View source for RA-19-0418, Proposed Alternative for Inservice Inspection of Containment Post-Tensioning System Components

{{Adams
| number = ML21126A002
| issue date = 05/06/2021
| title = Proposed Alternative for Inservice Inspection of Containment Post-Tensioning System Components
| author name = Snider S
| author affiliation = Duke Energy Carolinas, LLC
| addressee name = 
| addressee affiliation = NRC/Document Control Desk, NRC/NRR
| docket = 05000269, 05000270, 05000287
| license number = DPR-038, DPR-047, DPR-055
| contact person = 
| case reference number = RA-19-0418
| document type = Letter type:RA, Request for Code Relief or Alternative
| page count = 7
}}

=Text=
{{#Wiki_filter:Steven M. Snider Vice President Oconee Nuclear Station Duke Energy ON01VP l 7800 Rochester Hwy Seneca, SC 29672 o: 864.873.3478 f: 864.873.5791 Steve.Snider @duke-energy.com Serial: RA-19-0418                                                                 10 CFR 50.55a May 6, 2021 U.S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555-0001 OCONEE NUCLEAR STATION, UNITS NO. 1, 2, AND 3 DOCKET NO. 50-269, 270, AND 50-287 RENEWED LICENSE NO. DPR-38, DPR-47 AND DPR-55

==SUBJECT:==
Proposed Alternative for Inservice Inspection of Containment Post-Tensioning System Components Pursuant to 10 CFR 50.55a(z)(1), Duke Energy Carolinas, LLC (Duke Energy) requests the NRC to grant relief from Section XI of the American Society of Mechanical Engineers Boiler and Pressure Vessel Code (ASME Code) for Oconee Nuclear Station (ONS), Units 1, 2, and 3.
Specifically, Duke Energy is proposing a modification to the scope and schedule currently required by ASME Code requirement IWL-2421(b) for post-tensioning system examinations.
Relief is being sought on the basis that the alternative provides an acceptable level of quality and safety.
The Relief Request is provided as Enclosure 1 to this letter. If you have questions concerning this request, please contact Art Zaremba, Director - Fleet Licensing, at (980) 373-2062.
Sincerely, Steve M Snider.
Site Vice President Oconee Nuclear Station

==Enclosure:==
: 1. Relief Request RA-19-0418 cc :    L. Dudes, Regional Administrator USNRC Region II J. Nadel, USNRC Senior Resident Inspector - ONS S. Williams, NRR Senior Project Manager - ONS

Enclosure 1 Duke Energy Carolinas, LLC Oconee Nuclear Station, Units 1, 2 and 3 Relief Request RA-19-0418 (6 pages including cover)

10 CFR 50.55a Relief Request RA-19-0418 Enclosure 1 Page 1 of 5
: 1. ASME CODE COMPONENT(S) AFFECTED:
Post-tensioning system components of the Oconee Units 1, 2, and 3 concrete containments.
: 2. APPLICABLE CODE EDITION AND ADDENDA:
The applicable Edition and Addenda of the ASME Code, Section XI is identified in Table 1.
Table 1 Plant/Unit(s)          Containment      Applicable ASME       Current        Current       Current ISI Interval    Code, Section XI     Interval       Interval      License Start Date     End Date1     End Date Oconee Nuclear Station,            Third2       2007 Edition with   07/15/2014    07/15/2024       Unit 1 Units 1, 2, and 3                              the 2008 Addenda                                 02/06/2033 Unit 2 10/06/2033 Unit 3 07/19/2034 Notes:
: 1. The Interval End Date is subject to change in accordance with IWA-2430(c)(1).
: 2. A separate inservice inspection interval has been established for examination of containment components in accordance with the ASME Code, Section XI, Subsections IWE and IWL.
: 3. APPLICABLE CODE REQUIREMENTS:
IWL-2421(b) provides alternative scheduling requirements for examination and testing of post-tensioning systems at sites with multiple plants. The alternative scheduling requirements may be used if the post-tensioning operations for each subsequent containment constructed at the site were completed not more than 2 years apart and are similarly exposed to or protected from the outside environment.
: 4. REASON FOR REQUEST:
Duke Energy currently uses the provisions in IWL-2421 to modify the scope and schedule for post-tensioning system examinations at Oconee Nuclear Station, Units 1, 2, and 3, as shown in Table 2. The proposed alternative will eliminate the need to erect Reactor Building power scaffolding that is required to access tendons for the examinations required by IWL-2524 and IWL-2525 at times when other IWL-2500 examinations (i.e., physical surveillances) are not scheduled. Duke Energy believes that a modified schedule for performing the examinations required by IWL-2421(b) will allow for more efficient use of resources, will improve upon industrial safety by reducing the number of times power scaffolding will be erected to great heights, and will provide an acceptable level of quality and safety.
: 5. PROPOSED ALTERNATIVE AND BASES FOR USE:
5.1   In lieu of the requirements of IWL-2421(b), the following alternative is proposed for use at Oconee Units 1, 2, and 3, following completion of the Unit 1 50th year examinations.

