View source for U-600458, Forwards Responses to Four of Five Open Generic Items & Specific Concerns Re Component 1E22-F010,per NRC Pump & Valve Operability Review Team 860128 Draft SER

{{Adams
| number = ML20138A552
| issue date = 03/12/1986
| title = Forwards Responses to Four of Five Open Generic Items & Specific Concerns Re Component 1E22-F010,per NRC Pump & Valve Operability Review Team 860128 Draft SER
| author name = Spangenberg F
| author affiliation = ILLINOIS POWER CO.
| addressee name = Butler W
| addressee affiliation = NRC OFFICE OF NUCLEAR REACTOR REGULATION (NRR)
| docket = 05000461
| license number = 
| contact person = 
| document report number = U-600458, NUDOCS 8603140312
| package number = ML20138A555
| document type = CORRESPONDENCE-LETTERS, INCOMING CORRESPONDENCE, UTILITY TO NRC
| page count = 84
}}

=Text=
{{#Wiki_filter:.  ,,J U-600458
         .                                                                            L30-86 (03 -12 )-L 1A.120 ILLINOIS POWER COMPANY                                                                                   ,
CLINToN POWER STATION. P.o. Box 678. CLINTON. ILLINolS 61727 March 12, 1986 Docket No. 50-461 Director of Nuclear Reactor Regulation Attention: Dr. W. R. Butler, Director BWR Project Directorate No. 4 Division of BWR Licensing U.S. Nuclear Regulatory Commission Washington, DC 20555

==Subject:==
Clinton Power Station Unresolved PVORT Audit Concerns Pump and Valve Operability Qualification

==Dear Dr. Butler:==

This letter is in response to unresolved items identified by the NRC Pump and Valve Operability Review Team (PVORT) on the draft safety evaluation report elven to lilinois Power on January 28, 1986.
Attached for your Staff's review are responses to four of the five open generic items and responses to the specific concerns of component 1E22-F010. The response for Open Generic Item 5 (Test vs. Analysis Issue) is pending the written response from the NRC of the results of a technical session held in Chicago, Illinois on January 28-29, 1986.
Please contact us if you have any questions on this matter.
Sincerely yours, l                       W i
F. A. Spangenberg                                                 l Manager - Licensing and Safety CTG /cke Attachments l
cc:   B. L. Siegel, NRC Clinton Licensing Project Manager                                                l NRC Resident Office                                                                                l l
Regional Administrator, Region III, USNRC Illinois Department of Nuclear Safety f
4/d fdd:%.Lwhadov o I ool 8603140312 860312 PDR p
U ADOCK 05000461 PDR t

s

==SUMMARY==
OF SET 1 ATTACHMENTS ATTACHMENT 1 - NRC's PVORT' Generic Concern #3 and Illinois Power's Response ATTACHMENT-1A - PVORT Walkdown Result Report e
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        .o ATTACHMENT 1
           ,.                                                                 ILLINOIS POWER COMPANY CLINTON POWER STATION                                                                                                                                                     1 i ;

==SUBJECT:==
PVORT Generic Concern #3 - Walkdown Results Draft SSER Table 3.10.2.1 The NRC PVORT Audit-l Concern states:
                                                   - Components said to be. installed and qualified have been turned over to Startup for testing (e.g.,
lE22-F001). 'ndit finding indicated that the qualification jackage is 'not. for the installed component. . Review all installed pumps and valves under the jurisdiction of,this program vs. their                                                                                                                                                      ,
qualification packages / documentation to assure this
         ,                                          is not repeated elsewhere. Upon completion of this review, provide' findings and results..
f f
1
 ;                                          Illinois Power's response is as follows:
1 3,
As of February 13, 1986, installation of.753 components
        ,                                           out of a total of 762' components have been verified.                                                                                                                                                  ,
The remainder 9 components are being installed and will-be completed prior to Fuel Load.                                                                            Attachment 1A
:                                          -lists.all components in which there were discrepancies between the qualification package and the walkdown l
results, and the resolutions of those discrepancies.
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                             . _ _ _ . _ _     __2 i___       ___m___   . ___     _    _      . _ _ _ _ _ _ _ _ _ _ . _ _ . . _ _ . . _ . _ _ _ _ . _ _ _ . _             _m_.___ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ . .

1 Attechm:nt 1A Pcgs 1 of 5 PVORT WALKDOWN RESULT REPORT EQUIPMENT NUMBER                        DESCRIPTION OF ANOMOLY           RESOLUTION STATUS OMC009                   Walkdown valve serial numbers          To be resolved by.
do not match                           CR 1-86-01-147 OMC010                   Walkdown valve serial numbers          To be resolved by do not match                           CR 1-86-01-147 1B21-F022A               Missing information on walkdown        Information supplied sheet 1B21-F022B               Missing information on walkdown        Information supplied sheet 1B21-F022C               Missing information on walkdown        Information supplied                       ,
sheet IB21-F022D               Missing information on walkdown        Information supplied sheet 1B21-F032A               Namco - EA180 - not functional         To be resolved by Startup, MWR-B33907 1B21-F032B               Namco - EA180 - not f unctional        To be resolved         by Startup,
                                                                    .MWR-B33908 1B21-F037J               Walkdown valve / actuator serial      To be resolved          by numbers do not match                  CR 1-86-01-147 IB21-F037K               Walkdown valve / actuator serial      To be resolved          by numbers do not match                  CR 1-86-01-147 1B21-F078A               Walkdown valve serial numbers         To be resolved          by do not match                          CR 1-86-01-147 1B21-F078C                Walkdown valve / actuator serial      To be resolved by numbers do not match                  CR 1-86-01-147 IB21-F078E                Walkdown valve / actuator serial      To be resolved by numbers do not match                  CR 1-86-01-147 IB21-F-78H                Walkdown valve / actuator serial      To be resolved by numbers do not match CR 1-86-01-147 IB21-F078K                Walkdown valve / actuator serial      To be resolved by numbers do not match                  CR 1-86-01-147 IB33-F019                 Walkdown valve size does not          To be resolved by match                                 CR l-86-01-147 IB33-F020                 Walkdown valve size does not          To be resolved by match                                 CR 1-86-01-147 1C41-F001A                Elevations do not match with S&L      Does not affect operability piping dwgs.
IC41-F006                 Elevations do not match with S&L      Does not affect operability piping dwgs.
1C51-F077                 Walkdown valve / actuator serial      To be resolved by numbers do not match                  CR 1-86-01-147 1CC049                    Bldg. location different than         Does not affect operability S&L piping dwgs.
ICC053                    Walkdown valve serial numbers         To be resolved by do not match                          CR 1-86-01-147 1CC054                    Walkdown actuator model numbers       To be resolved by do not match                          CR 1-86-01-147 1CC057                    Walkdown valve serial numbers         To be resolved by do not match                          CR 1-86-01-147 1CC060                    Walkdown valve serial numbers         To be resolved by do not match                          CR 1-86-01-147 1CC060                    Walkdown valve serial numbers         To be resolved by do not match                          CR l-86-01-147
        .            . - - - . m  .

