 EQUIPMENT The equipment used for the performance demonstra-tion of an examination system shall be as specified in the written procedure and the technical justification.

After qualification of the examination system, the use of different examination equipment may require requali-fication (see T-1443).

T-1440 T-1441 APPLICA TION REQUIREMENTS Technical Justification Report Prior to qualification of any examination system, regardless of the level of rigor, a technical justification report shall be prepared and receive approval by a Level III certified for the specific method to be applied.

The technical justification report shall be reviewed and accepted by the owner of the object of interest and, where applicable, to the Jurisdiction, Authorized Inspec-tion Agency (AlA), independent third party, examination or other involved of this the involved UUJlHH.ULJlVU of Examined. The

T-1441.1 ARTICLE 14 -

EXAMINATION SYSTEM QUALIFICATION T-1441.5 scope of the written procedure shall define the limits for application of the procedure (e.g., materials, thickness, diameter, product form, accessibility, examination limi-tations, etc.).

(a) The flaws of interest to be detected; their expected locations, threshold detection size, critical flaw size, orientation, and shape shall be determined, serving as a guideline for development of the written procedure.

Critical flaw sizes (calculated from fracture mechanics analysis) and crack growth rates are important considera-tions for determining flaw recording and evaluation criteria. The minimum recordable flaw size must be smaller than the critical flaw size, and include consider-ation of the estimated or observed crack growth rates and the observed quality of workmanship during fabrication.

Flaw evaluation must be based upon precluding the formation of critically sized flaws prior to the next inspection, or for the estimated remaining life of the object during normal operations.

(b) Object or technique geometry, environmental con-ditions, examination limitations, and metallurgical con-ditions may limit the accessibility for evaluating the object. Examination procedure or equipment modifica-tions may be required to gain access to the area of interest to be examined.

(c) The acceptance criteria for the demonstration shall be provided.

(d) Additional issues to consider for inclusion in the technical justification may include:

( 1) historical effectiveness of procedure; (2) documentation for prior demonstrations; (3) extent of prior round robin tests; (4) observed flaw detection rates, probability of detection, and false call rates; (5) acceptable rejection/acceptance rates; and (6) sizing accuracy.

T-1441.2 Overview of Examination System. A gen-eral description of the examination system, with suffi-cient detail to distinguish it from other systems, shall be included within the technical justification The shall used for intl'""rpt'n Parameters.

The influence of inspection parameters on the examina-shall be ~V"'"lU

param~

eter selections shall be based upon the flaws of interest,

.4 and include an explanation of why the selected parame-ters will be effective for the particular examination and expected flaws.

(a) Procedure requirements, including essential vari-ables to be addressed, may be found in the Mandatory Appendix associated with the examination method, or in the referencing Code Section.

(b) Personnel certification requirements, in addition to method specific Level II or III certification, may be advisable under some conditions. When using estab-lished techniques for a low rigor application (e.g., for examination of more readily detected damage mecha-nisms, or where less critical components are involved) a method specific Level II or III certification is adequate.

When an intermediate or high rigor application is required, additional personnel requirements shall be considered and, if required, so specified. This may include quantitative risk based criteria for the selection of components to be examined, or completion of a blind performance demonstration. For examination techniques performed by a team of examiners, the specific qualifi-cation requirements for each team member shall be addressed.

T-1441.4 Description of Examination Techniques.

A justification for the effectiveness of the selected examination technique used in the written procedure for detecting flaws of interest shall be included. The sensitivity settings for recording flaws, flaw orientation, critical flaw size; anticipated degradation mechanism (for in-service applications), and the influence of metal-lurgical and geometric affects shall be addressed in the justification. A description of the method for distinguish-ing between relevant and non-relevant indications, justi-fication for sensitivity settings, and the criteria for characterizing and sizing flaws shall be included.

T-1441.S Optional Topics for Technical Justifica-tion. The following topics may be addressed within the technical justification to improve the understanding of the techniques to be applied.

not otherwise specified, the modeling validation criteria shall be set between the interested to demonstrate the annClpaltea when parameters

T-1441.5 2001 SECTION V T-14S1 size, and access limitations are changed. The written procedure may be qualified or requalified using a mini-mum number of mockups with adequate justification.

