LER-1980-006, /03L-0:on 800407,during Inservice Insp Testing, Auxiliary Feedwater Pump a Failed to Deliver Flow Rate to Unit 4 Steam Generators.Caused by Control Circuit Calibr or Flow Restriction in Valve 4-20-142 |
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REGULATORY FORMATION DISTRIBUTION SY M (BIDS)
ACCESSION NBR:8005130579 DOCeDATE: 80/05/07 NOTARIZED+
NO DOCKET FACIL:50 251 Turkey Point Planti Unit 4i Florida Power and L.ight C
05000251 AUTH~ NAME AUTHOR AFFILiIAT.ION SCHOPPMANiM ~ AD Flori'da, Power L Light Co ~
RECIP ~ NAME REC'IPIENT AFFII.'IATION Region 2i Atlantai Office of the Director
SUBJECT:
LER 80 006/03L 0:on 800407iduring inservice insp testingi Auxiliary Feedwater Pump A failed to deliver flow rate to Unit 0 steam generators. Caused by control circuit calibr or flow restriction in Valve'-20 142.
DISTRIBUTION CODE:
A002S COPIES RECEIVED:LTR ~ ENCL g SIZE! /P3 TITLE: Incident Reports NOTES:
RECIPIENT ID CODE/NAME ACTION:
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P.O. 'BOX 529100, MIAiVII,FL 33152
- FLORIDA POVJER 4 LIGHTCOMPANY May 7, 1980
- - PRN-LI'-80-1 84 Mr.. James P. O'Reilly, Director, Region II Office of Inspection and Enforcement U. S. Nuclear Regulatory Commission 101 Marietta Street, Suite 3100 Atlanta, Georgia 30303
Dear Mr. O'Reilly:
REPORTABLE OCCURRENCE,251-80-06 TURKEY POINT UNIT 4.
DATE OF OCCURRENCE:
APRIL 7, 1980 TECHNICAL SPECIFICATION 4.10.1'UXILIARY FEEDWATER SYSTEM The attached Licensee E'vent Report is being submitted in accordance with Technical Specification 6.9.2 to provide 30 day notification of the sub-ject occurrence.
Very truly yours, A.. D. Schmidt Vice President
,Power Resources MAS/pa Attachment cc:
Director, Office of Inspection and Enforcement (30)
Director, Office of Management Information and.
Program Control (3)
Harold F. Reis, Esquire File:
933.1 TP PEOPLE... SERVING PEOPLE
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Pump performance was determined to be satis'factory.
Subse'quent to an evaluat'ion of system performance, the control circuitry
'Z3, of 'the evaluation and events of a similar nature are attached.
0 o-was recalibrated and the system was tested satisfactorily.
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40 41 41 44 37 CAUSE OESCRIPTION ANO CORREa IVE ACTIONS Q27 The cause of the low flow was due to either control circuit calibr'ation and/or a flow restriction in valve 4-20-142, 'A'FN pump'ischarge valve to Unit No. 4.
The differential ressure transmitter was recalibrated and.
the system was successfully tested.
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REPORTABLE.OCCUPDENCE 251-80-06 LlCENSEE EVENT REPORT PAGE TWO Additional Event Descri tion and Probable Conse uences:
During performance of the monthly ISX test, the 'A'uxiliary Feedwater (AFW) pump did not deliver the required flow of 600 gpm to,Unit No. 4.
- However, the required flow by the same pump was established within the required time to. Unit No. 3.
Therefore,. the pump performance was believed to be satisfactory.
Subsequent to an, evaluation of the possible
causes
of low flow 'delivered (540 gpm) by the 'A'FW pump, dPT-2401 was, recalibrated.
The 'A"'FW pump was then satisfactorily tested to Unit No.
4 by delivering the required'low (600'pm) to the steam generators within the required time.limit (3 minutes)'.
During the event, an operable system flow path was available to Unit No 3 from all 3 AFW pumps and to Unit No.4 from-the 'B'nd 'C'F(l pumps.