PVORT WALKDOWN RESULT REPORT       Attachment 1A Page 2 of 5
                                                                                               ~
EQUIPMENT NUMBER                  DESCRIPTION OF ANOMOLY           RESOLUTION STATUS ICC070       , Walkdown valve serial numbers              'J? bC resolved by do not match                               CR 1-86-01-147            .
''     1CC070         Bldg. location different than              Does not affect operability S&L piping dwgs.
ICC072         Walkdown actuator model numbers            To be resolved by do not match                               CR 1-86-01-147 o'     ICC074-        Walkdown valve serial numbers              To be resolved by do not match                               CR 1-86-01-147 1CC127         Walkdown valve serial numbers              To be resolved by do not match                               CR 1-86-01-147 1CC128         Wa lkdown valve serial numbers             To be resolved by do not match                               CR 1-86-01-147 1CM002B        Walkdown actuator model numbers            To be resolved by do not match                               CR 1-86-01-147 1CM003B        Bldg. location different than              Does not affect operability
          ,           S&L piping dwgs.
l'    1CM018          Walkdown valve / actuator serial           To be resolved by numbers do not match CR 1-86-01-147 l;    ICM028          Walkdown valve / actuator serial
* To be resolved by L:'                  numbers do not match                       CR 1-86-01-147 i     ICY 016         Walkdown actuator serial numbers           To be resolved by do not match                               CR 1-86-01-147 1CY017-         Walkdown actuator serial numbers           To be resolved by do not match                               CR 1-86-01-147                  '
l     1CYO20          Walkdown actuator serial numbers           To be resolved by
!                     do not match                               CR 1-86-01-147 1CYO21          Walkdown actuator serial numbers           To be resolved by do not match                               CR 1-86-01-147 1E12-F009       Walkdown actuator serial numbers           To be resolved by do not match                               CR 1-86-01-147 1E12-F041A      Walkdown valve serial numbers              To be resolved by i                     do not match                               CR 1-86-01-147 l;    1E12-F041C      Walkdown valve serial numbers              To be resolved by i                     do not match                               CR 1-86-01-147
  . IE12-F048A      Walkdown actuator serial numbers           To be resolved by I                     do not match                               CR 1-86-01-147 l-lE12-F052A      Elevations do not match with S&L           Does not affect operability piping dwgs.
1E12-F052B      Elevations do not match with S&L           Does not affect operability
;                     piping dwgs.
I     1E12-F060A      Elevations do not match with S&L           Does not affect operability L                     piping dwgs.
1E12-F060B      Elevations do not match with S&L           Does not affect operability piping dwgs.
l     1E12-F074A      Walkdown valve / actuator serial           To be resolved by i
numbers do not match                       CR 1-86-01-147 IE12-F075A      Elevations do not match with S&L          . Does not affect operability I                     piping dwgs.
1E12-F075B      Elevations do not match with S&L           Does not affect operability piping dwgs.
1E12-F087A      Elevations do not match with S&L           Does not affect operability
,                     piping dwgs.
l
                 -e     e- r          -
                                             ... . e +

Atti: chm:nt lA 9     U PVORT WALKDOWN RESULT REPORT
* EQUIPMENT NUMBER        DESCRIPTION OF ANOMOLY           RESOLUTION STATUS lE21-F005  Walkdown valve serial numbers         To be resolved by do not match                         CR l-86-01-147 IE21-F006  Walkdown valve serial numbers        To be resolved by do not match                         CR l-86-01-147 lE21-F016  Cover clearance of 5-1/8" with       Does not affect operability 11" required lE22-F012' Walkdown valve / actuator serial     To be resolved by numbers do not match                 CR 1-86-01-147 1E22-F023  Missing information on walkdown       Information supplied sheet lE31-F006  Walkdown actuator serial numbers     To  be resolved  by do not match                         CR  l-86-01-147 lE31-F007  Walkdown actuator serial numbers     To  be resolved  by do not match                         CR  1-86-01-147 IE31-F008  Walkdown actuator serial numbers     To  be resolved  by do not match                         CR  l-86-01-147 IE31-F009  Walkdown actuator serial numbers     To  be resolved  by do not match                         CR 1-86-01-147 1E51-F010  Elevations do not match with S&L     Does not affect operability piping dwgs.
IE51-F0ll  Elevations do not match with S&L     Does not affect operability piping dwgs.
lE51-F022  Walkdown actuator. serial numbers    To be resolved by do not match                         CR 1-86-01-147 1E51-F022  Elevations do not match with S&L     Does not affect operability piping dwgs.
1E51-F031   Elevations do not match with S&L     Does not affect operability piping dwgs.
1E51-F045   Walkdown actuator serial numbers     To be resolved by do not match                         CR l-86-01-147 1E51-F045   Walkdown actuator serial numbers     To be resolved by do not match                         CR l-86-01-147 lE51-F059   Elevations do not match with S&L     Does not affect operability piping dwgs.
lE51-F059   Walkdown actuator serial numbers     To be resolved by do not match                         CR l-86-01-147 lE51-F059   Walkdown actuator serial numbers     To be resolved by do not match             .
CR l-86-01-147 1E51-F068   Elevations do not match with S&L     Does not affect operability piping dwgs.
IE51-F068   Walkdown actuator serial numbers     To  be resolved  by do not match                         CR l-86-01-147 lE51-F095   Walkdown valve serial numbers        To  be resolved  by do not match                         CR  l-86-01-147 1FC007      Walkdown valve serial numbers        To  be resolved  by do not match                         CR  l-86-01-147 1FC008      Walkdown does not show cperator      To  be resolved  by model                                CR  l-86-01-147 1FC011A     Walkdown actuator serial numbers     To  be resolved  by do not match                         CR l-86-01-147 IFC015A     Walkdown actuator serial numbers     To  be resolved  by do not match                         CR l-86-01-147 1FC015B     Walkdown actuator serial numbers     To  be resolved  by do not match                         CR l-86-01-147 O
1

