B11813, Forwards Documentation Re Environ Qualification of Three Listed Items of safety-related Mechanical Equipment,Per Request.W/Three Oversize Drawings
| ML20205F224 | |
| Person / Time | |
|---|---|
| Site: | Millstone  |
| Issue date: | 10/21/1985 |
| From: | Opeka J NORTHEAST NUCLEAR ENERGY CO., NORTHEAST UTILITIES |
| To: | Youngblood B Office of Nuclear Reactor Regulation |
| Shared Package | |
| ML20205F235 | List: |
| References | |
| B11813, NUDOCS 8511050241 | |
| Download: ML20205F224 (665) | |
Text
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H ARTFORD. CONNECTICUT 06141-0270 m k k J $$N,'dC,', C'!, (203) 665-5000 October 21,1985 Docl et No. 50-423 B11813 Director of Nuclear Reactor Regulation Mr. B. 3. Youngblood, Chief Licensing Branch No.1 Division of Licensing U.S. Nuclear Regulatory Commission Washington, D.C. 20555
Reference:
(1) W. G. Counsil letter to B. 3. Youngblood " Environmental Qualification Report for Safety-Related Mechanical Equipment," dated January 14, 1985. (2) 3. F. Opeka letter to B. 3. Youngblood " Environmental Qualification Report for Safety-Related Mechanical Equipment," dated October 7,1985.
Dear Mr. Youngblood:
Millstone Nuclear Power Station, Unit No. 3 Environmental Qualification of Safety-Related Mechanical Equipment In Reference (1), Northeast Nuclear Energy Company (NNECO) provided information regarding the environmental qualification of safety-related mechanical equipment (report) located in harsh environmental areas at Millstone Unit No. 3. In Reference (2), an updated report was provided to include the conforraance review sheets and subcomponent data sheets for the remaining safety-related mechanical equipment that were not included in the original report. The conformance review sheets list all equipment purchased under the specifications reviewed under this program and provide the qualification status for each. In a recent telephone conference, the Staff identified three items of mechanical equipment and requested NNECO to provide documentation of their environmental qualification for Staff review. Attachment I provides the requested information concerning these three items. 4 8511050241 851021 O PDR ADOCK 05000423 A PDR
As requested by the NRC Project Manager for Millstone Unit No. 3, Ms. E. L. Doolittle, one copy of the requested documentation is being forwarded directly to her, if there are any questions regarding this submittal, please contact our licensing representative directly. Very truly yours, NORTHEAST NUCLEAR ENERGY COMPANY et.al. BY NORTHEAST NUCLEAR ENERGY COMPANY Their Agent k Fast J.F. Ope 3 O Senior Vice President STATE OF CONNECTICUT )
) ss. Berlin COUNTY OF HARTFORD )
Then personally appeared before me 3. F. Opeka, who being duly sworn, did state that he is Senior Vice President of Northeast Nuclear Energy Company, an Applicant herein, that he is authorized to execute and file the foregoing information in the name and on behalf of the Applicants herein and that the statements contained in said information are true and correct to the best of his knowledge and belief, hMta </ M // Notary Publi My Commission Expres March 31, 1988
/-
ATTACHMENT I Specification No. Mark No. Vendor
- 1. 2282.400 - 568 S WP
- V22, 55 Atwood & Morrill Co.
- 2. 2221.180 - 127 Various-Hydraulic Paul-Munroe Snubbers Hydraulics, Inc.
- 3. 2472.110 - 611 35WP-FT59A. Circle Seal Corp.
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SPECIFICATION 2221.180 127 HYORAULIC SNU5SEP.S
MILLSTONE NUCLEAR POWER STATION - UNIT 3 NORTHEAST UTILITIES SERVICE COMPANY MECHANICAL EQUIPMENT ENVIRONMENTAL QUALIFICATION SPECIFICATION NUMBER: 2221.180-127 SPECIFICATICN TITLE: HYDRAULIC SNUBBERS VENDOR /?LUIUFACTURER : PAUL-MUNRCE HYDRAULICS, INC. PACKAGE CONTENTS:
- 1. Introduction
- 2. Conformance Review Sheet (1 Sheet)
- 3. Subcompenent Data Sheet (1 Sheet)
- 4. Engineering Analysis Sheets (3 Sheets)
- 5. Material Data Sheets
- 6. Thermal Aging Data
- 7. D oca.~.ent a t ion Telex: (1 Sheet)
Prepared by V /S C Date /#' 4 g R' E. ConTon / Reviewed by - ov Og/J Date /0/h!7Ef A.Raychaudhjril Approved by [ ay 311 lg Datt 1f & (NUSCO MEQ Coordit r
Specification No. 2221.180-127 MILLSTONE UUCLEAR POWER STATION - UNIT 3 NORTHEAST UTILITIES SERVICE COMPA!E MECHANICAL EQUIPMENT E!NIRONMENTAL QUALIFICATION INTRODUCTION 1 SCOPE Forty eight identical hydraulic snubbers, including four spares, as specified in the specification are evaluated in this data package. 2 EVALUATION Temperature and radiation exposure of nonmetallics of above listed equipment are evaluated in this data package and are found to be acceptable. Life expectancies of the nonmetallies which are aged due to temperature are calculated and indicated on the SDS section of this data package. i I
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I SUBCOMP(WE N T DATA StiE E T JOR NO. 12179.34 MARK NO.* VARIOl5 DR AWI NG NO( S ) . 2221.180-127 *L2H SPECIFICATION NO, 2221.180-127 NAME- MILLSTONF 3 OPIRATION AND MAINTFNANCE MANUAL NO. OIM-t27-1A Sili . NO. 305-1 OF 1 CLIENT: NORil1 EAST UTILITIES SERVICE CO. DATE: 6-29-84 COMPILED BY: R. E. CONLON t Servtce Ltfe Subcomponent Identtftcatton (Years) Hy liarsh E nv t rorwnent Matertal Data Thermal Aging Radta- T errper - Threshold Maw Serv.ce Nonrne t a l I t c Calculatton tton ature Radiatton Temperatu~e Subcomponent Matertal (See Ref. NM) jRads] (*F) (rads) (*F) Matus Reference Ethylene Rod Wiper Propylene 40+ 1.0 m 10' 350 t x IO* 300 A[ NMR-14 NMA-8 EAS-1 Ethylene Chevron Pack Propylene 40' t.O = 10' 350 1 = 10' 300 AE NMR-14 NMA-8 EAS-1 Ethylene D-Ring Propylene 40* t.0 = 10' 350 1 x 10' 300 AE NM'l- 14 NMA-8 EAS-1 Ultramid Tube Clamp (Lewan 500) *NA 1.0 = 10' 350 7x 10' 295 AE NMR-78 EAS-2 SF-ItS1 Hydraulic Flutd Stitcone Base NA 1.0 x 10' 350 1 x IO* 500 AE NMR-4G EAS-3 1 1
*The tube clamp ts not vttal to tte inteOrity of the snubber and the i n t erwiett task Oan be perf ormert w t thou t the clamp.
AC = Acceptable by Comparison AE
- Acceptable by Evaluatton O = Ou t s t and e rx3 N/A = Not Appl 1 Cable a
l SPECIFICATION NO: 2221.180-127 SHEET NO.: EAS-1 PAGE 1 0F 2 ENGINEERING ANALYSIS SHEET , i EQUIPMENT TYPE: HYDRAULIC SNUBBER MARK NO.: VARIOUS f VENDOR / MANUFACTURER: PAUL-MONROE HYDRAULICS, INC. MODEL NO.. NONE PREPARED BY: R. E. CONLON REF. SDS NO. 10F 1 i 1. Nonmetallic Subcomponent Requiring Evaluation: 1 Rod Wiper, Chevron Pack, 0-Ring - EPR
- 2. Subecmponent Function:
Seal
- 3. Environmental Parameters to be Evaluated:
Radiation and Temperature
- 4. Evaluations
- c. Radiation Harsh environment radiation level 1.0 x los rads 1
Material threshold level 1.0 x 105 rads Radiation resistance 1.0 x los rads Fydraulic snubbers are used inside the containment on tne steam generators and reactor coolant pumps to allow minimum movement, to react to dynamic loads and prevent structural parts from being overstressed. Hovement of the steam generator and reactor coolant pump cause the hydraulic fluid to transfer from one side of the snubber piston to the other. After an accident the components may be exposed to a radiation level of 1.0 x 108 rads which could result in hardness increases with a loss of tensile strength and a loss of elongation (NMR-14). This condition could result in some hydraulic fluid leakage of the chevron j pack and 0-rings. Further, the piston rod may not be l properly wiped prior to entering the rod head. This j could result in reduced snubber efficiency. However, l r -- v -------w -w~ 1-,+ - - - - . - - v - -,e---
SPECIFICATION NO: 2221.180-127 SHEET NO.: EAS-1 PAGE 2 0F 2 i
- the snubbers would have completed their intended j
function immediately after LOCA. 1 i b. Temperature i Harsh environment temperature 350*F l Material threshold temperature 300*F i Excursion in environmental tempertaure above 300*F occurs only for 160 seconds. A period of such short duration can be easily withstood by the nonmetallic EPR , seals of the snubbers. However, the snubbers will have < ce=pleted their intended function immediately after LOCA.
- 5.
Conclusion:
In view of the foregoing evaluation, the subject j subcomponents are considered acceptable. a I ) i t i i l i , 1 i i I ( i ( f a
i l i ' SPECIFICATION NO: 2221.180-127 SHEET 170.: EAS-2 PAGE 1 0F 2 i i ! l ENGINEERING ANALYSIS SHEET EQUIPMENT TYPE: HYDRAULIC SNUBBER MARK NO. VARIOUS i i VENDOR / MANUFACTURER: PAUL-MONR0E HYDRAULICS, INC. MODEL NO.: NONE I PREPARED BY: R. E. CONLON REF. SDS NO.: 10F 1 l 1. Nonmetallic Subcomponent Requiring Evaluation: } l Tube Clamp - Ultramid (Lexan 500) I l 2. Subecmponent Function: Tube Restraint t } 3. Environmental Parameters to be Evaluated: J i Radiation and Temperature 4 i
- 4. Evaluations
{ a. Radiation
- Harsh environment radiation level 1.C x 108 rads l
l Material threshold level 7 x 105 i l Each snubber has ene tube clamp which is used to secure
- the control valve interconnect tube to the snubber body !
a 4 by means of a split block type clarp with hole to accept a 3/4 in. tubing. L L After an accident the componsats raay be exposed to a i radiation level of 1.0 x los rads. At this level, the I tensile strength of Lexan is still greater than . SU percent of original (Ref. 1 page 3-16). The !
- integrity of the snubber is not dependent on the tube [
j clamp. The snubbers will have completed their intended ; j function immediately after LOCA ! l l I ] i
. _ _ _ . - . . , _ _ _ . . _ . . ~ ~ - . _ . . . . . _ . _ _ . _ _ _ _ _ _ _ - - _ - _ - _ _ . _ _ - _ _ _ _ - - _ _ . . . . - _ . - _ _ _ _ . , - _ _ _ . . - _ _ . - - - _ , _ . _ -
.. . . . ~ _ . ._ - . . . - . . . . - - . . . . - .. - . . . -._ - . . . -_ ..
i SPECIFICATION No 2221.180-127 SHEET NO.: EAS-2 PAGE 2 0F 2 1
- b. Temperature l Harsh environment temperature 350*F 1
Material threshold temperature 300*F ! After an accident the subject clamp could experience 350*F for not more than 5 min, drcpping quickly to 300*F, then tapering slowly back to 100*F without any incompatable change (Ref. 87). Moreove*, the subject clamp is not vital to the integrity of the snubber and the intended task can be performed without this clamp. , 5. Conclusions
! In view of the foregoing evaluation, the tube clamp is i considered acceptable.
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4 i SPECIFICATION NO: 2221.180-127 1 SHEET NO.: EAS-3 1 i ENGINEERING ANALYSIS SHEET 1 ) EQUIPME4T TYFE: HYDRAULIC SNUBSER MARK NO.: VARIOUS p j VENDCR/ MANUFACTURER: PAUL-MONR0E HYDRAULICS, INC. I j MODEL NO.: NONE i
- PREPARED BY
- R. E. CONLON REF. SDS NO. 1 0F 1 I
i
- 1. Monmetallic Subcomponent Requiring Evaluation:
I i j Hydraulic Fluid ,
- 2. Subcomponent Functions j Dampen the action of hydraulic piston !
; 3. Environmental Parameters to be Evaluated:
Radiation ] 4. Evaluation: i l a. Radiation i i Harsh environment radiatien level 1.0 x 108 rads I ! i Material threshold level 1.0 x 108 rads l 1 } Radiation resistanca 1.0 x 10e rads l 1 i
- General electric company's SF-1154 silicoa base fluid is used in the snubber system.
j After an accident the hydraulic fluid may be exposed to
} a radiation level of 1.0 x 108 rads. H vever, (Ref. 43)
J states an excellent radiation resistan:e and a I capability of absorbing up to 5 x los rads before i gellation. i'
Conclusion:
5. I The subject hydraulic fluid is acceptable for use. l 1 } 1 c ! ( b
u-1217034-7Sa 07/05/84 242 TRA0E !!AME: EPR. ARP-230 AND SHEET NO.r TIMA-8 1.7 OTHER FCRMS OF EP PAGE 1 of 1 1.8 1 CHEMICAL NAME: ETHYLELE PRCPYLENE 1.10 THERMAL AGING DATA 1.13 ENVIRCNMENT MAXIMUM SERVICE LIFE (YEARS) 1.16 l Reactor Containment 1.18 (All Zenes) 40+ 1.19 Auxiliary Building 1.21 (All Zenes) 40+ 1.22 ESF Ba.iding (All Zones) 40+ 1.24 MSV Building 40+ 1.25 Hydrogen Recertiner Building 1.23 (All Zenes) 40+ 1.29 Elef. SWEC Cale. Number: P(T)-1007 1. 3 :. i
JOB N0.: 12179.34 SHEET NO.: NMR-14 JOB NAME: MILLSTONE NUCLEAR POWER COMPILED BY: A. Raychaudhuri STATION - UNIT 3 JOB CLIENT: NORTHEAST UTILITIES SERVICE COMPANY MATERIAL DATA SHEET
- TRADE NAME: EPR, ARP-230, and Other Forms of EP
- CHEMICAL NA'1E: Ethylene Propylene Ref. No.
- THRESHOLD (RADS) 1 x 10 8 1
- MAX. SERVICE 194 12 TEMPERATURE (*F) 300** 34
- RADIATION RESISTANCE (RADS) 1 x 1083 33
REFERENCES:
- 1. "Radiatica Effects on Organic Materials in Nuclear Plants," EPRI Report No. NP 2129, Noveciber 1981 (Page 3-24).
- 12. '4yle Lab, Report No. 17464-102, Page 5, 7/7/82.
- 33. " Selecting Elastomeric Seals for Nuclear Services," Po er Engineering, Robert Barbarin, Parker Hannifin Corp., December 1977 (Fage 58).
- 34. " Dura Seal Selection Chart," Durametallie Corp., Report No.
SD-634-81, Copyright 1979, 1980 (Table 3).
- Original hardness for EP seals was 78. At 1.0 x 10 8 Rads, hardness increased to 84, with a 29% loss in tensile strength and a 63% loss in elongation as per Ref. 33.
Mr Ref. 34 indicates that this is a maximum temperature limit but will vary with the liquid 'n contact with the EPR.
. This elevated temperature should not be used for a prolonged length of time or severe degradation may occur.
B4-1217934-20 05/18/84
JOB No.: 12175 34 SHEET NO.. NMR-46 JOB NAME: MILLSTONE NUCLEAR POWEP. COMPILED BY: A. Raychaudhuri STATION - L3IT 3 JOB CLIENT: NORTHEAST JTILITIES SERVICE COMPANY MATERIAL DATA SHEET
- TRADE NAME: GE SF 1154, 1174
- CHEi!ICAL NAME: Metay1 Phenyl Polysiloxane (Silicone Fluid)
Ref. No.
- THRESH 0LD (RADS) 1 x 10 #' 3
* ' TAX. SERVICE TEMPERATURE ('F) 'iOO 43
- RADIATION RESISTANCE (RADS) 1 x 108 43 q
REFEREFCES:
- 3. Effects or Rtdiation on Materials an1 Components, Kircher and Bownan, Reinholc Publishing Corp. ,1964 (P.iges 99, 100, 178, 179).
- 43. * " Hydraulic Shock ind Sway Arrestor GE SF 1154 Silicone Fluid,"
Technical Information Buller.in, Volume I, Release 101, Bergen-Paterson Pipe Support Corp., Copyright 1977.
* " Silicone Fluids in Radiation Environments," GE Silicones Technical Information, CDS-/176, 1/81.
84-1217934-20 05/18/84
JOB NO.: 12179.34 SHEET NO.: NMR-78 JOB NAME: MILLSTCNE NUCLEAR POWER COMPILED BY: A. Raychaudhuri STATION - UNIT 3 JOB CLIENT: NORTHEAST UTILITIES SERVICE COMPANY MATERIAL DATA SHEET
- TRADE NAME: ULTRAMID (LEXAN 500)
- CHEMICAL NAME: Polycarbonate Ref No.
- THRESHOLD (RADS) 7.0x105 _
1, 87
* ' TAX. SERVICE TEMPERATURE (*F) 295 87
- RADIATION RESISTANCL (RADS) -
O
REFERENCES:
- 1. " Radiation effects on organic materials in Nuclear Plants." EFRI Report No. NP 2199, November 1981 (Page 3-16)
- 87. Letter - te Robert Conlon (SWEC), from Frank R. Foy (General Electric Company), dated July 5, 1984.
Telecon - from Scott Richards (Paul-Monroe Hydraulics, Inc.) to Bob Conlon (SWEC) dated August 7, 1984.
- LEXAN 500 resin has a heat deflection temperature (ASTM D648) of 295'F at 66 psi stress and 288'E at 264 psi stress. The Vicat softening temperature (ASTM D1525) is 310*F. Thus, LEXAN 500 resin has the capability of withstanding these temperatures, depending upon the stress level and total time involved. Annealing studies at 250*F show that extended exposure (4-6 hr) can cause some loss of impact strength.
Also, annealing recommendations for LEXAN resin suggest I hr for a
.100 in. thtek part to heat through. Thus, 5 minutes at 350*F should not sof ten the etntire part.
84-121793'-20 08/16/84
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'INIS IS THE CABOT CORPORATION BOSTON HQTRS tE ARE RELAYING THE FOLLOh!NG MESSAGE TO I TS PROPER DESTINATION GJOTE AUGUST 7, 1984 55 579 STONE AND hEDSTER CORP PO BOX 35 5 WATERFORD CT 0638 5 ATTE.ITI ON MS-EW11N ENGINEERING DEPT 470/5 SUBJECT STAUFF 11.TRAMI D CLAMP THE MATERI AL 1NAT THE SUEJECT CL AMP I S MA DE OUT OF I S G.E. LEXAN 500 AS CONFIRMED bY MR. KEITH HOKENBECK OF STAUFF CORP. -
RE GARDS SCOTT RICHARDS SA1ES ADMINISTRATOR PAUL-MUIROE HYDRAULICS INC ENERGY PRODUCTIONS DIVISION , TLX 692367 1MQUOTE i R0GER TLX OPER CABOT CORP /BSN RP CABOT HQ BOS J SahEC WTF0 . e
J.O.No. 12179 May 22, 1974 Spec. No. 2221.180-127 , Rev. 1 August 5, 1985 Specification for E HYDRAULIC SNUBBERS (M127) . Millstone Nuclear Power Station - Unit 3 Northeast Nuclear Energy Company Waterford, Connecticut PAUL-MUNRO HYDRAULICS INC. Alfa 0VED Prcarer 4 tok 7 4'i Lt:0 Ernt b :!:w.t . LQ t t. ' ' St.co6st 54f-Prci Engr /JW- /T g f.54 <.vscr d EC EI V E La
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. AUG 271985 e,1,;, re, s u, a._ _ , . , , w-STONE & WEBSTER rNGINEErtlNG CORPORATION NTROpg,Q,1 r
NN h.$ NO[ [Q l{ 83fD f0R CONPliuc3N J Copyright 1985 Stone t. Webster Engineering Corporation Boston, Massachusetts J
a i ORGANIZATION 1.5 Ihis revision to the specification replaces in its entirety the 1.8 original specification of May 22, 1974, Addendum No. 5 (dated September 1.9 9, 1983), Addendum No. 4 (dated January 26, 1978), Addendum No. 3 (dated p May 5, 1976), Addendum No. 2 (dated November 21, 1975), Addendum No. I 1.10 'g (dated September 6, 1974), and incorporates into the text changes 1.11 subsequent to Addendum No. 5 by approved documents identified below: T-J-03825 NLD 02089 1.13 F-J-36996 E&DCRs/VIRs/NLDs which a're approved exceptions to the 1.16 specification requirements but are not incorporated in the specification 1.17 text are Aisted in Appendix A and should be reviewed prior to use of this specification. This specification consists of the following: 1.18 1.20 Section 1 - Information and Requirements 1.21 Section 2 - Design Drawings Appendix A - Exceptions to the Specifications Approved by 1.23 E&DCR/VIR/NLD 1.24 ;
- E&DCRs Incorporated 1.27 Appendix B .
Future changes, if any, will be itemized by separately issued, 1.29 consecutively numbered addenda. 1.30
.32 i Ihe contents of each section are indicated in detail at the beginning of that section.
Each page is numbered with the section number and the page 1.33 number in that section. 1.34 i IMPORTANT NOTICE 1.36 No change to this specification shall be binding on any party 1.40 until an addendum to the specification has been issued. No deviation 1.41 from this specification shall be accepted by ,the Engineers' shop 1.42 inspector until it has been approved as required by the Engineers' standard procedure. COMPLIANCE WITH 10CFR21 1.44 The service and/or material provided in this specification are 1.47 basic components of a Nuclear Regulatory Commission [NRC) licensed 1.48 l facility or activity. Accordingly, the contractor and his subsuppliers 1.49 { are subject tc the provisions of Part 21, Chapter 1 of Title 10 of the Code of Federal Regulations. Refer to the body of the contract for 1.51 further information. ms12179-278b 07/31/05 180 j i
4 l 1-1 SECTION 1 1.8 INFCFF.ATION AND REQUIREMENTS 1.10 The contents of Section 1 are as follows: 1.13 Page 1.15 Scope 1-2 1.17 Project Size, Location, and Site Conditions 1-2 1.18 Definitions 1-3 1.19 Furnished by the Seller 1-4 1.20 Furnished by the Purchaser 1-4 1.22 Extent of the Work 1-5 1.23
. Conditions of Service 1-5 1.24 Performance Required 1-5 1.25 Hydraulic Snubbing Cylinder 1-6 1.27 Fluid Reservoir 1-7 1.28 Felease for Engineering 1-8 1.29 Release for Production 1-8 1.30 Applicable Documents 1-8 1.32 Responsibility 1-10 1.33 Technical Requirements 1-11 1.34 Hydraulic Snubbing Cylinder Assembly 1-11 1.35 Fluid Reservoir / Accumulator and Tubing 1-12 1.37 Material 1-12 1.38 Welding 1-13 1.39 Nondestructive Test Requirements . 1-14 1.40 Requirements for Marking of Components 1-15 1.42 Seismic Requirements 1-17 1.43 Shop Cleaning 1-17 1.44 Shop Painting 1-17 1.45 Preparat.lon for Shipment 1-21 1,47 Provision for Storage 1 22 1.48 Tools 1- 22 1.49 Spare Parts 1- 22 1.50 ,
Installation and Operating Instructions 1- 23 1.52 Advisers for Erection and Start-Up 1- 24 1.53 Schedule 1- 24 1.54 Quality Assurance 1- 24 1.55 Tests 1- 24 1.58 Performance Test Requirements 1- 25 1.59 Acceptance Tests 1- 26 2.1 Inspection 1- 27 2.2 ms12179-278c 07/30/85 180 l
1-2 1- 32 2.5 Documentation Data and Drawing: by E?dder/ Seller 1- 35 2.6 1- 38 2.7 Cammunications Subsuppliers 1- 40 2.8 Exceptions 1- 40 2.11 T.I.D. Forms 1- 42 2.12 SCOPE 2.16
~his 1 specification establishes either herein or by r_eference to 2.20 other applicable documents the design, fabrication, nondestructive lesting, perfarmance, and acceptance testing, inspection, and delivery 2.22 of the hydraulic snubbing cylinder for the steam generators and primary 2.23 coolant pump supports. T_hese design fabrications and test criteria or 2.25 their references reflect the magnitude of the loads and the in-service 2.26 conditions which elements of the hydraulic snubbing cylinders may 2.27 encounter during the life of the system.
Ihe equipment covered by this specification will be used in a 2.30 nuclear power plant. The design adequacy demonstration tests defined 2.31 herein cover the reactor c_oolant system normal, upset, emergency, and 2.32 faulted conditions of _ equipment usage and are required to prove the 2.33 hydraulic cylinder, including gasket seals and 0-rings can withstand the 2.34 conditions as stated in this specification. Ihe Mark No. of this equipment shall be: 3RCS-SUP4 2.36 g PROJECT SIZE, tOCATION, AND SITE CONDITIONS 2.40 _he T Millstone Nuclear Power Station - Unit 3 is a nominal 2.43 steam turbine generator unit located at 2.44 1,200 Mw, nuclear fueled, Millstone Point in the town of Waterford, Connecticut, on the north 2.46 shore of Long Island Sound. 2.47 T_he elevation of the plant site is 24 ft-0 in. The plant site 2.50 is accessible via (1) truck, (2) a railroad spur, and 13) a barge 2.51 channel facility but without permanent unloading facilities. Ihe equipment furnished shall be designed with an objective o_f 2.54 40 years service life. Component parts which require replacement to 2.55 achieve this design objective s_ hall be readily accessible for 2.56 replacement.
- DEFINITIONS 3.1 Various terms used hereit. are oefined as follows: 3.4 Bidder -
A company submitting a proposal to fulfill the 3.6 requirements of this specification. 3.7 Seller - The company accepting the overall responsibility for 3.10 f_ulfilling the requirements of this specification. 3.11 ms12179-278c 07/30/85 180 l l
1-3 Engineers - Stone & Webster Engineering Corporation, a 3.13 Massachusetts corporation, or its duly authorized 3.15 agents restricted to the performance of the 3.16 particular duties entrusted to them. "rhe Engineers 3.17 are agents for the Purchaser. Purchaser - Northeast Utilities Service Company, 3.19 Hartford, Connecticut 3.21 The Purchaser is an agent for the owner. 3.23 Owner - Connecticut Light and Power Company, et al., 3.26 Hartford, Connecticut 3.27 Approved - This word, when applied by the Engineers to the 3.31 Seller's drawings or documents, means that the 3.32 drawings or documents are satisfactory from the 3.33 standpoint of interfacing with all Purchaser furnished components of the installation, and/or that 3.34 the Engineers have not observed any statement or feature that appears to deviate from the 3.35 specification's r equir ements . Except for the 3.36 interfacing with all Purchaser furnished components, the Seller shall retain the entire responsibility for 3.37 complete conformance with all of the specification's requirements. Approved - These words, when applied by the Engineers to the 3.40 as Revised Seller's drawings or documents, mean that the 3.43 drawings or documents are approved as defined above 3.44 except that the changes shown are required for the 3.45 proper interfacing with Purchaser furnished components of the installation or are necessary to be 3.46 in conformance with the specification's requirements. , On the basis that the Seller shall retain the entire 3.47 responsibility for compliance with all of the specification's requirements (except those affected 3.48 by interfacing with Purchaser furnished components), the Seller shall either: 3.49
- a. Incorporate the changes into his drawing or 3.52 document and resubmit to the Engineers, or b,. Inform the Engineers that the changes cannot be 3.55 made without prejudice to the Seller's 3.56 responsibility under warranty, and resubmit with explanation of the reascas therefor.
FURNISHED BY THE SELLER 4.1 The equipment, materials and services to be supplied by the 4.4 Seller shall consist of, but not be limited to, the f ollowing: 4.5 ms12179-278c 07/30/85 180
1-4 o Ihe Seller shall fabricate, paint and deliver to the plant site 4.8 48 hydraulic snubbing cylinders (including spares) and associated 4.9 hydraulic components completely fabricated in the shop in accordance 4.10 with this specification. The specific items to be provided by the 4.11 Seller are the hydraulic cylinders, flow control devices, valves, 4.12 tubing, fittings, attachments, reservoirs or accumulators two spare 4.13 sets of hydraulic snubbing cylinder, seals and hydraulic fluid necessary to fill 2 hydraulic snubbing systems as indicated on the 4.14 Engineers' drawings. Hydraulic snubbing system includes all 4.15 snubbing cylinders, piping, and reservoirs / accumulators. Ihe Seller 4.16 shall supply installation and maintenance manuals to include procedures for disassembly and assembly of hydraulic cylinders. 4.17 The Seller shall fabricate a full size prototype snubber assembly 4.19 I (, * ~ " and test in accordance with the Performance Test Requirement s 4.20 section of this specification. FURNISHED BY THE PURCHASER 4.24 Ihe Purchaser will furnish the following: 4.27
- a. Intarface cylinder lug and bolts ,
4.29
- b. Interface cylinder extension 4.31
- c. Field erection labor 4.33
- d. Exterior finish painting of hydraulic snubbing cylinders 4.36 EXTENT OF THE WORK 4.40 The Seller shall furnish all labor, material, plant facilities, 4.43 and equipment to perform in strict accordance with this specification, 4.44 all work necessary to design, analyze, fabricate, paint, inspect, test, 4.46 certify, and deliver the hydraulic snubber system. The Seller shall 4.48 submit detail shop drawings and any other pertinent information in 4.49 sufficient detail for the Engineers to determine the adequacy of the 4.50 design.
The Seller shall submit a preliminary stress analysis with the 4.52 original bid and a final detail stress analysis three weeks prior t,o any 4.54 fabrication. No fabrication shall proceed until the design and analysis 4.55 are approved by the Eng;neers. 4.56 All fabrication shall conform to applicable ASME Code sections, 4.53 as stated herein. A code stamp is Not required. 5.1 CONDITIONS OF SERVICE 5.5 Nuclear power plant equipment shall be designed to survive any 5.9 reasonable combination of the service conditions specifi ed and to 5.11 operate successfully per the requirements of this specification. Ihe 5.12 service conditions stated are without intensification factors and es12179-278c 07/30/85 180
l l t ! l 4 s 1-5 l 1 reflect, according to the best information currently available, the 5.13 service conditicas which elements of the system may encounter. 5.14 Commercial, common, and standard equipment, when used, sha'11 be capable 5.15 ;(i j l of meeting the requirements of this specification. The normal 5.17 environmental limits are given in the following table: I Normal Environmental Limits 5.21 1
*emperature Range: 70'-155'F. (Normal continuous operating temp. 5.24.,N i of the threaded rod end of the snubber shall be 250*F.) 5.25j"~'
- Maximum Radiation Exposure: 2.6 x 10' rads 5.27 50 F/hr 5.29 ,
gaximum Rate of Temperature Change:
$mbient Pressure: 8-15 psia 5.32 j?ew Point: 80 F 5.34 PERFORMANCE REQUIREMENTS 5.38 The hydraulic snubbing cylinders described in this 5.41 spe:ification are used in a support system for a steam generator and 5.42 7
i rea: tor coolant pump for a nuclear power plant. The nuclear power plant equipment may be subject to dynamic 5.45 l i loading from seismic effects and postulated pipe rupture jet forces 5.46 during the faulted condition. The cylinders must transfer these dynamic 5.48 forces from the equipment supports to surrounding reinforced concrete 5.49 structure. However, they must also permit unrestricted movement of the 5.50
- reactor coolant system due to thermal expansion and/or contraction 5.51 i during normal, upset, emergency, and test conditions. 5.52
! The hydraulic snubbing assen: nj as defined by this 5.54 l specification shall consist of an externa 11*, p. ted hydraulic cylinder 5.55 fitted with flow. control devices piped to a fluid accumulator or 5.56 l reservoir. The hydraulic cylinder and associata. F7d raulic components 5.57 shall meet all environmental limits which are given ta the Conditions of 5.58 Service Section and the Design Requirements Section as described herein. 5.59l f l 4 The sealing system for all hydraulic snubbers shall be designed 6.2 ! to be maintenance-free for the life of the plant. High pressure piston, 6.4 l,yg end cap, and rod seals shall all be metallic. Low pressure rod end 6.5 ;
- seals may be elastomeric if approved in writing by the Engineers. l Elastomeric seals shall be replaceable without removing or disassembling 6.6 the snubber.
i Hydraulic Snubbing Cylinder 6.9 The hydraulic cylinders shall be within the envelope 6.11 requirements and have the end fitting interface as prescribed in the 6.12 Engineers' drawing. The hydraulic cylinder, including the piston, 6.14 l . gasket seals, and Eacking shall be capable of withstanding the dead 6.15 ms12179-278c 07/30/85 Ld ) i w---__--. - . - .-
- - . - . - _ _ _- - - - - . .x
I l-6 i weight and/or seismic loads during the lif e of the nuclear power plant 6.16 without causing failure or leakage at component and/or parts interfaces. 6.17 J, Under normal operation, the piston shall be free to move in 6.19 r l I either direction for all piston velocities up to 4.0 in. per minute. 6.20 This velocity is greater than any due to operational thermal growth, but 6.22 less than the velocity due to any anticipated dynamic force. The flow 6.23 control device shall close when the piston velocity in either direction 6.24
- exceeds 5.011.0 in. per minute. With the control device closed, the 6.25 fluid flow shall be effectively stopped, except through the bleed 6.26 n orifice, and the clyinder shall then become a rigid link. Each flow 6.28 control device shall have a controlled bypass orifice which is operative 6.29 when normal flow is closed. The function of the bypars orifice is to 6.30 ;
ensure that the flow control device will open if a dynamic force is 6.31 followed by an uninterrupted sustained force in the same direction, such 6.32 as heat-up or rapid cool-down of the primary coolant loop. 6.33 4
- The cylinder and flow control valve shall be designed such that 6.36 the displacement of the piston rod shall not exceed 1.250 in, after one minute at design load in either tension or compression. This does not 6.38 include piston travel or structural deflections during the time to reach the design load.
l The piston velocity, when the cylinder is subjected to an axial 6.40 "g , . tension or compression load of 1,000 kips, shall be.}/4 in. ( 1/8 in.) 6.41 per minute. l As part of tne test report (see Test Section), the Seller shall 6.43 4 provide a curve of piston velocity as a function of cylinder pressure 6.44 from valve closure to a minimum of 1/2 the {esign load. 6.45
! Because activation of the hydraulic cylinders under normal 6.47 operating conditions will be infrequent, a means shall be provided to 6.48 4
protect the piston rods from long periods of exposure to the environment 6.49 presented in the Conditions of Service Section. Hydraulic cylinders and 6.50 components shall be maintenance free for the proposed life cycle. Fluid Reservoir 6.53 i The fluid reservoirs or accumulators shall have sufficient 6.55 capacity to store and provide makeup hydraulic fluid for voluce changes 6.58
- 4 due to piston travel over the entire stroke plus thermal expansion and 6.59 centraction of the fluid. No leakage is permitted when the cylinders 7.1 are not under load. Accumulators or reservoirs may be either adjacent 7.2 4
to, or remote from the hydraulic cylinders. If adjacent, they shall be 7.4 within the space envelope on the Engineers' drawings defined in 7.5 Section 2 of the specification. If remote reservoirs are used, each one 7.6 nay supply one or more cylinders in the same cubicle, but cylinders in 7.7 , different cubicles shall not be connected to the same reservoir. 7.8 , j Reservoirs or hydraulic fluid accumulators shall be provided with visual 7.9 geans for determining fluid level. 7.10 ms12179-278c 07/30/65 180 i
. . ~ , _ _ . , _ . . . _ _ _ _ . , - , , , , _ . , _ _ _ . _ _ . _ _ _ , . . _ . , . _ _ _ , _ _ . ,_.___,._-..___-._.m ,,___m_..m._... . - _ - . _ . _
1-7 RELEASE FOR ENGINEERING 7.14 Ihe detailed design of the equipment covered by this 7.17 specification, and all the Seller's engineering schedules, shall start 7.18 caly upon receipt by the Seller of a written communication from the 7.20 Engineers giving either (1) confirmation that the design is to be based 7.21 upon the technical data given in this specification, or (2) the revised data that are to be used. No work shall be done by the Seller prior to 7.22 the receipt of this Release for Engineering. If this
- se for Engineering is not included with the 7.25 purchase order, it '. be the responsibility of the Seller to 7.26 immediately asce... .om the Engineers when it will be forthcoming.
The Seller is reminceu u.at no work shall be done by the Seller prior to 7.27 receipt of the Release for Engineering. The Release for Engineering is 7.29 not a Release for Production. 7.30 RELEASE FOR rRODUCTION 7.34 Ihe production of the equipment covered by this specification, 7.38 and all of the Seller's production schedules, shall start only upon 7.39 receipt by the Seller of a written gommunication from the Engineers 7.40 either 11) confirming that production is to be based upon drawings 7.42 reviewed previously by the Engineers and returned stamped " Approved" or
- 12) stipulating the basis for the Release for Production. No production 7.44 (i.e., procurement or fabrication) shall be done by the Seller prior to 7.45 receipt of this Release for Production.
If this Release for Production is not issued in accordance with 7.48 the schedule, it shall be the responsibility of the Seller to 7.49 immediately ascertain from the Engineers when it will be forthcoming. 7.50 Ihe Seller is reminded that no production shall be done by the Seller 7.51 grior to receipt of the Release for Production. 7.52 APPLICABLE DOCUMENTS 7.56 Various codes (and addenda thereto), standards, or other 7.59 documents that are mentioned by short-form name elsewhere in this 8.1 specification are fully identified below. To the extent that these 8.4 documents apply, as stated herein, the version of the document that is 8.5 applicable shall be as itemized below. It is recognized that a later 8.6 version of some of these documents may become g.andatory under 8.7 regulations that have jurisdiction. If this develops, the newer version 8.8 of each document that changes will be specifically identified by means 8.9 of an addendum to this specification; if the changed requirements in the 8.10 l newer document have a demonstrable effect on the cost to the Seller of 8.11 doing the work, an adjustment will be made in the purchase order price. 8.12 l if there is or seems to be a conflict betwetn this 8.14 l specification and a referenced document, the matter shall be referred to 8.15 the Engineers, who 9111 clarify the matter in writing. 8.16 ms12179-278e 07/30/85 180 l
, -- - - . . - ~ - - - . . . - - .. . - -. ._ . - . - _ . - - .
t l-8
' Complete Identification of the 8.20 '
Short Name As Date of Documents & Of The 8.21 Usod Herein Issue Sponsor Organiration 8.22 [ ASME III 7-1-71 American Society of Mechanical Engineers, 8.26 Boiler and Pressure Vessel Code, Section 3, 8.27l Nuclear Power Plant Components including 8.28 , ) addenda through Summer 1973, paragraphs NB-j l' 2530, NB-2540, NB-4400, NB-4620, and NB- 8.29 I 5500. A
- American Society for Testing and Materials d.33
_STM ASME VIII 7-1-71 American Society of Mechanical Engineers, 8.47 : Boiler and Pressure V,essel Code, Section 8.48 VIII, Pressure Vessels, Division 1, 4.49 } Appendices VI and VIII Paragraphs UCS-56 8.51 l and W-51 including addenda .through Summer 8.53 i 1973 - i ASME IX 7-1-71 American Society of Mechanical Engineers, 8.57 Boiler and Pressure vessel Code, Section 8.58 IX, Weldi_ng Qualifications, including 8.59 addenda through Summer 1973 9.1 j , I
/
I AISI
- American Iron and Steel In,stitute 9.6
; USAEC Regu- June, 1973 United States Atomic Energy.Commissien, 9.9 latory Guide Regulatory Guide 1.54, " Quality 9.10 ! 1.54 Assurance Requirements for Protective 9.13 j Coating Applied to Water-Cooled Nuclear 9.14 i Power _ Plants" 9.15 ,
l i SSPC-PS8.01 1964 Steel Structure Painting Council - PS8.01 9.19
" Rust Preventive S_ystem with Thick Film 9.20
- Compounds" 9.21 7
j USMA Spec- 1964 United States Maritime Administration 9.26 ification Specificaticn 52-MA-602B, " Compound 9.27 i 52-MA-602b Rust Preventive, Type A-Light" 9.28 i Military 1964 General Services Administration, 9.31 Specifi- Military Specification MIL-C-16173, 9.32 _ cation " Corrosion Preventive Compound Solvent Cut- 9.35 [ 9.36
- back, Cold Application" USMA Speci- 1964 United States Maritime Administration, 9.40 fication Specification 52-MA-602B, " Compound 9.41 ;
52-MA-602b Rust Preventive, Type B-Medium"} 9.42 PA1 9.47 ! S.SPC-pal 1964 Steel Structure Painting Council -
. " Shop, Field, and Maintenance Painting" 9.48 i es12179-278c 07/30/85 180
9 ~+ ----a 1 n 1- - + - - - - - - - s 1-9 Complete Identification of the Short Name As Date of Documents & Of The Used Herein Issue Sponser Organization SSPC-SP1 1963 Steel Structure Painting Council - SP1 9.51
" Solvent Cleaning" 9.52 SSPC-SP6 1963 Steel Structure Painting Council - SP-6 9.55
" Commercial Blast Cleaning" The issue (including addenda) in effect on the date of the 10.3 invitation to bid 10.4 RESPONSIBILITY 10.8 Ihe Seller shall be completely responsible that the equipment 10.12 furnished under this specification is of high quality in every respect, 10.14 .
with first-class workmanship throughout, new and entirely suitable for 10.15 the purpose outlined herein or reasonably inferred therefrom. Iherefore, if any requirement of this specification is deemed by the 10.16 Bidder / Seller to be incorrert, unsuitable, contradictory, or such that 10.17 conformance therewith would diminish or adversely affect in any way the 10.18 Seller's responsibility, the Bidder shall specifically delineate his 10.19 objections and the reasons therefor in his proposal, so that they may be 10.20 resolved before the order is placed. In all other respects, the Seller, 10.21 by accepting the order, shall be deemed to have agreed that conformance with the specification's requirements will not prejudice in any way the 10.22 Purchaser's rights under warranty. 10.23 i TECHNICAL REQUIREMENTS 10.27 Ihe hydraulic cylinders and associated hydraulic components 10.30 shall meet all the design requirements as stated herein or by reference 10.31 to other applicable documents. These criteria or their references 10.34 ' reflect the in-service conditions which elements of the stea= generator 10.35 and pump support hydraulic snubbing cylinder may encounter during the 10.36 life of the system. The corresponding design limits for which these 10.37 operating requirements shall apply are presented in the following table: 10.38 Hydraulic Snubbing Cylinder Assembly 10.41 Design Loads: 2,000,000 lb Axial (Tension or Compression) 10.44 100,000 In.-lb moment (pisten gland interface 10.45 Design Life: 40 years 10.48 Stroke: 6.25 1/16 in. 10.50 Envelope: In accordance with the Engineers' drawings 10.52
- Maximum piston travel at the end of the first minute 10.54 y
at design load = 1.250 in. 10.55 i ms12179-278c 07/30/85 180 l
1-10 Piston Velocity Range, Unrestricted Flow: b-4.0in./ min 10.57 i Flow-Control Valve Closure Range: 5.0:1.0 in./ min 10.58 Piston Velocity at an axial, tensile, or compressive 10.59 load of 1,000 kips shall be 3/4 in. (!1/8 in.) per minute. 11.1 Piston velocity at design axial loading shall be 1.250 in. per 11.2 minute maximum and 0.875 in, per minute minimum. 11.3 Breakaway force to move piston shall not exceed, (flow 11.5 device open): 5,000 lb 11.6 t's Maximum stress level under design load: 1.2 x yield strength 11.8 or 0.7 x uit strength whichever is less. 11.9 Minimum load before component failure: 1.43 x design load 11.11
;The piston position shall be 3.50i0.50 in. from the fully retracted 11.15 position. Ihis represent the normal (hot) operating position. The 11.17 snubber design will contain provisions for preventing pressure pulses from entering the low pressure reservoir system. In the 11.19 event of failure in the low pressure rod seals due to a pressure pulse during prototype testing, a rupture disc will be provided for 11.20
- pressure relief in production units.
Fluid Reservoir / Accumulator and Tubing 11.23
- a. Static Head Not to exceed 14 ft static 11.26 i head of fluid 11.27
- b. Seismic (See Seismic Requirements) 11.29
- c. Design Life: 40 years 11.33
- d. Size: To provide fluid for one 11.37 system volume change due 11.38 to piston travel over 11.39 entire stroke 11.40
- e. Corrosion: All surfaces shall be pro- 11.44 tected from corrosion. 11.45
- f. Tubing Seamless stainless steel 11.49 tubing. 11.50
- g. Valves Hydraulic fluid stainless 11.52 !
steel valves. 11.53l
- h. Fittings Stainless or carbon steel fittings. 11.55 I; The latter must have the external 11.56 surfaces painted prior to shipment. 11.57.
i
~~
l I r ms12179-278c 07/30/85 180 l
f i 1-11 MATERIAt 12.3 ! All material used shall be new and conform to the latett ASTM 12.7 or AISI specifications in effect on the date of issue of this specification. Any deviations from material specified s.ad approved 12.9 ( shall require the written approval of the Engineers. All nstabilized 12.11 austenitic stainless steel shall be furnished in the soAutionPractice annealed A, 12.12 unsensitized condition capable cf meeting ASTM-A-262 Figure 1 for wrought material or Figure 4 for castings. ! All plates, bars, and forgings shall be ultrasonically 12.14 4 inspected, prior to machining or welding, in accordance with ASME III, 12.15 ' paragraphs NB-2530, or NB-2540, as applicable, unless otherwise g specified by the Engineers. l l Certified mill test reports shall be provided by the Seller for 12.17 4 the following materials: blind head, piston head, rod head, and pistone 12.18 tube. Ihe mill test report shall define both the chemical analysis and 12.19 physical properties (i.e., tensile strength, yield point, elongation, 12.20 reduction of area, and hardness) of the material. In addition, the 12.22 - material shall be marked with the heat number which identifies the 12.23 material to the applicable report. All materials used shall be subject to the Engineers' approval. 12.25 A list of all materials shall be submitted along with the design and 12.26 stress analysis. Ihis list should include the material, its strength 12.28 a level, approximate tempering or aging temperature and its approximate 12.29 ! thickness. Mechanical test specimens shall be obtained for all quench and 12.32 te=pered steels according to . Paragraphs NB2220 through NB2226 of 12.33 ASME III. Mechanical testing, unless otherwise specified, shall be in 12.35 j accordance with ASTM A370. Results of Charpy V-notch impact tests at 12.37 570*F. maximum shall be furnished for the ~ piston rod material and
. include mils lateral expansion values. 12.38
{ i Ehere Paragraph NB-2223.4 is followed, hardness readings shall 12.40 ' be taken on each heat treated part and must agree with that of the 12.41 i representative tensile specimen material to within 30 BEN. Hardness of 12.42 ! the test material and the actual forgings must be inside the hardness limits given in the corresponding ASTM Materials Specification. 12.43 All postweld heat treatment shall be in accordance with 12.45 ASME III, NB-4620. Postweld heat treatment procedures shall be 12.46 f submitted to the Engineers for approval. No welding will be authorized 12.48 until the Engineers have stamped such procedures " Approved" or_" Approved 12.49
- as Revised."
l All materials and components shall be of United States origin. 12.52 l , Alternate proposals for. materials and components of non-United States 12.53 crigin may be considered, provided that all applicable codes, standards, 12.54 ms12179-278c 07/30/85 180
, - - - --- - . _ , ,-r, .r y- ,-,,-c..-%..,--,y ,,-,,,'&-m r- --mm-' *--'1e --e---v---r-e-- - ' = -s y7 -% r * -v----
1-12 i
.' I and quality requirements are met and docum2nted where required by this 12.55 specification, and that the Seller's Quality Control program would not 12.56 be affected. Prior approval shall be received from the Engineers. 12.58 All surface finishes, coatings, plating, and surface filler 13.1 (including repairs) procedures shall be subject to the Engineers' 13.2 approval. Ihis information shall be supplied to the Engineers with a 13.3 complete set of shop detail drawings. 13.4 All seals shall be made from ethylene propylene (EP) material. 13.6 Alternate seal materials may be considered, provided that all 13.7 environmental pequirements, as stated in the Conditions of Service 13.8 Section, can be met. Prior approval for alternate seal material shall 13.9 be received from the Engineers. 13.10 WELDING 13.14 All welding shall be performed in accordance with ASME III, 13.17 NB 4403.
The qualification of the welding procedures and welding 13.19 operators (including " dot welding") shall be in accordance with the 13.22 latest edition of Section IX and Section III of the ASME Boiler and 13.23 Pressure Vessel Code and shall be the responsibility of the Seller. Prior to welding any equipment being furnished under this 13.25 specification, the Seller shall submit to the Engineers copies of his 13.27 welding procedures including heat treatment for each metal to be welded. 13.28 Ihe Engineers will return one copy with their approval or comments. 13.29 After receipt of an approved copy, welding may be started. Inert gas 13.31 shield arc welding and submerged arc welding shall be permitted, provided the procedure specifications covering these processes are 13.32 submitted to and approved by the Engineers. 13.33 Postweld heat treatment of weldments shall be performed in 13.35 accordance with ASME III, NB-4620. Preheating, str,ess relieving, or 13.37 both, where required, may be performed by induction or resistance 13.38 heating, gas-fired rings, er in furnaces. Thermocouples for recording 13.39 metal te=peratures shall not be attached to parts by brazing. Lugs, 13.41 brackets, and other such attachments shall not be welded to materials [equiring preheating and stress relieving, unless the required 13.42 preheating and stress relieving are employed. All welding shall be 13.44 performed on materials that are above a temperature of 50 F. Repair of weld defect shall be made in accordance with 13.46 ASME III, NB-4450. 13.47 All welds shall be 100 percent radiographed where possible, in 13.50 accordance with Paragraph UW-51 of Section VIII of the ASME Boiler and 13.51 Pressure Vessel Code. All welds which are not radiographed shall be 13.52 either dye penetrant or magnetic particle checked at the root pass, the 13.53 final pass, and at intermediate depths of 25 percent joint thickness, 13.54 50 percent joint thickness, and 75 percent foint thickness, in 13.55 ms12179-278c 07/30/85 180
1-13 accordance with Apnendices VI and VIII of Section VIII of the ASME 13.56 Boiler and Pressure Vessel Code, as applicable. The surface of all 13.57 uelds shall be ground to a surface condition suitable for the testing 13.58 procedure used. The Seller shall afford the inspectors all reasonable 14.1 facilities to satisfy them that the welding is being performed in 14.2 accordance with the requirements of this specificction. NONDESTRUCTIVE TEST REQUIREMENTS 14.6 Parts fabricated by welding after heat treatment shall be 100 14.10 percent radiographed in accordance with Section VIII, if not stress relieved after welding. Parts welded after heat treatment shall be 14.13 , stress relieved after welding unless specific authorization not to 14.14 stress relieve is granted by the Engineers. Parts to be stress relieved 14.15 after welding shall be magnetic particle inspected after stress relief 14.16 in accordance with ASME VIII. If radiography is not possible due to 14.17 weld joint geometry, magnetic particle inspection in accordance with 14.18 ASME VIII shall be permitted. On all Welds, magnetic particle 14.19 inspection shall be performed at least one week after welding to 14.20 determine the presence of any delayed cracking. Any cracking delayed or 14.21 otherwise, is not acceptable. Magnetic particle or liquid penetrant examination shall be 14.23 performed after the final heat treatment required by the caterials 14.24 specification. Repair weld areas shall be examined after postweld heat 14.25 treatment when a postweld heat treatment is performed. Forged and cast 14.27 products with machined surfaces, shall be examined by magnetic particle 14.28 or liquid penetrant methods. All centrifugal casting tubes shall be 14.29 magnetic particle inspected after final machining using the wet method, 14.30
- per ASTM E-138-63, using the rigid central conductor circular 14.31 magnetization method and longitudinal magnetization method. The Seller 14.32. i,
~ ~ ~
shall make provisions for ensuring compatability of metallic seal material with specified fluid. . The Seller's nondestructive test procedures and test personnel 14.34 shall be qualified and' certified in accordance with ASME III, NB5500. 14.35 The Seller shall submit to the Engineers copies of his test procedures. 14.36 The Engineers will return one copy with their approval or comments. 14.37 After receipt of an approved copy, testing may proceed. A list of test 14.39 personnel and their qualifications shall be compiled and maintained in 14.40 the Seller's file. l REQUIREMENTS FOR MARKING OF COMPONENTS 14.44 General 14.47 Marking of reactor plant components shall be accomplished by 14.49 any method that will not result in any harmful contamination, sharp 14.50 discontinuities, or metallurgical changes and will identify the material 14.52 until the system is completely installed, provided that the requirements 14.53 contained herein are met. All parts shall be identified with mark 14.55 number, drawing number, and item number. The marking shall.be protected 14.56 ms12179-278: 07/30/85 180
. , _ = .. . . _-
1-14 from normal corrosion or abrasion damage which could cause loss of 14.57 information. Stamping 15.1 f Material 1/4 in, and greater in thickness may be marked by 15.3 steel die stamping. When employing die stamping, the marking shall be 15.6 applied to a low stressed area, such as a flange rim, an integral pad or 15.7 i base. If this is not practical, stamping shall be done with round-nose 15.8 or interrupted-dot die. These marking tools are commonly called low- 15.10 stress die stamps. Characters used shall have filleted corners. Die 15.12 stamping prc edures must be submitted to the Engineers for approval. l-Procedures must include the type of material to be stamped, the depth of 15.13 impression, and the bottom radius of the impression. 15.14 Raised Marking 15.17 Raised identification markings that are cast or forged 15.19 integrally with the part are acceptable, provided that they have 15.20 cenerous fillets and radii. 15.21 i Electrochemical Etching 15.24 i Electrochemical etching shall not be performed without the 15.26 approval of the Engineers. A written procedure which includes the 15.27 electrolyte specification, trace, impurities, operating temperature, 15.29 material to be etched and cleaning methods, as a minimum, shall be submitted to the Engineer for approval prior to use. 15.30 Nameplates 15.33 The method of attaching nameplates to parts shall be indicated 15.35 en applicable drawings and shall minimize stress concentration. 15.36 Nameplates, where welded, shall be of the same materials as the 15.38 equipment and shall be welded in accordance with the requirements of the 15.39 applicamle equipment specification. 15.40 Vibrating Marking Tools 15.43 Vibrating marking tools shall be fitted with a carbide marking 15.45 point, or equivalent and shall be adjusted to provide a shallow rounded 15.48 impression not exceeding 0.010 in. in depth. The marking tool tip _ 15.49 minimum radius shall be 0.005 in. Soecial Marking 15.52 For certain marking applications, the use of marking tools not 15.55 identified above, but which may simplify marking procedures and would 15.57 not adversely affect the integrity of the parts where such garkings are 15.58 applied in areas of low stress will be considered. However, any special 15.59 marking applications that take exceptien to these garking requirements 16.1 ( or are not covered shall be submitted to the Engineers for approval 16.2 prior to use. ms12179-278c 07/30/85 180
--w -- -y-- - - - . ~ , , , - . eyn,, - - - - , , - - -+3yy y , , - . , - . , - - _-,..y , , , - . _ = - .+ .w
- y- -.y--- y-,,
. d-.- e- m +a4e 4 &
1-15 Limitations On Marking Methods 16.5 Electric are marking pencils shall not be used for any marking 16.8 application. Permanent marking materials containing sulfur and low melting 16.12 point elements such as lead, in other than trace amounts, shall not be 16.13 Permanent marking 16.14 used for identification of nickel base alloys. . materials containing halides in other than trace amounts shall not be 16.15 .I 16.15 used for identification of austenitic stainless steels. HYDRAULIC SNUPEERS 16.20 In crder to meet the seismic requirements for this 16.23 installation, the Seller shall confirm in writing, and shall submit a 16.26 report, including calculations or test data, for approval by this the Engineers, that the hydraulic snubbers furnished under 16.27 specification can withstand a moment of 100 in kips about any lateral axis, while under design axial loading in either tension or compression. 16.28 RYDRAULIC RESERVOIRS AND PIPING 16.32 SEISMIC REQUIREMENTS 16.34 { GENERAL 16.36
. Ehe Seller shall confirm, in writing, and shall submit a report 16.40 which includes calculations or test data for approval by the Engineers 16.42 l
which support his statecent that the equipment furnished under this 16.43 specification meets the requirements for earthquakes listed below. Ehe 16.45 analysis or test shall confirm the integrity of the equipment anchorage, its appurtenances, and gross structural section (as applicable) when 16.46 subjected to the specified seismic loadings. A final analysis / test report shall be compiled by the Seller 16.48 and submitted to the Engineers for approval. Upon receipt of approval, 16.49 the Seller shall submit a Certificate of Compliance which will be , stamped and signed by a Registered Professional Engineer with the 16.50 ~~ h - statement that he had seen and reviewed the adequacy of the method for establishing that the seismic design requirements have been met. A 16.52 summary of the calculation or test method shall be included in the compliance statement. Ehe summary need by only a short paragraph but 16.53 shculd include code references and equations. The certificate shall 16.54 also be signed by a knowledgeable officer of the Seller's company. STATIC ANALYSIS 16.58 The Seller is required to establish equipment adequacy for the 17.2 seismic condition given belcw. Each of the three defined directions of 17.5 earthquake input (two horizontal and one vertical taken orthogonally) shall be evaluated separately. Ihe calculated stress result of the 17.7 -
\- three stress analyses shall be superimposed on a square root of the sum of the squares (SRSS) " basis. Horizontal and vertical seismic 17.9 ms12179-278c 07/30/25 180 t
. -- - _ . _ , , , , - . - - , . ~ - - - - , . - _ . - , . _ . _ _ _ . _ - - _ , - -
1-16 accelerations and associated allowable stress limits for seismic conditions follow. The hydraulic reservoir and its associated pipings must 17.11
=aintain its pressure boundary during all seismic activity.
Design Basis Earthqtake (SSE) 17.13 The equipment shall be designed to withstand the combined 17.15 effects ci all normal operating loads, acting simultaneously with 17.16 seismic loads without loss of strucural integrity cs defined previously. Ihe horizontal and vertical seismic loadings, respectively, are: 17.17 g = 18.55 (horizontal) in two directions 17.20 g= 7.55 (vertical) 17.21 If the Seller can show that the equipment (including critical 17.24 components) has a base natural frequency above a value of 33 cps, the 17.25 following horizontal and vertical seismic loadings may be used: g = 0.60 (hcrizontal) in two direction g = 0.46 (vertical) 17.28 Note: g = acceleration as a fraction of acceleration due _ to gravity 17.31 Ihe stress levels due to these combined leading conditions 17.34 .' ~ shall not exceed the smaller of (1) 1.2 times the' min. yield strength or 17.35 (2) 70% of the minimum ultimate tensile strength of the material in accordance with the ASTM or equivalent specification for the material. 17.37 Instructions for Static Analysis 17.39
- 1. The Seller is required to multiply the appropriate masses of 17.41 the equipment components by the acceleration values in three 17.42 orthogonal directions, one direction at a time, so as to load 17.43 the equipment in these directions. The calculated stress 17.44 result of the three stress analyses shall be ssperimposed on a square root of the sum of the squares (SRSS) basis.
17.45
- 2. The structural load-carrying memebers, whether internal 17.47 components or external components, must be checked to ensure 17.48 adequacy of design under seismic loading.
- 3. The equipment is to be analyzed on a worst-case basis with 17.50 regard to operation conditions. A check of critical area 17.51 deflections must be made to ascertain that detrimental damage will not occur.