Other occurrences attributed to the AFW system were reported as:
AO 250-74-7 LER 250-78-18 LER 250-79-17 LER 250-79-28 LER 250-79-34 LER 250-79-36
.AO 251-73-7'dditional Cause Descri tion and 'Corrective Actions:
The comparison of the delivered flow to Unit No.,4 steam generators by the 'B'
'C'uxiliary Feedwater'umps to that of the 'A'FW pump indicated the following possible
causes
for low delivered flow (540 gpm) by the 'A'ump:
1.
dPT-2401 and dPC-2401 were out of calibration, therefore, the differential pressure between the auxiliary feedwater and steam pressure was not quite enough to over-come the. losses in the long run of piping to Unit No.
4 steam generators..
2.,
There may be some defect in the internals of valve 4-'20-142 ('A'uxiliary Feedwater Pump discharge to Unit No. 4) that restricts the flow delivered by the 'A'FW pump to Unit No.
4 steam generators.
Both dPT-2401 and dPC-'401 were chec'ked for calibration.
No problem was noted with dPC-2401, but'PT-2401.was found with non-linearity at the middle of the control range which was corrected.
The 'A'FW pump was then operated for inspection.
The required flow (600 gpm) was, delivered within the required time limit (3 minutes) and the pump performance was satisfactory.,
The possibility of a defect in valve 4-20-142 still exists, because the feedwater regulators needed'o be opened somewhat more than they were opened for the other pumps to deliver the required flow.
This problem was discussed with mechanical maintenance and the Plant Nuclear Safety Committee.
The valve will be inspected during the up-'oming outage on Unit No.
4 (currently scheduled to start on April 26, 1980.)
1
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g 44 REPORTABLE OCCURRENCE 251-80-06 LICENSEE EVENT REPORT PAGE THREE Com onent Data:
dPT-2401 Barton Instrument Co.
Model 225 Valve 4-20-142 Velan Engineering Companies Class:
900'ize:
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| 05000251/LER-1980-001, Forwards LER 80-001/03L-0 | Forwards LER 80-001/03L-0 | | | 05000250/LER-1980-001, Forwards LER 80-001/03L-0 | Forwards LER 80-001/03L-0 | | | 05000251/LER-1980-001-03, /03L-0:on 800121,during Semiannual Test of Fire & Smoke Detection Sys in Containment Electrical Penetration Zone 6,supply of Test Gas Became Depleted.Caused by Lack of Assurance by Maint & Supply Personnel Re Sufficient Gas | /03L-0:on 800121,during Semiannual Test of Fire & Smoke Detection Sys in Containment Electrical Penetration Zone 6,supply of Test Gas Became Depleted.Caused by Lack of Assurance by Maint & Supply Personnel Re Sufficient Gas | | | 05000250/LER-1980-001-03, /03L-0:on 800103,during Routine Sys Walkthrough, East Fire Pump Found to Be Inoperable.Investigation Revealed Pump May Have Been Inoperable Due to Power Supply Breaker Not Being Closed.Caused by Operator Error | /03L-0:on 800103,during Routine Sys Walkthrough, East Fire Pump Found to Be Inoperable.Investigation Revealed Pump May Have Been Inoperable Due to Power Supply Breaker Not Being Closed.Caused by Operator Error | | | 05000250/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000251/LER-1980-002-03, /03L-0:on 800214,for 17-h During Hot Shutdown, Condensate Storage Tank Contained Less than 185,000 Gallons Required by Tech Specs.Caused by Failed Seal W/Resulting Gear Damage on Agitator Transmission.Agitator Was Replaced | /03L-0:on 800214,for 17-h During Hot Shutdown, Condensate Storage Tank Contained Less than 185,000 Gallons Required by Tech Specs.Caused by Failed Seal W/Resulting Gear Damage on Agitator Transmission.Agitator Was Replaced | | | 05000251/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000250/LER-1980-002-03, /03L-0:on 