View source for NRC-96-0042, Forwards Markup of Draft Rev 0 to Design Criteria Document FERMI-DC-76230-1, Cchvac Duct & Duct Support Qualification, Summarizing Results of 960301 Meeting

{{Adams
| number = ML20101N537
| issue date = 04/03/1996
| title = Forwards Markup of Draft Rev 0 to Design Criteria Document FERMI-DC-76230-1, Cchvac Duct & Duct Support Qualification, Summarizing Results of 960301 Meeting
| author name = Gipson D
| author affiliation = DETROIT EDISON CO.
| addressee name = 
| addressee affiliation = NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
| docket = 05000341
| license number = 
| contact person = 
| case reference number = CON-NRC-96-0042, CON-NRC-96-42
| document report number = NUDOCS 9604080425
| document type = CORRESPONDENCE-LETTERS, INCOMING CORRESPONDENCE
| page count = 65
}}

=Text=
{{#Wiki_filter:e  e Dougits R Gipton D              Seruor Vee Premdent Nuclear Generation Detroit       re-6400 North Dme Hghway Newport, Michigan 48166 (313) 686-5249 April 3,1996 NRC-9C ,042 U. S. Nuclear Regulatory Commission Attn: Document Control Desk                                           '
Washington, D. C. 20555-0001

==References:==
: 1)   Fermi 2 NRC Docket No. 50-341 NRC License No. NPF-43
: 2)    NRC Letter dated December 7,1995, Fermi 2 Control Center Heating , Ventilation and Air Conditioning System (including Safety Evaluation on the same subject)
: 3)    NRC Letter dated February 21,1996, Control Center Heating Ventilation and Air Conditioning (CCHVAC) Concern Resolution

==Subject:==
NRC March 1,1996 Meeting to Discuss Fermi 2 CCHVAC Duct and Duct Support Structural Oualification Approach                           l In Reference 2, the NRC provided Detroit Edison with a Safety Evaluation regarding          j the structural qualification of the Control Center Heating, Ventilation and Air Conditioning (CCHVAC) system for the Fermi 2 plant. The NRC Safety Evaluation noted some deficiencies in information previously provided by Detroit Edison and identified the several remaining concerns. These concerns and Detroit Edison's plans for resolving them were discussed in a meeting at NRC Headquarters on February 7,           ,
as documented in the Reference 3 NRC letter. As stated in the Reference 3 letter, Detroit Edison and the NRC staff agreed to hold additional working level status meetings as necessary to assure that the analyses and other activities planned by Detroit Edison, when completed, would resolve all of the NRC concerns. The results of the first of such meetings on the subject of CCHVAC duct and duct support structural qualification are summarized in the enclosures to this letter.
9604080425 960403 PDR  ADOCK 05000341 P                       PDR fM' ,

    .. USNRC
   ,     April 3,1996 NRC-96-0042 Page 2                                                                                 ;
i Enclosure 1 is a list of participants in the March I meeting. The technical discussion at the meeting was structured around a February 29,1996 draft version of the Fermi 2   ,
CCHVAC Duct and Duct Support Qualification design criteria document. A markup          i of the February 29 document is provided in Enclosure 2, reflecting the discussion with ;
the NRC on March 1. Enclosure 3 provides supplemental responses to the two issues       i discussed in the meeting which required additional clarification.
Detroit Edison is proceeding with the CCHVAC duct and duct support structural qualification on the basis of the changes shown on the Enclosure 2 document and the supplemental responses provided in Enclosure 3.
No commitments are being made in this letter. If you have any questions on this matter, please contact Mr. Robert Newkirk at (313) 586-4211.
Sincerely,         ,
Enclosure cc: T. G. Colburn M. J. Jordan H.- J. Miller A. Vegel
* Enclosure 1 to
  . NRC-96-0042 Page1 Meeting Attendees March 1,1996 l                 Fermi 2 CCHVAC Duct & Support Structural Qualification Name                Affiliation Timothy Colburn     NRC/NRR/PD3-1, Fermi Project Manager Mark Hartzman       NRC/NRR, Mechanical Engineering Branch Kamal Manoly        NRC/NRR, Section Leader, Mechanical Engineering Branch l       Robert Newkirk      Detroit Edison, Licensing Supervisor l       Kenneth Howard      Detroit Edison, Mechanical / Civil Engineering Supervisor l       Abdul Alchalabi     Detroit Edison, Work Lead, Mechanical / Civil George Abdallah     Detroit Edison, Engineer, Mechanical / Civil Enver Odar          Raytheon Engineering & Construction, Task Lead W. L. Chao          Raytheon Engineering & Construction C. Y. Chiou         Raytheon Engineering & Construction l
l l
4 l
I l
l l

l eEnclosure 2 to NRC-96-0042 DETROIT EDISON COMPANY l
ENRICO FERMI POWER PIANT UNIT 2 DESIGN CRITERIA NO. FERMI-DC-76230-1
(
l CCHVAC DUCT AND DUCT SUPPORT OUAIJFICATION l
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[          CCHVAC DUCT AND DUCT                  DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                REVISION O DRAFT (Ml9/96)
PAGE 1 OF 35        3f/7    ( "/P)
Revision Log REVISION NO.             DESCRIPTION OF REVISION             DATE APPROVED 0 (DRAFT)               DRAFT ISSUE i
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l 30501ENR.SPE                                                       G/29/M,2:04 pan)

3 CCHVAC DUCT AND DUCT                                     DESIGN CRITERIA NO. FERhB-DC-76230-1                       ,
SUPPORT QUALIFICATION                                   REVISION O DRAFT (2/29/96)                                   l PAGE 2 OF 35                                                l l
Table of Contents EAEC Cover Page Revision I.og . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 BACKGROUND ..............................................3                                                          !
: 1. 0 S CO PE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  i 2.0 ACRONYMS .............................................,5 1
3.0 DESIGN B ASIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         5 3.1 Functional Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         5 3.2 Applicable Specifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . .           6 3.3 General Qualification Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          6 3.4 Calculation of Duct Properties and Stresses . . . . . . . . . . . . . . . . . . . . . . . . .           9 3.4.1   Rectangular Ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.4.2   Rou n d Du ct s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.5 Duct and Duct Support Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.5.1   Seismic Component Combination . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.5.2   Design l. cads . . . . . . . . . . ..........................                               13 3.5.3   Guidelines for Design Load Application . . . . . . . . . . . . . . . . . . . . . 14 t
3.5.4   1.oad Combinations and Allowables           .......................                         15 3.5.5   Duct / Duct Support System " String" Analysis . . . . . . . . . . . . . . . . . . 19 3.6 Cases Requiring Special Consideration . . . . . . . . . . . . . . . . . . . . . . . . . . .            20 3.6.1   Stresses Due to Internal Pressure and Panel Vibration ........... 20 3.6.2   Stiffener and Companion Angle Design . . . . . . . . . . . . . . . . . . . . 23

==4.0 REFERENCES==
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             26 FIG URES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 APPENDIX A - CCHVAC DUCT AND DUCT SUPPORT DATABASE . . . . . . . . . . .                                         34
!          APPENDIX B - OBE & SSE DESIGN RESPONSE SPECTRA                             .................35 I
30501ENR.$PE                                                                                           W29% 2:04pm)