- 4. The final analysis report shall contain: a title page, 17.53 abstract, table of contents, introduction (objectives, methods 17.54 of analysis, assumptions, design criteria), summary of results, geometry and materials data, references and the detailed 17.55 analysis.
ms12179-278c 07/30/85 180 l
l l l-17 SHOP CLEANING 17.59 After the completion of shop fabrication, the Seller shall 18.3 remove all slag, scale, weld spatter, grit, dirt, water, and other 18.4 foreign material from the surf aces of the hydraulic snubbing assemblies. 18.6 All finished parts shall be protected from corrosien, pit marks, and 18.7 damage during long periods of storage. All internal surfaces shall be 18.9 free of rust, dirt, and grit. SHOP PAINTING 18.13 General 18.16 All painting shall comply with USAEC Regulatory Guide 1.54. 18.19 Copies of required documentation shall be submitted by the Seller to the 18.21 plant site except as otherwise indicated in the DOCL' MENTATION section. 18.22 These painting requirements shall apply to all external iron 18.26 and ferritic steel surfaces, except for springs, and threads. Surfaces 18.28 g adjacent to weld edges shall be kept free of paint within 2 in of.the 18.29 edge, the unpa,inted weld area being Erotected with "Decxaluminite" as 18.30 manufactured by the Special Chemicals Corp., of Ossining, New York. 18.31 Surface Preparation 18.33 As indicated in Table A, blasting abrasives 'used shall be 18.36 capable of developing a substrate profile and an anchor pattern on the 18.37 steel visually comparable to those evidenced by 1 1/2 mil to 2 1/2 mil 18.38 visual standards such as "Clemtex Anchor Pattern Standards" as 18.39 manufactured by Clemtex Ltd., of Houston, Texas, or."Keane-Tator Profile 18.40 Comparator" as manufactured by Ke:. Tator Associates of Coraopolis, 18.42 Pennsylvania. Where automatic, centrifugal type equipment is used, the entire 18.45 surface shall be solvent cleaned in accordance with SSPC-SPl upon 18.46 completion of the abrasive blasting operation and before painting. 18.47 Solvent cleaning is not required where "once-through" abrasive is used, 18.49 i.e., if the abrasive is not recytled. TABLE A 18.53 Primer Surface Coating Product Reference 18.56 Type Precaraticn Mfr Name Batch No. 18.57 Epoxy SSPC-SPS Keeler & Epoxy White Base: S-32-131 18.59 Long, Primer Activator: 3 19.1 Inc. No. 7107 0543-52-10 19.2 Waterbury, 19.3 Conn. 19.4 ms12179-278c 07/30/85 180
1-18 Coating Materials 19.9 Prime Coat 19.11 { Surfaces to be painted shall be coated with the primer 19.14 j indicated in Table A. The material provided shall be identical to or 19.15 produce a dry film having the same physical and chemical characteristics 19.17 as the caterial identified by the " Reference Batch No." indicated in 19.19 Table A for the brand cf paint. No substitution for the specified 19.20 coating material will be approved or accepted. 19.21 The coating manufacturer shall furnish the Seller with an 19.24 affidavit stating that the primer material furnished, when applied in 19.25 accordance with the coating manufacturer's written instructions, will be 19.26 identical to or produce a dry film having the same physical and chemical 19.27 q characteristics as those for the material identified by the batch number 19.29 indicated. Inert tinting pigments different from those used to color 19.30 the subject batch are not considered an acceptable change in 19.31 i formulation. 19.32 Rust Preventive Compounds 19.34 Springs, threads, faying machined surfaces, and surfaces in 19.37 centact with concrete which will not be painted shall be protected with 19.38 ' a temporary protective coating during storage. 19.39 P Ihese surfaces shall be prepared and coated in accordance with 19.42 SSPC-PS8.01 except that the minimum film thickness, as stated under 19.44
' Paragraph 3.7 thereof, is waived. Rust preventive caterial shall be as 19.45 follows:
- 1. For springs, threads, etc., where a light oil rust preventive 19.48 is required, the material shall conform either to USMA 19.49 Specification 52-MA-602b (Type 1.) or Military Specification 19.50 Mil-C-16173, Grade II, Soft Film. 19.51 An acceptable proprietary product is "Octoil No. 2883" 19.53 manufactured by the Octagon Process Co., of Edgewater, New 19.55 j Jersey.
- 2. For machined surfaces, milled baseplates, etc., which require a 19.58 temporary compound having a medium consistency and capable of 19.59
! being easily removed with solvents, the material shall conform 20.1 to USMA Specification 52-MA-602b (Type B). Acceptable 20.3 - proprietary products are "Tectyl 502-C" as manufactured by the 20.4 Ashland Oil Co. of Ashland, Kentucky, and "No-Ox-Id, A Special" 20.5 l as manufactured by the Dampney Co. of Everett, Massachusetts. l l
- 3. If the rust preventive may come in contact with stainless 20.7 steel, the material shall be one which is certified as 20.8 containing a maximum of 10 ppm of free chlorides and a maximum 20.9 of 100 ppm sulfur, and not more than trace quantities of lead, 20.10 ms12179-278c 07/30/85 180 l
v* , .,y~ , , _ _ _ . _ ,, _
1 i. 1-19 i cobalt, and magnesium. An acceptable proprietary product is 20.12 "Tectyl 131" as manufactured by the Ashland Oil Co. 20.13 Application 20.15 Coatings shall be applied in accordance with SSPC-PA1, as 20.18 supplemented by the technical requirements of this specification and the 20.19 4 applicable instructions of the coating manufacturer. It shall be 20.21 incumbent upon the Seller to request in writing, from tne Engineers, 20.22 resolution of any conflict in instructions or requirements. Coating application procedures shall be prepared by the Bidder 20.25 and submitted to the Engineers with the bid. No shop painting shall be 20.26 done. until the Seller has received, from the Engineers, complete 20.27 i application procedures marked " Approved." [
- The Seller shall provide the Engineers with a statement 20.29 indicating the coating manufacturer and product trade name designation 20.30 of each primer paint applied and the, surf ace area covered (sq f t) or 20.31
- quantity of paint (gal) used.
Film Thickness 20.34 In measuring film thickness, attachments, accesscries, legs, 20.36 stiffeners, flanges, brackets, etc., shall be included, even though 20.37
; shipped separately. 20.38 Readings should be taken on smooth regular surfaces, not at 20.42 corners, pockets, edges, bolt heads, fillets, etc. Representative 20.43 , " sample areas" should be established (e.g. by light pencil lines) on the 20.44 l surface prior to making film thickness readings, three readings being 20.45 taken in each sample area. The size of the sample area shall be as 20.46 follows: la) Irregular Surfaces - Between 9 sq ft and 16 sq ft, and 20.47 (b) Regular Surfaces - Between 25 sq ft and 36 sq f t. An irregular 20.49 surface is one in which the actual surface area is at least iwice as 20.50 large as the projected area.
l No fewer than nine readings shall be taken on a given piece of 20.52 l l equipment. Ihis includes equipment whose total surface area is not more 20.53 , than three sa=ple areas as defined above. 20.54 l i ! For components or assemblies comprised principally of 20.56 l structural shapes, pipes, and like members, the sample area shall be no 20.57 } more than each 5 linear ft of assembly, a reading being taken on every 20.58 , third assembly. No fewer than three readings shall be taken on any one 23.59 assembly. Struts, bracing rods, etc., need not be considered. A record 21.2 of the film thickness readings shall be maintained. If the average of the three readings taken in a given sample 21.4 area indicates a film thickness deviation outside the established 21.5 tolerances, the sample area shall be divided into as many equal subareas 21.6 as may be convenient to define those portions of the sample area which 21.7 s appear to exceed the acceptable deviations. Three additional readings 21.8 ms12179-278c 07/30/85 180 l _ _ _ . _ . - . - _ _ _ _. ,u _ - . - , . . , _ , _ . . _ _ _ _ _ _ _ _ _ , _ _ .. _ -
- . . . -. ~ ._.. . .. . .. .- . _ _ _ _ _ . . - . _ _ , - - - . --. -
d } l-20 r shall be taken in each subarea. All three readings cust be within the 21.9 allowable deviation before the area will be considered to be properly 21.10 l coated. Subareas having one er more unacceptable readings shall be 21.11 - j correct ed. Nominal Drv Film Thickness (DFT) and Tolerances 21.14 ! The following tabulatien indicates the acceptable deviation 21.17 ' from the nominal DFT for the prime coat: Nominal DFT Tolerance DFT Limits 21.22 ) i (mils) (mils) (mils) 21.23 3.0 -1.0, + 2.0 2.0 min, 5.0 max 21.25 l i
! DFT Corrective Procedures 21.29 <
If the epoxy coating is found to have an improper film ihickness, 21.32 t j the following remedial steps shall be taken: 3
- a. Where insufficient DFT is found, solvent clean the area in 21.35
- accordance with SSPC-SP1 and apply addilional material. 21.36
! thinning as necessary, to arrive at a DFT within established 21.37 i tolerances.
- b. Where excessive DFT is found, one of the following procedures 21.40 j shall be employed:
f' 1. Totally remove the coating by abrasive blasting to bare 21.43 metal and reprice. 4 ii. Abrasive blast the surface as necessary to remove 21.46 sufficient material to reduce the DFT to less than the 21.47 maximum allowed. 1 i .1 l Coverage 21.51 Sufficient primer material shall be applied to cover visually 21.54 , ! the entire surface being coated without holidays, thin spots, sags cr 21.55 i i
~ runs, or other obvious surface defects.
21.59 Shep Painting ,
.i +
1 The following tests relating to the shop applied grotective 22.2 i l coating shall be performed by the Seller j 1
- Surface Freparation Test 22.6 r
(
< The. degree of cleanliness, the anchor pattern, ar.d the profile 22.9
- height achieved during surface preparation shall be evaluated for 22.11
, compliance with the acceptance criteria in the Surface Preparation subsection of the PAINTING section. 22.12 i ms12179-278c 07/30/85 180 t i --m.. -y-,4-g ,,
w- --7m, ,--,--._-,------my -
1-21 Film Thickness; Test 22.15 Film thickness shall be measured in accordance with the 22.17 The 22.20 Erocedure in the Film Thickness subsection of the PAINTING section. acceptance criteria shall be as indica *.ed under that subsection.
- Ceverage Test 22.23 Upon completion of shop painting, the coated surface shall be 22.25 checked for compliance with criteria established in the Coverage 22.26 subsection of the PAINTING section. 22.27 l PREPARATION FOR SHIPMENT 22.32 1
Each cylinder shall be filled with the proper hydraulic fluid 22.35 and adequately sealed to prevent leakage or contamination prior to 22.36
! shipment. Adequate cleanlin(ss p.ecautions shall be taken to ensure 22.38'f that, as a minimum, the cleanliness requirements of SAE Level i are met. 22.39 /*
Precautions must be taken to prevent the piston end from moving during 22.40 3 transportation and storage. i Each cylinder shall be enclosed in plastic to be crated with 22.42 l closely fitted boards in order to protect the machined surfaces. During 22.44 shipment and storage, suitable protection against moisture shall be 22.45 4 provided. Apply one corrosion resistant coating which shall be easily 22.46 removable and shall withstand a humid salt water atmosphere for at least 22.47 i six months.
.Tne Seller shall adequately package and transport to the 22.49 jobsite all materials and accessories furnished by the Seller. 22.50 The interior of all equipment shall be free from all foreign 22.53 material such as welding rod, waste, loose mill scale, oil, grease, or 22.55 other deleterious material. All openings shall be closed immediately 22.56 ,
after opening. Rust, if any, shall consist of not more than a surface 22,57 film discoloration that can be readily removed by wiping. 22.58 All flanged faces shall be protected by gasketed covers or 23.1 l other acceptable protection. Covers shall be attached using two bolts 23.3 ( on pipe flanges 2 1/2 in, and smaller; four bolts on 3 in, to 12 in.; 2).4 l six bolts on 14 in, and larger. 23.5 ! Threaded connections shall be provided with metal thread 23.7 Erotectors or Caplugs to exclude entry of foreign matter. 23.8 All piping and pipe fabrications shall be sealed against 23.10 internal contamination from dirt and debris by use of appropriate caps 23.12 , and plugs. 1 I For stainless steel piping 6 in, and under, aluminum or plastic 23.15 l caps and plugs shall be used. Carbon steel caps and plugs shall not be 23.16 used on stainless steel, ms12179-278c 07/30/85 180 a
- , , - , - - - . - - , , -- cn, ,, - ,, - ---.. - - - ---, . , - - - - . , . - ~ , -----,, -.-- , - - ,-.,
1-22 All fabricated piping shall be shipped by truck. Method of 23.19 shipment shall be as now being perf ormed. Mixed loads shall be 23.20 23,21 segregated by plywood or other suitable ceans. Lubricating oil piping shall be pickled and rust inhibited 23.23 before shipment. 23.24 Pipe fabrications shall be protected from surface dirt and 23.26 debris during shipment by use of appropriate covering with canvas or 23.27 fire-retardant Herculite tarpaulins. 23.28 All small socket or screwed openings shall be closed with a 23.30 suitable metal, plastic, or wooden closure. Metallic caps or plugs, 23.32 whan used, shall be of the same type of material as the epening. In 23.34 additien, the closures shall be sealed with a waterproof tape. j All nozzle opening ends prepared for field weldir.g shall be 23.37 closed with pressed steel caps and sealed with waterproof tape:. 23.38 23.42 P30VISICN FOR STORAGE It is expected that the equipment covered by thir specification 13.45 will be stored at the plant site for several months in a heated 23.46 building. As part of his proposal, the Bidder shall state whether storage 23.49 as outlined above will be satisfactory, and give any special 23.50 requirements that should be followed in order to maintain the equipment 23.51 in the as-shipped condit:on. In addition, the special storage 23.53 requirements shall be forwarded to the plant site with each shipment to 23.54 which they are applicable. TOOLS 23.58 Special* tools, fixtures, or appurtenances used only during 24.2 ere: tion shall be furnished on a rental basis. 24.3 A complete, new set of all special* tools, fixtures, and 24.6 appurtenances required for maintenance and operation shall be furnished. 24.8 The Bidder shall itemize on the attached Data Shects, the 24.10 special tools that will be furnished. ,, 24.11
*"Special" shall be defined as anything not normally and usually 24.14 available in a power station or readily available thereto. 24.15 SPARE PARTS 24.19 The recommendation for spare parts shall be included with the 24.23 quotation for the original equipment. This recommendation shall include 24.25 all the spare parts that the Seller recommends be carried in stock at 24.26 m
this power station for one year of commercial operation, plus all 24.27 , gaskets and other expendable items that may reasonably be required 24.28 l ms12179-278c 07/30/85 180 l
1-23 during the preliminary operating and adjusting period that precedes 2a.29 normal ce=mercial operation. Each of the items shall be fully identified by part number and 24.32 by drawing number and shall be separately priced. Ihe prices shall be 24.33 based on parts manufactured to the same standards and quality 24.34 requirements as the parts they will replace, provided they are purchased 24.35 at the same time as the basic equipment. If, hcwever, spare parts are 24.36 purchased at a later date, these parts shall be manuf actur ed to the 24.37 standards and quality requirement s in effect at the time of purchase 24.38 whether purchased by the Engineers or directly by the Purchaser. 24.39 All spare parts for equipment covered by this specification 24.41 shall comply in all resoects with the require =ents of this 24.42 specification, specifically including documentation identical in kind 24.43 and forTat to that required for the original equipment or material. 24.44 INSTALLATION AND OPERATING INSTRUCTICNS 24.48 At the time indicated in the schedule, three preliminary sets 24.52 of installation, operating, and maintenance instructions, not necessarily bound, shall be sent to the Engineers' Project Engineer. 24.54 At the time indicated in the schedule, the Seller shall submit 24.56 to the Engineers' Project Engineer 21 complete, bound, copies of the 24.57 installation, operating, and maintenance instructions for each item of 24.58 equipment he is furnishing. The Operating Instructions shall be specific regarding the 25.1 lubricants to be used. All final instructions shall be certified by the Seller as 25.3 applicable to the equipment furnished, and this equip =ent shall be 25.4 specifically identified, such as by serial number. One set of instructions, certified and approved by the Seller, 25.6 shall be packed with the equipment as it is sent to the plant site. 25.7 A parts identification list shall be included with each set of 25.9 instructions; this shall include sectional and/or outline prints or 25.10 illustrations marked to identify each numbered part and to locate it in 25.11 relation to the equipment as a whole. I Ihe instructions shall be distributed as indicated in the 25.14 Co m NICATIONS Section. ms12179-278c 07/30/85 180
. . . _ . _ _ _ . . _ _ _ _ . _ _ _.. _ _ _ .. _ _ _ . ~ _ _ . _ _ _ _ _ _ _ - - _ _ _ _ . _ _ _ _
, 1~24 l l i r j ADVISERS FOR ERECTION AND/OR START-UP 25.18 l The Bidder shall include in his preposal the services et 25.21 advisers, as required during erection. 25.22
-The advisers shall furnish all information they reasonably can 25.24 to assist the Purchaser in attaining a properly erected installation. 25.25 If an adviser notices that anything is being done not consistent with 25.26 l this goal, he shall immediately call the matter to the attention of the 25.27 l 4
parties directly concerned; if the situation is not then corrected, the 25.28 j adviser shall immediately confirm his objection in writing with copies 25.29 thereof delivered to both the Engineers and the Purchaser. 1 1 i SCHEDULE 25.33 I A schedule showing the key dates pertaining to this 25.36 l i specification is included with the bid documents. Ihis shows the 25.39 j mailing and shipping dates that must be met in accordance with the 3 present project requirements. This schedule, or a revision of it as 25.41 agreed upon by the Bidder and the Engineers before the order is placed and included with the purchase order, shall be binding upon the Seller. 25.42
! QUALITY ASSURANCE PROGRAM 25.46 The Bidder's/ Seller's Quality Assurance program shall conform 25.49 to the requirements of the following documents which are appended to, 25.50
- and are to be considered a part of, this specification. Note the 25.52 ;
} requirement to submit the Quality Assurance Program Manual and completed ' j Quality Assurance Questionnaire with the proposal: 25.53 i a Exhibit I-0 25.56 I Exhibit IIA-2 25.57 Exhibit III-3 25.58 i If a Bidder has previously submitted his Quality Assurance 26.2 3 Program to the Engineers, his proposal shall contain a seprzate signed 26.3 i document which indicates when. his QA Program was submitted and a 26.4 statement that the Program is still being followed as submitted. 26.5 TESTS 26.10 This document establishes either herein or by reference to 26.13 i other applicable documents, the test criteria for the hydraulic snubbing 26.14 ! j cylinders for the steam generaters and primary coolant pump supports. 26.16
- These criteria or their references reflect the in-service conditions 26.17
- which elements of the steam generator and pump support hydraulic 26.18
' The 26.20 snubbing cylinders may encounter during the life of the system. criteria and design adequacy demonstration test defined herein cover all 26.21 j conditions of equipment usage, and are required to prove the hydraulic 26.22 '
- cylinder, including high pressure, piston, end, cap and rod seasl can withstand the dynamic loads. The tests will demonstrate the design 26.24
\ adequacy of the bypass orifice which is required to operate during and 26.25 ,
, ms12179-278c 07/30/85 190
- i I
---_--,.---.-,m.. . . . _ _ _ - _ _ .=____- - ,,- ._- ,- _,- ,, _ .--.m--,m.--,-,--
i 1-25 \ af ter a hydraulic cylir. der lock-up condition. The demonstration tests 26.27 to be performed are the performance and acceptance test. Performance Test Recuirements 26.30 The performance tests will consist of a static and dynamic test 26.33 which will substantiate the design adequacy of the hydraulic cylinders. The following static test shall be performed on one hydraulic 26.36 cylinder to qualify the system design. During each test step, the 26.38 applicable design requirement shall be met. Failure to pass any one 26.40 requirement shall cause the def ect to be corrected and the performance 26.41 test to be repeated in its entirety until no such failure occurs. 26.42
- 1. Select one hydraulic snubbing cylinder and its associated 26.44 hydraulic components at random. 26.45
- 2. Disassemble the cylinder and other major high pressure 26.47 compenents. Measure and record all critical dimensions 26.48 '
including the cylinder inside diameter and piston (including 26.49 rod section) outside diameter. Measure and record the bearing 26.50 inside diameters.
- 3. Reassemble the cylinder and other components and install the 26.52 gquipment in a test stand. The test configuration shall be as 26.54 representative as possible of the normal operating 26.55 installation.
- 4. Determine the resistance to movement force of the cylinder with 26.57 the flow control devices open over the piston rod velocity of 26.59 zero to valve closure, in both directions.
- 5. Determine the piston rod velocity required to close each flow 27.2 control valve. 27.3
- 6. Apply a ter.sile load at a rate sufficient to close the flow 27.5 control valve. Increase the load to 500 kip. Measure and 27.8 continuously record the piston travel and pressure for two minutes minimum, using automatic recorders. Repeat for 27.9 compression. t 7 Repeat Step 4 and 5. 27.11
- 8. Disassemble the cylinder and other high pressure components and 27.13 again measure and reccrd the critical dimensions at the same 27.14 locations previously r eccrded. Determine the amount of 27.16 permanent deformation, if any which has occurred. Visually 27.17 inspect all parts and magnetic particle er dye penetrant.
Inspect all critical parts for damage. 27.18
- 9. Clean and reassemble the cylinder and components for the 27.20
, dynamic test. 27.21 ms12179-276c 07/30/85 180
1-26
- 10. The hydraulic snubbing cylinders will be subjected to a shock 27.23 environment in addition to the static tests. Ihe shock 27.25 environment will simulate the conditicns which may be incurred during a faulted condition. The design load shall be applied 27.27 within 10-15 milliseconds and the total displacement shall not exceed .375 in. 27.28
- 11. On completion of the dynamic test, disassemble all test 27.30 component parts. Measure and record all critical dimensions, 27.31 and compare with greviously recorded dimensions for any 27.32 permanent deformation. Visually inspect all parts for damage, 27.33 including gasket, 0-ringc, seals, and hardware. 27.34
- 12. Adequate instrumentation shall be used to ensure that test 27.36 loads are actually realized in the hydraulic cylinder and other 27.37 design requirements are met. Piston rod travel shall be 27.38 measured with respect to the cylinder body. Instrumentation 27.39 sh uld include, but not be limited to, pressure gages, pressure transducers, load cells, linear displacement transducers. All 27.41 instrumentation must be calibrated before performing test. All 27.42 accuracies and response times of instrumentation are subject to review and approval by the Engineers.
- 13. A formal test report, including reduced data, will be submitted 27.44 to Stone & Webster no later than 30 days after completion of 27.46 the tests for the Engineers' approval. An accurate log record 27.47 /;
will be kept during running of the test program and will 27.48 '~ l include all phases of the test. Two copies of all instrument 27.49
- recordings will be supplied to Stone & Webster.
! 14. The Engineers' approval will be required on all test 27.51 procedures . All procedures must be approved by the Engineers 27.52 before tests can begin. The Engineers will have a 27.53 representative present during all tests, and notification will 27.54 be given to the Engineer ten days prior to the running of any 27.55 test.
Any exceptions to the tests stated herein must be submitted by 27.57 the Seller in writing at the time of bid submittal. 27.58 Acceptance Tests 28.2 Each cylinder and its associated flow control device shall pass 28.5 the following acceptance tests prior to shipment.
- 1. Apply a tensile load at a rate sufficient to close the flow 28.9 control valve. Increase the load to 1,000 kip. Measure and 28.11 continuously record the piston rod travel as a function of load for two minutes minimum using automatic recorders. Check that 28.13 the displacement curve is smooth. Repeat for compression. 28.14
( ..
- 2. Determine the resistance to movement force at the cylinder in 28.17 tension and compression withthe flow control devices open over 07/30/85 180 es12179-278c
, . _ _ _ _ _ _ _ _ _ _ .-__ _ ~_.-_-_ __ _._ ___ _ _ _ _ _ _ - . _
i 1-27 4
!i s the piston velocity range of 0 to valve closure. Ine maximum 28,18 force shall not exced 5,000 lb.
i t ! 3. Determine the piston rod velocity required to close the flow 28.20 i control device in tension and compression. The velocity shall 28.22 be 5.021.0 in./ min. INSPECTION 28.26 ! As used herein, the term " Engineers' shop inspector" m'eans the 28.29 Engineers' employee assigned to do inspection or auditing in the 28.30 Seller's shops. i
! Authorized shop inspectors or other representatives of the 28.34 Engineers or of the Purchaser shall be allowed access to the engineering offices, shops, and working areas of the Seller and his subsuppliers at 28.35 all reasonable times. These personnel shall have the right to such 28.36 <
information as is necessary to demonstrate that engiroering, 28.37 I procurement, and production are proceeding in accordance with the j established schedules. They shall also have the right to inspect the 28.38
- material or equipment, or the Seller's or subsupplier's production and 28.39 inspection procedures, to confirm that the requirements of this specification are being complied with; the Seller or subsupplier shall 28.41 1
provide all tools, instruments, scaffolding, etc., necessary to facilitate these inspections. } ' The Seller shall cooperate with the Engineers' shop inspector 28.43 { in establishing when the various inspections or tests will be performed 28.44 during manufacture, testing, cleaning, and preparation for shipment. The Engineers' shop inspector shall designate which of these he is 28.45
- required to witness or participate in, and the Seller shall furnish an 28.46 agreed upon amount of notification prior to the start of each.
1 The Engineers' shop inspector shall: 28.48 j 1. Warn the Seller at any time that he (the inspector) notices 28.50 anything that may lead to rejection of the equipment or 28.51
- material when it is presented later for inspection and
- acceptance.
I
- 2. At the appropriate time, witness or ecnduct the various 28.53
- inspections, tests, verifications, etc., as indicated on the 28.54 enclosed Shop T.I.D. Report and indicate that each is in i conformance with the requirements of this specification by 28.55 j signing and dating in the spaces provided therefor.
l
- 3. Issue properly filled-in " Shipping Release Tag" as necessary so 28.57 that all shipments are covered. 28.58
} 1
- It shall be the Seller's responsibility that NO shipment is 29.1 j made to the plant site until lhe " Shipping Release Tag" has been af fixed 29.2 l thereto or issued by the Engineers' shop inspector. Ptilure of the 29.3 Seller to comply with this requirement may be causa for rejection at the ms12179-278c 07/30/85 180 t
{
1-28
/
plant site, with the material returned to the factory, and with all 29.4 acditional freight expense for the Seller's account. It is not intended that the Engineers' inspection shall relieve 29.6 the Seller in any way whatsoever of his obligation to maintain an 29.7 adequate test, inspection and documentation program of his own, or of 29.8 any other obligation under this specification. [urthermore, the fact 29.9 that the Engineers' shop inspector may inadvertently overlook a deviation from some requirement of this specification shall not 29.10 constitute a waiver of that requirement, or of the Seller's obligation 29.11 to correct the condition when it is discovered, or of any other obligation under this specification. No production work shall be started prior to receipt of the 29.13 Engineers' Release for Production. 29.14 i To the extent that approval of certain drawings or procedures 29.16 by the Engineers is required by this specification: 29.17
- 1. No production work where the indicated drawings or procedures 29.19 are used shall be started until the Engineers' approval has 29.20 been attained.
- 2. All applicable work shall be in accordance with the approved 29.23 drawings or procedures.
1 , [ailure to comply with this requirement will be cause for 29.25 rejection of the work by the Engineers' shop inspector. 29.26 The specific duties assigned'to the Engineers' shop inspector 29.29 are as follows: 29.30
- 1. Welding Procedures and Welding Procedure 29.33 Qualifications 29.35 yerify that welding procedures and welding procedure 29.37 qualifications are submitted and approved by the Engineers 29.38 before welding begins.
- 2. Welder Qualifications 29.41 Xerify that the welders doing the work are qualified to the 29.43 c_ odes specified. 29.44
- 3. Nondestructive Test Procedures 29.47 yerify that the nondestructive procedures have been submitted 29.49 :
to the Engineers and approved. 29.50
- 4. NOT Operator Qualificatiens 29.53 l yerify operators are qualified to the codes specified. 29.56 ms12179-278c 07/30/85 180
1-29
- 5. Stress Relief Precedures 29.59 yerify that procedures are submitted and approved by the 30.2 30.3 Engineers before stress relieving begins.
- 6. Calibration Records for Preheat and Stress Relief Thermoccuoles 30.7 yerify that the certificates have been submitted to the 30.9 30.10 Engineers and the t.anufacturer has records in his flie.
7 Heat Treating Procedures 30.13 yerify that procedures have been submitted to the Engineers and 30.15 approved, also, that there is a record of them in the 30.16 Manufacturers' file. Hardness Readings 30.19 8. yerify that the readings have been submitted to the Engineers 30.21 30.22 and there is a record of them in the Manuf acturers file.
- 9. Radiograph Film 30.25 yerify that the film is recorded in the Manuf acturer's file. 30.28
- 10. Stress Relief Furnace Charts 30.31 yerify that the Manufacturer's file has a record of these 30.33 30.34 charts and 1 hey have submitted certificates to the Engineers.
- 11. NDT Reports 30.37 yerify that all nondestructive tests have been fully 30.39 documented. 30.40
- 12. Mill Test Reports and Certification 30.43 Obtain copies of all reports which have been submitted and 30.45
. verify ihat the Manufacturer has these reports for all 30.46 30.47 material, as indicated in this specification.
- 13. Documentation with Coating Shipment 30.50 yerify that the Seller has received a copy of the Documentation 30.52 4
Check List and witness that the coating documentation listed is 30.53 to be fcrwarded with the shipment. 07/30/65 ISO
=s12179-278c
4 1-30 ' 30.56
- 14. Coating Manufacturer's Affidavit yerify that the Seller has an affidavit supplied by the coating 30.58 manufacturer stating that the material furnished will provide 30.59 the same dry film as that material identified by the batch 31.1 number indicated under the " Prime Coat" subsection cf the " Shop 31.2 Painting" section.
- 15. "Acproved" Application Procedures 31.5 yerify that the Engineers acceptance of the Seller's 31.7 application procedure has been received by ascertaining that a 31.8 ccpy of the procedure, marked " Approved" is on hand.
- 16. Film Thickness Records 31.11 yerify that a dry film thickness within the deviation allowed 31.13 was obtained by checking the Seller's film thickness records to 31.14 see that readings were taken at the rate and in sample areas as 31.15 defined in the " Film Thickness" subsection of the " Shop Painting" section. .
- 17. Manufacturer's Stress Report 31.18 yerify that the Manufacturer's stress report has been submitted 31.20 and approved by the Engineers. 31.21
- 18. Manufacturer's Seismic Reports 31.24 yerify that the Manufacturer's Seismic Report has been 31.26 submitted and approved by the Engineers. 31.27
- 19. Seismic Certification of Compliance 31.30 yerify that the Seismic Certification of Compliance has been 31.32 submitted t_o the Engineers. 31.33
- 20. Cleaning 31.36 yerify that the shop cleaning has been accomplished, any rust 31.38 is only surface discoloration, and a record that the work is 31.39 completed is in the Manufacturer's file. 31.40
- 21. As-Built Dimensional Check 31.43 yerify that the following as-built dicensicns and threaded 31.45 interfaces conform to specification requirements. 31.46
- a. Overall Length 31.50
- b. Overall Diameter 31.51
- c. Hydraulic Cylinder Stroke 31.52
- d. Interface Bolt Circle, Including Threads 31.53
- e. Piston Rod Interface Threads 31.54 ms12179-278c 07/30/85 160
l-31 i 2,2 . Dimensional Check For Testing 31.58
! Verify Seller's Criteria Dimensional Check befcre and after 32.1 ,
3?.2 I P_erformance Test. I
- 23. Performance Test 32.5 ,
j Witness dynamic test of prototype snubber assembly, isee 32.8 Item 10 under PERFORMANCE TEST REQUIREMENTS) _2 4 . Performance Test Reports 32.11 i Verify Seller's Performance Test Report has been submitted a_nd 32.14 approved by the Engineers.
- 25. Acceptance Test 32.17 Witness Seller's acceptance test of Hydraulic Cylinders. A 32.20 ,
; minimum of eavery fifth acceptance test to be witnessed.
3 32.23 j 26. Acceptance Test Reoort Verify Seller's Acceptance Test Report has been submitted and 32.25 approved by the Engineers. 32.26 i 32.29 l 2_7 . Installation and Maintenance Proceduros
'~
l Verify that the installation and maintenance procedures have 32.31 . been substitted and approved by the Engineers. 32.32 : i _2 8 . Preparation for Shipment 32.35 ! Witness that all unpainted, machined surfaces are protected, 32.37 and that suitable protection against shipping damage is 32.38 provided. Verify all painting requirements have been 32.40 fulfilled. . / _2 9 . Nameplate 32.43 i 1 ' verify that a nameplate is attached before shipping. 32.46
- 30. Weight 32.49 I Verify that equipment weights are visibly marked on the 32.52 ,
equipment. ! 31. Final Documentation Audit 32.55 i < 1 Perform a final documentation audit to verify that all 32.57 ! requirements have been met and all documentation so indicated 32.58 in this specification is f,orwarded with the shipment. 32.59 , I l ( ms12179-278c 07/30/85 180 f
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1-32 l 33.3
- 32. Charpy Test Report Verify that a charpy test report on piston rod gaterial has 33.6 been submitted for information.
DOCUMENTATION 33.10 Documentation by seller 33.13 The basic documentation required of the Seller is as follows: 33.16 Distribution and No. of Copies 33.21 Title EPE ESI NNEC MF 33.22 Documentation Checklist 14 2 1 1 33.35 Welding Procedure and . 33.37 Welding Procedure Qualifi- 33.38 cations 14 1 1 33.39 Welder Qualifications 1 33.42 Nendestructive Test 33.45 Procedures 14 1 33.46 NDT Operator Qualifications 1 33.49 Stress Relief Procedures 14 1 1 33.51 Calibration Records fer 33.54 Preheat and Stress Relief 33.55 Thermocouples 2 1 33.56 , Heat Treating Procedures 14 1 1 33.59 Hardness Readings 2 1 1 34.2 Radiograph Film Certifications 2 1 1 34.4 Radiographic Film 1 34.6 Stress Relief Furnace 34.9 Charts Certifications 2 1 1 34.10 Stress Relief Furnace ~34.13 Charts 1 34.14 NDT Reports 2 1 1 34.17 Mill Test Reports and 34.20 Certification 2 1 1 34.21 i_ ms12179-278c 07/30/85 180 l ,
4 5 I ' 1-33 i ,^ l~
\ Distribution and No. of Cocies i Title EPE ESI NNEC MF i
4 i Documentation with Coating 34.24 I Shipment 2 1 1 34.25 Coating Manufacturer's 34.28 Affidavit 2 1 1 34.29 l Approved Application Pro- 34.32 l cedures 14 1 1 34.33 i 34.36 t 2 1 1 Film Thickness Records Statement Indicating 34.39 Paint Brand 2 1 1 34.40 Manufacturers Stress Report 14 1 1 34.43 i 34.46 Manufacturers Seismic' 34.47
- Report 14 1 1 Sels=ic Certificate of 34.49 i
Compliance 2 1 1 34.50 . Cleaning 2 1 34.53 As-Built Dimensional Check 2 1 1 34.55 > Dimensional Check for 34.57 t Testing 2 1 34.58 Die Stamping or Electro- 35.2 chemical Etching Procedures 14 1 1 35.3 - Performance Test Procedures 14 1 1 35.5 7 i Acceptance Test Procedures 14 1 1 35.7 I Performance Test Report 4 1 1 35.9 l + Acceptance Test Report 2 1 1 35.11
- Charpy Test Reports 2 35.13
! EPE - Engineers' Shop Inspector 35.21 NNEC - Mail or express by the Seller to Northeast Nuclear 35.22 , Energy Company at the time of shipment. Address as 35.23 designated in COMMUNICATIONS section. Detailed iden- 35.24 , ! tification of contents and proof of shipment to be 35.25 ! retined by the Seller, available to the ESI. 35.26 l' 35.27 MF - Seller's file, available to the ESI ms12179-278c 07/30/85 180
-- . _=. - , _ _ - - - _ _ - _ - . - - _=. .
i 1-34
.i i
i' i Based upon these basic documentation requirements, and at the 35.31 time indicated i,n the Schedule, the Seller shall submit to the Engineers 35.32 a detailed " Documentation Checklist"; this shall specifically ite.mize 35.33 each individual document that will be submitted, each identified in two 35.34
. ways, namely:
i
- 1. Type of document such as mill test report, liquid penetrant 35.36 test report, etc. 35.37
- 2. The specific component (s), or parts thereof, to which the 35.40 .
4 document applies. I Ibis Documentation Checklist shall be organized in a logical, 35.42 l easy-to-follow format, so that for any shipment (whether it be a partial 35.43 l or complete shipment), it will be readily possible to ascertain from the 35.41 1 Documentation Checklist the complete consist of documentation acplicable to that shipment. If more than one shipment to the plant site is 35.45 involved, this means the Documentation Checklist should be organized by 35.46 components as shipped, with all documentatior. applicable to each component as shipped, separately itemized. Ihis Documentation Checklist, when submitted to the Engineers, 35.49 i will be reviewed for its adequacy. If satisfactory, it will be stamped 35.51
" Approved," and a copy returned to the Seller. If not satisfactory, it 35.53 l ' will be returned with revisions; it shall then be gromptly revised and 35.54 I
resubmitted. ' As cach shipment is presented to the Engineers' shcp inspector 35.56 for the issuing of a " Shipping Release Tag," the following shall be 35.57 submitted to the Engineers' shop inspector:
- 1. An " Approved" copy of the Documentation Checklist, with the 35.59 items thereon applicable to that shipment clearly identified. 36.1 j
4
- 2. Proof that each of the applicable items has been submitted in 36.4 the manner called for herein. .
Documentation that has been forwarded with a previous shipment 36.6 shall not be duplicated. However, a statement shall be forwarded with 36.8 l the shipment itemizing by name of document the previously furnished 36.9 documentation that is applicable and identifying both the specific 36.10 7 j equipment with which shipped and the date of the shipment. 1 The Engineers' shop inspector shall use this information for 36.12 ~ his documentation audit. A " Shipping Release Tag" shall not be issued 36.14 i by the Engineers' shop inspector until he has completed his 36.15 documentation audit for that shipment and has confirmed that one complete set of those documents keyed "S" or "S(A)" that are applicable 36.16 j to ,that shipment is being forwarded with that shipment or has been 36.17 submitted previously and is properly identified. In addition, he shall 36.18
- have in his possession additional copies of these documents as may be 36.19
( - required by the specification. I. ms12179-278c 07/30/85 180 l r _ _ _ ~ - _ _ _ _ _ . _ . - _ _ . _ , _ _ _ , _ . _ _ . _ , . . - . _ . _ _ _ _ _ _ . . _ , - ,___-. -
1- \ 1-3! When the complete, or fils , shipment is presented to the 36.21 Engineers' shop inspector for a "Shippin: Release Tag," the Seller shall 36.22 show to the satisfaction of the Engineers' shop inspector that all 36.23 documentation itemized in or indicated by the specification which is 36.24 keyed "S" or "S(A)" is being or has been forwarded to the plant site. 36.25 Each document submitted by the Seller shall be clearly 36.27 identified by the Purchaser's name, the station and unit, the purchase 36.28 order nu=ber, the equipment description and specific identification, and 36.29 the Seller's name and address. 36.30 Documentation to be transmitted with a shipment, after review 36.32 by the Engineers' shop inspector, shall be adequately packaged, 36.33 l protected, and secured so as to assure that it will arrive with the 36.34 shipment in an undamaged condition. Documentation by the Engineers' Shop Inspector 36.37 a
; The Shop T.I.D. forms included with this specification, when 36.40 l signed and dated, and the signed and dated Shipping Releare Tag, comprise the specific documentation required of the Engineers' shop ' 36.42 inspectors. The *T.I.D. forms shall be signed and dated at the 36.43 ,
j appropriate time by the Engineers' Shop inspector as each item listed 36.44 thereon is verified, witnessed, or performed; they shall then be 36.45 submitted to the Engineers and to the Purchaser. l 1 Ihese T.I.D. forms are not' meant to limit the additional tests, 36.49 inspections, or documentation required by the specified codes or normally provided by the Seller. 36.50 The signature of the Engineers' shop inspector fcr each item on 36.52 the T.I.D form shall be his certification that, to the extent of his 36.53 ) responsibility as delineated in the specification, the item signed for 36.54 i is in conformance with the requirements of the specification. 36.55 The Shipping Relea'se Tag which the Engineers' shcp inspector is 36.58 ]' to issue are Also documentation. The use of these tags is covered by 36.59 the INSPECTION Section of this specification.
- DATA AND DRAWINGS BY BIDDER / SELLER 37.4 Furnished by Bidder 37.7 1
- The Bidder shall submit with each copy of his proposal one 37.'9 l filled-in set of the data sheets included herewith and one print each of 37.10
.he following:
- a. Outline drawings showing the general arrangement and 37.14 approximate dimensions of the equipment proposed.
- b. Typical cross-sectio.tal drawings or other means cf showing 37.16
- .m. salient features of the equipment proposed. 37.17 1
ms12179-278c 07/30/85 180 1
1-36
- 37.19
' c. Performance curves as specified.
- d. Equipment drawings showing estimated weight and distribution of 37.21 static, live, wind and other loads. 37.22
- e. Installation lists of comparable egolpment. 37.24
- f. Drawing or sketen showing method of anchoring hydraulic 37.26 snubbers to the foundation, and method of guiding movement due 37.27 to thermal expansion and contraction.
- g. A Drawing Schedule listing all loadings, foundations, and key 37.30 outline drawings and all schematic and wiring diagrams that will be furnished to the Engineers in accordance with the 37.31 Schedule require:ents of this specification. Acceptable 37.32 drawing sizes to be submitted by the Seller are as follows:
A Size - 8.5 in. x 11 in. 37.36 B Size - 11 in. x 17 in. 37.37 C Size - 17 in. x 22 in. 37.3e D Size - 22 in. x 34 in. 37.39 E Size - 34 in. x 44 in. 37.40 F Size - 28 in. x 40 in. 37.41
- h. Filled out Exhibit III-3. Also a total of 3 copies of Q.A. 37.46 Manual.
Furnished By the Seller 37.49 After the order ~is placed, the Seller shall submit all drawings 37.51 in accordance with the agreed-upon Schedule. 37.52 The equipment shall conform to the details and materials shown 37.55 on these drawings and no exceptions shall be made without written 37.56 permission of the Engineers. Each drawing shall include the following identification: 37.59 PURCHASE ORDER NO. 2221.180-127 (M127) 38.4 i HYDRAULIC SNUBBERS 38.5 MARK NO. 38.6 n J.O.NO. 12179 38.7 MILLSTONE NUCLEAR POWER STATION - UNIT 3 38.8 NORTHEAST NUCLEAR ENERGY COMPANY 38.9 The drawings submitted shall show the following: 38.13
- a. All physical outlines as required to show the overall size and 38.15 space requirements (including that for dismantling and 38.16 maintenance) and the Interrelationship of the various components.
ms12179-2780 07/30/85 180 l 1
1-37 l
, b. Cross sections and details as required to satisfy the Engineers 38.18 and the Purchaser that all components are in conformance with 38.19 the intent of the specification and are satisfactory from the 38.20 standpoint of design and physical arrangement.
- c. All information required by the Engineers for the design and 38.22 location of all connecting Purchaser-furnished structural, 38.23 mechanical, or electrical items such as foundations, steel 38.24 supports, piping, ducts, cables, conduit, etc.
- d. Weight of the equipment. 38.26
- e. Materials for component parts. 38.28
- f. Wiring and electrical schematic control diagra=s. Lineless 38.31 '
wiring diagrams are unacceptable.
- g. Details of special features. 38.33
- h. Details of field erection showing all field welds, sequence of 38.35 welding, feet of weld, etc. 38.36
- i. Drawings which detail the manufacture of parts shall define the 38.38 areas requiring nondestructive tests .and refer to the code 38.39 standards, Seller's procedures , and nondestructive test 38.40 techniques involved.
All drawings submitted shall be in the form of three good, 38.42 sharp, black and white, direct contact prints made from the Seller's 38.43 original drawing. If the Seller has microfilm capability, two mounted, 38.44 good quali,ty, 35 mm microfilm copies, one silver and one diazo, of the 38.45 original drawing shall also be supplied. At the same time, the Seller 38.46 shall send four copies of any correspondence along with four prints to 38.47 the Purchaser at the address shown in the COMMUNICATIONS section. After review by the Engineers, one print will be returned to 38.49 the Seller marked " Approved," or " Approved as Revised." If marked 38.51
" Approved," 10 additional good, sharp, black and white, direct contact prints made from the Seller's original drawing shall be submitted to the 38.52 Engineers. If marked " Approved as Revised," the revisions if 38.53 -
incorporated shall be clearly identified, and three prints of the revised drawing (and two mounted, good quality, 35 mm microfilm copies, 38.54 one silver and one diazo, of the original drawing as revised, if 38.55 available) shall again be submitted to the Engineers. If the Seller 38.56 elects not to incorporate the revisions, he shall inform the Engineers that the suggested changes cannot be made without prejudice to the 38.57 Seller's responsibility under warranty. Just prior to shipment of the equipment to the plant site, one 38.59 reproducible (and two 35 mm microfilm copies, one silver and one diazo, 39.1 if available) and ten direct contact black and white prints of the final 39.2 "as-built" drawings shall be submitted to the Engineers. I
- ms12179-278c 07/30/55 180 l
1
i 1 I l l-38 i After the Release for Production is issued to the Seller, 39.4 arrangements for the procurement of the necessary materials and 39.5 production scheduling shall not be def erred pending review of drawings. 39.6 The Engineers and Purchaser reserve the right to reproduce any 39.8 microfilm, drawing, or print received from the Seller as may be required 39.9 during the design and construction of this project and the greparation 39.10 of a Plant Manual, despite any notice prohibiting the same appearing on the microfilm, drawing or print. COMMUNICATIONS 39.14 All correspondence from the Seller shall consist of an original 39.18 plus appropriate copies as indicated below and shall contain the 39.19 following subject heading: PURCHASE ORDER NO. 2221.180-127 (M127) 39.23 HYDRAULIC SNUBBERS 39.24 J.O.NO. 12179 39.25 MILLSTONE NUCLEAR POWER STATION - UNIT 3 39.26 L NORTHEAST NUCLEAR ENERGY COMPANY 39.27 Contractual correspondence (original plus two copies with three 39.31 enclosures except for proposals and quotations which shall be original 39.32 Elus six copies with seven enclosures) relative to or affecting prices, 39.33 terms, conditions, price adjustments, deliveries, return of materials 39.34 for credit, routing of shipments, expediting or that which changes the 39.35 price or scope of an order, even though also discussing engineering 39.36 matters, shall be addressed to: Resident Manager 39.40 Stone & Webster Engineering Corporation 39.41 P.O. Box 345 39.42 Waterford, CT 06385 39.43 Technical correspondence as specified under DOCUMENTATION to be 39.47 submitted to Northeast Nuclear Energy Company (NNEC) shall be addressed 39.48 to: 39.52 i Northeast Nuclear Energy Company P.O. Box 128 39.53 Waterford, Connecticut 06385 39.54 Technical correspondence (original plus three copies with four 39.59 enclosures) relative to or affecting the design, arrangement, or Eerformance of the equipment and technical correspandence as specified 40.1 under DOCUMENTATION to be submitted to the Engineers' Project Engineer 40.2 i shall be addressed to: t I l ms12179-278c 07/30/85 180
1-39 Project Er.gineer, J.O.No.12179 40.6 1 Attn: Principal Reactor Plant Engineer 40.7 Stone & Webster Engineering Corporation 40.8 P.O. Box 345 40.9 Waterford, CT 06385 40.10 Drawing transmittals and the 21 copies of the Installation and 40.15 Operating Instructions shall be addressed to: Project Clerk, J.O.No. 12179 40.19 Attn: Principal Reactor Plant Engineer 40.20 Stone & Webster Engineering Corporation 40.21 P.O. Box 345 40.22 Waterford, CT 06385 40.23 In addition, four copies of all correspondence (except for 40.28 proposals, quotations, and technical correspondence covered under DOCUMENTATION) both contractual and technical with enclosures shall be 40.29 sent to: Project Engineer 40.33 Northeast Utilities Service Company 40.34 P.O. Box 270 40.35 Hartford, Connecticut 06101 - 40.36 Stone & Webster telegram call numbers are: 40.39 TELEX - 710-466-1153 40.41 i TELECOPIER - 203-442-0751 Ext. 6110 40.43 The rail, motor freight, and mailing addresses for the E lant 40.48 site are as follows: Rail Address 40.52 Stone & Webster Engineering Corporation 40.54 Agent for Northeast Utilities Service Company 40.55 Millstone Nuclear Power Station - Unit 3 40.56 Millstone Station Siding 40.57 Waterford, Connecticut 40.58 (Penn Central Delivery) 40.59 Motor Freight Address 41.3 Stone & Webster Engineering Corporation 41.5 Agent for Northeast Utilities Service Company ?l.6 Millstone Nuclear Power Station - Unit 3 41.7 Millstone Point 41.8 Waterford, Connecticut 41.9 cs12179-278c 07/30/85 180
1-40 Mailing Address 41.12 Resident Manager 41.14 Stone & Webster Engineering Corporation 41.15 41.16 Millstone Nuclear Power Station - Unit 3 41.17 P.O. Box 345 Waterford, Connecticut 06385 41.18 SUBSUPPLIERS 41.23 Should the Bidder / Seller propose to purchase from another 41.26 supplier any of the equipment, material or service specified herein he 41.27 identify the subsuppliers for those specific components itemized by the 41.29 Engineers. These subsuppliers shall be subject to approval by the 41.30 Engineers. To the extent that they apply, the Seller shall impose on each 41.32 of his subsuppliers the complete requirements of this specification. He 41.34 shall be directly responsible that the subsuppliers are completely aware of all of these requirements, and that they abide thereby. 41.35 VENDOR INFORMATION REQUESTS 41.39, The Vendor Information Request (VIR) forms shall be used by the 41.42 Seller or his suppliers to request:
- a. Further technical information from the Encineers. 41.46
- b. A formal change to any document originated by the Engineers. 41.49
- c. The Engineers' concurrence to a QA Category I nonconforming 41.51 item for which the recommended disposition is "Use As Is" or 41.52
" Repair." ,
The VIR form should be initiated by the Seller only when an 41.54 approved written response to a subject not specifically covered 41.55 elsewhere in this specification is necessary from the Engineers. The 41.56 use of this form is not intended to supplement or supersede the use of other transmittal forms or methods provided for in this specification or 41.57 the purchase order. EXCEPTIONS 42.2 If the Bidder takes any exception to this specification: 42.6
- 1. Each exception shall be itemized and explained. 42.9
- 2. All exceptions shall be in a portion of the Eroposal headed 42.12
" Exceptions To The Specification". 42.13
- 3. This portion of the proposal shall contain only exceptions and 42.16 their explanation, not general comment, explanation of special 42.17 features, possible variations, etc.
ms12179-278: 07/30/85 180 l
i i 1-41 I No exception will be binding unless included in an addendum to 42.20 this specification. If the Bidder takes no exception to the specification, his 42.23 proposal shall so state. i i { l ms12179-278: 07/30/85 180 l
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APPENDIX A 1.6 7 ( 1.8 EXCEPTIONS TO THE SPECIFICATION APPROVED BY ELDCRS/NLDS/VIRS Listed below is a cumulative listing of E&DCRs/VIRs/N&Ds which approve 1.11 exceptiens to the specification requirements ione time only) and are not 1.12 incorporated in the specification text. These documents should be 1.13 reviewed prict to use of this specification. ELDCR No. Subject 1.15 Availability of Material 1.17 C-C-02693 F-J-15005 Replacement Parts 1.18 Snubber Rework Instructions 1.19 T-J-03458 T-J-04647 Internal Visual Exam Instructions 1.20 I T-J-05399 Rework Instructions for Snubbers 1.21 / FNLD-02230 Paul-Munroe Hydraulic Snubber 3-RCS-SUP-4 1.23 FN&D-02237 Upper & Lower Snubber Assembly 1.24 FN&D-02405 3-RCS-SUP-4 (1) Holes Over Bored 1.25 FNLD-03299 Hydraulic Snubber /Strocking Violation 1.26 FNLD-08362 Physical Damage / Snubber 1.27 SN&D-03479 Hydraulic Snubber Rod Head Linear Indication 1.28 l J
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ms12179-278f 07/31/85 180
APPENDIX B 1.6 E&DCRS INCORPORATED 1.8 E&DCRs, VIRs, and NLDs which have been incorporated 1.10 since original issue of Soecificatien No. 2221.180-127 1.11 (dated May 22, 1974) 1.12 ELDCR No. Incore. In 1.15 A-00225 Rev. 0/ Add. 5 1.17 F-J-36996 Rev. 1 1.18 P-J-03268 Rev. 0/ Add. 5 1.19 P-J-03368 Rev. 0/ Add. 5 1.20 P-J-03379 Rev. 0/ Add. 5 1.21 P-J-03538 Rev. 0/ Add. 5 1.22 P-R-00595 Rev. 0/ Add. 4 1.23 T-J-03825 Rev. 1 1.24 FNLD-02089 Rev. 1 1.25 V-00617 Rev. 0/ Add. 4 & 5 1.26 V-00145 Rev. 0/ Add. 4 1.27 (
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ms12179-278g 08/20/85 182 l 4
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[ Engineered Products Group INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC. ID. NO. OTM-127-ootA i' l EQUIP. TITLE "YD# M TC SNU3BEPF l l !
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VENDOR PAUL MUNpnE. !!YD. i RESP. DISC. M PRELIMINARY FINAL y l NILLSTONF, NUCIZAR POWER STATION UNIT-3 MORTHEAST UTILITIES SERVICE (WPANY l l
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1 l i \ l l 4 i INST A LL ATIOf I-O P ER A TION-M AIN TENANC E-M A NU A L Stone & Webster Engineering Corporation MILLSTONE UNIT NO. 3 Snubbers J 4 For Reactor Coolant System (RCS) Component Support Stone & Webster P.O. No. 2221.180-127 Northeast Nuclear Energy Company PMH Job No. IS7409N 1 i : Supp!!ed by: 4 Paul-Munroe Hydraulles, Inc. 1701 West Sequoia Avenue Orange, California 92668-USA e , Telephone (714) 978-9600
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4 INSTRL'CTION ltAt.TALS FOR: HYDRAULIC O!;UIGERS l HILLSTONE NUCLEAR PWrR STATION-U!!1T 3
? TtT1:S;AST IfTILITirS SERVICE COMPAPY Doct'MP'lT f:'). .S/N ID NO. fig I S 72.0')N 018-127-1A Snu%e rs For i.s ti-t - C<nl arit. 5 . c t '.
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RECORD OF REVISIONS l NO. DATE PAGES INVOLVED PREPARED BY APPROVED BY 00 ~7/3/so Al\ Gary Glka* -jdipw'6g Oi 81/8/go 6 Paw B+,h 6.0 G q G ll % g Was: Yg " Stroke h5' ' 12 *d *, I t58 h. t Ps' s+ r.k e. ~ E)Tay B9, Faes. 6.o,last sesiewce.' Added reference % sech'ow c, pars. 3.o
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l TABLE OF CONTENTS g Stone & Webster Engineering Corporation Installation Operation Maintenance Manual Section A DESCRIPTION 1.0 Characteristics 1 2.0 Principle of Operation 3.0 Design Requirement Summary Section B INSTALLATION INSTRUCTIONS 1.0 Installing Snubber 2.0 Installing Reservoir and Tubing 3.0 Cleaning the Tubing System 4.0 Filling the Reservoir and Tubing System Extending Snubber to Cold Position O 5.0 6.0 Special Storage 7.0 Special Handling 8.0 Installation Check-Out 9.0 Control Valve Removal 10.0 Self-flare Tubing Assembly Instructions i Section C PREVENTIVE M AINTENANCE INSTRUCTIONS i 1.0 Maintenance Intervals 2.0 Method of Drawing Fluid Sample 3.0 Replacing Fluid in Snubber 4.0 Replacing Chevron Pack with Snubber in Place Section D SPARE PARTS i Spare Parts for Snubber and Reservoir Assembly PA15685 Section E DRAWINGS Installation PD14593
- Snubber Assembly PD14310 Reservoir Assembly PD14597 Control Valve Assembly PC17114 I
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Al 73 ' U) I SECTION A DESCRIPTION 1.0 Characteristics The hydraulic snubber assembly is basically comprised of a steel cylinder with a rod head and blind head, screwed into each end. The piston is of an unequal area, double acting design and runs on bronze bushings in the rod head and on the piston. The blind head, rod head, piston and rod seals are metallic. Control valves are attached to the snubber cylinder connecting both sides of the piston through external tubing. All valve components are stainless steel. External tubing and hydraulic hoses connect the remote reservoir to the snubbers through the control valves. All external tubing operates at low pressure. The rod leakage, collected between the metallic rod seal and chevron packing, is transferred to the reservoir via external tubing, from a port in the rod head. The hydraulic fluid is General Electric Company's SF-il54 sillegne base fluid. Its chemical makeup progides radiation resistance up te 3 x 10 rads, has a point in excess of 500 F, and has auto ignition temperature F. in er. cess o 2.0 Principle of Operation r^x During normal operation the snubbers allow movement with minimum resistance ( ( )) and low velocity, as the fluid is transferred from one side of the piston to the other. The piston is of unequal area and fluid flows freely to and from the reservoir and from one side to the other when movement occurs. The reservoir compensates for the unequal fluid volume displaced during movement, and allows the fluid to expand when the temperature increases. The unit is designed for zero leakage, and fluid loss due to wetting on the piston rod, should be less than 2% over two years. In the event of shock loading due to a seismic occurrence or pipe rupture, the snubber will react to the dynamic loads and prevent other parts of the structure from being overstressed. The actual operation of the snubber is shown on schematic drawing. l l Reservoir A y n _V.- B A
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v The orifices (A & B) shown in the schematic control the piston speed due to external loading af ter the valves have closed. There is a separate orifice for each direction of movement. The volume between the two valves is connected to atmospheric pressure through the reservoir. Thus hydraulic fluid can pass between the snubber and the reservoir during normal thermal expansion and contraction. During routine maintenance of the reactor system, the fluid liquid level gauge on the reservoir should be observed to make sure that proper fluid level is maintained in the snubber system. 3.0 Design Requirement Summary Snubber Assembiv-2000 Kin--Drawing No. PD14310 I Back Load: 5000 lb. max. at 3.5 in/ min. Bleed Rate at 1000 Kip = .75 f, .13 in/ min. PMH/Remco one time rated load = 2220 kip
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l Snubber Lockup Velocity = 5 $ 1 in/ min. The snubber end cor.nections are shown in assembly drawing, Section E. l l s e s
B1 SECTION B
; INSTALI.ATION INSTRUCTIONS i 1.0 hstalling Snubber The snubber units are shipped in their retracted position, completely filled with fluid and bled of air. Do not extend snubber piston until the snubber is connected to fluid supply. An accumulator is attached to the reservoir connection tubing to accommodate thermal expansion and contraction of the fluid in the snubber during shipment, storage, and installation. During installation, the acc;mulator must be lef t in place until just prior to connection of the snubber to the illied reservoir and piping system. Prior to installation, inspect the units for damage that may have occurred during shipment.
NOTE: During shipping and storage it is possible that " weeping" will occur at some sealing f aces. Weeping is normal and does not indicate a , damaged or defective seal. Its only effect will be a s!!ght ; discoloration of the paint adjacent to the area that is weeping. 4 in hand!!ng the snubber for installation, care must be taken in attaching a lif ting sling so that the snubber will remain in the horizontal position with the control valves at the top. l NOTE: The twelve (12) anchor bolts (by others) that are used to attach the
; O blind head of the snubber to the wall must be properly pretensioned and nuts locked to maintain spring rate and assure integrity of snubber assembly.
2.0 installing Reservoir and Tubing The fittings furnished to connect the interconnecting tubing are Flodar self-flare tube fittings. Complete instructions for the use of these fittings is contained on ! pages B7 through B9 of this manual. Tubing must be cut with tube-cutting tool. I The following steps must be fo!! owed: 2.1 The reservoir is supplied cleaned and scaled in poly wrapping. If wrapping . has been torn or damaged, remove cover and check for dirt or foreign object. Rinse, if necessary, with filtered acetone and wipe clean with lint free disposable *1per. 2.2 Secure the reservoir and bracket assembly to the wall (with anchor bolts provided by others) in approximate position as shown on Installation ! Drawing, Section E. i l 2.3 1.oosen nut, item Number 121 see Reservoir Assembly Drawing, Section P,
; and rotate reservoir assembly to locate liquid level gaut;e at the best t
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I l B2 I O -l 2.4 After liquid level gauge has been oriented to the best position, secure reservoir assembly to bracket by tightening item Number 12 nut as specified on the Reservoir Assembly Drawing, Section E and lock nut by staking threads in three places. l CAUTION: When installing tube fittings, hold reservoir assembly by wrench flats. 2.5 Tubing is supplied with ends sealed. Check inside of tubing for dirt or ioreign objects. 2.6 If tube bore is dirty, remove large foreign objects, half fill with Toluene or equivalent cleaning solvent and rinse inside until bore is clean.
- 2.7 Af ter tubing is cut to size, bent and fittings installed, clean with Toluene 4 or equivalent cleaning solvent and rinse until bore is clean. Plug ends immediately af ter cleaning, before securing to wall.
2.8 Run the interconnecting tubing from the reservoir and secure to wall with rails and tube clamps as shown on Installation Drawing. Do not make final connection to reservoir. 2.9 Connect end of hose to tubing and secure with hose clamp. 2.10 Cut hose length to prevent excessive sagging (when connected to snubber). 2.11 Do not connect tubing to snubber until cleaning procedure is completed. (See 4.0.) 2.12 Plug end of hose with 3/4" dia. protective plug. 2.13 System is now ready for cleaning. 2.14 A competent hydraalle technician must perform all these functions. Paul-Munroe Hydraulics can provide this service if you so desire. 3.0 Cleaning the Tubine System (See section B. 2.14) Af ter the snubber, reservoir and tubing have been installed, the tubing must be thoroughly cleaned to remove any hydrocarbons or contamination which may have been introduced during fabrication. The following steps must be followed: 3.1 Blow through tubing with dry nitrogen, from reservoir end. 3.2 Pressurize to 15 + 5 psig. 3.3 Check all fittings visually for leaks with soap solution (l.caktec or equivalent). \ 3.4 Connect tubing to reservoir. 2 i _e_, -,, - - -,
1 B3 0' I 3.5 System is now ready for filling with hydraulic fluid (see B,4.0). 4.0 Filling the Reservoir & Tubing System (see Section B,2.14) Approximately forty-two (42) gallons of fluid will be required for the eight (8) , reservoirs and tubing. Use only General Electric fluid SF-ll54. The fluid must be added immediately af ter the cleaning procedure is completed. The followirg steps must be followed: 4.1 Ensure that plugs are firmly in place in ends of flexible hoses. 4.2 Fill system from five-gallon container by pouring through filler-breather on reservoir until fluid can just be seen on the fluid level gauge. (It may be more convenient to use a fill pump such as a "Portaclean" pumping unit-part no. PMFI P-150). l 4.3 Loosen plugs on ends of hoses to bleed out air and a!!ow the fluid to fill the system. 4.4 Replace plugs in ends of hoses. 4.5 Remove accumulator assembly by loosening hose clamp on filter tube end. p 4.6 Tilt filter tube downward and slightly flare end of filter tube being careful not to allow debris to fall down inside filter tube. Af ter flarirg end of filter tube, orient filter tube to desired position.