800203,during Startup,Units 3 & 4 Condensate Storage Tanks Decreased to Less than 185,000- Gallon Requirement.Caused by Excessive Water Treatment Plant Output During Unit 3 Power Physics Testing | /03L-0:on 800203,during Startup,Units 3 & 4 Condensate Storage Tanks Decreased to Less than 185,000- Gallon Requirement.Caused by Excessive Water Treatment Plant Output During Unit 3 Power Physics Testing | | | 05000251/LER-1980-003-03, While Testing 4C Steam Generator Feedwater Control Valve,Change in Steam Generator Level Lifted Low Setpoint Valve.Valve Did Not Fully Reseat. Caused by Binding Between Lifting Gear & Release Nut | While Testing 4C Steam Generator Feedwater Control Valve,Change in Steam Generator Level Lifted Low Setpoint Valve.Valve Did Not Fully Reseat. Caused by Binding Between Lifting Gear & Release Nut | | | 05000251/LER-1980-003, Forwards Updated LER 80-003/03L-0 | Forwards Updated LER 80-003/03L-0 | | | 05000250/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000250/LER-1980-003-03, /03L-0:on 800212,during Power Escalation Following Refueling,Reactor Power Indicated by Power Range Nuclear Instrumentation Was Low.Caused by Bypass Valve on Feedwater Transmitter 3B Not Fully Closed & Nis Improperly Adjuste | /03L-0:on 800212,during Power Escalation Following Refueling,Reactor Power Indicated by Power Range Nuclear Instrumentation Was Low.Caused by Bypass Valve on Feedwater Transmitter 3B Not Fully Closed & Nis Improperly Adjusted | | | 05000251/LER-1980-004-03, /03L-0:on 800216,while at Hot Shutdown,Condensate Storage Tank Contained Less than 85,000 Gallons for 4-h. Caused by Broken Drive Belt on Agitator.Motor Remounted to Accept Available Drive Belt | /03L-0:on 800216,while at Hot Shutdown,Condensate Storage Tank Contained Less than 85,000 Gallons for 4-h. Caused by Broken Drive Belt on Agitator.Motor Remounted to Accept Available Drive Belt | | | 05000251/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000250/LER-1980-004, Forwards Updated LER 80-004/03X-1 | Forwards Updated LER 80-004/03X-1 | | | 05000250/LER-1980-004-03, Radiator Tube Leak on Emergency Diesel Generator a Detected.Probable Cause Due to Foreign Object Being Forced Into Radiator by Cooling Fans & Degradation Induced by External Environ.Leak Repaired | Radiator Tube Leak on Emergency Diesel Generator a Detected.Probable Cause Due to Foreign Object Being Forced Into Radiator by Cooling Fans & Degradation Induced by External Environ.Leak Repaired | | | 05000250/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000250/LER-1980-005-03, /03L-0:on 800229,during Review of Maint Procedure 15537.2,fire Hose Station Found Not Fully Operable.Caused by Misunderstanding of What Constitutes Operability & Failure of Administrative Controls.Procedure Will Be Revised | /03L-0:on 800229,during Review of Maint Procedure 15537.2,fire Hose Station Found Not Fully Operable.Caused by Misunderstanding of What Constitutes Operability & Failure of Administrative Controls.Procedure Will Be Revised | | | 05000251/LER-1980-005-03, /03L-0:on 800331,during Normal Operation,Process Radiation Monitors R-11 & R-12 Were Out of Svc for Approx 11-h.Caused by Failure of Air Sampling Blower Due to Normal Wear.Blower Replaced.Monitors Returned to Svc | /03L-0:on 800331,during Normal Operation,Process Radiation Monitors R-11 & R-12 Were Out of Svc for Approx 11-h.Caused by Failure of Air Sampling Blower Due to Normal Wear.Blower Replaced.Monitors Returned to Svc | | | 05000251/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000250/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000250/LER-1980-006-03, /03L-0:on 