(b) Description of Procedure Experience. Prior expe-rience with a written procedure may be included in the technical justification, and used to support revisions to the procedure. Documentation of similar demonstra-tions relevant to the proposed examination may be included. Experimental evidence to show the effect of applicable variables may also be cited and considered when developing the written procedure.

T-1442 Performance Demonstration Examination systems requiring qualification at inter-mediate or high levels of rigor shall also pass a performance demonstration. The specimen test set and pass/fail criteria to be used in the performance demon-stration shall be determined by the owner of the object; and, where applicable, shall be acceptable to the Juris-diction, Authorized Inspection Agency, independent third party, examination vendor, inspection agency, or other involved party.

(a) The procedure shall be demonstrated by per-forming an examination of an object or mockup. The examiner conducting the demonstration shall not have been involved in developing the procedure. The com-pleted report forms provide documentation of the dem-onstration. Qualification of the procedure is only valid when applying the same essential variables recorded during the demonstration. Changes to essential variables require requalification of the procedure. Editorial changes to the procedure, or changes to nonessential variables, do not require requalification of the procedure.

(b) The demonstration of the written procedure may use blind or non-blind certified personnel. Blind per-formance demonstrations qualify the complete examina-tion system (i.e., the equipment, the written procedure, and the examiner). Non-blind demonstrations only qual-the and the All recordable indications shall be sized and l\\1\\-",,;;lL1. The detection whether indications ate located cor-and blind demonstration using a few demonstration mandated by the referencing Code Section, reiterative blind a combination of small SpeClnlen or demonstration based 1 "'.. ""cu. one-sided \\,.V'U._

based

.5 onstration methodologies shall be described in the tech-nical justification for that procedure.

(d) An individual or organization shall be designated as the administrator of the demonstration process. The roles of the administrator include:

( 1) reviewing the technical justification; (2) reviewing the procedure and its scope of appli-cability; (3) ensuring that all essential variables are included in the procedure and demonstration; (4) assembling the test specimens; (5) grading the demonstrations; (6) developing the protocol; (7) maintaining security of the samples; and (8) maintaining the demonstration records.

For straightforward applications, the administrator may be a department within the owner's organization.

For complex demonstrations, or when Code or user requirements dictate, it may be appropriate to use a disinterested third party.

T-1443 Examination System Re-qualification The original qualification applies only to the system and essential variables described in the technical justifi-cation report and the written procedure. If essential variables are changed, requalification is required. Re-qualification may be accomplished by one of the follow-ing means:

(a) The characteristics of the new equipment can be compared to the qualified equipment. If they are essen-tially identical, the new equipment can be substituted, except when the referencing construction Code invokes more stringent requirements for substituting equipment.

(b) New equipment may be requalified by conducting another complete examination qualification. A hierarchi-cal approach should be used to qualify the new equip-ment by conducting the demonstration on the most difficult test specimens. Then there is no need to requalify the equipment on the entire set of test spec-imens.

OF VUJ1.LJ.UC*

DEMONSTRA nON T-1451 Protocol Document cation. The OrotoC'OI

(

T-1451 ARTICLE 14 -

EXAMINATION SYSTEM QUALIFICATION T-1472 party oversight, and sets the essential variables to be qualified, ensuring portability of the qualification. The protocol document commonly takes the form of a written procedure and associated checklist, documenting the process followed during qualification. This document is developed collectively with the involvement of all the affected parties (i.e., the owner, and, when applica-ble, the Jurisdiction, AIA, independent third party, examination vendor, or other involved party).

A key element of the protocol document is the Passl Fail criteria. An altemative evaluation criteria that may be applied is an "achieved level of performance criteria".

For this criteria, an examiner demonstrates the tech-nique, including sizing capabilities, and the qualification is based on the detection range the examiner achieves during the demonstration. Examiners qualified under these criteria are permitted to conduct examinations within their qualified capabilities.