) 4.7 Remove plug from end of hose and quickly slip over end of filter tubing on snubber.
4 4.8 Secure hose to it!'ter tubing with hose clamp. 1 l 4.9 Repeat 4.5 through 4.8 for all snubbers in system.
! 5.0 Extending Snobbers to Cold Position 3.1 Thread the most suitable extension piece or rod pivot (by others) onto the threaded end of the snubber rod.
5.2 Using a prying bar (minimum of four feet long) and two blocks of wood,
; place one block of wood on the rod head of the snubber and the other block of woed against the thread boss on the rod pivot or extension piece. Using the prying bar, pry against these two blocks of wood to extent the snubber to its cold position dimension, t Additional blocks of wood may need to be added to allow prying.
Note: Do not pry out at a speed faster than 4 in/ min. The snubber is set to lock at speeds faster than 4 in/ min. i l i
__ _ __ _ _ _. . _ . . ~ _ _ _ _ _ _ _ _ _ . _ _ _ i B4 l A - 5.3 Once the snubber has been extended to its cold position dimension. It is necessary to bleed the snubber by first removing bleed plug "d" ano then 3 bleed plug"a" (Section C,2.0) until clear fluid flows from these ports. I 5.4 Replace bleed plugs. I 5.5 Fill reservoir to level shown on Installation Drawing, Section E. l, i 5.6 See paragraph 8.0 for installation check-out. I 6.0 Special Storage The snubber unit is painted and packaged af ter testing. For prolonged storage, the. snubbers must be protectgd in an inside, clean environment with a temperature range of 40 F to 120 F with flooring not subject to flooding. The snubbers can be stored in the "as-shipped" condition for one year. Af ter one year, the unit must then be extended through 1/2 3 1/8" stroke to sustain sea! Integrity. Upon completion of this activity and repackaging, the unit is good for one additional year. If the unit is stored for an additional year, the unit must j then be retracted through 1/2 + 1/8" stroke. This procedure of extending and retracting the snubbers through~l/2 + 1/8" stroke can be followed for a maximum J of 5 years. To exercise the snubtGr back and forth, the fo!!owing procedure should be fo!! owed:
)
I
- 1. To extend the snubber, two blocks of wood and a prying bar (a minimum of four feet long) will be required. Place one block of wood on the rod head and the other block of wood against the thread boss on the rod pivot. Using the prying /8".bar, pry against these two blocks of wood to extend the snubberl j rod 1/2 3 1 1
- 2. To retract the snubbers, a special frame to place over the snubbers and a standard 1-1/2 ton minimum hydraulle Jack and two blocks of wood is recommended. A sketch showing the recommended design of the special frame is shown in Section E. Place the special frame over the snubber with
! a block of wood between the blind head pivot and the special frame. Place the hydraulle Jack inside the other end of the frame. Place a block of wood I between the rod pivot and the jack. Pump the jack to retract the snubber rod 1/2 1 1/8".
To assure that the unit is not damaged, af fecting the warranty, PMH technicians ! can perform the exercising operation if desired. The snubbers should also be checked to be certain that they are completely full of fluid. If they are not completely full, fluid should be added at this time. (See section C, para. 3.0) ,
r B5 7.0 Special Handling Care must be taken at all times, during transit, installation anc' storage of the units. Scores, gouges or indentations must not be allowed to occur on the piston rod. Af ter installation, when other construction work is being performed, the snubber [ piston rod must be protected against the possibility of weld or concrete spatter, i falling tools, paint, etc. As an absolute minimum, protection should consist of first wrapping the rod with half-inch minimum of corrugated cardboard or equivalent and then with thick plastic sheet or equivalent. When construction personnel are operating in the snubber area, adequate ' scaffolding should be provided to protect the external tubing and rod. The ' external t abin,g, valves and rod must g be stepped on at any time! Do not remove protective coverings until all construction work has been completed. 8.0 installation Check-Out After snubber system is installed, filled and bled, the following check must be i performed: ; Visually inspect all plugs, fittings, valves and end closures for leakage or ! 8.1 damage. 3.2 Check that all tube clamps are secured to wall. , i 8.3 Check that all hose clamps are tight. 8.4 Check that reservoir assembly is secured to wall. 8.5 Check reservoir for proper fluid level. (See Installation Drawing, Section E). 8.6 Check torque on reservoir cover. (See Reservoir Assembly Drawing, Section E). Protect reservoir with poly wrapping until construction work is complete. 8.7 Check that screws on retalning plate are secure. (See $nubber Assembly Drawing, Section E). i 8.8 Check cold position CAUTION: If cold position does not conform to drawing, damage may occur to snubber and/or attached equipment if start-up occurs before it is corrected. Any
, - cold position deviations must be corrected before plant start-up.
Deviations may be corrected by shimming or grouting the wall behind the snubber bracket. i 8.9 Af ter all protective coverings have been removed, snubber will be ready for operation. 4 4
B6 O
~ \
90 Control Valve Removal in the event that control valves have to be removed from snubber cylinder, due to external damage during shipping, installation, or storage, the following procedure must be followed (See Section B,2.14) to prevent damage to threaded ( ports. 9.1 Remove external tubings and fittings.
~
9.2 Loosen valve with wrench. 9.3 Unscrew valve by hand until threads contact metal seal. This contact will be noted by a sudden increase in effort necessary to turn valve. 9.4 Continue to remove valve by hand while tapping all around the valve body with a lightweight hammer to free the metal seal from its seat. It is extremely important to remove the valve by hand. Do not try to remove the valve with a wrench or any othes tool as the threads of the valve or tube will be damaged. 9.5 Remove all dirt particles from valve threads and seal seat and flush clean with filtered acetone and seal in plastic bag. 9.6 Clean external tubing and fittings with filtered acetone and seal in plastic O 9.7 bags. Before replacing valve, remove any metal particles and dirt in the seal counterbore on the tube. 9.8 Replace valve, tubing and fittings. Do not remove items from bags until the moment they are to be installed. Valve should be torqued to 200-240 f t-lbs.
9.9 CAUTION
Do not leave snubber with valve ports open to atmoshpere at any time. l l_.___ _ - . _ _ _ _ _ _ _ _ _ _ _ . . _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ . _ , _ , _ _ _ _ _ , _ _ , _ _ . _ _ _ _ _ . _ , _ _ _ __
. . -. .= ._ . - - . . _ - -
B7 ASSEMBLY INSTRUCTIONS: . A ,
$e'ect the tubing you toeside, best fct your particular apphcat on Because M se:1.na,e f.thngs gro,ide high performance service aga nst tube damage I
Figure 1 tuse
\
Vkavy.d by shock, pulsateon or vibrat.on in many applicat.ons the need for.alled tub.ng is ehminated. In most apohea c.eaaec 16.b n; .ith am 4;pecaimate hardness of ($ Rocamell *B" is used. but 4Mey twbing mith am a:ptcaimate hardness of 100 Rock.en "8is also p swtcetsfwily t*ing used. AL B , g t/st.ng of t%e ce"ect sett-nt's f.thng ..th the tubing you selected is man. Figure 2 - a Catory. Informat.on recessary to rnate the tube to the f ft.ng is empf a.ned / sc pietely in the chart on rage s. , C j The tubing n;seg must be cut reasonabir saware (Figure 1) A CP. art heting f alicaable ces at o*s fro'n s;wa,e ,s sho.m belo.. f q .,y v.
~"--#
I D The O o. of the st..ng mus De cebwe ree in creer to ens through the sen- Figure 3 l
' ria,e siene 'un et the se's.nare i.n.ng absoiwteir reo .en t*at the tube ~N.-
I c must a so be ceove,e6. r,swee a she.s preeeriy cut ana cebvreed sobe. J Ug q
. cy j the ,e,e,,, ceb..,ed .wbe ,s f ii, teone, in,o ihe seIt.na,e i.ii.eg. .h.ch j is in a f.nge..t pht ecsetion. 6.mtsi the twb*ng is stected by centact against the ,
j f:aring meege ers de the body of the selfJiare f.fting. (F,gure 3) insertson le*gth fo, each sige f.tting es sho.n an the tha,1 on Page 6 -J l' F Figure 4 *
. '. I T.gMte9 the fit #g nut This act.on tauses the tube to be f.a.e4 by the hard. ,
j enes .eege untet the tube eakes centact ith the sede .ati of the fitting J - - l h, bee, ese ne ha .ened s>ee e . .. ectiy tehms the no. . e orty fia..d iae At th . ori ihe, .: eo a,.a ,ema.n.ng into .h.cn io p sh the iube: 4 ceaseawenti, a* eastant eht ease in io,cwe teow. red to ligt. ten avt la obviews. .
' The t.be f.ne,. by "mecham.cs's fee!", 6 s sma* *d that a good sett. Flare w,ei s ean er gw,e a) -%
1 1 G g . To ee,oe e.uiseeee sen.na,e ,e.nis. swoiy .. osn.on ine iob ng and i Fi9ure 5 1 ,et piea the evt ee asu ei th. doctiny of the set siene and the caeto,ed I
~wp fia e se ,* stet .nersne .a ior .e reew.,.e i. i eten noi ..n an.n be ob...
l q o s . hen the s.n r a,e ,..ni 6. ,,ecen, ,emaet Th s e,ocee.,e era, be
. >es, e n ,ee.i,ed. A vtwai checs ..n sh 4 fouy i.eiened s.n.nare w r%,%
nt.
\ m,7
.) ...ai hn a emance bet.nn ihe not and the doey of v o, si,a.ets and , _, ,_ a v en s%un. v.g.,e s; i
- ALLOWABLE DEV!ATIONS C ALCULATED BURST PRESSURE RATING
**"'"""'""'"**'""""'*'8-
! FFPM SOUARE CUT TUSING , i Oe, a. ons i.s,., a,e a..m.,n .h.ch ..n ai... seit.nne maie remais maie seis.nare ercos, esteve of sat stactee, set *.na , tube Thread Tube Pepe Pepe sat. Nut & Stem End site End End End "0" mag End ,
,o.nt 18.gure 11 i
As an angle As e traction % (-2) 50.300 35.300 20,700 S3.000 j Tube 0.D. in degrees of an inch hs (_3) 47.700 42.300 s
% (-4) 43.800 22.400 20.300 37.100 29.300 i 25,400
% 6W W* W (-5) 40.100 31,700 hs 4W W* h (-6) 35.600 22.400 16.600 26.700 21.600 ,
i 28,700 20,800 +
% IV %* % (-8) 31.800 22 400 18.900 i 1
3:p g* b (-10) 28 300 26.400 20.000 l h,
% (-12) 27 800 24 200 12.100 25.000 18.200
~ 6, 3,y tg h 3V W ('" I ") 3 "00 E3 200 I I*"OO 1 (- 16) 24 600 19.200 18.500 20 600 14.900 e h 2 'a ' N.
1% (-20) 23 900 20.100 12.t100 20 000 13,500 ;
,, p. g,. 22 400 17.500 17 800 17.700 12,900
. , 1 4 (- 24) b # " 19 400 13,ts00 15.600 17,700 11,700
- 2 (- 32)
{ ~ _./ 1 2n' %* j . 1% 2V W* so't th.s cate o to, s, saan oney .nh ho . nent, pp nud et ino +d ca<evist eas j . gg g g. g,* anosor r eie s' *Nta e'stre er ae teateca stee ta, stoce u no Baue s formw!s g } f,,* hq' Deme *sicas of litengs hente D,nsu,e tabegs. frisy $P.ange es endestfy sla98 ares a9d f o.aehtes enrge 3 ,
BS
- The SELF-FLARE' TUBE FITTINGS are...
! J... easy to install:
1 me i r um i -- ,r au i. 1
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L 4-- - t-A] '
. '/"'"'N N - - a \dl f IJ
-- ' J, J
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p"*h--A.* ) , (GN * , 4 A B C St.rt.m. ..th tme Sett.,i... ,.tt.no en ..n ger. Usi,g ..d.n.*y ... aches tighte, ,.tiing out Th. ,or...d me.ia9 1.b no ts p.shed e.er
] th. ,t..eng .eeg. ees.de th. latting bocy This t gmt pos.t.cn setert the 1.bing .nul .t is ,or. .t . me..rn.nt ., the e..t pushes the i sic;r., by c c,t.ct ... es, th. ,4r.ng .eeg. sie... anto th. t.p...d ISec.t ., the f.ft.,g c..ses th. t.b.ag .,d 1. b, c.,i.ct.d .u'.
j tes... ,h. hti.ng tocy bocy Th.s t.c.r c..ses ,h. sie... to c.m-sen. . ..a .md t.....s tm $.If.,1.t. jo.nt i fi,m'y g.ip th. t.bing .md p.sh H ,ot..ed . When properly tightened, you have prepared... . j ... A LEAK-TIGHT TUBING JOINT:
! j1 2 3 9 m..,,...,,.,,...,,,~,,,....,,, ,b.~.,,.,.....,,,...........s.,,. 1h.h.......;,,,,,........,,......g...
,...,..,........,...,...,h......,,.. ,,...~..,..,..,h,h.......,,h..,.... ....,....,h.,.,,......h.,,,,,
- m. m.
, . . . . . . . . , ....s,,.,,.....,
, , . . , .... .,. ,,..........,...,,h.
....,4..... .,,0. .. . .
1h., ...... ..
..m.,, ,h. .... .............s.,.,h...,,.
....h.....,b.... ...
i h....,.. ....r ... ..... . . th. h.... .... .... 1. ,,,h., .........th. b...~m......,......
.......,h...,..,h..,s...,,h....
. . . . . . . . - ., ,.. . .... ,h. 10.... .. m. ....s.s,,,.. .
1
.......,t...,,.,.~l.......... .. ,,h ., ,,, ,,... . . ,. ............. ., ,
,,.,,,,........,th......... . . . . . . . . . ,h. e... . ...... .......
,,. .....,... ,,... .~.............
.h. , ,.. . . . , . . . . . . . . . . . , . . . . . .
.3 .
c ,. qi
=
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8
; 4 ;\ .c . . .sp .. :; . w r. :
, - w-m 1
- v. a., .. . e.c w e, .. ,.. ,.e oc....a. in. %~ ',(- - e.. ,p: s,. c c --
-q i . ,.t . . . e s. .. . .. . .. . . .. i. n o, i. .e
. ... j .-
l wu
. ....., ... ... ., ....... .. , ,h. ...
....,,,,........,...,,.,~,,h.......,
n .e r, t,e n.t .a s.,1.* sio, .,. . m.m.ies 2 _e
! t e te,eemt, e, ta. Nt ,. ' ..ta" loc., t..
c ..s. .' l' .s.*3 06' .t.oe .' t.br .h.m t he _ t.t.7, 't 66 s r>c .. . e ..r .si, lme.. h..t in.
,,,,,f, f / / / i , .
. a t,.. t, *t .a g .o.,"t e i t ,'e 1.'t. . . . . . s 4. .. i --
-~
w.- . l 1 i 5 1h. s....,,.............e..,m~,,,h. ,v N j
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n ,i sc ,n.r.a.: .a i . ter. .... ...... es. ..e s.m. e.e ,,c4 be p e.s e h.e be t* p... . g (**,; 4., .
** ;8"J*
1
,' 75
..,e >. .., ese e y ..-p.a. mec h.a.w y'
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e,.n .n., or . be.bgin .f ik. ,.b.Ag ..P+ e * *\ Y ' S / 3 l I
,- .. - . .,. . - . . . - -- . - - .,- - ----- ---- - - --- ----------._c . . _ - - , - - - , - - - - - . - - - -,
, B9 Why you ShOuld Specify SELF-FLARE TUBE FITTINGS /~lSUPERIOR TUBING JOINTS: . \ )
Y-.J s& vice you get from tubing systems is only at gDod as the tube f tteng ie.nts .ni:n ma.,up18. s siem INSIC'd SEAL AND SUPPORT The photog'aphs on tne e.ght of an actual Sett-Flare f-tting joint, encluding a cut.a.ay sect.on, sho. no. Selt Flare I ttings can pro ede you .ith tne , super or ge fortnance you ,ecwire in your tub.ng systems. Ine rieed for estraneous 1 aring tools is elemenated. proper f.fter.g point /W ' *Y *#
. , , e,.,
s{" -~"* 4 .*
- r.aaew: ts 5:Neved in ..rtually me same mannet as an oreinary comptes. _. %.,, .
s.:n v.n.ng Tne inwns acn.e.er no.e.., are nny cer:e,ent .,fr y W',.f.it "v,
',
- r;~..',.~r l h ~ }'. e.
- ., , I' .* *
,e
,,. . , g.* ,', 5 * ' ' .$ . g'
,t .
0:cina*y t.a's tube joints p<e se ONE positive samhng area ., e s .; a. !? p ; ,. Ord.r.ary cemp'ess.cn er tite type tube so nts previce TWO positive L' ' ' fi
\##,{';@, 6'?
f L... , sesi.no a.eas.
,, i .:' ..Y [
x . _.._.-- ..
.. j , .~M
, 5 -
m Sa:fJiare t :ang soints pro..ce you /OuAi pesin.e seahng areas g'. . L __ * .. a .s
/.
~
(2) OTHER ADVANTAGES OF USING ' "
~ ~ ~
SELF-FLARE
- TUBE FITTINGS: OUTSIDE SEALS a ne co-pui:s angie e,a,e act c. .nc,eann ine no,,nc st,enom ov ine i e.,g te.ng one uawse e %.v ine tw ,ng .. ca:t.,,e. e,.een tne sei,.
AND SUPPORT ri ,e .eege .ne ine o.e.e e tre ruve pretruen tn,ow;h ine nut. ine en >t.no cies,ance eet.nn tne p 45 % ~ ~ ~ ' 25' FLARE
+
n b ane noi ene.. ine nut to eneiy v.o e.ee cue eso,n beaes 6n tne N .
. % ).."{*;, ' *.O~ n '- ,
iud.ng Tube e.-age etien ocev s . hen tut,e me emeni crecea ey puis*- e MADEBY -
.M~ , 1.
i.on. sheca e, ..:,c.cn cawen ine twee to encie, age.nsi ine one ce the h '.tO J.'] ' ! 'u aut of e any e.a.na,y comprus.on ein.ngs two, camage av en, +,pe may SELF FLARE 1 <' l l. ce eum-a,eo e, see prerve ng. n.<eenee. vones setsia, ree-e FITTING . . WEDGE ;V )' ' .- , git.r:a,.1.mn, p.nts ra.e e,nn une suceene n,u on .sewom conca. .s
, , f.
f j The 4e'tJ.a.e .ttings v roubneir centain poortive presswre to tne Durst. ,% * (Nei,ee,j.ntnoet eine, tne n,t.ag nee. Tuts me,e ceie m.nea trat nen 3,c.on .a CN f.ee , vin.,,gs pectormee n . eft n rioca, $.etsiare tit;.ngs e Syt.fiare f.turg, are t'e.ng swetess'wpy usec .ith 16bing .stm a baroness of t C#. 84o *.ot~85 e $stfJtare t,ttiaps are a.adacie en a complete vat.ety of conf gurabons for twbeng from se* C D. theough F* 0 0 from powe 4*earby riosae Stock
*, rry.ng Distnewtot (3) REPEATED (4) ONLY ORDINARY (5) MACHINED FROM ASSEMBLY TOOLS REQUIRED BAR STOCK i-.- N __.- -_ -5a =__an -
e--- m_. 7 COAssivets;
'- ~^ [ ]
l r-.e ._ .. _ I- } stLatlif/ h t D j [ I
% , J
,-__...r '(----((H ._ _ _ _ .
,/,
j s l ~~ 5*** , , _ .
-+
~
TAe f rat time the $eff r.are joint is mace.
%ce,teract 75' angle f.are es put on the
- SelfJaare t.ttings en eteo*s. tees ana crosses yne the iemse,ee Se:J. ,e ree.e is ve. outa.n ine enew.to.m.w sui e a 2a,ee a,e manatacts,ee trom ,e:iangua, meene.
s Aantir effised or
- set" on the ti.De tut,e, ho.eest. you asse mtre the toent meth to yowe selection of comt.nahons of sites kJ ine ECtJiare goent has t, ten stegerty ordinary hand tools Ine same as en oteinary anc reort enes is tatt.y encteuef . ten you tace. the twDe so.nt mar t,e .8 sessett.es comp'ession fitteng IFo' high proowebon op. specih SeffJiare Parung lines fe-uno on
# ang veelse ran.ec . tn the Se:'J.see t,oor
)
pletat.cos la+ge tutes. o ctr.ee etms.cers. iorgangs see ehmeratee $houad you ces te ) fror .Nem et pas 'on e.es of any ettet Selb bons tenen asternety ens, t,e preteerec to drill and tap an assibary port et is essely l t.are ces, c' tae creec a se TNs cease. bse ne c ano nea..a.nmane eow+ men' is neo@smee tetawn of ine t.a's.er'aen of l sw'e F *r te f.ha *: ret e s'e sty a.aaet.e See cepes 73 and 24 i the SeitJiare f. tieng boe.es i < 1
6 . C1 s ' SECTION C ,
'I PREVENTATIVE M AINTENANCE INSTRUCTIONS ,
1.0 Maintenance Intervals l b To achieve maximum trouble-free operation of snubber assembly, the following maintenance intervals are recommended as a minimum: (See Section B,2.14) i Within First 6 Months. at 1 Year and Yearly Thereaf ter l l Observe fluid level through level gauge on reservoir. Refill through i i filler / breather to level as shown on " Installation" drawing. Use only General Electric SF-1154 fluid. Check tightness of all fittings. 8 If fluid level drops more than half-inch per mcnth, all snubbers should be checked for possible seal failure. Leakage can be detected by evidence of moisture at snubber seal joints, bleed plugs, drain plugs or tube joints. Five Yearly Draw a one hundred milliliter sample of fluid from drain port "f" of the snubber into a clean container, refer to Section C, paragraph 2.0 for " Method of Drawing - Fluid Sample." The following items must be checked to determine the level of i t s contamination or radiation damage: , 1.1 Check fluid for water or other foreign content. If there is evidence of l water or other foreign content, no more than a 100 parts per million are l' allowed. 1.2 Check that fluid has a SAE Hydraulic System Contamination Level Class 4 size range of cleanliness. 1.3 Fluid must not show any evidence of coagulation resulting from radiation l exposure. 1.4 The fluid viscosity mgst cogform to a range of 150 to 200 centi poises at room temperature; 75 1 15 F. ! If proper facilities are not available for checking the levcl of contamination or radiation damage, carefully label and send to Paul-Munroe Hydraulics, Inc. or an equivalent test laboratory for an analysis. If the fluid in the snubber needs to be replaced, replace per Section C, paragraph 3.0. The hydraulic fluid has a life of at least five years. Maximum life is limited by contamination during operation and radiation damage. Both effects, however, are of a minor nature and the fluid may be used safely for a longer period. e i b-
.c
,m . , . . ,.o , , -.. ,j.- . - , , . , - , . ,,...,_.y ._ .
i / C2 Ten Yearly Due to possible radiation and/or mechanical damage, the following parts must be replaced at the " ten yearly" maintenance interval to insure coritinued trouble-free operation of the units. The quantities shown are for forty-four (44) 2000 kip snubbers and eight (8) reservoir assemblies and should be ordered well in advance of planned shutdown as they are long lead time items. Spare parts shown in Section D should also be on hand at this time. REPLACEMENT PARTS SNUBBER ASSEMBLY DRAWING PD14310 h Item No. Part No. Description 44 10 PA25761 Wave Spring 44 14 PB25711-07 Chevron Pack 44 13 PA25765 Rod Wiper 200 gal. 8 PA18114 Fluid (SF-Il54) 88 24 PA25827 "O" Ring 44 36 PA25831 "O" Ring RESERVOIR ASSEMBLY PD14597 h , ii 8 4 PC23320 Liquid Level Gaug j L 8 5 PA14512-03 Level Tag assembled 8 6 PA14512-04 Level Tag , 8 7 PA25742 Filler / Breather Assembly 1 8 8 PA25740 Gasket (3'-0" long) 16 9 PA25739 Sleeve 8 10 PA25731 Thread Seal l INSTALLATION l PD14593 l t 44 8 PA25724 Hose 88 9 PA25725 Hose Clamp 42 gal. 10 PA18114 Fluid
\
n
.L h
a s
-- , -, --,- m - , , - , . = - , - -- - - , - , , - , e---- - - - , -- -n - --
m . - - -
- C3 i
~
(3 Method of Drawing Fluid Sample (see Section B,2.14) 2.0 The sketch below shows an outline of the snubber unit: Bleed Plugs
)
To Reservoir Filter Control Valves 1 i,
'\
e f r Drain Plugs
- NOTE: The pin-to-pin cold position dimension is shown on the Installation Drawing, Section E.
Note that there are two (2) bleed plugs on the top of the unit and two (2) drcin plugs on the bottom. To draw the fluid sample, remove the drain plug (marked "f" on the sketch) and allow a one hundred milliliter sample to drain through a clean funnel and tube into a clean bottle. The reservoir fluid pressure on the inlet line to the control valve will automatically make up for the fluid sample being drawn.
- After the fluid sample has been taken, replace plug "f". After torquing the drain plug, observe to insure there is no leakage.
3.0 Replacing Fluid in Snubber If it is deemed necessary to replace the fluid in the snubber, this can be done by the following drain and fill procedure (see Section B,2.14). Drain 3.1 Disconnect the flexible hoses to the external tubing on the snubber and drain the fluid in the connecting piping and reservoir from this point. 3.2 Remove drain plugs "e" and "f" and bleed plugs "a" and "d", allow the fluid to drain through the interconnecting tubing to the upper level of the
, snubber. Then remove bleed plugs "b" and "c" to empty fluid from the entire snubber.
v L.
. C4
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Fill 3.3 Replace drain plugs "e" and "f" and replace all bleed plugs immediately to keep out dirt and moisture. (A polyethylene hose is recommended for filling. Parker-Pol 3/8 inch outside diameter hose or equivalent would be adequate.) Remove bleed plugs "b" and "c" and insert fill hose into port "b" and fill with fluid. Replace plug "b". Insert fill hose into port "c" and fill with fluid. Replace plug "c". Fill the snubber tubing through the filter tube until fluid flows from ports "a" and "d". Replace these plugs. 3.4 Perform steps 4.1 through 4.4 of Section B,4.0. Perform steps 4.6 through 4.12 of Section B,4.0. Secure all plugs and check for leaks. 3.5 Place snubber wifh bleed plug "d" at highest level, raise the rod end to approximately 30 and hold for approximately ten minutes. Loosen bleed plug "d' (Section C, 2.0) just enough to allow any entrapped air to escape from snubber. [ 3.6 Repeat item 3.5 by raising the blind end and bleeding from plug "a". NOTE: If the snubber is mounted in an approximately horizontal position with the bleed plugs at the top, it is not necessary to raise the rod or blind end of the snubber to bleed. h 3.7 Check reservoir fluid level gauge to verify that there is the proper amount of fluid in reservoir. See Installation Drawing, Section E. If fluid is required to be changed within the five to ten years maintenance period, the -eplacement parts described in Section C, paragraph 1.0, Ten Yearly, may be re;Aaced at this time. 4.0 Replacing Chevron Pack with Unit in Place In the event that Chevron pack requires replacement with fluid in snubber, the following steps must be performed: (See Section B, paragraph 2.14). (See Snubber Assembly Drawing.) 4.1 Remove screws, wiper retainer, retainer, rod wiper, Chevron Pack and wave spring from red head of cylinder. 4.2 Remove all debris from packing bore and remove all dirt and grime from piston rod. Wipe with lint-free disposable wiper. 4.3 Replace wave springs and Chevron Pack using a standard Teflon probe to
, insert them in place. Then replace retainer, rod wiper, and wiper retainer and secure with screws in rod head.
5 i 5 l
- ==t====:u"========T=:r= T===ri=:wu SPECWICALLY AUTMO~21ED 6N w2ITING BY c1UL-Mu%COE HYDAAULCS~
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'"" "'" STONE & WEBSTER ENGINEERING CORP. DATE SCALE JOS NO. USEDSN CMECKED BY DATE APPROVED SY JAAwN BY DATE PD14593 4
IS7409N AssfuBt, l KH 12/3/75 DSS 1/8/75 8 '; a
Subject:
Millstone Unit No. 3 ; g 5 & W P.O. No. 2221.180-127 I PMH Job No. IS7409N 3.0.No.12179 The following spare parts should be on hand during installation of the hydraulic l snubbers and reservoirs and during normal operation of these units. The quantities shown are recommended for forty-four (44) snubber assemblies and ' eight (8) reservoir assemblies. HYDRAULIC SNUBBER ASSEMBLY DRAWING PD14310 j i Part No. Description Oty. Item No. i e 9 PA25721 Bleed Plug 10 10 PA25761 Wave Spring 44 11 PA25716 Bleed Plug { l 20 44 14 PB25711-07 Chevron Pack { 15 PA25753 Screw r 30 24 PA25827 "O" f 44 31 PA25712 "O" Ring Ring (for item 11) 20 44 36 PA25831 "O" Ring INSTALLATION--SNUBBER & RESERVOIR DRAWING PD14593 i
' E "O 10 8 PA25724 Hose 4 f t. long y 'p, 9 PA25725 Hose Clamp f 20 d*-
25 gal. 10 PA18114 Fluid (SF-1154) t EM
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=
i RESERVOIR ASSEMBLY DRAWING PD14597 2 4 PC23320 Liquid Level Gauge 2 5 PA14512-03 Level Tag PA14512-04 Level Tag .1-. 2 6 2 16 PA26949 Level Tag 7 PA25742 Filler Breather Assy. 2 = PA25740 Gasket I I 4 8 Sleeve E> 4 9 PA25739 ~~ ""I'EE"'s7a?'JIu'c* LEI 0. Ev, O. o r. ., y',qL'y".qf'
' '"" "' NUCLEAR .
1 i , 1 SPECIAL FRAME . For RETRACTING SNUBBERS
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$PECIFICIALY s.t;TMOAIIED les WMIN3 BY FAUL muxCOE MYDRt.ULICS.
AEV. DawlNG KU2.aEA orang a o nia A PA 15685 ease i or i l 92668 y [ c. n.m s,= $ F h N = .. . u .<m. . p= . SPARE PARTS LIST l l l_ CUSTOMER A l STONE & WEBSTER ENGINEERING CORP. Joe NO. USE D IN DATs APPRovEDev DATE SCALE DEN ST DATE CHECKED BY IS7409N Asstu.t, PD14593 l KH 12/3/75 DSS 1/8/75 l
Subject:
Millstone Unit No. 3 8) ; S & W P.O. No. 2221.180-127 I PMH Job No. IS7409N 3.0.No.12179 The following spare parts should be on hand during insta!!ation of the hydraulic l snubbers and reservoirs and during normal operation of these units. The quantities shown are recommended for forty-four (44) snubber assemblies and ! l eight (8) reservoir assemblies. I HYDRAUL.lC SNUBBER ASSEMBLY DRAWING PD14310 g
; b Part No. Description Qtv. Item No. e Bleed Plug \ I i 10 9 PA25721 M 10 PA25761 Wave Spring 11 PA25716 Bleed Plug d l 20 44 14 PB25711-07 Chevron Pack ,
t 30 15 PA25753 Screw I 24 PA25827 c 44 PA25712 "O"
"O" RingRing (for item 11) f 20 31 M 36 PA25831 "O" Ring i
INSTALLATION--SNUBBER & RESERVOIR DRAWING PD14593 ! t ET 10 8 PA25724 Hose 4 ft. long g) g 20 9 PA25725 Hose Clamp Fluid (SF-il54) o 25 gal. 10 PA18114 g EE P
=
l ! RESERVOIR ASSEMBLY I DRAWING PD14597 2 4 PC23320 Liquid Level Gauge l 2 5 PA14512-03 Level Tag 2 6 PA14512-04 Level Tag .. : . 2 16 PA26949 Level Tag 7 PA25742 Filler Breather Assy. 2 = { j 8 PA25740 Gasket 4 9 PA25739 Sleeve S> 4 UNLESS OTHERWISE SPECIFIED OtM E N A TOLE A CE
.so. .Em.oM DATE 1 ,;,,,==A,$;.aA(
u , NUCLEAR .
I i
\
i 1 I SPECIFICATICN 2472.110 (,11 3SWP*FTS9A ?
. 40 MECHANICAL EQUIPMENT ENVIRONMENTAL CONFORMANCE REVIEW SHEET 006 NO 12179.34 SPECIFICATION NO. 2472.110-611 NAML MILLSTONE UNIT 3 SHT. NO. CRS-4 OF 4 CLIENT NORTHEAST UTILITIES SERV 1CE COMPANY DATE: 12/10/84 COMPILIO BY- R.E. CONLON Mark No Venoor/ Description Zone Status Remarks (Description No.)
SVMO15-M-2TT-10 For 35WP f!S3GA & B Circle Seal / Needle Valves CB-04 Q Mild Environment 3SWP-FIS37A & B Circle Seal / Needle Valves CB-O4 4 Mild Environment 35WP-FIS41A & B Circle Seal / Needle Valves DG 01 Q M11d Envirorneni 35WP-FT43A &B Circle Seal / Needle Valves AB*07 O SDS Sht 3 of 3 3swp-FT59A thru O Circle Seal / Needle Valves ES-05 Q SOS Sht 3 of 3 h 35WP fit 00A thru D Circle Seal / Needle Valves CW-01 Q Mtid Enviror.aent 35WP-FIS118A thru D CirCio Seal / Needle Valves CB-04 O Mtid Environment 35WP*DPIS24A thru D Circle Seal / Needle Valves CW-01 Q M.id invironment Mtid Enytronment 3SWP-OPIS37A thru O Ctrole Seal / Needle Valves CW-01 Q CW-Ot Mtid Enytrcoment 35WP-CPIS110A thru D Circle Seal / Needle Valves Q Q = Qualtfted N/A 4 Not App 1tcable O = Outstanding Reviston t
o k 4 SUBCOMPONENT DATA SHEET JOC NO 12179.34 MARK NO.. SVM015-M-2TT-10 DRAWING NO(S). 2472.110-611-284B SPECIFICATION NO. 2472.110-611 (CESCRIP-TION NO.) INSTR NO. 35WP-FT43A & B 35WP-FT59A-D NAME. MILLSTONE 3 OPERATION AND MAINTENANCE MANUAL NO. O!M-NONE SHT. NO. SDS-3 OF 3 thi: NORINLAST UTILITIES SEdVICE CO. DATE: 12-12-84 COMPILED Sy. R. E. CONLON Service Life
'onctmeg.jnt Identification (Years) By Harsh Environment Material Data Thermal Aging Radia- Temper- Threshold Max. Service f4anm iallic Calculation tion ature Radiation Temperature v4bt o.oogggg Material (See Ref. NM) (Rads) (*F) (rads) (*F) Status Reference stem ,'acklpg 15X Graphite 40' 1.4 x 10' 200 1.5 x 10' 400 AE NMA-3 43SwP f4]A&B) Filled Teflon NMR-33 Note 1 EAS-3 Stem Pacesing 154 Graphtte* 40* 1.3 x 10' 120 1.5 x 10 400* AE NMA-3 NMR-33 lI 435WP FTbxA Filled Teflon thru r: Note 1 EAS-4 s0IES 1 ADove evaluation is based on teflon only, because the tolerance level of graphite 15 higher than the aCove listed harsh environment.
*Facking is replaced with EP.
At - Acceptable Dy Compartson AE Acceptable Dy Evaluation G
- Outstanding N/A
- Not Applicable Revision 1
7 REVISION 1 SPECIFICATION NO: 2472.110-611 , SHEET NO.: EAS-4 ENGINEERING ANALYSIS SHEET EQUIPMENT TYPE: INSTRUMENT VALVES MARK NO.: SVM015-M-2TI-10 AND MANIFOLD VALVE (DESCRIP-ASSEMBLIES TION NO.) INSTR NO: 35WP-FT59A-D VENDOR / MANUFACTURER: CIRCLE SEALS CONTROLS MODEL NO.: NONE i PREPARED BY: R. E. CONLON PEF. SDS NO: SDS-3
- 1. Nonmetallic Subcomponent Requiring Evaluation: Valve Packing.
Teflon
- 2. Subcomponent Function: Seal
- 3. Environmental Parameters to be Evaluated: Radiation
- 4. Evaluation:
Harsh Environment Radiation Level 1.3x10' Radiation Threshold Level 1.5x10' Radiation Resistance 8.77x10* The above listed instruments are utilized in the service water return lines from the containment recirculation spray system coolers. Any deterioration of the above listed valve packing (teflon) as a result of harsh environment radiation may rest.lt in i malfunction of the manifold valve assemblies. The subject equipment is required for post accident monitoring by Reg. Guide 1.97.
- 5.
Conclusion:
In view of the foregoing evaluation, the subject subcomponent is being replaced with EP having a radiation resistance value of 1x108 k rad (NMR-14). i _ . _ . , _ _ . _ . _ . mv ~.-._.--.-.m_.,- -_____ -- - . _ . . ___; . _ _ .-s
e l P. JOB NO.: 12179.34 SHEET NO.: NMR-14 JOB NAME: MILLS 70NE NUCLEAR POWER COMPILED BY: A. Raychaudhuri STATION - UNIT 3 JOB CLIENT: NORTHEAST UTILITIES SERVICE COMPANY MATERIAL DATA SHEET
- TRADE NAME: EPR, AR?-230, and Other Forms of EP
- CHEMICAL NAME: Ethylene Propylene Ref. No.
- THRESHOLD (RADS) 1 x 10* 1
- MAX. SERVICE 194 12 TEMPERATURE ('F) 300** 34
- RADIATION RESISTANCE (RADS) 1 x 10'* 33
REFERENCES:
- 1. " Radiation Effects on Organic Materials in Nuclear Plants," EPRI Report No. NP 2129, November 1981 (Page 3-24).
r
%. 12. Wyle Lab, Report No. 17464-102, Page S, 7/7/82.
- 33. " Selecting Elastomeric Seals for Nuclear Services," Power Engineering, Robert Barbarin, Parker Hannifin Corp., December 1977 (Page 58).
- 34. " Dura Seal Selection Chart," Durametallic Corp., Report No. SD-634-81, Copyright 1979, 1980 (Table 3).
- Original hardness for Et seals was 78. At 1.0 x 10' Rads, hardness increased to 84, with a 29% loss in tensile strength and a 63% loss in elongation as per Ref. 33.
** Ref. 34 indicates that this is a maximum temperature limit but will vary with the liquid in contact with the EPR. This elevated r temperature should not be used for a prolonged length of time or l severe degradation may occur.
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r _ _ _ - - _ _ ms12179-235b 05/18/85 182 TRADE NAME: EPR, ARP-230 AND SHEET NO. NMA-8 4.1 OTHER FORMS OF EP PAGE 1 CF 1 4.2 CHEMICAL NAME: ETHYLELE PROPYLENE 4.4 THERMAL AGING DATA 4.7 ENVIRONMENT MAXIMUM SERVICE LIFE (YEARS) 4.10 Reactor Containment 4.12 (All Zones) 40+ 4.13 Auxiliary Building 4.15 (All Zones) 40+ 4.16 ESF Building (All Zones) 40+ 4.18 MSV Building 40+ 4.20 Hydrogen Recombiner Building 4.22 (All Zones) 40+ 4.23 Ref. S*dEC Calc. Number: P(T)-1007 4.25 L-8
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J.O. No. 12179 1.11 Specification No. 2472.110-611 August 9, 1979 1.12 Rev. 1 June 26, 1930 1.13 Rev. 2 January 28, 1983 1 14 Specification for 1.17 INSTRUMENT VALVES AND MANIFOLD VALVE ASSEMELIES 1.19 ASME Code, Section III, Class 2 and 3 1.21 ANSI Code E31.1 Class 4 (I611) 1.22 Millstone Nuclear Power Station - Unit 3 1.24 Northeast Nuclear Energy Company 1.25
. Waterford, Connecticut 1.26
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AFFROVED 1.31 This design spe:ification Name Date 1.33 is hereby certified te be 1.34 correct, complete, and in Preparer @.k,[qfget, 1.35 ccepl:.ance with the ASME Uv' n l' t . m .03 1.36 E0iler and Pressure Vessel Lead Engr [fff[,,;L /-/f-G 1.37 Code Section III, NCA-3250, / 1.38 dated: June 1977 and all Specialist _Sf)^dex.t 4*d.,501.39 addenda threugh and includ- 1.40 ing the L' inter addenda Proj Engr ' ,.%}d*b j/f[ h 1.41 issued 12/31/78. s
- 1.42 Qual Assur [ , .. ,4.<v /. /.e.G 1.43 Signeds.cf.f,r-g Gm reslo n , 1,44 Ir e: , p . . //9 9 Mtris Engr f,f.I './'.
i? 1.45 Fref. Eng. S ates pc,,i..v,e 1.46 Registrrtien No.: c- # Constr Oept n'/p JL-rq , ,,g d I .47 I"0'P
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EI O 1t Copyright 19E3 Stene & Webster Engineering Corporation T o u. o s , .u. Boston, Massachusetts rr:31.stm..; CooccaATIOff
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r ORGANIZATION 1.6 This revision to the specification replaces in its 1.9 entirety Revision No. 1 (dated June 26. 1980). Addendum 1 (dated 1.10 July 30. 1951) and incorporates changes approved by E&DCRs, V;Rs, and N&Ds:
- EP-C-3694 1.13
- EP-C-4108 1.14 VV -2061 1.15
-EA-0231 1.16
-EF-C-08412 1.17 VV-2313 1.18 N&D-5018 1.19 This specificatien also incorporates the following 1.22 changes not based on an approved ELDCR, H&D, VIR, or approved addenda: 1.23 l The following Change References apply to the Purchase 1.25 Specification of June 26, 1980: 1.26 Chance Reason for Chance 1.31
- 1. Fage A1-25 delete lines 26.14 To conform to company stan- 1.33 to 26.29 and replace withi dard section 1.34 Standard section 22*, 1.36 lines 1.36 to 2.7 1.37
- 2. Page Al-29 delete lines 27.9 To conform to company stan- 1.47 to 27.12 and replace withs dard section 1.4S Standard sectier 22L, 1.50 1cnes 2.45 to 3.12 1.51
- 3. Fage Al-29 and Al-30 delete !c cer.fer: te ecmpar.j stan- 1.!!
lines 27.19 to 27.40 and dard section 1.56 replace with: 1.57 Stendard section 22L, 1.59 lir.es 3.13 to 4.22 2.1 l l
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Chance Reason for Chance
- 4. Page Al-30 delete lines 25.1 To conform with project 2.5 and replace with " Northeast standard section 2.6 Nuclear Energy Company" 2.7
- 5. Page Al-31 delete lines 28.38 To conform with project 2.11 to 2S.45 and replace with standard section 2.12 Standard Section which con- 2.13 l tains current persennel and 2.14 addresses 2.15 i
- 6. Page Al-31 delete line To conform with project 2.18 28.56 and replace with standard section 2.19 "Mr. S. Orefice, Project 2.20 Engineer" 2.21
- 7. Page Al-31 lines 29.5. 29.11, To conform with project 2.25
, and 29.12: delete "710-321- standard section 2.26 1503," add "94-0519" to 2.27 line 29.11 and change line 2.28 29.12 to 617-589-1483 2.29 , S. Page Al-31, change line 29.31 To conform to project 2.33 frcm "(Penn Central Delivery)" standard section 2.34 t
to "(via Conrail Corperation)" 2.35
- 9. Page Al-32 delete lines 29.40 To conform to project 2.39 4
to 29.47 and replace withi standard section 2.40
; " Resident Manager 2.42 Stene & Webster Engineering Corporation 2.43 P.O. Ecx 345 2.44 1
Waterford, CT 06335" 2.45 i 10. Page Al-26, delete lines To cenfers to prcject 2.49 25.27 to 25.42 and replace standard section 2.50 with standard section 2.51 20:4 lines 3.11 te 3.22 2.52
- 11. Page El-17 delete lines To conform to project 2.56 .
16.9 te 16.24 and replace standard section 2.!7 , ., .rith strnderd section 2.58
. ... .. .. ... .- ..to.
;*. Ftr ;r * ' .t- r ' re e r ir- T- cer# r- te Append:n i4 c;r;:.t.=0 n... ._: " . ; c f ;.t IIM ." i orgen:cetien sect;en 3.6 This spec-facetion centists efs 3.12 Fart A: *nstrumsn "alves and Me:. f;1ds "tive Assemblies A5ME I:: 3.15 Code. . asses 2 and 1, ^;ti;ty Assurance Cate; cry I O . h
} _ . . _ _ _ _ _ _ . _ . . _ _ __ ._ __ _ _ _ _ _ _ _ . _ ~
_ _ - ~_. .- - _ _ _ - _- __ .- _ - __. Part B: Instrument Valves and Manifold Valve Assemblies 3.17 ANSI E31.1 Code, Class 4 Quality Assurance Categories II 3.18 and III Part C: Instrument Valves and Manifold Valve Assemblies Valve 3.21 Description Numbers sketches The contents of each section are indicated in detail at 3.23 the beginning of that sectien. 3.24 Each page is numbered with the section number and the 3.26 page number in that section. Future changes, if any, will be itemized by separately 3.28 issued, consecutively numbered addenda. 3.29 IMPORTANT NOTICE 3.33 No change to this specification shall be binding on any 3.36 party until an addendum to the specification has been issued. No 3.39 deviatien from this specification shall be accepted by the Engineers' shop inspector until it has been approved as required 3.40 by the Engineers' standard procedure. CCMPLIANCE WITH 10CFR21 3.44 The equipment provided under Part A of the 3.47 specification and the purchase order are basic components of a Nuclear Regulatory Commission (URC) licensed factlity or 3.48 activity. Accordingly, the Seller is subject to the provisiens 3.50 1 - of Part 21, Chapter 1 of Title 10 of the Code of Federal Regulations. Refer to the bcdy of the purchase order for further 3.52 ' informatien. i
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I PART A 1.6 INSTRUMENT VALVES AND MANIFOLD VALVE ASSEMBLIES 1.8 ASME III CODE, CLASS 2 AND 3 1.9 CATEGORY 1 1.10
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u-12179-5450 12/C7/E2 242 i
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I SECTICt! 1 1.10 W -- ~- g 1 The contents of Fart Al are as follows: 1.13 , ) Page 1.15 l Scope Al-2 1.17 l
- Project Size, Location, and Site Conditions Al-2 1.18 Definitions Al-2 1.19 ,
Furnished by the Seller Al-3 1.20 ' 1 Applicable Documents Al-3 1.22 )- Responsibility Al-4 1.23 j Technical and Performance Requirements Al-5 1.24 -
- Welding Al-6 1.25 ,
< 1 Seismic Requirements Al-8 1.27 Release for Engineering Al-13 1.28 'l 1.29 Release for Production Al-13 l Shop Cleaning Al-13 1.30 i
l Marking Al-13 1.32 j Preparation for Shipment and Shipment Instructions Al-14 1.33 j Provision for Storage Al-15 1.34
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Tools' Al-16 1.35 )
. Spare Parts Al-16 1.37 ) Sche'dule Al-17 1.38 i
Guarantees Al-17 1.39 j Qualiti' Assurance Al-17 1.40 ! Tests Al-18 1.42 1 Inspection Al-19 1.43 Documentation Al-23 1,44
! Data and Drawings by Bidder / Seller Al-27 1.45 Communications A1-29 1,47 Subsuppliers Al-32 1.43 ,
Ex:eptions ,Al-32 1.49 Vend:r Infer stien Requests , Al-33 1.50 j V.I.R. Reports Al-34 1.52 : i !. .0. Reports . Al-35 1.53 Y I
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Al-2 SCOPE 1.57 The Seller shall furnish and deliver instrument valves 2.2 and manifold valve assemblies as specified within this spe:ification and confereing to the-applicable codes and this 2.4 specificatien. PROJECT S!ZE, LOCATION. AND SITE CONDITIONS 2.8 The Millstcne Nuclear Power Station - Unit 3 is a 2.11 nominal 1,200 MW, nuclear fueled, steam turbine generator unit 2.12 located at Millstone Point in the town of Waterford, Connecticut, 2.14 en the north shore of Long Island bound. 2.15 The elevation of the plant site is 24 ft-0 in. The 2.18 plant site is accessible via (1) truck, (2) a railroad spur and 2.19 (3) a berge channel facility but without permanent unloading facilities. . The equipment furnished shall be designed with an 2.21 objective of 40 years service life. Component parts which 2.23 require replacement to achieve this design objective shall be 2.24 readily accessible for replacement. DEFINITIONS 2.28
; Various terms used herein are defined as follows: 2.31 N
Eidder - A c =pany submitting a preposal to fulfill the 2.34 requirements of this specificatien. 2.35 seller - The company accepting the overall responsibility 2.37 fer fulfilling the requirements of this 2.38 specificatien. Engir.eers - Stone & Webster Engineering Corporation (SWEC), a 2.40 Massachusetts corporation, or its duly authorized 2.42 agents restricted to the performan:e cf the 2.43 particular duties entrusted te them. The Engineers 2.44 are agents for the Purchaser. Purchaser' - Northeast Utilities Service Ocmpany, Hartford, 2.46 C nne:ticut. The Pur:.irter is the sgent for the ~.4-ovner. Owner - C nne:ticut Light and Power Ccmpany, et al, ~.4' Hartf:rd, Cer.necti:ut. 2.51 Appreved - This word, unen cpplied by the Engtneers to the 2.54 seller's drau:ngs or documents, means that the 2.55 drawings or documents are satisfactory frem the
, s tandpcint of interfacing with all Purchaser 2.56 Ns_ '
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Al-3 furnished compenents of the installation, and/or 2.57 that the Engineers have not observed any statement 2.58 or feature that appears to deviate from the specificatien's requirements. Except for the 2.59 interfacing with all Purchaser furnished components, the Seller shall retain the entire 3.1 responsibility for complete conformance with all of the specificatien's requirements. Approved - These words, when applied by the Engineers to the 3.4 As Revised Seller's drawings or documents, mean that drawings 3.7 or documents are approved as defined above except 3.8 i that the changes shown are required for the proper interfacing with Purchaser furnished components of 3.9 the installation or with the specification's 3.10 Seller shall 3.11 requirements. retain the entire On the basis that the~ for compliance 3.13 responsibility with all of the specification's requirements (except these affected by interfacing with 3.14 Purchaser furnished compenents). the Seller shall either:
- a. Incorporate the changes into his drawing 3.17 or document and resubmit to the Engineers, or 3.18
- b. Inform the Engineers that the changes 3.21 x, cannet be made without prejudice to the 3.22 Seller's respensibility under varranty and resubmit with full explanatien of the reasons therefor.
FUFRISHED EY THE SELLER 3.26 The equipment, materials and services to be supplied by 3.30 the Seller shall consist of, but not be limited to, the following:
- 1. Instrument valves and manifold valve assemblies ac 3.33 specified herein. 3.34
- 2. Packaging. 3.36
- 3. 3 pere FErts. 1.33
- 4. Drawings, certif;ccles, d:cuments. 3.40 r.: : - . .. . , - --....-...: :. ,,.
Various codes (and addenda therete), stEndards, er other 3.47 documents that are mentlened by shcrt-form name elsewhere in this 3.45 spec'ficEtien are full *j identified c e l c'.' . T* the tutent that 1.50
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Al-4 these documents apply, as stated herein, the version of the document that is applicable shall be as itemi ed below. It is 3.52 recognized that a later version of some of the dated documents may become mandatory under regulations that have jurisdiction. 3.53 If this develops, the newer version of each document that changes 3.54 will be specifically identified by means of an addendum to this 3.55 specificatien; if the changed requirements in the newer document 3.56 have a demonstrable effect on the cost to the Seller of doing the 3.57 work, an adjustment will be made in the purchase order price. If there is, or seems to be, a conflict between this 3.59 specification and a referenced document, the matter shall be 4.1 referred to the Engineers, who will clarify the matter in writing. American Society of Mechanical Engineers 4.5 ASME II, 1977 Soiler and Pressure Vessel Code, Welding 4.8 Part C Rods, Electrodes, and Filler Metal 4.9 ASME III 1977 Boiler and Pressure Vessel Code, Nuclear 4.15 Power Plant Components and addenda 4.16, through and including the Winter addenda 4.17 issued 12/31/78 American Society for Testing and materials 4.22 ASTM A262 1970 Recommended Practices for Detecting 4.25 Susceptibility to Intergranular Attack in 4.27 Stainl,ess Steel U.S. Muclear Reculatory Commission 4.32 RG 1.E4 Augus t Code Case Acceptability ASME III Design 4.35 1977 and Fabrication 4.36 RG 1.85 August Code Case Acceptability ASME 1977 Section 4.40 1977 III Materials 4.41 EESP0"S:3:L!!Y 4.46 The Seller shall be completely responsible that the 4.49 equipmer.: furnished under this spe:ift:stion is Of high quality 4.50
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nr. ever; respe:t, wi-h first-:. ass workmanship throug'c.out, new 4.52 end entirely suitable for the purpose outlined herein or 4.53 r:as er.sbly :r.ferred therefrem. Therefore, if any requirement of 4.54 this spe:ification is deemed by the Eidder/ Seller to be in:crrect, unsuitable, centrad::: ry, er such that :enfermance 4.55
-herewith w:uld diminish or adversely affect in any way the Seller's responsibility, the Eidder shall specifically delineate 4.56 his ob:e:tiens and the reasons therefor in his preposal, so that 4.57 they ecy be reselved before the order is pla:ed. In all ether 4.5S U"... r*asa .. . .La -%.
Al-5 respects the seller, by accepting the order, shall be deemed to have agreed that conforma'nce with the specification's 4.59 requirements will not prejudice in any way the Purchaser's rights under warranty. TECHI!ICA!. AND FERFOR!:A!!CE REQUIREME!!TS 5.4 In addition to the requirements specified en the data 5.7 sheets in this specification, the following shall be censidered 5.8 applicable to all instr ument valves and manifold valve assembles 5.10 specified herein unless otherwise noted on the data sheets:
- 1. Se designed, fabricated. certified, and inspected in 5.12 accordance with AS!!E III, Class 2. Assemblies shall be 5.13 in accordance with Subsection NC.
- 2. Be furnished with Data Report NFV-1 and be "N" stamped 5.15 -fg"3 in accordance with requirements of NA-8000 of ASME III. 5.16
- 3. Have the use cf code cases for ASME III restricted to 5.1S those listed in RGs 1.84 and 1.d5 and be limited as 5.19 stated in these guides.
- 4. Have process and instrument connections as shown en the 5.22 data sheets.
- 5. Not use junk rings to keep valve stem packing frem 5.24 extruding. 5.25
- 6. Se cf the remote mounting type. 5.27
- 7. ::anifeld valve assemblies shall have all tennections and 5.29 valves ac:essible er ic:sted en the frent er side surfaces. Uc ccnne:tiens or valves shall be positiened 5.30 en the rear surface to allow for plate meunting.
- 5. Manifcid valve assemblies shall be in accordance with 5.32 the schematics sheen for each type en Sketches 12179-I-50 and 12179-I-El attached. 5.11
- 9. ar.ifeld valve asserb'ies shs'1 ree- the requ;rerent: :.:?
shown er. the Te:nni:a1 Date Sheets attached. 5.26
~;.
. ..:.;f li c a lve a s t:r.._ . .: . ntil ;: :::.t r r.e ; . .;.. . . . - :.;;
valves as an integral part cf tne manifold block. 5.1'
?:sterials 5.42 IIatericis used in manu:c: ure hsil te in a:::rdan:t f.4i
- th the requirements of A5:IE ::I rs 1:s:et en d7:e sheets rf this part f the specif :t icn.
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Al-6 The use of mercury, KEL-F, and PVC is prohibited in the 5.48 manufacture and/or assembly of the instrument valves.
-All other materials shall be in accordance with the 5.50 latest ASME standards or other standards approved by the Engineers. A Certificate of Compliance is to be supplied by the 5.52 Seller, certifying that all valve parts are in accordance with the materials in this specification and applicable code. 5.53 Chemical and Physical data on valve parts are to be supplied as 5.54 part of the Certified Materials Test Report.
All austenitic stainless steel shall be furnished to the 5.56 Purchaser in the solution-annealed, 'unsensitized condition. Unstabilized grades of austenitic stainless steel, which are 5.57 cooled from the solution-annealing temperature to below SCO F by 5.58 any means other than water quenching, shall meet the requirements of. ASTM 262, Practices A or E. When Practice A is used, only 5.59 Figure 1 is acceptable. Test specimens shall be selected from 6.1 material that represents each heat treatment practice and each heat. . When ASME 5A-479 Type 316 material is used for the 6.2 g fabrication of compressien fittings, the material _ designation ASME SA-403 Type 316 also applies to the fittings 6.3 WELDING 6.7 t General Recuirements 6.10 t All welding shall be performed in accordance with 6.12 ASME III and the additional requirements of this specification. 6.13 All welding shall be performed using the procedures and 6.16 welders qualified in accordance with this specificatien. 6.17 Prior to performing any welding under this 6.19 specificati:n, the Seller shall submit to the Engin_eers two 6.20 cepies ,f the welding procedures and the welding procedure 6.21 qualifications. The Engineers will review these procedures. No 6.23 welding shall be performed until the Seller has received a ecpy 6.24 ef the welding procedures stamped " Approved." The Seller shall maintain, in his recerds. a list cf 6.25 velders who have been cualified to this specification and a 6.27-re: erd cf es:h ve'_ der's performance qualificatien tests. 6.2E All austenitic stainless steel welds shall be made with 6.31-centrolled amount ef delta ferrite in the as-deposited weld 6.32 m e t al .~ The a :eptable a= cunt of delta ferrite shcIl be in the 5 6.34 to 15 percent range as measured by a severn gege. u i u .2175-241d C;/17.' E 3 !!.
Al 7 Weld Procedure Qualifications 6.37 All welding shall be qualified in accordance with 6.39 ASME III. Welder Performance Qualifications 6.43 All welders who will perform velding shall be qualified 6.46 to ASME III, NS-4300. Weld Filler Metal 6.50 All welds requiring the use of weld filler metal or 6.53 ,' consumable insert materials shall be made with filler metal which 6.55 meets all the requirements of ASME III, ASME II, Part C, and the 6.56 additional requirements of this specification. The following are requirements above and beyond the ASME 6.58 code requirements; frequency of sampling shall be in accordance 6.59 with ASME III, NS-2420,
- 1. For the following weld filler materials and consumable 7.2 inserts, the delta-ferrite content of the as-deposited 7.3 and undiluted weld metal shall be 5 to 15 percent:
E308-15 and E305-16 7.6 E308L-15 and E308L-16 7.7 E309-15 and E309-16 7.8 E316-15 and E316-16 7.9 E316L-15 and E316L-16 7.10 E317-15 and E317-16 7.12 4 E318-15 and E316-16 7.13 E347-15 and E347-16 7.14
- 2. Determine the chemical compositien in accordance with 7.19 ASME II, Part C, except that the weld metal shall be deposited on material ef the same classification as the electrode being tested. Analysis may be performed by 7.21 wet chemistry, emissien spectroscopy, er by X-ray emissinn methods.
- 3. Fer materials listed in (1) above, determine the delta 7.24 ferrite ::r. tent end ver:fy for c:nforman:e to this spe::f :stion by use of the 5:haeffler L agram. ~he 7.26 actual chemic41 compesition as determined in (2) abo.e shall be used for this determination.
- 4. Using the weld pad made in at:ordan:e with ASME II, 7.29 Part C, measure the ferrite content at four places using a Severn gage which has been calibraced to standards 7.30 where the delta ferrite centent has been set by quant:tative metallography. Etadings shall be made at 7.21
....<..:;a
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. , .s A
Al-S r a 1/2 in minimum from any edge. All readings sha:1 7.32 conferm to the requirements of this specificatien. Alternate methods may be used with the approval of the 7.33 Engineers.
- 5. A Certified Materials Test Report shewing a control 7.35 number shall be supplied with each shipment. This is to 7.37 allow traceability by heat and lot numbers. This report 7.38 shall include as a minimum:
- a. Certificate of Compliance 7.41
- b. Seller's name 7.42
- c. Project name and Job order Number 7.43
- d. Quantity, si:e, and type of material 7.44
- e. Engineers? Furchaser Order Number 7.45
- f. Heat and lot number 7.46
- g. Actual chemical composition 7.47
- h. Results of mechanical and soundness tests 7.48
- 1. Calculated and measured ferrite content 7.49 SEISMIC REQUIREMENTS ".54 The Seller shall confirm, in writing, and shall submit a 7.58 report which includes calculations or test data for review by the 8.1 Engineers which support his statement that the equipment furnished under this specification meets the requirements for the 3.2 One-Half Shutdown Earthquake and Safe Shutdown Earthquake listed 6.3 below. A necessary condition to justify compliance with this S.4 specif1:stien requires that the Seller shall, as a part of his 8.5 rep:rt, previde natural frequency data, determined by either analysis er tests. The analysis or test shall confirm thet the 8.6 resulting deflections shall not cause damage to the equipment to. 8.7 the detriment ef its capability to function as specified elsewhere.
The equipment shall be qualified in the mode which S.10
- enstitutes the most conservative case.
