LER-1980-050, /03L-0:on 800624,during Performance Check,Found Pressure Switch PS-47-144 Miswired.Caused by Personnel Failure to Follow Proper Procedures for Working on Cssc Equipment.Pressure Switch Rewired Correctly |
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| 2591980050R03 - NRC Website |
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EvrNT DEscR'PfiON Ar40 PRc8ABLE CCNSEQUENCES h ITTT1 IDuring an outage, control valve fast closure pressure switch PS-47-144 was miswired 3
m lwhen personnel f ailed to follow proper procedures for working on CSSC equipment. _
m Qwo consecutive shutdowns resulted. During the second shutdown all RPS scram group j
[777-] [l and 2 rods initially inserted and stopped prior to completion of the scram stroke j
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There have been no previous occurrences.
There was no effect on ioI ] lthe public health or safety.
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2h 37 40 41 42 43 44 CAUSE DESCRIPTION AND CCRRECTIVE ACTIONS h I i I > I l Pressure switch model TC 9622-3 was rewired incorrectly during maintenance as a l i [ i J [ result of the f ailure to folicw administrative controls for work on CSSC. The rewiring.
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The problem will be discussed with plant personnel inv,1ved to t
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- Tenn::ssea Vallcy Authority Firm BF-17 Browns Ferry Nuc! car Plant BF 15.2 1/10/79 LER SUPPLEMENTAL INFORMATION BFRO 259 / 8050 Technical Specification Involved 3.3.c
' eported Under Technical Specification 6.7.2.b(3)
R Date of Occurrence 6/24/80 Time of Occurrence 1731 Unit 1
Identification and Description of Occurrence:
Refer to detailed report attached.
Conditions Prior to Occurrence:
Unit 1 @ 0 We Unie. 2 @ 70% We Unit 3 @ 99% We 1
Action specified in the Technical Specification Surveillance Requirements met
@c to inoperable equipment.
Describe.
Refer to detailed report attached.
@ parent Cause of Occurrence:
Refer to detailed report attached.
l Analysis of Occi trence:
There was no danger to the public health or safety, no damage to the plant or equipment,and no release of activity.
Corrective Action
switch was rewired correctly.
i Failure Data:
i None l
Period - Lifetime; Responsibility..- Administrative Supervisor
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a, a ATTACHMENT TO LER BFRO-50-259-80050 Turbine control fluid leaks at PS-47-144 on the #2 control valve resulted
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.in a forced Unit 1 outage.
Plant ' personnel used only mechanical control drawings to identify the switch function and improperly identified the switch as non-CSSC. Personnel worked at the control valve under poor lighting conditions and without the control normally. required for OSSC maintenance (independent verification of functional test).
This resulted in PS-47-144 being rewired incorrectly when normally unused switch #2 was inadvertently wired into the circuit switch number 1.
The resulting wiring scheme consisted of the normally open and normally closed contacts of uncali-brated switch C2 being wired in parallel and then connected in series with the contacts of calibrated switch #1.
This wiring scheme permitted the teactor protection system to fulfill its control valve fast closure scram function but introduced a brief electrical disruption to the parameter sensor relay each time switch #2 actuated.
Unit shutdowns resulted during each of the next two consecutive startup sequences during performance of turbine control v'alve fast closure S.I.
4.1.A-12.
On the first occasion during reopening of an adjacent control valve, brief electrical disruptions initiated by control fluid pressure fluctuations at PS-47-144 resulted in the de-energization of both channel B1 scram actuators.
The A channel 1/2 scram due to closing of the adjacent control valve had not yet been reset and insertion of all control rods resulted.
On the second occasion during reopening of an adjacent control valve, a brief electrical disruption initiated by control fluid pressure fluctuations at PS-47-144 resulted in the de-energization of only one of the paralleled pair of B1 channel scram actuators. The A channel 1/2 scran due to closing of the adjacent control valve had not yet been reset and initial insertion of only RPS scram group 2 and 3 rods resulted. Prior to full insert stroke all rods stopped immediately af ter RPS channel A was reset by the operator.
Reactor protection system time ' delay to reset circuitry was not initiated because the brief electrical disruption de-energized only one of the paralleled pair of B1 channel scram actuators.
Reactor protection system design is such that both B1 scram actuators wapid have to de-energize before initiating the ten second time delay to reset circuitry.