CCHVAC DUCT AND DUCT                                  DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                                REVISION O DRAFT (2/29/96)
PAGE 3 OF 35                                            l l
BACKGROUND The NRC letter of December 7,1995 to DECO (Reference 1) identified the remaining unresolved concerns / deficiencies regarding the demonstration of the structuralintegrity and functionality of the Fermi 2 CCHVAC duct and duct suppons under the combined loading due to dead weight, maximum                    j expected internal pressure (negative or positive) and the postulated seismic event (SSE), in                   1 accordance with the committed standards ANSI /ASME N509-1980 for ductwork (Reference 2i AISC for duct suppons (Reference 3).
Some of the NRC concerns / deficiencies involve specific errors and inconsistencies in duct and duct suppon structural adequacy calculations provided to the NRC, and are inherently addressed by the fact that new calculations will be generated in accordance with this design criteria.                Other concerns / deficiencies involve methodology and allowables used in duct and duct support adequacy calculations; these generic items are specifically addressed in this design criteria and are summarized as follows:
Calculation of duct cross sectional propenies will use bare metal thickness (e.g. 0.0478 inch for 18 gauge).
Effective duct sections will be detennined based on guidance from the AISI manual and industry publications. These effective duct sections will be used in calculating seismic responses, internal loads and support reaction loads.
'l Seismic response loads resulting from the simultaneous application of three-directional design basis seismic effects will be used. The applicable response spectra curves are attached for both the OBE and the SSE in Appendix B. These curves are reproduced from UFSAR Section 3.7 (Reference 4).
Damping values used will not exceed 7% and 4% in the analysis of duct / duct support systems with rectangular and round ducts, respectively, for SSE effects (4% and 2% respectively for              !
OBE).
Stresses in rectangular duct due to internal pressure loading will be calculated using industry guidance and finite element analysis of h_ni.; duct segmentW se e
Demonstration of adequacy of duct discontinuities, such as Tee's and Wye's, will be through detailed finite element analysis on a bounding case basis using industry guidance.
Calculation of duct and duct suppon maximum stresses will be based on the combination of dead M501INR.SPE                                                                                  G/29/96,2:00pm)

1
[             CCHVAC DUCT AND DUCT                                  DESIGN CRITERIA NO. FERMI-DC-76230-1                  )
SUPPORT QUALIFICATION                                REVISION O DRAFT (2/29/96)                              i PAGE 4 OF 35 l
weight, maximum pressure and three-directional design basis canhquake response loads. Both the OBE and the SSE response loads will be considemd, as identified in the load combinations.
Structural accepunce criteria for duct and duct suppons will be based on minimum published yield and ultimate strengths of materials used.
1 1
* Duct maximum stmsses will be limited to 0.9 Fy of the duct material for SSE (0.6 Fy for OBE)          !
per ANSI /ASME-N509-1980 (Reference 2), and duct suppon member stesses shall be governed by the acceptance criteria of UFSAR Table 3.8-19 for structural steel (Refemnce 4). <                 ;
In addition, the NRC staff acknowledged the testing performed on the section of duct with high "reponed" negative pressure of-22 in. WG and acceptability of msults (the test was at -20.5 in. WG and inleakage was within Technical Specification limits). The staff miterated their expectation that the remainder of the ductwork also be proof tested. In conclusion, the staff recommended and requested that requalification of the Fermi 2 CCHVAC duct and duct suppons be performed and completed prior to restan from the next refueling outage scheduled to begin in September 1996.             ,
In response to the NRC letter, DECO has fonnulated an integrated action plan to close all the unresolved NRC concerns / deficiencies identified in the {{letter dated|date=December 7, 1995|text=December 7,1995 letter}}, and meet the requested schedule (RF05 Stanup). The plan includes both CCHVAC system and structural qualification aspects, and addresses all duct and duct suppons included in DECO Calculations HA-05/89-686 (Reference 5) and HA-09/89-696 (Reference 6). This design criteria concentrates on the methodology, approach and acceptance limits as they penain to the structural evaluation aspects of the plan.
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                        ,yjk                      t<.tl BMc S& Gy /~ aswu~d pu                                m4                                                     -
4 30W ENR.SPE                                                                              G/29/96,2:04 pun)

[                           CCHVAC DUCT AND DUCT                                          DESIGN CRITERIA NO. FERMI-DC-76230-1
,                               SUPPORT QUALIFICATION                                      REVISION O DRAFT (2/29/96)
;                                                                                             PAGE S OF 35 1.0 SCOPE                                                                         -
This design criteria provides the basis for the structural adequacy evaluation of Seismic Category I CCHVAC rectangular and round duct and duct suppons when subjected to the simultaneous application of dead weight, internal duct pressure (normal operating / maximum credible) and three-directional canhquake (OBE/SSE) loads. This criteria is applicable to all duct and duct suppons addressed in DECO Calculations HA-05/89-686 (Reference 5) and HA-09/89-696 (Reference 6).
The criteria describes the methodology, approach and acceptance criteria used for evaluation, and considers all applicable NRC unresolved concerns / deficiencies identified in the NRC letter of December 7,1995 (Reference 1).
This criteria is applicable to the structural adequacy evaluation of ducts, duct fittings (e.g., Tee's and Wye's, and transitions), duct supports and their anchorages, and to the design of structumi modifications to these components if required.
The HVAC duct and duct suppons to be evaluated within this scope are listed in Appendix A. This appendix will evolve into a database summarizing duct and duct suppon characteristics.
2.0 ACRONYMS                                                                                                        l l
AISC                 -
American Institute of Steel Construction                                        l AISI                 -
American Iron and Steel Institute ANSI                 -
American National Standards Institute ASTM                 -
American Society for Testing and Materials 4
AWS                  -
American Welding Society CCHVAC               -
Control Center Heating, Ventilating, and Air Conditioning GRD                 -
Grilles, Registers, Diffusers OBE                 -
Operating Basis Eanhquake SRSS                -
Square Root of the Sum of the Squares SSE                  -
Safe Shutdown Eanhquake 3.0 DESIGN BASIS 3.1 Functional Requirements 4
l Seismic Category I ductwork perfonns a primary safety function and is essential for the                i j                                          safe shutdown and the maintenance of a safe shutdown condition of the plant. The ductwork must remain functional during and after dynamic events under all applicable M601BNR.8PE                                                                                    Q/29/96,2:0erm)

CCHVAC DUCT AND DUCT                                   DESIGN CRITERIA NO. FERhD-DC-76230-1 SUPPORT QUALIFICATION                                 REVISION O DRAFT (2/29/96)
PAGE 6 OF 35 loading combinations. This requires the maintenance of a duct's overall stmetural integrity and flow capacity without significant air leakage. This is achieved by supporting the ductwork to limit the stress in the spans to acceptable levels.
3.2 Applicable Specifications and Standards Ductwork and components covered by this criteria are governed by industry standard ANSI /ASME N509-1980 (Reference 2), and duct supports are govemed by AISC
                   " Specification for the Design, Fabrication, and Erection of Stmetural Steel for Buildings" (Reference 3). Ducts and duct suppons evaluated using this criteria are constructed in accordance with the Enrico Fermi Duct Construction Brochure (Reference 7). For the evaluation of existing duct and duct supports, and design of modifications if required, the       i following additional documents shall be used, as applicable.
* American Iron and Steel Institute, " Cold-Formed Steel Design Manual" (Reference            ,
8).
* American Welding Society, AWS-A5.1 (Reference 9).
* American Welding Society, AWS-A5.6 (Reference 10).
* American Welding Society, AWS-A5.18 (Reference 11).                                         l l
For sheet metal and stmetural steel used in HVAC duct and duct supports, the following mechanical propenies shall be used:
Material Soecified                Yield Strength. F y Tensile Strength. F..
ASTM A526/A527                           33 ksi                      45 ksi galvanized steel sheet ASTM A575 (M1020)                        32 ksi                      50 ksi
:=1 2.=: Mac8vd ASTM A36 stmetural shapes                36 ksi                      58 ksi 3.3 General Qualification Approach The general qualification approach to the stmetural adequacy evaluation of the ductwork, duct suppons and components identified in Section 1.0 shall include the following:
G/29/96. 2:04pm) 30501ENR.5PE