T-1452 Individual Qualification The performance demonstration requirements found in T-I440 qualify the examination system (i.e. equip-ment, written procedure, and personnel) as a unit. As an alternative, a two-stage qualification process may also be applied. The first stage of this process involves a performance demonstration to qualify the system procedure/equipment. The procedure/equipment quali-fication requires several qualified examiners to evaluate the specimen set, with the results meeting predetermined requirements more stringent than personnel pass/fail requirements. After the procedure/equipment has been qualified, individual examiners using the qualified proce-dure/equipment combination need only to perform a limited performance demonstration.

The principal incentive for adopting this form of test is to reduce costs in personnel qualification of a widely used procedure. The procedure/equipment may be quali-fied/developed in a non-blind fashion but the personnel shall take blind tests. This process also pre-cludes the examiner att,~mIJtirul demonstration test with or T-1460 CALIBRA nON shaH be in accordance with the written of()cedm:e demonstration.

conduct the T*1470 EXAMINATION The performance demonstration shall be conducted in accordance with the written procedure, using the techniques and equipment described in the technical justification. Supplemental information for conducting various modes of performance demonstrations is pro*

vided in the following paragraphs T*1471 Intermediate Rigor Detection Test The objective of an intermediate rigor performance demonstration test is to reveal inadequate procedures and examiners. Following are typical options for flaws in specimen test sets used for intermediate rigor perform-ance demonstrations:

(a) Specimens should accurately represent the compo-nent to be examined to the greatest extent possible, with at least 10 flaws or grading units as a minimum.

A POD of 80% with a false call rate less than 20%

is required for acceptable performance.

(b) Less than 10 flaws or grading units are used, but they shall be used in a blind fashion. The flaws are reused in an iterative, blind, and random process.

This is an economic way to increase the sample set size. Eighty percent of the flaws are required to be detected. The false call rate should be less than 20%.

(e) Between 5 and 15 flaws or grading units are used with at least the same number of unflawed grading units. A POD of 80% with a false call rate less than 20% is required for acceptable performance.

(d) Sample set size shall be sufficient to ensure that most examiners with an unacceptable POD will have difficulty passing the demonstration, while most examin-ers with an acceptable POD will be able to pass the demonstration.

T*1472 High Rigor Detection Tests nprTnnn<>Of' p demonstration examination system In order to struct any of the detection tests mentioned in this amJcndix. the information must be assembled:

SUtlDo:sed to The size of the critical flaw for this dLlIJl1,; dlJ:VU The minimum POD that should achieve critical flaws.

this The maximum false call OH)b2lbilit that the should

T-1472 2001 SECTION V T-1472.1 (e) The level of confidence that the test is supposed to provide. (The most widely applied level of confidence being 95%).

T-1472.1 Standard Binomial Detection Test. The examiner is subjected to a blind demonstration. The flawed grading units contain critical flaws (i.e., flaws near the critical flaw size) so that a POD calculated from this data estimates the POD for critical flaws.

After the examination, the POD and PCP scores are calculated by comparing the number of detections classi-fied as flaws to the number of flawed or blank grading units examined. In other words:

OD

  1. of flawed grading units as flaws (I)

P Score -T tal # ffl d

di

. d o

0 awe gra ng uruts exanune CP S

_ # of blank grading units classified as flaws (2)

F core -

Total # of blank grading units examined The POD and PCP are supported by tolerance bands called "a bounds" to describe the statistical uncertainty in the test. (In the case of POD a lower a bound is used, while for PCP, an upper a bound is used). The examiner's score is acceptable if the lower bound on POD score is above PODmin, and the upper bound on PCP score is below PCP max' The a bounds are calculated using standard binomial formulas, shown below.

Where:

D = Number of detections recorded N = Number of grading units that contain flaws (for POD calculations) or that are blank (for PCP calculations)

P upper = upper a bound Plower = lower a bound a = fJ(Plower; D, N - D + 1)

(3) a :::: 1 - (3(.P upper; D + 1, N - D)

(4) tiOD test must be. If 10 flaws are in the test, then on the basis 2 misses, there IS a 90% confidence that the than If 1.7 TABLE T-1472.1 TOTAL NUMBER OF SAMPLES FOR A GIVEN NUMBER OF MISSES AT A SPECIFIED CONFIDENCE LEVEL AND POD Number Probability of Detection Level of of Confidence Misses 90%