800316,during Review of MP 15537.2,four Post Indicator Valves in Fire Protection Water Sys Found Not Inspected within Time Interval Limit.Caused by Misunderstanding of Responsibility | /03L-0:on 800316,during Review of MP 15537.2,four Post Indicator Valves in Fire Protection Water Sys Found Not Inspected within Time Interval Limit.Caused by Misunderstanding of Responsibility | | | 05000251/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000251/LER-1980-006-03, /03L-0:on 800407,during Inservice Insp Testing, Auxiliary Feedwater Pump a Failed to Deliver Flow Rate to Unit 4 Steam Generators.Caused by Control Circuit Calibr or Flow Restriction in Valve 4-20-142 | /03L-0:on 800407,during Inservice Insp Testing, Auxiliary Feedwater Pump a Failed to Deliver Flow Rate to Unit 4 Steam Generators.Caused by Control Circuit Calibr or Flow Restriction in Valve 4-20-142 | | | 05000250/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000250/LER-1980-007-03, /03L-0:on 800424,during Planning & Implementation of Surveillance Per Tech Spec 4.15.4.a.1,six Electrical Penetration Fire Barriers Found Nonfunctional.Caused by Incomplete Installation.Barriers Repaired | /03L-0:on 800424,during Planning & Implementation of Surveillance Per Tech Spec 4.15.4.a.1,six Electrical Penetration Fire Barriers Found Nonfunctional.Caused by Incomplete Installation.Barriers Repaired | | | 05000251/LER-1980-007-01, /01T-2:on 800507,disc Stud Nut Discovered Missing from Main Steam Check Valve 4A.Caused by Failure of Associated Locking Device.Disc Studs Replaced & Improved Locking Device Installed | /01T-2:on 800507,disc Stud Nut Discovered Missing from Main Steam Check Valve 4A.Caused by Failure of Associated Locking Device.Disc Studs Replaced & Improved Locking Device Installed | 10 CFR 21.21(b)(1) | | 05000251/LER-1980-007, Forwards Updated LER 80-007/03X-1 | Forwards Updated LER 80-007/03X-1 | | | 05000251/LER-1980-007-03, Disc Stud Nut Discovered Missing from Main Stem Check Valve 4A.Caused by Failure of Associated Locking Device.Disc Studs Replaced & Improved Locking Device Installed | Disc Stud Nut Discovered Missing from Main Stem Check Valve 4A.Caused by Failure of Associated Locking Device.Disc Studs Replaced & Improved Locking Device Installed | | | 05000250/LER-1980-008-01, /01X-1:on 800505,insp & Reanalyses Per IE Bulletin 79-14 Revealed Inadequate Support of 3A & 3B Resistance Temp Detector Bypass Loops.Change Mod Installed to Properly Support Piping | /01X-1:on 800505,insp & Reanalyses Per IE Bulletin 79-14 Revealed Inadequate Support of 3A & 3B Resistance Temp Detector Bypass Loops.Change Mod Installed to Properly Support Piping | | | 05000250/LER-1980-008, Forwards LER 80-008/01X-1,updating 800519 Initial Rept | Forwards LER 80-008/01X-1,updating 800519 Initial Rept | | | 05000251/LER-1980-008-01, /01T-0:on 800523,review of Radiographs Per IE Bulletin 79-13 Revealed Indications of Cracking in Feedwater Nozzle to Pipe Weld on Steam Generator 4 C Reducers.Cause Not Stated.Fittings Containing Defects Are Being Replaced | /01T-0:on 800523,review of Radiographs Per IE Bulletin 79-13 Revealed Indications of Cracking in Feedwater Nozzle to Pipe Weld on Steam Generator 4 C Reducers.Cause Not Stated.Fittings Containing Defects Are Being Replaced | | | 05000251/LER-1980-008, Forwards LER 80-008/01T-0 | Forwards LER 80-008/01T-0 | | | 05000250/LER-1980-009-03, /03L-0:on 800511,while Performing OP 14004.1,steam Generator Protection Channels Periodic Test,Trip Setpoints of Bistable BS-3-475 & 485A Found Nonconservative.Caused by Instrument Drift.Bistables Reset | /03L-0:on 800511,while Performing OP 