CCHVAC DUCT AND DUCT                                     DESIGN CRITERIA NO. FERMI-DC-76230-1
[
SUPPORT QUALIFICATION                                   REVISION O DRAFT (2/29/96)
PAGE 7 OF 35
* Determination of forces and moments at critical duct sections and suppon reactions caused by dead, seismic, and pressure loads (Section 3.5.5).
l
* Determination of stresses due to dead and seismic loads in ductwork includicg duct                         i fittings (Section 3.4).
* Determination of pressure-induced stresses in ductwork (Section 3.6.1).
                                                                                                                                           ]
l
* Establishment of applicable load combinations and design allowables for ductwork and                       i supports, and comparison of the above forces, moments and stresses against the allowables (Section 3.5.4).
This approach shall be implemented by performing the following specific activities:
For Ductwork and Duct Components (a) Review existing duct / duct suppon system data to identify seismically flexible systems, systems with highest internal pressure, and largest duct systems.
(b) Perform structural evaluations of the identified rectangular duct systems, including:
* Manual (hand) calculations to establish duct panel stresses 6.S $ 3.Y./ d 3C l.
* Detailed finite element analysis of solested-duct segm nts with internal duct pressure greater than Iginch WG,2nd!:: ef $D;;; -:- _-: duct segments with "b L54AL J 5. /, /*
pressure 74u.a~_ Lless            IhaNinch         WG.au.                 M t'r}"dat fe=wn 4 ws/l      M .w L,           6
* Debe[ fin            nt Nysis of selected duct fittings (e.g. Wye's, Tee's, elbows).
Genegalculations to address structural adequacy of duct seams, companion 7 46              54 A 6' 2 anglesg stiffeners r.d i .%. .uf I
(c) Establish that the size, gage and qualification of round ductwork in the scope identified in Section 1.0 is bounded by the rectangular ductwork evaluated.
Evaluation of round duct seam welds, if required, shall be performed.
I (d) Evaluate selected duct transition pieces between rectangular and round duct segments.
sosolsNR.sPE                                                                                               Ot29/96,2:06pm)

[    CCHVAC DUCT AND DUCT SUPPORT QUALIFICATION DESIGN CRITERIA NO. FERMI-DC-76230-1 REVISION O DRAFT (2/29/96)                                 ,
PAGE 8 OF 35                                            l (e) Design duct hardware modifications, if required.
In performing the above, bare duct metal thickness shall be used in calculating duct section properties.                                                                                                   >
For Duct Suooons (a) Review existing duct / duct support system data to identify seismically flexible systems,
,                                   systems with highest internal pressure, and largest duct systems.
(b) For the identified flexible, highest pressure, and largest duct systems, determine the specific suppon configurations and establish allowable support capacities. These shall be established by review and validation of existing DECO calculations (DCxxxx series calculations).
(c) Pmpare coupled duct / duct support system " string" analysis models of the identified duct systems, with supports represented by spring elements and appropriate equivalent suppon masses (or by three-dimensional support models), and the duct segments represented by beam type elements with " effective" duct section properties. 'Ihe                    l configuration of the model shall be based on the original stress report generated by Robert Irsay Company / Fluor Pioneer, Inc. which is an attachment to the DECO DCxxxx series calculations.
(d) Perform dynamic response spectm type analysis of the identified systems for the                        ;
simultaneous application of three-directional seismic loads (OBE/SSE), in combination               j with dead weight effects.
I l
(e) Compare the resulting duct support reaction loads to the established allowable support capacities and establish suppon adequacy or determine capacity exceedance.
(f) Design hardware modifications, if required, and establish modified system adequacy.
Modifications shall be designed based on total structural system behavior to facilitate constructibility.
(g) Establish adequacy of the identified rigid systems (remaining population) based on comparison with flexible system results, including an Extent of Condidon review for modifications.
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CCHVAC DUCT AND DUCT                                               DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                                              REVISION O DRAFT (2/29/96)
PAGE 9 OF 35                                          )
3.4 Calculation of Duct Propenies and Stresses The methodology for calculation of duct pmpenies and stmsses presented in this section
!                         Sas been generally developed based on the information contained in Reference 12.
Reference 12 provides test-based and analysis-based information for ductwork in nuclear power plants, and has been widely used in several op rating nuclear power plants as well as plants under construction.
Figures 3.4-1 and 3.4-2 illustrate the modeling of a rectangular and round HVAC duct considend as a beam. For seismic and dead load evaluation, 3 is required to determine j
the longitudinal membrane stress f and the shear stress f,. These stresses are calculated
,                         from the overall response of the duct to dead and seismic loads.
The section propenies to be used to calculate stresses at a given duct cross-section are described in Sections 3.4.1 and 3.4.2 for rectangular and round ducts respectively (see Reference 12 for the basis of the equations in these sections).
3.4.1            Rectangular Ducts (a) Effective Section Moduli - Figure 3.4-3 shows a W x H rectangular duct and the effective sections that shall be used to compute the bendia.g stresses.
Only the four duct corner angles are assumed to be effective in resisting bending moment. The size of the corner angle on each duct wall depends on whether the wall is acting as a web or a flange for the panicular axis of bending being considered. Each axis of bending is tmated separately.
If 0.5 h,y and 0.5 hoare sizes of the corner angle on the duct dimension H for each axis of bending, the values of h,, and ho are calculated from the following equations:
W h,, = p/f                                                          (3.4.1-1) 1.0, for a, s 0.673
'                                           I
                                          -- (1.358       0.461 ), for 0.673 < a, < a, Oi               Oi pi =
1 [0.41 + 0.59 (h) - 0.22), for a, a a,                                   (3.4.1-2a)
Of                   Ja        Oi 30$0!ENLSPE                                                                                              G/29/96,2:04pe)

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.       CCHVAC DUCT AND DUCT                                         DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                                        REVISION O DRAFT (2/29/96)
PAGE 10 OF 35 where:
i        =     y or z a; = 1.052 (H) (4)*                                                            (3.4.1-2b)
(k;)K           t      E a, = 0.256 + 0.328 (H) (                )                                       (3.4.1-2c) ki      =       plate buckling coefficient =            '^^ f" -    eW         d[ D[ "db I
vke)4 f. &                         s t       =
duct wall thickness (bare sheet metal)
F,       =      duct plate yield stress                                                                  !
l I
E        =      duct plate modulus of elasticity f,      =      0.6Fy, for OBE load combination f,      =      0.9Fy, for SSE load combination Similarly for the duct dimension W, the values of W,y and W, am calculated by substituting W for H and W,i for h,i.
(b) Axial Area - The axial area for tension is the gross area. FJr compression, the areas of corner angles in Figure 3.4-4 are used to determine the effective area A, = A, = 2 (W, + h,)t                                                              (3.4.1-3) where h, and W, are computed from equation (3.4.1-1) using k = 4.0 and 4                                                                                            1 l
(3.4.1-4)
F,,for OBE Load Combination N"          1.5 F,, for SSE Load Combinatior, p p '. p y L                         ;t4 w ill k d f                   4$&* '
                                                                                                            *j$2$ ' ^ *'y msnm
                                    ..sn uIf &a'               6 4~ a%am           v
: :J ~                            s   e u ba.