95%

99%

90%

0 22 45 230 1

38 77 388 2

52 105 531 3

65 132 667 4

78 158 798 5

91 184 926 10 152 306 1,000+

20 267 538 1,000+

95%

0 29 59 299 1

46 93 473 2

61 124 628 3

76 153 773 4

89 181 913 5

103 208 1,000+

10 167 336 1,000+

20 286 577 1,000+

99%

0 44 89 458 1

64 130 662 2

81 165 838 3

97 198 1,000+

4 113 229 1,000+

5 127 259 1,000+

10 197 398 1,000+

20 325 656 1,000+

detected, then the POD would be 79%. To obtain a 90% POD at a 95% confidence level requires a minimum of 29 flaws out of 29 flaws to be detected.

Table T-1472.1 shows the relationship between small-est number of flaws, confidence level, probability of detection, and misses by calculating the formula above for various scenarios. It can be used to develop the size of the test set. The user is free to select the actual number of flawed and blank locations (i.e., the sample test The user's choice for cOInpl;tm!g costs, spt~Cllnens, and the cost If the user chooses test.

if an abbreviated test confidence bounds will be and even a examiner will fail a test In with a binomial test such as smallest size that can used.

T-1472.1 ARTICLE 14 -

EXAMINATION SYSTEM QUALIFICATION T-1472.2 size smaller than the smallest sample size is used, it is impossible to ever pass the test, because the confidence bounds are so wide. With the smallest sample size, the examiner has to obtain a perfect score (Le., POD =

1, or FCP = 0 ) to pass. The smallest sample size depends upon the detection threshold and the confidence level chosen for the test. For example, as the minimum acceptable POD is set closer to unity, the minimum sample size becomes larger. Table T-1472.1 presents the minimal sample size for various confidence levels, and PODIFCP thresholds.

As one can see from this table, quite a large sample set is required if high detection thresholds are required for the inspection. If exceptionally high detection thresh-olds are required, the standard binomial test described in this appendix may not be the most efficient testing strategy.

As a general rule, the test should include as many blank as flawed location, but this proportion may be altered depending upon which threshold (POD or FCP) is more stringent.

As developed in this section, the standard binomial test examines POD for one flaw size only, the critical flaw size. It is possible to include more flaw sizes in the test. Each included flaw size would contain the minimum number of flaws required by Table T-1472.1.

For example, a 90% detection rate at a 90% confidence level for four different flaw size intervals would require 22 flaws in each size interval if no misses are allowed for a total of 88 flaws.

T-1472.2 Two-Stage Detection Test. The basic com-ponent of the two-stage demonstration test is the Stan-dard Binomial Detection Test described in T-1472.1.

The two-stage test applies the standard binomial test to personnel qualification, but applies a more stringent test for procedure qualification. The two-stage test is intended to eliminate inadequate procedures from the qualification process, preserving resources. The motiva-ting objective for a two-stage test is to construct the first stage to eliminate a procedure whose pass rate is low.

rate is the of trained pass order to construct a two~ stage detection test, same information that must assembled for the stan~

dard binomial test the addition of a 26 1.8 target pass rate, Rpass' for personnel. The target pass-rate is the pass-rate that the user considers acceptable.

The procedure qualification (lSI stage) portion of the test requires that M procedure-trained examiners each pass a standard binomial detection test. The standard binomial detection test, constructed in accordance with T-1472.I, will be used for personnel qualification. The key difference is that more that one examiner is used for procedure qualification. It is important that the procedure test be conducted with examiners that are representative of the field population (and not experts).

A "procedure-trained" examiner should be one that has received the standard training required for the procedure.

After the procedure has passed its test, then individual examiners are allowed to be qualified in the second stage, using the same standard binomial test. The bino-mial test is constructed so that critical flaws are detected with a POD of at least PODmin and false calls are no more than FCP max with a level of confidence of Ct.

The number of examiners (M) used in the first stage is chosen to assure the desired pass-rate at 80% confi-dence (i.e. the user can be 80% sure that the actual pass-rate will be above the target value). The formula for determining the proper Mis:

M = log(l - 0.80) log(Rpass)

(5)

The table below provides the M associated with various target pass rates.