Attachment 1A PVORT WALKDOWN RESULT REPORT <    Paga 4 of 5 EQUIPMENT NUMBER           DESCRIPTION OF ANOMOLY          RESOLUTION STATUS 1FC016A        Walkdown actuator serial numbers    To be resolved  by
                  - do not match                       CR l-86-01-147 1FC016B        Walkdown actuator  serial numbers   To be resolved  by do not match                        CR 1-86-01-147 1FC023         Walkdown actuator  serial numbers   To be resolved  by do not match                        CR l-86-01-147 IFC024A        Walkdown actuator  serial numbers   To be resolved  by do not match                        CR l-86-01-147 IFC024B        Walkdown actuator  serial numbers   To be resolved  by do not match                        CR l-86-01-147 1FC026A        Walkdown actuator  serial numbers   To be resolved  by do not match                        CR l-86-01-147 1FC026B        Walkdown actuator  serial numbers   To be resolved  by do not match                        CR l-86-01-147 1FP052          Walkdown valve / actuator serial    To be resolved  by numbers do not match                CR l-86-01-147 1G33-F004       Walkdown actuator model numbers     To be resolved  by do not match                        CR 1-86-01-147 1G33-F028       Walkdown actuator model numbers    *To be resolved by do not match                        CR l-86-01-147 1G33-F028       Walkdown actuator serial numbers    To be resolved  by do not match                        CR l-86-01-147 1G33-F028       Walkdown valve serial numbers do    To be resolved  by not match                           CR l-86-01-147 1G33-F034       Walkdown actuator model numbers     To be resolved  by do not match                        CR l-86-01-147 1G33-F039       Walkdown actuator model numbers     To be resolved  by do not match                        CR l-86-01-147 1G33-F040       Walkdown actuator model numbers     To be resolved  by do not match                        CR l-86-01-147 1G33-F053       Walkdown valve size does not        To be resolved  by    .
match                               CR l-86-01-147 1G33-F054       Walkdown actuator serial numbers    To be resolved  by do not match                        CR l-86-01-147 1PS004          Walkdown valve / actuator serial    To be resolved  by numbers do not match                CR 1-86-01-147 ISX004A         Walkdown actuator serial numbers    To be resolved  by do not match                        CR l-86-01-147 ISX013F         Walkdown valve serial numbers do    To be resolved  by not match                           CR 1-86-01-147 ISX019A         Walkdown actuator model numbers     To be resolved by do not match                        CR l-86-01-147 ISX019B         Walkdown valve / actuator serial    To be resolved by numbers do not match                CR l-86-01-147 ISX025A         Walkdown actuator model numbers     To be resolved by do not match                        CR 1-86-01-147 ISX025C         Walkdown actuator model numbers     To be resolved by
-~
do not match                        CR 1-86-01-147 ISX063A        .Walkdown actuator. serial numbers   To be resolved by do not match                        CR l-86-01-147 ISX074A         Missing information on walkdown     Information supplied sheet ISX074B         Missing information on walkdown     Information supplied sheet O
         +    t f

PVORT WALKDOWN RESULT REPORT                                              Attachm:nt 1A                            '
Paga 5 of 5 l
EQUIPMENT,                                                                              .
NUMBER                             DESCRIPTION OF ANOMOLY                                                            RESOLUTION STATUS
$SXO75A                  Missing information on walkdown                                                                Information supplied sheet BSXO75B                Missing information on walkdown                                                                Information supplied sheet BSXO76A                  Missing information on walkdown                                                                Information supplied sheet-                                      .
SSXO76A                  Missing.information on walkdown                                                                Information supplied sheet 8VP004B                  Insulation class does not match                                                               To be resolved by Vendor Data Reports                                                              .
CR 1-86-01-147 8VP015A                  Insulation class does not match                                                               To be resolved by Vendor Data Reports                                                                           CR 1-86-01-147 SVR035                   Walkdown valve serial numbers                                                                 To be resolved by do not match                                                                                  CR l-86-01-147
'VR036 8                        Walkdown valve serial numbers                                                                 To be resolved by do not match                                                                                  CR l-86-01-147 BVR040                   Walkdown valve serial numbers                                                                 To be resolved by do not match                                                                                  CR 1-86-01-147
$VR041                  Walkdown valve serial numbers                                                                  To be resolved by do not match                                                                                   CR 1-86-01-147 BWO552B                 Motor HP is lower than HP per                                                                 To be resolved by i
vendor drawing                                                                                 CR 1-86-01-147 l
                                                                         ~ +' V                             -     t l
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SARGENT & LUNDY                                   ,
zwaanzzas roWNDEDfeel as EAST MONROE STREET CHICA00, ILLINOIS GoeoJ (318 3 See acco Twx e40 336 3307 SLMI-19024 January 31, 1986 Project No. 4536-32
                                                        .         CQD-027959 Illinois Power Company Clinton Power Station - Unit 1 Generic Item No. 6 of Clinton Draft SSER Mr. C. Gentile                                        .
l      Nuclear Station Engineering                                                         -
Illinois Power Company Clinton Power Station Mail Code V-390 P. O. Box 306 Clinton, IL 61727 I