  -     CCHVAC DUCT AND DUCT                                            DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                                          REVISION O DRAFT (2/29/96)
PAGE 11 OF 35 The stress F, is defined as follows:
F" =                                                                             (3.4.1-5) 1.92 w L u E~ 6 n Q b b :
I F"               F (3.4.1-6) yn ,,
F' (1 - 4 F,), for F' > 22       ,
F, for F, s pZ                                                               \
W                  h
* F' =                                                                    (3.4.1-7)       l i
( E )2'""
r                                                                            I M where:
K=            effective length factor taken equal to 1.0 for continuous spans and
                                                      'l.0
                                                      . for cantilever spans                                                  l 1
i l
(n),, = maximum of (KL') and (KL.)                    -
r                               r,           r, l
L,     =       duct length between suppons for bendir.; in the y-direction for           l continuous spans and duct length for cantilevers L,      =      duct length between suppons for bending in the z-direction for continuous spans and duct length for cantilevers 30501ENR.SPE                                                                                          G/29/96. 2:04pe)

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CCHVAC DUCT AND DUCT                                     DESIGN CRITERIA NO. FERMI-DC-76230-1 l          SUPPORT QUALIFICATION                                   REVISION O DRAFT (2/29/96)
PAGE 12 OF 35                                          l (c) Radius of Gvration. r - The radius of gyration used for both y and z-directions are those of gross cross-section l
l ry = (I /A,)
y    r2                                        (3.4.1-8)       ;
i r, = (I/A,)ir                                          (3.4.1-9) l I, = full moment ofinertia about y-axis
!                                            I, = full moment of inertia about z-axis (d) Shear Area - The shear areas used for calculation of shear stresses along y and L                                 z-axis directions in Figure 3.4-3 are those of full flanges and full webs, respectively.
(e) Torsional Sectional Properties - The torsional moment of inertia and section modulus shall be calculated using full cross-section as follows:
l
         ~
1
!-                                                    2ty2H2 1,
gg                                          (3.4.1-10)
S, - 2t WH (3.4.1-11)
L l
3.4.2     Round Ducts                                                                             ;
i l                                 Moments of inertia, section moduli, radius of gyration and axial area are calculated on the basis of full, unreduced cross-section. The shear areas used to calculate shear stresses along the y and z-directions are taken as half of the full cross-sectional area.
l A, - .E (D,2 _ p;2)                                                    (3.4.2-1) 4 i
30501ENR.SPE                                                                                 G/29/96,2:04 pun) l

l l
CCHVAC DUCT AND DUCT                                                      DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                                                     REVISION O DRAFT (2/29/96)
PAGE 13 OF 35 A, = A, = 0.5A,                                                             (3.4.2-2)
S, =               (Dl-D[)                                                 (3.4.2-3)
S, = S, = 0.5S,                                                            (3.4.2-4) l V
r' = r. = ( 2A, )n2
                                                      '                                                                  (3.4.2-5) l where:
Do    =          outside diameter of the duct, in.
D,    =          inside diameter of the duct, in.
l l
3.5 Duct and Duct Suppon Qualification 3.5.1                                                                                                       {
Seismic Component Combination For both OBE and SSE, the resultant effects (resultant stresses) of toth horizontal and venical earthquake components shall be determined by combSting the individual effects by the Square Root of the Sum of the Squares (SRSS).
3.5.2           Design Loads Suppons must be qualified for dead load and seismic loads. In addition to these loads, ducts must be qualified for the Operational and Design Basis Accident                i maximum internal pressure loads. Load combinations are defined in Section l                                           3.5.4. Specifically, the following loads mus'. be considemd:
l l
l                                           DL -             Dead I.oads. The dead load shaU include self-weight of the support and the duct, including coatings, insulation, other accessories and l                                                            attachments.
30501ENA.SPE G/29/96. 2:04 pup

    ,                            CCHVAC DUCT AND DUCT                                         DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                                       REVISION O DRAFT (2/29/96)                         l PAGE 14 OF 35 OBE                     -
Openting Basis Eanhquake loads based on UFSAR Design Basis OBE Spectra.
SSE                     -
Safe Shutdown Euthquake loads based on UFSAR Design Basis SSE Spectra (i.e. SSE=DBE).
P/                      -
Operating pressure in the duct system (measured in inches of water).
P,*                     -
Maximum pressure in the duct system (measured in inches of water) resulting from a credible single active failure during a Design Basis Accident.
                                                    *The duct internal pressures are being re-calculated and will be provided by the HVAC Systems Group.
3.5.3    Guidelines for Design Load Application The following sections provide guidance on specific aspects of duct and duct support loads determination.
l 3.5.3.1  Seismic 1. cad Application The damping value to be used for evaluation of duct and duct supports depends on duct configuration and earthquake level as follows:
1 Duct Configumtion                                     Eanhquake                  Damping Rectangular Ducts                                        OBE                        4%
and their Supports                                      SSE                         7%
Round Ducts and                                        OBE.                        2%
their Supports                                         SSE                         4%
Accelerations shall be taken from the appropriate, damped design response spects of the floor to which the supports are attached. In the case of supports attached to the wall, the adjacent floor design response spectra with the highest magnitude responses m a swa m                                                                                         omm,tw

       .                                 CCHVAC DUCT AND DUCT                                          DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                                        REVISION O DRAFT (2/29/96)
PAGE 15 OF 35 shall be used.h Applicable design response spectra curves are provided in Appendix B. For damping ratios not included in the curves in Appendix B, a linear h                                        interpolation should be used, as permitted in Regulatory Guide 1.60, Positions C1 and
         *N i                                      C2 (Reference 13).
51 j:                          3.5.3.2 Pressure Load Application                                                                             l
* k                          o y,
4                '
                                              'c b
Internal duct pressure does not produce significant stresses in round ducts; for rectangular ducts, however, pressum stresses may be significant. 'Ihe determination
       .            4                          I            of resulting stresses in rectangular ducts is described in Section 3.6.1.
j                                                                                                                  l u                                     4 3.5.4      Load Combinations and Allowables hi                                                                                                                                                        :
i1                                                     The following load combinations shall be considered:
                                 }           .
4                                       For Ductwork                                                      For Suonons                      ,
1                                                                                                                      --
j
.                  *D T4                                     (1) DL + P + OBE                                            (1) DL + OBE N.
~
(2) DL + P, + SSE                                           (2) DL + SSE
                             %,                             The allowables for evaluation of ductwork are shown in Section 3.5.4.1 and for duct s                 p                    supports in Section 3.5.4.2.
i                                                                                                                                                     ;
4 N,
                                          ,                                                                                                                    i i *, 3.5.4.1 h                                                  Overall Stress Criteria for Ducts D
b              1. Combined axial tension and bending stresses in the duct plate shall not exceed the appropriate allowable values of F .
I Q                                         I Where      F.          = 0.6 F y, for Lead Combination 1 F.          = 0.9 F,, for Load Combination 2 The axial tensile stresses shall be based on full area.
: 2. Combined axial compression and bending interaction coefficient in the duct plate shall not exceed unity using the allowable values described below.
The axial compressive stresses shall be based on effective area defm' ed by Equation (3.4.1-3).
30501ENR.SPE                                                                                      (2/29/96. 2:04pm)

CCHVAC DUCT AND DUCT                                DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                               REVISION O DRAFT (2/29/96)
PAGE 16 OF 35
                                                                                    $a. N            4 F4 the axial compressive stress allowable, is defined by Equation (3.4.1-/)
W n & ao                                  '
                                =F,=
3        [r        s 0.15,
(
and for F*'> 0.15:
F3 = F,,,   (1    F'I)
F, 4
F s; = F,,, (1    F"E)
F, where:
                                ,4                    4 wu     w I . M,/-J 7
f4 = uk.] wn Auy &
Fy = bending stress allowable about y axis             fam[-
1 F., = bending stress allowable about z-axis F = 0.6 F, for I. cad Combination 1 F = 0.9 F, for Load Combination 2
                   '* is! cer;=nic: :: =x; S: F, ;' J' k ;c...p.;d u;ig cffs;;,, ms Jc,",,d by 4:2:!       (3.' ! 3), : d :h: for F, ;P.J: k ec.c.p.;d ;;bg i'J-atee-F'' , 12 & E 23 (Q')2,for Load Combination 1 Il 30501ENR.sPE                                                                         Q/29/96, 2:04pm)