The Seller shall' qualify his equipment to the specified 8.12 seismi: envir:nment by Static Analysis. E.13 Eidders dey consider exercising eptions cnly after E.15 d;s:uss en 'Jith cnd written concurrence from the Engineers. ~f E.17 s:st;: :r dyntil: analysis is the ecde of cuelificatien, the Eidder's summary shall include a description of the ma ther.ia tic al S.15 m del an; the ana'yt; . al method intended for use in quaJifying 6.19 the equ:pment. If the qualifying program is predicate. upon S.20 en;st:n; dtts, either partly or entirely, the data, and reasens E.21 wh*; it is ::r.sidered applicable, should be submitted with the summary. Ar.y ex:eptiens shall be clearly stated by the Eidder. 8.22 , l I
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4' Al-9 - 1 The Seller shall include a schedule of submittals. S.24 interface resolutions, and certificates to be submitted to or S.25 received from the Engineers, as discussed herein. The Seller is required to show that the valve will have S.27 its lowest natural. frequency above a value of 33 cycles per 5.28 second. ! - The Seller may also choose to qualify his equipment by a 8.30 combination of analysis and test, provided that both alternates 8.31 i are acceptable to the Engineers, a A final analys'is report shall be compiled by the' Seller 8.33 and submitted to the Engineers for review. Upon receipt and 8.35
- resolutien of the Engineers' comments (if any), the Seller shall l submit a certificate of compliance which will be stamped and 8.37 signed by a Registered Professional Engineer with the statement 8.38 that he has seen and reviewed the adequacy of the method for S.39 i establishing that the seismic design requirements have been met. S.40 i A summary of the calculation or test method shall be included in S.41
) the compliance statement. The summary need be only a short S.43 ; paragraph, but should inclu,de code references and equations. The S.45 1 certificate shall also be signed by a knowledgeable officer of S.46 the Seller's company.
l All valve assemblia s (including shop fabricated end 8.45 connections) shall be designed to retain their structural S.49 integrity with no damage or distress to pressure-retaining parts j during seismic frequencies and accelerations listed herein. The 8.51 i data sheet on each valve will delineate the pressures and l temperatures within the valve for- inrlusion in analysis 8.52 1 parameters. q 1. All assemblies will be supperted by bolting to a 4 in W 8.54 , 4 x 13 section with bolts. The bolt diameter and number S.55 l- of bolts to be specified by the Seller shown on the
- drawings and used in the seismic Qualification Analysis. 8.56 4
lt 2. The end loads en the velded cennections are 8.58 1 Arial Thrusti 125 lbs c.1 Shear: 25 lbs 5.3 Mcment or Tersions 200 in-lb 9.5 i P
- 3. Lead combinations for the welded connections are the 9.7 L
- worse case of (a) 1 Axial thrust
- shear (one direction) 9.9 l' l- 1 Bending mcment (about one axis) 9.11 1
(b) : Axial thrust : shear (one direction) 9.13 1 2 Torsion 9.15 i i I
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- 4. The most conservative case will be determined by the 9.17 lesser of the stress limits for either the one-half safe 9.18 shutdown earthquake or the scfe shutdown earthquake.
A. Static Analysis Specified 9.21 One-Half Safe Shutdown Earthquake 9.23 The equipment shall be designed to be capable of continued 9.25 operation with all of the specified design loads acting 9.26 simultaneously with the three components (two horizontal and one verticle taken orthogonally) of the One-Half Safe 9.28 Shutdown Earthquake seismic loadings. The horizontal (N-S 9.29 and E-W) and vertical seismic loadings ares (1) Static Analysis 9.33
*(a) g1 = 1.5 g horizontal 9.35 (b) g2 = 1.5 g verticai 9.37 1 Note g = acceleration due to gravity, 32,2 ft/sec2 9.39 Each of the three defined directions of earthquake input (two 9.43 horizontal and one vertical taken orthogonally) shall be 9.44 evaluated separately. The calculated stress result of the 9.45 three stress analyses shall be superimposed on a square root o.46
\
of the sum of the squares (SRSS) basis. The etress levels 9.47 due to the ecmbined leading conditions shall not exceed the following criteria: Fer ASUE III, Class 2 (NC) valves, use the following 9.49 criteria 9.50 Membrane + Sending 9.54 Membrane Stress Limit (Pm) Stress Limit (Pm + Pb) 9.55 As required b/ paragraph NO3500 of ASME III for Level B 9.59 service limits, Table NC-3521-1. i (a) Membrane stresses are intended to be 10.3 maintained w; thin yield stress. 10.4 (b) nembrane + bending stresses are intended te be *;.E maintained to ensure that no gross deformation 10.7 will eccur. (c) The standard or alterr. ate design rules cf MC- 10.9 3500 of ASME III may be used in conjunction 10.10 with the stress limits specified. u-121'E-I46d 01/*.7/51 ::.:
Al-11 Safe Shutdown Earthquake 10.14 The equipment shall be designed to withstand the combined 10.16 effects of all of the specified design loads acting 10.17 simultaneously with Safe Shutdown Earthquake seismic loadings without loss of function or structural integrity. The 10.20 herizontal N-S and E-W) and vertical seismic loadings, respectively, are (2) Static Analysis 10.24 (a) g3 = 1.5 g hori: ental 10.26 (b) g4 = 1.5 g vertical 10.27 Note: g = acceleration due to gravity, 32.2 ft/ sect 10.29 Each of the three defined directions of earthquake input (two 10.33 heri ental and one vertical taken orthogonally) shall be 10.34 evaluated separately. The calculated stress result of the 10.35 three stress analyses shall be superimposed on a square root of the sum of the squares (SRSS) basis. The stress levels 10.37 1 due to the combined leading conditions shall not exceed the following criteria: For ASME III, Class 2 (NC) valves use the following 10.41 criteria: Membrane + Bending 10.44 Mem:rane Stress Limit (Fm) Stress Limit (Pm + Pb) 10.45 1.5 S Ks x 1.5 S 10.47 General Uctes: 10.52 (a) S - Allowable stress values at the design 10.54 temperature from Tables :-7, 6, 10.55 ASME III, Appendix I. 10.56 i (b) Memb rane stresses are intenied to be 10.59 matntained within yield stress. 11.1
- ' .~r irrte - bendin; stresses are intended te be *1.2 .
.;;.:t nsi :: er.zure d.tt nc gress def:rmstion 11.4
<;-. :::;r.
(d: The standard er alternative design rules of 11.6
'::: ~ ': :f A5::I ::: ns; be used in cen uncticn 11.7 with the stress limits specified. 11.8 1
.ei "s - 5:.tce is:ter - Mplastic/Melastic for 11.11 11.12
- " ;::. :te-i:nt i
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Al-12
- Ks - 1.5 (Square Bar) 11.14 0 Ks - 1.3 (Range 1.27-1.4) (Tube) 11.15 I - Beam, Ks 1.1 (Kange 1.06-1.18) 11.16 General Instructions For Stati Analysis 11.'20
- 1. Fermulate a program for qualifying the equi ment in 11.22 a::ordance with the conditions specified in the earthquaka 11.23 requirements. A summary of the effort to be undertaken shall 11.25 be submitted to the Engineers as specified.
- 2. The Engineers will comment on the adequacy cf the program for 11.27 qualifying the equipment within two weeks of rece:pt of the 11.28 summary.
- 3. The base natural frequency of the equipment must be 11.31 determined.
- 4. The seller is required to multiply the appropriate masses of 11.33 the equipment components by the acceleratien values in three 11.34 orthogonal directions, one direction at a time so as to load the equipment in these directions. The calculated stress 11.35 result shall be superimposed on a square root of the sum of squares (SRSS) basis.
- 5. The structural lead-carrying members, whether internal 11.37 components or external components such as hold-down bolts, must be checked to ensure adequacy of design under seismic 11.38 loading.
- 6. The valve assembly is to be analyzed en a worst case basis 11.40 with regard to operating conditiens. A check of etitical 11.41 area defle:tiens must be made to ascertain that detrimental damage will not occur.
- 7. A final analysis report must be ecmpiled by the Seller and 11.43
~
submitted to the Engineers for review. The static Analysis 11.44 Report shall contain: A title page, abstract, table of centents, introduction (objectives, methods of analysis. 11.45 assumptiens, design criteria 1, summary cf results. geemetry 11.46 and me erials detr. references, tnd the detriled antly:is.
*Jpon re:e:pt and res:1utien Of the Engineers' comments ,;f ~1.47
, ar.y ) , the Seller <;.1 sur :t : Cert:ftette Of ~0rpl !n:+.
The cert:f;:ste : f : : 1 '. : '. : t .: t be st ::t: :.; :;gne: t; . .. 40 Reg stered Frciess:cna. Engineer witu the statement that he ;1.49 hcs seen cnd revie'.* e d the adtquacy Of the meth:d f: establishing that the seismic design requirements have been 11.50 met. A summtry ef the :si:uirt::n neth0d must be in:1uded in 11.51 the ::mpliance statement. The summary need be cr.ly a short 11.52 paragraph but should include code references and equatiens. The certif : ate must aise be signed by e knowledgeable 11.53
- ff: er cf ne Eeller's : m cr".
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. . . .. . ~ ~ :. . , .
4 Al-13 RELEASE FOR ENGINEERING 11.57 The detailed design of the equipment covered by this 12.1 specification, and all the Seller's engineering schedules. shall 12.2 start only upon receipt by the Seller of a written communication 12.4 from the Engineers giving either (1) confirmation that the design is to be based on the technical data given in this specification, 12.5 or (2) the revised data that are to be used. No work shall be 12.7 done by the Seller prior to the receipt of this Release for Engineering. If this Release for Engineering is not included with the 12.10 purchase order, it shall be the responsibility of the Seller to 12.11 immediately ascertain from the Engineers when it will be forthcoming. The Seller is reminded that no work shall be done 12.12 by the Seller prior to receipt of the Release for Engineering. 12.13 The Release for Engineering is not a Release for Production. 12.15 RELEASE FOR PRODUCTION 12.19 The production of the equipment covered by this 12.23 specification, and all of the Seller's production schedules, shall start only upon receipt by the Seller of a written 12.25 communication from the Engineers either (2) confirming that 12.26 production is to be based upon drawings reviewed previously by 12.27 the Engineers and returned stamped " Approved" or (2) stipulating 12.28 the basis for the Release for Production. No production (i.e., 12.29 procurement or fabrication) shall be'done by the Seller prior to receipt of this Release for Production. 12.30 If this Release for Production is not issued in 12.33 accordance with the schedule, it shall be the responsibility of 12.34 the Seller to immediately ascertain from the Engineers when it 12.35 will be forth:oming. The Seller is reminded that no production 12.36 j shall be done by the Seller prior to receipt of the Release for 12.37 Production. SHOP CLEANING 12.41 The instrument valves and valve manifold assemblies 12.44 shall be cleaned in a::ordan:e .:th the mrnufacturer's standard procedure using a suitable selvent. with a halide content of not 12.45 more than 1.0 ppm. 1 IITRKING 12.50 ASME ::: Class 2 or 3 12.53 i
. All equipment shall be legibly marked, so as to be 12.55 i visible after fabrication, with heat numb-r as well as other 12.57 identification marks, as specified by ASNE III. All valves chall 12.55 be "N" stamped valves. Each valve shall be prertded with a 12.59 u-12*79-146d :* _ ;7 !! ;4:
Al-14 304 Stainless Steel nameplate, permanent. :tached to the valve. The nameplate shall contain the following information: 13.1
- 1. The applicable official N-type symbol 13.3
- 2. Class 13.5
- 3. Manufacturer's Name 13.7
- 4. Design pressures at coincidental temperatures (ANSI 13.10 Class 1500 Rating)
- 5. Manuf'a:turer's serial number 13.12
- 6. Year built 13.14 All other materials used in vital design areas, where 13.16 hardmarking is not required by ASME III, shall have material 13.17 identification provided by a re:ord traceable to heat numbers.
The official N-type symbol shall be applied only after 13.19 all tests and examinations have been satisfactorily completed as 13.20 required by UCA8000. Material 1/4 in and greater in thickness may be marked 13.22 by steel die stamping. When employing die stamping, the marking 13.23 s shall be applied to a low stressed area, such as a flange rim, an 13.24 integral pad, or base. If this is not practical, stamping shall 13.25 be d:ne with round nose or interrupted dot die. These marking 11.26
. tools are commonly called low stress die stamps. Characters used 13.27 shall have filleted corners. The impressions produced shall not 13.28 exceed a depth of 1/64 in and shall have rounded bottoms with a 13.29 radius no less than 1/4 of the width of the impression at an impression depth of 0.010 in.
FREPARATION FOR SHIPMENT 13.33 AND SHIPMENT INSTRUCTIONS 13.34 The interior of all equipment shall be free from all 13.37 foreign material such as welding rod, vaste, loose mill scale. 13.38 cil. grease, er ether deleterious material. All epenings shall 13.41 be closed immediately after cleaning. Rust, if any, shall 13.42
- sist of not m:re then a surfa:e film disceleratien that can be 13.45 recdily rem:ved by wiping. It shall be the seller *: 12.44 responsibility te keep the Engineers' shcp inspector sc. informed 13.45 that he can pers na'ly
. satisfy himself that the requirements of 13.46 this paragraph are being ecmplied with.
All tape used for sealing austenitic stainless steel 13.46 equipment shall contain less than 100 ppm leachable chlorides. 13.49 Acceptable tapes are: 13.50 s.
*e ;'l 9-14i: C 1.1~ :1 ~ 4 .* i l
l l I 1
Al-15 Minnesota Mining and Manufacturing Co. - No. 4S1 13.54 Ferma:el - Nos. 672, 691, 692, and 6S. 13.55 All equipment and materials shall be suitably crated,,13.59 bcxed, or otherwise prepared for shipment to prevent damage and 14.1 corrosien during handling und shipping. Whenever practical or 14.2 feasible, equipment and materials shall be palletired for ease of 14.3 unloading and sterage at plant site. The Engineers' instrument 14.4 valves and manifold valve assemblies mark number and equipment title shall be placed on an external surface where they can be 14.5 readily seen. Ea:h box or crate shall centain s detailed packing 14.6 list. All cpenings shall be properly protected to prevent the 14.7 entrance of dirt or debris. All parts which, of necessity dua to 14.8 physical size or arrangement, may be exposed to the weather shall 14.9 be adequately protected by weatherproofing. It shall be the 14.10 responsibility of the Seller to take any other precautions required to reasonably ensure plant site arrival of the equipment 14.11 in an undamaged and satisfactory working condition. Each box or 14.13 crate shall be marked with the actual as-shipped weight on an external surfa:e where it can be readily seen. 14.14 Preper preparatien for shipment is deemed of great 14.16 importance . Therefore, the Seller shall submit to the Engineers 14.17 for review exactly how each shipment is to be' prepared, and which 14.18 shipment (s) the Engineers' shop inspecter is to see personally in 14.19 crder to satisfy himself that all shipments are suitably prepared. The Seller shall submit a cepy of snipping memoranda 14.21 to the Engineers' shop inspectors. A bill of materials must be received by the field at the 14.23 seme time as the shipment. All truck shipments to the plant site shall use the 14.25 fellowing reuting threugh the town of Waterford. Conne :::ut: 14.26 Leave the ::nnecticut Turnpike at Exit 75 and proceed east en 14.29 Route 1A for apprcximately 4 1/2 miles to Avery Lane. Turn 14.30 right en Avery Lane, proceed 1/2 mile to traffic ltght and R pe Ferry R:ad. Reute 1!6. then turn right en R:pe Ferry 14.31 R:ad and pr::eed west rppr:nimately 3 miles :: the plant site 14.22 a : eft ** : ! d . The abeve r:utu : is the caly tppr: red routir.; f:r tru:h 14.24 traffic. c r. . . . ; . v . . : . r. E....... wi.n a c . , . .;o it is expe:ted inat the equipment ::vered by thit 14.41 specif::ation will be ste:vi at the plant cite f:r several m nths ;4.42 in an unheated building or oatdoors with equivalent protection. 14.43
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i i i i 1 1 Al-16 1 1 4
- As part of his proposal, the Bidder shall state whether 14.46 storage as outlined above will be satisfactory, and give any 14.47 I special requirements that should be followed in order to maintain 14.48
- the equipment in the as-shipped condition. In addition, the 14.49 l special storage requirements shall be forwarded to the plant site j with each shipment to which they are applicable. 24.50 TOOLS 14.54 Special* tools, fixtures, or appurtenances used only 14.58 during erection shall be furnished on a rental basis.
A ccmplete, new set of all special* tools, fixtures, and 15.2
- appurtenances required for maintenance and operation shall be 15.3 furnished.
The Bidder shall itemi:e on the attached Data Sheets the 15.5 special tools that will be furnished. 1 l *"special" shall be defined as anything not normally and usually 15.9 available in a power station or readily available thereto. 15.10 SPARE PARTS 15.15 l The recommendation for spare parts shall be included 15.18 i with the quotation for the original equipment. This 15.21 recommendation shall include all the spare parts that the Seller 15.22 recemmends be carried in stock at this power station tur one year 15.23 of commercial operation, plus all gaskets and other expendable 15.24 items that nay reasonably be required during the preliminary cperating and adjusting period that precedes normal ccmmercial 15.25 eperatien. ) Each of the items shall be fully identified by part 15.27 number and by drawing number and shall be separately priced. The 15.29 prices shall be based en parts manufactured to the san e standards .
, and quality requirements as the parts they will replace, provided 15.30 they are purchased at the same time as the basic equipment. If. 15.32 however, spare parts are purchased at a later date, these parts
, shell be manufa:tured :: the stenitrds and que'ity . requirements 15.33 in effe:t at the ::me Of pur:h:se rhether purcha:ed by the 15.34 l Ir. pine er: :: dire:ti'; b; nt Tur:htse t . 15.35 , i I All spare parts fer equipment : vered by this 15.37
- spe
- if::sti:n shs11 : mply in all respe:ts with the requirements 15.36 cf this spe:if::ct :n, speii?::ti.; n:1uding d::umentatien 15.39 l
, tdentical in hand and fermat to that required for the original 15.40 equipment or material. I. l p D See ON w TO l
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- i , Al-17
} . i 1
- SCHEDULE 15.44
! A schedule showing the key dates pertaining to this 15.47 1
specificatien is included with the bid documents. This shows the 15.50 i mailing and shipping dates that must be met in accordance with the present project requirements. This schedule, or a revisien 15.!1 I of it as agreed upon by the bidder and the Engineers before the order is placed and included with the purchase order, shall be 15.52 binding upon the Seller. GUARANTEES 15.56 The Seller shall submit to the Engineers with his 15.59 1 preposal a copy of his standard guarantee for review. 16.1 QUALITY ASSURANCE 16.6 Category Listing of Equipment 16.9 Ecuipment Description category 16.11 4
! Instrument Valves and Manifold I 16.13 .! Valve Assemblies as specified 16.14 on the Data Sheets 16.15 l Quality Assurance Procram 16.20 i
Each bidder shall submit with his original proposal two 16.22 , c: pies cf his Quality Assurance Program manual covering the 16.23 quality control and quality assurance measures (1) imposed by him en his evn verk and (2) imposed by him upon subsuppliers or 16.24 subcentractors . The program shall be in compliance with the 16.26
, intent Of 100PR50-Appendix E and with ASME III. If a bidder has 16.27 ! previously submitted his Quality Assurance Program to the
] Engineers, his proposal shall contain a separate signed document 16.28 j vhi:h indicates when his Quality Assurance Program was submitted .
! and a statement that the Program is still being followed as 16.29 j submitted.
i A Program a :eptable to the Engineers shall be a 16.31 prerequtsite fer a bidder be:ng en:sen as seller, i Tne Qut"ity . Atzurtn=e Ir:grtr o tr. utis cf unsu::essful 16.I; l b;dders lal se returned tc ther citer tne a..ard of the work. Quality Assurance Program Audits 16.36 The accepted Quality Assurance Frogram manual of the 16.38 su:cessful bidder shall be used in the audit of the program by e the engineers' representatives during the performance of the work 16.40 Cd" specified. 4
\,
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( Authori:ed representatives of the Engineers shall be 16.42 allowed access to the engineering offices, shop, and working 16.43 areas of the Seller and his subsuppliers at all reasenable times i for the purpose of auditing (1) the Seller's accepted Quality 16.44 Assurance Program and (2) the subsupplier's Quality Assuran:e l Program to the extent that such a Program is required by the 16.45 1 Seller's Program. Such audits will include examination of 16.46 documentary evider.ce of activities affecting quality, and will be carried out on a planned, periodic basis daring the course of the 16.47 . work to verify compliance with all aspects of the Program and to deterT.ine the effectiveness thereof. 16.48 I Purchase Order Documents at Production Location 16.51 i 3 the Seller shall specifically ensure that a copy of this 16.53 3 specification with all addenda thereto, or apprepriate work j instructions which include the specification requirements, are 16.54 l readily available at each of his fabricating or production 16.55 j locatiens where work covered by this specification is in j progress. l TESTS 16.59
; The Seller shall perform all factory tests, inspections. 17.3 and other quality control procedures normally included in standard production of this equipment and required by AS!E III. 17.6 "
The cost of repair and of any additional nondestructive 17.S l testing shall be b:rne by the Seller if due to defective j werkmanship, materials, processes, or procedures. 17.9 j H: dr:s tati: Assembly Leahage Test 17.11
- Each completed assembly. comprising a manifold body with 17.13 its tube connectiens welded in place, and all valves, shall be 17.14 hydrostatically tested by the Seller in a
- :erdance vith AS!:E III, 17.15 -
after final machining, with the valves in full open position. 17.16 l 3 Test pressure shall be 1 1/2 times the 800 F service pressure 17.17 l rating cf the valve, and test duration shall be 10 min. 17.18 l Hydr:stati test pre:edures shall be submitted fer the Engineerr' l'.19 3 ryer: . r.l . Test repertt thel; be tubr:tted. !+rt "r:er :".ri; be ;*. : den:neralt:ed cuality. { I *%de
. r t '. . s ::.; c a . . . . a . r. t . u.e c a c er._ ;3 t ..a l . f.. : . .. : .
leakage except taa: pern:tted oy tne paca ng nexes. 1 l Seat Leahact Test 17.26 t Each valve to e t.rn :: p;eted assembly, s h r '.a be ;7.21 i s.tjected to a seat le e:: tert. Tert pressure rhel'. et the I C C' T 17.29 se rtice pressure retin ;! ne t i r e:2 ;r . Tert dart ::r in ; ,2. j :: rdance .*1:n A'::E ::: -; . : t._ - > tat : rc.t e t:.. r a i l u.. *^ :. -
l. l I Al-19 ) Allowable seat leakage is 2 ce per hr. Hydrostatic test or 17.33 pressure test procedures shall be submitted for the Engineers' approval. Test reports shall be submitted. Test water shall be 17.35 demineralized quality. The inside of each assembly shall be thoroughly dried 17.37 after completion of all hydrostatic testing.
! Performance Test 17.40 i
l The manufacturer's standard operating test procedure. 17.42 approved by the Engineers, shall be performed on the assembled 17.43 equipment. Test reports shall be prepared and distributed in 17.45 accordance with the Documentation Table. Hendestructive Examinatien (NDE) - General 17.48 All methods shall be in accordance with ASME III. NCE 17.51 4 precedures require review and approval by the Engineers prior to examination. l l Nondestru:tive testing personnel qualification records 17.54 shall be in the seller's file and shall be verified by the 2 Engineers' shop inspector. , 17.55 l A report shall be prepared for each NDE and shall 17.57 j '- include. in addition to that required by ASME III, the SWEC Purchase Order Number. 17.58 l
- Repaired areas shall be re-examined, as a minimum by the 18.1 same method which detected the need for repair.
Tests on 300 Series stainless steel shall be made with 18.3 i b:th the metal and' water temperature at less than 125*F. 18.4 i a Dimensienal Check 12.7 J j Manifold assembly dimensions shall be checked against 18.10 Engineers' apprered manufa:turer's drawings. I IMEFE ! ION 1E.15 j As used herein, the terr "Eng:neers' the,: intre:ter" 1!.;! j means the Eng:neers' empl yee assigned to de inspe::;en or 11..i ! auditing in the Seller's shops. 16.20 i j Autheri:ed shop inrpe:ters er ether representatives of 1E.23
- the Engineers er cf the Furchaser shall be allowed a :ess to the 1E.24 l engineering effices, sh:ps, and working areas of the Seller and 1E.25 I his subsuppliers at all reasonable times. These personnel shall 16.27
{ have the right to such in!:rmatien as is necessary te cemenstrate 12.25 that engineering pre:urement, eni pr:du: tion are pre:eeding in t l u-l C '*
- 4^f **
.1"'** . . 4 .*
i
i Al-20
\
accordance with the established schedules. They shall also have 18.30 the right to inspect the material or equipment, or the Seller's 18.31 ' or subsupplier's production and inspection procedures, to confirm 18.32 that the requirements of this specification are being complied with; the Seller or subsupplier shall provide all tools, 18.33 . instruments, scaffolding, etc., necessary to facilitate these 18.34 inspections. t j The Seller shall cooperate with the Engineers' shop 18.36 inspector in establishing when the various inspections or tests 16.37
- vill be performed during manufacture, testing, cleaning, and 18.38 1 preparation for shipment. The Engineers' shop inspector shall 18.39 designate whi
- h of these he is required to witness or participate 18.40 in, and the Seller shall furnish an agreed-upon amount of notification prior to the start of each. 18.41 l The Engineers' shop inspector shall 18.44
- 1. Warn the Seller of any time that he (the inspector) 18.46
; notices anything that may lead to rejection of the 18.47
! equipment or material when it is presented later for 18.48 inspection and acceptance. I l 2.
~
~l At the appropriate time, vitness or conduct the various 18.51 inspections, tests, verifications, etc., as indicated on 18.52 l the enclosed Shop T.I.D. Report, and indicate that each 18.53 is in conformance with the requirements of this 18.54 specificatien by signing and dating in the space 18.55 previded therefor.
)
] 3. Issue properly filled-in " Shipping Release Tag" as 18.57 j I necessary so that all shipments are covered. 12.58 i It shall be the Seller's responsibility that !!0 shipment 19.1
- is made to the plant site until the " Shipping Release"~ Tag" has 19.2 been effixed thereto or issued by the Engineers' shop inspector. 19.3 Failure of the Seller to comply with this requirement may be 19.4 cause for rejection at the plant site, with the material returned 19.5 te the fa:: cry, and with all additional freight expense fer the 19.6 Seller's a:: cunt.
It is not intended that the Engineers' inspection sha*1 15.E relieve the Seller in en; ar; vhetsoever f h:r :b1: rt en : ?.9 rc.ti:.;& n an cde;utte ;est, n.spe: tion, tr.d a:c.e:.u n:;. p::;. u .:..: cf nis own, or cf any other etligation under this spe :fication, 19.11 Turthermore, the fact that the Engineers shcp inspe ter raay *S.;*
- inadvertently overloch a dev stien frem seme requirement cf this 19.13 J
spe:1ft:ati:n shall not c:nst ute a valver cf thet requiremer.t, er cf the Seller's obligation to correct the condition when it is 19.14 discovered, er of any other eb11gatien under this spe:1fication. i e ! u . " *. " 0 - O' d . *: :" I; 1.:
4 Al-21 To the extent that approval of certain drawings or 19.16 pro:edures by the Engineers is required by this specification: 19.17
- 1. No production work .where the indicated drawings or 19.19 procedures are used shall be started until the 19.20 Engineers' approval has been attained.
- 2. All applicable work shall be in accordance with the 19.22 approved drawings or procedures. 19.23 Failure to comply with this requirement will be cause 19.25 for reje: tion of the work by the Engineers' shop inspector. 19.26 The specific duties assigned to the Engineers' shop 19.28 inspector are as follows: 19.29
- 1. Welding Precedures and Welding Pro:edure Qualification 19.33 Verify from the Seller's files that all welding 19.35
.. pro:edures that are to be used and their qualification 19.36 have been reviewed and marked " Approved" by the Engineers prior to the start of manufacturing. 19.37 .
- 2. Hendestructive Test Procedures 19.41 Verify from the Seller's files that all NDT procedures 19.44 x that are to be used have been reviewed and marked 19.45
" Approved" by the Engineers prior to the start of manufacturing.
- 2. Welders' Qualification 19.49 Verify frem the seller's files that all welders are 19.51 qualified for the work being performed prior to the 19.52 start cf manufacturing. 19.54 t
- 4. UDI Fersennel Qualification 19.57 Verify frem the seller's files that all UD Tersonnel 20.1 l are qualified in ::: rdan:e with A!!:E :::, M2-5502 for 20.3 i the 'Ork bein perferref prior :: the start ef testing.
!. t r::f e f ':P re: ir?.r Te r *er:r: 2:.6 Ver:fy that tne Certified Unterials Test heperts et 20.5 ester:61 used in manufa:turt are in conforman:e with the 20.9 A!::I ::: spe: ft:stiens.
1 i .. . . . . .
j l ! Al-22
- 6. Ferformance Test Procedure 20.13 Verify that the procedures used for the Performance Test 20.16 have been reviewed and marked " Approved" by the Engineers.
- 7. Performance Tests 20.20 Verify four performance test reports for each valve 20.22
-i assembly type and size. 20.23 4
- 8. Hydrostatic Shell Test Procedure 20.27 Verify that the shell test procedure used has been 20.29 reviewed and marked "AFFROVED" by the Engineers. 20.30
- 9. Hydrestatic Shel leakage Tests 20.34 l Verify that each valve has been shell leak tested in 20.36 .
a::ordan:e with A5!:E !II and precedures approved by the 20.37
; Engineers.
- 10. Seat Test Procedure 20.41
., Verify that the seat test procedure used has been 20.43 reviewed and marked " APPROVED" by the Engineers. 20.44
- 11. Seat Leakage Tests 20.48 i
Shop inspector to witness seat leakage tests on a 20.51 l 100 percent inspection basis, i l '. . Dimensienal 1casurenents 20.55 a f
- Verify valve dimensiens against final revised 20.57
- manufacturer's drawings for overall length, height. 20.55 ,
j Verify dimensional reasurements of four manifold 21.1 j assemblies for each valve assembly type and size against l
- end:r supplied first article ir.spectien reports.
. 21.2 i
II. I n $ ?Iru:I1*f YeII her:rIf b ef l
"e "; f *; rnf re ;e- r'1
. "7 t<** :: :: be ::r;1e e ::."
1::utt e, cu i ;:. 5:: r : :.:t ..... c.L.; ::~. ...:
- 14. Sh:t :letnin ~;.*2 i
Verify the sh:p :lecntr.; :: ce ir. s:: rden:e with t'.is c spe::ficati:n. Ar.*/ impreper cletning shall be cause for ~1.;s , j rejectien. 'f i 1
. ;"; t H:. ..
~; 1. .
I i v l *
-. .. _._ =.-. _ - - . -- . . - . - . - . . - - - _ - - - - . . .-
Al-23 !
- 15. ASME N Stamp 21.20 l
Verify the ASME III N Stamp to be permanently attached 21.22 l to the valve body. 21.72 i
- 16. Manufacturer's Data Report 21.27 i Verify the manufacturer's data report has been prcperly 21.30 filled out and signed by the authoriced code inspector.
- 17. Valve Marking 21.34 I Verify that the nameplates are in accordance with the 21.36 j " Marking" section of this specification. 21.37 l
21.41
- 18. Preparation for shipment l .
Perform a visual inspection of each shipping rection and 21.44 separate box, crate. or package for identification, 21.46 packing, packing liste. and protection as specified. In 21.47 addition, ensure that each packing case is stencilled 4 with center of gravity, weight, and instrument mark 21.48 number. 1 , ) 19. Final Documentation Audit 21.51 i (' Perform an audit of the documentation as itemiced to 21.53 ( l
' ' ensure that it nas been submitted in accordance with the 21.55 DOCUMEL*TATION section.of this specification.
- 20. Shipping Release Tag 21.59
; r j Attach shipping release tag on all acceptable items 22.2 prior to shipment. 22.3 i
i l DOCUMENTATION 22.6 ! Documentation by Seller 22.12 [ t j The basic dccumentatien required of the Seller is as 22.14 fcilows: l Dirtributien_ red Mo. ef Ceples 22.19 Title IFE EI" MMIC MT 20.20 l A Ter Appreval 22.22'
- Al Decumentatien Checklist 2 2 1 22.24
- A2 Special Storage 22.26 j F.equirements (If Any) 2 1 22.27 l
l ; 12;ii-!4' f :: ;' 'I: 04:
l 1
. )
i Al-24
! Distribution and No. of Copies Title EFE ESI NIEC !!F J
A3 Welding Procedures 22.41 and Procedure 22.42
, Qualifications 2 1 22.43 A4 1:2T Procedures 2 1 22.46 A5 Packaging Procedure 2 1 22.48 A6 Performance Test 2 1 22.51 j Procedure 22.52 A7 Preparaticn for 2 1 22.56 l Shipment Procedure 22.57 l ; AS Seat Leakage Test 2 1 23.2 i Procedure 23.3 A9 Hydrostatic Shell 2 1 23.7 Leakage Test 23.8 Procedure 23.9 A10 Static Analysis 2 1 23.13 Program 23.14 R Reperts as Manufactured 23.18 i El Hydrostatic Shell 1 2 1 1 23.20 l Leakage Test Report 23.21 lO' i
! K2 Seat Leahage Test 23.25 , Reports 1 2 1 1 23.26 l 20. E3 Final Static Analysis 2 1 23.30 ! Report 23.31 K4 Seismie 2ertificate 2 1 23.35 of 2cepliar.:e 22.36 db E5 Performan:e 2est 1 2 1 1 23.40 j Eeperts 22.41 i R6 1:sterial Certificate 1 1 1 23.45 cf 2cmpliance 21.4c I E7 Weld Filler I;aterial 1 2 1 1 22.50 2est RepSrt 23.51 , I i ) i 1
. . .~b* dif . ' . .* * 'Il *
.4 1
Al-25 Distribution and No. of Cepies Title EFE ESI NNEC MF l RS Certified Haterial Test 1 2 1 1 23.55 l Report (Chemical and 23.56 Physical) 23.57 R9 NDT Test Report 1 2 1 1 24.1 , i
- ' K10 Dimensional Measurement 1 2 1 1 24.4 Report 24.5 R11 Manufacturer's Data 1 0 1 1 24.9
- Report 24.10 jg, 1
R12 NDT Personnel 1 24.14 Qualificetion 24.15 R13 Welders Qualification 1 24.18 EFE - Engineers' Project Engineer, or designee 24.26
) ESI - Engineers' Shep Inspector 24.28 I
NNEC - Mail or express by the Seller to Northeast Nuclear 24.30 Energy Company at the time of shipment. Address as 24.32 designated in CC::MUNICATIONS section. Detailed 24.33 , identification of contents and proof of shipment to
! be retained by the seller. available to the ESI.
j MF - Seller's file, available to the ES: 24.35 i i ] Eased upon these basic documentatien requirements, and 24.39 at the time indicated in the 5:hedule, the stiler shall submit to 24.40 I the Engineers a detailed "2c:umentation Cht:hlist": this shall 24.41 specifically itemi:e each individual d::ument that vill be j submitted. each identified in two ways namely 24.42
- 1. !}7e et de:ument su:h as mill test report, liquid 24.44 penetrant test rep:rt. etc. 24.45
- 2. The specifi: ::vp:ne r.t ( s ) , er parts thereef,. to chi:h 24.47 ;
~
the d::tment t;; lies. 24.48 Th;e D :umen:stien :he:hlitt thell be orgar.1:ed in a 24.50 l
- ;:7 rt', . ear *;-te-fell: ferret :: nt: i:r tre; -hip ent twhether 24.!1 i : := a partial er ::mplete si. p.s::. :: vili ce reed 1*.y 24.!;
p:ssible to ascertain free the D::umer.t e tien Cne:klist tr.e 24.53 ccmplete censis: of d::umer.tsta:r. [E-11:L .e t: that shipmer.t. ' l If m:re than ene shipment te the plent r:tt is inv:1ved. inis 24.54 reans the Dc:um.entati:n One:k11 t tatu'd be crgani:ed by 24.!! . l e37penents as shipped witn ai; d::urer. s appli:stle to esin 24.56 i . =cmpenent as snippec separately item :ec. 1 i i l I l i 2-121?ia!4&d *: * :: ;4: i 1
1
~
\
l
. l Al-26 e
This tocumentation checklist and each item. when 24.58 submitted to the Engineers fer approval, will be reviewed for its 24.59 adecua:y. If satisfactory, it vill be stamped " Approved," and a 25.1 copy returned to the Seller. If not satisfactory, it will be 25.2 returned stamped " Approved as Revised": it shall then be promptly 25.3 revised and resubnitted. As each shipment is presented to the Engineers' shop 25.5 inspector for the issuing of a " Shipping Release Tag." the 25.6 following shall be submitted to the Engineers' shop inspectori
- 1. An " Approved" copy of the Document Checklist, with the 25.8 items thereon applicable to that shipment clearly 25.9 identified.
- 2. Proof that each of the applicable items has been 25.11 submitted in the manner called for herein. 25.12 D :umentation that has been submitted for a previous 25.14 shipment shall not be duplicated. However, a statement shall be 25.15 provided to the Engineers' shop inspector itemi:ing by name of document the previously furnished documentation that is 25.16 applicable to that shipment and identifying both the specific equipment for which shipped and the date of the shipment. 25.17 The Engineers' shop inspector sha.1 use this information 25.19 for his documentation audit. A " Shipping Release Tag" shall not 25.20 be issued by the Engineers' sh p inspector until he has completed his d::umer.tation audit fer that shipment and has in his 25.21 pcssession ceptes of these documents as may be required by the spe:ificatien.
Ea:h document submitted by the Seller shall be clearly 25.23 I identified by the Purchaser's name, the station and unit. the 25.24 purchase crder number, the equipment description and specific 25.25 adentift:atien, and the Seller's name and address. 25.26 D :umentatien to be transmitted with a shipment, af ter 25.26 review by ths Engineers ' sh:p inspector, shall be adequately 2!.29 pa:hsged, pr:te::td, and se:ured so as to assure that it vill 25.30 t: r:ve . ;tt ne :h;prent :n an undsmaged cenditien.
- : r .- a r : r t r. c ', *., Er :neers' lr.s p e c t e r
. 2!.33 Ine Shep T.I.D. Eepert included eith this specification. 25.36 vher, signed ans dated, and the s:gned and dated shipping Release Tag, ::mpr:se the spe: fic do:umentation required of the 25.36 En;;r.e e r s ' ir.s p e ::: r , s ) . The !.:.0. Feport shall be signed and 25.39 dated et the cppr:priate time by the Engineers' shop inspe: tor (s) 25.40 as eeth iter 1:sted there:n is verified, witnessed, or performed; 25,41 at shsil then ce sur-itted :: the Engineers and to the Purchaser.
- ' . ;' Z ;40
d (
; Al-27 This T.I.D. Report is not meant to limit the additional 25.44 tests, inspections, or documentation required by the specified codes or normally provided by the Seller. 25.45 DATA AND DRAWINGS BY BIDDER / SELLER 25.49 Furnished By The Seller 25.52
( After the order is placed the Seller shall submit all 25.55
! drawings in accordance with the agreed-upon Schedule.
The equipment shall conform to the details and materials 25.58 shown on these drawings and no exceptions shall be made without ~5.59 written permission of the Engineers. i Each drawing shall include the following identification 26.2 FUR 0HASE ORDER No. 2472.110-611 (I-611) 26.6 INSTRUMENT VALVES AND 11ANIFOLD VALVE ASSEMBLIES 26.7 J.O.NO. 12179 26.8
!!ILLSTONE NUOLEAR POWER STATION - UNIT 3 26.9 7,
, NORTHEAST NUOLEAR ENER3Y COMPANY 26.10 l The drawings submitted shall show the following: 26.14 j a. All physical outlines as required to show the overall 26.16
)
si:e and space requirements (including that for 26.17 dismantling and maintenance) and the interrelationship 26.18 of the various cempenents. 26.19 i b. Cross sections and details as required to satisfy the 26.21
! Engineers and the Purchaser that all compenents are in 26.22 conformance with the ir. tent of the specification and are 26.24 ,: .
satisfactory from the standpoint of design and physical 26.25 arrangement. 4 l l c. All information required by the Engineers for the design 26.28 4 and locatien of all connecting Purchaser-furnished structural, rechar.1:al . or electrical items su:h as 26.29 i foundatiens. steel supports, piping. ducts. cables.
- nduit, etc.
- d. L's ;P t if the equipment and distributi:r. cf the strti . 26.20 l ive , vin s a:. einer leads,
- e. Materials for cenpenent parts. 26.31 ,
Ce i i f. Wiring and ele:trical s: hematic c or,t rel diagrams. 26.32
" Tabular varit.g diagrams are unacceptable unless they 26.33 take the ferm of a device locatien drawing with asso::sted tebulattens next to each device. The 26.35 l I
i
.- 21 9-141d
. 'I; 4' 1
I l I . ?
Al-28 tabulatien must clearly identify the origin and destination of each wire."
- g. Details of special features. 26.36 d
- h. Details of field erection showing all field welds, 26.37 sequence of welding, feet of weld, etc.
- 1. Drawings which detail the manufacture of parts shall 26.38 define the areas requiring nondestructive tests and refer to the code standards. Seller's procedures, and 26.39 nondestructive test techniques involved.
All drawings submitted shall be in form of three good, 26.41 sharp. black and white, direct contact prints made from the 5eller's original drawings. If the Seller has microfilm 26.43 capability, two mounted, good quality, 35 mm microfilm copies, ene silver and one diaco, of the original drawing shall also be 26.44 supplied. At the same time, the Seller shall send two copies of 26.45 the drawing transmittal along with two felded prints to the 26.46 Purchaser, care of SWEC, and one copy of the drawing transmittal aleng with one folded print to !!!!ECO, at the addresses shown in 26.47 the CC!'"L'::!CATIO!!S section. Black and white prints shall be a first generation 26.48 print, i.e. , a print made from the original drawing. As part of 26.49 3 the pro:edure in providing reproductions of vendor drawings submittals, we make 35 mm mierefilm apertare cards of drawings 26.50 , frem whi:h we produce 17 in. x 22 in prints. It is essential in 26.51 8 the preparatien of original drawings that all delineatien and lettering, regardless et style, fermat or reth:d applied, shall 26.52 , ensure legibility when 17 in, by 22 in. prints are made from , 35 P? ri:r: film aperture cards. 26.53 2bh The success of repr:du:ing legible ceptes depends 26.54 largely cr. the quality et cr:;insi drawings. The following aie 26.55 j suggested as minimu? graph:: standards for use in preparing ! original dravia. psi
- 1. ::1r.1 um chart:ter height 0.12! ir.. (1/I) 26.57
. Sna:ir; bet"te ef a:*nt 0.:f: : r. . <!.ero le: tar:nt. 27.;
-':r:.tr+ : .2
- 3. fre:ing retween .:nes et i 1 te ; times enart:ter 27.6
- .6rs:ttra ..e : ;.. t 27.7
- 4. f..t ;t :f t'.tra:ttr:
. ; t r. .tl* .:anded. 27.;;
ut.:fers v.du. 27.12
!. : t: ::t* :f :.trr::tre "tnte
. . ur;;;"- 27,;!
x Al-29
- 6. Line' width 0.010 in. (min) 27.17 l
I
- 7. Cpen space between lines 0.060 in. (min) 27.19 l
S. Typed data Varitype No. 318 or 27.22 Pica type 27. 2 ?.
- 9. Spacing allowed for Each numeral of fraction 27.27 fractions minimum character height 27.28
- 10. Recommended ink or pencil Select ink or pencil to 27.32 produce dense, sharp, 27.23 uniform characters and 27.34 lines 27.35
- 11. Background of document Free of undesirable back- 27.39 g ground in all ereas that 27.40 contain information 27.41 After review by tht Engineers, cne print will be 27.45 returned to the Seller marked " Approved," or " Approved as Revised." If marked " Approved as Revised," the revisions if 27.46 incorporated shall be clearly identified, and three prints of the revised draving (and two mounted, good quality, 35 mm microfilm 27.47 copies, one silver and one diazo, of the original drawing as 27.48 revised, if available) shall again be submitted to the Engineers.
If the Seller elects not to interporate the revisions, he shall 27.49
\ inform the Engineers that the suggested changes cannot be made 27.50 without pr judice to the Seller's responsibility under warranty.
Just prior to shipment of the equipment to the plant 27.51 site. ene reproducible (and two 25 mm microfilm :: pies. one silver and one dia:c, if available) of the final "as-built" 27.52 drawings shall be submitted to the Engineers. After the Release fer Produ: tion is issued to the 27'.52 Seller, arrangements for the procurement of the necessary materials and procuction scheduling shall not be deferred pending 27.54 review of the dravings. The Engineers and Pur:haser re s e rve the right te 2 .!' repr: duce any microfilm, drawing, or print re:eived frem tne 27.5; Seller as tsy be required during the design t.r.d ::r.rtru:t :: :f this pr::e:t and the prepareti:n :f t T i tr.t U tr.;: 1 . it: pits :r, ;'.!: n:tice prohietting the samt appearir.; on the mi:rofilm, traw;r.; cr prtr.t. 2:MMCM::ATICMS :5.4 All cerrespondence frem the Seller snall consist of an 25.5 criginal plus appr:priate : pies as indicated belew and shall centatr. the fell:..ing su: e:: need ng ;! e u-1:; t-i id ". . .. .:. i
Al-30 s PURCHASE ORDER No. 2472.110-611 (I611) 28.14 INSTRUMENT VALVES AND MANIFOLD VALVE ASSEMSLIES 28.15 J.O. NO. 12179 28.16 MILLSTONE NUCLEAR POWER STATION - UNIT 3 28.17 NORTHEAST NUCLEAR ENERGY COMPA!PI 28.18 b contractual correspondence (original plus two copies 28.22 with three enclosures except for proposals and quotations which 28.23 shall be original plus six copies with seven enclosures) relative 28.24 to or affecting prices, terms, conditions, price adj us tments , 28.25 deliveries, return of materials for credit, routing of shipments, 28.26 expediting or that which changes the price or scope of an order. even though also discussing engineering mat ters , shall be 28.27 addressed to: Manager of Purchasing 28.31 Stone & Webster Engineering Corporation 28.32 P.O. Box 2325 28.33 Besten. Massachusetts 02107 28.34 Technical correspondence (original plus three copies 28.38 I with fcur enclosures) relative to or affecting the design 28.39 j arrangement or performance of the equipment and technical 28.40 j correspendence as specified under DOCUMENTATION to be submitted 28.41 I to the Engineers' Project Engineer shall be addressed to: - 28.42
', l
( Project Engineer, J.O. No.12179 28.46 Attn: Principal Applications Engineer 28.47 Stone & Webster Engineering Corporation 28.48 P.O. Box 2325 28.49 Boston, Massachusetts 02107 28.50 Technical correspondence as specified under 2S.54 b DOCUMENTATION to be submitted to Mortheast nuclear Energy Company (NNECO) shall be addressed to: 28.55 Mr. J.O. Crockett 28.58 Millstone 3 Plant Superintendent 28.59 Ucrtheast nuclear Energy C pany 29.1 T.O. E0x 128 29.2 Waterford, CT 06385 29.1 Dratring transetttcls and the 1E cepier of tne ;9.7
- nstallati:n and Cperattng Instructions shall be addressee to:
Pre]ect Engineer, J.C. No. 12179 29.10 Attn: Principal Appiteatt:ns Engineer 29.11 Stone & Webster Engineering Cerporatien 29.12 P.O. Ecx 2325 29.13 Ecsten, MA 02107 29.14 u- :1~9-!4sf C1/~7<EI 14: i
Al-31 o In addition one cepy of the drawing transmittal and one 29.18 folded print of the drawing shall be sent te NNECO at the address 29.19 above.
- In addition, two copies of the drawing transmittal and 29.20 two folded prints cf the drawin; shall b- sent to the Purchaser, care of SWEC, at the following address: 29.21 Project Engineer, J.O. No. 12179 29.26 Attn: Mr. S. Orefice, NUSCO 29.27 Stone & Webster Engineering Corporation 29.28 21, P.O. Ecx 2325 29.29 Ecston, MA 02107 29.30 In addition, four copies of all correspondence (ex:ept 29.34 for preposals, quotations, and technical corresponden:e covered 29.?5 under DOCUMENTATION), both contractual and technical with 29.36 enclosures shall be sent to:
Mr. S. Orefice, Project Engineer 29.40 Northeast Utilities Service Company 29.41
, P.O. Box 270 29.42 Hartford, Connecticut 06101 29.*3 SWEC telegram call numbers are: 29.47 I TWX - 710-321-6456 29.49 :
\ '
29.53 TELEX 0977 0001 29.54 0519 29.55
/$h TELECCP:ER - 617-559-1483 29.58 i
The rail, motor freight and mailing addresses for the 30.3 plant site are as follows: f 1 Rail Address 30.7 l Stene & Webster Engineering Corporation 30.9 Agent f:r N:rtheast Utilities Service Company 30.10 Millstene Nu: lear Pover Station - Unit 3 30.11 Millstene 5:sti:n 5; din; 30.12 Waterferd. C r.nec ::ut 30.13 (via C:nrail Corporation) 30.14 1 u-1 1 t-?4s :: ; I:- 04:
._. _m. _ .____ _ _ _ . _ _ __ . _ _ . _ _ _ . _ _ _ . _ _ . . _ . . _ _ _ _ _ _ _
5 i 1 ,I i Al-32 i i i L
- i. Motor Freight Address 30.18 1
4 Stone & Webster Engineering Corporation 30.20 Agent for Northeast Utilities Service Company 30.21 l
- Millstone Nuclear Power, Station - Unit 3 30.22
- Hillstone Point 30.23 l
, Waterford. Connecticut 30.24 .
i Hailing or Parcel Post Address 30.28 t Resident Manager 30.30
-Stone & Webster Engineering Corporation 30.31 gg P.O. Box 345 30.32 Waterford, CT 06385 30.33 SUBSUPPLIERS 30.38 Should the Bidder / Seller propose to purchase from 30.41 another supplier any of the equipment, material or service 30.42 specified herein he shall identify the subsuppliers for these 30.44 j specifi:- components itemized by the Engineers. These 30.46 subsuppliers shall be subject to approval by the Engineers. ! To the extent that they apply, the Seller shall impose 30.48 i ,. .
on each of his subsuppliers the complete requirements of this 30.49 specification. He shall be directly responsible that the 30.50 subsuppliers are completely aware of all of these requirements, 30.51 and that they abide thereby. - i EXCEPTIONS 30.55 i If the Eidder takes any exceptions to this 30.58 specification:
- 1. Each exceptien shall be itemized and explained. 31.2
- 2. All ex:eptions shall be in a pertien of the preposal 31.6 headed "Exceptiens To The Specification." 31.7 ,
- 3. This portion cf the propesal shall ::ntain only 31.9 except::ns and their exp.'anation. not general :On.ent. I;.;0 explana:::n cf special features, p ssible vrristi:ns. I'. 11 et:.
f No ex:eptien will be binding unless included ir an 21.13 i addendum c this specification. 3;.14 If the Eidder takes no exception to the spe::f :ation, 31.16 _
- his prep
- sal shall so state. 21.17 ,
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Al-33 VENDOR INFORMATION REQUESTS 31.21 The Vendor Information Request (VIR) forms shall be used 31.24 by the Seller or his subsuppliers to request: 31.25
- a. Further technical information from the Engineers. 3' '
- b. A formal change to any document originated by the 31.30 Engineers. 31.31
- c. The Engineers' concurrence to L 'A Category I 31.33 nonconforming item for which the recommended disposition is "Use As Is" or " Repair". 31.34 The VIR form should be initiated by the Seller only when 31.36 an approved written response to a subject not specifically covered elsewhere in this specification is necessary from the 31.37 Engineers. The use of this form is not intended to supplement or 31.38 supersede the use of other transmittal forms or methods provided for in this specification or the purchase order (centract). 31.39 The VIR form provided herein is intended to be 31.41 reproduced by the Seller as needed. No supply of these forms 31.42 will be made available to the Seller by the Engineers. ,
i 2-131'9-1.id I; l:2 _.
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- USE THIS FORM ONLY WHDi AN APPROVED WRITTD7 RESPar:SE FRCH STOIE & WEBSTER TS NECESSARY.
This form is to be used by.c V2nlor to requ2at 1) furtht: tschnical inf ortN: tion f rom S&W, 2) a femal change to a SE document, or 3) a S&W approval of a disposition to a nonconfomance. VENDOR INFORMATION REQUEST To: Project Engineer, J.O. No. 12179 THIS BLOCK FOR S&W USE ONLY Stone & Webster Engineering Corporation S&W P.O./ Contract No. Attn: , Engineer P.O. Box 2325 VIR No. Boston, Massachusetts 02107 l From: Vendor's Name and Address Page 1 of Attachments: O Yes O No n Venoor's 0 VIR No. 0 S&W previously notified on by:
References:
$ (date)
- Telecon to: TWX No.
3e from: e4 c, g Request : O e ca o e NCrlE: If nonconformance disposition approval request, reference vendor nonconformance report number and state recocoended disposition (Accept As Is or Repair) in this blo:n and attach report and supporting documentation. I signature & Title of Vendor Representative making request: Date: Telecopy Date: I Aporoved : Rerson ' System-Eqttip. ID Codes: Eng. Area / Bldg. I Disancroved: Code: Reso. Code ___ Resolution: s! :
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. STONE & WEBSTER ENGINEERIMG COQPORATION SHOP INSTRLHENT VALVES AND MANIFOLD VALVE ASSElGLY
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NORTiiEAST UTILITIES SERVICE COMPANT 12179 I
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Certified Materials Test Report 5X 7; p e ** f e *J*Uce Iest Procedu e bX
'i Perfo--mnce Test 7y 8 Hydro. Shell Test Procedure BX C Fvdre. Khall Tpnk Test
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'6 Valve Markine 77X 3 Prenaratien for Shirrent 1R X
- Final Documentation Audit 'o X
- " Shirrint_ Release Tac _ 20 X
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4 A2-1 , Technical Data Sheet INSTRUME!C VALVES OR MANIFOLD VALVE ASSEMBLIES Client: Northeast Utilities Service Co. Project: Millstone Nuclear Power Station - Unit 3 Revision 2 J.O. No. 12179 By RAH N Spec. No. 2472.110-611 Date 12/08/82 sup77 Mark Number
- 2VM 150-S-2CC-9 1.20
, 2.13 Schematic Sketch
- 12179-I-80 Type A 1.21 j Code and Class
- ASME III, Class 2 1.22 Pressure Rating
- 1500 psi ANSI 1.23 operating Temperature *F
- 120 1.24 Materials
- 1.25 Body and Seat (PE)
- SA 240/A479 T316 - Plate 1.26 Valve Bo::. net (PR)
- SA 479, T216 - Bar 1.27 Stem (PR)
- SA 564, T630 - (17-4 pH) 1.28 Packing Nut
- A 479, T316 1.29 Packing
- Grafoil 1.30 Connections
- For 1/2" OD, 0.065 W. Tubing 1.31 Process (Inlet)
- Body Socket Weld To . 1.32 Instrument (Outlet)
- Compression Tube Fitting 1.33, Valve Tip Type
- Needle - Rotating 1.34 QA Category
- I 1.35 Seismic Category
- I 1.36 Manufacturer
- Circle Seal 1.37 Model Hux.ber
- N111-727-1 1.38 Notes
- 1,2,&3 1.39 Quantity
- 100 1.40
! 1.41 i No!ES: (Applicable only as referenced) 1.42
- 1. Body to be machine finished all surfaces. 1.43
- 2. Tube fitting to be Parker CPI 8-3/8 ZHEW2 1.44
- 3. Compression fitting nuts to be marked to provide traceability 1.45 to Manufacturer'r Certificate of Compliance. 1.46 u-1;179-546e 12/0E/E2 242 r
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l ' A2-2 1 Technical Data Sheet INSTRUMENT VALVES OR MANIFOLD VALVE ASSEMBLIES Client: Northeast Utilities Service Co. L Project: Millstone Nuclear Power Station - Unit 3 Revision 2 r J.O. No. 12179 By RAM 97$2 Spec. No. 2472.110-611 Date 12/08/82 "N' Mark Number
- 3VM 150-5-2CC-9 1.48 Schematic Sketch
- 12179-I-80-Type B 1.49 Code and Class
- ASME III Class 2 1.50 Pressure Rating
- 1500 psi ANSI 1.51 Operating Te=perature 'F
- 120 1.52 Materials
- 1.53 Body and Seat (PR)
- SA 240/A479 T316 - Plate 1.54 Valve Bonnet (PR)
- A 479, T316 Bar 1.55 Stem (PR)
- SA 564 T630 (17-4 pH)
Packing Nut
- A 479 T316 l 1.56 1.57 /kh Packing
- Grafoil 1.58 ,
Connections
- For 1/2" OD 0.065 W. Tubing 2.1 !
Process (Inlet)
- Body Socket Weld To 2.2 Instrument (Outlet)
- Compression Tube Fitting 2.3 valve Tip Type
- Needle - Rotating 2.4
, QA Category
- I 2.5
'., Seismic Category
- I 2.6 i
Manufacturer
- Circle Seal 2.7
- N111-727-2 Model Number 2.8 Notes
- 1,2, &3 2.9 Quantity
- 180 2.10 2.11 NOTES: (Applicable only as referenced) 2.12
- 1. Eody to be machine finished all surfaces. 2.13
- 2. Tube fitting to be Parker CPI 8-3/8 ZH3W2. 2.14
- 3. Compression fitting nuts to be marked to provide traceability 2.15 to Manufacturer's Certificate of Compliance. 2.16 I
E i u-12179-546e 12/01/E2 242 1 t i
_ I v. j A2-3 ,
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Technical Data Sheet INSTRUMENT VALVES OR MANIFOLD VALVE ASSEMSLIES Client: Northeast Utilities Service Co. Project: Millstone Nuclear Power Station - Unit 3 Revision 2 , J.O. No. 12179 Spec. No. 2472.110-611 By RAH Date 12/08/82 h*, . i Mark Number
- 5VM 150-S-2CC-9 2.18 Schematic Sketch
- 12179-I-81-Type C 2.19 Code and Class
- ASME III, Clacs 2 2.20
, Pressure Rating
- 1500 psi ANSI 2.21 Operating Temperature 'F
- 120 2.22 Materials
- 2.23 Body and Seat (PR)
- SA 240/A479, T316 - Plate 2.24 Valve Sonnet (PR)
- SA 479, T316 - Bar 2.25
. Stem (PR)
- SA 564, T630 - (17-4 pH) 2.26
; Packing Nut
- A 479, T316 2.27 Packing
- Grafoil 2.28 Connectiens
- For 1/2" OD, 0.065 W. Tubing 2.29 Process (Inlet)
- Eody Socket Weld To 2.30 Instrument (Outlet)
- Compression Tube Fitting 2.31 i
Valve Tip Type
- Needle - Rotating 2.32 QA Category
- I 2.33 Seismic Category
- I 2.34 ;
- Manufacturer
- Circle Seal 2.35 Model Number
- N111-727-3 2.36 Notes
- 1,2,&3 2.37 Quantity
- 100 2.38 2.39 '
NOTES: (App'. carle enly as referenced) 2.40
- 1. Sody to be machine finished all surfaces. 2.41
- 2. Tube fitting to be Parker CPI 8-3/8 ZHSW2. 2.42
- 3. Compressien fitting nuts to be marked to provide traceability 2.43 i j to I:anufacturer's Certificate of Compliance. 2.44
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A2-4 , Technical Data Sheet INSTRUMENT VALVES OR MANIFOLD VALVE ASSEMSLIES Client: Northeast Utilities Service Co. Project: Millstone Nuclear Power Station - Unit 3 Re.'ision 2 J.O. No. 12179 Spec. No. 2472.110-611 Ey RAH Date 12/08/82 9/O % 1 Mark Number
- 7VM 150-5-2CC-9 2.46 i Schematic Sketch
- 12179-I-81-Type D 2.47 l Code and Class
- ASME III, Class 2 2.48 l Pressure Rating
- 1500 psi ANSI 2.49 4 Operating Temperature 'F
- 120 2.50 Materials
- 2.51 Body and Seat (PR)
- SA 240/A479, T316 - Plate 2.52 Valve Bonnet (PR)
- SA 479, T316 - Bar 2.53 ;
Stem (PR)
- SA 564, T630 - (17-4 pH) 2.54 g i Packing Nut
- A 479, T316 2.55 Packing
- Grafoil 2.56 Connections
- For 1/2" OD, 0.065 W. Tubing 2.57 -
Process (Inlet)
- Body socket Weld To 2.58
, Instrument (outlet)
- Compression Tube Fitting 3.1 valve Tip Type
- Needle - Rotating 3.2 l r QA Category
- I 3.3
(' Seismic Category
- I 3.4 4 Manufacturer
- Circle Seal 3.5 l Model Number
- N111-727-4 3.6 Notes
- 1,2,&3 3.7 Quantity
- 160 3.8 3.9 No!ES: ( Applic abi: only as referenced) 3.10
- 1. Body to be machine finished all surfaces. 3.11 j 2. Tube fitting to be Parker CPI S-3/8 ZK3W2. 3.12
- 3. Compression fitting nuts to be marked to provide traceability 3.13 to Manufacturer's Certificate of Compliance. 3.14 ,
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A2-5
. Technical Data Sheet INSTRUMENT VALVES OR MANIFOLD VALVE ASSEMBLIES i
Client: Northeast Utilities Service Co. Project: Millstone Nuclear Power Station - Unit 3 Revision 2 op J.O. No. 12179 By RAM YT"Af Spec. No. 2472.110-611 Date 12/08/82 Mark Number
- 2VM015-M-2TT-10 3.16 Schematic Sketch
- 12179-I-SO, Type A 3.17 Code and Class
- ASME III, Class 2 3.18 Pressure Rating
- 150 psi ANSI 3.19/hi operating Temperature 'F
- 100 3.20 3.21 Materials
- Menel 400 Body and Seat (PR)
- SS127 Plate 3.22 t Valve Bonnet (PR)
- SB164 Class B 3.23
, Stem (PR)
- SB446 (Inconel - 625) 3.24 Packing Nut
- B164 Class B 3.25 ggg ,
Packing
- 15% Graphite-Filled Teflon 3.26 Connections
- 3.27 Process (Inlet)
- 1/4" Fenale NPT 3.28 Instrument (Outlet)
- 1/4" Female NPT 3.29 Valve Tip Type
- Needle - Rotating 3.30 .