==Dear Mr. Gentile:==
In response to Generic Item No. 6 of Clinton Draft SSER, we are sending this letter to confirm that new loads resulting from i
'      LOCA or analysis of as-built conditions applicable to pump and valve operability have been cor.sidered during the analysis. The results of this evaluation showed that the qualification and operability of activo pumps and valves was unaffected.
If you have any questions, please do not hesitate to contact me.
                                                                                ~
ur     very tru1y, g
l
                                                          ./R. J, Kokesh Senior Project Engineer Component Qualification Div.
RJK:bw                                                                        -
Copies:
See Page 2 l
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CARGENT & LUNDY                                                      ArrAawwr AA Encanzano CHICACD P M O OF $
Mr. C. Gentile                                                                          SLMI-19024 Illinois-Power Company                                                                  January 31, 1986 Page 2 CQD-027959 Copies:                                                                _
H. R. Lane H. E. Daniels E. P. Rosol CPS D/R Center H. M. Sroka s
W. G. Schwartz                          -
R. C. Heider D. K. Schopfer
.                                 R. A. Witt M. J.'Shewski
 ,                                RDR/RJK                                                      ~~._,           .                                                .
CQD File O
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==SUMMARY==
OF SET 3 ATTACHMENTS
:I ATTACHMENT 3                .NRC's PVORT Generic Concern #7 and Illinois Power's Response
   .          ATTACHMENT 3A - Limitorque Action Plan ATTACHMENT 3B - MOVATS Inspection Status Report i
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ATTACHMENT 3
,                          ILLINOIS POWER COMPANY
;                            CLINTON POWER STATION

==SUBJECT:==
PVORT Generic Concern #7 - Valve Stem Problems Draft SSER Table 3.10.2.1 The NRC Audit-2 Concern states:
.       As'a result of the two audits, three valves have been found to have bent, twisted, or experienced stem failures. IP should perform an investigation / evaluation to determine the total number of valves with this problem and the root cause.
The results of this effort are to be categorized and submitted.
Illinois Power's response is as follows:
The three valves identified during the PVORT audits with valve stem deficiencies are Limitorque Motor Operating Valves. In order to efficiently respond to a variety of industry-related problems concerning Limitorque motor opera-tor valves, IP's Nuclear Station Engineering Department (NSED),
with the joint concurrence of Plant Staff and Qualify Assur-ance, developed the Limitorque Action Plan which is summarized in detail in Attachment 3A. The status of the action item is as of December 23, 1985.
Many of the problem resolutions in this plan are being addressed during M07ATS testing. Attachment 3B provides a status for all safety-related valves which are included in the MOVATS testing program.
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CENERIC HOTOR OPERATED VALVE PROBLEMS PROBLEM-LESCRIPTION                        CLOSE-OUT ACTION                                                                                 !
CLOSIIRE DucilHIIT
: 1. Limit Switch Rotors                  1. Limit Switch Rotors
                                                                                                ~
                                                                                           '1. Limit Switch Rotors                    -
Open    Closed A. Material ID. . Brown &                    A. NSED           []         W           A.         NSED - Letter Y-76191, and white - Containment                                                                        B45, 6-24-85 duty. Red and Black Non-Con:ainment.                              ItAINT.        M         []                    HAINT.- Verify proper rotor color to QA by way of CPS 8451.01 Section 8.1.2.4 Rev 3.
 ,         B. Damage. Cracks & chips -                  B. NSED           []        [A          B.        NSED - CR l-84-02-047, Engineering criteria needed for accep:able limits - was Letter Y-73868, 080, done other site.                                                                              12/12/84.
MAINT..        W         []                   HAINT -
                                                                                                         ' Verify to QA that work is completed by way of CPS 8451.01, Sectica 8.1.22, Rev. 3.
C. Pilot holes for pin connector -          C. NONE         *[]        [A           C.       This item was closed at the replacement'. Procedure for dri111ng hole required. Rnf                                                                 Action Plan Meeting on 2-19 .
problems. Incorrect & in-                                                                   no evidence of' problems.
conplete drilling.
: 2. Limit Switch Base                         2. Limit Switch Base                  2. Limit Switch Base A. Material ID. Brown & White -           A. NSED           []        Id           A.      NSED -
containnent duty. Red & Black Non-containment.
Letter Y-76197, B45, 6/24/85.
MAINT          (/]       []                   !!AINT -
Verify to QA that work is complete, by way of CPS 8451.01, Section 8.1.2.4,             y' Rev 3.                            -d B. Damage                                    B.
: 1. Cracks & chips - Engineering Dan 2ge                               B.      Damage                            b   7
: 1. Maint.   []        N                    1. CCT 007767                 -g acceptance criteria needed.
om  m
                   " Craze" marks in white F.B.
glaze.
: 2. Cut, broken contact strips               2. 11aint . []       M                    2.      CCT 007767                 Oy