CCHVAC DUCT AND DUCT                                       DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QLW.JFICATION                                     REVISION O DRAFT (2/29/96)
PAGE 17 OF 35 rr2 E F* - 1.5 x .123 (KL,)2,for Load Combination 2 r.
(/V4,           TL              Me 63 fei Wllf Y                                            S 4
a J
                                                     & L dSL          64) ,
IL/ r/ A& 3f in which i     =        y or z K     =       effective length factor taken as 1.0 for continuous spans and 2.0 for cantilevers.
1,    =        duct length between supports in i direction for continuous spans and duct length for cantilevers.
                                 =        radius of gyration for bending about i - axis as defined by equations (3.4.1-ri
: 8) and (3.4.1-9), respectively.
: 3. The combined in-plane sh' ear stresses shall not exceed the allowable value F, for OBE; and 1.5 x F,, but less than 0.52 Fy , for SSE.
(a) For ducts with Pittsburgh lock longitudinal seams F, = 0.6 [24000 K, (f)2+ 0.1 (F, - f,)] s 0.4F,                                (3.5-1) where:
K,         = Shear buckling coefficient for unreinforced webs = 5.34 su h          = Depth of web (rectangular duct dimesion W or H as appropriate), in.
A moista.sn                                                                                        amm. 2:2s,e

CCHVAC DUCT AND DUCT                                     DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                                   REVISION O DRAFT (2/29/96)
PAGE 18 OF 35                                       !
i f,    = Pressure induced longitudinal tensile stress, ksi, from Section 3.6.1.
Equation (3.5-1) is the minimum strength recommended in Reference 14 for webs of ducts in which duct corners are not reinforced for longitudinal stmss, as is the case for ducts discussed here.
l (b) For round duct with Acme lock longitudinal seams F,, = 13955 [ ]
[f]      s 0.4 F,                                           (3.5-2) l where:                                                                                      !
l R     =    duct radius, in.
L     =    duct length, in.
        -                                                                                                               I t     =
duct thickness, in. (bare sheet metal) i Equation (3.5-2) is based on Reference 15.                                                  i l
l
               -3.5.4.2     The allowables for various suppon elements are as follows:
Elements               Load Combination                  Allowables Steel Stmetural              (1)                         AISC allowables Members and Connecting Welds             (2)                         1.6 x AISC allowables but less than Fy *
                            *But less than 0.58 F, for shear stresses, and less than F,, for critical buckling stresses.
The allowables for existing suppon anchorages are specified in DECO Calculation DC No. 2935, Rev. O, " Design Methods - QAI Ductwork Suppons" (Reference 16). For modifications, the requirements in DECO Specification 3071-226, Rev. J, " Purchase and Installation of Concrete Anchors" (Reference 17) will be followed.
10501ENR.$PE
                                                                                                       @% 2M

CCHVAC DUCT AND DUCT                                DESIGN CRITERIA NO. FERMI-DC-76230-1 i         SUPPORT QUAllFICATION                             REVISION O DRAFT (2/29/96)
PAGE 19 OF 35 3.5.5  Duct / Duct Suppon System " String" Analysis A duct and duct support system, from termination point to termination point, shall be i&mlind into an analysis system. An example is shown in Figures 3.5.5-1 and 3.5.5-2.
l 1
l                     The system shall be analyzed by using the response spectmm analysis method with the appropriate floor design response spectra in Appendix B. The analysis shall include
                                                                                                              )
dead load including accessories, and vertical and two horizontal seismic loads. The     !
forces at critical sections resulting from these analyses shall be used to determine stmsses in the ductwork (see Section 3.4).
l The method for combining the three seismic directional components shall be the SRSS approach described in Section 3.5.1.
l Duct Modeline The ducts shall be idealized as three dimensional (3-D) beam elements. For rectangular ducts, the two shear areas shall be based on two full web depths. The torsional moment of inertia shall be based on gross cross-section. The axial area shall be based on:
Am     =
(A, 4 A,)                                        (3.5.5-1) where:
A, = gross cross-sectional area A, = effective axial ' cross-sectional area (in compression) detennined from Equation (3.4.1-3) using a stress f, equal to the SSE load condition.
The analysis moment of inertia (1/) shall be calculated as follows:
I,'" A I ,
                                                          ,                                     (3.5.5-2) i 30$01ENR.SPE                                                                             p% 2:04pa)

    ..       . _ - _ - .-               . . . . - . . - - _ - . - . ~ . . . - . . . . - . - - .
4 CCHVAC DUCT AND DUCT                                                               DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUAIEICATION                                                             REVISION O DRAFT (2/29/96) l                                                                                                  PAGE 20 OF 35 l
wkm:
I,      =
Moment of inertia based on effective cross-section (Section 3.4) 4 using a flange stress = 0.90 x yield stress.
A       =
0.85 for rectangular companion angle ducts (Reference 12) l A       =
1.00 for round ducts For round ducts, the axial area and the three moments of inertias shall be based on gross cross-section. The shear areas each shall ^oe one-half the gross area.                                     ;
J t
Sunoort Modeling The supports shall be modeled in the system analysis or shall be idamli7eA as linear springs.
3.6 . Cases Requiring Special Consideration t
3.6.1     Stresses Due to Internal Pressure and Panel Vib:stion f                                       3.6.1.1 Pressure Stresses v
7 In a rectangular duct with companion angle transverse joints, internal pressure produces longitudinal stresses that are significant for companion
                              ,f JL,                 angle and duct evaluation. For round ducts, longitudinal membrane C'                   stres$s caused by pressure are negligible.
Studies of rectangular ducts using a large displacemer.t finite element analysis show that for the same companion angle size, spacing, and duct
[                                                    plate thickness, the stresses in a rectangular duct are less than the stresses produced in a square duct of size equal to the larger dimension of the rectangular duct (Reference 12).
4 4
l H501BNR.SPE G/29/96,2:04pm)

  ,     CCHVAC DUCT AND DUCT                                      DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUAllFICATION                                     REVISION O DRAFT (2/29/96)
L                                                                  PAGE 21 OF 35 The tensile stress due to pressure in the duct plate near the Wenewesse-27AM                            isines shall be obtained fr'o m the following equation:
l 62.4   , f)2/3 f,l', = Ci ( E-)V3 (P x                                             (3.6.1-1) 24              1728000      t where:
f, =       longitudinal tensile stress in duct plate near companion anglesP/h E    =     moduTus of elasticity of duct plate, ksi f    =      stiffener spacing, inches P    =      internal pressure, inches of WG t    =     duct p. late thickness (bare sheet metal), inches Ci   =-     correlation factor, see Table 3.6.1-1.
Y hI The compressive stress at mid-distance between the, stiffeners at duct corner shall be calculated from the following equation:
62.4   ,f)5 f'I'' = C, ( E )"'
                                                -           (P .t                                        (3.6.1-2) 24              1728000       t where:
f,         =       compressive stress due to pmssure at duct corner at mid-distance betweegstiffeners C=  2
                                                                         % e74/
correlation factor, see Table 3.6.1-1 3.6.1.2 Panel Vibration Stresses The out-of-plane inenia forces acting on the duct walls cause stresses similar to pressure-induced stresses.
Using a peak floor spectral acceleration, for convenience, the resulting tensile stress, near the companbn angles, shall be calculated from the following 30501ENR.SPE                                                                                  G/29/96,2:04 pin)