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| 05000259/LER-1980-001, Supplemental LER 80-001/01T-1:on 800107,during Performance of Ster 7902 Per IE Bulletin 79-23,diesel Generator 3A Lost Speed Control.Caused by Deteriorated Elastomer Spider Coupling.Spider Coupling Replaced | Supplemental LER 80-001/01T-1:on 800107,during Performance of Ster 7902 Per IE Bulletin 79-23,diesel Generator 3A Lost Speed Control.Caused by Deteriorated Elastomer Spider Coupling.Spider Coupling Replaced | | | 05000259/LER-1980-001-01, /01T-0:on 800107,in Cold Shutdown While Performing Tests Per IE Bulletin 79-28,speed Control on Diesel Generator 3A Was Lost.Caused by Broken Coupling Which Connects Speed Pickup to Generator Shaft.Coupling Replaced | /01T-0:on 800107,in Cold Shutdown While Performing Tests Per IE Bulletin 79-28,speed Control on Diesel Generator 3A Was Lost.Caused by Broken Coupling Which Connects Speed Pickup to Generator Shaft.Coupling Replaced | | | 05000296/LER-1980-001, Forwards LER 80-001/03L-0 | Forwards LER 80-001/03L-0 | | | 05000260/LER-1980-001, Forwards LER 80-001/03L-0 | Forwards LER 80-001/03L-0 | | | 05000296/LER-1980-001-03, /03L-0:on 791230,w/Unit 3 in Shutdown,Bus Tie Board Was de-energized for Startup.Caused by Feeder Cable Failure.Work in Progress to Bypass Bad Cable Sections | /03L-0:on 791230,w/Unit 3 in Shutdown,Bus Tie Board Was de-energized for Startup.Caused by Feeder Cable Failure.Work in Progress to Bypass Bad Cable Sections | | | 05000260/LER-1980-001-03, /03L-0:on 791229,during Normal Operation,While Performing SI 4.2.B-1,switch 1 on Reactor Water Level LITS-3-58D Failed to Operate.Caused by Rendom Failure of Switch in Yarway Model 4418CE.Switch Replaced | /03L-0:on 791229,during Normal Operation,While Performing SI 4.2.B-1,switch 1 on Reactor Water Level LITS-3-58D Failed to Operate.Caused by Rendom Failure of Switch in Yarway Model 4418CE.Switch Replaced | | | 05000259/LER-1980-002-03, /03L-0:on 800112,during Shutdown for Refueling, Wind Direction Channel at 33-ft Elevation Failed Upscale. 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Caused by Lightning Damage at Meteorological Tower.Series 312D Millivolt to Current Converter Repaired | | | 05000259/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000260/LER-1980-002-03, /03L-0:on 791222,w/unit in Cold Shutdown,Found That Flow Control Valve 2-FCV-68-79 on Recirculation Sys Would Not Operate.Caused by Motor Pinion Gear Being Installed Backwards.Installment Procedures Will Be Revised | /03L-0:on 791222,w/unit in Cold Shutdown,Found That Flow Control Valve 2-FCV-68-79 on Recirculation Sys Would Not Operate.Caused by Motor Pinion Gear Being Installed Backwards.Installment Procedures Will Be Revised | | | 05000296/LER-1980-002-03, /03L-0:on 800117,while Performing Surveillance Instruction 4.5.B.1.d,residual Heat Removal Sys Flow Control Valve FCV.74-73 Tripped in mid-position.Caused by Valve Stem Lubricant Losing Lubricity,Causing Force on Motor | /03L-0:on 800117,while Performing Surveillance Instruction 4.5.B.1.d,residual Heat Removal Sys Flow Control Valve FCV.74-73 Tripped in mid-position.Caused by Valve Stem Lubricant Losing Lubricity,Causing Force on Motor | | | 05000260/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000296/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000260/LER-1980-003, Updated LER 80-03L/01X-1:on 800914,during EOC-3 Fuel Shuffling Operations,Fuel Assemblies Tz 758 & Tz 399 Discovered Misoriented 90 Degrees.Caused by Misorientation of 16 Fuel Assemblies During Previous Refueling Outage | Updated LER 80-03L/01X-1:on 800914,during EOC-3 Fuel Shuffling Operations,Fuel Assemblies Tz 758 & Tz 399 Discovered Misoriented 90 Degrees.Caused by Misorientation of 16 Fuel Assemblies During Previous Refueling Outage | | | 05000259/LER-1980-003-03, /03L-0:on 800112,while Performing Local Leak Rate Testing During Refueling Shutdown,Path Leakage Through MSIVs for 3 of 4 Main Steam Lines Exceeded Leak Rate Per Tech Specs.Caused by Normal Wear & Erosion | /03L-0:on 800112,while Performing Local Leak Rate Testing During Refueling Shutdown,Path Leakage Through MSIVs