10 CFR 50.55a Relief Request RA-19-0418 Enclosure 1 Page 2 of 5 5.1.1   For the containment with the first Structural Integrity Test (Unit 1), all examinations required by IWL-2520 shall be performed at 10 years and every 10 years thereafter. Examinations required by IWL-2421(b)(1) to be performed in accordance with IWL-2524 and IWL-2525 shall not be performed at year 55, but shall be added to the scope of IWL-2524 and IWL-2525 examinations required to be performed at 60 years following completion of the Structural Integrity Test, as shown in Table 2.
5.1.2   For each subsequent containment constructed at the site (Units 2 and 3), all examinations required by IWL-2520 shall be performed at 15 years and every 10 years thereafter. Examinations required by IWL-2421(b)(2) to be performed in accordance with IWL-2524 and IWL-2525 shall not be performed at year 50, but shall be added to the scope of IWL-2524 and IWL-2525 examinations required to be performed at 55 years following completion of the Structural Integrity Test, as shown in Table 2.
5.2  The alternative is proposed for use at Unit 1 starting with the 55th year examinations, and at Units 2 and 3 starting with the 50th year examinations.
5.3  Table 2 shows the current schedule for post-tensioning system examinations that are performed in accordance with IWL-2421, and Table 3 shows the proposed alternative schedule for post-tensioning system examinations. Table 4 shows the sequential schedule for future post-tensioning system examinations for Units 1, 2, and 3, using the proposed alternative.
Table 2 Current Post-Tensioning System Examination Schedules (Using IWL-2421)
Unit 1                     50th    55th     60th Year    Year     Year All IWL-2520 Exams/Tests Required1           Yes              Yes Only IWL-2524/IWL-2525 Exams/Tests                   Yes Required2 Units 2 and 3                  50th    55th     60th Year    Year    Year6 All IWL-2520 Exams/Tests Required1                   Yes Only IWL-2524/IWL-2525 Exams/Tests           Yes Required2

10 CFR 50.55a Relief Request RA-19-0418 Enclosure 1 Page 3 of 5 Table 3 Proposed Alternative Post-Tensioning System Examination Schedules Unit         Examinations/Tests            50th   55th   60th Year    Year  Year 1        All IWL-2520 Exams/Tests1,3         Yes           Yes 2 and 3 All IWL-2520 Exams/Tests1,3                 Yes Table 4 Future Schedule for Proposed Alternative Post-Tensioning System Examinations Surveillance Schedule                 Unit 14,5           Unit 24,5           Unit 34,5 50th Year IWL-2520 Exams1               08/04/20211 55th Year IWL-2520 Exams3                                   06/22/20281         05/07/20291 60th Year IWL-2520 Exams3               08/04/20311 Tables 2, 3, and 4 Notes:
: 1. Examinations and tests required by IWL-2522, -2523, -2524, -2525, and -2526 (Table IWL-2500-1, Examination Category L-B).
: 2. Examinations and tests required are those specified in Table IWL-2500-1, Examination Category L-B, Item Number L2.30 (Detailed Visual Examination Tendon Anchorage Hardware and Concrete), Item Number L2.40 (Examination of Corrosion Protection Medium) and Item Number L2.50 (Examination of Free Water).
: 3. Examinations include those IWL-2524 and IWL-2525 examinations currently required by Table 2 at 55 years (Unit 1), and at 50 years (Units 2 and 3).
: 4. Examinations must start no earlier than 12 months and must be completed no later than 12 months from the specified dates, as required by IWL-2420(c).
: 5. The Unit 1 Structural Integrity Test was completed on 08/04/1971, the Unit 2 Structural Integrity Test was completed on 06/22/1973, and the Unit 3 Structural Integrity Test was completed on 05/07/1974.
: 6. Based on the current renewed operating license for Units 2 and 3, these examination periods fall beyond the end of the current operating license.
: i. Unit 2, 4th Interval, IWL Period 2: 06/22/2032 - 06/22/2034 (60th Year Exams)
Current Unit 2 License End Date is 10/06/2033.
ii. Unit 3, 4th Interval, IWL Period 2: 05/07/2033 - 05/07/2035 (60th Year Exams)
Current Unit 3 License End Date is 07/19/2034.