CCHVAC DUCT AND DUCT                               DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUAIRICATION                              REVISION O DRAFT (2/29/96)
PAGE 22 OF 35 equation:
f,, = C ( E-)'"            ##      $"                                (3.6.1-3) 24  (144000 t )
where:                                                                            .
f,,, .
                                                                                              /4w longitudLial tensile stress in duct plate near companion angles, ksi A
Ci   =       the same as in Equation (3.6.1-1) a    =       1.5 x the maximum floor spectral acceleration (envelope of horizontal and vertical components) at applicable damping, g units w    =       dead weight of duct wall including insulsion, pounds per square foot           ,
The compressive stress due to panel vibration shall be computed as aw f,,=C,(E-)                                                            (3.6.1-4) 24 ( 144000 tf)M where:
f,,  =       compressive stress due to panel vibration at duct corner at mid-distance between stiffeners V    _ ;,ql C2   =       the same as m Equation (3.6.1-2)
Because panel vibration is considered as a separate modal response, when combining these stresses with seismic beam response of the duct, they shall be combined on an SRSS basis.
30501amt.sPE                                                                           O/29/96. 2:04psm)

CCHVAC DUCT AND DUCT                                                 DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUAIEICATION                                                 REVISION O DRAFT (2/29/96)
PAGE 23 OF 35 3.6.2      Stiffener and Companion Angle Design The stiffeners and companion angles on rectangular ducts shall be evaluated for load combinations of Section 3.5.4. In addition to the loads presented in these combinations, the following additional loads shall be appropriately added to these combinations:
: 1.         The contributory effects of a GRD, if present in the adjoining panel, on the stiffener / companion angle (Figure 3.6.2-1).
: 2.         Additional compressive axial forces resulting from the plate tension field action.
This is necessary because the allowable panel shear stresses are based on tension field action. These axial forces may result from duct dead load and seismic loads.
The distribution of plate self-weight, seismic, pressure and GRD loads on stiffeners / companion angles shall be in accordance with Figure 3.6.2-1.
The axial force in the stiffener / companion angle due to panel tension field action shall be calculated by the following equation:
F, = V({} [ [ t + ({)]W - {}
where:
V           = duct dead load shear in the panel, or
                                              = vertical seismic shear (OBE or SSE), or
                                              = horizontal 1 seismic shear, or
                                              = horizontal 2 seismic shear a           = stiffener / companion angle spacing h           = stiffener / companion angle length This load shall be appropriately added to the load combinations.
M501ENR.SPE (2/29/96. 2:04pe)

CCHVAC DUCT AND DUCT                          DESIGN CRITERIA NO. FERMI-DC-76230-1                 I SUPPORT QUALIFICATION                        REVISION O DRAFT (2/29/96)
PAGE 24 OF 35 For the loads and load combination described above, the stiffener / companion         ,
angle rectangular frame shall be analyzed using appropriate boundary conditions       '
at the comers. The resulting stresses shall be limited to the AISC allowable (Reference 3).                                                                        I For round ducts, stiffener / companion angle design is not necessary.                 )
l l
l l
l sosoiamt.srs                                                                           or2,m,2:os,w

I CCHVAC DUCT AND DUCT                                      DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUAllFICATION                                    REVISION O DRAFT (2/29/96)                      l PAGE 25 OF 35 TABLE 3.6.1-1 CORRELATION FACTORS C AND C2 FOR i                                  PRESSURE STRESS IN RECTANGULAR DUCTS
* l C,                             C2 Eqs. (3.6.1-1)                     Eqs. (3.6.1-2)
Duct or Fitting                                  (3.6.1-3)                      (3.6.1-4)
: 1. Straight ducts, rectangular-to-rectangular transitions and offsets                                       0.84                          0.47
: 2. Wye fittings:                                                                                        1 i
: a. All straight branches                   0.79                          0.16                   :
: b. Curved branches with crotch at companion angle                                                                              ;
(Figure 3.6.1-la)                       0.50                           1.27 l
: c. Curved branches with crotch away from companion angle (Figure 3.6.1-                    0.91                           1.24 lb)
: 3. Elbows                                          0.84                           1.27
: 4. Rectangular-to-round fittings:
: a. 22 gauge                                0.61                          0.38
: b. 20 gauge                                0.71                          0.42
: c. 18 gauge                                0.92                          0.61
: d. 16 gauge                                1.13                          0.84
* Factors given are applicable up to a pressure of 10 inches of water gauge (See Reference 12).
30501ENR.5PE                                                                               W29N. 2:04 pac

~
l CCHVAC DUCT AND DUCT                                    DESIGN CRITERIA NO. FERMI-DC-76230-1               l SUPPORT QUALIFICATION                                  REVISION O DRAFT (2/29/96)
PAGE 26 OF 35

==4.0 REFERENCES==
: 1. NRC Letter entitled " Fermi 2 Control Center Heating, Ventilation and Air-Condidoning         l (CCHVAC) System (TAC No. M89596)" dated December 7,1995 from Mr. T. Colburn                   I to Mr. D. Gipson.
: 2.     " Nuclear Power Plant Air Cleamng Units and Components", ANSI /ASME '.4509-1930.
: 3.     " Specification for the Design, Fabrication, and Erection of Structural Ste'J for Buildings",
American Institute of Steel Construction, 7th Edition and 8th Edition) as noted.
: 4. Fermi 2 Updated Final Safety Analysis Repon.
: 5. Hopper and Associates, "Stmetural Evaluation of Ducting Systems 2848-3,4316-1, 4326-6, and 4316-7, " Report No. HA-05/89-686, May 31,1989.
: 6. Hopper and Associates, "Stmetural Evaluation of CCHVAC and SGTS Ducting Systems Calculations," Report No. HA-09/89-696, September 29,1989.
: 7.     " Duct Construction Brochure", Enrico Fermi Atomic P.P. Unit #2 3071-104-Type 1.
i
: 8.     " Cold-Formed Steel Design Manual", American Iron and Steel Institute,1986.
: 9.     " Structural Welding Code", American Welding Society, AWS-A5.1.
: 10. American Welding Society, AWS-A5.6.
: 11. American Welding Society, AWS-A5.18.
: 12. Amin, M. et al., " Seismic Qualification of HVAC Ducts: Criteria and Application Experience." Proceeding of the Fourth Symposium on Current Issues Related to Nuclear Plant Structures, Equipment and Piping, Orlando, Florida,1992.
: 13. NRC Regulatory Guide 1.60, " Design Response Spectra for Seismic Design of Nuclear Power Plants".
30501ENR.SPE                                                                                   AN,2M

l
     ',        CCHVAC DUCT AND DUCT                                                             DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                                                          REVISION O DRAFT (2/29/96)                         '
PAGE 27 OF 35                                    j i
: 14. Sherboume, A.N., and Haydl, H.M., " Ultimate Web Shear Capacity in Large Rectangular                                     j l                         Ducts", Canadian Journal of Civil Engineering, Vol. 7,1980, pp.125-132.                                                l
: 15. Schilling, C.G., " Buckling Strength of Circular Tubes", Journal of Stmetural Division,                                  l l                         Proceedings of ASCE, Vol. 91, STS, October 1965, pp. 325-348.                                                          ;
: 16. DECO Calculation DC No. 2935, Rev. O, " Design Methods - QAI Ductwork Supports".
1 l
: 17. DECO Specification 3071-226, Rev. J, " Purchase and Installation of Concrete Anchors".
l                                                                                                                                                1 l
I l
l l
l                                                                                                  r
,                                                                                                                                                l l
I waisum. set                                                                                                  a/2 eros,2:os ==>
s

                                                                                                          )
 ~
CCHVAC DUCT AND DUCT                           DESIGN CRITERIA NO. FERhE-DC-76230-1 SUPPORT QUALIFICATION                      -
REVISION O DRAFT (2/29/96)
PAGE 28 OF 35                                   i
                                                   /'                K&~                 GOLL (
l         /
                                             !                                    (Su. AxlJ               l n   /                                                                      l l
N N                                                              1 NX                                                      l l
4 N                                                                   4 MEMBRANE STRESS IN THE RECTANGULAR DUCT PLATE FIGURE 3.4-1 I
f
                              /
v'~                        f%
fy                                                                    l l
                           /%
                      /~%%
m l
MEMBRANE STRESSES IN NE ROUND DUCT PLATE FIGURE 3.4-2
            ,,,                                                                                 amm. mus=

y:    ,
O
    ~
Z Y
                                  /
X 3x             x lN H
                                     \
               -a x
i DETAIL A MEMBRANE STRESS IN THE RECTANGUIAR DUCT PIATE HOURE 14-1
                                                     %Z x
                                  'N                        [Y fy                      B
                     /s lx                                <A r w                                       x iN DETAll B MEMBRANE SIRESSES IN THE ROUND DUCT PIATE MGURE 14-2