i Pcg3 3 cf 11   *   -
                                                                                                                                                  ~
CENERIC MOTOR OPERATED VALVE PROBLEMS PROBLEM-DESCRIPTION                            CLOSE-0UT ACTION                        CLOSUME DOCUMENT Open   Closed
: 3. Insufficient spring tension / bent.        3. Maint. []       P4             3. CCT 007767 Finger contacts. No contact                                -
w/ rotor.
: 4. Dirty / corroded contacts - cleaning       4. Maint. []       )(             4. CCT 007767 procedure?
I                                                                                                                                           ,
                                                                               ~
C. Loose Mounting Screw                         C. Maintenance []       P(         C. CCT 00768                               .
: 3. Torque Switches                            3. Torque Suitches                 3. Torque Switches A. NSED -
A. Material ID.      Brown & White              A. NSED         []      Ei             Letter Y-76197, B45, 6/24/85 Containment. Red & Black Non-Containment.                                 MAINT.       PQ      []             HAINT -
Verify to QA that work is completed by way of' CPS 8451.01, Section 8.1.2.4, Rev. 3.
: b.  !!issing Torque Limitor Plates -             B. NSED         []      D(         B. NSED controlled safety - Non-Possible.                                                                          safety T.S.S. List issued 3/18/85.
C. Incorrect Initial Torque settings -       C. NSED         []      F4         C. See item 3B.
Solution - Admin. Procedure S/U?
D. Cracks & chips - acceptance criteria.      D. MAINT        []    . E4         D. Oct 007767 E. Stripped threads in mellamine/ plastic      E. USED         []      El         E. HSED -
body - Inserts acceptable?                                                           Letter Y-78652, B45, 12/16/85 FMINT        h4      []             MAIKT -
Verify to QA that no plastic inserts were used to replace damaged threads in torque switch assemblies.
: 4. 1.initorque Wiring                         4. Limitorque Wiring                4. Limitorque Wiring i              A. Incorrect wire type
* iA. NSED          []      b(         A. Letter Y-78491, B45, 12/9/85 i                                                                  S&L           EQ      []             S&L to rev. EQ-CLO25, CCTi 40391 I
B. Inconsistent / incomplete                  B. MAINT.        []      bd         B. CPS Procedure 8451.01 Section yi, terninstions.                                                                        8.2.1.2.                  .
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Pcge 4 ef 11 CENERIC MOTOR OPERATED VALVE PROBLDIS PROBLEM-DESCRIPTION                         CLOSE-0UT ACTION                         Cl.0SURE DOCUMENT Open  Closed C.  . Terminations exposed on
* 4 heaters /                             C. NSED           []      M  ,       C. Letter Y-78431. B45,12/5/85.
torque switch etc. - isolation /
separation barriers required?
D. Ty-wraps - White color acceptable       D. MAINT.         []*     M          D. CCT 007769
                       .in containment?
: 5. Field Wiring                            5. Field '41 ring                   5. Field Wiring A. Termination insulation inside            A. NSED          []       M          A. NSED -
limit switch compartment.                                                          Letter Y-25326, N95, 4/15/85.
Raychem shrink tubing massive                MAINT.        M        []             MAINT -
difficult to provide clearance Update P.M. Procedure to ensure between Limit Switch Comp Cover                                                     NPKV kit is used as specified in and gear train - alternative item 3A letters, available? At least for Non-Containment applications?
B. Improper type wire installed           B. CONST.         []       M non-qualified for Rad resistance?
B. Resolved during construction phase.,
C. Improper ty wraps - White               C. CONST.         []       M         C. See SB.
Inst,alled for containment duty                                                                   I operator and physical location.
of hardware inside/outside containnient.   (CURS have been written to replace white ty-                                      -
wraps on containment duty opera-tions located outside the Contain-sient, with " Aqua" ty-wraps.
D. Ty-wraps in contact with Limit           D.                 []
switch Con:p. lleater - melted CONST.                 M         D. See SB through Const, installation
,                     direction needed.
* 1:. Paper Elect. schematics left in          E. CONST.        []       M         E. See 5B Limit Switch Com. - energized                     .
heater - reports of burning up                                                                                         .
paper.
: 1. Pinche./ Scraped insulation -                                                                                          k F. CONST.         []       [4        F. See 5d
{
when liuit switch compartment cover - noved/ removed.                                                                                            pk, p
m B&

f P;ga 5 cf 11 CENERIC MOTOR OPERATED VALVE PROBLEMS                                                                              ,
PROBLEM-DESCRIPTION                        CLOSE-OUT ACTION                                                        CLOSURE DOCUMENT
              ,         6.                       Limit Sw Compt & Motor Hers.            6. Limit Sw Compt & Motor Hers.                                  6. Limit Sw Compt & Motor Hers.
             '                                                                                                                        Open Closed A. Are they even required in most          A. NSED                                  []          M             A.
                                                     ~ areas of plant? Can Limit switch                                                              -
Letter Y-78431. B-45 dated 12/5/85.
2                                        Comp. and/or motor heaters be left permanently disconnected? except for Screenhouse/ outdoor service?
B. If no for above, is temporary           B. NSED                                  []          M             B. See 6A
             ,                                       heater conn. really required once MOV installed? In no, disconnected at Turnover? Const. to S/U.
C. Limit Switch Comp. Heater / exposed     C. NSED                                  []          M             C. This is not a concern since heater terminals close to cover acceptable?                                                                            is not reg'd and will not be ener-gized - See closure document 6A.
: 7.                       In general, very little clearance        7. MAINT.                                    []          M     7. CCT 00770 between Limit Switch Compartment and internal rewiring - especially on SMB-000 (the smallest operator Limi-torque mn/or) compounded by cast iron                                                                                                 I
           ,                                    (over casting sharp flashing on inside edge, high damage potential for strip-ping wiring, and bearing on, and break-ing Limit Switch rotors, finger bases.                                                     -
and even torque switches. One alternative - replace cover with Limi-rorque furnished thin wall and light veight alue:inum cover or for larger SMB operators - optional diagonal (split 2-piece' covers). Additional problem areas, potential observed and/or previously addressed at other sites.
         .            8.                       Onqualified solenoid motor bkrs -        8. NONE                                      []          N    8.         None/Not applicable at CPS.
identified in CE furnished HOVs in ER valves at other sites.
b ni 4
V