10 CFR 50.55a Relief Request RA-19-0418 Enclosure 1 Page 4 of 5 5.4  Basis for use of the Proposed Alternative 5.4.1   The proposed alternative will require the same number of IWL-2524 and IWL-2525 examinations to be performed on each unit during each subsequent 10-year inspection interval as that currently required by the alternative schedule permitted by IWL-2421. However, the proposed alternative will eliminate the need to erect Reactor Building power scaffolding that is required to access tendons for the examinations required by IWL-2524 and IWL-2525 at times when other IWL-2500 examinations (i.e., physical surveillances) are not scheduled. This alternative will reduce the number of times that the power scaffolding will need to be erected, tested, and disassembled every ten years as opposed to five years, resulting in efficiency gains and reducing personnel safety risk associated with performing these activities.
5.4.2   Deferring the IWL-2524 and IWL-2525 examinations to allow these examinations to be performed in conjunction with the tendon physical testing at 10-year intervals is also justified for the following reasons:
5.4.2.1    Results of IWL-2524 and IWL-2525 examinations performed to-date have been satisfactory, and abnormal degradation of tendon anchorage components or wires that could affect the containment structural integrity have not been detected during these examinations. Although there have been some examination results that have failed to meet the acceptance standards of IWL-3221.3 or IWL-3221.4, examination results have been accepted by evaluation in accordance with IWL-3222 without requiring repair/replacement in accordance with IWL-3223. When necessary, corrective maintenance has been performed to replace corrosion protection medium (CPM) and modify/repair tendon end caps, gasketing, and bolting to minimize risk of further CPM leakage.
5.4.2.2     Examinations required by IWL-2510 and Table IWL-2500-1, Examination Category L-A shall continue to be performed every five years, as required by IWL-2410, and include examination of concrete in the vicinity of tendon anchorage areas. These examinations (L1.11 and L1.12) also include examination of tendon end anchorage areas for corrosion protection medium leakage, and tendon end caps for deformation that could indicate damage or degradation of tendon anchorage hardware. Tendon end caps are required to be removed for examination of the anchorage if there is evidence of tendon end cap deformation.
5.5  For the above reasons, Duke Energy requests authorization to use the proposed alternative pursuant to 10 CFR 50.55a(z)(1) on the basis that the alternative provides an acceptable level of quality and safety.
: 6. DURATION OF PROPOSED ALTERNATIVES:
6.1 The proposed alternative is requested for the remainder of the current renewed operating licenses for Oconee Units 1, 2, and 3, as shown in Table 1.

10 CFR 50.55a Relief Request RA-19-0418 Enclosure 1 Page 5 of 5
: 7. PRECEDENTS:
This submittal is similar to requests listed below. A noteworthy difference from these requests and Duke Energys request is the fact that Duke Energy will continue to perform all ASME Section XI required exams per IWL-2520 over a 10-year interval. However, the proposed alternative will eliminate the need to erect Reactor Building power scaffolding that is required to access tendons for the examinations required by IWL-2524 and IWL-2525 at times when other IWL-2500 examinations (i.e., physical surveillances) are not scheduled.
7.1   ADAMS Accession Number ML20287A471. NRC approved dated October 20, 2020. Millstone Power Station, Unit 2, Proposed Alternative Request RR-05-05, Containment Unbonded Post-Tensioning System Inservice Inspection Requirements, dated December 17, 2019 (ML19352B898).
7.2   ADAMS Accession Number ML19182A077. NRC approved dated July 11, 2019. Vogtle Electric Generating Plant, Units 1 and 2, Proposed ISI Alternative VEGP-ISI-ALT-19-01 for Tendon Inservice Inspection Extension, dated February 18, 2019 (ML19049A017).
7.3   ADAMS Accession Number ML19226A023. NRC approved dated September 19, 2019. Three Mile Island Nuclear Station, Unit 1, Submittal of Relief Request RR-18-01 Concerning Containment Unbonded Post-Tensioning System Inservice Inspection Requirements, dated October 16, 2018 (ML18289A363).
This submittal is referenced as a precedent that requested relief for the remainder of the current renewed operating licenses.
7.4   ADAMS Accession Number ML19234A013. NRC approved dated September 23, 2019. Sequoyah Nuclear Plant, Units 1 and 2, American Society of Mechanical Engineers Boiler and Pressure Vessel Code Section XI, Inservice Inspection Program, Request for Alternative, 18-ISI-1, dated January 30, 2019 (ML19031C848).
: 8. 

==REFERENCES:==

8.1   ASME Boiler and Pressure Vessel Code, Section XI, 2007 Edition with the 2008 Addenda 8.2   Oconee Nuclear Station, Units 1, 2, and 3, Third Interval Containment Inservice Inspection Plan and Schedule, Document #O-ISIC3-62-0001, Rev. 8}}