                                      ~
l j     .
I
  ,       CCHVAC DUCT AND DUCT                                 DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                               REVISION O DRAFT (2/29/96)
PAGE 29 OF 35 l
l l                       W                             0.5 Wey
             =                    ;                                                        0.5 Wez
                                                                               +         -
m Z                 p p
h              "
Mz
                       "                                                                          Mz gh                       _
gh y       *-
My                                     My            I-y                               9                                   9 i
o                                   o c) Duct Moments                    b) Effective Duct Section 1                                                                                 c) Effective Duct Section for My                               for Mz EFFECTIVE DUCT CROSS-SECDONS USED TO CAlfUIATE SECT 10N MODUU Sy AND Sz FOR RECTANGUIAR DUCIS MGURE 14-3 0.5 We
                                                            +           ---
W p
h l
h
                                                        .c -
l F                             9 0
I Effective Duct Section              Effective Duct Section For Tension                       For Compression EFFECIWE CROSS-SECHONS POR RECTANGUIAR DUCIS FOR AX1AL IIMDING FIGURE 14-4 30501ENR.SPE ON,10M l
i

   ~
CCHVAC DUCT AND DUCT                               DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                              REVISION O DRAFT (2/29/96)
PAGE 30 OF 35 RECTANGULAR TO ROUND DUCT TRANSITION ELBOW 3D                2D q_                                    _
FLOOR PENETRATION ABOVE 3D                2D          7 OFFSET 20 2D         2D
                                                                                       ,       X AI       IA
((             2D 59WWWMJ      @
DAMPER FREE END                                    2D 20 2D            2D                                   1 1                                    /
2D            2D                                         ELEVATION A-A 2D           2D GRD.
TEE CONNECTIONJ Y}\
1D           1D 3D           3D Z
X IuN VIEW OF TYMCAL, DUCTWORK AND SUff0RTS FIGURE 315-1 miote m.sra                                                                      oram, mm

l   .                                                                                                                 l CCHVAC DUCT AND DUCT                               DESIGN CRITERIA NO. FERMI-DC-76230-1 l
SUPPORT QUALIFICATION                              REVISION O DRAFT (2/29/96)
PAGE 31 OF 35 2D lX% %               X       X %      M l                                   N 2D m         m g
h-       2D     *
                                                                            %        n          .At                5A k
                                                          )(
                                                          )                                      .                    !
l DAMPER                                                   jg
;                                                           M 2D l
l                           2D             2D             3C d
l                               ==3             :         n i
* DC ELEVATION A-A
                                                          )(
:                                                            M 2D l                        GRD WT.                          yg l
t DE                                                          I l
l l                                                         DI Yd                                                            )
i M 1D l
l
                                                          )(
(
Z)    wr
                                                                          ~
y X
  ,                          IDEAT17FD COMPtJER MODEL OF DUCIWORK SUPPORT SYSIEM F10URE 315-2 1
30501ENR.SPE                                                                       Q!29/96,10:25am) l

CCHVAC DUCT AND DUCT                                   DESIGN CRITERIA NO. FaMI-DC-76230-1 SUPPORT QUALIFICATION                                REVISION O DRAFT (?lt9/96)
PAGE 32 OF 35
                    }                                                    N
                                     'N                                -
1 CA s
o) CROTCH AT COMPANION ANGLE
                    ?                                                    4
                                 \                            ?
CA l
l b) CROTCH AWAY FROM COMPANION ANGLE WYE CONFIGURATIONS IN TAB 2 3fd-l 4
F1GURE M1-1 moism.srs                                                                      ornm, mm

  ',         CCHVAC DUCT AND DUCT                                                DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                                              REVISION O DRAFT (2/29/96)
PAGE 33 OF 35 A) OPERATING PRESSURE S/2                                                            W = PS I                                                   lWI WHERE P = PRESSURE, psi
                                                                                          =
z             S = STIFFENER SPACING -
O@
z                 (INCHES)
[                  Z
                                                                                              @b OP
:.     -sm S              CONTRIBUTARY AREA IN PRESSURE B) SEISMIC LOADING i) DUCT PLATE WEIGHT & SELF WEIGHT
: 1) Wpi - (q, )(S)(g)                ,
STIFFENERS                        l Wpi l        y
* h
* WHERE gg = (LOAD OF PLATE + INSULATION M45 /~
5                 g    + COATING) PER
                                 /
                                                       /           453 Zb                      L.,
* O    SOUARE INCH O{g              O Z 3 2) W, = (q,)(g)                         ;
(               j                                  \y   ;
Qbg              ag         q, = STIFFENER LOAD op3              ogy               PER INCH
                        -                                                     -Im a             Jmm g = SEISMIC
                      '                 '            '                                                             ACCELERATION LF- E HT CONTRIBUTARY AREA                                                                              TE FROM PLATE ii) GRD LOAD STIFFENERS                                                o N              '                                   _ _ _             eg
                     )                                   '
                                                                      #__              gro                                                   1
__       _     Ow
                     /                                            1 fa_              95o t                i            I I                I            I s             s                               W = (TOTAL GRD WEIGHT)(g)
GRD IDADING ON STIFFENER / COMPANION ANGLES MGURE M2-1 sosoisna.srs                                                                                              (2tzes,e, ic;2s.mo
* e
  ','     CCHVAC DUCT AND DUCT                     DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUALIFICATION                   REVISION O DRAFT (2/29/96)
PAGE 34 OF 35 l
j                      APPENDIX A - CCHVAC DUCT AND DUCT SUPPORT DATABASE i
1 (LATER)                                          l l
l l
l           -
e l
i i
30501ENR.8PE                                                        (2/29N,2 04 pan) l l
4

       -              .     -...      .-    . - . - . - . ~          . -. . . .-.           ..   ._ ..
CCHVAC DUCT AND DUCT                               DESIGN CRITERIA NO. FERMI-DC-76230-1 SUPPORT QUAIRICATION                               REVISION O DRAFT (2/29/96)
PAGE 35 OF 35 APPENDIX B - OBE & SSE DESIGN RESPONSE SPECTRA (Figures B-1 through B-20) 30501ENR.SPE                                                                  W29N,2:04n)

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Fermi 2 UPDATED FINAL SAFETY ANALYSIS REPORT 4
FIGURE 3.7-95 f,
f VERTICAL RESPONSE SPECTRA i                                                                                                                                                                              SAFE-SHUTDOWN EARTHOUAKE
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ELEVATIONS 583.5 FT,8133 FT, AND 8593 FT SARGENT & LUNDY REPORT NO. 5L-2882 a
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Fermi 2 UPDATED FINAL SAFETY ANALYSIS REPORT FIGURE 3.7-96 VERTICAL RESPONSE SPECTRA SAFE-SHUTDOWN EARTHOUAKE AUXILIARY BUILDING SLA8 ELEVATIONS 643.5 FT AND 677.5 FT SARGENT 4 LUNDY R8tPORT NO. 3L.2SR2 B-20