f Pcgs 6 cf 11 CENERIC MOTOR OPERATED VALVE PROBLEMS                                                                  .
PRdBLEM-DESCRIPTION                                 CLOSE-0UT ACTION g/1SURE DOCUMENT Open      Closed
: 9. Non-radiation resistant motor wind-               9. START-UP                       []           H 9. STAkT-UP -
ings " Ell" type insulation required Verf fy RH motors have been installed constainment dacy.                                                                                          per CWK. etc.
CONST.                        []            N       CONST. -
                                                                                                                               "No Action" outside scope of work.
: 10. Non-gualified Limitorque furnished                10. NSED                            []            N 10. Letter from Limitorque (D.S. varsing) terminal strips - are all removed at Clinton? Including SHC type                                                                              to IPC (A.L.Ruwe) dated 6/5/85.
EQ-CLOO9 package, Rev. 10.
      .              operators?
: 11. Improper drive lock nut staking                   11. NSED                            []          M   11. NSED -
results in drive lock nut backing                                                                           I.E. Circular 79-04 CR l-84-06-017.
off and drive sleeve disengaging                        START-UP                      []          M         START-UP -
from valve stem thereby completely                                                                          CTP-55. Rev. 1, CR l-84-06-017.
uncoupling Limitorque operator from valve.
i
: 12. Unqualified Limit Switch compartment              12. NSED                            []         W    12. EQ-CLOO9, Rev. 5       SLMI-ll358, j                and motor heaters.                                                                                          2/15/84.             *
: 13. LE separation criteria - redundant               13. NSED                            []         }d    13. Letter Y-76197, B45, 62/4/85.
indication / control - required instal-lation of metal separation barrier
* between Limit Switch train pairs'at other sites.                          -
: 14. I:ixing and/or improper lubrication               14. NSED                            []         N     14. NSED -
or operator gear box - required                                                                             Letter Y-78548, B45, 12/12/85 completed flushout and replacement                      MAINT                         M          []         MAINT-of all cotor operators at one site.
Provide QA with verification that proper lubrication . criteria is      .
incorporated into P.M. Procedure.
  ,_          15. Impropc r separated / concealed or hard- 15. NSED                                     []     .
N     15. NSED -
ening cf Lfuit Switch Cear box grease                 '
Letter Y-77993. B45, 10/25/85.
due to high heat from environment                       MAINT.                        N          []        MAINT -
compounded by Limit Switch compartment                                                                      Provide QA with verification that qg heaters?                                                                                                    Inspection criteria is incorporatedT8 into P. M. Procedure.
                                                                                                                                                                        ,,}
* 0 04 :.
2> '

f Pcg3 7 ef 11 CENERIC MOTOR OPERATED VALVE PROBLEMS                                               .
PROBLEM-DESCRIPTION                        CLOSE-0UT ACTION                         CLOSURE DOCUMENT Open     Closed
: 16. Improper seals, "O" rings in operator 16. NSED               []         Pt   16. NSED -
assembly - Containment duty vs. Non-                                               Letter Y-32209, N95, 3/26/85.
Containment - require different                                                    EQ CLOO9. Rev. 10.
materials - Viton vs. Buna "N".
MAINT         N          []        HAINT-Provide QA with verification that inspection & replacement criteria, as
   '                                                                                                                          specified in Y-32209 has been incorporated in P.M. Procedure.
: 17. Leaking seals - grease entering          17. MAINT            []         >(   17. CCT 007771.
Limit Switch Compartment - wipe down acceptable? Some " weeping" of oil separated from grease due to inactivity of operator is normal per 1.imitorque?
Open      Closed
: 18. Larger problem occurs when Main          18. Action Plan                      18. None/no evidence of problem at CPS.
gear box orientated above motor                  Committee     []        bd leakage into motor windings -
study'necessary?
: 19. Material problem motor pinion               19. NSED            []         F4    19. NSED CR 1-85-01-095 to motor shaf t keys. Keys                                            -
sheared. Required replacement                    MAINT        [4         []          MAINT -
generic at another site.                                                             Verify to QA that keys have been requested in Letter Y-77830.
: 20. Casting defects in Limit Switch          20. NSED             []         bd    20. Letter Y-78138. B45,11/7/85.
f our train adapter gear case.                                                       Letter Y-78139, B45, 11/7/85.
: 21. Cuidelines required for corrosion        21. NSED             []         DQ    21. NSED-inhibition use and contact cleaners                                                  Letter 72842, B45, 8.15.84.
Inside Limit Switch compartment.                 MAINT        pd         []          MAINT-Verify to QA that proper cleaner is 33
                                                                     *
* used in accordance with CPS 8451.01, ;        ,
Section 3.12 Rev. 3.                 -p     i
                                                                                                                                                                   " 3 GN        ,
                                                                                                                                                                   @      8 isy

(-
3       [
Pigs 8 cf 11 GENERIC MOTOR OPERATED VALVE PROBLEMS                                                        -
PROBLEM-DESCRIPTION _                       CLOSE-OUT ACTION CLOSURE DOCUMENT Open   Closed
: 22.      Concersi on valves w/o stem covers /    22. NSED                       []      H    22. Not required, however, could be used
(                   protection sealing Limitorque                                                             for plant betterment, casings. Entrance of dirt, settling on stem threads increases torque requirements required for valve travel.
: 23.      Casting defects in Limitorque         23. Action Plan                 []       M   23. None/no evidence except for 3-N/S drive sleeves have resulted in                 Committee                                  CW valves, a catastrophic operator failure at another site.
: 24. Valves with "non-locking" gear         24. CCCD                        []       H   24.
sets required change ingenus or                                                           CR-1-83-10-042 closed 12/2/85.
believille spring packs to prevent overtorque condition condition for fast operating speed valves.
: 25.      Slidevire-type transmitters -         25. NSED                        []       M    25. NSED -               I not qualificd environmentally 7                                                            Letter Y-78491, B45, 12/9/85.
S&L                    M        []         S&L -
H. Spisak to issue closure report on slide wire 12/31/85.
: 26.      S!!B-00 Declutch shaf ts failure      26. NSED                        []       M    26.
prevents manual operation.
CR-1-85-02-021. Y-26221, 3/26/85 NCMR l-1959,
: 27.      brain Plugs on operators,             27. NSED                        []       N    27. NSED -
e,hould they be replaced                                                                  Letter Y-75667, B45, 5/14/85.
uith becathers? (For motor                      HAINT                  N        []         HAINT -
and linit compartment)
Verify to QA that inspection is complete in accordance with Engineer Criteria, (Y-75667).
: 28. iiber ahlen under limit          *
: 28. HAlNT                       []       M    28. CCT 007772 rwitch loosen screws when                                                                  CPS 8451.01,   Section 8.1.3, Rev. 3.[r l.cated and relax. Loose                                           ,
screws.                                             '
3 g.
15
                                 ~

