View source for 05000440/LER-2024-005, Division 3 Diesel Generator Inoperable Due to Failure of the Right Bank Air Start Motor

{{Adams
| number = ML25023A193
| issue date = 01/23/2025
| title = Division 3 Diesel Generator Inoperable Due to Failure of the Right Bank Air Start Motor
| author name = Penfield R
| author affiliation = Vistra Operations Company, LLC
| addressee name = 
| addressee affiliation = NRC/NRR, NRC/Document Control Desk
| docket = 05000440
| license number = NPF-058
| contact person = 
| case reference number = L-24-277
| document report number = LER 2024-005-00
| document type = Letter, Licensee Event Report (LER)
| page count = 1
}}
{{LER
| Title = Division 3 Diesel Generator Inoperable Due to Failure of the Right Bank Air Start Motor
| Plant = 
| Reporting criterion = 10 CFR 50.73(a)(2)(v), 10 CFR 50.73(a)(2)(i)(B)
| Power level = 
| Mode = 
| Docket = 05000440
| LER year = 2024
| LER number = 5
| LER revision = 0
| Event date = 
| Report date = 
| ENS = 
| abstract = 
}}

=text=
{{#Wiki_filter:January 23, 2025 L-24-277 ATTN: Document Control Desk U. S. Nuclear Regulatory Commission Washington, DC 20555-0001 

==SUBJECT:==
Perry Nuclear Power Plant Docket No. 50-440, License No. NPF-58 Licensee Event Report Submittal Perry Nuclear Power Plant Rod Penfield Site Vice President 10 Center Road Perry, Ohio 44081 440-280-5382 724-462-0816 (cell) 10 CFR 50. 73(a)(2)(i)(B) 10 CFR 50. 73(a)(2)(v)(D)
Enclosed is Licensee Event Report (LER) 2024-005, "Division 3 Diesel Generator Inoperable due to Failure of the Right Bank Air Start Motor." There are no regulatory commitments contained in this submittal.
If there are any questions or if additional information is required, please contact Mr. Robert Oesterle, Manager-Regulatory Compliance, at (419) 321-7462.
Rod L. Penfield r 6555 SIERRA DRIVE IRVING. TEXAS 75039 o 214-812-4600 VISTRACORP.COM 

==Enclosure:==
LER 2024-005 cc:
NRC Project Manager NRC Resident Inspector NRC Region Ill Regional Administrator 

Enclosure L-24-277 Licensee Event Report 2024-005 

=Abstract=
On November 26, 2024, at 1158, with the reactor in Mode 1 and 100 percent rated thermal power, the Division 3 diesel generator (DG) was declared inoperable per Technical Specification (TS} 3.8.1, due to the right bank air start motor not operating properly during a monthly surveillance test. Subsequent troubleshooting found that the right bank air start motor air hoses were improperly connected during maintenance in June of 2024. Satisfactory testing of the DG, following proper air hose connection, resulted in correct operation of the right back air start motor, and the Division 3 DG was declared operable at 1731 on November 27, 2024.
The cause was determined to be insufficient use of verification practices and/or use of vendor drawings during the air start motor air hose re-assembly during previous maintenance.
Corrective actions include adding an independent verification procedure step to ensure the proper connection of the air start motor air hoses and revisions to maintenance procedures for configuration control.
This event was reported on November 26, 2024, as a loss of safety function under 10 CFR 50.72(b)(3)(v)(D), for accident mitigation, due to the Division 3 DG being declared Inoperable.
Energy Industry Identification System (EIIS) codes are identified in the text as [XX]. 

==BACKGROUND:==
YEAR 2024 SEQUENTIAL NUMBER 005 REV NO.
00 The High Pressure Core Spray (HPCS) [BG] system power source, the Division 3 DG [DG], is self-contained, except for access to the preferred source of offsite power through the onsite AC power distribution system and the system actuation signal source. The system is operable as an isolated system independent of electrical connection to any other system by using the Division 3 DG.
HPCS provides and maintains an adequate coolant inventory inside the reactor vessel to limit fuel cladding temperatures in the event of breaks in the reactor coolant pressure boundary. The system is initiated by either high pressure in the drywell or low water level in the reactor vessel [RCT). It operates independently of all other systems over the entire range of pressure differences from greater than normal operating pressure to zero. The HPCS cooling decreases vessel pressure to enable the low-pressure cooling systems to function. The HPCS system pump [P] motor [MO] is powered by a diesel generator if auxiliary power is not available; the system may also be used as a backup for the Reactor Core Isolation Cooling (RCIC) [BN] system. 

==DESCRIPTION OF EVENT==
On November 26, 2024, at 1158, with the reactor in Mode 1 and 100 percent rated thermal power, during a surveillance test of the Division 3 DG, it was identified that the right bank air start motor was not operating correctly, based on noting a lack of a sufficient pressure drop at the air storage tank. The Division 3 DG was declared Inoperable, but available, and TS 3.8.1, AC Sources - Operating, Condition B, one required DG inoperable, was entered.
During troubleshooting, it was discovered that the air hoses to the right bank air start motor were not configured correctly, causing improper operation of the right bank air start motor. The air hoses were determined to have been configured incorrectly during maintenance in June of 2024. The air hoses were returned to the proper configuration and a post-maintenance run of the Division 3 DG was performed, resulting in a normal start using both right and left bank air start motors. On November 27, 2024, at 1731, the Division 3 DG was declared Operable and TS 3.8.1 was met.
Although other power sources were available during this period, the inoperable condition of the Division 3 DG is reportable under 10 CFR 50.73(a)(2)(v)(D) for mitigating the consequences of an accident during a loss of offsite power/loss of coolant accident (LOOP/LOCA). Since the air hoses to the right bank air start motor were found to be misconfigured since June of 2024, the Division 3 DG has been inoperable since that time. As such, this is also reportable under 10 CFR 50.73(a)(2)(i)(B). 

==CAUSE OF EVENT==
==Cause==
Insufficient use of verification practices and/or use of vendor drawings to allow for correct re-assembly of the air start motor air hoses. 

==CORRECTIVE ACTIONS==
Completed Action:
The air hoses to the right bank air start motor were re-connected to the correct configuration.
Scheduled Actions:
005 Revise the maintenance procedure step to require independent verification for configuration control purposes.
Revise the monthly surveillance procedure to record pre-start air bank pressures immediately before starting the DG.
Revise the monthly surveillance procedure to verify air start motor airflow by checking for exhaust air during the start signal. 

==EVENT ANALYSIS==
00 A probabilistic risk assessment (PRA) evaluation was performed for the November 26, 2024, Division 3 DG air start motor incident. The DG remained available, due to the demonstrated ability of the left bank air start motor to start the Division 3 DG reliably, and within surveillance starting time requirements, since the misposition of the air hoses in June of 2024. The risk of this event is therefore considered to be of very low safety significance in accordance with the Regulatory Guidance.
Although the Division 3 DG was inoperable as per the TS Bases with the right bank air start motor not functioning properly, an engineering evaluation concluded Division 3 DG remained able to perform its safety function to achieve proper speed and output voltage within the required start time from June through November 2024.
Therefore, in accordance with NEI 99-02, Regulatory Assessment Performance Indicator Guideline, Section 2.2, Mitigating Systems Cornerstone for Safety System Functional Failures, this event will not be counted against the Reactor Oversight Process (ROP) Safety System Functional Failure Performance Indicator.
Site auxiliary power was available during the inoperability period and RCIC remained operable.
PREVIOUS SIMILAR EVENT:
No other similar failures of the Division 3 DG or it's right bank air start motor could be found during the previous three-year timeframe. Page 3 of3
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