QA Category
- I 3.31 Seismic Category
- I 3.32-
, Manufac*.urer
- Circle Seal 3.33
! Model Number
- N112-727-1 3.34
; Notes
- 1 3.35 Quantity
- 70 3.36 3.37 NOTES: (Applicable enly as referenced) 3.38
- 1. Body to be machine finished all surfaces. 3.39 l
l i l I u-12179-546e 12/03/E2 242
A2-6 g Technical Data Sheet INSTRUMENT VALVES OR PANIFOLD VALVE ASSEMBLIES Client: Northeast Utilities Service Co. Project: Millstone Nuclear Power Station - Unit 3 Revision 2 34'f J.O. No. 12179 By RAH W' .4[F Spec. No. 2472.110-611 Date 12/08/S2 Mark Number
- SVM015-M-2TT-10 3.41 Schematic Sketch
- 12179-I-81, Type C 3.42 Code and Class
- A5ME III, Class 2 3.43 Pressure Rating
- 150 psi ANSI 3.44 Operating Temperature "F
- 100 3.45 Materials
- Menel 400 3.46 Body and Seat (PR)
- SB127 Plate J.47 Valve Bonnet (PR)
- B164 Class B 3.48 Stem (PR)
- SS446 (Inconel - 625) 3.49 Packing Nut
- S164 Class B 3.50 Packing
- 15% Graphite Filled Teflon 3.51 Connections
- 3.52 Process (Inlet)
- 1/4" Female UPT 3.53 Instrument (Outlet)
- 1/4" Female NPT 3.54 Valve Tip Type
- Needle - Rotating 3.55 QA Category
- I 3.56
. Seismic Category
- I 3.57 Manufacturer
- Circle Seal 3.58 Model Number
- N112-727-2 4.1 Notes
- 1 4.2 Quantity
- 45 4.3 4.4 Ut!ES: (Applicable only as referenced) 4.5
- 1. Body to be machine finished all surfaces. 4.6 u-12179-145e _ ;/10/E2 241
i 4 A2-7 [ Technical Data Sheet INSTRU!!ENT VALVES OR MANIFOLD VALVE ASSEHSLIES J
; Client: Northeast Utilities Service Co.
Revision 2
~
Project: Millstone Nuclear Power Station - Unit'3 , J.O. No. 12179 By RAM /d Spec. No. 2472.110-611 Date 12/05/S2 ! Mark Number
- IVM150-S-2CC-9 4.8
., Schematic Sketch
- NA '4.9 Code and Class
- ASME III class 2 4.10 Pressure Rating
- 1500 psi ANSI 4.11
; Operating Temperature *F
- 120 4.12 L Materials
- 4.13 i
Body and Seat (PR)
- SA240/SA479, T316 Plate 4.14 Valve Sennet (PR)
- SA479, T316, Bar 4.15
- SA564, Type 630 4.16 i
Stem (PR) Paching Nut '
- A479, T316 4.17 Z$h
< Packing
- Grafoil 4.18 Connections
- 4.19 Process -(Inlet)
- 1/2 Inch Compression Tube Fitting 4.20 g Instrument (Outlet)
- With Parker CPI Ferrule and Nut 4.21 Valve Tip Type
- Needle.- Rctating 4.22 QA Category
- I 4.23 Seismic Category +
I 4.24 Manufacturer
- Circle seal 4.25 Model Number "
N12-851-1 4.26 Notes
- 1&2 4.27 Quantity
- 300 4.23 4.29 I:0!IS: (Appl :asle only as referenced) 4.30
- 1. Instrument Tubing Shut off Valve. 4.31
- 2. Compression fitting nuts to be marked to provide traceability 4.32 to Manufa:turer's Certificate of complie.n=e. 4.33 j
J l 4 ! u-12179-545e ~2/10/S2 ;4-i _-.-mm-, -- - _
A2-8 Technical Data Sheet i INSTRUMENT VALVES OR MANIFOLD VALVE ASSEMBLIES 4 Client: Northeast Utilities Service Co. Project: Millstone Nuclear Power Station - Unit 3 Revision 2 J.O. No. 12179 By RAM 'N Spec. No. 2472.110-611 Date 12/08/82 Mark Number
- IVM015-M-2-TT-10 4.35 Code and Class
- ASME III, Class 2 4.36 Pressure Rating
- 150 psi ANSI 4.37 b operating Temperature 'F
- 100 4.38 Materials
- Menel 4.39 Body and seat (PR)
- Menel 405, SB 164, 4.40 Valve Bonnet (PR)
- Menel 405, SB 164, Clag; ; 4.41 i Stem (PR)
Packing Nut
- SB 446 (Inconel-625)
- Menel 400 4.42 4.43 b
Packing
- 15% Graphite Filled Teflon 4.44 Connections
- 4.45 l Process (Inlet)
- 1/4" Female NPT 4.46 Instrument (Outlet)
- 1/4" Female NPT 4.47 Valve Tip Type
- Needle - Rotating 4.48 QA Category
- I 4.49 j , Seismic Category
- I 4.50
, Manufacturer
- Circle Seal 4.51 d
Model Number
- N12-E51-2 4.52 Notes
- 1 4.53 j Quantity
- 50 4.54 j 4.55
- NOTES: (Applicable only as referenced) 4.56
- 1. Instrument Tubing Shut off Valve. 4.57 I
A J 8 J 4
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e PART B 1.6 o I INSTRUhENT VALVES AND MA!!IFOLD VALVE ASSEMBLIES 1.8 ANSI S31.1, CLASS 4 1.9 CATEGORY II AND III 1.10 0 A k
.;.;;;7 9- E4 E 5 12/07/El 241
B1-1 FART B 1.8 SECTION 1 1.10 The contents of Part El are as follows: 1.13 Pace 1.15 Scepe B1-1 1.17 ProJeet Sire, Location, and Site Conditions B1-1 1.18 Definitiens B1-2 1.19 l Furnished by the Seller B1-3 1.20 Applicable Documents B1-3 1.22 Responsibility B1-4 1.23 Technical and P*riormance Requirements B:-4 1.24 Seismic Requirements B1-5 1.25 Eelease for Engineering B1-9 1.27 Release for Production B1-9 1. 2.8 Shop Cleaning B1-10 1.29 Marking B1-10 1.30 Preparation for Shipment and Shipment Instructions B1-10 1.32 Schedule B1-12 1.33 Guarantees B1-12 1.34 Quality Assurance B1-12 1.35 Inspectien B1-13 1.37 no.
.w.L. . .n.a.4
. . . ... n e.., .. .,e i.m.e Data and Dravings by Bidder / Seller B1-15 1.39 C mmunications B1-20 1.40 Subsuppliers B1-22 1.42 Exceptions ,
B1-23 1.43 s .e.n.
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a B1-2 , ?- i i i The elevation of the plant site is 24 ft-0 in. The 2.9 plant site is ac:essible via (1) truck, (2) a railroad spur and 2.10 (3) a barge channel facility but withoat permanent unloading
#a:ilities.
4 ! The equipment furnished shall be designed with an 2.12 i ebjective of 40 years se rvice life. Component parts which 2.14 . require replace".ent to achieve this design objectiv shall be 2.15 l readily accessible for replacement. 5 I DEFINITIONS 2.19 I varicus terms used herein are defined as follows: 2.22
! Eidder -
A company submitting a proposal to fulfill the 2.25 requirements of this specification. 2.26 i ? Seller - The company accepting the overall responsibility 2.28 for fulfilling the requirements of this 2.29 specification. Engineers - Stone & Webster Engineering Corporation (SWEC), a 2.31 Massachusetts corporation, or its duly authorized 2.33 agents restricted to the performance of the 2.34 particular duties entrusted to the.1. The Engineers 2.35 I, are agents for the Purchaser. Purchaser - Northeast Utilities Service Company, Hartford, 2.37 . Connecticut. The Purchaser is the agent for the 2.38 ', owner. owner - Cennecticut Light and Power Company, et al, 2.40 I Hartford, Connecticut. 2.42 l Approved - This word, when applied by the Engineers to the 2.45 Seller's drawings or documents, meane that the 2.46 drawings or documents are satisfactory from the
- standpoint of interfacing with all Purchaser 2.47 1 furnished components of the installation, and/or 2.48 l that the Engineers have not observed any statement .2.49 i
or feature that appears to deviate from the specif ation's requirements. Except for the 2.50 ! :nterfacing with all Purchaser furnished { c:=penents, the Seller shall retain the entire 2.I; , responsibility for ecmplete conformance with all of the specifi:atien's requirements.
! Appreved -
These verds, when applied by the Engineers to the 2.54 i As Revised Seller's drawings or 60:uments, mean that drawings 2.57 i
'cr documents are approved as defined above ex:ept 2.58 that the changes shown are required for the preper interfreing with Purchaser furnished compenents ef 2.59 l
I
- t-12~79-14fg
. CC'l~ El 21.2 i.
5 k t
i ! B1-3 0
! the installation or with the specification's 3.1
- requirements. On the basis that the Seller shall 3.2 i retain the entire responsibility- for ccmpliance 3.3 with all- of the specification's requirements ,
(except those affected by interfacing with 3.4 i Purchaser furnished components), the Seller shall i either:
- a. Incorporate the changes into his drawing 3.7 or document and resubmit to the i Engineers, or 3.8 i
- b. Inform the Engineers that the char.ges 3.11 ,
! cannot be made without prejudice to the 3.12 ; !' Seller's responsibility under warranty and resubmit with full explanation of the reasons therefor. FURNISHED EY THE SELLER 3.16 , l The equipment, materials and services to be supplied by 3.20 l the Seller shall consist of, but not be limited to, the
- following l '
- 1. Instrument valves and manifold valve assemblies as 3.23 i l specified herein 3.24 i
i 2. Packaging 3.26'
- 3. Spare parts 3.28
- 4. Drawings, certificates, documents. 3.30 i APPLICAELE DOCUMENTS 3.34 Various codes (and addenda thereto), standards, or other 3.37 do:uments that are mentioned by short-form name elsewhere in this 3.38 k
; specification are fully identified below. To the extent that 3.40
! these documents apply, as stated herein, the version of the i d: ument that is applicable shall be as itemi:ed below. It is 3.42 l re:ogni:ed that a later version of some of the dated documents i may be: ore mandatory under regulations that have jurisdiction. 3.43 If this devel:ps, the never versi n of each do:urent that changes 3.44 vill be spe:ifically identified by means of an addendua. to this 2.45 i specification; if the changed requirements in the newer do:ument 3.46 i have a demonstrable effe:: ca the cost to the Seller of d:ing the 3.47 i verk. an adjustment will be made in the purchase order price. , ( If there is, or seems to be, a conflict between this 3.49 specification and a referenced document, the matter shall be 3.50. j referred to the Engineers, who will clarify the matter in ! vriting.
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i B1-4 American Natienal Standards Institute 3.54
; ANSI E31.1 1977 Power Piping 3.57 ,
1 Manufacturer's Standardization Society - 4.3 4 l MSS-SP61 1961 Hydrostatic Testing of Steel Valves 4.7 RESPONSIBILITY 4.12 The Seller shall be completely respensible that the 4.15 3 eq2ipment furnished under ti.is specification is of high quality 4.16
; in every respect, with first-class workmanship throughout, new 4.18 and enttrely suitable for the purpose outlined herein or 4.19 i reasonably inferred therefrom. Therefore, if any requirement of 4.20 j this specification is deemed by the Bidder / Seller to be +
incorrect, unsuitable , contradictory, or such that conformance 4.21 therewith would diminish or adversely affect in any way the i Seller's responsibility, the Sidder shall specifically delineate 4.22 his eb;ections and the reasons therefer in his prepesal, so that 4.23 they may be resolved before the order is placed. In all other 4.24 respects the Seller, by accepting the order, shall be deemed to have agreed that conformance with the specification's 4.25 requirements will not prejudice in any way the Purchaser's rights
-- under warranty.
1 - TECHNICAL AND PERFORMAMCE REQUIREMENTS 4.29 l In addition to the requirements specified on the data 4.32 , sheets in this part of the specification, the following shall be 4.33 c:nsidered cpplicable to all instrument valves and manifold valve 4.35 assembles sne:ified herein unless otherwise noted on the data sheets:
- 1. Be desiened, fabricated, and inspected in accordance 4.37 l w th A"S E31.1 and be tested in a
- ordance with USS- 4.38 SPil.
l ! 2. McVe threaded UFT process and instrument cennections. 4.41 i I. Ee Of the remete mounting type. 4.42 l I 4. Utnif: d " rive a::emblies shall hcve til ::nne:ti:ns and 4.45 i vr;vas s:cessible er located on the fr nt er stde i surfaces. N0 cennections or valves shall be positiened 4.46 i ~ en -he rear surface te allow- fer plate mounting. 1 5. Manifold valve assemblies shall be in at:crdance with 4.4S
- the schematics shown for each type on Sketches 12179-I-l 5~ and 12179-I-El attached. 4.49 6
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51-5
- 6. Manifold valve assemblies shall meet the requirements 4.51 shown on the Technical Data Sheets attached. 4.52
- 7. Manifold valve assemblies shall be censtructed with the 4.54 valves as an integral part of the manifeld block unless 4.55 otherwise zpproved by the Engineers.
Materials 4.58 Materials used in manufacture shall be in accordance 5.2 with ASTM specifications as listed on data sheets of this part of the specification. All austenitic stainless steel shall be supplied in the 5.6 soluticn annealed unsensitized condition. SEISMIC RFQUIREMENTS , 5.10 When indicated en the individual data sheets in this 5.13 part of the specification. the Seller shall confirm. in writing, 5.14 and shall submit a report which includes calculations or test 5.15 data for review by the Engineers which support his statement that 5.17 the e quipment furnished under this specification meets the 5.18
. requirements for the One-Half Shutdown Earthquake and Safe 5.19 Shutdown Earthquake listed below. A necessary condition to 5.20 justify compliance with this specification requires that the 5.21 ! Seller shall, as a part of his report, provide natural frequency data, determined by either analysis or tests. The analysis or 5.22 test shall c:nfirm that the resulting deflections shall net cause damage te the equipment to the detriment of its capability to 5.23 functien as specified elsewhere.
The equipment shall be qualified in the mede which 5.25 constitutes the most censervative case. The Seller shall qualify his equipment to the specified 5.25 seismic environment by Static Analysis. 5.29 Eidders may censider exercising optiens enly after 5.31 discu:sion with and written centurren:e fr== the Engineers. If 5.33 . stati: Or d;nami: analysis is the mede of qualification, the Eidder's summary shall in:1ude a des:ription of the mathematical 5.34 model and the analytical methed intended for use in qutliffing f.25 the equipaent. If the qualify ng program is predicated up:n E.36 existing data, either partly or entirely, the data, and reasons 5.37 why it is censidered applicable, shculd be submitted with -he summary. Any exceptiens shall be clearly stated by the Eidder. 5.35 The Seller shall include a schedule of submittals, 5.40 interface resciutions, and certificates to be submitted to or 5.41 re:eived frem the Engineers, as dis:ussed herein.
~~
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SI-6 The Seller is required to show that the valve will have 5.43 its lowest natural frequency above a value of 33 cycles per 5.44 second. The Seller may also choose to qualify his equipment by a 5.46 combination of analysis and test, provided that both alternates 5.47 are acceptable to the Engineers. A final analysis report shall be compiled by the Seller 5.49 and submitted to the Engineers for review. Upon receipt and 5.51 resolution of the Engineers' comments (if any), the Seller shall submit a certificate of ccmpliance which will be stamped and 5.53 signed by a Regtstered Professional Engineer with the statement 5.54 that he has seen and reviewed the adequacy of the method for 5.55 establishing that the seismic design requirements have been met. 5.56 A summary of the calculation or test method shall be included in 5.57 the compliance statement. The summary need be only a short 5.59 paragraph, but should include code references and equations. The 6.2 certificate shall also be signed by a knowledgeable officer of 6.3 the Seller's company. All valve assemblies (including shop fabricated end 6.5 connections) shall be designed to retain their structural 6.6 integrity with no damage or distress to pressure-retaining parts during seismic frequencies and accelerations listed herein. The 6.8 data sheet on each valve will delineate the pressures, te=peratures, fluids, and flows within the valve for inclusion in 6.9 analysis parameters.
- 1. All assemblies will be supported by belting to a 4 in W 6.11 4 x 13 section with bolts. The bolt diameter and number 6.12 of bolts to be specified by the Seller shown on the drawings and used in the seismic Qualification Analysis. 6.13
- 2. The leads on the tubing connections are: 6.15 Axial Thrust 25 lbs 6.17 Shear: 25 lbs 6.19 Moment or Torsion: 1200 in-lb 6.21
- 3. Lead ecmbinations fer the tube cennections are the verse 6.23 case of 6.24 (a) 1 Axial thrust :shest (cne directien) 6.:;
- Sending moment (about one axis) 6.26 (b) : Axial thrust : shear (one directien) 6.30
- !crsion 6.3:
- 4. The most conse rvative case will ' ec determined by the 6.34' lesser of the stress limits for either the ene-half safe 6.35 shutdown earthquake or the safe shutdevn earthquahe. 6.36 u-12179-E4i; :;'i~/II :4:
1 I
f El-7 A. Stati: Analysis Specified 6.39 One-Half Safe Shutdown Earthquake 6.41 The equipment shall be designed to be capable of continued 6.43 cperatien with all of the specified design loads acting 6.44 simultaneously with the three components (two horizontal and one verticle taken orthogonally) of the One-Half Safe 6.46 Chutdown Earthquake seismic loadings. The nori ental (N-5 6.47 and E-W) and vertical seismic loadings are (1) Static Analysis 6.51 (a) g1 = 1.5 g heri ental 6.53 (b) g2 = 1.5 g vertical 6.55 Noter g = a:celeratien due to gravity, 32,2 ft/sec a 6.57 Each cf the three defined directiens of earthquake input (two 7.2 horizontal and ene vertical taken orthogonally) shall be 7.3 evaluated separately. The calculated stress result of the 7.4 three stress analyses shall be superimposed on a square root 7.5 of the sum of the squares (SRSS) basis. The stress levels 7.6 due to the combined loading cenditions shall not exceed the following criteria: For A"5: E31.1 Code class equipment, use the following 7.8 allowable stress criterien: 7.9 The stress levels due to these combined loading 7.11 cenditions shall not exceed the maximum stress 7.12 l levels permitted under all applicable codes. If no 7.13 codes are used in the design of the equipment, then the stress level under the above combined leading 7.14 shall not e.x:eed 75 percent of the minimum yi. eld strength per the ASTM or equivalent specification 7.15 for the material. Sa'e Shutdetn Ecrthquehe 7.19 The equipren: snell be designed to withstand the ecmb ned 7.21 effe:tr if fl. rf the r e::fied des pn 1: ads s:::ng 7.::
=__ :: a . n . , .. I.f ".. .:.:,u. Ear.hr; Oe seism:0 :ed ngs without loss f fun:::en or stru: ural integrity. The 7.25 h:r ::ntal .-i :nd I-it, and vertical seismi: icadings, respe:tivel; crer 1
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. (2) Static Analysis 7.29 (a) g3 = 1.5 g hori: ental 7.31 (b) g4 = 1.5 g vertical 7.32 Notes g = acceleration due to gravity, 22.2 ft/sec z 7.34 Each of the three defined directions of earthquake input (two 7.38 hori: ental and one vertical taken orthogonally) shall be 7.39 evaluated separately. The calculated stress result of the 7.40 three stress analyses shall be superimposed on a square root of the sum of the squares (SRSS) basis. The stress levels 7.42 due to the combined leading conditions shall not ex:eed the following criteria For ANSI B31.1 Code class equipment, use the following 7.44 allowable stress criterion: 7.45 The stress levels due to these combined loading 7.47 conditions shall not exceed the smaller of (1) 7.48 100 percent of the minimum yield strength, or (2) 70 ppreent of the minimum ultimate tensile strength 7.49 of the material per the ASTM or equivalent specification for the material.
General Instructions For Static Analysis 7.52 s
- 1. Formulate a program for qualifying the equipment in 7.54 a:cerdance with the conditiens specified in the earthquake 7.55 requirements. A summary of the effort to be undertaken shall 7.57 be submitted to the Engineers as specified.
- 2. The Engineers will mment on the adequacy cf the program for 7.59 qualifying the equipment within two weeks of receipt of the S.1 summarv.
- 3. The base natural frequency of the equipment must be S.4 determined.
- 4. The Seller is required te multiply the appr:priate masses of E.6 the ee,uipment ::n;:nents b; the se eleresien .tlues in three 1.~
crthogenal directions, ene d:ree: en at a :tre se as te lead , the equ:; ment in :nese 1 e :::r.r. !te :ricul. ef rirest : : . i result si.L__ te s ap = r _: _ ; e. . c:. e s qat re :: . :: Le z .:. . . ' l squares ;SESS) casts. l I 5. The stru:tural lead-estrytng members, vhether internal 5.10 comp nents er externt1 ::mp:r.er.ts su:h as h:ld- d:Ur. b:lts, must be checked :: ensure adequacy Of desigr. under seism:0 5.11 leading, l
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- 6. The valve assembly is to be analyced on a worst case basis 8.13 with regard to operating conditions. A check of critical 8.14 area deflections must be made to ascertain that detrimental damage will not occur.
- 7. A final analysis report must be compiled by the seller and 8.16 submitted to the Engineers for review. The Static Analysis 8.17 Report shall contain: A title page, abstract, table of contents, introduction (objectives, methods of analysis, 8.18 assumptiens, design criteria), summary of results, geometry 8.19 and materials data, references, and the detailed analysis.
Upon receipt and resolution of the Engineers' comments (if 8.20 any), the Seller will submit a certificate of compliance. The Certificate of Compliance must be stamped and signed by a 8.21 Registered Professional Engineer with the statement that he 8.22 has seen and reviewed the adequacy of the method for establishing that the seis.nic design requirements have been 8.23 met. A summary of the calculation method must be included in 8.24 the compliance statement. The summary need be only a short 8.25 paragraph but should include code references and equations. l The certificate must also be signed by a knowledgeable 8.26 i officer of the Seller's company. RELEASE FOR ENGINEERING 8.30 The detailed design of the equipment covered by this 8.33 specification, and all the Seller's engineering schedules, shall 8.34 start only upon receipt by the Seller of a written communication 8.36 frem the Engineers giving either (1) confirmation that the design is to be based on the technical data given in this specification, 8.37 er (2) the revised data that are to be used. No work shall be 8.39 dene by the Seller prior to the receipt of this Release for Engineering. If this Release for Engineering is not included with the 8.42 purchase erder, it shall be the responsibility of the Seller to 8.43 immediately ascertain from the Engineers when it will be forthcoming. The Seller is reminded that no work shall be done 8.44 by the Seller prior te receipt of the Release for Engineering. 8.45 The Release for Engineering is not a Release for Production. 8.47 RE*_ EASE FOR FT.30t't!! N 8.51 The production of the equipment covered by this 8.55 specification, and all of the Seller's production schedules, j shall start only upcn receipt by the 5eller of a written 8.57 ! communicatien from the Engineers either (1) ccnfirming that S.55 production is to be based upon drawings reviewed previously by 8.59 the Engineers and returned stamped "Appreved" or (2) stipulating 9.1
- the basis for the Release for Production. No production (i.e., 9.2 precurement er fabricatten) shall be done by the Seller prior to receipt of this helease fer Produe::en. 9.3 L l
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.. -.r .. . _ . _ . _ _ . - . - - . , . . _ , , . - - _ _ -
O El-10 If this Release for Production is not issued in 9.6 accordance with the schedule, it shall be the responsibility of 9.7 the Seller to immediately ascertain from the Engineers when it 9.S will be forthcoming. The Seller is reminded that no production 9.9 shall be done by the Seller prior to receipt of the Release for 9.10 Production. SHOP CLEANING 9.14 The instrument valves and valve manifold assemblies 9.17 shall be cleaned in accordance with the manufacturer's standard procedure using a suitable solvent, with a halide content of not 9.18 more than 1.0 ppm. MARKING 9.23 All equipment shall be legibly marked, so as to be 9.26 visible after fabrication. Each item shall be provided with a 9.28 304 Stainless Steel naraeplate, permanently attached to the valve. The nameplate shall contain the following infermation: 9.29
- 1. Valve description number 9.31
- 2. Manufacturer's name 9.33
- 3. Design pressures at ceincidental temperatures 9.35
- 4. Manufacturer's model number 9.37 4
Material 1/4 in and greater in thickness may be marked 9.39 by steel die stamping. When employing die stamping, the marking 9.40 shall be applied to a low stressed area, such as a flange rim. an 9.41 integral pad, or base. If this is not practical, stamping shall 9.42 be done with round nose or interrupted det die. These marking 9.43 tools are commonly called icw stress die stamps. Characters used 9.44 shall have filleted corners. The impressions produced shall not 9.45 exceed a depth of 1/64 in and shall have rounded bottoms with a 9.46
- radius no less than 1/4 cf the width of the impression at an impressien depth of 0.010 in.
FF.EFARATICM FOR SHIPMENT 9.50 AMO 5HIPMEN! INSTEUCTIONS 9.51 ! The ir.tt rie r Of all equipment shall be free fr r., a* 1 5.54 foreign material such as welding red, vaste, loose mill scale, 9.~5 cil, grease, er Other delettricus mater:al. All cper.ings shall 9.55 be closed immediately after cleaning. Rust, if any, shall 9.59 cer.sist of net more than a surface film discoloratien that can be 10.1 readily removed by viping. It shall be the Seller's 10.2 responsibility to keep the Engineers' shop inspector so informed 10.3 that he :an personally satisfy himself that the requirements of 10.4 tr.is paragraph are ' c eing cempl:ed with. I ......,:.e,.._
. ... . . .y
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51-11 All tape used for sealing austenitic stainless steel 10.6 equ pment shall centain less than 100 ppm leachable chlorides. 10.7 A eptable tapes are: 10.8 Minnesota Mining and Manufacturing Co. - No. 4S1 10.12 Permacel - Hos. 672, 691, E92, and 68. 10.13 All equipment and materials shall be suitably crated, 10.17 boxed, or otherwise prepared for shipment to prevent damage and 10.18 corrosien during handling and shipping. Whenever practical or 10.19 feasible, equipment and materials shall be palleti:ed for ease of 10.20 unicading and storage at plant site. The Engineers' instrument 10.21 valves and manifold valve assemblies mark number and equipment title shall be placed on an external surface where they can be 10.22 readily seen. Each bex or crate shall contain a detailed packing 10.23 list. All openings shall be properly protected to prevent the 10.24 entrance of dirt or debris. All parts which, of necessity due to 10.25 physical size or arrangement, may be exposed to the weather shall 10.26 be adequately protected by weatherproofing. It shall be the 10.27 responsibility of the Seller to take any other precautions required to reasonably ensure plant site arrival of the equipment 10.28 in an undamaged and satisf actory working conditien. Each box or 10.30 crate shall be marked with the actual as-shipped weight en an external surface where it can be readily seen. 10.31 Prcper preparation for shipment is deemed of great 10.33 importance. Therefore, the Seller shall submit to the Engineers 10.34 for review exsetly how each shipment is to be prepared, and which 10.35 shipment (s) the Engineers' shcp inspector is to see perscnally in 10.36 erder to satisfy himself that all shipments are suitably prepared. The Seller shall submit a ecpy of shipping memorands 10.35
- the Engineers' sh:p inspectors.
A bill of materials must be received by the field at the 10.40 same time as the shipment. All tru:k shipments to the plant site shall use the 10.42 fellowing reuting through the town of Waterford, Connecticut 10.43 Leave the Cennecticut Turnpike at Exit 75 and pro:eed east en 10.46 Reute 1A fer eppreninetely 4 1/2 miles te Avery Lane. Turn 1"s.47 right en Avery Lane, pre:eed 1/2 rile te traffic light and E:pe Ferry Eced. Ecu e 156, then turn righ- en E pe F e r:"f 1:.4E Ecad and prc:eed west s;;r::::tttely 1 miler te the pisr.: s;te 1:.4? a :ess read. The abeve reuting is the enly approved routing for tru:k 10.51 traffic. l l
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A schedule shewing the key dates pertaining to this 10.53 spe:ifi:atien is included with the bid documents. This shows the 11.2 railing and shipping dates that must be ret in accordance with the present pr: ject requirements. This schedule. or a revision 11.3 Of it as agreed upon by the bidder and the Engineers before the
- rier is p;sced and in:luded with the purchase order, shall be 11.4 einding up:n the 5eller.
5"AEA':!EES , 11.5 Ine Seller shall su:mit to the Engineers wtth his 11.11 proposal a cepy of his standard guarantee for review. 11.12 QUALITY ASSURANCE 11.16 Categ:ry Listing of Equipment 11.19 I:uipment Oes:riptien Category 11.21 Instrument Valves and Manifold II 11.23 Valve Assemblier as specified 11.24, en the Data Sheets 11.25 Quality Assurance Program 11.30
\ - Each bidder shall submit with his original proposal two 11.32 cepies of his Quality Assurance Program minual covering the 11.33 quality control and quality assurance measures (1) impesed by him
, on his own work and (2) imposed by him upon subsuppliers or 11.34 subcontractors. The program shall be in ecmpliance with 11.36 ANSI Z1.8. If a bidder has previously submitted his Quality 11.37 Assurance Program to the Engineers, his proposal shall contain a separate signed document which indicates when his Quality 11.38 Assurance Program was submitted and a statement that the Program 11.33 is still being fo'llowed as submitted.
A Program acceptable to the Engineers shall be a 11.41 prerequisite for a bidder being chosen as Seller. The Quality Assurance Program manuals of unsuccessful 11.43 bidders will be returned to them after the award of the work. Quality Assurance Program Audits 11.46 The accepted Quality Assurance Program manual of the 11.48 successful bidder shall be used in'the audit of the program by the engineers; representatives during the performance of the work 11.50 specified. l u-12179-846g 01/17/83 242 1
t 4 31-13 0 Authericed representatives of :he Engineers shall be 11.52 allowed access to the engineering offices, shcp. and working 11:53 areas of the Seller and his sunsuppliers at all reasonable :1mes for the purpose of auditing (1) the Seller's accepted Quality 11.54 Assurence Program and (2) the subsupplier's Quality A;surance
?regram to the exten't that such a Program is required by the 11.55 Seller's Program. Such audits will include examination of 11.56 documentary evidence of activities affecting cuality, and will be carried out en a planned, periedic basis during the ceurse of the 11. !? -
*:c r?: c verify ccepliance teith all aspects of -he Fregram and c de: ermine the effectiveness thereof. 11.55 Eurchsse Order Documents at Freduction Location 12.2
' The Seller shall specifically ensure that a copy of this 12.4 specification with all addenda thereto, or apprcpriate work 12.5 instructions which includt the specification requirements, are readily available at each of his fabricating or production 12.6 locatiens where work covered by this specification is in progress. '
INSPECTION 12.10 As used herein, .the term ' Engineers' shep inspector" 12.13
=eans the Engineers' emploice assigned to do inspection or 12.14
. auditing in the Seller's shops. 12.15
\
Authorized shop inspectors or other representatives of 12.18 the Engineers or of the Purci.'aser snall be allowed access to the 12.19 engineering offices, shops, and working areas of the Seller and 12.20 his subsuppliers at all reasonable times. These personnel shall 12.22 have the right to such information as is necessary to demonstrate 12.23 that engineering, procurement, and production are proceeding in accordance with the established schedules. They shall also have 12.25 the right to inspect the material or equipment, or the Seller's 12.26-er subsupplier's producticn and inspection procedures, to confirm 12.27 that the requirements of this specification are being complied s with; the Seller or subsupplier shall provide all tools, 12.28 instruments, scaffolding, etc, necessary to facilitate these 12.29 inspections. s The Seller shall cooperate with the Engineers' shop 12.31 inspector in establishing when the various inspections ' or tests 12.32 will be performed during manufacture, testing, cleaning, and 12.33 , preparation for shipment. The Engineers' shop inspector shall 12.34 designate which of these he is required to witness or participate 12.35 in, and the Seller shall furnish an agreed-upon amount of notificaticn prior to the star: of each. 12.36 l s. u-12179-546g 01/17/83 242
31 -- The Engineers' sh p inspector shall: 12.29
- 1. Warn the Seller of any time that he (the inspe or) 12.41 notices anything that may lead to rejection of tne 12.42 equipment or material when it is presented later for 12.43 inspectien and a :eptance.
- 2. At the appropriate time, witness er conduct the varicus 12.46 inspecti:ns, tests, verificati ns, etc. as indicated en 12.47 the enciesed Shop !.1.0. Rep:rt, snd ndi: ate tha: es:h 12.45 is in :nformance with the requirements of this 12.43 specification by signing and dating in the spa:e 12.50 provided therefor.
- 3. Issue properly filled-in " Shipping Kelease Tag" as 12.52 necessary so that all shipments are covered. 12.53 It shall be the Seller's responsibility that go shipment 12.55 is made to the plant site until the " Shipping Release Tag" has 12.56 heen affixed thereto or issued by the Er.gineers' shop inspector. 12.57 Failure of the Seller to comply with this requirement may be 12.58 cause for rejection at the plant site, with the material returned 12.59 to the factory, and with all additional freight expense for the 13.1 Seller's account.
, It is not intended that the Engineers' inspectien shall 13.3 relieve the Seller in any way whatsoever of his obligation to 13.4
-- maintain an adequate test, inspection, and documentation program 13.5 cf his own, or of any other obligation under this specification. 13.6 Furthermore, the fact that the Engineers' sh p inspector may 13.7 inadvertently everlook a deviation from some requirement of this 13.8 specification shall not ccnstitute a vaiver of that requirement, or of the Seller's obligation to correct the condition when it is 13.9 discovered, or of any other obligation under this specification.
To the extent that approval of certain drawings or 13.11 procedures by the Engineers is required by this specification: 13.12
- 1. No production work where the indicated ' drawings or 13.14 procedures are used shall be started until the 13.15 Engineers' approval has been attained.
- 2. All applicable work shall be in accordance with the 13.17 approved dravir.gs or pro:edures. 13.18 Failure to comply with this requirement will be cause 13.20 fer rejecticn of the wor': by the Engineers' shop inspector. 13.21 The specific duties assigned to the Engineers' shop 13.23 inspector are as follows: 13.24 u-12179-546g 01/17/53 242
O
- 1. Sh:p Cleaning 13.27 verify the shop cleaning to be in accordance with this 13.30 specif catien. Any improper cleaning shall be cause for 13.31 rejecti:n.
- 2. Identification and Marking 13.35 Verify chat the instrument valves and manifeld valve 13.37 sszehrlies are pr:perly stamped and identified in 13.33 a:::rdance with this spe::fication.
- 3. : mensi nal Check 13.42 Check dimensiens as specified in the Vendor's drawings 13.45 as approved by the Engineers.
- 4. Preparation fer Shipment 13.49 Verify each shipping se: tion and separate box, crate. er 13.51 package for identificatien, packing, packing lists, and 13.52 protection as specified.
- 5. Decumentatien Audit 13.56 Perform a documentation audit to ensure the 13.58 documentation as itemized has been submitted in accordance with the requirements of the Documentation 13.59 section of this specification.
- 6. Shipping Release Tag 14.4 Attach shipping release tag on all acceptable items 14.6 prior to shipment. 14.7 DOCUMENTATION 14.12 Decumentatien by Seller 14.15 The basic documentation required of the Seller is as 14.17 follows:
Distribution and No. of Copies 14.23 Title EPE ESI MF UNEC 14.24 Documenta: ion 14.26 Checklist 3 1 1 1 14.27 Seismic Calculatiens 14.47 (for Items Seismic 14.43 Category II Only) 14 2 1 1 14.44 f N u-12179-346g 01/17/E3 242 l l l
. - . - .-- . - - - . . . ~ . ~
7 1 S2-2 4 Technical Data Sheet INSTRUMENT VALVES OR MANIFOLD VALVE ASSEMELIES Client: Northeast Utilities Service Co. Project: Millstone Nuclear Power Station - Unit 3 Revision 00 j J.O. No. 12179 By KPfrimmer Spec. No. 2472.110-611 Date 7/09/79 i Mar?: Mumber
- 3VM2.50-S-4TT-S 1.44 Schematic Sketch
- 12179-I-80 Type B 1.45 Code and Class
- ANSI B31.1, Class 4 1.46 Pressure Rating
- 2500 psi 1.47 Operating Temperature 'F
- 120 1.48 Materisis
- ASTM 1.49 Body and Seat (PR) * -A479, T316 1.50 4 . Valve Bonnet (PR) * -A276, T316 1.51 Stem (PR) * -A276, T316 1.52 Paching Nut (PR) * -A276, T316 1.53 Packing
- Grafoil 1.54 Connections
- 1.55 Process (Inlet)
- 1/4" NPT Female 1.56 Instrument (Outlet)-
- 1/4" NPT Female 1.57 Valve Tip Type
- Needle - Rotating 1.58 QA Category
- II 2.1 i Seismic Category
- N/A 2.2
( Manufacturer i
- Circle Seal 2.3 Model Number
- HM-031-001 2.4 Notes
- 2.5 Quantity
- 350 2.6
2.7 UOTES
(Applicable only as rererenced) 2.8 s f 1 l l l N. i u-12179-846h 01/24/E3 245
/
- j. c
! 3:-?
Te:hnical 2ats Sheet INSTRUMEI.T VALVES OR MA'!IFCLD VALVE ASSEMELIES Client: North' east Utilities Service Co. Project: Mi'Istone Nuclear Power Station - Unit 3 Revision CO J.O. No. 12179 Sy EPfrimmer Spec. No. 2472.110-611 Date 7/09/79 Mark Humber
- 5VM250-S-4TT-a 2.10 -
Schematic Sketch
- 12179-I-81 Type C 2.11 Code and Class
- ANSI B31.1, Class 4 2.12 Pressure Rating
- 2500 psi 2.13 operating Temperature *F
- 120 2.14 Materials
- ASTM 2.15 2.16 1 Body and Seat (PR) * -A479, T316 Valve Sonnet (PR) * -A276, T316 2.17 i
Stem (PR) * -A276, T316 2.13 Packing Hut (PR) * -A276. T316 2.19 Packing
- Grafoil 2.20 Connections
- 2.21 Process (Inlet)
- 1/4" NPT Female 2.22 1 Instrument (Outlet)
- 1/4" NPT Female 2.23 I Valve Tip Type
- Heedle - Rotating 2.24-QA Category
- II 2.25 Seismic Category
- N/A 2.26 Manufacturer
- Circle seal 2.27
. Model Number
- HM-571-002
- 2.28 l Notes
- 2.29 4
Quentity
- 170 2.30 2.31 NOTES: (Applicaole only as referenced) 2.32 i
( i t i i u-12179-846h 01/24/53 245
. ...y- - _ . _ _ _ . - _ - . - - , - , , , , _.,,,,,,y ,,p_ _ _ _ _ _ , _ , _ , , , , _ . , , .,..._ , , . . , _ _ - - , . , _ , , . , , , . . . . _ . . .
E2-4 Te:hnical Cata sheet
!!!STRUME:i! VA*.'JIS OR IUJIIPOLD JALVE ASSEMBLIES Client: Nortnesst "tilities Service Co.
Pr: ject: Millstene Nuclear Power Station - Unit 3 Revision 00 J.C. No. 12179 By KPfrimmer Spec. No. 2472.110-611 Date 7/09/79 Mart :: umber ' 7VM250-5-4 T-3 2.35 S ch e.r e ti: Sket:h ' 12179-I-51 Type D 2.36 C de and Class
- AIISI 331.1, Class 4 2.37 Pressure Rating
- 2500 psi 2.3S Operattng Temperature *P
- 120 2.39 Materials
- ASTM 2.40 Body and Seat (PR) * -A479, T316 2.41 Valve Sonnet (PR) * -A276, T316 2.42 Stem (PR)
* -A276. T316 2.43 Packing Mut (PR) * -A276, T316 2.44 Packing
- Grafoil 2.45 Connections
- 2.46 Process (Inlet)
- 1/4" NPT Pemale 2.47 Instrument (Outlet)
- 1/4" NPT Pemale 2.48 Valve Tip Type
- Needle - Rotating 2.49 QA Category
- II 2.50 Seismic Category
- N/A 2.51 Manufacturer
- Circle Seal 2.52 Model Number
- HM-071-001 2.53 Notes
- 2.54 Quantity
- 210 2.55 2.56 NOTES: (Applicaole only as referenced) 2.57
- s N.
u-12179-846h 01/24/53 245
=
i
' S2-5 1
Tt:'nir?1 rat?. Shet! 1-
- STRt"!E:!! VALVIS CR MAN:FCL3 VALVE ASSEMBLIES
[ i Client: Ncrtheast Utilities Service CO. Prc;ect: Millstone Nuclear Power Station - Unit 3 Revision 00 i J.0, No. 12179 By KPfrimmer Spec. : o. 2472.110-611 Late 7/09/79
- !ar h !!" ' -
- ' ~7M C15-M-4TT-11 3.2 Schematic Sketch
- 12179-I-50-Type A 3.3 Ccde and Class " ANS: 331.1, Class 4 3.4 Pressure Rating
- 150 psi 3.5 Cperating Temperature *F = 100 3.6
; Materials
- ASTM - Menel 400 3.7 I Body and Seat (PR)
- B127 - Plate 3.8 Valve Sonnet (PR)
- B164 - Bar 3.9 l Stem (PR)
- S446 - Bar (Inconel 625) 3.10 Packing Nut (PR)
- B164 3.11
> Packing
- 15% Graphite-Filled Teflon 3.12 Connections
- 3.13 Process (Inlet)
- 1/4" NPT Female 3.14
; Instrument (Outlet)
- 1/4" NPT Female 3.15 valve Tip Type
- Needle Rotating 3.16 QA Category
- II 3.17 t, Seismic Category
- N/A 3.18
. \. -
Manufacturer.
- Circle Seal 3.19 1 Model Number
- HM-591-006 '
3.20 Notes
- 3.21 Quantity
- 40 3.22
> 3.23 1 NOTES: (Applicable only as referenced) 3.24 3 s 1 1 i l
+
i i i'
! i l
1 l N ., u-12179-546h 01/24/E3 245 ) i - I
- - . . - , . , - . - _ . . - -. , , - , - . .. , ~ ~ ,- , -,,,,_..em--.w.r<,_-,w---+.
3 -4
-/
..tennica. . _s
- s
- e c.e t :
II STRUMENT VALVES CR MANIFOLO VAL 7E ASSE"3 LIES Client: Nertheast Utilities Serrice Cc. Project: Millstone Nuclear Power Station - Unit 3 Revisien 00 , J.O. No. 12179 Sy KPfrimmer Spec. No. 2472.110-611 Date 7/09/79
" ark ': umber
- SV : 015-M-4!!-11 3.:5 Schematic Sketch " 12179-I-51-Type C 3.27 Code and Class "
ANSI E31.1. Class 4 3.28 Pressure Rating
- 150 psi 3.29 Operating Temperature 'F
- 100 3.30
!!aterials
- ASTM - !!cnel 400 3.31 Body and Seat ("R)
- B127 - Plate 3.32 Valve Sonnet (PR)
- B164 - Bar 3.33 Stem (PR)
- B446 - Bar (Inconel 625) 3.34 Paching Nut (PR)
- B164 3.25 Packing
- 15% Graphite-Filled Teflon 3.36 Cennections
- 3.37 Process (Inlet)
- 1/4" NPT Female 3.38 Instrument (Outlet)
- 1/4" NPT Female 3.39 Valve Tip Type
- Needle Rotating 3.40 QA Category
- II 3.41 Seismic Category
- N/A 3.42 Manufacturer
- Circle Seal 3.43 Model Number "
HM-571-003 3.44 Notes
- 3.45 Quantity
- 15 3.46 3.47
!!OTES : (Applicaole only as referenced) 3.48 u-12179-846h 01/24/53 245
a l
!+;?.nl:51 3ata Sneet l
- 5:KU:!E:I! VALVES OR MANIFCLD VALVE ASSE::3"_IES Cli-3nt : Ucrtheast Utilities Servi:e Co.
j ?r: 2:t ::illst:ne !!u: lear Pcwer Statica - Unit 3 Revisien 1,.,-> j .J.O. ::c. 12179 Ey RAH ;M"/' , Spe:. :::. 2472.1;C-611 Date 6/05/51 i
**-""er - IVn2:0-3-4:!-;2 4.3 j Sche.?ti: Sket:h "
N/A 4.10 ., Ocde and Class " ANSI - B31.1, Class 4 4.11 . Pressure Rating
- 2000 psi 4.12 l Cperating Temperature 'F
- 100 4.13 Materials *
(Brass - Manufacturers' Standard) 4.14
. Body and Seat (PR)
- Brass. 4.15 ,
- Brass 4.16 j Valve Bennet (PR)
Stem.(PR)
- Brass 4.17
* = '" 7 Nu t
- Brass 4.1S i
Packing
- Viten-0 Ring 4.19
- Cennections * ,4.20 Process (Inlet) "
1/4" NPT Female 4.21 Instrument (Outlet)
- 1/4" NPT Female 4.22 Test Ports
- 1/4" NPT Female - Plugged 4.23 Valve Tip Type.
- Plug 4.24 QA Category
- II 4.25
_. Seismic Category
- N/A 4.26 Manufacturer-
- Circle Seal 4.27 J Model Number
- P114-727 4.28 Notes
- For Instrument and HVC Air 4.29
< Quantity
- 100 4.30 '
4.31
, NOTES: (Applicable only-as referenced) 4.32 4.33 ~
- 1. Sody to be machine finished all surfaces.
1 i. i a ? 1 1 4 i .i I u-12179-846h 01/24/E3 245 t t
)
l I' a
-- . ....a-., . _ . _ ._ -.._..m._._. . . . _ _ . . . - . _ , _ _ _ , , . _. . _ _ _ . . , . _ _ , , . . - . . . _ . _ , . _ , - . . , _ , . _ , _ _ _ _
I -I
! Te:hnical ?sta Sheet INSTRUMENT VALVES CR "ANIFOLD VALVE ASSEMBLIES 4'
Client: Northeast Utilities Sertice Cc. I' Project: Millstone Nuclear Poser Station - Unit 3 Revision 1 J.O. No. 12179 By RAH /,f/r j Spec. No. 2472.110-611 Date 6/05/S1 Mark Number
- l'lI:200-S -4TC- 8 4.35 Schematic Sketch *
!!/A 4.36 i Code.and Class " A"SI - 331.1 Class 4 4.37 i Pressure Rating
- 3000 4.38 Cperating Temperature *F * '120 4.39
! 4.40 Materials
- ASTH-Body and Seat (PR)
- A-182/A-314 - 316 SS 4.41 i Valve Stub
- A-479 - T316 4.42 Stem (PR)
- A-479 - T316 4.43
} Packing Mut
- Type 303 4.44 Packing
- Grafoil 4.45 Connections * .
4.46
! Inlet
- 1/4" NPT .itale 4.47
! Outlet
- 1/4" Circle Lok Tube 4.48 Valve Tip Type
- Needle - Rotating 4.49 QA Category
- II 4.50 Seismic Category
- N/A 4.51 (s -
Manufacturer
- Circle Seal 4.52 Model Number '
- P66 - 481 - 1 4.53 Notes *
(Hand Valve) 4.54
- For Transmitter Vent Plugs 4.55 4 Quantity
- 1300 4.56 4.57 4
NOTES: (Applicable only as refarenced) 4.58 i l l A. u-12179-846h 01/24/83 245 l
- -~._ . . - _ . . - , _ . _ . _ _ , . . -
_ . . _ ~ . - . . - - . -. . . .._ = - . .. l 22-9 1 Technical Data Sheet INSTRUMENT VAI.VES OR MANIFOLD VALVE ASSE"BLIES Client: Northeast Utilities Service Co. Project: Millstone Nuclear Power Station - Unit 3 Revision 2 f i J.C. No. 12179 Sy RAH hN' Spt.c. No. 2472.110-611 Date 12/08/82 Mark Number " IVM300-H-4TC-11 5.2
- Schematic Sketch
- N/A -
5.3 l Code and Class
- ANSI - B31.1 Class 4 5.4 i Pressure Rating
- 3000 5.5
- operating Temperature 'F
- 120 5.6
{ Materials
- ASTM MONEL 5.7
- Body and Seat (PR)
- Menel 400 B127, Class A 5.8 Valve Stub
- Monel 405 B164, Class B 5.9 gg .
Stem (PR)
- Monel 405 B164, Class B 5.10 4
Packing Nut
- Monel 405 B164, Class B 5.11 Packing
- 15% Graphite-filled 5.12
- Teflon 5.13 4
. Connections
- 5.14 Inlet
- 1/4" NPT Male 5.15
. Outlet
- 1/4" Circle Lok Tube 5.16 Valve Tip Type
- Needle - Rotating 5.17 QA Category
- II 5.18 Seismic Category
- N/A 5.19 Manufacturer
- Circle Seal 5.20 l Model Number
- P66 - 481 - 2 5.21 Notes
- Hand Valve for 5.22
- Transmitter Vent Plugs 5.23 Quantity
- 120 5.24 5.25 NOTES: (Applicable only as referenced) 5.26 l
A s t 1 1 s,. i u-12179-846h 12/08/82 242 i-1
,--,,..,---,,m. .-c ,s--,-_,m---,-- ,..r.. . y --. ,~. _._,.,~-:,._..--,,mm., --,,.. , , , . ,-,.,,-.,m. , , _ , . ,,,,m-,w-r------- .----i=-,,---,--ww=-,
O E2 '0 . 4 Tecnn1 Cal Cata dh:t;
-, . -,y, L;N, ,,. , \.;5 c. ,s
...s i n a vnu _ in..,
. . ;0. . . . . . nS2;_ m.__ r-_s
. . _D. ......;
Client: Northeast Utilities Service Co. Project: Millstone Nuclear Pcwer Statien 'Jnit 3 Retisien 2 gf, 3 J.O. No. 12179 Ey RAH W' Spec. No. 2472.110-611 Cate 12/05/S2
.,a r.u .Iunber " ,.
..:,-s i,._-. ,....-s
- ._s Schematic Sketch
- N/A 5.~9 Code and Class
- ANSI 331.1, Class 4 5.30 Pressure Rating
- 2500 psi 5.31 Cperating Temperature 'F
- 120 5.32 Materials
- ASTM 5.33 Sody and Seat (PR) * -A479, T316 5.34 Valve Bennet (PR) * -A276, T316 5.35 Stem (PR) * -A276, T316 5.36 Packing Nut (PR) * -A276, T316 5.37 Packing
- Grafoil 5.38 Cennections
- 5.39 Process (Inlet)
- 1/4" NPI Female 5.40 Instru=ent (outlet)
- 1/4" NPT Male 5.41 Valve Tip Type
- Needle - Rotating 5.42
, QA Category
- II 5.43 Seismic Category
- N/A 5.44 Manufacturer
- Circle Seal 5.45 Model Number
- HN-491-007 5.46 Notes
- 1 5.47 Quantity
- 50 5.48 5.49 NCIES: (Applicable enly as referenced) 5.50
- 1. Hand thut off or isolation valve 5.52 as used fer double isolation on 5.53 3VM's and 7VM's. 5.54 gg n
u-12179-546h 12/08/82 242
P v.s..:. . 9
/.
.. 5 .. .,..-.,-.2,4 ,,.....5a...,
.n .: .. ...:
.w : . . . .v, 3 . . .n-
. . ./:. a. 5 :... .,.
. .. r.
. 5 ..a VALVE DESCRIP!!CN ;IU:-:EERS 1.9 SKETCHES 1.10 i .
e w I r i 1 2 i i
-s.
i u-12179-8461 12/07/82 242 I
.. ._ - - . .. . - . ~ . _ _ _ - _ , - . __ - -_ . ._ - - ._
1 1 . I 21-1 J.0. 12179 f SPECIFICATIC:12 2472.110-611 MILLSTONE III II!STRUI:ENT VALVE & MANIFOLD VALVE ASSEMBLY
- ESCRIPTION NUMBERS l EZFLANATORY NOTES 1.18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1.21 l I
'VM250-S-2 C T -
9 - Typical Example 1.23 j Column 1 - Number of Valves in Manifold "1" is Single Inst. 1.25 i Valve 1.26 2, 3, ete - Two 1.27 Valve Manifold 1.28 Column 2&3 " Inst" Valve or Valve Manifold - VM 1.30 Columns 4-5-6 Pressure Rating 250'- 2,500 psi 1.32 150 - 1,500 psi 1.33 015 - 150 psi 1.34 l Column 7 - Dash 1.36 j Column 8 - Manifold or Valve Body Material S = Stainless Steel 1.38 M = Monel 1.39 E.= Brass 1.40 Column 3 - Dash or 1, 2, 3, etc - Variations Defined by 1.42
- Manufacturer and Model No. 1.43 Column 10 code Class 2 - AEME III C1 2 1.45 l
, 4 - ANSI B31.1 1.46 Additional Designations 1.48 i
Column 11 - Inlet Process conn. C - Compression Tube 1.50 Fitting Welded 1.51 , in Manifold or 1.52 , Integral with Body 1.53 Column 12 - Outlet - Instrument Conn. T - NPT Threaded 1.55 Column 13 - Dash 1.57 i column 14 - Tubing Designation ICN-9 2.1 l Manufacturer - Model Number 2.3
- s.
I u-12179-846j 12/07/82 242
l 1 l
- l
- .:. ...:5 5?ICIT::A22 :! 2472.'1 -6..
M*LLSTOI!I ::: I::5!KC:! INT VALVI & I'A:::FCLD VALVI A53I::3LY
- E5:1:?!:03 :!'J::3 IRS For Explar.a cry ::ctes. see Fage C;-1 2.9 1234557891: .1 12 ;3 ., .:ar.uf ac-'2rtr :::cel Uc. 2.12 2VM150-S-2 C C - 9 Circle Saal M111-727-1 2.14
'(S&W Dwg. :Jc. & Parts 2.15 Lists - 274 & 275) 2.16 3VM150-S-2 C C - 9 Circle Seal N111-727-2 2.18 (276 & 277) 2.19 5VM150-S-2 C C - 9 Circle Sesl N111-727-3 2.21 (278 & 279) 2.22 7VM150-S-2 C C -
9 Circle Seal N112-727-4 2.24 (280 & 281) 2.25
2VM015-M-2 T T - 10 Circle Seal N112-727-1 2.27
( (282 & 283) 2.28 + s 5VM015-M-2 T T - 10 Circle Seal N112-727-2 2.30 (284 & 285) 2.31 2VM250-S-4 T T - 8 Hex Division of 2.33 Circle Seil HM 591-005 2.34 (263) 2.35 3VM250-S-4 T T - 8 Circle Seal HM 031-001 2.37 (262) 2.38 5VM250-S-4 T T - 8 Circle Seal HM 571-002 2.40 (266) 2.41 7VM250-S-4 T T - 8 Circle Seal HM 071-001 2.46 (265) 2.47 2VM015-M-4 T T - 11 circle Seal HM 591-036 2.49 (264) 2.50
\
5VM015-M-4 T T - 11 Circle Seal HM 571-003 2.53 (267) 2.54
*SWEC Dwg. No. and Part List Prefix with 2472.110-611-l i
l u-12179-846j 12/07/82 242 1
.. . ....~2
- ::..:..a .....o ,.e ..... c,..A l
. . . .1.~.. ..
~::3TR;;'!III' VA* VI & ".AICFOLD VALVE ASSEMBLY
...s sa --.: i . n..,i. . ......w, i:.. nS
; VM200-5-4 T T -
12 Circle Seal P114-727 i 2.57 (337 & 233) 2.58 1VM015-M-2 : T - 10 circle seal N12-551-2 e 3.2 (375 & 376) 3.3 1VM150-5 .2 C C - 9 Circle Seal N12-851-1 3.5 (373 a 374) 3.6 1 V M.3 0 0 4 T C - 8 Circle Seal P66-481-1 3.8 (377 & 380) 3.9 1VM25 0.- 5 - 4 T T - 8 Circle Seal HN-491-007 3.11 (286) 3.12 1VM300-M-4 T C - 11 Cicele Seal P66-481-2 3.14 (378 & 379) 3.15 I t 9 I l u-12179-846j 12/07/82 242
4 --. Cl-4 J SPE0!? CATIC:l: 2472.110-611
, MILLS!ONE III 1
INSTRI;I:ENT VALVE & MANIFOLD VALVE ASSEMSLY DESCRIPTION NUMBERS Y 4 1 i -
/
i. 4 I 4 6 3 O 4 u-12179-8463 12/07/82 242 i l
~_ . _ . . . . ---
21-l' Cis:r:bu:::n ani .:o. Of : pies s
- :le IFE IS: HF :.?;IC Seismic Certificate of 14.46 C . pliance (for Items 14.49 Seismi: Category II 14.50 Cnly) 14 2 1 1 14.51
?retsrt:::n f:r Shipment 14.55
- edure 14 2 1 1 14.56 Spe:ial St:rsge 15.1 Requirements (If any) 14 0 1 1 15.2 IFE - Engineers' Project Engineer or designee 15.12 ESI - Engineers' Shep Inspector 15.14
!;NEC - Mail or express by the Seller to Northeast Nuclear 15.17 i
Energy Company at the time of shipment as designated in C:mmunications section. Detailed identification 15.13 ef centents and pro:f c: shipment to be retained by the teller, available ts the ESI. MF - Manufacturer's file, available to the ESI 15.20 Based upon these basic documentation requirements, and 15.23 at the time indicated in the Schedule, the Sellen shall submit to 15.25 the Engineers a detailed " Documentation Checklist"; this shall I specifically itemize each individual document that will be 15.26 submitted, each identified in two ways, namely: 15.27
- 1. Type of document such as mill test report, liquid 15.29 penetrant test report, etc. 15.30
- 2. The specific c mponent(s), or parts thereof, to which 15.32 the document applies. 15.33 This Documentatien CPecklist shall be organized in a 15.35 legical, easy-to-foll'ow format, so that for any shipment (whether 15.36 it be a partial or complete shipment), it will be readily pessible to ascertain frcm the Documentation Checklist the 15.37
- eceplete censist of documentation applicable to that shipment. 15.38 If more than one shipment to the plant site is~~1nvolved, this 15.39 means the Documentatien Checklist should be organized by 15.40 c:mpenents as shipped, with all documentatien applicable to each component as shipped, separately itemi:ed. 15.41 This Cocumentation Che:klist, when submitted to the 15.44 i Engineers, will be reviewed fer its adequacy. If satisfactory, 15.46 l it will be stamped "Appreved", and a copy returned to the Seller. 15.47 l If not satisfactory, it will b+ returned with revisions: it shall 15.48 l
then be promptly revised and rusubmitted. 15.49 l l l , s u-12179-846g 01/17/83 242 l l
1 I o l l 1 a 1.: e?:S :hipment i - ::tn:3 ! t- I-- > nipe::Or fer :he issuing Of a "Snippin; ?.eleere lar- :- .3... 1 f:llerin; shall be submitted :: the Ing:neers ' inspe:::r:
- 1. An "Appr: red" ::pi of the 200; ment Che:hlist .-:ith the 15.f4
- ems tnereen. applicaole to tha: snipment :. ear.y *I.55 identified.
- 2. Prc:f that each of the app'i able items has bzen
. !?.E' su:::::ed in -he msr.ner called i;r aereia. .:.:.
00:umentetien that has been submitted for a previ:us 15.1 sh pment snail no ce dupl :sted. Hcwever, a s:stement saal. :e .s.; provided to the Engineers' snep inspe:ter item:: ng by name of document the previously furnished d :umentation tha: :s 16.2 appli:able to that shipment and identifying both the specific equipment for which shipped and the date of the shipment. 16.4 The Engineers' shop inspector shall use this information 16.6 for his d:cumentatien audit. A " Shipping Release Tag" shall rot 16.7 be issued by the Engineers' shcp inspector until he has ::mpleted his d::tmentati:n audit fer that shipment and has in his 16.S possessica ecpies of these documents as may be required by the
; specification.
Each document submitted by the Seller shall be clearly 16.10 identified by the Purchaser's name, the station and unit, the 16.11
; purchase order number, the equipment dese-1ption and specific 16.12 identificatien and the Seller's name and addres . 16.13 Documentation to be transmitted with a shipment, after 16.15 revieu by the Engineers' shop inspector, shall be adequately 16.16 packaged, protecttd. and secured so as to assure that it will 16.17 arrive with the shipment in an undamaged condition.