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                                                                                                                                                                        .                                 ~ ;p; CENERIC MOTOR OPERATED VALVE PROBLEMS
                                                                                                                                                                                                  ~
                                                                                                     '                                                                   n             '
                                             - PROBLEM-DESCRIPTION                                           C u LOSE-OUT       ACTION
                          ,                                                                                                                                     CLOSURE DOCUMENT
                          .j               m                                            .
                                                                                              ,3   -
Open    Closed                 ,                                   . s
: 29.                 Failure of operators caused                ,e D 3. NSED                   []       N           29. NSED --
by incorrect'Ia: @ tion of IEIN 85-22. Letter Y-76590. L30, pinion gear.          (IE Notice 85-22)                                                  -
7/26/85.
HAINT s           M         []                ctAINT -                         /                     '
A.            -                                                                                                                                                Verify to QA that pinion gear orien-tation is checked by way of CPS 8451.01 Section 8.5.3.1, Rev. 3.
(_.
                                                                                                                                   ~
    "i nf .                                                                                          ,
                    . ;_ , _              30.                1,ooca stem clamp collars on
                                                                                ~
: 30. NSED                  []        M         30. NSED-
                                                                                                              ~       ~
wre operated valve stems.                                       <                                      CCT 15328 - Y-78030. L13, 10/30/85.
10CFR21-85-05 NSED controlled document transmittal Transa. # 947.
MAINT.            N         []               MAINT--
                                                                                                                                                                 , Inspect & stake MOVs w/ stem clamp collars MWR 13246.
: 31.                Damage caused by lack of limit                  31. NSED                   []        M         31. HSED -
switch and motor compartment                                                                          Y-78030, L14, 10/30/85.
heaters.                                                 MAINT            N          U                 HAINT -
* Maintenance to inspect & repair MOVs with failed space heaters. CPS S
8451.01 Section 8.1.1, Rev. 4.
: 32.              Stem material questions as to                     32. NSED                  N        -l]        32. NSED -
the hardness and type of                                           .
Resolved by IEIN 85-59 Action Plan.
                                                            .ia t e ria l .                                         MAINT            M          []                MAINT -
Inspect and repair in accordance with IEIN 85-59 Action Plan.
: 33.             Stem problems due to inter-                        33. NSED                 M          []        33. NSED -
1ranular stress corrision                                                                                IEIN 85-59 cracking                                                                                                 Y-500ll7, LO8, 11/20/85.
MAINT            M          []                MAINT -                                        M:
Inspect & repair in accordance with L IEIN 85-59 Action Plan.
                                                                                                                .                                                                                               3 Q
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&     _ _ _ _ _ _ _ _ _ _                    _ - _ . _ _ _ . _-
* _ _ _ - _ - _                        -                                                y                 , - - _
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t P:ga 10 cf 11 GENERIC MOTOR OPERATED VALVE PROBLEMS                                                  .
I PROBLEM-DESCRIPTION                     _CLOSE-OUT ACTION                 '
CLOSilRE_ DOCIINENT Open    _ Closed
: 34. Failure of Valves to open            34. NSED              P4       []      34. NSED -
and/or'close under full                                                             Provide thrust values for HOVATS system _ P.                                                                        program.
MAINT          D4       []            HAINT -
Perform full-flow testing on sample of valves which have been HOVATS'ed.
: 35. One(l) broken and (1) cul3ted         35. START-UP         DQ        []      35. Stem ' failure issue action plan.
stem at CPS.                                                                       BWS 033, 11/19/85.
: 36. Evidence of limit and torque          36. NSED             DQ        []      36. NSED -
switch failure or misadjust-                                                       See Item #34.
ment on two (2) valves at CPS.               MAINT         E4       []             MAINT -
See Item #34.
: 37. Evidence of-valve seat and back       37. NSED             b4       []       37. NSED -
seat damage to two (2) valves                                                      See Items #34.                         I at CPS.                                      MAINT.        Pi       []             HAINT -                                    -
See Item #34.
: 38. Failure of SB-3-150 motors (AC        38. NSED             b4       []       38. NSED -              I.                     ,
with m;gnesium rotors) during                                                       NSED to obtain info. from S&L on the environmental testing for DBE.                                                 existance of magensium rotors.
S-6053, B45, 11/19/85, CCT #40278.
S&L           E4     -[]              S&L -
Determine existance of mag. rotors
* at CPS - CCT #40278.                       -
: 39. In exctss of 300 MWRs for repair     39. NSED              04       []       39.. NSED -
activities, such as failed motors,                                                  Currently modifying & updating stroke time, broken limit switches,                                                 Letter Y-500017, B45, 5/24/85.
i                   rotors, gears, seals, etc. on HOVs                                                  " Action Plan" for resolving at CPS.                                                                             Limitorque motor operated problems.
MAINT.        [4        []             HAINT -
  ^                                                                                                     Perf,orming inspection and repair in ac,cordanch with Letter Y-500017 guidelines.                          -q    e pt T-1     ~--                                                                            3.
aO ta O
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I GENERIC MOTOR OPERATED VALVE PROBLEMS                                                           [
PROBLEM-DESCRIPTION,                          _CLOSE-OUT ACTION Open    Closed
                                                                                                                                       . CLOSURE DOCUMENT              %'
: 40. Evidence that vendors are unwilling        40. NSED               N         IJ     40.- NSED -
             ,                                   to supply the information necessary                                                          Issued open Purchase Orders request-to properly set up the valves                                                                             ~
ing the subjcet infornution to all               -
(normal seating thrust, normal                                                              safety-related vendors. Jhe unseating thrust ar.d maximum thrust                                                         requisitions ure:               .
allowed to protect the valve.                                                                        ~
{=
                                                      ~
A/D...........CL1-999                  ,.
Rockwe11......CL1-998                       ~;
Xomox.........CL1-997 Posi-seal.....CL1-1001 Yarway........CL1-1000
: 41. Evidence that local position           .
: 41. NSED              M       []        41. NSED -
                                                                                         ~
indieptors do not acurately                                                                 CR l-85-09-033:
refic~c t thi open & close positions..
                              .           42. Torque switch byp:sss' limit switch        47.. NSED             N      -0          42.      NSED -
                                               . contacts are wired so there is a                                                           . Provide. disposition to possibility that the valve will                                                              CR l-85-12-075 not open upon demand of safety                   MAINT           M        []                 HAINT -             '
signal.                                                                                      Implement remedial and corrective action identified in CR l-85-12-075.
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==SUBJECT:==
MOVATS Testin Stat'us
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                                                                                                                                                                                                                                                                                                                                                                                                                                                  .M
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                                                                                                               .. February 3, 1986                                                                                         :'                     .
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5.T@k,M.4ca.il.,Attachedpleasefindtheto-datestatusforallsafety'.h.'~a.,:$
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l re ated valves'                                                           which arefor                                    included                             in the MOVATS testing ~ V. + r;.. ..M.,v.
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==SUMMARY==
OF SET 4 ATTACHMENTS ATTACHMENT 4 - NRC's PVORT Ge'.eric Concern #8 and Illinois I wer's Response ATTACHMENT 4A - CPS Condition Report Resolution i                                                                        Request (DGT-85-434).
ATTACHMENT 4B - Engineering Evaluation of Condition Report 1-35-12-030 (Y-79172).
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s ATTACHMENT 4 ILLINOIS POWER COMPANY CLINTON POWER STATION e