for 3 of 4 Main Steam Lines Exceeded Leak Rate Per Tech Specs.Caused by Normal Wear & Erosion | | | 05000296/LER-1980-003-03, /03L-0:on 800126,while Performing Control Rod Exercise,Control Rod 18-55 Would Not Insert W/Normal Drive Pressure.Caused by Failed Seal in Hydraulic Control Unit Directional Control Valve.Valve Repaired | /03L-0:on 800126,while Performing Control Rod Exercise,Control Rod 18-55 Would Not Insert W/Normal Drive Pressure.Caused by Failed Seal in Hydraulic Control Unit Directional Control Valve.Valve Repaired | | | 05000260/LER-1980-003-03, /03L-0:on 800122,during Normal Operation,Momentary Breach of Secondary Containment Occurred When Air Lock Doors Between Turbine & Reactor Bldg Were Simultaneously Opened.Caused by Misaligned Latch Lock & Latch Bolt | /03L-0:on 800122,during Normal Operation,Momentary Breach of Secondary Containment Occurred When Air Lock Doors Between Turbine & Reactor Bldg Were Simultaneously Opened.Caused by Misaligned Latch Lock & Latch Bolt | | | 05000296/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000259/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000260/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000296/LER-1980-004-03, /03L-0:on 800129,4160 Volt Bus Tie Board de-energized & Restored to Normal Cooling Tower Transformer Feeder.Caused by Need to Return Electrical Sys to Normal Configuration.No Recurrence Control Required | /03L-0:on 800129,4160 Volt Bus Tie Board de-energized & Restored to Normal Cooling Tower Transformer Feeder.Caused by Need to Return Electrical Sys to Normal Configuration.No Recurrence Control Required | | | 05000296/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000259/LER-1980-004-01, /01T-0:on 800118,during Refueling Outage,Ndt Insp Revealed Linear Indication 7/8 Inch Long in Reactor or Water clean-up Sys Weld DRWC-1-2.Cause Unknown.Defect Will Be Removed & Weld Repaired Prior to Startup | /01T-0:on 800118,during Refueling Outage,Ndt Insp Revealed Linear Indication 7/8 Inch Long in Reactor or Water clean-up Sys Weld DRWC-1-2.Cause Unknown.Defect Will Be Removed & Weld Repaired Prior to Startup | | | 05000260/LER-1980-004-03, /03L-0:on 800122,reactor Water Level Switch LIS-3- 203D Switch 2 Exceeded Tech Spec Limit During Normal Operation.Caused by Model 288A Switch Drifting Above Setpoint.Switch Tested,Inspected & Recalibr | /03L-0:on 800122,reactor Water Level Switch LIS-3- 203D Switch 2 Exceeded Tech Spec Limit During Normal Operation.Caused by Model 288A Switch Drifting Above Setpoint.Switch Tested,Inspected & Recalibr | | | 05000259/LER-1980-004, Forwards LER 80-004/01T-0 | Forwards LER 80-004/01T-0 | | | 05000296/LER-1980-005-03, /03L-0:on 800205,during Normal Operation,Fcv 74-73 Found Inoperable While Performing Surveillance Instruction. Caused by Random Failure of Gear Tooth in Limit Switch,Size SMB-2,Model 3-G.Limit Switch Replaced | /03L-0:on 800205,during Normal Operation,Fcv 74-73 Found Inoperable While Performing Surveillance Instruction. Caused by Random Failure of Gear Tooth in Limit Switch,Size SMB-2,Model 3-G.Limit Switch Replaced | | | 05000260/LER-1980-005-03, /03L-0:on 800125,while Performing Special Instruction 4.2.B-1 During Normal Operation,Switches 1,2 & 4 on LIS-3-58A Did Not Operate at Proper Setpoint.Caused by Switch 4 Hanging on Magnet.Switches Adjusted | /03L-0:on 800125,while Performing Special Instruction 4.2.B-1 During Normal Operation,Switches 1,2 & 4 on LIS-3-58A Did Not Operate at Proper Setpoint.Caused by Switch 4 Hanging on Magnet.Switches Adjusted | | | 05000260/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000259/LER-1980-005, Forwards LER 80-005/01T-0 | Forwards LER 80-005/01T-0 | | | 05000296/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000259/LER-1980-005-01, /01T-0:on 800118,during Refueling Outage,While Performing Insp Per IE Bulletin 79-14,found No Seismic Restraints in Drywell of Reactor Bldg Closed Cooling Water 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800203,while Running Electrical Checks on Recirculation Pump,Reactor Recirculation Pump 2A Was Accidentally Tripped.Caused by Misinterpretation of Labels