The user is completely free to choose the number of examiners (M) employed in the first stage of qualifica-tion. As one can see from the above table, the larger that M is made, the more stringent the procedure portion of the test becomes, but the higher the pass-rate becomes on the second stage of the test. In fact, for high M, the user might eliminate the second stage of the test entirely.

T-1472.2 STAGE EXAMINERS Target Pass 60 70 90 N MBER OF FIRST TARGET PASS RATE Number of First Stage Examiners (M) 3 4

15

T-1472.3 2001 SECTION V T*1490 T*1472.3 Iterative Detection Test. This detection test is useful when the test specimens are extremely costly or limited. It is constructed in the same manner as the standard binomial test from T-1472.I, however the test presents the applicant with the same set of specimens more than once to obtain the desired sam-ple size.

Less than 10 flaws are used, but they are used in a blind fashion. The flaws are reused in an iterative, blind, and random process. This is an economic way to increase the sample set size. The flawed and unflawed grading units are examined several times until the desired sample size and corresponding confidence level is reached. The specimens must be indistinguishable from each other so that each examination is independent and the test team cannot recognize the specimen or the flaws. The number of unflawed grading units must at least equal or exceed the number of flawed grading units. Table T-1472.1 may be used to determine the flaw sample size, misses, and POD for a given confi-dence level.

T-1480 EVALUATION The owner, and, when applicable, the Jurisdiction, AlA, independent third party, examination vendor, or 261 other user shall evaluate the technical justification report, and the results of the performance demonstration submit-ted by the administrator, to determine the acceptability of the system. The evaluation shall be based upon the criteria established within the protocol document.

T*1490 DOCUMENTATION AND RECORDS Documentation of the performance demonstration shall include the following:

(a) The technical justification document (b) NDE procedures, including the essential variables applied (e) Description of the equipment used, including the calibration records (d) Description of the specimens used to perform the demonstration (e) Certification of acceptable completion of the per-formance demonstration. The certification may be issued separately for the equipment/procedure and the indi-vidual.

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ARTICLE 14 MANDATORY APPENDIX I 1-1410 APPENDIX I -

GLOSSARY OF TERMS FOR EXAMINATION SYSTEM QUALIFICATION SCOPE This Mandatory Appendix is used for the purpose of establishing standard terms and definition of terms, which appear in Article 14, Examination System Quali-fication.

1-1420 GENERAL REQUIREMENTS (a) Paragraph I-1430 provides a list of terms and definitions, which are used in conjunction with Article 14, Examination System Qualification, and are Code specific.

(b) Terms and definitions associated with specific examination techniques and systems are addressed in the Mandatory Appendix applicable to those examination methods. Other terms and definitions used within the referencing Code of Construction are specific to that Code application.

1-1430 REQUIREMENTS The following Code terms are used in conjunction with this Article:

Blind Demonstration. A perforrnance demonstra-where the examiner with both flawed Essential Variables. A system, which will affect the in (d) Examination System. The personnel, procedures, and equipment collectively applied by a given examina-tion technique to evaluate the flaw characteristics of an object of interest.

(e) False Call. When a specimen or grading unit is incorrectly interpreted as being flawed or unflawed.

(j) False Call Probability (FCP). The percentage resulting from dividing the number of false calls by the number of specimens or grading units examined.

(g) Grading Unit. A prepared specimen, or designated interval (e.g., length) within a specimen, having known flaw characteristics, which is used to evaluate the perforrnance of an examination system through demon-stration.

(h) Level of Rigor. The level of confidence to which a given examination system must be demonstrated, based upon factors such as user needs, damage mechanism, and level of risk. There are three levels of rigor: low, interrnediate, and high (see T-1424).

(i) Non-Blind Demonstration. A performance demon-stration where the examiner is presented with test pieces containing clearly identifiable flaw locations of known sizes, with the objective of proving the capability of an examination system to correctly detect and size flaw locations.

(j) Nonessential Variables. A change in the examina-tion system, which will not affect the system's ability to perforrn in a satisfactory manner.

(k) Performance Demonstration. A demonstration of the capabilities of an examination system to accurately evaluate a specimen with known flaw characteristics

~AUHUW'5 field conditions.

documentation of an to demonstrate established the level of Article.