Documentatien by the Engineers' inspector 16.20 The Shep T.I.D. report included with this specificatien, 16.23 when signed and dated, and the signed and dated Shipping Release Tag, ccmprise the specific documentation required of the 16.25 Engineers' inspector (s). The T.I.D. report shall be signed and 16.26 dated at the appropriate time by the Engineers' shop inspector (s) 16.27 as each item listed thereen is verified, witnessed, er performed: 16.23 it shall then be submitted to the Engineers and to the Purchaser. This T.I.D. report is not meant to limit the additienal 16.21 tests, inspecti:ns, or d:cumentation required by the specified cedes or normally provided by the Seller. 16.32 u-12179-546g 01/19/83 246 l l
- -2 3
..... . . . . . - . , . .. . . . . .~ . . . . . - - . . . .... ....__
T.cnished Ey The Seller 15.29 After the order is placed. the Seller shall submit n'1 . 16.42 drarings in s:::rdance with the agreed-up n Schedule. The e uipment shall :nform to the details and T.a:eria'.s 16.45 In:c. On these drawings and no exceptions shall be made eith:u: 16.46 r ::en perm:sa:cn of tr.e in neers. Each drawing shall include the ic11: wing identifi:ati:n 16.45 3 PURCHASE CRDER NO. 2472.110-611 (I-611) Part 5 16.52 INSTRt":ENT VALVES A';D MAiiIFOLD VALVE ASSEM5 LIES 16.53 J.O. HO. 12179 16.54 MILLS!QNE NUCLEAR POWER STATION - UNIT 3 16.55 t HORTHEASI NUCLEAR EMERGY COMPANY 16.56 The drawings submitted shall show the following: 17.1
- a. All physical outlines as required to show the overall 17.3 s'.e and space requirements (including that for 17.4 dismantling and maintenance) and the interrelationship 17.5 of the various components. 17.6
- b. Cross sections and details as required to satisfy the 17.8 x, Engineers and the Purchaser that all components are in 17.9 conformance with the intent of the specification and are 17.11 satisfactory from the standpoint of design and physical 17.12 arrangement.
- c. Materials for component parts. 17.14 In addition, where applicable, the various drawings 17.16 shall also shew the following:
- d. Details of special features. 17.18 All drawings submitted shall be in the form of three 17.20 good, sharp, black and white, direct contact prints made from the 17.21 4
Seller's criqinal drawing. If the Seller has microfilm 17.22 capability, two mounted, good quality, 35 mm microfilm copies, one silver and one dia:o, of the original drawing shall also be 17.23 supplied. At the same time, the Seller shall send two copies of 17.24 i the drawing transmittal along with two folded prints to the 17.25 ! Purchaser, care of SWEC, and one ecpy of the drawing transmittal i along with one folded print to UNECO, at the addresses shown in 17.26 the COMMUNICATICUS section. Black and white prints shall be a first generation 17.29 print, i.e., a print made from the original drawing. As part of 17.30 u-12179-646g 01/17/83 242 l l l v _ _..= - - - - - , ., _ _m -
_ . . . e. the pr::edure in crrciding reproduct :n3 of vend:r drawings sv- '- *'s, we make 35 mm mi:refilm a,:erture cards of drawings 17.31 frem which we produce 17 in. x 22 in. prints. It is essential in 17.32 the preparation of original drawings that all delineati:n and lettering, regardless of style. format. er method applied. shall 17.33 ensure legibility when 17 in. by 22 in. prints are made from 35 mm microfilm aperture cards. 17.34 The success of reproducing lecible :: pies depends 17.35 largely On the quality :f cr:ginal drawings. The foll:ving are 17.36 suggested as min; mum graph:: s tar.da rds f:r use in preparing original drawings:
- 1. Minimum character height 0.125 in. (1/8) 17.38
- 2. Spacing between adjacent 0.060 in. (hand lettering) 17.41 characters 17.42
- 3. Spacing between lines of 1/2 to 1 times charact 17.46 characters height 17.47
- 4. Shape of characters open. well rounded, 17.51 uniform width 17.52
- 5. Density of characters Dense and uniform 17.55 s
- 6. Line width 0.010 in. (min) 17.57
- 7. Open space between lines 0.060 in. (min) 17.59
- 8. Typed data Varitype tio. 318 or 18.3 Pica type 18.4
- 9. Spacing allowed for Each numeral of fraction 18.8 fractions minimum character height 18.9
- 10. Recommended ink or pencil Select ink or pencil to 18.13 produce dense, sharp, 18.14 uniform characters and 18.15 lines 18.16
- 11. Background of document Free of ur. desirable back- 18.20 ground in all areas that 18.21 contain information 18.22 After review by the Engineers, one print will be 18.26 returned to the Seller marked " Approved," or " Approved as Revised." If marked " Approved as Revised," the revisions if 18.27 incorporated shall be clearly identified, and three prints of the revised drawing (and two mounted, good quality, 35 mm microfilm 18.28 copies, one silver and one diazo, of the original drawing as 18.29 revised, if available) shall again be suititted to the Engineers.
1 u-lil79-846g 01/17/83 242 l
- -20 If the 5eller e;e
- ts no: te Inc rporate :ne revisicas. he shall ;5.20 inform the Ingineers that the euggested changes cannot be made 15.31 without prejudice to the 5eller's responsibility under warranty.
Just prior to shipment of the equipment to the plant 13.32 site, cne reproducible (and twe 25 mm mi:rofilm :opies, cne silver and ene dia:o. if available) of the final "as-built" 13.33 drawings shall be submitted to the Engineers. Arrangerents fer the precurement cf the necessary 12.25 materials and production s:heduling shall not be deferred pending 13.27 review cf drawings. The Engineers and Purchaser re s e rve the right to 18.39 reproduce any microfilm, drawing, or print received frem the 18.40 Seller as may be required during the design and constructien of this project and the preparation of a Plant Manual, despite any 18.41 notice prohibiting the same appearing on the microfilm, drawing or print. COMMUNICATICMS 18.45 All ec..espondence from the Seller shall consist of an 18.49 original plus appropriate copies as indicated below and shall contain the following subject heading: 18.50
.' PURCHASE ORDER NO. 1472.110-611 (I611) PART B 18.55 INSTRUMENT VALVES AND MANIFOLD VALVE ASSEMBLIES 18.56 J.O.NO. 12179 18.57 MILLSTONE NUCLEAR POWER STATION - UNIT 3 18.58 NORTHEAST NUCLEAR ENERGY COMPANY 18.59 Contractual correspondence (original plus two copies 19.4 with three enclosures except for preposals and quotations which 19.5 shall be original plus six copies with seven enclosures) relative 19.6 to or affecting prices, terms, conditions, price adj ustments , 19.7 deliveries, return of materials for credit, routing of shipments, 19.8 expediting or that which changes the price or scope of an order, even tnough also discussing engineering matters, shall be 19.9 addressed to:
Manager of Purchasing 19.13 St:ne & Webster Engineering Corporation 19.14 P.O. Box 2325 19.15 Boston, Massachusetts 02107 19.16 Technical correspondence (criginal plus three copies 19.20 with four enclosures) relative to or affecting the design 19.21 arrangement or performance of the equipment and te:hnical 19.22 correspondence as specified under DOCUMENTATI0H to be submitted 19.23 to the Engineers' Project Engineer shall be addressed to: 19.24 u-12179-846g 01/17/S3 242 i I
i 4 31 -21 9r::ect Engineer, J.C. 5 . 12179 ;?.23 Attn Pr ncipal Appit:sti:ns Ingineer 19.29 St:ne & Webster Engtneering ::rperation 19.30 P.O. Ecx 2325 19.31 Besten. Massachusetts 0210' 1?.32 Technical correspendence as spectfied under 19.35 DCCUMENTATION to be submttted to Northeast Nuclear Energy C:mpany (NNECO) shall be addresse: ::: 19.37 Ur. J.C. Cre:het: 19.42 Millst:ne 3 Plant Superintendent 19.41 Northeast Nuclear Energy Company 1E.42 P.O. Box 128 19.43 Waterford. CT 06335 19.44 I Drawing transmittals and the 16 copies of the 19.48 Installation and operating :nstructions shall,be addressed to: Pr ject Engineer, J.O. U:. 12179 19.51 Attn Principal Applicati:ns Engineer 19.52 5t:ne & Webster Engtneering Corporation 19.53 P.O. Box 2325 19.54 Besten, MA 02107 19.55
- In addition, one copy of the drawing transmittal and one 19.59 folded print of the drawing shall be sent to NMECO at the address 20.1 above.
In addition. two ecpies of the drawing transmittal and 20'.2 two folded prints of the drawing shall be sent to the Purchaser, care of SWEC, at the following address: 20.3 Project Engineer. J.O. No. 12179 20.8 Attn: Mr. S. Orefice, NUSCO 20.9 Stone & Webster Engineering Corporation 20.10 P.O. Bcx 2325 20.11 Besten, MA 02107 20.12 In addition, four copies of all correspondence (except 20.16 for proposals, quotations, and technical correspondence covered 20.17 i under DOCUMENTATION,, both centractual and technical with 20.18 enclosures shall be sent to: Mr. S. Orefice, Project Engineer 20.22 Northeast Utilities Service Company 20.23 P.O. E0x 270 20.24 Hartford, Connecticut 06101 20.25 SWEC telegram call numbers are 20.29 1 TWX - 710-321-6456 20.31 u-12179-846g 01/17/83 242
_ _ _ , _ __ -_ _ = . _ . e
!ILEX 0977 :. 3 0001 20.26 0819 20.37
! ELE 00 PIER - 617-5S9-14S3 .0.39 The rail, motor freight and mailing addresses for'the 20.44 plant site are as follows:
Rail Address !? 4! Stone & Webster Engineering Corperation 20.50 , Agent for Northeast Utilities Service Company 20.51 l Millstone Nuclear Power Station - Unit 3 20.52 Millstone Station Siding 20.53
- Waterford, Connecticut 20.54 j (via Conrail Corporation) 20.55
!!ctor Freight Address 20.59 Stone & Webster Engineering Corperation 21.2 Agent for Northeast Utilities Servi e Company 21.3 Millstone Nuclear Power Station - Unit 3 21.4 i Millstone Point
- 21.5 i Waterford, Cont.ecticut 21.6 l l Mailing or Parcel Post Address 21.10 1
Resident Manager 21.12 Stone & Webster Engineering Corporation 21.13
, P.O. Box 345 21.14
{ Waterford, CT 06385 21.15 SUBSUPPLIERS 21.20 Should the Eidder/ Seller prepose to purchase frem 21.23 another supplier any of the equipment, material or service 21.24 specified herein he shall identify the subsuppliers for those 21.26
- specific components itemi
- ed by the Engineer.. These 21.28 subsuppliers shall be aubject to approval by the Engineers. ,
To the extent that they apply, the Seller shall impose 21.30 on each of his subsuppliers the complete requirements of this 21.31 specification. He shall be directly responsible that the 21.32 subsupplierr are completely aware of all of these requirements, 21.33 and that they abide thereby. i i f ' j u-12179-S46g 01/17/83 242
0
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4 z.. . r .. ..... s3 ...:. & l If the Bidder takes any exceptiens to this 21.40 specification:
- 1. Each exceptien shall be itemi:ed and explained. 21.43 I
j 2. All ex:eptiens shall be in a portion of the prepesal 21.47 j headed "Exceptiens To The Specification." 21.4S
! 3. This pcrti:n of the propesal shall centain :nly 21.50 i exceptiens and their explanation, not reneral : meent. 21.51 explanatten of special features. posstble variattons. 21.52 etc.
t. 1
! No exception vill be binding unless included in an 21.54 i addendum to this specificatien. 21.55 If the Bidder takes no exceptien to the specification. 21.57 4 his pr:pesal shall so state. 21.58 1
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- S!RUI:E:: 7A:.YES CR "A ! FCLD '.'ALVE ASSE:!SI.:ES C' ie r.t : !! rtheast Utilities Ser*. ice 20.
Proje:t :1111stene !!uelear P:.eer Station - Unit 3 Revisien 00 2.0,!*o. 12179 Sy KPfrimmer 5;e:. : o. 2472.110-611 Date 7/09/79
; .:ar.; :.m; t r
- 27;:252-5-477-8 1.20 5:henati: S!:e t:h
- 12179-:-50 Type A 1.21 Code and Class " A!!S: 331.1. Class 4 1.22 Pressure Rating
- 2500 psi 1.23 operating Temperature *F a 120 1.24 Materials
- ASTM 1.25 Body and Seat (PR) * -A479, T316 1.26 Valve Bonnet (PR) * -A276, 7316 1.27 Stem (PR) * -A276, T316 1.28 Ps:hing !!ut (PR) *
-A276. 7316 1.29 Paching
- Grafoil 1.30 Ccnnections
- 1.31 Process (Inlet)
- 1/4" NPT Female 1.32 Instrument (Outlet)
- 1/4" NPT Female 1.33 Valve Tip Type * !!eedle - Rotating 1.34 QA Category
- II 1.35
(\ Seismic Category
- N/A 1.36 Manufacturer
- Circle Seal 1.37
!!cdel Number
- HM-591-005 1.38 Notes
- 1.39 j Quantity
- 600 1.40 i ,
1.41
!;0!ES : LApplicaole only as referenced) 1.42.
A 'L 1 4 o I, f 4 u-12179-646h 01/24/$3 245
J SPECIFICATION 2282.400 568 3S'a'P*V22, 55 o
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SUSCOMPONE NI DO T O 5K} E i . JOS NO 12979.34 MARK NO. 35WP*V22 55 DRAWING NO(5). 2282 400-568-060 $PECIFICATION NO. 2282.400-568 144, 146 858, 2282.400-568-004 159 ( VPF 015- A -3 ) NAME. MILLS 10NE 3 OPERATION AND MAINTENANCE MANUAL NO. OIM-568-tA SHi. NO. $DS-8 OF 18 CL IE NT . NOWlHEAST UTILITIES SERVICE CO. DATE: 7/19/84 COcePILED BY. R. DUTMA Service Lsfe Subcomponent Identtftcation (Years) By tearsh _ E ny t rouvnent Matertal Data Thermal Agtng Radsa- I ernpe r - Theeshold Man. Service NonmetalI6C Calculation Ison ature Radtatton Temperature Subcomponent Matersat (See Ref. Nee ) * * { W sj [F ) g ads) (* F ) Status Refererme I Sleeve Teflon (IFE)* 40+ 2.6m10' 120 t in10' 400 Q* NMR-33 NetA-4 120 1.5m10' 400 Q+ NeeR - 3') I Diaphragm Teflon (TTE)* 40+ 2.6mtO' NedA-4 De t t a r n ew Teflon iTFE)* 40+ 2.6m10' 120 t.5m10* 400 Q' NeeR-33 NesA-4 fI
} *Tefloes components are replaced with UHMW polyethylene having tem follbweng material data:
T he eshold r ad tat ton - laSO' rads serwsce temperature - 225'F (see Atwood & MorrtII*s letter of March 22, 1985 at tacted)
**5ervice Itfe shown 4e for UHeeW polyethylene AC + Acceptable by Compar6 son AE s ACCeptesble by Evalua t t of t O = Ou t s t aed s eg N/A = Not Applscable Revision I May 1985
- i l
l JOB NO.: 12179.34 SHEET NO.: NMR-33 JOB NAME: MILLSTONE NUCLEAR POWER COMPILED BY: A. Raychaudhuri STATION - UNIT 3 JOB CLIENT: NORTHEAST UTILITIES SERVICE COMPANY MATERIAL DATA SHEET e TRADE NAME: Teflon, Rulon e CHEMICAL NAME: Polytetrafluoroethylene (PTFE) Ref. No. e THRESHOLD (RADS) 1.5 x 10* 1 e MAX. SERVICE TEMPERATURE ('F) 400 5 e RADIATION , RESISTANCE (RADS)' 8.77 x 10** 9
REFERENCES:
- 1. " Radiation Effects on Organic Materials in Nuclear Plants," EPRI Report No. NP 2129, November 1981 (Page 3-13).
% 5. Reactor Handbook, Volume 1, Tipton, 2nd Edition, Interscience Publishers, Inc., 1960 (Page 1088).
- 9. " Evaluation of ITT Grinnell Diaphragm Valve Diaphragms After Being Subjected to Gamma Radiation," ITT Grinnell Corporation Report No.
998B, January 12,197L (Table 1).
- 15. " Selection Guide to Crganic Materials of Nuclear Engineering," Van de Voodo, M.H., Restat, C. (European Organization for Nuclear Research, Geneva, Switzerland), May 17, 1982 (Page 48).
t
- At this radiation dosage teflon retains its flex strength as per Ref.
- 9. For a dosage of 5 x 10' Rads Teflon retains 90% of its tensile strength and 60% of its elongation as per Ref. 15.
I t
. Q A i:od as;,aisi siA imai
. $ tY t ABVOOD cMORRILL CO INC.
essiowans aNo uawuractuaans smca isoo
's /w 235 CANAL STREET SALEM. MASSACHUSETTS 01970 617 744 5690 TELEX 94 0299 TWX 710 347-0220 March 22, 1985 Stone & Webster Engineering Corporation P.O. Box 345 Waterford, CT 06385 Atin: F. J. Tracy h0TED V.AR 'd 6 E r.:r.:y Subj ect: P.O. 2282.400-568 S.O. 18002 s 18014 Proposal # 0-5310-56
Dear Mr. Tracy:
Confirming my telecon with your Mr. Raychaudhuri, I wish to clarify the following points. i
- 1. The quantity increase of 4 units to the 3/4" Xomox 7 items will not change the unit price quoted in the o subject proposal.
- 2. If you wish drawings to be charged, please provide a list. There will be a charge of $100.00 per drawing.
3 The temperature and radiation limits for our plastic materials are: Teflon 400' F 5x104 rads Xomox 7 300*F 7x106 rads UHMV polyethylene 225*F 1x100 rads
- 4. Delivery: 4-6 weeks ARO for drawings and parts.
If you need any additional Information, please advise. Since ely, l-Craig H. Pollak Manager, Quarter Turn Power Products CHP/ko ec: Mr. J. Siedler Mr. H. Wsrthen Reviric- 1 MV I" D I l l
Es12159-2sa 10/19/85 100
,.w:
TRADE NAME: POLYETHYLENE SHEET NO. NMA-4 2.22 CHEMICAL NAME: POLYETHYLENE PAGE 1 OF 1 2.24 THERMAL AGING DATA 2.27 MAXIMUM SERVICE LIFE (YEARS) 2.30 E_NVIRONMENT Paac*cr Containment !Ict suitable ter use 2.30 (All Zones) in accident temperature 2.33 conditions 2.34 Auriliary Building 2.36 Zones AB-02, 33, 19, 21, 22, 23, 03 40+ 2.37 ; MSV Building Not suitable for use 2.39 in accident temperature 2.40 conditions 2.41 ESF Building (All Zones) 40+ 2.43 Ref. SWEC Calc. Number: P(T)-10ll 2.45
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Copyrtght 1984 1.14 Stene & Webster Engtneertng Corporation 1.15 Soston, Massachusetts 1.16 1, IIA 1.17 Nuclear Safety Related 1.13 March 30, 1984 J.D. No. 12179 Addendum No. 2 1. .:1 Page 1 ef 5 1.22
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This design specification is AFFROVED 1 1.24 hereby certified to be ccrrect, 1.25 ccmplete, and in ec=cliance with Name . Date 1.26 the ASME Boiler a'n d Pressure , Preparsr M,9#' zed .>t '.'P- 1.27 Vessel Code,'Section III, NA-3250 Lead Engr,[;;3I -*4 - - dated '7- / #7l(s. Specialist,'f M " *^ '4 -" -]i ;1.23 .29 and addenda :nrcugh 6 7g Froj kgrM E<'bKd,'N e:"'"
" ;.30 3igned L_Q ,T C % b.
1.31 Date /mkm 3 c. iw - Qual AssurD- c dt c 6'4 cat $- ,F r, , ;,32 Prof. Eng. State can$ neuuns Registration No. Gaa3q MtF13 ZD85 II# Const Dept 'W4 3/T![ 1.33
;,34 Indep Rev ' #'t ~~ *n d
- Addendum No. 2 1.36 3pecification for 1.37 PLUG VALVES-MJ.UUAL, MOTOR CPERATED. AIR OPERATED 1.39 Spec. No. 22,S2.400-568 (M568) 1.40 Millstone Nuclear Power Statien - Unit 3 1.43 Northeast Utlities Service Company 1.44 Waterford. Cennecticut 1.45 l
l Thts Addendum No. 2 summartzes all changes to Revision 1 of the 1.48 spec:.fication (dated June 30, 1982) and Addendum No. 1 1.49 (dated November 14, 1983), and inccrporates E&DCR ?-P-6482, and 1.50 VIRs V-3470, V-3493, V-3525, V-3585, V-3594. ms occumn is to.1 To BE USED FOR C0nSU!UCaloN u-12179-1224 03/23/34 243
o . . Addendum No. 2 Page 2 of 5 Item Change to specification
- 1. Page: Al-35 1.53 Delete: Lines 31.39 thru 31.40 from the words...."and 1.55 indicate that" . . .
Reason: Project Memorandum (December 22, 1983) 1.56
- 2. Page: Al-44 2.2 Delete: Lines 39.55 thru 40.18 2.4
.dd:
i Documentation by the Engineers 3 hop Inspectors 2.5 The Shop T.I.D. Report itemi:es the 2.7 inspections required to be performed by the Engineers Shop Inspectors. As each item is 2.3 verified, witnessed, or performed, the flEC -
\/-)
. insgection she11 be deemmen.ed 1n ec=oreance with the SWEC Quality Assurance Program. 2.11 APR 0 4 hhsl These inspection documents (and the Shipping 2.12 Release Tag) when signed and dated comprtse sTvnt a wessita the specific documentation required to the 2.13 1NEERING COMORAtl0P. Engineers Shop Inspectors.
CONTROL LEVCL #-lIL 10 "0 I"I' This T.I.D. Report is not meant to limit the 2.14 additional tests, inspections, or documentation required by the specified codes 2.15 or normally provided by the Seller. Reason: Project Memorandum (December 22, 1983) 2.17
- 3. Page: 31-41 2.20 Delete: Line 34.30 2.22 Add: Operability testing for active valves is 2.23 required for at least one representative valve 2.25
( assembly for each design type, e .g. , plug ! , valve, motor operator, air operator, etc., l within a design type, sufficient analysis, or 2.26 l testing shall be conducted to assume qualification considering such factors as size, pressure class, and actual service 2.27 conditions. The selection of the valves to be 2.28 tested.and the testing procedure shall be approved by the Engineers. Reason: E&DCR P-P-6482 2.29 u-12179-1224 03/23/34 243
Addendum No. 2 Page 3 ef 5
~
_I t e_m Change to Specification
- 4. Page: 31-54 2.22 Delete: Lines 44.53 thru 44.54 from the words ..."and 2.34 indicate that"...
Reason: Project Memorandum (December 22, 1983) 2.35
- 5. Page: 31-63 2.39 Delete: Lines 54.14 thru 54.35 2.41 Add: Occumentation by the Engineers Shep Inspectors 2.42 The Shop T.I.D. Report itemixes the 2.44 inspections required to be performed by the Engineers Shop Inspectors. As each item is 2.45 verified, witnessed, or performed, the inspection shall be documented in accordance with the SWEC Quality Assurance Program. 2.48 These inspection documents (and the Shipping 2.49 Release Tag) when signed and dated comprise the specific documentation required to the 2.50
-Engineers Shop Ins,pectors.
This T.I.D. Report is not meant to limit the 2.51 additional tests, inspections, or documentation required by the specified codes 2.52 or normally provided by the Seller. Reason: Project Memorandum (December 22, 1983) 2.54
- 6. Page: C1-18 2.57 i Delete: Lines 16.32 thru 16.33 from the words . . ."and 3.1 i
indicate that..." Reason: Project Memorandum (December 22, 1983) 3.2 i RECE VU APR 0 91984 alvet & WedSTER l ENGINEERING CORPORATION ! CONTROL LEVEL 4;It J. O. NO.12179 l u-12179-1224 03/23/84 243
l 1 o . I i Addendum No. 2 l Page 4 of 5 ' Item Change to Specification
'. Page: C1-24 and C1-25 3.6 Delete: Lines 22.47 thru 23.14 3.3 Add:' Documentation by the Engineers Shep Inspectors 3.9 The Shop !.I.D. Report itemi:er the 3.11 inspections required to be performed hy - the l
Engineers Shop Inspectors. As.each item is 3.12 verified, witnessed, or performed, the inspection shall be documented in accordance ^ with the SWEC Quality Assurance Program. 3.15 These inspection documents (and the Shipping 3.16 Release Tag) when signed and dated comprise the specific documentation required to the 3.17 Engineers Shop Inspectors. This T.I.D. Report is not meant to limit the 3.13 additional tests, inspections, or documentation required by the specified codes 3.19 or normally provided by the Seller.
' Reason: Project Memorandum (December 22, 1983) 3.21
- a. Page: D1-19 3.24 Delete Lines 16.9 thru 16.10 from the words ..."and 3.26 indicate that"...
Reason: Project Memorandum (December 22. 1983) 3.27
- 9. Pag'es D1-25 and D-26 3.31 Delete: Lines 22.36 thru 22.59 3.33 Add: Documentation bv the Engineers Shop Inspectors 3.34 The Shop T.I.D. Report itemi:es the 3.36 l inspections requir'ed'to be performed by the Engineers Shep Inspectors.
As each item is 3.37 verified, witnessed, or performed, the - inspection shall be documented in accordance with the SWEC Quality Assurance Program. 3.40 These inspection documents (and the Shipping 3.41 Release Tag) when signed and dated comprise the- specific documentation' required to the 3 G2 r l Encineers Shop Inspectors. OprO. si u. U II V 3
,s APR09idd4 bi++6 & wudTER u_ **'
, "-4 7o.1224 EttGINEERING CORPORATION 03/23/84 243 corrTROL LEVELJPIL J. O. NO.12179 8
y 1
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Addendum No. 2 ! Page 5 of 5
~
Item Change to specification This T.I.D. Report is not meant to 1:.mit the 3.43 additional - tests, inspections, or documentation required by the specified codes 3.44 or normally provided by the Seller. Reason: P:oject Memorandum (December 22, 1983; 3.46
- 10. Data Sheets 31-5D, 31-5E. B1-5F, B1-5G. B1-5H, D1-5G 3.49 attached to this addendum kall replace corresponding 4
data sheets in the specificmcien. 3.50
- Reason: VIRs V-3470, V-3493, V-3525, V-3585, and 3.52 ,
j V-3594 i , i v! i i R E C EI V EL APR 0 01984 W INE INS CORP Oh 1
- CQ w got ggygL _
J.0 NO.12179 i J I - u-12179-1224 03/23/34 243
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U Cepyright 1983 1.14 Stone & Webster Engineering Corporation 1.15 Boston, Massachusetts 1.16 I, IIA 1.17 Nuclear Safety Related 1.18 Nove:nber 14, 1983
- J.O. No. 12179 ,, Addendum No. 1 1.21 Page 1 of 16 1.22 ogC0A .
lf ' ' ,. N *\ c
.* no na e .
0 - *- ., U/0h-n Al ' '"*+# This desien specification is .
~
* ~ -
. L '
'1.24
"~'d M : 1.25 hereby certified to be correct, ! ,
ccmplete, and in compliance the ASME Boiler and withI'\.,,,]- " = { Sd # 9',.,& 1.26 Pressure
~ - 1.27 Vessel Code, Section III, NA-3250 -
fl 1.28 dated 7- / - 74 ,y . , .,,. , , g,, ,, , 1.29
,j, and addenda through g- 30-76 signed $ f [Ls ,;, I.., ,(, . ! ' pg j ##~#** - ',1.30
'1.31 Date g-rl,[.l,; }, }'~h I1.32
'N. ;; ,4 sff: -- g : 1.33 Prof. Eng. State, fe,a _
~
Registration No. / 2 9e q- --- - 1.34 Addendum No. 1 1.36 Specification for 1.37 PLUG VALVES-MANUAL, MOTOR OPERATED, AIR OPERATED 1.39 Spec. No. 2282.400-568 !.M568) 1.40 Millstone Nuclear Power Station - Unit 3 1.4, Northeast Utlities Service Company 1.44 Waterford, Connecticut 1.45 This Addendum No. I summarizes all changes to Revision 1 of the 1.48 specification (dated June 30, 1982) and incorporates 1.49 (E&DCRs A-0230, A-0232, P-P-4722, P-P-4963, P-P-5300, P-B-5639, P-P-5822, P-P-5935, P-P-5965, P-P-5985, P-P-6050, P-P-6065, 1.51 P-P-6070, and VIRs V-2538, V-3120, V-3211 V-3218, V-3297, V-3298, and V-3382 (E&DCR A-0228 was incorporated in Revision 1 1.54 of the specification but was not identified as such). 3ECEi\/E3 THE BBCUMENT IS h'OT 10 BE _ _ . , un .
._:' . 3 USH FOR CONSTRUC110il .
*1
' ...e WlO f-iNO!NEER::ha u-12179-1155 11/10/83 243 CONTRA LI;E ;
J. O. 3. ZM
i Addendum No. 1 Page 2 of 16 Item Change to Specification
- 1. Page: Organization, Line 1.20 1.57 Delete Bronze Plug Valves - Motor Operated 2.1 A;id: Plug Valves - Motor and Air Operated 2.2 Reason:
- Compliance with title page of Part B 2.3 (E&DCR A-0228)
- 2. Page: Al-6, after Line 5.51 2.7 Add: VPF030-D
- Plug Valve, 300 lb, flanged 2.9 ends SA216WCB carbon steel body, plug and stem, fully i lined with Teflon liner. 2.10
- Reason: E&DCR P-P-4963 2.12
- 3. Page: Al-6, Line 6.49 after VPF015-A-3 2.16 +
Add "and VPF030-D-3" 2.18 Reason: E&DCR P-P-4963 2.19
- 4. Page: Al-10, after Line 10.18 2.23 Add:
-~~ ASME Code Case N-133-1 1952 - Use of SB-148 2.25 Alloys 952 and 954, Section III, Division 1,
, Class 3 2.26 1 Reason: V-2538 2.27
- 5. Page: Al-12 line 13.10 after word " number". 2.31 Add: In addition ASME Code Class 3 bronze valve 2.33 construction shall be modified as required by Code Case N-133-1 and the stamping and 2.34 Manufacturer's Data Report shall indicate this case number.
Reason: V-2538 2.35
- 6. Page: Al-13 line 13.12 after word " ANSI E16.5" 2.39
- Add
- "and Code Case N-133-1". 2.41 1
i j Reason: V-2538 2.42 l 4 ? i l { u-12179-1155 11/10/83 243 e ' -+ --i, -eypy -+---p_-- , - - - - - + --y ----m ,.-----re-1 q--g -m-3 m-c- p y--yy prow e gy-w
. _ - . - --- _=.. . - . . - . . - ..
Addandum No. 1 Page 3 of 16 4 Item Change to Specification
- 7. Page: Al-13 2.46 Delete: Lines 13.14 thru 13.15 from word 2.48 "Therefore....."
Add: Therefore. the design conditions of ANSI B16.5 2.49 for each respective steel pressure clas- or , Code Case N-133-1 for bron::e valves shall be 2.50_ used to meet the requirements of code Case 1635-1.
~
.' Reason:~ V-2533 2.51
- 8. Page: Al-13 threugh Al-14 2.55 Delete: Lines 13.49 through 14.13 2.57 Add: 2.58 Noininal 150 lb 300 lb 3.3 Size FLG SW SW FLG SW SW 3.4 1/2 4.25" 6.25 6.50 4.25 6.25 6.50 3.6 3/4 4.63 6.25 6.50 4.63 6.25 6.50 3.7 1 5.00 6.50 6.50 6.50 6.50 6.50 3.8 1 1/2 6.50 7.50 7.50 6.50 7.50 7.50 3.24 2 7.00 8.50 8.50 8.50 8.50 8.50 3.25 i 2 1/2 8.00 12.00 11.13 12.00 3.26 3 8.00 12.00 11.13 12.00 3.27 '
4 9.00 14.00 12.00 14.00 3.28 6 10.50 17.00 15.88 3.29 Reason: E&DCR P-P-6065 3.33 i 9 Page: Al-15 3.45 Delete: Line 15.3 ...NB/NC/ND-2381 3.47 Add: ...NB/NC/ND-2311 3.48 Reason: E&DCR P-P-5822 3.49 I 1 l u-12179-1155 11/10/83 243 l
Addendum No. 1 Page 4 of 16 Item Change to Specification
- 10. Page: Al-15, Line 15.24 3.53
. Delete: ...ASME SB-164... ' .55 3
Add ASME SB-150 Alloys 614 or 630 3.56 Reason: V-2538 3.57
- 11. Page: Al-16 4.3 Delete Lines 15.42 through 15.44 (Solution...to 4.5 exceed 2100'F)
Add
~~~ Solution annealing shall be performed at the 4.6 temperature required by the material specification but not to exceed 2100*F, except 4.7 for cast austenitic stainless steel. solution annealing temperature shall not exceed 2200*F.
Solution annealing above 2100*F shall have the 4.8 protective furnace atmosphere controlled to prevent excessive oxidation of casting 4.10 surfaces. Reason: E&DCR P-P-5935 4.11
- 12. Page: Al-40 4.15 Delete: Lines 36.3 through 38.31 4.17 Add: Documentation by Seller 4.18 The basic documentation required of the Seller 4.20 is as follows:
Distribution and No. of Copies 4.23 Title EPE ESI !!F NIIEC 4.24 Welding Procedures and Welding 4.26 Procedure Qualifications 4 1 4.27 l Welder Qualifications 1 4.29 Heat Treatment Procedures 4 1 4.46 NDT Procedures 4 1 4.48 NDT Personnel Qualifications 1 4.50 u-12179-1155 11/10/83 243
AddIndum No. 1 Page 5 c; 16 Item Change to Specification Distribution and No. of Copies Title EPE ESI fF j NUEC
)
, Certified Material Test Reports 2 1 4.52 k NDT Reports 2 1 4.54 Radiographic Records 2 4.56 At completion of the order, 5.1 forward radiographic film 5.2 and related radiographic 543 records for the entire order 5.4 (including subvendor radio- 5.5 graphic film and records) by 5.6 registered mail with return 5.7 receipt requested. to: 5.8 Superintendent of Field Quality Control 5.10 Stone & Webster Engineering Corporation 5.11 P.O.. Box 345 5.12 Waterford, CT 06385 5.13 Heat Treatment Records 2 1 5.16 - Hydrostatic Shell Test 5.18 Reports 2 1 5.19 Hydrostatic Plug and 5.23 Seat Test Reports 2 1 5.24 Dimensional check 5.23 , Documentation 1 5.29 Wall Thickness 5.33 Heasurement Procedure 4 1 5.34 Wall Thickness 5.38 Measurement Documentation 2 1 5.39 Manufacturer's Data 5.43 Reports 2 1 1 5.44 Proprietary cleaner 5.48 Certification (if used) 2 1 5.49 Shop Cleaning Procedures 4 1 5.52 l u-12179-1155 11/10/83 243
- . i i
Addendum No. 1 Page 6 of 16 -, e' Item Change to Speci'fication Distribution and No. of Copies Title EPE ESI MF NNEC Acid Cleaning Procedures 5.55 (if acids are used) 4 1 5.56 Tape Impurity Certification 6.2 (if required) 2 1 6.3 Special'Firsld Storage 6.7 Instructicas, if Applicable 6.3 (see PREdl. RATION FOR 6.9 SHIPMENT) 4 1 1 6.10 Documentation Checkli:* 4 2 1 1 6.13 Reason: I&DCR A-0230, A-0232 6.17
- 13. Page: 31-Sa, Lines 43 and 44, column for 6.30 35WP"MOV115A,B -
Delete: 10 see max 6.32 Add: 20 sec max 6.33 Reason: V-3120 6.34 14, Page: B1-13, after Line 12.1 6.38 Add: ASME Code Case N-133-1, 1982, Use of SB-148 6.40 Alloys 952 and 954, Section III, Division 1 Class 3 6.41 Reason: V-;538 6.42
- 15. Page: 81-16 line 14.38 af ter trord " number". 6.46 Add: In addition ASME Code Class 3 bronze valve 6.48 censtruction shall be modified as required by Code Case N-133-1 and the stamping and 6.49 Manufacturer's Data Report shall indiente this case number.
Reason: V-2538 6.50 7-
~~
l g u-12179-1155 11/10/83 243 r r- w-,-w,--m,e- -r - < ,=i- mn.e-.y,- w-g- 3y- - s e__2 a- *r 'vv +*-W-+--e-*"-T- --~r'*="N =---+v' ~ + * - re 'Wa*-' *7- T **** '-
Addendum No. 1 Page 7 of 16 Item Change to Specification 16 Page: B1-16 line 14.40 after word " ANSI B16.5" 6.54 Add: "and Code Case N-133-1". 6.56 Reason: V-2538 6.57
- 17. Page B1-16 7.3 Delete Lines 14.42 thru 14.43 from word 7.5 "Therefore,...."
@ Therefore, the design conditions of ANSI B16.5 7.6 for each respective steel pressure class or Code Case N-133-1 for bronze valves shall be 7.7 used to meet the requirements of Code Case 1635-1.
Reason: V-2538 7.8
- 18. Page: B1-17 7.11 Delete: Lines 15.21 through 15.33 7.13 Add:
7.14 Nominal 150 Eb 300 lb Size FLG 7.17 BW SW FLG BW SW 7.18 1/2 4.25" 6.25 6.50 6.25 3/4 4.25 6.50 7.20 4.63 6.25 6.50 4.63 6.25 6.50 5.00 7.21 1 6.50 6.50 6.50 6.50 6.50 7.22 1 1/2 6.50 7.50 7.50 6.50 7.50 7.50 2 7.00 7.24 8.50 8.50 8.50 8.50 8.50 7.25 2 1/2 8.00 12.00 11.13 12.00 3 8.00 7.26 12.00 11.13 12.00 7.27 4 9.00 14.00 12.00 14.00 7.28 6 10.50 17.00 15.88 7.29 Reason: E&DCR P-P-6055 7.33 19s Page: B1-18 7.36 Delete Line 16.21 ...NB/NC/ND-2381 7.38 Q: ...NB/NC/ND-2311 7.39 Reason: E&DCR P-P-5822 7.40 l u-12179-1155 11/10/83 243 l
Addendum No. 1 Page 8 of 16 Item Change to Specification
- 20. Page: B1-19, Line 16.37 - 7.44 Delete: ...ASME SB-164... 7.46 Add: ...ASME SB-150, Alloys 614 or 630 7.47 Reason: V-2538 7.48
- 21. Page: B1-19, after Line 16.36 7.52 Add: B. Additional Stainless Steel Requirements 7.54 All austenitic stainless steel raw 7.56 1-material shall be furnished in the solution annealed condition.
Unstabilized grades of austenitic 7.58 stainless steel which are cooled from the solution annealing temperature to below S00*F by any neans other than water 8.1 quenching shall meet the requirements of ASIM A-262, Practices A or E. Test 8.2 specimens shall be selected from material that represents each heat treatment practice and each heat. A Materials Test Report shall be S.2 furnished which includes a statement certifying that the material supplied is in the solution annealed, unsensitized 8.4 condtion and, if unstabilized, has either been water quenched or has successfully met' the requirements of AST!! A-262, 8.5 Practice A or E. Solution annealing 8.6 shall be performed at the temperature required by the material specification, but not to exceed 2100*F, except for cast 8.7 austenitic stainless steel solution annealing temperature shall not exceed 2200'F. Solution annealing above 2100*F 8.8 shall have the protective furnace atmosphere controlled to prevent excessive oxidation of casting surfaces. 8.9 All austenitic stainless steel which is 8.10 heated to a temperature 800'F or above, other than by the direct heat of welding, 8.11 shall be subsequently solution annealed. u-12179-1155 11/10/83 243
~ .. . . . .
Addandum No. 1 Page 9 of 16
)
Item Change to Specification Exceptions are the stabilized and 8.12 0.03 percent max. carbon grades which are heated in the temperature range of 800 to 1500'F for a period of less than one 8.13 hour; and castings and weld metal which contain at least 5 percent ferrite. The heat input of welding processes shall 8.14 be such that severe sensiti:stien of the weld zone is avoided. All unstabilized austenitic statnless 8.15 steel castings shall contain a minimum of 5 percent ferrite. The ferrite shall be 8.16 determined from the chemical analysis by means of the Schaeffler Diagram. A 8.17 statement shall be included. i:2 the Materials Test Report certifying that the unstabilised castings supplied contain at 8.18 least 5 percent ferrite or Tutline may 3 make an attachment for each affected Material Test Report, which does not ' identify the ferrite content. stating 8.19 that the ferrite centent is as determined i by the Schaeffler Diagram. ' Reason: E&DCR P-P-5935 8.32
- 22. Page: B1-20 8.35 Delete Line 17.51 8.37 Reason: V-3382 S.38
- 23. Page: 81-48, after Line 40.27 8.42 Add: Motor operated valves shall shipped and stored 8.44 with operators oriented in accordance with instructions of the valve operator 8.45 manufacturer.
Reason: E&DCR P-P-5300 8.46 u-12179-1155 11/10/83 243 I
l l
. . i Addendum No. 1 Page 10 of 16 Item Change to Specification 24 Page: B1-59 8.50 l ; Delete: Lines 49.54 through 52.50 8.52 Add: Documentation by Seller 8.53 The basic documentation required of the Seller 8.55 is as follows:
Distribution and No. of Copies 9.2
. Title EPE ESI MF NNEC 9.3 Welding Procedures and Welding 9.5 Procedure Qualifications 4 1 9.6 Welder Qualifications ,
1 9.8 NDI Procedures 4 1 9.25 NDT Personnel Qualifications 1 9.27 Certified Material Test Reports 2 1 9.29 NDT Reports 2 1 9.31 Radiographic Records. 2 9.33 At ecmpletion of the order, - 9.36 forward radiographic film 9.37 and related radiographic 9.38 records for the entire order 9.39 (including subvendor radio- 9.40 graphic film and records) by 9.41 registered mail with return 9.42 receipt requested, to: 9.43 Superintendent of Field Quality Control 9.45 Stone & Webster Engineering Corporation 9.46 l P.O. Box 345 9.47 l Jaterford, CT 06385 9.48 i Heat Treatment Procedures 4 1 9.51 Heat Treatment Records 2 1 9.53 Siesmic Test Summary 4 1 9.55 Seismic Reports 4 1 9.57 u-12179-1155 11/10/83 243
. .-- - . -. _ . __. . = . _ _ . _
Addendum No. 1 Page 11 of 16 d - Item Change to Specification Distribution and No. of Copies Title EPE ESI MF NNEC Seismic Certificates 10.2 of Compliance 2 1 10.3 Hydrostatic Shell Test 10.6 Reports 2 1 10.7
)
h Hydrostatic Plug and 10.11
- Seat Test Reports 2 1 10.12 Dimensional Check 10.16 Documentation 1 10.17 Wall Thickness 10.21 i
Measurement Procedure 4 1 10.22 Wall' Thickness 10.26 Measurement Documentation 2 1 10.27 Hanufacturer's Data 10.31 Reports 2 1 1 10.32 Preprietary Cleaner 10.36 Certification (if used) 2 1 10.37 i Shop Cleaning Procedures 10.41
- for Bronze Valves 4 1 10.42 1 Acid Cleaning Procedures 10.46 (if acids are used) 4 1 10.47 Locked Rotor Test 10.51
] Reports 2 1 10.52 Dielectric Test Reports 2 1 10.55 , Performance Test Reports 2 1 10.57 . Motor Pretotype Test 11.2 3ata 4 1 11.3 Special Field Storage 11.7 Instructions, if Applicable 11.8 (see PREPARATION FOR 11.9 SHIPMENT) 4 1 1 11.10 I i I. u-12179-1155 11/10/83 243 l i
Addendum No. 1 Page 12 of 16 f Item Change to Specification Distribution and No. of Copies Title EPE ESI HF NNEC Documentation Checklist 4 2 1 1 11.13 Environmental Qualification 11.17 Plan, for Approval 4 1 11.18 Environmental Qualification 11.22
. Report, for Approval 4 11.23 Reason: E&DCRs A-0230, A-0232 11.28
- 25. Page: Cl-5, before Line 5.23 11.41 Add: VPF030-F-4 Plug valve, 250 lb', flanged 11.43 ends A-351, CF8H stainless steel body, plug and stem, UHMW polyethylene sleeve and seals, 11.44 ANSI B31.1, Class 4 VPF030-D-4 Plug valve, 300 lb, flanged 11.47 ends A-216 UCB body, A-216 WCB plug and stem, fully lined with Tef on liner, ANSI B31.1, 11.48 Class 4 Reason: E&DCR P-P-5965 11.50 26 Page: Cl-8, after Line 8.18 11.53 Add:
ANSI B16.34 1981 The American Society of 11.55 Mechanical Engineers
" Valves-Flanged and Butt-welding End" Reason: V-3211 11.57
- 27. Page: Cl-9, Line 9.26, After ..." ANSI B16.5" 12.3 Add '
...except valves made of A-351 CN7H which 12.5
,' shall conform to pressure-temperature. ratings of ANSI B16.34. Reason: V-3211 12.6 i u-12179-1155 11/10/83 243
o Addendum No. 1 Page 13 of 16 Item Change to Specification
- 28. Page: Cl-11 12.10 Delete: Line 10.19 ..." ASTM B-164"... 12.12 Add: ... ASTM 193, Gr B6 12.13 Reason: V-3218 12.14
- 29. Page: Cl-14; Line 13.7 12.18 Delete: "The Seller shall... shop inspectors" 12.20 Reason: E&DCR A-0230 12.21
- 30. Paga: C1-22 12.25 Delete: Lines 19.52 through 21.14 12.27 Add: Docume::tation by Seller 12.25 The basic documentation required of the Seller 12.30
- is as follows
Distribution and No. of Copies 12.35 Title EPE ESI !!F NNEC 12.36 Welding Procedures and 12.38 Procedure Qualifications 4 1 12.39 Welder Qualifications 1 12.41 Heat Treatment Procedures 13.1 (if required) 4 1 13.2 NDT Procedures 4 1 13.5 NDT Personnel 13.8 Qualifications 1 13.9 Certificate of 13.13 Material Compliance 2 1 13.14 NDT Reports 1 13.17 Heat Treatment Records 13.20 (if required) 1 13.21 u-12179-1155 11/10/83 243
6 Addendum No. 1 Page 14 of 16 j l 1 Item Change to Specification Distribution and No. of Copies Title EPE ESI MF NNEC Hydrostatic Shell Test 13.25 Reports 1 13.26 Hydrostatic Seat Test 13.30 Reports 1 13.31 Preparation for Shipment 13.35 Procedures 4 1 13.36 Dimensional Check 13.40 Documentation 1 13.41 Reason: E&DCRs A-0230, A-0232 13.46
- 31. Page: Cl 23 14.1 Delete: Lines 21.37 through 22.11 14.3 Reason: E&DCR A-0232 14.4 32 Page: D1-5G 14.8 Delete: "3WTC-A0V22" in " Equip. No." line 14.10 Add: 3WTC-A0V52 14.11 Reason: E&DCR P-P-6050 14.12 33, Page: D1-15, Line 12.35 14.16 Delete: "The Seller shall... shop inspectors" 14.18 Reason: E&DCR A-0230 14.19 i
34, Page: D1-23 through D1-24 14.23 Delete: Lines 19.37 through 21.2 14.25 Add: Documentation by Saller 14.26 The basic documentation required of the Seller 14.28 is as follows: l l u-12179-1155 11/10/83 243
Addendum No. 1 Page 15.of 16 1 Item Change to specification ' ~ Distribution and No. of Copies 14.33 Title EFE ESI MF NNEC 14.34 Welding Procedures and 14.36 Procedure Qualifications 4 1 14.37 L. Welder Qualifications 1 14.39 i Heat Treatment Procedures 14.57
-(if required) 4 1 14.58 ) NDT Procedures 4 1 15.3 Preparation for Shipment 15.6 Procedures 4- 1 15.7 NDT Personnel 15.11 Qualifications 1 15.12 Certificate of 15.16 1 l Material Compliance 2 1 15.17 I l NDT Reports 1 . 15.20 4
Heat Treatment Records 15.23 (if required) 1 15.24 l Hydrostatic Shell Test 15.28 j Reports 1 15.29 Hydrostatic Seat Test 15.33 Reports 1 15.34 Peformance Test Report 1 15.37 Dimensional Check 15.39 Documentation 1 15.40 Reason: E&DCRs A-0230, A-0232 15.45 35. Page: D1-24 thru'D1-25 .15.58 l l Delete: Lines 21.25 thru 22.1 16.2 1. Reason: E&DCR A-0230, A-0232 16.3 u-12179-1155 11/10/83 243
Addendum No. 1 Page 16 of 16 Item Change to Specification 4 36 Data sheets B1-5D, B1-5E, B1-5F, B1-5G, 31-5H, B3-2, 16.7 B3-3, 83-4, DI-SI attached to this addendum shall be 16.8 added to the specification or replace corresponding data
; sheets in the specification. 16.9 Reason: E&DCRs P-P-4722, P-B-5639, P-P-5985, P-P-6070, 16.11 VIRs V-3297, V-3298.
I
'l l
1 1 1 i i u-12179-1155 11/10/83 243 l l l
l . sTonst f. WESSTER E.*:GINEEnitzG CC.~4POR AT'Ott ,, , TECHNIC AL 0 ATa SH EE T ~ CONTROL VAL'v E
. i t . r. ,
T Q 3. NC. vt oar! *s,ct 81- ED . TSr;*ND!artneast>'**TC'T CL:. L... "?'f1'(0-Q7:1 1:s Servica AO # " "#"'*"'.. 0.id.fC P ' 4A.L 1' *. ' . T*EC '80, Gy.400-563 _ .' I J w *d 0 .- ei 810 JECT ! ?illstone 'tuelear T'cVer ScAcien t*nic 3 - - - at,i a No , 3_,_..,.0? ant.,3 01 ' IN WO 2 Y8* ' ' t sEnvics A8" CUOE ! Valve-Chlorinacion to Service !!I 'I'*3' 3 1
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- t. Nt s ZE/s::So /.".AT} 3"/ Sed /C.S. I assia ww;i325 noie i t.va 757 I siaNo cATA -
wasmux i ucat=4L l v a r i .a u t.: INLET **,.4 ' OurLET Psi * - 30^ .
, l qtg i e gg' ,
sA3R.o*(Mwl l 1.03 1 rtow Raft i i un . ,iin - 7tu9*W l 33ey -f l l C, 4t0Ul4E0 l l Masr. Avail. 1 C. ACTUAL
- l 294 i Pt.ANTttME NC. l
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FLUID Chlorinated S.W.I Pine CIAss i 301 S &w stat LIan class 2cc/hr/in i 3007-70Rm Plum ACCESscRits l i -9125 flNJ 3 in aam SET tw/ GAGE) Yes
! -4NSI RATING / CONN 3cf5ty aim: ;;,;;, t.uSRICATOR fw/ISCL.VALVEll *fs j WATERIAL t ASTul-900Y BA216 Cr UC3 MANOwMCEL No Cover ==WtWwt1 EAZl6 Cr WE3 POSITIONER NO TReu-CHAAACTERtSTIC t4 .J =_,_wsd ... MFG /M00tL ./
_ ~NO.90RrS One n N9U T/CU T9u T . /.c
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' ./ .
-stat Fr.* *aflom INeuT/ou Tr'uT -4 l
valve t.inine #Wpf FEF Teflon CONNS-(Ltc/pNgu l ./ ; AAMM7 Caver ei aasotD l Sct.ENcto VALvt TYPE
#4CFING No I . ha(M h#=e A MFS/MoolL ASCO I 'TPT M2116F -
*sCE SEAT w
, Vo lfe44. I en_szni -w.
LKAN=QFF CONN. h SOL COIL CNCL. *
$rvwi i ACTION-AIR YO Open
- l
_ _tLECT. CO *8 N S fifPS/ $g FLOW =rtN05 'T*O Am ?m !
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- N/A
- MPS/MG0tt. ?!A!!CO** , gg7n.31 gg2
-sTwent 44. ,,
40# __ 1 opc= ucairsoM : (1) Yes 1/tett A R re ACTUATOR
- 80 asig mm "
cLose acar:CN
- _ _ _ , (1) yes 2/Mt:r7l .
CALC Ncist (da# eMW Otetnetse ,j,2,- t vetcC Tv <rpss
- exy Ad ANU FAC*U.9FM crosing f,,4 d,
- I t. 7. 7 sec.
b,., SEI$MtC OATA AEQUs AC3 Active
~
MCOEL No l3525Rh') dE!CHf P8ETt I = m*- r407tse 1 Loss of Air valve fAtls c)ose i 2 A To be filled in by Salle . 3 Air sunet r o aerm-r on tree -.4.
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I
STONE C WEBSTER ENGINEERING CORDCMATION - i TECHNICAL DATA SHEET CONTROL VALVE ' T 3 S. NO. 98 nu wr ,aGr Bi-5E DFSCRITTION VPF030 11-3Ao emreangn i s ge yo "*82 ann ~56'* ListaTNortheast, C:111 ties Service @tC at s si f"3"., ,,.-,3, a,o n,o "12179 e
**CJECTM111 scone Nuclear Power Statf on Unit 3 l ' S it - t33 t
'0u88 MC ?, y amr ?aA.t l30* RETO 2 SE9VICE ASME C:QE III C a33 3 l Saw CATEGCRY !
l 1 valve-Chlorinated Sea Unter r i L O C A Tt ors 8e rt a c e % ,res. 7 w , , ,/ , y e sno T-GF F ha g ! LINE SIZE /SCMCD /5AT 3"/ Sed /C.S. OESIGN ARCSS 325 sein TEM 8 75*F l SIZING DATA as tilMum eQAMAL wax s wu m i INLET PSU4 100 OUTLET *S.4
- S&W
- S&W I _ , _
SP. G A. OR t PJwl 1.03 I q Flow RATE 140 $ p m, 4 l Tame w . 33 T C, REOu1AEU ."ast Avail C , ACTUAL e l 294 pt.4M T LINC NO. l ,- FLule Pea M r* **-^ " *"" '"' 8 S &w SEAT LCAE CLASS 9../h /sAr .) ! SOGY-FORM Fine ACCESSORIES
-8821(!NJ 412 SET (w/ SAGE) q tm Yam j . -ANSI AATIseS/COhm 30018 / Fin. LussiCATen tw/isot.v&LVE) No I
aseTsat&L IAsTue-e007 SA214 Cr UC3 namewnstL No
-MHCf ensta cp acq 90SSTt0NCR N.
TIIIM-CNAAACTERISTIC Lined Body 4Fles W -/- _ F6/MODEL
=*eG.90RTS ,__
' tt,9U T/Q u T9U T ./.
-80AY SIZE !INI p 11
~
TmANSD'.J C ER Ne
-w ATE Rt AL-
- LUG SA216 de UCR aF4/soCEL -/-
-ssAT en, ,,es , uNeuT/ou teu T ./.
i
' valve tiaint 'NfAE IPkF Teflos Coa.mS.ELtc/petu -/-
s W eidt Cover .LANoto i totrNoec vat.vt Typt (t) *M,",, CM',* ) l paCziNs
- w. I mac/wooEL ASES etNAHMS I f
aACx STAT .v. Veifasd 190-19eVoc1ov AC {
. sam-ortCe n hfo SDL Golk CNCL. 15EMA 4 f J l ACTION-482 TO : Open fLCCT'. CouwS /M/d/ Screw l Flaw-TENOS T3 11 gra j
ACTUA704.ry*C ' Sptf & Dispit i Lswer SwlTCH Tes (4)
-stIE
- M/A us4/wo0EL #A#n F.A170-31302
-STMONCIM. 4 40* OPEN
~
#CSITION 'em(21 AI=
. l Asa 70 aCTuaTom e au ps.1 % cLOSE #CCITION Tes(2) N$p57 CALC. moist f seat a qw cI4ct.asuna mama A vetoC:TT (roS
- S&W . ct, J,, S,. 4. . y, L.T. 7 Sec.
MANUFACTUADt. lSettig S iISM!C CAf4 4EQUfMED IActive woort No C35235R80 i witGHr intT)
- dr 135 t.bs.
8 NOTESe 1 ' On less of air valve fails closed 2*1aformation supplied by Seller 3 Air supolv to actuator 80-105 ests 4Ev lL ; A w( /6/#g/g;l 2 j l 3l ' / 4
/ I
l
, . l l
I STONE T WESSTEC DIGIMETT4f NJ CCSPGl1 ATION TECH.'il C.it. D A TA t,H E C T CCNT.50L VSLV T 3. s. t.o. n 2escri:tien VPT015-A-3AC i'*'*' 9"3 or.at 81-5;: pa gea 4 P. A lcy , - -4 :P E C. %C. 2;,o,; .l.00-3 /' 3
- h3C crtheasc Utilities Servica $$5 8 '. 1217t) i I
ua*.,--. v . . * . , , n. .. , ep.-4. g=,1=,,1, CQted 40 JN ;*A0V'25A ! No. AeWo M,3 4 - ,s.: i l
- sca n. t Asur Coot m
- ..s : 3 i 7alve= Sea Wate'r _
S C W CATEN , Sieu f-cF F esi g , e ' 'O A T I C 's se- .d . W e e- n..nm vs.i e. _I LINE SIZE /SCMEO l3.in/.095 in/cu-ti i 7ES.;N t'r#ESS 115 sst? TEMP 750 ' - OillNC oaf 4 Mlf4 8 MU M MORMk. j E K i f.' ', M f -. IN'.ET 2$1Q l it 4- ! l'
, CUTLET Psag e t . e;w e 1 S3W l SP. 3N. ca tuws '
l.03 Flow maTg 140 spa Ttwp *r I 11oe l C,, mEQuingtD l 1 Fax. Available l , ,C, Actual
- 294 PL A N T L.j N E N O. ,jt.=r* _an w _1 FLulo Sea Water Pios class 152 S s,w SEAT LEAx class 2cs/hr/ia(ama) acct-ronu Flue ACCE38081E3' '
-Sf!E (IN.) 3 13 AIR SET (w/ SAGE) wo
, - ANSI NATIN4/CoNm 150 I,)/Fis. . LueRicatoR (w/Isot.vatyt); sto .
MATERIAL ( ASTut*t0OT gg 143 NAMOWNEEL w. J' F- - g1t 1AA *
- POSITIONER tre j TRtu-CNANACTERtSTIC Ca/Off servila wrG/ucotL ./.
j .
~*ed.PCRTS One ,
f NPUT/Qu TPUT . /. t - l
-*CRT SIZE (f MI .' Full TRANSouCER w.
l -maTEPlaL-pt.us
- 53 148 wFG/uCOEL _/. "
-stat
- rits Ceflos INPUT /ou r r'u T l - /.
GulOE l CD'NN S = (L EC/PNZU l * /* l ftfWftf7 Cover lFLANCED I TOLZ8eolO VALVE TYPE . (Tes(2Msafetr)
- naCAING } ... MN./ W C C E t.. c ., l _ a , , , ,1.
SACM SEAT .. I go Iog.jo' uni.
\ /a ffaJ 4.
LEAa CFF CONN. Ne sci CQll CNCL. INEtag 4 # ACTION-41R 70 h CL ECT. CO N N S l gy.,, FLQw-TENOS Tf1 (An Tm - I.CTuaTOR-T T
- E ISpr & Diaph. t. sus T Swt TCH , ,.. m
[ -:1ZE l g/A MFG /'JCOEL WAM"O !TA170-31302,
-$790NE IN.
- 90* *
- I
_OPEN 70s:Ticts ! g. m. 2 1P07 AIR TO ACT:,4AToR , 80 051g TJrt } cLosz e:::T:CN i 2 VCs f CALC. N0l
- E 8edal e 1 S&W l DiCL OSU RE gNEM A &
I veLoC Tvtres . S&W O/osine Spee. Goo? 33 148 -
NAMowasEL l *00sent? ta tam poSITIONft9 m Tatu-CNastCttatsTIC
~
i Ca/Off Servies MFS/MooEL -/- 1 -No,ponTs Neut/ output Cae . /. l -seat s ZE flNI Ft:11 TmaNsouCtr No
-4sATERI AL-#LuS 33 148 wFG/Mo0EL ./.
. stat r r.r Tefloa INPUT /ouTI'uT _/_
CONNS.tLtC/9ntu l ALsEDK 1 - /. 440Wi1 Cover FLAmato e soLgNoso VALvt TTPt QYes (1 Safeev)
~
paCxtNG 5 'te l AIFG /WoofL Aetan TT1'"912? Aar ' SACx SKAT NO \faI(AC4. \ an s in A-w LSAss-oFF conn. m Sob COIL ENCb. (trggA.,4 , ACTIoIS-AAA To Open (LECT. CONNS I pfMuf Sa Flow =TENOS To 'As Is i ACTUATCA 7Y*t Save & Maah L'*n f T4 TCH y.. _ tn
-stZr N/A 'un/MontL A%aff,, EA170-31301
-sTnout :N. 4 90*
- optN pos:Trom Ten (13 w ain To ACTUAr:n
- 80 osig in : Lost posirrow a Yes (1) L*=
CAs.c. noisc isean 5&W - cNeLosunt i rac M A 6 vetoC:Tv tres:
- f uu C/ ode, feu. d.
- iLT. 7 Sec.
uANuracrum 13ettis e 1 s t s Mi': omfA .itr2 u: n co : Aetty, i MooEL fac C152*.R-40 I wetowT iners
.Morts. ~'
- L WO Lbs. .