on Recirculation Pump Trip Breakers | | | 05000296/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000260/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000259/LER-1980-006-03, /03L-0:on 800122,during Refueling Operations, Control Rod Driveline Accumulator Level Switch LS-1-305-129 on Unit 38-11 Was Found Inoperable.Caused by Broken Reed Switch.Switch Replaced | /03L-0:on 800122,during Refueling Operations, Control Rod Driveline Accumulator Level Switch LS-1-305-129 on Unit 38-11 Was Found Inoperable.Caused by Broken Reed Switch.Switch Replaced | | | 05000259/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000260/LER-1980-007-03, /03L-0:on 800203,during Normal Operation,Reactor Recirculation Pump 2B Tripped.Caused by Pickup of Recirculation Motor Generator Set Generator Stator Temp Relay.Tests Run,No Problems Found | /03L-0:on 800203,during Normal Operation,Reactor Recirculation Pump 2B Tripped.Caused by Pickup of Recirculation Motor Generator Set Generator Stator Temp Relay.Tests Run,No Problems Found | | | 05000296/LER-1980-007-03, /03L-0:on 800301,after Offsite Power Was Restored to 4-kV Bus Tie Board,Short Period of Time Elapsed Before Reclosure of Bus Tie Boarder Feeder Breaker.Apparent Disagreement in Time Is Still Being Investigated | /03L-0:on 800301,after Offsite Power Was Restored to 4-kV Bus Tie Board,Short Period of Time Elapsed Before Reclosure of Bus Tie Boarder Feeder Breaker.Apparent Disagreement in Time Is Still Being Investigated | | | 05000260/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000259/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000259/LER-1980-007-03, /03L-0:on 800125,while Performing SI 4.2.A-16, Calibr Reactor Bldg Isolation &/Or Logic Timers,B Logic Channel Did Not Isolate.Caused by Intermittent Sticking of Relay R1B Resulting in Time Delay Contacts Being Closed | /03L-0:on 800125,while Performing SI 4.2.A-16, Calibr Reactor Bldg Isolation &/Or Logic Timers,B Logic Channel Did Not Isolate.Caused by Intermittent Sticking of Relay R1B Resulting in Time Delay Contacts Being Closed | | | 05000296/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000296/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000260/LER-1980-008-31, /03L-0:on 800206,while Conducting Automatic Depressurization Sys Logic Functional Test,Relay 10A-K26 Manually Operated in Place of Relay 2E-K26 Causing Recirculation Pump 2B Trip.Caused by Operator Error | /03L-0:on 800206,while Conducting Automatic Depressurization Sys Logic Functional Test,Relay 10A-K26 Manually Operated in Place of Relay 2E-K26 Causing Recirculation Pump 2B Trip.Caused by Operator Error | | | 05000296/LER-1980-008-03, /03L-0:on 800402,3B Diesel Generator Governor Actuator Would Not Respond Properly During Operability Surveillance Instruction.Cause Unknown.Oil Contamination Suspected.Sump Flushed & Refilled | /03L-0:on 800402,3B Diesel Generator Governor Actuator Would Not Respond Properly During Operability Surveillance Instruction.Cause Unknown.Oil Contamination Suspected.Sump Flushed & Refilled | | | 05000259/LER-1980-008, Forwards Updated LER 80-008/03L-1 | Forwards Updated LER 80-008/03L-1 | | | 05000260/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000259/LER-1980-008-03, During Scheduled Refueling Outage,Hpci Turbine Had Crack in Coupling Bearing Support Pedestal.Possibly Caused by Water Hammer in Main Steam Supply Line | During Scheduled Refueling Outage,Hpci Turbine Had Crack in Coupling Bearing Support Pedestal.Possibly Caused by Water Hammer in Main Steam Supply Line | | | 05000296/LER-1980-009, Forwards LER 80-009/03L-0 | Forwards LER 80-009/03L-0 | | | 05000296/LER-1980-009-03, /03L-0:on 800404,during Normal Operation,Relay 16A-K63B Overheated & Failed,Blowing Fuse Causing Containment Isolation Sys Group 6 Valves to Fail Closed. Caused by Natural Aging of Relay.Relay & Fuse Replaced | /03L-0:on 800404,during Normal Operation,Relay 16A-K63B Overheated & Failed,Blowing Fuse Causing Containment Isolation Sys Group 6 Valves to Fail Closed. Caused by Natural Aging of Relay.Relay & Fuse Replaced | |
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