Enclosure 3 to 1
1,"*'NRC-96-0042 e
i DECO - FERMI 2 CCHVAC CONCERN RESOLUTION TASK SUPPLEMENTAL RESPONSES TO THE MARCH 1,1996 MEETING During the working meeting with the NRC on March 1,1996, the contents of DECO's design criteria document for the CCHVAC duct and duct support structural qualification'were reviewed and discussed in detail. It was pointed out during this meeting that the design criteria document has been developed based on industry experience and approach used for the design or structural adequacy evaluMion of Seismic Category I HVAC duct and duct supports on many nuclear plants. _ The approach and the methodology in the criteria document is not intended to be a continuation of the methodology used in the documents previously submitted in response to the NRC concerns, and therefore their contents are not specifically utilized nor validated.
To ensure our understanding of the NRC concerns and more importantly to ensure that the design criteria document properly considers the resolution of the concerns, the contents of the NRC letter of December 7,1995 and the attached SER were reviewed in detail and all applicable issues were identified and considered in the document.
As a result of the working meeting, a few minor clarifications to the contents were suggested and are being implemented in the criteria document. Two issues were left for further consideration and, although they were discussed in some detail, it was concluded that additional explanations and discussions were required.
These two issues are as follows:
(1)        Validity of the assigned plate buckling coefficient, K,i for web type behavior given in Equation 0.4.1-2b for the effective section calculation of rectangular ducts, (2)        Explanation of the treatment of the transverse bending and membrane stresses generated in the rectangular duct under internal pressure.
This supplemental response provides the additional explanations to the above issues, and describes DECO's finalized approach on their implementation in the CCHVAC task.
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* il Rectanaular Duct Effective Section De. termination Section 3.4.1(a) of the design criteria document provides the guidance for the determination of the effective duct sections. The plate buckling coefficients K i are          .
identified as 4 for the case where the duct section behaves as a flange, and as 40 for the case where the duct section behaves as a web which is subjected to a stress                t gradient due to bending. The Ki of 40 for web type behavior is larger than the value stipulated by AISIin equation B2.3-4 of Ref. 8 of the design criteria document, which gives a Ki value of 24 when f,:=-f 2. Recognizing this difference and the fact that the b/t ratio for some duct sizes are beyond the dimensional limits of the AISI design manual, specific evaluations and justifications were provided in Ref.12 of the design criteria document. These justifications were based on the results of actual duct behavior during tests and also results of detailed finite element analyses.
Although, as discussed during the working meeting with the NRC, the exact theoretical definition of the duct section behavior (i.e. what is flange and what is web) during the simultaneous application of the seismic. vibratory effects is difficult to define due to the complex time dependent nonlinear nature of the problem, sufficient justifications have been documented to provide a conservative practical approach for the calculation of the effective sections.
The use of effective sections in modeling the rectangular duct as beam elements is          ;
considered a refinement based on a realistic and conservative approach, and the methodology described in DECO's design criteria document for calculating the effective sections reflects this widely accepted and used industry approach.
However, for further conservatism in representing the portion of the duct behaving as          t a web during blaxial bending, the lesser value of 24 will be used. Accordingly, the design criteria document will be revised to indicate that Ki for web action will not exceed 40, but 24 will be used in the evaluations. This value of 24 for web action will be used for the effective section utilized for the beam action of the duct as well as for the determination of the resulting stresses in the duct. If the need to use Ki of 40 is determined, it will be documented and assessed on a case by case basis.
: 2) Transverse Stresses in Rectanaular Duct due to Internal Pressure Effects The ducts at Fermi 2 were fabricated and installed in accordance with the SMACNA code requirements, which incorporate configurations safely resistant to the internal pressure effects, developed based on considerable operating experience. The normal operating and the maximum internal pressure levels are being calculated for Fermi 2 CCHVAC utilizing realistic postulation of single failure criteria and system operating parameters. These maximum pressures are expected to be at or below six inches w=                                           2

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;                        water gauge for the great majority of the duct segments, a pressure level well within j
the SMACNA table values. One, or more likely two, relatively short duct segment runs are expected to have maximum calculated pressures of 12 to 14 inch water gauge, requiring special evaluations. (The 22 inch water gauge pressure value mentioned in the {{letter dated|date=December 7, 1995|text=December 7,1995 letter}} does not exist and is expected to be closer to a pressure of 14 inches water gauge).
j                        The tota! CCHVAC rectangular duct population of varying duct sizes, stiffener
!                        spacings and metal thicknesses at Fermi 2 can be grouped into the following five
]                        major groups:
i                        Grouo         Duct Size (inch)                       Stiffener Soacina S1(inch) Metal Gaucet#1 i                           1             < = 12                                           60                  18
!                           2             < = 30                                           30                  18
!                           3             < = 48                                           30                  18 4
4             < = 60                                           24                  18 8
5             < = 72                                           24                  16 i
The duct panels for group 1 deflect and bend under the applied uniform pressure by spanning between corners (transverse behavior), while the larger ducts in groups 3, 4 and 5 deflect and bend in the direction between stiffeners (longitudinal behavior).
The duct panels for group 2 behave sirnilarly between corners or stiffeners.
The transverse behavior has not been specifically included in the design criteria document since the stresses resulting from transverse effects (membrane and bending), though present and relatively high, are not collinear and not combined with the stresses resulting from dead weight and earthquake, and are not controlling, as has been widely documented in the industry (e. g. Ref.12 of the design criteria document, CCL Report A-318-80 for the ASCE Committee on Materials and Structural Design by R. Yow, etc.). The governing stresses, which directly combine with the dead load and seismically induced stresses, are, however, considered and calculated as described in the criteria document, by equations in Section 3.6.1.1. These equations are valid for duct internal pressure levels of 10 inches water gauge or less.
To quantitatively demonstrate that the transverse stresses are not governing, by examples, the ducts in groups 1 and 2 were evaluated under pressure effects normal to the panels. The approach given in Timoshenko's " Theory of Plates and Shells" 1st Editio'n was used for the duct in group 1 and a large deflection finite element computer analysis was used for the duct in group 2. The governing behavior of ducts in groups 3,4 and 5 for which the panel dimension is limited by the stiffener spacing are covered by the stress formulae of 3.6.1.1.
For group 1, the duct metal stress can be calculated based on small deflection theory w .=                                                           3 I

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a because it falls in the linear region of the curve for b/a approaching zero shown in Figure 136 of Timoshenko. The maximum stress in the plate is the transverse stress at the middle of duct corners. This stress is equal to the bending stress since the membrane stress is equalto zero. The maximum transverse (bending) stress for this group for an internal pressure of 6 inches water gauge can be calculated as follows:
42.4            1 gfa              f=                 x I2 V       =             =            1728000                 ,  g,$3 gy 2 h*                g , ( p. o 4 7 g) z l
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This value is well below the allowable.
To demonstrate that transverse stresses are not governing for group 2, a 30 inch by 30 inch duct panel with fixed end boundary conditions all around subjected to internal pressure of 6 inches water gauge normal to the panel was studied by performing large deflection ANSYS finite element computer analysis. For all elements in the model, the maximum transverse stresses are well within 0.6 Fy (i.e. maximum membrane +
bending stress was equal to 6.3 ksiin this example).
As the validity of the equstions for the determination of governing duct stresses in Section 3.6.1.1 is limited to pressures of 10 inches water gauge or less, a detailed three dimensional finite element analysis will be performed for all ductwork segments subjected to pressures higher than 10 inches water gauge. The model will be as conceptually shown in the attached figure. This model will be subjected to a uniform calculated pressure, and all stresses of interest will be obtained from the analysis, ircluding the transverse (membrane and bending) stresses. The calculated stresses resulting from the duct internal pressure effects will be combined with the corresponding collinear stresses from the dead weight and seismic analysis results.
In addition, the 30 inch duct evaluated in the above example will also be similarly analyzed to confirm the behavior and the results. The design criteria document specifies the above type analysis in Section 3.3.(b) which was revised to provide      l further clarification.                                                                 '
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