1 Air supply to actuator 80-105 psig 2 on loss of air, valve fails close 3 *Information supplied by sellei. ' arv ; / l:l .' {; / l 4l / j l
STONE ft WEBSTER ENG'NEERING CORPORATION TECHNICAL DATA SHEET CONTROL VALVE f.o.s. moL vi CescripHon VP%fol5-O*5A0 enersnan !$a. -a e et 5.No'.~2Ws. <e.oc-St,e cL:ENT Wt.JSO C SPEClaList i J.o. Mo. /i M Y agoagerpu CN~ 7 Eouir. no 3 H VH n ACV135 AtS , JMAgSl ns neo*o 4 J vsu- 22-IGH samvict asma coot en ~~ class 3 V)st vt- Hor wArgp NgA7/N6 s s w carneons T snut-orv Psies t Locations.sers.sce Een.4ss4(&1stve) / ms ka..alldeme,' t.ima s Za/sentoarar 4." /Std / 4 5. ' ossespassa /90 esas rense 27D*# SIZING 04f4 ulNimuas Nomesab waMI Mu M i INLET *sted /90)sier ~
,ourLg7 asse.t. a ,
~
sp. on. on tuwe /. O : rLow mart 250e.#M
- 7 esp *P 270*r c, sacuseso Mar. A *sila 4,le e, ACTUAL , pleas? Lliet MO.
i FLuie He+ wa.+er T.A.wi . m- IEI I s &W sEST Leas CLASS 2cc/ArBa fanasJ _0007-F0200 ;lPLu.a ACCESS 0ftlES
-mzz um.: 4. in asa ssTcw/saas) yes j -assee 24 TING /C00BN ISO /8W LueneCaron totes 06.vaLval u, asaftNeaktastespe007 ,$4 216 sveg sease0wngEL A/*
l cavas. S A
- 2f6 e li'C 6 POSITICIOSR Ne i
711tu-cMaAACTEIIIS?tC O n /dd .se eve'ct, uPG/e000EL , -/ - f
-tedL PORTS O n 4. INPuf/0UTPUT -/-
-80ert m2s time . 1l:wth Tsaneeucas M.
-sartistaL-8Lue m. 34-21s WCS ure/es00EL , -/-
-9EST . #f fs Taf te r7 IIIPUT/Ou TPUT -/-
SuloE , - coeIIIS ELEC/pleEu w -/- l Cevec FLassosivenemanan s0Lsmose au.vt yes ei 1 l~ pacmine , wo use./meost Asco , you / SACM SEAT 4/0 Med7)Md 00-VC VDC
- Laas-ore comm. wa sob cost rescu. asuA 4.
! acTiose-mn to oos - rLacf. comms. , roow-rancs te . As es
,ACTuaTout.rvPt ma m m,/ LieseT swtfcM Ye5 (2,)
-SIZE , IsP9/MooEL NAMCO ,
*STWONE IN. s. OPEN POStilose 7($ (l I a4ft 70 aCTU4ToA m cLoSE POS471088 Ygi,(:)
c4LC. seesas temas a amCLosunt =sasa 4 veLoC Tv treet , dJes.eeg EPs#D '/ s ee. asasawaCruant , s a asasec cara es0uieso A c a..ve necoEL NO ,, walewf tusT) . Notts.1. On tohs o f. a.ic vcLL.vt. jo.. He chos e, lisci laae hilafr*
- d. 4 lafema.+ ion 1.Aiesu.ptss<fIe
- y. Soltero/d wiuan.s/
su.n$ aloe- 8d-/0 s'PsiQ 6e tocated s'es**/els/rok Ne utshe hf'**' lM/*en'/ nrv i / 2
/ 3
/ a
/
wou u prov.ared 6.f .q w. w C, n ea.s s a ry R.s.dia.J,'en u ue ,y(or H, e servicesilding hel.gw 10" to.Js
<t'es
- - . - . . . - - ~ - - . . - - . _ . . . - . - - - - . -. . - . - _.
J 1 . 'JO N E G wC S$T(N ENolNEERlhG CORP 02Aftom MOTOR OPERATFD VALVE DATA SHEET SY SELLER ,,gg 33 2 sELLEn: MWood 4 ficrfM. l. spec. mo. 22st.i.co-se.s C. LENT: Northeast Nuclear Energy Company a,0. go. 12179 r*oJE*T: Milletone Nucinar Poser Stariem *nEPAREDeY: o4TE i S f,a w toen*ificot ton _,No. 1 l 594/9wi iSA18
- Code & Clase %MESud.m C t.m 3 1 5 Volve-Press. Class & Tvoe 4850 pm a
. Quantity 7 t Monufacturers Model No. Aia C67
- S ire - in. >_ ""~
Flow Coef ficient - Cv 87 2. ._ . _.. -. e Stem / S nof t- Dio. In. . .___. j
- Threcil / P e te n / Lead Al/A , _ . . . . - . . . , . ..
j tc Port / Sect Aree -ina 2.2.05'- . . . _ . _.
- : Materials-( ASTM / ASME) - . _ . .
I t Gody ASM2 58 W S . CDA 95. _ . . _ _,, i? Bonnet A SME GA 351. CFS ,
- i. Stem /$nott ASME 58 . . --. .-
i 25 Dise & Disc Feoine 4//A _ . is Seat & Soot Fooine N/A ---
?? Yoke c.sn. ,
'* Gland L Gland Flenee At /4 is pocmine Tree /Make /v/a l se D i m ensi'a ns-in.
81 End "a E n d 7, 0 as ti, velve To Osereter Too $ :. taA i . as Total weia.at inet. Omeratae A Te j a* Torene a rt.- l he 91 __ se Ree
- Q To Onee /Cleme f2 ~
- Limit For Velve N/A '
l et Limit For Oserater M AW' R477 A,76 /lo's
- se 09. Outout- Mos. Value N/A _ _ _ . _ [ '._ _ _
} s OP. Outsut-Min. Value N/A ' j lo Taraus Switch Settina f ,,,, st & Toreue-Normal -
- 7' s . . _ , _ _ _ _ . .i j u Toroue Seiten Settine 4 j is & Toreve- Mos. .2 t *,a _ ,,
i j ** Oo erotor - Ma me Le . toca s4r, se 1'voo u s.oco i w Geer Rotio go. 5 . / , s? M and shool - Ole / R etto 10" / / ' / __ se Marne- Mome 2 s t tAA/C G ._ j w Tyae AC , *e R e t ed igr,,ggg, '2
- f
!
- Roted Speed-tom 14'00 ..j
! *: Stortino Current L 16' i I *: Full Load Current . <ad"* .. .l ** Men. windine Temg., .*C /20 . . . , _ . . .. _ _ _ - AN as insulation Clos,s_, _ . _ , I
*e S te lled Toroue - Ft. -l bs. "l . 7 __= .,_ i l *'
Overleed Neoter I N //6 , , , _ _ 1 I ** Re tin o - omo s I /VM9-i
** Mos. Locked Rctor 1 -
sc Time @ Roted V.-secs ,,,1 D _ . , , . . si Roted Horsepower o.#3, . _ . , , , _ ) sa Time To Close - tec_, la Time To open - sec. _. ... r 2Q_ .
. _ _ ... . . . . _ . _ . . . _ = - ..
j Reliet volve - Ma ke i n ,. __ 1 j t l
. . , . . - -.__ -- -._ _ .. _ _--. ,_ - ._, _ ..- . _ _ _, ._,.,m.-m._.-_m_,.._,
m sTo::t r. cEssTER ENcanEERING C O R PO TI ATioM ,_ ;
, MOTOR OPER ATED VALVE D ATA SHEET ,, _
l B'.' S E L L E R pace B3-3 S E LL E R:*
- LiENT:.$ufline ortneastDigf.gipn of fomox
.. ties -er' rice Cog. veny SFE J 0 N O- .40 2222.400-f63 eac;ECT.V.111stene Nuclear Fower Statten.3 anpawtn ev: 04Tr . go.
' _I S E.
- toontificotton No. I 15,,7 e ,v,g7 91 inco l
- Cece & C:oss . .w . . . . . .
6 __t
, s volve - A rees. Clos p,6 Tve
- I AN17 class & -J
- Quantity 1 *- -'
s Manuf acturers Mode l No. Odo , a S ar e - Gi. _ J" Flow Coef ficient -Cv 254 e Stemi S eaf t- Olo. in. 4/A Threco / Aitch /Leod - '
'o Port / &mes, area -ins 3.9f4 _
o ; waterials -MSTM / A SME ) .. - - - -
't 3ody AsME, 551442 CDA 952 is Sonnet ASME SA351 CFB -
'a 9 tem /Shaf t ASME58 48 c,DAf52
's Disc L Disc Foctno i 4/A '
's ? ::" L 5 : c' ": ? -- SLzuel r ig;rtog I et %=e Pu&c. ' ASME 58148 < cA95'2 i
'8 Giono L Giono Funce _,_
4/A i _
't
' ; ; - - . ; * . . . . jy - = ' sea LS MNM l _ _ _ .
ac . Dimenesons-in. . Il $nd to (Md @,00
't 4. Vou e. To O p e rat o r Top __ _ 27.00 as Total Weicht 31QRer*Jtor 109*
24 Torous in Ft- ids
- s k
Reo'c To Open /Cid ' f fd AREAK /d4 &uAt '
- s Limit For Volve i I at t. t m it Fo r O o o rajo r_,, I /20 MAX PRrlA, gi. I as OP. Output- Max. Value i 15 I re OP Output-Min. Voice I -
8 I so Te rcu e Sweten Setttna ' s1 L Torque-Normai / -- 8 Pr Lat_... se To rq u e Switch Setting 1 _ . . ss L forcu e- M ar. I 2f2 - /5 A'r* GS sa Co erator - Mo k e i _Li m e rts eqqg__ ,,,,, '
- ss Twee I SMB -coo i se Gear Ratio 4 7. 64 6 i st Honowneel-Ole /Rotto /c * / .* / I se uo f or- wone 1 Vanc/AAJc7 I se Type l SC:J f REFLL d' ACE '
eo Roted Torque i 2 drP /.AJ l
- Roteo Soeed-rom i /doo 9PM l
*: Storting Current I .4o i es Full Lood Current i .45 i Mos. W6ndono Temi *C r.5 5 'C Aeove do *C i es insulottori Class ' "R M l Stolled To roi;e - F'fI~Ib e. 3.I F7" /.35 i e' Overtood Hooter i_ ~ l ** R a tin g - omo s ! I ** Max. Lockoo Rotor 1 !
so Tim e (cTRoted '/. - s ecs f a sarc i l " Rotec Horsecower I
./3 I l
tr Time to C[g s e - 1e 9,... /O_. 38d '
- T e rr e To O p e n - s e c /o sed 4elief Vo l v e. - M. o lt e i A1/4 8tv. 2 l esv 1 l 1 asoas. sea
l l I STO N E G w C B STd N ENGINEERIPeG C08 PO R Aflo N MOTOR OPERATED VALVE D ATt. SHEET SY SELLER ,,,,f3,3-4 . l SELLEA: bCod 4 Nff'M SPEC.NQ 22Id N~M I c.iENT: Northeaec Nuclear Energy Company J.o. N o. 12174 l **oJECT' H11 stone Nuclear Power Station 'REPARED OY: OATE S G W 10entstication No. l 3 .S WP
- MO V i.30 A t B
- Coce L Close i A S M E J t c l- f t! . CL1 Volve-Press. Class & Twee ! If(.) , Plu o
- Quantity 4 2 '
I s Manuf acturers Model No. F 'd #4 7 e S ize - in. 3 .e ' l l Flow Coef ficient - C y 294 . . _ . . . ._ e S t e w /_S_n_o t t - O la . In . .
- Thread / Pitc h / Lead N/4 . __. . _ . _ _.
te Port / Sect Areo-in3 2 4/4 ~ - - =- M Materials-( ASTM / ASME) 8oGy
't n ASME .SB ist CDA ff2.__ _ _ _ ' ~ _
Sonnet A. 5/1Lc 14c51 cf }.]. L . *
** Stem /Snott '
A-(f1C 3RM Q&,f ._ is Disc & Disc Facina N/4-is Sect L Seat Facino N/A _, f
?? Yoke c . $1t I
is Glend & Glond Flence N//p-l' Acekeno Tvoe/Moke N /A ao D im ensions-in. at End To E nd F. O as 4. volve To Coerotor Too 21,75" as Total weiant inel. Oneratar 202 *
*u Torous in Ft.- Ibs _
ico as Reg.d To Coen /Close oo as Limit For Volve N/A at Limit For Ooorofor MAv a.Ar# Ash s 'l d '
- as OP. Output- Mos. Volue '
A//A as OP. Outout-Min. Volue N/A . so To rat u e S e t t e ti Settina 1 si & Toroue-Normal 6 ---- sa Torous Switch Settino 2.- as & To rou e- M o s. / 4. _ sa O p erato r - Ma k e L/Mi7OAdt/S
~
ss Tsoe 9 MA-000 se Gear Rotto ' 47E __ 37 H ond wh eel- Olo / R e tio /n/r
~ ~ ~
se Motor-Make 4/:"L //Q NCS se T,,e p., -- ~~- ao Roted Torous CL '
- Roted Speed-rom "Y / sod
*a Storting Current "R . I ts- 4 L
4: Full Lood Current 92. Mos. windina Temg: *C 12 0 ..
*s .. _ . . _ . . _-
Insulation Class-' AN
*e Stolled Torous - Ft. -lbs. 2. ~7 Overload Hooter U/A
*e R a ting - omos . . . _ -
V/A
** Mox. Locked Retor -
~ ~
Sc Time @ Roted V.-secs .
/0 ---
~
51 Roted Horsepower . 13 sa Ti m e To C l o s e - s e c.,, , l')~ itG ss Time To Open - sec. 8 E f60 Reliet Volve - M a ke i en.3
=== .. . .
( i l s s u n s c. =a. .sn e.nwinaanenu wwm una. un
! TECHNICAL DATA SHEET CONTROL VALVE -
!Ol 7. o.S. No. vi IN ITla t. CATE PAGE l of l 3 Descripeten VPWO15-L-4A0 PREPARER e; i7 - ( 2-C Spec, No,2:32.l.00-568 4
CUENT MCR *HF.AST UTL""IIS SPEC:AL137 i J. c. No. 1217t) 890 JECT ,g,,J;cgg In I fousp No 3LWS-A0V96 l New AEQ'O lFSM- 31-!H I service . ANSI 331,1 class 3c1L4 DL sWEC CATEGORY L1 i , i SMuf-CFF #SiG 29.5 ' LOCATION. c.W.P. %DB/ Licuid Wasce Sice i LINE SIZE /SCNED/ MAT. l l 'OE3Hae PWESS. 25 osig TEMF 200*? l
- SIZING QATA MINIMUM N
_ORMAL
#AXI M U M j INLET PSIG
.- 29.5 lo QUTLET Pt s G SP. GR. OR(MWI SP. CC- 1.1 l FL3W RATE lO Eye 50 TEMP *? 1*O _ 2.00 l C,, REQUIRED
] H Max I ! C, ACTUAL e PLANT UNE NO. 3LWS-150-156-4
- FLul0 3cr=wtr m mm 1568 S s w SEAT LEAa CLASS 2 S00Y-80 RM Plut ACCESSORIES f -SIEE (IN.) 1.50 AIR SET (W/ SAGE) '
l hC6
- ANSI Raffles /ConM l 150 lb/BW LUSReCAroR (w/ISOL.v4Lv t), NQ MATERI AL ( ASTul-SCOY A358CN7M NassownEEL No I N -SOIHet? -
4 ' , POSITIONER NO s TRIM-CNARACTERISTIC Ou/Off $arvice WPS/ns00EL * -/
, -neo. PORTS One iN9ut/QuT9UT -/
-8027 SIEE (llel * -
TR488SOUCER No i -M ATERI AL ~ #t.US AJS1C37M - 4F0/MODEL * / 1 J
-SEAT
- INPUT /0UTPUT /
i Gul0E
- C08eles-ELEC/PeegU e /
l SONNET F(jgeeSggg13tTESAAL SCLEMOIO 'ALVE Yes l Stem Seal mat'7. tRLW Pelvech rlene WPG. / MOD EL e / SACX SEAT NO j YOLTid2 C0 140 VT1C LEAu-oFF CONN. NQ SQL CDiL CNCL. i NEMA /. ACTION- AIR TO EL ECI. CONNI Ocen *l j FLQW-TENOS 70 e N/A l ( ACTUATOR-fYpt iktgING g DIAPl!.L LIMIT SWITCM
, l Yes
-Size o uPo/MooEL l e lfA 170-1tt00
-STROME IN. l 900 OPEN poSifidN $ Yes AIR TO ACTUATOR I75 psig sin CLOSE POSITION Yes l
CALC NQlSE (dSAI e ENCLOSURE l NEMA 4 , l vtLoCITY iPpSi e t
- maMuraCTuRsR asetts s E lsMIC cATA etoulato l No l MooEL mo c3 520 SR80 l wt!GNT INET) *l NOTE 3'
* - YENDOR SUPPLIID INFORMCICN
/ On loss of Air valve fails close *
.Ev i
/ .
/ 3
/ .I /
J.C. No. 12179 March 13, 1977 Spec. No. 2232.400-568 Rev 1 June 30, 1982 i 4 Specification for. ; l PLUG VALVES - MANUAL, M0'"0R OPERATED, AIR OPERATED ASME III, Code Classes 2 and 3 ] ANSI 331.1, Class 4 (M568) i Millstone Nuclear Pcuer Station - Unit 3 Northeast Nuclear Energy Company Waterford, Connecticut Seller: Tufline Division of Xcmex Corporation j 5' [t** , JULz1 lie ST0as L b .:.J3. .. [g E!!G fiEffilit0 C3FtPURATIOf4 e , to:47RUL LEVEL 1 l i J. O. N0.12170 (
,.s 4C4 h* scs k 10315 t
This desihl{;idtfificadien is hereby
'(
I certified to be esfrect, complete, k and in compliance with the ASME ! 3 oiler and Pressure Vessel Code Sec. APPRE tion III, NA-3250, dated 7-1-74 and Addenda through 6-30-76 <>ita g Q s=Uits Preparer 22-f2
. Lead Ingr6duNL123f2, Signed: / IP'Ci#*118%
2 PTC) 5C3.' .3 'T~g' *-(*ld ~ ' 4& 7; (j Qual Assu [ 8 /# m '4_g,2 @ Prof. Eng. States h&%c f 18 f l Registration No /C 3 /5 ndep Rev .1 N 5 1 I Copyright 1982 l Stone & Webster Engineering Cor,. oration i Boston, Massachusetts -_ NUCLEAR kF RELATED g MGMT B @ 10 E u-12179-344a 06/21/82 g [QQ %K$}$00]lON i _ _ , _ _ . _ - . . . _ _ _ _ _ . _ _ - _ . . ~ . , _ . _ . . - - _ _ , . . - _- _ _ , _ _ _ . . _ . _ - _ ..
ORGANIZATION 1.6 This specification consists of the following: 1.9 Fart A: Plug Valves - Manual Operated - ASME III, Code 1.12 Classes 2 and 3 1.13 Section A1 - Information and Requirements 1.15 Section A2 - Sketches and Standard Drawings 1.16 Section A3 - Technical Data Furnished by Bidder / Seller 1.17 Section A4 - List of References 1.18 !
? art 3: Bronce Plug Valves - Motor Operated - ASME III, 1.20 Code Class 3 1.21 Section 31 - Information and Requirements 1.23 Section 32 - Technical Data Furnished by Bidder / Seller 1.24 Section 33 - List of References 1.25 Part C: Flug Valves - Manual Operated - ANSI 331.1, Class 4 1.27 Section C1 - Information and Requirements 1.29 Section C2 - Sketches and Standard Drawings 1.30 Section C3 - Technical Data Furnished by Bidder / Seller 1.31 Part D: Flug Valves - Air Operated - ANSI 331.1, Class 4 1.33
~
Section D1 - Information and Requirements 1.35 Section D2 - Sketches and Standard Drawings 1.36 Section D3 - Technical Data Furnished by Bidder / Seller 1.37 Part E: Appendices 1.39 Section E1 - Specification Changes 1.41 This Revision 1 to the specification incorporates 1.44 all changes to the specification (dated March 18, 1977) since the issue of Addendum No. 1 (dated June 10, 1977), 1.45 Addendum No. 2 (dated October 14, 1977), Addendum No. 3 (dated November 18, 1977), and Addendum No. 4 (dated 1.46 February 23, 1981). The contents of each section are indicated in 1.43
\ detail at the beginning of that section. 1.49 Each page is numbered with the section number and 1.51 the page number in that section.
IMPORTANT NOTICE 1.55 ! No change to this spccification shall be binding on 1.58 any party until an addendum to the specification has been 1.59 issued. No deviation from this specification shall be 2.2 l l i u-12179-344b 03/25/92 242 i i
accepted by the Engineers' shop inspector until it has been 2.3 approved as required by the Engineers' standard procedure.
' COMPLIANCE WITH 10CFR21 2.7 The ASME III valves provided under this purchase 2.10 order are basic ce=conents of s Nuclear Regulatory Commission (NRC) licensed facility or activity. 2.12 Accordingly, the Seller is subject to the provisions of 2.13 Part 21, Chapter 1 of Title 10 of the Code of Federal 2 Regulations. Refer to the body of the purchase order for 2.15 further information. This applies only to Parts A and 3 of 2.16 this specification.
1 E e l l i u-12179-344b 03/25/82 242 1 l
. .- -_ - . _ ~ _ . _ - _ . _ - . - _ _ _-- _ _ ,
J 1 i t I i .1 I PART A 1.3 PLUG VALVES - MANUAL OPERATED 1.5 ASME III, Code Classes 2 and 3 1.6 i j -
.I I
i t i i I
'l 1
1 1 .i 1 - u-12179-344ac 03/29/82 244 I i
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Al-1 6 SECTICN Al 1.8 INFCR:!AT:CN AND REQUIRE:!ENTS 1.10 The centents of Section Al are as follows: 1.13 Page 1.16 Scepe Al-2 1.18 Project Sice, Location, and Site Conditiens Al-2 1.19 Definitiens Al-2 1.20 Furnished by the Seller Al-4 1.21 Furnished by the Purchaser Al-5 1.23 Valve Schedule Al-5 1.24 Ccnditiens of Service Al-6 1.25 Release for Engineering Al-8 1.26 Release fer Production Al-9 1.28 Applicable Decuments Al-9 1.29 Responsibility Al-12 1.30 Technical Requirements Al-12 1.31 General A1-12 1.33 Materials Al-15 1.34 Val.*e Minimum Wall Thickness Al-16 1.35 Marking Al-18 1.36 Welding Al-18 1.38 General Requirements Al-18 1.39 Weld Filler Metal Al-19 1.40 Weld End Preparation Al-20 1.41 Shep Clesning Al-20 1.43 Stainless Steel Valves A1-20 1.44 Carbon Steel Valves A1-24 1.45 Brenze Valves Al-27 1.46 Shep Painting Al-27 1.48 Preparation for Shipment Al-27 1.49 General Al-27 1.50 Packaging Al-28 1.51 Handling Al-30 1.53 Storage Al-30 1.54 Shipping Al-31 1.55 Prevision for Storage Al-31 1.56 Tools Al-3 1.58 Spare Parts Al-32 1.59 Installation and Cperating instructions Al-32 2.1 Schedule Al-33 2.2 u-12179-344c 04/14/82 241
b l l Al-2 1 Quality Assurance Al-33 2.4 Tests Al-34 2.5 Qualificatica of NDT Personnel Al-34 2.6 NDT Examination Requirements Al-34 2.7 Hydrostatic Tests Al-34 2.9 Examinatien for Cleanliness Al-35 2.10 Inspection Al-35 2.11 Documentation Al-40 2.12 Data and Drawings by Bidder / Seller A1-44 2.14 Ccmmunications Al-47 2.15 Subsuppliers Al-50 2.16 Exceptions Al-50 2.17 Vender Informatien Requests Al-51 2.19 Vendor :nformaticn Aequest Term 2.20 q T.I.D. Reports 2.21 SCOPE 2.25 l This specification details the technicsl and 2.28
; quality assurance requirements for the engineering, design, 2.29 l
manufacture, testing, marking, certification, delivery, and preparation for shipment of plug valves. I The specifications, documents, drawings, and 2.32
, reports listed in Section A4 of this specification are used 2.33 to develop the requirements specified herein and are considered to be part of this specification.
. PROJECT SIZE. LOCATION, AND SITE CONDITIONS 2.37 1
.he Millstene Nuclear rower Statien - Unit 3 is a 2.40 ncminal 1,200 Mw, nuclear fueled, steam turbine generator 2.41
- unit located at Hillstone Point in the town of Waterford, 2.43 j Connecticut, on the north shore of Long Island Sound. 2.44 The elevation of the plant site is 24 ft-0 in. The 2.47 plant site is accessible via (1) truck, (2) a railroad spur, and (3) a barge channel facility but without permanent 2.48 unloading facilities.
i The equipment furnished shall be designed with an 2.50 ebjective of 40 years service life. Component parts which 2.52 require replacement to achieve this design objective shall 2.53 be readily accessible for replacement.
- DEFINITICUS 2.57 various terms used herein are defined as follows
- 3.1 u-12179-344c 04/14/82 241
I l Al-3 Sidder - A company submitting a preposal to 3.4 fulfill the requirements cf this 3.5 - specification. I. Seller - The company accepting the overall 3.7 responsibility for fulfilling the 3.8 requirements of this specification. , Engineers - Stone & Webster Engineering Corporatien, 3.10 a Massachusetts corporation, or its duly 3.11 authoriced agents restricted to the performance of the particular duties entrusted to them. The Engineers are 3.12 agents for the Purchaser. Purchaser - Northeast Utilities Service Ccmpany 3.14 i Hartford, Cenne.;ticut. The Purchaser is 3.16 an agent for the owner. l Cwner - Cennecticut Light and Power Ccmpany, et 3.18 Ll., Hartford, Connecticut 3.19 Approved - This word, when applied by the Engineers 3.22 to the seller's drawings or documents, 3.23 means that the drawings or documents are satisfactory from the standpoint of 3.25 interfacing with all Purchaser-furnished components of the installation, and/or 3.26 that the Engineers have not observed any statement or feature that appears to 3.27 deviate frem the specification's requirements. Except for the interfacing 3.23
. with all Purchaser-furnished ecmponents, j the Seller shall retain the entire 3.29 responsibility for complete conformance with all of the specification's requirements. 3.30 Approved As 3.33 Revised - These words, when applied by the 3.35 Engineers to the Seller's drcvings or 1.36 documents, mean that the drawings or documents are approved as defined above 3.38 except that the changes shown are 3.39 required for the proper interfacing with Purchaser-furnished components of the installatien or are necessary to be in 3.40 conformance with the specificatien's requirements. On the basis that the 3.41 Seller shall retain the entire responsibility for tne compliance with 3.42 all of the specification's requirements 3.43 u-12179-344c 04/14/82 241
Al-4 (except those affected by interfacin, with Purchaser-furnished cceponents), the 3.44 3eller shalf either:
- a. Incorporate the changes into his 3.46 drawing or document and resubmit to 3.47 the Engineers, or 3.43
- b. Inform the Engineers that the 3.50 changes cannot be made without 3.51 prejudice to the Seller's 3.52 responsibility under warranty, and resubmit with explanation of the 3.53 reasons therefor.
Sensitized- The condition that results from the 3.55 intergranular precipitation of chromium
, carbides in austenitic materials after 3.56 ! being exposed to temperatures in the 3.,57
{ approximate range of 800 to 1500*F. 3.58 i The d=finitiens of Section 1.4 of ANSI-N45.2.1, 4.1 N45.2.2, and the following, shall apply: Grade III - Water having the requirements specified 4.5 Water for " Fresh Water" in Section 3.2 of AMSI- 4.6 M45.2.1. 4.7 Grade IV - Fresh tap water with a pH of 5.5 to 8.0 4.11 Water 4.12 Non-corrosion - Materials that do not inherently resist 4.15 resistant oxidation er chemical attack in water, 4.16 materials air, and/or the operating environment. 4.17 These shall include all carben and Icw- 4.18 alley steels, and unalleyed cast iren. 4.19 Corrosien - Materials that inherently resist oxida- 4.22 , resistant tien or chemical attack in water, air, 4.23 materials and/or the operating envir:nment. These 4.24 shall include stainless steel, nickel- 4.25 base alloys, and 'cepper alloys, as 4.26 applicable. 4.27 FURNISHED BY THE SELLER 4.32 The equipment, materials, and services to be 4.35 supplied by the Seller shall consist of, but not be limited 4.36 to, the following
- 1. Drawings and material list 4.39 l u-12179-344c 04/14/82 241 l . _ _ _ - - - - - _ , - - - , - __
Al-5
- 2. Procedures as required herein 4.41
- 3. Manufacture and testing of valves 4.43 .
- 4. Documentation 4.45
- 5. Shtpment 4.47 FURNISHED SY THE PURCHASER 4.51 The Purchaser will furnish the following: 4.54 Unloading, storage, and installation services at the 4.57 plant site. 4.58 VALVE SCHEDULE 5.3 Valve 5.7 Lescription 5.8 l No. Valve Schedule 5.9 VPF015-A
- Plug valve, 150 lb, flanged ends, 5B-148 5.12 aluminum bronze body, plug, and stem. 5.13 53-150 aluminum bronze plug and stem may be 5.14 substituted for sizes 1/2 in and 3/4 in: TFE Teflon seat and seals.
VP5015-AA
- Plug Valve, 150 lb, socket welded ends: SA- 5.29 351-CFSM stainless steel body, plug and 5.30 stem, SA-479 type 316 stainless steel plug and stem may be substituted for sizes 1/2 in 5.31 and 3/4 ins UHMW Polyethylene seat and seals; may be substituted.
VP5015-E
- Plug valve, 150 lb, socket weld ends, SA-216 5.34 WCB, carbon steel body; SA-479, TP316 plug and stem; UHMW Polyethylene seat and seals.
VPS030-D
- Plug valve, 300 lb, Socket weld ends, SA-216 5.36 WCB Body; A-216 WCB Plug and Stem, teflon 5.38 seat and seals.
VP5030-E
- Plug valve, 300 lb, socket veld ends; SA- 5.40 351-CF8M stainless steel body, plug and 5.41 stems SA-479, type 316 stainless steel plug and stem may be substituted for sizes 1/2 in 5.42 and 3/4 int UHMW Polyethylene seat and 5.43 seals.
i l u-12179-344c 04/14/82 241 l l
Al-6
, ,~
Valve Descriptica No. Valve Schedule VPWO15-G
- Plug valve, 150 lb, butt weld ends: SA-251- 5.45 CFEM stainless steel body, plug and stem; 5.46 UHMW Polyethylene seat and seals; VPWO30-E
- Plug valves, 300 lb, butt weld ends: SA-251- 5.48 CF5m stainless steel body. plug and stem; 5.49 SA-479, type 316 stainless steel plug and ,
stem may be substituted for sizes 1/2 in and 3/4 in UHMW Polyethylene seat and seals. 5.51 NOTE: Add "Go" after valve description number for valves 5.59 requiring gear eperators. To be indicated en 6.2
- purchase order by the Engineers. 6.3
*2 or 3 to be specified to identify code classes 2 6.5 or 3 valves respectively. 6.6 Reguired breakaway torques, listed by valve size, are listed 6.9 below Valve Size Required Breakaway Torque 6.13 (Inches) (ft-lbs) 6.14 1/2 22.5 6.17 3/4 22.5 6.18 1 50.0 6.19 1 1/2 100.0 6.32 2 137.5 6.33 2 1/2 150.0 6.34 3 150.0 6.35 4 300.0 6.36 6 900.0 6.37 CONDITIONS OF SERVICE 6.46 Valve Description No. VPF015-A-3 will be used in 6.49 salt water service having the follcwing water chemistry: 6.50 pH 8.5 6.54 Color 5 6.55 Alkalinity (as CaC0 ) 6.57 Phenolphthalein 12 ppm 6.58 Methyl Orange 102 ppm 6.59 Free CO (calculated) 1.0 ppm 7.2 Total Hardness (as CaC0 ) 5,500 ppm 7.3 Nitrate (MO ) 0.47 ppm 7.4 Sulfate (50 ) 2,300 ppm 7.5 u-12179-344c 04/14/82 241 L .
i Al-7 j Chloride (Cl) 16,300 ppm 7.6 Phosphate (PO ) 0.21 ppm 7.7 Total Solids 7.5 Velatile 5,996 ppm 7.9 d Fixed 23,404 ppm 7.10 3 Total 34,400 ppm 7.11 I Dissolved Solids 7.12 i volatile 4,552 ppm 7.13 Fixed 27,940 ppm 7.14 Total 32,492 ppm 7.15 Suspended Solids 1,908 ppm 7.16 Anienic Detergent 1.09 ppm 7.17 i Silica (510 ) 2.8 ppm 7.18 Calcium (Ca) 440 ppm 7.19 Magnesium (Mg) 1,070 ppm 7.20 , Iron (Fe) 0.13 ppm 7.21 ; Magnanese (Mn) , 0.03 ppm 7.22 Alumina (as Al o ) 9.5 ppm 7.23 d Nickel (Ni) Less than 0.01 ppm 7.24 Copper (Cu) 0.03 ppm 7.25 i Potassium (K) 6.8 ppm 7.26 Sodiwn (Na) 11,000 ppm 7.27 Radioactivity Negligible 7.28 i Valve description No. VP5015-AA-2 will be located 7.31 j indocrs, inside the containment structure and shall be designed for Item 1 conditions. 7.32 l All other valves will be located indoors outside 7.34 the containment structure and shall be designed for Item 2 and 3 conditions. 7.35
- 1. Normal Operating Cenditions 7.37
- 1. Temperature - Normal - 80'F to 90'F 7.40
- Minimum - 60*F 7.41
- - Maximum continuous - 99'F 7.42 Under a loss of normal a-c power, the containment 7.45 temperature could rise to 135'F. 7.46
- 2. Pressure - Minimum - 9.5 psia 7.48
, The equipment shall also be capable of operating 7.50
{ under normal atmospheric pressure conditions and 7.51
! must withstand, without damage, annual containment leakage rate pressure test at 40.3 psig- and an 7.52 initial construction test at 52 psig.
- 3. Humidity - about 50 percent 7.54 u-12179-344c 04/14/82 241
_ _ . _ . _ _ . . _ __ _ y. . _ y_ ,. .. ,
Al-8 s
- 4. Dewpoint - 55"F (when 45*F chilled water is 7.58 supplied) 7.59 75*F (when 65*F cailled water is 3.1 supplied) 8.2
- 5. Radiation - 40 yr dose of 3.5 x 10' rads 8.6
- 2. Normal Service Conditions 8.9 :
l
- 1. Pressure: Atmospheric 8.11
- 2. Temperature: 40*F to 104*F 8.13
- 3. Relative Humidity: 20% to 100% 8.16 ,
- 4. Radiation: 108 rads, 40 yr integrated dose 8.19 !
- 3. Accident Service Cenditions 8.22
- 1. Pressure: O psig to 3 psig 8.24
- 2. Tempuratures 220*F for 2 hours and continuously 8.27 and slowly cooled to atmespheric 8.28 temperature
- 3. Relative Humidity: 20% to 100% 8.30
- 4. Radiation: los rads, 40 yr integrated dose 8.33 RELEASE FOR ENGINEERING 8.37 The detailed design of the ecuipment covered by 8.40 this specification, and all the Seller's engineering 8.41 schedules, shall start only upon receipt by the Seller of a 8.43 written ce==unication frem the Engineers giving either 8.44 (1) confirmation that the design is to be based upon the technical data given in this specification, or (2) the 3.45 revised data that are to be used. No work shall be done by 8.46 the Seller prior to the receipt of this Release for Engineering.
If this Release for Engineering is not included 8.48 with the purchase order, it shall be the responsibility of 8.49 the Seller to immediately ascertain from the Engineers when 8.50 it will be forthecming. The Seller is reminded that no work 8.51 shall be done by the Seller prior to receipt of the Release 8.52 for Engineering. The Release for Engineering is not a 8.53 Release for Production.
\
l u-12179-344c 04/14/82 241 i
Al-9 1 RELEASE FOR FRotUCTION 5.57 The production of the equipment covered by this 9,1 specificatien. and all of the seller's production schedules, 9.2 shall start only upon recetpt by the Seller of a written 9.4 ccmmunication from the Engineers either (1) c nfirming that 9.5 production is to be based upon drawings reviewed previously 9.6 by the Engineers and returned stamped " Approved" or (2) stipulating the basis for the Release for Production. 9.7 No production (i.e. , precurement or fabrication) shall be 9.3 done by the seller prier 'to receipt of this Release for 9.9 Production. If this Release for Production is not issued in 9.11 accordance with the schedule, it shall be the responsibility 9.12
- cf the seller t'o immediately ascertain from the Engineers 9.13 when it will be fortheeming. The seller is reminded that no 9.14 ,
production shall be done by the seller prior to receipt of 9.15 1 the Release for Precu tion. A??LICABLE DOCUMENTS 9.19 Various codes (and addenda thereto), standards, or 9.22 other documents that are mentioned by short-form name . 1 elsewhere in this specification are fully identified below. 9.23 { To the extent that these documents apply, as stated herein, 9.25 the version of the docu=ent tnat is applicable thall be as 9.26 itemized below. It is recognized that a later version of 9.27
, seme of the dated documents may become mandatory under i regulations that have jurisdiction. If this develops, the 9.29
- newer version of each document that changes will be specifically identified by means of an addendum to this 9.30 specification; if the changed requirements in the newer document have a demonstrable effect on the cost to the 9.31 Seller of doing the work, an adjustment will be made in the purchase order price.
If there is or seems to be a conflict between this 9.33 specification and a referenced document, the matter shall be 9.34 referred to the Engineers, who will clarify the matter in .J writing. i The vari us documents mentioned herein are as 9.36 fc11ows: ( l l l l u-12179-344c 04/14/82 241 ' I
Al-10 o Shcrt Name As Issu#e Cceplete Identification of The Docu- 9.41 Used Herein Date ment and of the Spensor organization 9.42 ASME !!! 7-1-74 ASME Boiler and Pressure Vessel Code, 9.46 Section III, Nuclear Power Plant 9.47
.Cemponents, and Addenda.thereto dated 9.43' as follows:
6-30-74, 12-31-74, 6-30-75, 12-31-75, 9.51 6-30-76 Applicable standards and codes referenced in this 10.3 specification are included in Table NB-3691-1 of ASME III, and other ASME sections of the Soiler and Pressure Vessel 10.9 Code referenced by ASME III. Applicable standards not 10 'O included in Table N3-3691-1 of ASME III are listed as follows: ASME Code 1974 Stress Criteria for Section III, 10.15 Case 1635-1 Class 2 and 3 Valves Subjected to 10.16
p s e t , Emergency, and Faulted Cpera- 10.17
. ting Conditions. 10.18 ANSI-N45.2.1 1973 American National Standards Institute 10.24
" Cleaning of Fluid Systems and 10.25 Associated Ccmpenents During 10.26 Construction Phase of Nuclear Power 10.27 Plant."
ANSI-N45.2.2 1972 American National Standards In- 10.31 stitute, " Packaging, Shipping, 10.32 Receiving, Storage, and Mandling of 10.34 Items for Nuclear Power Iltats." 10.35 API-598 1970 American Petroleum Institute Standard 10.40 for Valve Inspection and Tests. 10.41 API-599 1970 American Petroleum Institute Standard 10.46 for Valve Inspection and Tests MSS-SP-55 1971 Manufacturer's Standardication Soci- 10.51 ety of the Valve and Fitting 10.52 Industry, Steel Castings Quality - 10.54 Visual Method. R.G. 1.54 1981 U.S. Nuclear Regulatory Ccemission, 10.59 Regulatory Guide 1.84, Rev. (latest) 11.1
" Code Case Acceptability, ASME III 11.2 Design and Fabricatien" 11.3 t
l l u-12179-344c 04/14/82 241
~
l 1 , Al-11 ;
==s. (
1 Short Name As Issue Ccmplete 'daa*4 #d stien of The Docu-1 Used Herein Date ment and of the spensor organi:ation R.G. 1.35 1981 U.S. Huclear Regulatcry Cc mission, 11.8 i Regulatory Guide 1.S5 Fev. (latest) 11.9 -
" Code Case Acceptability, ASHE III 11.10 Materials" Re'ulatory. March, U.S. Nuclear Regulatory Commission, 11.15 Guide 1.38 1973 " Quality Assurance Requirements for 11.16 Packaging, Shipping, Receiving, 11.17 Storage, and Handling of Items for 11.18 Water-Cooled Nuclear Power Plants." 11.19 5
l SNT-TC-1A 1963 Society for Nondestructive Testing 11.25 ,
. Rece== ended Practice for Hende- 11.26 $
! structive Testing Personnel 11.28 l Qualification and Certification. 11.29 Regulatory May, U.S. Nuclear Regulatcry Cc==ission, 11.34 ;
, Guide 1.50 1973 Regulatory Guide 1.50 " Control of 11.35 Preheat Temperature for Welding of 11.36 Lew Alloy Steel." 11.37 ASTM-A380 1972 American Society fer Testing and 11.43 j Materials, " Cleaning and Descaling 11.44 l
~
Stainless Steel Parts, Equipment, and 11.45 Systems." SSPC-SP-10 1973 Steel Structures Painting Council 11.50 Surface Preparation Specification, 11.51 "Near-White Blast Clesning." 11.52
- SSPC-Vis-1 1967 Steel Structures Painting Council 11.57 Surface Preparation Specification 11.58
) " Pictorial Surface Preparation 11.59 l Standards for Painting Steel 12.1 Structures." ! ASTM A-262 1970 American Society for Testing and 12.4 i Materials, A-262 " Recommended 12.5 l Practices for Detecting 12.6 Susceptibility to Integranular Attack in Stainless Steel." HSS-SP-25 1964 Manufacturers' Standardi ation 12.10 i Society, " Standard Marking System for 12.12 Valves, Fittings, Flanges, and 12.13 Uniens." , i I' u-12179-344c 04/14/82 241 I l l ? .- . ._ . . . . - - - -,_ _- . -. . - , . . - . - . - . . _ . - . . - - - . . . , -
t l Al-12 ,
/%
, Short Name As Issue Complete Identification Of The Docu- ( j Used Herein Date ment and of the Scensor orcani:atien l i } ASTU-D235 1973 Standard Specification for Petroleum 12.13
- Spirits (Mineral Spirits). 12.19 1
~
ASTM-D484 1971 Standard Specification for 12.23 Hydrocarben Dry cleaning Solvents. 12.25 RESPONSIBILITY 12.35 l The Seller shall be completely responsible that the 12.38 equipment furnished under this specification is of high 12.39 quality in every respect, with first-class workmanchip 12.41 r throughout, new and entirely suitable for the purpcse 12.42
. outlined herein er reasonably inferred therefrem. !
Therefore, if any requirement of this specificatica is 12.43 4 deemed bv the Eidder/ Seller to be incorrect, unsuitable, 12.44 centradictory, or such that conformance therewith would di=inish er adversely affect in any way the Seller's 12.45 responsibility, the Bidder shall specifically delineate his i ebjections and the reasons therefor in his proposal, so that 12.46 they may be resolved before the' erder is placed. In all 12.47 other respects, the Seller, by accepting the order, shall be deemed to have agreed that conformance with the 12.43 specification's recuirements will net prejudice in any way the Purchaser's rights under warranty. TECHNICAL REQUIREMENTS 12.52 , i General 12.55 The Millstone nuclear Power Station - Unit No. 3 12.57 has certain nuclear power systems which are classified as 12.58 i ASME III Code Class 2, or Class 3. The valves in these Code Classes 2 and 3 piping 13.2 systems shall be designed, f abricated, certified, tested and . inspected in accordance with API-599, paragraphs 2.1 (b, e, 13.3 - t and f), 2.2, 2.3, and 2.4, and ASME III. These valves are 13.4 identified in this specification by the suffix 2 or 3 to the valve description number. The classification 2 or 3 13.5 applies to the entire valve assembly. There are no 13.6 classifica:icn changes across individual valves. I
- All ASME Code Class 2 and 3 valves shall be 13.3 i constructed to the rules of Section III, except that the design shall be modified as required by Code case 1635, and 13.9 the stamping and Manufacturer's Data Report shall indicate this Case number. 13.10 u-12179-344c 04/14/82 241 I
_, . -,--_..,__m_ _ . - - , . - _ _ ,___.....wm._ , _ _ _ . . . - - _ . - _ . - _ , , - , - . . - - - - - , ..c- ..
Al-13 The design conditions of ANSI 316.5 for each 13.12 respective pressure class are at least as restrictive as any normal, upset, emergency, or faulted operating ccadition for 13.13 all valves specified. Therefore, the design condttiens of 13.14 ANSI 316.5 for each respective pressure class shall be used to meet the requirements of Code Case 1635-1. 13.15 Valves shall be "N" stamped per requirements of 13.17 paragraph NA-5000 of ASME III. 13.13 The use of any published code case for ASME III is 13.20 restricted to those listed in Regulatory Guides 1.34 and 13.21 1.35, and is limited as stated in these Guides. If there 13.22 is, or appears to be, a conflict between the provisions of code case and the requirements of this specificatien, the 13.23 matter shall be breught to the attention of the Engineers, in writing, for resolution. Valves of the same size, material classification, 13.25 and pressure-temperature rating shall have interchangeable parts in order to reduce spare parts inventory. 13.26 Preferably plug valve design will be of the top 13.28 entry type. Alternative valve designs may be acceptable 13.29 provided the design does not require the cutting of welds or 13.30 the melting of bra:ed joints in order to replace the plug, seats, or seals. Valves shall operate from the fully closed to the 13.32 fully open position by turning the plug stem 90 deg. Valves 13.34 shall be provided with handle steps at the fully closed and fully open positions which shall identify the position of 13.35 the port opening of the plug. Each valve shall be of the 13.36 self-locking type so as to hold the handle in the "open" or
" closed" position. Valve breakaway torque valves shall be 13.37 pr=vided with each quotation for all valve types and sites.
End flanges shall be integral with the valve body. 13.39 Dimensions, tolerances and drilling of valve end flanges 13.40 shall be in accordance with ANSI B16.5, for each respective 13.41 pressure class. Valves shall be fully machined on the joint 13.42 face in accordance with M55-SP-6. Flange and welding-end valves shall conform to the 13.44 face-to-face and end-to-end dimensions: Nominal 150 L3 300 LB 13.49 Size FLG EW SW FLG SW SW 13.50 1/2" 4.25" 6.25 6.50 4.25 6.25 6.50 13.52 3/4" 4.63 6.25 6.50 4.63 6.25 6.50 13.53 1" 5.00 6.50 6.50 6.50 6.50 6.50 14.7 1 1/2" 6.50 7.50 7.50 6.50 6.50 6.50 14.8 u-12179-344c 04/14/32 241
l Al-14 Nominal 150 L3 300 L3 t Sice FLG SW SW FLG SW SW . 1. , 2" 7.00 8.50 8.50 6.50 6.50 6.50 14.9 2 1/2" 3.00 12.00 11.13 12.00 14.10 3" 8.99 12.00 11.13 12.00 14.11 4" 9.00 13.75 12.00 13.75 14.12 6" 10.5^ 17.00 15.88 - 14.13 i
- Where socket weld valves are specified in the 14.,22
! " VALVE SCHEDULE," the socket veld end dimensions shall 14.23 conform to the applicable provisiens of ANSI 316.11 and
; 3.000 lb pressure class. i ; All bronce castings shall be smooth, clean, and 14.25 sound without defects which will impair their service. No 24.26 plugging. impregnation, er repairing of such defects will be allcwed, except that the velding of additional material to 14.27 valve flange face is permissible and will be considerd to be weld material cladding and according to ND-5270 will require 14.28 Liquid Penetrant Examination.
All valves shall he visually inspected in 14.30 acecrdance with AS :E III. a 1 All steel forgings and castings shall be clean, 14.32 free from unacceptable defects and have exterior and 14.33 ! interior surfaces suitable for NDE examination. < l Unacceptable defects shall be removed or reduced to an 14.34 acceptable sice by suitable mechanical or thermal cutting or 14.35 , gouging methods and subsequently repaired heat treated and ' 4 inspected in accordance with ASME III. The defects shall be 14.37
- cleaned out to solid metal before repairing. For stainless 14.38 steel, only aluminum exide grinding wheels, files, carbide i burrs and stainless steel wire brushes shall be used. They 14.40
- shall not have been previously used on ferritic steels but retained exclusively for stainless steel. All casting 14.41 surfaces shall be visually examined in accordance with MSS-SP-55.
1 Heat treatment procedures shall be submitted to the 14.43 Engineers for appreval. prior te any production or repair 14.44 ; welding. ; h Heat treatment records shall be made available to 14.46 the Engineers' shop inspector. All seating surfaces shall be properly finished to 14.48 prevent seizing. u-12179-344c 04/14/82 241 I l
Al-15 1 Materials 14.51 A. General 14.53 Valve body and trim material requirements are 14.55 listed on the "V.U.VE SCHICULE." i All materials for pressure retaining parts shall be 14.58 in accordance with ASME III and Material Certifications are required. Impact tests are required for Code Class 1, 2, 15.1 and 3 pressure retaining materials in accordance with subarticle NB/NC/ND-2300, respectively, of ASME III, except 15.2 when exempted by H3/NC/ND-2381. The lowest service 15.3
, temperature the materials will be subjected to is 40*F.
Impact test records shall be submitted with the Certified 15.4
; Material Test Reports.
Valve seating and stem materials shall be cerrosien 15.6 and erosien resistant and suitably heat treated for the service. 1 a Later editions of materials included in the code 15.8 3 effective edition of ASME II may be used provided that the - N certificate holder fer the item being furnished reconciles 15.9 the ma'terial requirements of the later edition used, with 15.10 the design requirements for the item (s) being furnished. The signature of the N certificate holder and his authorized 15.11 nuclear code inspector on the ASME III data report signifies 15.12 their acceptance of the material edition used. All valve materials for Valve Description 15.14 No. VP5015-AA-2 must be suitable for a 40 year maximum integrated radiation dosage of 3.5 x 104 rads. 15.15 ' S tuds or bolts for stainless steel valves shall be 15.17 in accordance with ASME SA-193, Gr. 36, and nuts shall be ASME SA-194, Gr. 6. 15.18 Studs for carben steel valves shall be in 15.20 accordance with ASME SA-193, Gr. 37 and nuts shall be 15.21 ASME SA-194, Gr. 2H. I Studs and nuts for brcnze valves shall be in 15.23 accordance with ASME S3-164 material specifications.
- 3. Additional Stainless Steel Requirements 15.26 All austenitic stainless steel raw material shall 15.28 be furnished in the solution anneeled condition. 15.29 Unstabilized grades of austenitic stainless steel 15.32 which are cooled frem the solution annealing temperature to 15.33 u-12179-344c 04/14/82 241 1
1
Al-16 bel:w E00' T by any means other than water quenching shall 15.34 meet the requirements of ASTM A-262. Practices A or E. Test 15.35 specimens shall be selected from material that represents each heat treatment practice and each heat. 15.36 A naterials Test Report shall be furnished which 15.23 includes a statement certifying that the material supplied 15.39 is in the solutien annealed, unsensitized condition and, if unstabilized, has either been water quenched or has 15.40 successfully met the requirements of ASTM A-262, 15.41 Practice A or E. Solution annealing shall be performed at 15.42 the temperature required by the material specificatien, but 15.43 ' not to exceed 210C F. All austenitic stainless steel which is heated to a 15.45 temperature of 500*F or above, other than by the direct heat 15.46 of welding shall be subsequently solution annealed. 15.47 Exceptions are the stabilized and 0.03 percent max. carbon 15.48 grades which are heated in the temperature range of 300 to 15.49 1500 F for a period of less than one hour; and castings and 15.50 weld metal which centain at least 5 percent ferrite. The heat input of welding processes shall be such 15.52 that severe sensitization of the weld :ene is avoided. 15.53 All unstabilized austenitic stainless steel 15.55 castings shall contain a minimum of 5 percent ferrite. The 15.57 ferrite shall be determined from the chemical' analysis by means of the Schaeffler Diagram. A statement shall be 15.58 included on the Materials Test Report certifying that the un;tabilized castings supplied contain at least 5 percent 15.59 ferrite or Tutline may make an attachment for each affected Material Test Report, which does not identify the ferrite 16.1 content, stating that the ferrite content is as determined by the Schaeff'.er Diagram. 16.2, Valve Minimum Wall Thickness 16.5 Valve wall thickness measurements are required on 16.7 all valves larger than 1 in. nominal pipe size. 16.8 Valve wall thickness meacurements shall be taken 16.11 and qualified as "as-built" dimensicns, using ' qualified inspections and precedures, approved by the Engineers. 16.12 Valves shall be visually inspected and special 16.14 attention shall be paid to ground areas, thin areas, and 16.15 areas which may be suspect shall be measured as outlined herein. Valves shall be examined in repaired areas. 16.16 Special attention shall be paid during port readingr to 16.17 determine if a core shift has occurred. u-12179-344c 04/14/82 241
Al-17 Valve bodies shall have uall thickness measured 16.19 using deep throated calipers (or equal) or ultrasonic 16.20 thickness measuring devices. A sufficient number of 16.21 measurements shall be taken to assure that the finished valve body and bennet cover meet the minimum wal" thickness 16.22 requirements as shown en vender detail valve drawings which, 16.23 in turn, must meet the requirements of ASME III and ANSI B16.5. As a general guide, depending upon the 16.25 cenfiguratien of each particular valve, measurements shall 16.26 be taken and recorded of the body, port openings and flange thicknesses, at four points 90 deg apart for valves 4 in. 16.27 and smaller, and at eight points 45 deg apart for valve 16.28 6 in. and larger, in a vertical plane, and at horicental intervals 1 to 2 in, from the port ends of the valve, at the 16.29 midpcints between each port end and the valve throat, and also in the throat area on each side of the body bowl 16.30 portion of the valve. Valve bonnet flanges shall be 16.31 measured for thickness in the same manner and number of locations as body flanges. The bennet shall be measured for 16.32 thickness at several locations, equally spaced around the periphery of the valve bonnet wall. 16.33 In addition to the aferementioned requirements, all 16.35 valves shsil ba visually inspected for damage. Ground 16.36 areas, or thir. areas which may be suspect shall have thickness neasurements taken as previously cutlined. The 16.37 dimensional check of thicknesses shall include remeasurement of these a:eas which have undergone machining or repairs. This applies particularly to forged valve bodies in which 16.38 finish machining and drilling could affect wall thicknass. Valve wall thickness measurements shall be 16.40 documented, preferably on cross-sectional val e drawings or 16.41 sketches identifying the measurements and comparison with 16.42 specified minimum wall thicknesses. The ultrasonic 16.43 neasurement technique shall be certified to have a maximum error in repeatability and accuracy of not more than 16.44 2 percent of the wall thickness. Ultrasonic examination for 16.45 thickness determination, if performed, shall be in accordance with ASME V, T-550, or may utilice a digital 16.46 read-out unit approved by the Engineers. Procedures, including cal.bration requirements, 16.48 must be submitted to the Engineers for approval. Wall 16.49 thickness measurements shall not be started until the Seller has received a c:py of his procedures stamped " Approved" by 16.50 the Engineers, i i Final Documentatien of Wall Thickness Measurements 16.52 i shall as a minimum include: l l u-12179-344c 04/14/82 241 I
Al-18 I
- a. Vendor Detail Valve Drawings 16.54
- b. Valve Serial No. 16.56
- c. Type of Procedure Used 16.58
- d. Min. Reading Taken 17.1
- e. Min. Acceptable Reading 17.3
- f. Inspectors' Identification 17.5 Marking 17.8 All valves shall be legibly marked se as to be 17.10 visible after fabrication with the heat number as well as 17.11 other identification marks specified by ASME III and Code Case 1635-1.
Material which requires nendestructive examination 17.14 shall be permanently marked (i.e., RT, PT, HT) when examinatien has been acc:mplished and accepted. 17.15 A metal tag bearing the Purchaser's valve 17.17 descriptien number shall be pe rmanently attached to each 17.18 valve before shipment. Die stamping will be permitted en 17.19 valve bedies provided blunt-nosed stamps are used on , reinforced areas. Manufacturer's name or trademark, primary service 17.21 pressure rating, sice and materici designatien shall be cast 17.22 en the bcdy of each valve or stamped on a metal plate securely attached to the valve in accordance with applicable 17.23 provisions of MSS-SP-25. 17.24 WELDING 17.28 General Recuirements 17.31 All welding shall be performed in accordance with 17.33 ASME III and the additional requirements of this 17.34 specificatien. - All welding shall be performed using the procedures 17.37 and welders qualified in accordance with this specification. 17.38 Prior to performing any welding under this 17.40 specification, the Seller shall submit to the Engineers 17.41 fourteen copies of the welding procedures and the welding 17.42 procedure qualifications. No welding shall be performed 17.43 until the Seller has received a ecpy of the welding 17.44 procedures, from the Engineers, stamped " Approved." , The Seller shall maintain, in his records, a list 17.46 cf welders who have been qualified to this specification and 17.47 a record of each welder's performance qualification tests. 17.48 u-12179-344c 04/14/82 241 i
5 l Al-19 All austenitic stainless steel welds shall be made 17.50 with centre 11ed amounts of delta ferrite in the as-deposited 17.51 weld metal. The acceptable amount of delta ferrite shall be 17.53 in the 5 to 15 percent range as measured by a Severn gage or 17.54 other magentic gage. Where impact testing is required by this 17.56 specification, the weld precedure qualification tests shall include impact testing as required by ASME III. Minimum 17.58 service temperature shall be stated in this specification.
, Weld Filler Metal 18.2 i
All welds requiring the use of weld filler metal or 18.5 censumable insert materials shall be made with filler metal 18.7 4 which meets all the requirements of ASME III. ASME II, Part C, and the additional requirements of this 18.8 a s7ecificatien. 1 The following are requirements above and beyond the 13.11 ASME code requirements; frequency of sampling shall be in 18.12 4 accordance with ASME III, NS-2420.
- 1. For the following weld filler materials and 13.14 censumable inserts, the delta ferrite content of 13.15 the as-deposited and undiluted weld metal shall be 18.16 j 5 to 15 percent E208-15 and E308-16 -
18.20 [ } E308L-15 and E30aL-16 18.21 ' i E309-15 and E309-16 18.22 ' } E316-15 and E316-16 13.23 E316L-15 and E316L-16 13.24 E317-15 and E317-16 13.25 E313-15 and E313-16 13.26 E347-15 and E347-16 . 18.27
- 2. Determine the chemical composition in accordance 18.31
- with ASME II, Part C, except that the weld metal 18.32 i shall be deposited en material of the same 18.33 classification as the electrode being tested. 13.34 Analysis may be performed by wet . chemistry, 13.35 emissien spectroscopy, er by X-ray emission 13.36 l
methods.
- 3. For materials listed in (1) above, detenmine the 18.39 delta ferrite content and verify for conformance to 13.40 this specification by use of the Schaeffler 13.41 Diagram. The actual chemical composition as 18.42 determined in (2) above shall be used for this determination. 18.43 u-12179-344c 04/14/82 241
Al-20 1 I 1'
- 4. Using the weld pad made in accordance with ASME ::, 15.46 l Part C, measure the ferrite content at four places 18.47 using a Severn gage which has been calibrated to 13.48 standards where the delta ferrite content has been 18.49 set by quantitative metallography. Readings shall 18.50 be made at 1/2 in. minimum frem eny edge. All 18.51 readings shall conform to the requirements of this specification. Alternate methods may be used with 18.52 the approval of the Engineers. !
I
- 5. A Certified Materials Test Report showing a centrol 18.54 number shall be supplied with each shipment. This 13.56 is to allow traceability by heat and lot numbers.
This report shall include as a minimum: 1S.57
- a. Certificate of compliance 18.59
- b. Manufacturer's name 19.2 .
- c. Project name and job number 19.4
- d. Quantity, sice, and type of material 19.6
- e. Stone & Webster purchase order number 19.8
- f. Heat and lot number 19.10
- g. Actual chemical composition 19.12
- h. Results.cf mechanical and soundness tests 19.14
- i. Calculated and measured ferrite centent 19.16 Weld End Preparation 19.20 Butt weld end preparation for austenitic stainless 19.23 stesi and ASME III valves shall be in accordance with S&W 19.25 Standard Drawings STD-SP-1056-3-5 and STD-MP-1056-10-1.
Socket weld ends shall conform to the ANSI B16.11 19.27 dimensions at 300C# ratings. 19.28 SHOP CLEANING 19.32 Stainless Steel Valves 19.35 All QA Category I (Code Classes 2 and 3) stainless 19.37 steel valves shall be cleaned as follows: General 19.41 3 Cleaning of valves shall be in accordance with the 19.43 requirements of ANSI-N45.2.1 and ASTM-A380, to the extent specified herein, and the additional requirements of this 19.44 specification. The recommended practices of ASTM-A380 shall be 19.47 censidered as requirements for cleaning cerrosien resistant materials, except as modified herein. The tests specified 19.48 in subsection 7.2.3 through 7.3.4 are not mandatory. u-12179-344c 04/14/82 241 1
~ . - . . -- - - . . - . . .- ~ ~ . . - . - . . --- - . . . - .. ..- - - ! i l
l 1 l Al-21 ! 1 g .au . Cleaning procedures shall be prepared prior to 19.50 sleaning. These procedures shall include the applicable 19.51 items of Section 2.2 of A:ISI-N45.2.1, the recuirements
! specified herein, and the cleaner manufacturers data sheets 19.52 and recommendations if "preprietary cleaners" are used.
cleaning shall be perfermed in accordance with the prepared 19.53 ,
. precedures, approved by the engineers.
l Parts or sub-assemblies that may have crevices or 19.55 inaccessible surfaces after assembly shall be cleaned as 19.56 practical as possible prior to assembly. Surfaces 19.57
. containing crevices or inaccessible areas, where complete 1 drainage or removal of residuals cannot be assured, rhall be 19.53 cleaned enly with Grade III water or non-chlorinated solvents.