==SUBJECT:==
PVORT Generic Concern #8 - Operator Key Damage Draft SSER Table 3.10.2.1 The.NRC PVORT Audit-2 Concern states:
Valves FC-015A, 015B, and 024 were found to have damage to the operator key valve shaft connection.          This was attributed to the manual stops on the actuator not being properly adjusted. However, the root cause was never determined.       IP should perform an evaluation / survey to determine if there is any other valve assembly (valve and actuator) that did or may have this improperly             -
adjusted manual stop to ensure that there is no damage
                  ,and operability is not impaired.                .
Illinois Power's response is as follows:
Condition Report 1-85-12-030 was initiated in order to address the above problem ona generic basis.        The CR was then transmitted to NSED for an engineering evaluation to determine the Root Cause, Remedial Corrective Action, and Generic Corrective Action (see Attachment 4A - Memo DGT-85-434].         NSED performed the evaluation with the results shown in Attachment 4B - NSED Letter Y-79172.
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J. F. Hampton,.V.-928                   .
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                                                                                                                                                                                                 ..c...._                                      _ ..
              - DATE :                          Dece,mber 21, 1985 ' .,..
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==SUBJECT:==
Engineering Evaluation Of The Condition Described On                                                                                                                                            ~~
i                                      CR 1-85-12-030                                                                                                                                                                                               ;
:i                      -
                                       .'.                 ;.                ;                x,      .          .
It is requested that NSED perform an~investigati~on of 'the~c'6d''erh                                                                                                                c                    ~'~                                    .
         .       addressed on.
Corrective                Action-.CR.No_.        an1d.8_Gener2.c  5-12-030-n                to determine Corrective                 Action. the Root Cause,                                Remedial
* to correctf ~the discrepancy and prevent recurrence. ~ ~lii~is~'"                                                                              re ~   quested              this evaluatien be                                                                    I completed by Jin_uRy-2T,''W8F                                                                                                                                                                          ~'                                            '
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Startup 's a'ction(s) ~will' be iriiplemented as appropriate, based                                                                                                                         ~                                    ~~
up on _N.S.E_D _'_s_re.c_e .n_en. .d. a.. t..i.o..n. .( s ) .__ ...
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T          If there are a$y__questionsuq_op.t;a.q.t S... A...Gregg at extension l       3690.                                     !                                            t i
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DGT/HWM/csn                                                       -
              ' DGT 81.A34                                t                                            l l
MEM018                                                                                                                                                                                                                .___                      _
Attachment                                 i.
cc:                            J. H. Greene,                               V-130A
{                                 -.J. A.. Miller,.                                  V-130D V-928 M. Mull,
                                        ..S. A. Gregg,                                     V-130D                                                                                                                         _
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                     .t/                CPS Na. 0AP1016.01F002 M h ll (R;v. 0) (6/83)
N102-438 bPSCONDITIONREPORTRESOLUTION
                                                                                                                                                                     .         4
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CR No. CR-1-85-12-030                                                                               Page               of 1          2 1
                                                                ~
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              - ''. ';                      DUE              RESEONSIBLE                     i TN[.'4; '                               DATE             DEPT /GR0(P giL7d(                                                     ACTION
                                                                    'NS                    NSED is in agreement with'Startup that a more d
5                                                       extensive investigation is required by Engineering
                               .                                           .      .   .     ..                            . ,e . es .. f ,   .
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                           ,,,                                                             and may require Veridor involvement.                                    -\
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Based uoon discussions with NSED, letter DGT 85-434 7 * '; * .O
                     ,.                                                                                 -.x.. s. ..j
      ,                                                                                    was init.ated: requestine NSED's involvement
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(Attachment               "A").
4      g                                   ACTION 1/21/86                     NSED                  1).NSED is requested to determine the Root Cause,
          . ..                                                                  t recommendhd Remedial Corrective Action and Generic Corrective Action to Correct and prevent recurrence.
s-This Action will the conoleted by 1/21/86.
2/03/86                      SU                  2) Based upon NSED's recommendation (s), Startup
                                                                                          . rill implement any appropriate Corrective Action (s).
Startup's Correctiv'e Action, if required will be implemented by 2/93/86.
            .                                                                                                                    Continued onfnext page Dept Head /APPM
(/
C/t v /s./ 7/f Signature /uate          -
Pcwer Plant Manager (If required)                              Signaturc/Date             ~
                                          ._.2, .
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             ,' M                            CPS No. 0AP1016'.01F002                                                                                                     -                        3op@//
(Rw. 0 N102-438 ) (6/83) -          -
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                                                                                       . . ' CPS CONDITION REPORT RESOI.UTION
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                                ' - CR No.                CR 85-12-030                                                                                 Page             2                             2 of
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             .                                  DUE                        RE5FOli51BLE
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DATE                      DEPT / GROUP                                              -
ACTION
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  , ,                                           3/05/86                            SU                           3) The completion of any required Corrective Action will be completed by 3/05/86.
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Dept Head /APPM                                             /Myy/g y        Signature /Date
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Power Plant Manager (If required)                            S i.gna tur.2 / Da te
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