14004.1,steam Generator Protection Channels Periodic Test,Trip Setpoints of Bistable BS-3-475 & 485A Found Nonconservative.Caused by Instrument Drift.Bistables Reset | | | 05000251/LER-1980-009, Forwards LER 80-009/03L-0 | Forwards LER 80-009/03L-0 | | | 05000250/LER-1980-009, Forwards LER 80-009/03L-0 | Forwards LER 80-009/03L-0 | | | 05000251/LER-1980-009-03, /03L-0:on 800614,during Shutdown,Low Flow Was Indicated on 4C Bypass Loop.Caused by Valve Stem Separating from Disc in Manner Which Prevented Valve from Fully Opening | /03L-0:on 800614,during Shutdown,Low Flow Was Indicated on 4C Bypass Loop.Caused by Valve Stem Separating from Disc in Manner Which Prevented Valve from Fully Opening | | | 05000250/LER-1980-010-03, /03L-0:on 800514,during Normal Operation,Process Radiation Monitors R-11 & R-12 Were Out of Svc for Approx 16-h.Caused by Failure of Air Sampling Blower Due to Normal Wear.Blower Replaced & Monitor Returned to Svc | /03L-0:on 800514,during Normal Operation,Process Radiation Monitors R-11 & R-12 Were Out of Svc for Approx 16-h.Caused by Failure of Air Sampling Blower Due to Normal Wear.Blower Replaced & Monitor Returned to Svc | | | 05000250/LER-1980-010, Forwards LER 80-010/03L-0 | Forwards LER 80-010/03L-0 | | | 05000251/LER-1980-010-03, Leakage Developed Through Crack in North Channel Cover of Component Cooling Water Heat Exchanger 4C.Caused by Corrosion.Channel Cover Replaced | Leakage Developed Through Crack in North Channel Cover of Component Cooling Water Heat Exchanger 4C.Caused by Corrosion.Channel Cover Replaced | | | 05000251/LER-1980-010, Forwards Updated LER 80-010/03X-1 | Forwards Updated LER 80-010/03X-1 | | | 05000251/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000250/LER-1980-011-01, /01T-0:on 800527,util Was Notified by NSSS Vendor That Nonconservative Error Had Been Discovered in Computer Inputs Used in Feb 1979 10CFR50.46 App K LOCA Analysis. Caused by Personnel Error | /01T-0:on 800527,util Was Notified by NSSS Vendor That Nonconservative Error Had Been Discovered in Computer Inputs Used in Feb 1979 10CFR50.46 App K LOCA Analysis. Caused by Personnel Error | | | 05000251/LER-1980-011-03, /03L-0:on 800818,during Surveillance Testing,Six Ionization Detectors in 4W Electrical Penetration Room Found Inoperable.Caused by Improper Installation of Upgrade to Fire Protection Sys | /03L-0:on 800818,during Surveillance Testing,Six Ionization Detectors in 4W Electrical Penetration Room Found Inoperable.Caused by Improper Installation of Upgrade to Fire Protection Sys | | | 05000250/LER-1980-011, Forwards LER 80-011/01T-0 | Forwards LER 80-011/01T-0 | | | 05000250/LER-1980-012-03, /03L-0:on 800620,daily Calibr of Unit 3 Power Range Channel Not Performed as Required.Caused by Personnel Error Due to Misunderstanding Between Person Performing Test & Person Responsible for Test | /03L-0:on 800620,daily Calibr of Unit 3 Power Range Channel Not Performed as Required.Caused by Personnel Error Due to Misunderstanding Between Person Performing Test & Person Responsible for Test | | | 05000251/LER-1980-012-03, /03L-0:on 801013,excessive Leakage Past Primary Packing in Charging Pump 4A Caused Pump to Be Removed from Svc.Caused by Loose Packing.Packing Replaced | /03L-0:on 801013,excessive Leakage Past Primary Packing in Charging Pump 4A Caused Pump to Be Removed from Svc.Caused by Loose Packing.Packing Replaced | | | 05000250/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000251/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000250/LER-1980-013, Forwards LER 80-013/09X-0 | Forwards LER 80-013/09X-0 | |
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