Scale sha21 he removed by pickling or grinding. 20.1 !
~4ater used for cleaning shall be Grade III water. 20.3 l Rinsing or flushing with Grade III water shall be performed 20.4 immediately follcuing cleaning with ncavalatile cleaning 20.5 solutions. Final rinsing or ilushing shall be performed 20.6 using Grade III water.
i Drying shall be dene by (a) sti;l air; (b) hand 20.9 i wiping with clean, lint-free cloths (dampened in solvent if desired); (c) vacuum drying, if provisiens are made to 20.10 ensure that no contaminants enter into the component: 20.11 (d) compressed air at reem temperature or hected if it is
- clean, dry, filtered (unless cilless compressors are used), 20.12 and free of oil; (e) ambient air circulated by hair dryer-1 type blowers, or (f) inert gas purging. 20.13 Cleanine Materials
- 20.15 1
j A. Alkaline / Detergent /2mulsien Cleaners 20.17 l The following are the only cle.aners in this 20.20 ! categ:ry which are permitted: l t
- 1. Alkaline Trisodium phosphate (TSP), reagent or 20.22 technical grade. Ccamercial grade ISP shall not be 20.24 used. T5P shall net be used on aluminum. 20.25
- 2. Detergent: Non-icnic detergent of 20.27 polyethyleneglycol-nen-alkydaryl ether (Triton X- 20.28 100; Igepal Co-530, .CO-610, Co-630 or Co-730; or 20.29 >
Tegital NPX).
- 3. Emulsifier: Mulrex 331X emulsifier, as manufactured 20.31 by the Mcbil oil Co. This may be used only for 20.22
\
i ' u-12179-344c 04/14/S2 241 I r
~i +%++ - g &w;-.-cer,-. . , , , iw i ym y. , . - - - - ---,,--,,m --y,.i3m.,yn._,-.w y .w ,-%_ .-yy,~g , .-p.-g3-re,.,-m-~n.- --.W .. s..----
. _ . - _ . _ _ __ _ m _
Al-22 1 i heavy grease and oil. A maximum of 2 percent may, 20.33 for such cases, be added to the cleaning solution.
- 3. Volatile Solvents 20.35 Except for vapor degressing, the following are the 20.37 enly volatile solvents permitted: 20.38 Alechols (methyl, ethyl and iseprepyl), toluol, 20.40 acetene, methyl-ethyl-ketone, butyl cellesolve 20.41 (Dowanal E3 as manufactured by the Dew Chemical Co.), kerosene, and distilled petroleum spirits 20.42 (Stoddard solvent per ASIM - D235 or D464 Type 1),
or other non-chlorinated solvents approved by the i Engineers. 20.43 i All selvents shall be of at least technical-grade 20.45 1 quality, either new or redistilled. 20.46 C. Acids 20.49 Acid solution used en stainless steel shall cc= ply 20.51 with ASTM-A330. Acids used for other materials shall be 20.52 appropriate for the specific grade and heat treatment g cendition of the metal and not cause degradation of the 20.53 base metal. Chlorinated acids, such as 20.55 hydrochloric / muriatic acid, shall not be used. j D. Preprietary Cleaners 20.57 other cleaners (referred to herein as 20.59 "preprietary") may be used_ only if certified to not 21.1 contain greater than: 1,000 ppm free alkaline, 100 ppm 21.2 total or water-leachable chlorides, 1,000 ppm total halogens, and 1,000 ppm sulfur. However, these permissible levels of impurities 21.4 may, for the concentrated cleaners, be multiplied by the 21.5 l inverse of the maximum recommended concentration of the 21.6
'. cleaner in water, as long as that concentration is t
included in the certifications and is not exceeded 21.7
- during cleaning. The pH cf the solution, at the maxtmum 21.8 l cencentratien to be used, shall be checked and shall rangt between 4.0 and 12.5. This pH and concentration 21.10 shall be included with the certifications. The Seller 21.11 shall obtain a copy of the certification, and the cleaner manufacturer's data sheet and reccmmendations.
Cleaning Methods 21.13 , one or more of the methods listed in Section 6 of 21.15 l ASTM-A380 shall be used, except for abrasive blasting and u-12179-344c 04/14/82 241
i j Al-23 4 these methods in Subsection 6.6. Other methods may be used 21.17
- . cnly if approved by the Engineers prior to cleaning. In 21.18 addttion, the following requirements / restrictions shall apply
A. Volatile selvent cleaning 21.21 Alechols, Dowanel E3, acetone, MEK and toluol are 21.23 the only volatile solvents permitted for cleaning surfaces } containing crevices or inaccessible areas. These solvents 21.25 i j shall also be used to remove any residual film which results
- frem using kerosene or stoddard solvent. 21.27
- 3. Acid Cleaning or Pickling 21.30 If acids are to be used, the seller shall submit a 21.32 j detailed precedure to the Engineers for approval. Acids 21.33 shall not be used until an approved procedure has been returned to the seller.
1 Table Al and A2 cf ASTM-A380 apply enly to 21.36 stainless steel, except that the following notes- to these l tables shall apply for all materials: A1.1, A1.2, A1.5, and 21.37 A2.10. In addition, Section 5.2.2 through 5.2.4 of 21.38 ASTM-A380 shall apply to all materials when pickling is performed. The requirement in ASTM-A380 that acid pickling or 21.40 acid cleaning of stainless steel be performed only on '
" annealed" material, shall also apply for nickel-base 21.41
- alleys, and for veldments (including repairs) of both nickel 21.42
- and stainless alloys. Such weldments shall not be treated 21.43 i with acids unless, after welding, the material has been re-j solution annealed and rapidly cooled. Mechanical cleaning 21.44 j is recommend =d in lieu of acids for such welded materials.
l The fellowing surfaces shall not be exposed to 21.46
! acids: (1) parts having crevices or inaccessible areas where
! . complete drainage or removal of residuals cannot be assured, 21.47 l (2) low or high alley steel parts hardened by quench and ! tempering: (3) steel containing nitrided surfaces, 21.48
- (4) nonmetallic parts, (5) dissimilar-metal joints, and
- (6) assembled or erected compenents. 21.49 i
l- C. Mechanical Cleaning 21.51 i i riling, grinding, deburring, brushing, etc. shall 21.53 be performed with clean equipment. Surfaces to be cleaned 21.54 , shall be free of deposits of oil or grease. i i When air tools are used on or near cleaned 21.56 surfaces, care should be taken to prevent oil contamination, u-12179-344c 04/14/82 241
Al-24 This may require removal 'o f oil packing, and the use of 21.57 either large filters or cilless compressors. Line oilers 21.58 shall not be used. Special precautions shall be taken to protect 22.1 crevices, blind holes, and undrainable and inaccessible cavities from all dirt, grit, rust, scale, and any other 22.2 c:ntaminants. Subsections 5.3.2, 5.3.3, S.1 and 8.5.4 of ASTM- 22.4 A330 shall apply for corrosion resistant materials. For 22.5 austenitic stainless steel and nickel-base alloys, these and 22.6 . other necessary controls shall be applied to prevent contamination from zinc, lead, copper, mercury, and/or other low melting-point metals: chlorides; sulfur; halogens; 22.7 as well as from ferritic steel materials. Acceptance Criteria 22.9 All surfaces of items shall meet the requirements 22.11 of Subsection 3.1.3 (Class C) of ANSI-N45.2.1, with the following exceptions / clarifications: 22.13 Indications of pitting, intergranular attack, or 22.15 other corrosion effects that are considered potentially harmful by the Engineers' QC Representative shall be cause 22.15 for rejection. Such cases shall be referred to the 22.17 Engineers for resolution. External surfaces of components and other 22.19 nonmachined surfaces which' are to be in centact with operating fluids may have scattered areas of thin rust 22.20 films, provided that the area of rust does not exceed 10 percent of any 1 sq ft and there is no significant 22.21 associated pitting. Weld-end preparations shall be free of 22.22 rust contamination. Carben Steel valves 22.25 All QA Category I (Code Classes 2 and 3) carbon 22.27 steel valves shall be cleaned as follows: 22.28 General 22.32 i Cleaning shall be in accordance with the require- 22.34 ments of ANSI-N45.2.1 and ASTM-A380, to the extent specified 22.35 I herein, and the additional requirements of this 22.37 I specification. 1 Cleaning procedures shall be prepared prior to 22.39 i cleaning. These procedures shall include the applicable 22.40 l items of Section 2.2 of ANSI-N45,2.1, the requirements 22.41 1 u-12179-344c 04/14/82 241 l i l
. l
t i { Al-25 specified herein, and the cleaner manufacturer's data sheets 3 and recemmendatiens if "preprietary cleaners" are used. 22.42 . - Cleaning shall be performed in accordance with the prepared 22.43 ! procedures. Parts or subassemblies that may have crevices or 22.45
! inaccessible surfaces after assembly shall be cleaned as 22.46 i vell as practical prior to assembly.
Scale shall be removed by pickling or grinding. 22.48 However, surfaces intended to be in contact with lubricating 22.49 cil during subsequent operation shall be pickled, only. 22.50 i { Rinsing or flushing with Grade' III or Grade IV 22.52 water shall be performed immediately following cleaning with 22.53
.. nonvolatile cleaning solutions. Final rinsing or flushing 22.54 6
shall be performed using Grade III water, except that Grade IV we.te r may be used on surfaces which are not 22.55 i intended to be in contact with fluids during subse quent 22.56 , cperatien. Drying shall be done by (a) still air, except for 22.58 l surfaces of nancorrosion-resistant materials intended to be 22.59 in contact with fluids during subsequent operation; (b) hand 23.1 j wiping with clean, lint-free cloths (dampened in solvent if '
- desired) (c) vacuum drying, if provisions are made to 23.2 j ensure that no contaminants enter into the component; (d) 23.3 compressed air at room temperature or heated if it is clean,
- dry, filtered (unless oilless compressors are used), and 23.4 free of oil; (e) ambient air circulated electrically, such as by hair dryer-type blowers; or (f) inert gas purging.
4 Cleaning Materials 23.7 1 acids shall bc apprcpriate for the specific grade 23.9 l and heat treatment condition of the metal and not cause 23.10 l degradation of the base metal. Pickling solutions for 23.13
- carbon and low alley steels shall be inhibited.
Cleaning Methods 23.16 j 'One or more of the methods listed in Section 6 of 23.18 i
- A5!M-A380 shall be used, except for abrasive blasting and 23.19
! those methods in Subsecticn 6.6. Other methods may be used 23.21 l only if approved by the Engineers prior to cleaning. In 23.22 addition, the following requirements / restrictions shall l apply: I A. Acid Cleaning or Pickling 23.25 If acids are to be used, the seller shall submit a 23.27 detailed procedure to the Engineers for approval. Acids 23.30 u-12179-344c 04/14/82 241
- . - - , - . - - y.m ---,,v.----., - - , - - - - - - - - - - , -.,p , . . , ._-.n t 7-* we " *"'--' t *
&- - ~*7 --*+-- * " " ' ' '
Al-26 shall not be used until an approved procedure has been returned to the Seller. Tables Al and A2 of ASIM-A330 apply only to 23.32 stainless. steel, except that the following notes to these 23.33 tables shall apply for all materials: A1.1, A1.2, A1.5, and 23.34 A2.10. In addition, Section 5.2.2 through 5.2.4 of 23.35 ASTM-A330 shall apply to all materials when pickling is 23.36 performed. The following surfaces shall not be exposed to 23.38 acids: (1) parts having crevices or inacces sible areas 23.39 where ecmplete drainage or removal of residuals cannot be 23.40 assured, (2) low alloy steel parts hardened by quench and tempering: (3) nonmetallic parts, (4) dissimilar-metal 23.41 joints, and (5) assembled or erected components.
- 3. Mechanical Cleaning 23.44 Filing, grinding, deburring, or brushing shall be 23.47 pe: formed with clean equipment. Surfaces to be cleaned 23.48 shall be free of deposits of oil or grease.
When air teols are used on or near cleaned 23.51 surface s, care should be taken to prevent oil contamination. 23.52 This may require removal cf oil packing, and the use of 23.53 either la.se filters or oilless ccmpressors. Line oilers 23.54 shall not ce used. Specisl precautions shall be taken to protect 23.56
- crevices, blini holes, and undrainable and inaccessible 23.57 i
cavities from cil dirt, grit, rust, scale, and any other contaminants. Acceptance Criteria 24.1 All surfacec of items shall meet the requirements 24.3 of Subsection 3.1.3 (C; ass C) of ANSI-N45.2.1, with the 24.4 following exceptions /clartficatons: Indicatiens of ,itting, intergranular attack, or 24.7 other corrosion effects that are considered potentially 24.5 harmful by the Engineers' inspector shall be cause for 24.9 rejection. Such cases shall be referred to the Engineers 24.10 for resolution. Item 1 of Section 3.1.3 of ANSI-N45.2.1 shall also 24.12 apply to low alloy steels and unalloyed cast iron. 24.13 Rust is not acceptable on machined or mating 24.15 surfaces, or in lube oil systems. 24.16 i a-12179-344c 04/14/82 241
Al-27 3renze Valves 24.19 Y All QA Category I bron:e valves (VFF015-A-3) shall 24.21 he cleaned in accordance with the manufacturer's shop 24.22 cleaning procedure, approved by the engineers. Cleaning 24.23 materials shall not contain amm:nia er amn:nia producing
- ccmpounds.
SHOP PAINTING 24.28 Stainless steel valves shall not be painted. 24.31 4 All exposed external surfaces of carbon steel 24.34 valves shall be painted with one prime coat of 24.35 Manufacturer's standard primer with the following 24.36 exceptiens: J
- 1. Flanged faces 24.39
- 2. Machined weld ends 24.40
- 3. *'alve stems
. 24.41
- 4. Packing glands 24.42
- 1. 5. Adjusting nuts and bolts 24.43 1 6. Austenitic st_ainless steel parts 24.44 i
! External carben steel valve surfaces which are not 24.47
) painted shall be coated with a suitable rust prevertative, 24.43
; with the exception of the machined weld ends which are 24.49 protected with a rust inhibitor as specified in the
" PREPARATION FOR SHIPMENT" section of this specification. 24.50 m
1 a ? REPARATION FOR SHIPMENT 24.54
! General 24.57 1
Packaging, handling, and storage prior to shipping. 24.59 i and sd: sequent shipping to the construction site shall be in 25.1 accordance with Regulatory Guide 1.38 and the additional 25.3 requirements / clarifications specified herein. Items shall be classified in accordance with 25.5 protection Level C of ANSI-N45.2.2. (This level is not to 25.7 t be c:nfused with Cleanliness Class C.) I Sections 1, 2, 8, and 9 of ANSI-N45.2.2 shall apply 25.9 for packaging, handling, storage, and shipping. After surfaces have been final-cleaned, finish 25.11 coated / lined tested, and/or inspected, they shall be immediately protected against contamination, deterioration, 25.12 and damage. Ccmponents shall be ccmpletely dry prior to 25.13
- packaging. ,
s. u-12179-344c 04/14/82 241
Al-2S a All valves must be in the Open position. 25.15 Packaging 25.18 Packaging shall be in a:: rdance with Section 3 of 25.20 ANSI-U45.2.2, with exceptiens and additiens noted below. 25.21 The Seller shall be resp:nsible for assuring that ecmponents 25.23 and/or surfaces are adequately protected for the intended 25.24 shipment and field sterage cenditiens, and shall provide any special field storage instructions if needed to supplement 25.25 crotection for such assurance. The site storage conditions 25.26 'nd a estimated storage duration are described elsewhere in this specificatic.'. Any questiens as to whether items may be " subject 25.28 to detrimental corrosion" (as stated in ANSI-N45.2.2) shall 25.29 he clarified with the Engineers. Uncoated non-ccrresien- 25.30 resistant materials shall be censidered as subject to detrimental corrosien and therefore, shall be suitably 25.31 protected. The following exceptions, clarifications, and 25.33 additiens shall be made to the ANSI-N45.2.2 requirements: A. Rust-Preventative Ccmpounds (C ntact Preservatives) 25.36 Pre se rvatives shall be applied to enly exposed external 25.38 machined non-corrosion-resistant material surfaces which 25.39 are not painted:
- 1. Where the possibility exists' that the rust 25.42 preventive may ecme in contact with 300 Series 25.43 austenitic stainless steel, the preservative shall 25.44 net be halogenated/ chlorinated.
- 2. All contact preservatives shall be capable of being 25.47
. readily removed using non-cholerinated solvents.
- 3. Caps and Plugs 25.50 All ccmponents openings shall be adequately plugged, 25.52 capped, er sealed: 25.53
- 1. All bolted cpenings shall be covered with 1/8 in. 25.56 minimum thickness cf masonite or plastic, secured 25.57 by bolts en opposite sides of the Opening, and 25.59 further sealed all around with waterproef tape. At 26.1 least four bolts shall be used en flanges larger than 2 1/2 in., and six if larger than 12 in. In 26.3 addition, for items intanded to be stored outdoors, the sealed flanges shall be covered with polyethylene er other non-halogenated plastic which 25.4 u-12179-344c 04/14/82 241
Al-29 is at least 4 mils thick. To satisfy A2.5.1(2) of 26.5 AN5!-U45.2.2, any carbon or icw alley steel bolts used en cerrosion-resistant flanges shall be 26.6 insulated by clastic or rubber washers and ferrules.
- 2. All cachined weld-end preparatiens shall be covered 26.S with fitted plastic caps and adequately protected against damage from shipping and handling. For 26.10 epenings less than 6 in. diameter, heavy plastic caps shall be used and sealed all arcund with tape.
Openings 6 in. and larger in diameter shall be 26.11 covered with plastic or* plywood, secured with tape, and then capped with metal or plastic, followed by 26.12 tape sealing all around.
- 3. Tack welding, bra:ing or soldering to secure 26.14 metallic plugs or caps is prohibited. 26.15
- 4. Aluminum caps may be used en corrosien-resistant 26.18 alleys only if anodized.
- 5. Carben steel (including galvanized or coated carbon 26.20 steel) shall not be used on corrosien-resistant 26.21 materials.
~
- 6. The use of enly cloth or tape te- seal openings is 26.24 prohibited.
- 7. Painted caps or plugs are prohibited, except if 26.26 such caps are applied ever openings already covered 26.27 as required herein.
C. Barrier and Wrap Materials 26.30 When polyethylene film is used as a wrap or tarp, it 26.32 shall be left sufficiently open to allow " breathing" in 26.33 order to minimize condensation. D. Desiccants 26.37 Desiccants shall not be used en Protection Level C 26.39 items. 26.40 E. Marking 26.44 The actual shipping weight of each ccmpenent shall be 26.46 included as part of the marking requirements. 26.47
*w u-12179-344c 04/14/82 241
- _ - _ - - . ~,,___ - - . --
Al-30 F. Weld - End Preparations 26.51 Carben and low alloy steel cpenings that are prepared 26.53 for field welding shall be painted en the machined 26.54 surface, and to an exterior distance back apprcximately 2 in. frem the end, with one coat of 2ecxaluminite, as 26.56 manufactured by the Special Chemicals Co. of Ossining, New York. Any paint or preservative that may have been 26.57 applied to these surfaces shall be removed prior to applying this coating. 26.58 G. Tapes 27.2 Tape (backing and adhesive) used en 300 series 27.4 austenitic stainless steel or nickel alloys. shall not 27.5 contain greater than 100 ppm water leachable chlorides, 27.7
. 0.10 percent by weight of halogens and of sulfur, and shall not be PVC (polyvinyl chloride) impre gna ted. 27.8 Type 481 tape, as manufactured by the 3-M Co. is 27.9 acceptable. If any other tape is used on such curfaces, 27.10 it shall be certified that the above impurity limits are not exceeded. 27.11 Handling 27.14 Handling shall eeet the requirements of Section 7 27.16 of ANSI-N45.2.2. Equipment (slings, hooks, lift-truck 27.17 forks, etc) used to handle corrosion-resistant materials shall be protected with clean wood, cloth, or non- 27.1o chlorinated plastic / rubber to prevent contact with non- 27.20 corrosion-resistant surfaces. For 300 - Series stainless 27.21 steel and nickel-base alloyc, handling shall also be performed in a manner which will prevent c:ntamination with 27.22 chlorides, halogens, sulfur, lead, zine (including galvanized steel), copper, mercury, and other low melting- 27.23 point metals.
Storage 27.26 Storage prior to shipping shall meet the 27.23 requirements of Section 6 cf ANS!-N45.2.2. 27.29 Storage shall be perfermed in such a manner as to 27.32 not degrade the cleanliness and/or packaging cf items, and 27.33 so as to minimice corrosion of materials. Non-corrosion- 27.34 resistant materials and cerrosion-resistant materials shall be separated, unless part of the same component, so as not 27,25 to be in direct contact. Storage of 300 - Series stainless steel and nickel- 27.37 base alloys shall be performed in a manner so as to prevent 27.33 contamination with halogens, sulfur, lead, zine (including 27.39 u-12179-344c 04/14/32 241
Al-31 galvani:ed steel), cepper, =ercury, and other low melting - poir.t metals. Centamination of cleaned 300 - Series 27.40 stainless steel surfaces .with chlorides (such as frem coastal atmosphere or de-icing salt) shall be prevented, 27.41 t except that external surfaces which do not contain crevices 27.42
=ay be exposed to the atmosphere.
i Shipping. 27.45-1 Shipping shall be in accordance with Section 4 of 27.47 l ANSI-N45.2.2. Non-ccrrosion-resistant items shall be 27.48 separated from corresion-resistant items which are not part 27.50 4 j of the same component. 1
. The Seller and the Engineers' shcp inspecter shall 27.52 agree in advance exactly how each shipment is to be prepared, and which activities (if any) the sh p inspector 27.53 is to personally witness to ensure satisfact:ry preparatien.
I PROVISICN FOR STORAGE 27.57 i It is expected that; the valves covered by this 23.1 specifica.icn will be stored in Level B storage at the plant site for several months in a heated building. 28.2 The abcVe-mentioned stcrage area is based on the 23.5 1 storage area described in Section 6 of ANSI N45.2.2, 1972, j Packaging, Shipping, Storage, and Handling of Items for 28.6 l Nuclear Power Plants. I As part of his proposal, the Bidder shall state 23.3 whether storage as outlined above will be satisfactory, and give any special requirements that should be f 311ewed in 28.9 order to maintain the valves in the as-shipped condition. In additien, the special storage requirements shall be 23.10 ! forwarded to the plant site with each shipment to which they t
; are applicable. 28.11 f TOOLS 28.15
- Special* tools, fixtures, or appurtenances used 2S.18 enly during erection shall be furnished on a rental basis. 23.19 i
i ! A complete, new set of all special* tools, 2S.22 4
'ixtures, and appurtenances required for maintenance and 28.23 eperation shall be furnished.
2 The Bidder shall itemi:e en the attached data 28.25 l sheets the special tools that will be furnished. 28.26 i
- ""Special" shall be defined as anything not normally 28.29
! ,. and usually available in a power station or readily 23.30 i l u-12179-344c 04/14/82 241 i i _ . . _ . ~ . , _ _ - - - - - - - _ - - - _. _ - _ , _ . __. _ _ _ ._ _ _ ,___ _ __ _ . . . _ _ . . . _ . _ _ , . _ _ . - _ . .
1 l 2 Al-32
- i. -
available thereto. 25.31 l SPARE PARTS 23.'35 The rec:mmendation for spare parts shall be 25.38 4 included with the quotatien for s the original equipment. . This recem.aendation shall include all the spare parts that 25.39 the Seller reccmmends be carried in stock at this power 25,41 statien for one year of commercial cperatien, plus all gaskets and other expendable items thay may reasonably be 28.42
; required durtng the preliminary eperating and adjusting j period that precedes normal c:mmercial operation. 23.43 -
Each of the items shall be fully identified by part 25.45 number and by drawing number and shall be separately priced. 23.45 The prices shall be based en parts manufactured to the same 28.47 i standards and quality requirements as the parts they will 28.48 replace, provided they are purchased at'the same tine as the 28.49 basic equipment. If, however, spare parts are purchased at 25.50 a later date, these parts shall be manufactured to the 25.51' l standards and quality requirements in effect at the time of purchase whe ther purchased by the Engineers or directly by 28.52 the Purchaser. All spare parts for equipment -covered by this 28.54 specification shall ecmply in all respects with the 28.55 requirements of this specification, specifically including documentation identical in kind and format to that required 28.56 for the original equipment or material. INSTALI.ATION AND OPERATING INSTRUCTICNS 29.1
- At the time indicated in the schedule, three 29.4 preliminary sets of installatien, cperating, and maintenance 29.5 l ,
instru;tions, not necessarily bound, shall be sent to the 29.7 Engineers' Project Engineer. At the time indicated in the schedule, the Seller 29.9 I shall sdbmit to the Engineers' Project Engineer is complete, 29.10 , bound, copies of the installation, operation, and maintenance instructions for each item of equipment he is 29~.11 furnishing. i ! The Operating Instructions shall be specific 29.13 regarding the lubricants to be used. ; , All final instructions shall be certified by the 29.15 1 manufacturer as applicable to the equipment furnished, and 29.16 f this equipment shall be specifically identified, such as by j serial number. i u-12179-344c 04/14/82 241 i . . _ _ . - - - _ .._. __._ . . _, _ _ _.
t Al-33 t A parts identification list shall be included with 29.18 each set of ins true.tions ; this shall include sectienal 29.19 and/or cutline prints er illustrations marked to identify each numbered part and to locate it in relation to the 29.20 equipment as a whole. The instructions shall be distributed as indicated 29.22 in the C0f0!UNICATICNS Section. SCHEDULE 29.26 A schedule showing the key dates pertaining to this 29.29 specification is included with the bid documents. This 29.32 - shows the mailing and shipping dates that must be met in accordance with the present project requirements. This 29.34 schedule, or a revision of it as agreed upon by the 3idder and the Engineers before the erder is placed and included 29.35 with the purchase order, shall be binding upon the Seller. QUALITY ASSURANCE 29.39 Each bidder shall submit with his original preposal 29.42 two copies of his Quality Assurance Program manual covering 29.43 - the quality control and quality assurance measures (1) impcsed by him en his own work and (2) imposed by him 29.45 up:n subsuppliers or subcentractors. The program shall be 29.46 in compliance with the intent cf 10CFR50-Appendix B and with 29.47 ASME III. If a Sidder has previcusly submitted his Quality 29.48 Assurance Program to the Engineers, his proposal shall 29.49 contain a separate signed document which indicates when his Quality Assurance Program was submitted and a statement that 29.50 the Program is still being fellowed as submitted. A Program acceptable to the Engineers shall be a 29.52 prerequisite for a Bidder being chosen as Seller. 29.53 The Quality Assurance Program manuals of 29.55 unsuccessful bidders will be returned to them after the award of the work. 29.56 Quality Assurance Prograr Audits 29.59 The a::epted Quality Assurance Program manual of 30.2 the successful bidder shall be used in the audit of the program by the Engineers' representatives during the 30.4 performance of the work specified. Authorized representatives of the Engineers shall 30.6 be allowed access to the engineering offices, shop, and 30.7 working areas of the Seller and his subsunpliers at all reasonable times for the purpose of auditing (1) the 30.8 Seller's accepted Quality Assurance Program and (2) the l u-12179-344c 04/14/82 241 i l
L Al-34 c-subsupplier's Quality Assurance Program to the extent that 30.9 such a Program is required by the Seller's Program. Such 30.11 audits will include examination of documentary evidence of activities affecting quality, and will be carried out on a 30.12 planned, periodic basis during the course of the work to ve'rify compliance with all aspects of the Program and to 30.13 determine the effectiveness thereof. I Purchise order Documents at Productien Location 30.16 The Seller shall specifically ensure that a copy of 30.18 , this specification with all addenda thereto, or appropriate 30.20 i work instructions which include the specification requirements, are readily= available at each of his 30.21 i fabricating or production locatiens where work covered by this specification is in progress. TESTS 30.25 Nondestructive Test Procedures shall be in 30.23 accordance with requirements of ASME-III and shall be 30.29 submitted to the Engineers for review and approval. Testing 30.31 shall not be started until these procedures have been approved. Qualificatien of NDT Personnel 30.34 All personnel performing nondestructive examination 30.36 shall be qualified and certified in accordance with SNT-TC- 30.37 1A. NDT Examination Requirements 30.41 Class 2 valves shall be examined in accordance with 30.43 the requirements of Subsection NC of ASME III. Class 3 valves shall be examined in accordance with 30.46 the requirements of Subsection ND of ASME III. I Hydrostatic Tests 30.49 All valves shall be hydrostatically tested by the 30.51 Seller for shell, plug, and seat tightness. These tests 30.52
- shall be in accordance with Article NC-6000 and Subarticle NC-3500 for code Class 2 valves, or Article ND-6000 and 30.53 i Subarticle ND-3500 for Code Class 3 valves of ASME III.
l Allowable leakage shall be in accordance with API-598, and 30.54 . shall not exceed 2 cubic centimeters per hour per inch of I diameter, for Code Classes 2 and 3. Shell tests shall be 30.57 i cenducted with the valve partially open. u-12179-344c 04/14/82 241
.u :a /-
Examinatten for Cleanliness 31.1 Visual and/or wiping nspection of all items shall 31.3 be performed by the Seller te assure that surfaces have been 31.4 cleaned as required and meet the Acceptance Criteria as 31.6 specified under CLEANING. INSFECTION 31.10 As used herein, the term " Engineers' shcp 31.13 inspecter" means the Engineers' employee assigned to do 31.14 inspectten or auditing in the Seller's shops. Authorized shcp inspectors or other representatives 31.17 cf the Engineers or of the Purchaser shall be allowed access to the engineering offices, sheps, and working areas of the 31.18 Seller and his subsuppliers at all reasonable times. These 31.19 personnel shall have the right to such information as is necessary to demonstrate that engineering, procurement. and 31.20 productton are proceeding in accordance with the established schedules. They shall also have the right to inspect the 31.21 material or equipment, or the Seller's or subsupplier's production and inspection procedures, to confirm that the 31.22 requirements of this specification are being complied with; the Seller or subsupplier shall provide all tools, 31.23 - instruments, scaffolding, etc., necessary to facilitate these inspections. 31.24 The Seller shall cooperate with the Engineers' shcp 31.26 inspector in establishing when the various inspections or 31.27 tests will be performed during manufacture, testing, cleaning, and preparation for shipment. The Engineers' shop 31.28 inspector shall designate which of these he is required to witness or participate in, and the Seller shall furnish an 31.29 agreed upon amount of notification prior to the start of each. The Engineers' shop inspector shall: 31.31
- 1. Warn the Seller at any time that he (the inspector) 31.33 notices anything that'may lead to rejection of the 31.34 equipment or material when it is presented later for inspection and acceptance. 31.35
- 2. At the appropriate time, witness or conduct the 31.37 various inspections, tests, verificaticns, etc., as 31.38 indicated en the enclosed Shop T.I.D. Report and 31.39 indicate that each is in cenformance with the -
requirements of this specification by signing and dating in the spaces provided therefor. 31.40
.i m l
u-12179-344c 245 l 07/12/82 . I
Al-36 t
- 3. Issue properly filled-in " Shipping Release Tag" as 31.42 necessary so that all shipments are covered. 31.43 It shall be the Seller's responsibility that EO 31.45 shipment is made to the plant site until the " Shipping 31.46 Release Tag" has been affixed thereto or issued by the Engineers' shop inspector. Failure of the Seller to comply 31.47 with this re quirement may be cause for rejection at the plant site, with the material re urned to the factory, and 31.48 with all additional freight expense for the Seller's 31.49 account.
It is not intended that the Engineers' inspection 31.51 shall relieve the Seller in any way whatsoever of his obligation to maintain an adequate test, inspection and 31.52 documentation program of his own, or of any other obligation l under this specification. Furthermore, the fact that the 31.53 Engineers' shop inspector may inadvertently overicok a ! deviation from seme requirement of this specification shall 31.54 not constitute a waiver of that requirement, or of the j Seller's cbligatien to correct the cendition when it is
; discovered, or of any other obligation under this 31.55 i specification.
I
~
No production work shall be started prior to 31.57
! receipt of the Engineers' Release for Production. 31.58 t
To the extent that approval of certain drawings or 32.1 procedures by the Engineers is required by this 32.2 specification:
- 1. Ho production work where the indicated drawings or 32.4
, procedures are used shall be started until the 32.5 Engineers' approval has been attained.
- 2. All applicable work shall be in accordance with the 32.7 approved drawings or procedures. 32.8 Failure to comply with this requirement will be 32.10 cause for refection of the work by the Engineers' shop 32.11
-inspector.
The specific duties assigned to the Engineers' shcp 32.13 inspector are as follows:
- 1. *delding Procedures 32.16 Verify that all welding procedures that are to be 32.13 used have been reviewed and stamped " Approved" by 32.19 the Engineers prior to the start of manufacturing. 32.20 Refer to WELDING section. 32.21 i
u-12179-344c 04/14/82 241
~ . _
4 Al-37
- 2. Welder Qualification 32.25 Verify that all relders are qualified fer the work 32.27 being performed prior to the start of manufacturing 32.23 and during all welding operations. Refer to 32.29 WELDING section.
- 3. Heat Treatment Procedures 32.33 Verify that all heat treatment procedures that are 32.35 to be used have been reviewed and stamped 32.36
" Approved" by the Engineers prior to the start of manufacturing. Refer to TECHNICAL REQUIREMENTS 32.37 section.
- 4. NDT Procedures 32.41 Verify that all NDT procedures have been reviewed 32.43 and stamped " Approved" by the Engineers prior to 32.44 testing. Refer to TESTS sectien. 32.45
- 5. NDT Personnel Qualifications 32.49 Verify that NDT personnel are qualified and 32.51 certified for the work being perfonzed prior to 32.52 testing. Refer to TESTS section. 32.53
- 6. Certified Materials Test Reports 32.57 Verify that the Certified Material Test Reports of 32.59 materials used in manufacture are in conformance 33.1 with the specifications. Refer to MATERIALS 33.2 section.
)
- 7. NDT Reports 33.6 Verify that Seller's records of required NDT 33.8 reports have been completed and are satisfactory. 33.9 PT and MT inspections are to be on an audit basis. 33.10 Refer to TESTS section. 33.11 S. Radiographic Films and Records 33.15 Verify and review sll required radiographs and 33.17 records. Refer to TESTS section. 33.19
- 9. Heat Treatment Records 33.23 Verify that Seller's' records of- required heat 33.25 treatment have been completed and are satisfactory. 33.26 Re:er to TECHNICAL REQUIREMENTS section. 33.27 u-12179-344c 04/14/82 241 F
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-1 i
1 Al-38 33.31
- 10. Visual Inspectien Perform a visual inspection of all valves. Refer 33.34 to TECHNICAL REQUIREMENTS section.
- 11. :vdrostatic Shell Tests j 33.38 Witness a sufficient numbe.' of hydrostatic shell 33.40 tests of each type and size valve to ensure the 33.41 acceptability of the assembled valves. Refer to 33.42 TESTS section.
- 12. Hydrostatic Plug and Seat Tests 33.46 Witness a sufficient number of hydrostatic seat 33.48 tests of each type and size valve to ensure the 33.49 acceptability of the assembled valves. Refer to 33.50 .
TESTS section.
- 13. Dimensional check 23.54 Witness, en a surveillance basis, the Seller's 33.56 inspector's dimensional check of each valve. 33.57 Verify that the Seller's inspector has recorded the 34.1 following as-built dimensions and that they ccaform ,
to the Manufacturer's drawing recuirements:
- a. End-to-end dimensions 34.4
- b. Weld end dimensions 34.6 Refer to TECHNICAL REQUIREMENTS section. 34.8
- 14. Wall Thickness Measurement Procedure 34.11 Verify that' wall thickness measurement procedure 34.13 that is to be used has been stamped " Approved" by 34.14 the Engineers. Refer to VALVE BODY MINIMUM WALL 34.15 THICKNESS section.
- 15. Valve Wall Thickness Measurement Documentation 34.19 Verify Seller's valve wall thickness documentation 34.21 to ensure that thickness measurements of finished 34.22
, valves meet the recuirements of ASME III and 316.5.
Refer to VALVE BODY MINIMiTd WALL THICKNESS section. 34 23
- 16. Shop Cleaning 34.27 verify that valves are cleaned in accordance with 34.29 this specification. Refer to SHOP CLEANIMG 34.31 sectien.
4 u-12179-344c 04/14/82 241 l
l Al-39
/
- 17. Acid Cleaning Procedures 34.35 Verify that procedures for acid cleaning. if 34.37 performed, have been approved by the Engineers as 34.33 specified under CLEANING, and art on file.
- 15. Preprietary Cleaners Certification 34.42 Verify that "Preprietary Clesners" are used and are 34.44 certified as required under CLEANING. 34.45
- 19. Cleanliness Examination 34.49 Verify that cleaning is performed as required under 34.51 CLEANING by performing a randem examination of 34.52 surfaces under good lighting conditions.
- 20. Shop Painting 34.56 verify that carben and ferritic steel valves are 34.58
! painted in accordance with this specification. 34.59 Refer to SHOP PAINTING section. 35.1
- 21. Marking 35.5 Verify that valves are marked in accordance with 35.7 this specificatien. Refer to MARKING section. 35.8
- 22. Preparatien for Shipment 35.12 Verify that valves are prepared for shipment tn 35.14 accordance with this specification. Refer, to 35.16 PREPARATION FOR SHIPMENT section.
- 23. Packaging and Shipping 35.20 Verify that packaging and shipping are as required 35.22 under PREPARATION FOR SHIPMENT. 35.23
- 24. Manufacturer's Data Report 35.27 Verify that the manufacturer's data report has been 35.29 prcperly filled out by the manufacturer and signed 35.30 by the authoriced code inspector. Refer to 35.31 TECHNICA* REQUIREMENTS section.
- 25. Final Documentation Audit 35.35 1
t Perform an audit of Seller's documentation pack:ge 35.37 to ascertain that all recuired records are 35.38 ccmplete, Refer to DOCUMENTATICH section. 35.39 u-12179-344c 04/14/82 241
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- 7' l l 26. Records and Certification for Preparation for 35.43 l Shipment 35.44
'v'e rify that records and certifications are on file 35.46 and as required under PREPARATION FOR SHIPMENT. 35.47
- 27. Shipping Release Tag 35.51 Issue a shipping release tag as required under the 35.53 DOCi!MENTATICN section. 35.54 DOCUMENTATION 35.59 I Docu=entation by Seller 36.3 1,
The basic documentation required of the Seller is 36.5 as follows: Distribution and No. of copies 36.10 Title EPE ESI MF ICJEC 36.11 Welding Procedures and 36.13 Welding Procedure 36.14 Qualifications 4 1 1 36.15 Welder Qualifications 1 1 26.13 Heat Treat =ent Proce- 36.31 dure s- 4 1 1 36.32 j NDT Procedures 4 1 1 36.35 NDT Personnel Quali- 36.38 fications 1 1 36.39 .l Certified Material 36.43 { Test Reports 2 1 1 36.44 i NDT Reports 2 1 1 36.47 1 . Radiographic Records 2 1 36.49 1 j. i -. 1 ! u-12179-344c 04/14/32 241 r - - - - - - ,r ,m -e , ,-,e,---- - . - - - - - . --,- ,- wn.,-,,e,. - , - - - a - -,+ -- .---n,,,--..,w -- , r.- ,
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l i Distributien and !!o. of Ccpies i Title EPE ESI M_F !::1EC At comoletion of the 36.52 order, forwad radio- 36.53
- graphic film and re- 36.54 lated radiographic 36.55
, records for the entire 26.56 i order (including sub- 26.57 vendor radiographic 36.58 film and records) by 26.59 registered mail with 37.1 return receipt re- 37.2 quested, to: 37.3 f Superintendent of Field Quality Control 37.7 Stone & Webster Engineering Corporation 37.8 P.O. Box 345 37.9 Waterford, CT 06385 37.10 Heat Treatment Records 2 1 . 1 37.13 Hydrostatic Shell Test 37.16 i , Reports 2 1 1 37.17 i l Hydrostatic Plug and 37.21 Seat Test Reparts 2 1 1 37.22 Dimensional Check 37.26 Documentation 1 37.27 l Wall Thickness Measure- 37.31 ment Procedure 4 1 1 37.32 4 Wall Thickness Measure- 37.36 , ment Documentation 2 1 1 37.37 Hanufacturer's Data 37.41 ! Reports 2 1 1 37.42 i Proprietary Cleaner 37.46 Certification (if 37.47 used) 2 1 1 37.48 Shop Cleaning Proce- 37.52 dures 4 1 1 27.53 Acid Cleaning Proce- 37.57 dures (if acids are 37.58
- used) 4 1 1 37.59 4
L t i i u-12179-344c 04/14/82 241 I i i I
Al-42 Distributien and No. of Copies Title EPE ESI MF NUEC Records for Prepara- 38.4 tion for Shipment 38,5 (per Section 8 of 38.6 ANSI-N45.2.2) 1 1 38.7 Tape Impurity certifi- 38.11 cation (if required) 2 1 1 38.12 Installation, Operating 38.16 and Maintenance Instruc- 38.17 tien Manuals 4 1 1 38.18 Special Field Storage 35.22 Instructions, If Ap- 38.23 plicable (see PREP- 38.24 ARATION FOR SMIP- 38.25 MENT) 4 . 1 1 38.26 Decumentation Check- 1 38.30 list 4 2 1 1 28.21 EPE - Engineers' Project Engineer, or designee. 38.40 ESI - Engineers shcp inspector. 38.42 MF - Manufacturer's file, avad"'a to the ESI. 38.44 NNEC - Mail or express by the Seller to Northeast 38.46 Nuclear Energy Company at the time of shipment. 38.47 Address as designated in CCMMUNICATICNS section. 38.49 Detailed identification of contents and proof of 38.50 shipment to be retained by the Seller, available 38.51 to the ESI. 38.52 Based upon these bar.ic documentation requirements, 38.55 and at the time indicated in the Schedule, the Seller shall 38.56 submit to the Engineers a detailed " Documentation 38.57 Checklist"; this shall specifically itemize each individual 38.58 document that will be submitted, each identified in two ways, namely:
- 1. Type of document such as mill test report, liquid 39.1 penetrant test report, etc. 39.2
- 2. The specific component (s), or parts thereof, to 39.4 which the document applies. 39.5 This Documentation Checklist shall be organized in 39.7 a logical, easy-to-follow format, so that for any shipment 39.8 (whether it be a partial or complete shipment), it will be 39.9 readily possible to ascertain from the Documentation u-12179-344c 04/14/82 241
Al-43 Checklist the complete censist of documentatien applicable 39.10 to that shipment. If more than one shipment to the plan: 39.11 site ts involved, tnis means the Documentation Checklist should be orc.aniced b_v,. comm.enents _as shie. sed, with all 39.12 documentation applicable to each ccmponent as shipped, 39.13 separately itemiced. This Documentation Checklist, when submitted to the 39.15 Engineers, will be reviewed for its adequacy. If 39.17 satisfactory, it will be stamped " Approved," and a copy returned to the Seller. If not satisfactory, it will be 39.18 returned with revisiens; it shall then be prcmptly revised 39.19 and resubmitted. As each shipment is presented to the Engineers' 39.21 shcp inspector for the issuing of a " Shipping Release Tag," 39.22 the fellowing shall be submitted
- to the Engineers' shop 39.23 inspector:
- 1. An " Approved" ccpy of the Documentation Checklist, 39.25 with the items thereen applicable to that shipment 39.26 clearly identified.
- 2. Proof that each of the ' applicable items has been 39.28
, submitted in the manner called for herein. 39.29 Documentation that has been sub=itted for a 39.31 previous shipment shall not be duplicated. However, a 39.32 statement shall be provided to the Engineers' shop inspector itemizing by name of document the previcusly furnished 39.33 documentation that is applicable to that shipment and identifying both the specific equipment for which shipped 39.34 and the date of the shipment.
The Engineers' shop inspector shall use this 39.36 informatier. for his documentation audit. A " Shipping 39.37 Release Tag" shall not be issued by the Engineers' shop inspector until he has ccepletad his documentation audit for 39.38 that shipment and has confirmed that one complete set of those documents keyed "UNEC" that are applicable to that 39.39 shipment and preperly identified are being mailed or have been peeviously submitted to Northeast Nuclear Energy 29.40 ccmpar.y. In addition, he shall have in his possession 39.4* additional copies of these documents as may be required by this Exhibit. When the ecmplete, or final, shipment is presented 39.43 to the Engineers' shop inspector for a " Shipping Release 39.44 Tag," the Seller shall show to tne satisf.setien of the 39.46 Engineers' shop inspector that all documentation itemiced in or indicated by the specificatien which is keyed "UNEC" is 39.47 u-12179-344c 04/14/82 241
Al-44
?
being er has been ferwarded/ mailed as indicated in the distributien matrix above. Each document submitted by the Seller shall be 39.49 clearly identified by the Purchaser's name, the station and 39.50' unit, the purchase order number, the equipment description 39.51 and specific identification, and the Seller's name and 39.52 address. Documentation by the Engineers' Inspector 39.55 ) the Shop T.I.D. Reports included with this 39.58 j specification, when signed and dated,, and the signed and dated Shipping Release Tag, cceprise the specific 40.1 dccumentation required of the Engineers' shcp inspector. 40.2 The T.I.D. Reports ,shall be signed and dated at the 40.3 apprcpriate time by the Engineers' shcp inspector as each 40.4 item listed thereen is verified, witnessed, or performed; they shall then be submitted to the Engineers and to the 40.5 Purchaser. These T.I.D. Reports are not meant to limit the 40.7 additional tests, inspections, or documentation required by 40.8 this specification and referenced codes or normally provided by the Seller. The signature of the Engineers' shop inspector for 40.10 each item on the T.I.D. Report shall be his certification 40.11 that, to the extent of his responsibility as delineated in the specification, the item signed for is in conformance 40.12 with the requirements of the specification. l The Shipping Release Tags which the Engineers' shop 40.14 inspector is to issue are also docume~ntation. The use of 40.15 these tags is covered by the INSPECTION section of this specification. DATA AND DRAWINGS BY SIDDER/ SELLER 40.19
- Furnished By Bidder 40.22 The Bidder shall submit with each copy of his 40.24 1
proposal one filled-in set of the data sheets included ) herewith and one print each of the following: 40.25
- a. Outline drawings showing the general arrangement 40.28 and apprcximate dimensions of the equipment 40.29 proposed.
- b. Typical cross-sectienal drawings or other means of 40.31 i showing salient features of the equipment proposed. 40.32 I
i u-12179-344c 04/14/82 241 i
- l - .
[ Al-45 l ( l 1
- c. Parts material list showing ASME designations. 40.34 (May be included with a and b) 40.35 i- c. Equipment drawings showing estimated weight. 40.37
- d. Installation lists of comparable equipment. 40.33
- e. A Drawing Schedule listing key outline drawingc 40.43 that will be furnished to the Engineers in 40.44 i accordance with the Schedule requirements of this specification. Acceptable drawing sizes to be 40.45 submitted by the Seller are as follows:
A Size - 8.5 in. x 11 in. 40.49 B Size - 11 in. x 17 in. 40.50 C Size - 17 in. x 22 in. 40.51 D Size - 22 in. x 34 in. 40.52 E Size - 34 in. x 44 in. 40.53 F Size - 28 in. x 40 in. 40.54 Furnished By The Seller 40.59
'.te r the order is placed, the Seller shall submit 41.2 all drawi is in accordance with the agreed-upon Schedule. 41.3 -
Ihe equipment shall conform tc the details and 41.6 materials shcun on these drawings and no exceptions shall be 41.7 made without written permission of the Engineers. Each drawing shall include the following 41.9 identification: PURCHASE ORDER NO. 2282.400-568 (M568) 41.13 PLUG VALVES - MANUAL, MOTOR OPERATED, AIR OPERATED 41.14 (PART .'.) 41.15 VALVE DESCRIPTION N05. (AS APPLICABLE) 41.16 J.O. No. 12179 41.17 MILLSTONE NUCLEAR PCWER STATION - UNIT 3 41.18 NCRTHEAST NUCLEAR ENERGY CCMPANY 41.19 The drawings submitted shall show the following: 41.23
- a. All physical outlines as required to show the 41.25 j overall size and space requirements (including that 41.26 dismantling for and maintenance) and the 41.27 j interrelatienship of the various ecmponents. 41.28
- b. Cross sections and details as required to satisfy 41.30 the Engineers and the Purchaser that all ccmponents 41.31 are in conformance with the intent of the 41.32 specification and are satisfactory from the 41.33 .
, standpoint of design and physical arrangement. 41.34 i i
, I ! I u-12179-344c 04/14/82 241 l
Al-46
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- c. Wetght of the equipment. 41.36
- d. Materials for component parts. 41.38
- e. Details of special features. 41.40
- f. Drawings which detail the manufacture of parts 41.42 shall define the areas requiring nondestructive 41.43 tests and refer to the code standards, seller's 41.44 procedures, and nondestructive test techniques 41.45 incolved.
All drawings submitted shall be in the form of 41.47 three geod, sharp, black and white, direct contact prints 41.48 made from the Seller's original drawing. If the Sell'r has 41.49 microfilm capability, two mounted, good quality, 35 mm microfilm cepies, one silver and one diazo, of the original 41.50 drawing shall also be suppliad. At the same time, the 41.51 Seller shall send feur copies of any correspondence along with four prints to the Purchaser at the address shown in 41.52 the CO C"UICATICNS section. Black and white prints shall be a first generation 41.55 print, i.e., a print made from the original drawing. As 41.56 part of the procedure in providing reproductions of vendor drawings submittals, we make 35 mm microfilm aperture cards 41.57 of drawings from which we produce 17 in x 22 in prints. It 41.58 is essential in the preparation of original drawings that all delineation and lettering, regardless of style, format, 41.59 or method applied, shall ensure legibility when 17 in by 22 in prints are made from 25 mm microfilm aperture cards. 42.1 The success of reproducing legible copies depends 42.2 largely on the quality of original drawings. The following 42.3 are suggested as minimum graphic standards for use in preparing original drawings:
- 1. Minimum character height 0.125 in (1/8) 42.7
- 2. Spacing between adjacent 0.060 in-(hand 42.10 char eter lettering) 42.11
- 3. Spacing between lines of 1/2 to 1 times 42.15 characters character height 42.16
- 4. Shape of chracters Cpen, well rounded, 42.20 uniform width 42.21
- 5. Density of characters Dense and unifo m 42.24
- 6. Line width 0.010 in (min) 42.26 l
u-12179-344: 04/14/82 241 I
1 1 4 1 Al-47
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i
- 7. Cpen space between lines 0.060 in (min) 42.28
- 8. Typed data Varitype No. 318 42.31 or Pica type 42.32 i
; 9. Spacing allowed for Each numeral of 42.36 4 :ractions fraction minimum 42.37 ! character height 42.38
- 10. Recommended ink or pencil Select ink or 42.42
- pencil tc produce 42.43
, dense, sharp, uni- 42.44
} form, characters 42.45 4 and lines 42.46 i 11. Background of document Free of undesirable 42.50 background in all 42.51 areas that contain 42.52 information 42.53
- After review by the Engineers, one print will be 42.57 returned to the Seller marked " Approved," or " Approved as 42.58 i Revis e d. " If csrked " Approved as Revised," the changes if 42.59 incorporated shall be clearly identified, and three prints 43.1 of the revised drawing (:nd two mounted, good quality, 35 mm
, micrefilm copies, ene silver and one diazo, of the original 43.2 l ' drawing as revised, if available) shall again be submitted 43.3 ;
to the Engineers. If the Seller elects not to incorporate 43.4 l the changes, he shall inform the Engineers that the 43.5 i suggested changes cannot be made without prejudice to the 43.6 l Seller's responsibility under warranty. Since valves shall be built for the final approved 43.8 l drawing, these drawings will be used as "as-built" drawings. j After the Release for Production is issued to the 43.10 i Seller, arrangements for the procurement of the necessary 43.11 l materials and production scheduling shall not be deferred 43.12 pending review of drawings. l The Engineers and Purchaser reserve the right to 43.14 reproduce any microfilm, drawing, or print received frem the 43.15 l Seller as may be required during the design and ccnstruction ,
- i. cf this project and the preparation of a Plant Manual, 43.16 despite any notice prchibiting the same appearing en the 1 i microfilm, drawing or print.
I COMMUNICATIONS 43.20 All correscondence from the Seller shall consist of 43.23 an original plus appropriate copies as indicated below and 43.24 shall contain the following subject headings i 4 i
- u-12179-344c 04/14/82 241
\ l .
Al-43 i PURCHASE CROER NO. 22S2.400 563 (M568) 43.29 PLUG VALVES - MANUAL, MOTOR OPERATED, AIR CPERATED 43.30 (PART A) 43.31 J.O. N3. 12179 43.32 MILLSTONE NUCLEAR PCWER STA!!CN - UNIT 3 43.33 "CR~~~IAST NUCLEAR ENERGY COMPAN7 43.34 centractual correspondence .criginal plus two 43.38 ccpies with three enclosures except for preposals and 43.39 quotations which shall be original plus six ccpies wtth 42.40 seven enclosures) relative to or affecting prices. terms, i conditiens, price adjustments, deliveries. return of 43.41
=aterials for credit, routing of shipments, expediting or 43.42 that which changes the price or scope of an order, even 43.43 though also discussing engineering matters, shall be addressed to:
Manager of Purchasing 43.47 Stene & Webster Engineering Corporation 43.48 P.O. Sex 2325 43.49 Scsten, Massachusetts 02107 43.50 Technical correspondence (original plus three 43.54 copies with four enclosures) relative to or affecting the 43.55 design, arrangement, or performance of the ecuipment and 43.56 technical ccrrespondence as specified under DOCUMENTAT!CN to 43.57 be submitted to the Engineers' project Engineer shall be addressed to: Project Engineer, J.O. No. 12179 44.2 Attn: Principal Piping Enginee'r 44.3 Stone & Webster Engineering Corporation 44.4 P.O. Box 2325 44.5 Ecsten, Massachusetts 02107 44.6 Technical correspondence as specified under 44.10 DCCUMENTATION to be submitted to Northeast Nuclear Energy 44.11 Ccmpany (NUEC) shall be addressed to: Mr. J.O. Crockett 44.15 Millstone 3 Plant Superintendent 44.16 Northeast Nuclear Energy Ccmpany 44.17
?.0. Sex 128 44,18 Waterford, Connecticut 06335 44.19 Drawing transmittals and the 16 copies of the 44.23
- nstallation and Operating ~nstructicns shall be addressed 44.24 to:
u-12179-344c 04/14/82 241
Al-49 Project Engineer, J.O. No. 12179 44.28 Aten: Principal Piping Engineer 44.29 , Stone & Webster Engineering Corporation 44.30 P.0 Sex 2325 44.31 Ecsten, Massachusetts 02107 44.32 In additien, one ccpy of the drawing transmittal 44.36 and one folded print of the drawing shall be sent to UNEco. at the address above. 44.37 In addition. two ecpies of the drawing transmittal 44.38 and two folded prints of the drawing shall be sent to the Purchaser, care of SWEC, at the following address: 44.39 Project Engineer, J.C. No. 12179 44.44 Attn S. Orefice, NUSCo. 44.45 Stone & Webster Engineering Corporation 44.46 P.O. Ecx 2325 44.47 Scsten, MA 02170 44.48 In additien, fcur ccpies cf all correspendence 44.52 (except for drawings, preposals, quotations, and technical 44.53 correspendence covered under DOCUMENTATION) both centractual 44.54 and technical with enclosures shall be sent to: Mr. S. Orefice, Project Engineer 44.55 Northeast Utilities Service Ccmpany 44.59 P.O. Sex 270 45.1 Hartford, Connecticut 06101 45.2 SWEC telegram call numbers are: 45.6 TWX - 710-321-6456 45.8 TELEZ 0977 45.12 0001 45.13 0319 45.14 TELECOPIER - 617-973-0483 45.16 l The rail, meter freight, mailing, and parcel post 45.20 addresses for the plant site are as follows: 45.21 Rail Address 45.25 Stone & Webster Engineering Corporation 45.27 Agent for Northeast U:ilities Service Company 45.28 l Millstene Nuclear Power Station - Unit 3 45.29 Millstone Station Siding 45.30 Waterford, Connecticut 45.31 (via Centrail Corporation) 45.32 l l l l i u-12179-344c 04/14/82 241 I t
I Al-50 i f .. t 4 Motor Freight Address 45.36 , Stone & Webster Engineering Corporaticn 45.38 Agent for Northeast Utilities Service ccmpany 45.39 Millstone Nuclear Power Station - Unit 3 45.40 i Millstone Point 45.41
. Waterford, Connecticut 45.42 4 Mailing or Parcel Post Address 45.46 i
Resident Manager 45.48 i Stone & Webster Engineering Corporation 45.49 C P.O. Sox 345 45.50 Waterford, Connecticut 06385 45.51 i I SU3 SUPPLIERS 45.56 1 Should the Bidder / Seller propose to purchase frem 45.59 another supplier any =f the equipment, material or service 46.1 specified herein he shall identify the subsuppliers for 46.2
, those specific components itemiced by the Engineers. .These 46.5 j subsuppliers shall be subject to approval by the Engineers.
r
. To the extent that they apply, the seller shall 46.7 irpose on each of his subsuppliers the ccmplete requirements 46.8 of this specification. He shall be directly responsible 46.10 ! that the subsuppliers are completely aware of all --~ of these 46.11 j requirements, and that they abide thereby. 46.12 EXCEPTIONS 46.16 4
4 If the Bidder takes any exception to this 46.19
! specifications i
i
- 1. Each exception shall be itemized and explained 46.22 j 2. All exceptions shall be in a portion of the 46.24
- preposal headed " Exceptions to the Specification." 46.25 ;
i ! 3. This portien of the preposa1 shall contain caly 46.28 l exceptiens and their explanation, not general 46.29
! comment, explanation of special features, possible 46.30 i variations, etc.
4 i l No exception will be binding unless included in an 46.32
- addendum to this scecification.
j i If the Bidder takes no exception to the 46.34 ' specification, his proposal shall so state. I 1 i i .i u-12179-344c 04/14/82 241 i P er- e-- e-=-,-e-- --e4swm2 i t w+-r - y-t--e= w e, rew..e-- ..,--y .----.-m.---_r - - - - - - - - . , .mw, ---.e- + - - . - - - ,,w m-,e--e ,*Tv, - - ->- r-w, - e- y m +
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- , VEI; DOR INFORMATION REQUESTS. 46.33 4
5 . The Vender Information Request (VIR) forms shall be 46.41 , 1 used by the Seller or his suppliers to request: 46.42 l
- a. Fu$ther technical information frem the Engineers. 46.45 1
f
; b. A formal change to any document originated by the 46.47 ; ; Engineers. 46.48 1- '
- c. The Engineers' concurrence to a QA Category I 46.50
! nonconforming item for which the recommended 46.51 1 disposition is "Use As Is" or " Repair."
j- The VIR form should be initiated by the Seller only 46.54 l when an approved written response to a subject not 46.55 j specifically covered elsewhere in this specification is
- j. necessary from the Engineers. The use of this form is not 46.56 j intended to supplement or supersede the use of other j transmittal forms or methods provided for in this 46.57 j
specification or the purchase order. A The VIR form provided herein is intended to be 46.59 reproduced by the seller as needed. No supply of these 47.1 i forms will be made available to the seller by the Engineers. I l
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.4 l 1 i 1 i i 4 J 4 u-12179-344c 04/14/82 241 i )
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USE 17IS FORM NLY WHEN AN APPROVD WRITTEN RESPCNSE FRO ( STO(E & WEBSTER IS NEX:ZSSARY. This form is to be used by a vendor to request 1) further technical inf ormation f rom SG, 2) a formal change to a SG document, or 3) a SG approval of a disposition to a nonconformance. f VZNDOR INFCRMATI N REQUEST To: Project Engineer, J.O. No. 12179 T"r{IS BLOCK FOR SW USE CHLY Stone & Webster Engineering Corporation S&W P.O./ Contract No. l Attn: P2/NC1P41. 9/P/40 , Engineer 2282 % -562 t P.O. Box 2325 VIR No. l Boston, Massachusetts 02107 1 From: Vendor's Na.ae and Address Page 1 of ! Attachments: O Yes O No [ u Venoor 's I S VIR No.
. =sa S&W previously notified on by:
References:
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O ! 4 i NCTE: If nonconformance disposition approval request, reference Vendor nonconformance i report number and state reccessended disposition (Accent As Is or Recair) in this bloex and attach report and supporting documentation, lRelease No. Signature & Title of Vendor Representative making request: Date: Telecopy Date: l l Approved : Reason System-Equip. ID Codes: Fcg. Area / Bldg. . Disacoroved: Code : Ele se . Code: ' Resolution : ln or e-,-. i 1 ! A : 8
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- SKETCHES AND STANDARD DRAWINGS 1.10 3
The . Stone & Webster Engineering Corporation 1.13 Standard Drawing, attached herein is as follows: 1.14 I
., 1. STD-S?-1056-3 Butt Weld End Details for Austenitic 1.16 ; ! Stainless Steel and all ASME III 1.17 !
Piping 1.18
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