ML071160369

Nutherm Qualification Report WCN-9715R, for CS Innovations Replacement Msfis System, Rev. 0

ML071160369
Person / Time
Site:	Wolf Creek
Issue date:	02/16/2007
From:	Sterbis T, Weaver W Nutherm International
To:	Office of Nuclear Reactor Regulation, Wolf Creek
References
734527, ET 07-0008 WCN-9715R, REV. 0
Download: ML071160369 (741)

Text

Enclosure VI to ET 07-0008 Nutherm Qualification Report for CS Innovations Replacement MSFIS System, Rev. 0

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page I of 24 NUTHERM QUALIFICATION REPORT FOR CS INNOVATIONS REPLACEMENT MSFIS SYSTEM WOLF CREEK NUCLEAR OPERATING CORPORATION PURCHASE ORDER NO. 734527 NUTHERM DOCUMENT NUMBER WCN-9715R, REV. 0 Prepared By: Date:

-7 Project Engineering Manager Reviewed and Approved By: Date:

Wayne Weaver EQ Manager 501 South 11th Street PHONE: 618-244-6000 JrV, Mt. Vemon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 2 of 24 REVISIONS The revision number is indicated at the top of each page, for all revisions. To delineate the exact location of a given revision, a vertical line is used on the right margin. However, for a complete report rewrite, no vertical lines are used.

REVISION LOG REVISION DATE PAGE SECTION REFERENCE 501 South 11th Street PHONE: 618-244-6000 f*49L,11 Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 3 of 24 TABLE OF CONTENTS DESCRIPTION PAGE PU R POSE ............ ......................................... ....................... I................................................ 4 APPLICABLE STANDARDS AND DOCUMENTS ....................................... 4 EQUIPMENT DESCRIPTION ......................................................................................................... 5.

QUALIFICATION METHOD ............................................................................................................... 5 SAFET Y FU N CT ION ....................................................................................... ................................... 6 ENVIRONMENTAL AND SEISMIC REQUIREMENTS ................................................................. 6 ENVIRONMENTAL CONDITIONS ...... ............................................. 6 M A R G IN S .................................................... .................................................. ................................................. 10 TEST SEQ UEN CE ........................................................................................................................... 10 PRE-TEST INSPECTIO N ............................................................................................................................. 10 BASELINE/FUNCTIONAL TEST ............................................................................................................. ....... 11 EMC TEST ................ .............

.................................. .. 11 BA SELINE/FU N CTIO NAL TEST ............................................................. ....................................................... 13 C Y C LE A G IN G ...................................................................................................... 7..................................... ..... 13 .

BA SELINE/FU N CTIONA L TEST .................................................................................................................... 13 SE ISM IC T ESTIN G ........................................................................................................................................... 13 BA SELINE FUN CTION AL TEST .................................................................................................................... 15 PO ST-TEST INSPECTIO N ...................................................................... ......................................................... 15 FPGA VERIFICATION ............................................................ 15 POST-TEST IN SPECTION ................................................................................................................................ 15 ACCEPTANCE CRITERIA ................................... ................................................................................ 15 QUALIFICATION TEST RESULTS ..................................................................................................... 16 T EST SP E CIMEN ............................................................................................................................................. 16 PRE -TE ST INSPEC TIO N .................................................................................................................................. 16 B A SE LIN E TE ST ............................................................................................................................................... 16 EM C TEST .......................................................................................................................................... 1..............

16 PO ST-EM C B A SELINE TEST ........................................................................................................................... 17 CYCLE AGING ................................................................. 17 POST-CYCLE AGING BASELINE TEST .............................................. 17 SEISMIC TESTING .............................................................. 17 PO ST-SEISM IC B A SELINE TEST ................................................................................................................. 22 PO ST-TE ST IN SPECTION ................................................................................................................................ 22 FPG A V ER IFIC A TIO N ..................................................................................................................................... 22 C ON CLU SION ....................................................................................................................................... 23 APPENDIX I APPENDIX II APPENDIX III APPENDIX IV APPENDIX V APPENDIX VI 501 South 11th Street PHONE: 618-244-6000 NTERNATIONAL, INC Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 4 of 24 PURPOSE This report is prepared by Nutherm International, Inc. to document the qualification of the CS Innovations replacement Main Steam and Feedwater Isolation System (MSFIS) controls..

The qualification program was designed to establish that the MSFIS controls would provide the required safety function in the specified mild environment and EMIIRFI conditions. The system components were qualified by type testing. The test specimens were of the same manufacturer, part number and design, and have the same functional parameters as the production items. The test specimens adequately. represent the production items; therefore, they serve as a basis for qualification of the production items.

This report established that the CS Innovations MSFIS system would provide the required safety function during the mild environment and EMIIRFI conditions. The details of the testing are discussed in this report and the appendices.

APPLICABLE STANDARDS AND DOCUMENTS

• IEEE 323-1974 - "Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations"

" IEEE 344-1975 - "Recommended Practices for Seismic Qualification of Class lE Equipment for Nuclear Power Generating Stations"

• 10CFR50, Appendix B. -"Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants"

• Nutherm International, Inc. Quality Assurance Manual No.: QA-N-10179-5.

• EPRI TR-102323-R2-1997- "Guidelines for Electromagnetic Interference Testing in Power Plants" Regulatory Guide 1.1 80-R1-"Guidelines for Evaluating Electromagnetic and Radio-Frequency Interference in Safety-Related Instrumentation and Control Systems" IEEE 649-1991 - "Standard for Qualifying Class lE Motor Control Centers for Nuclear Power Generating Stations"

• Wolf Creek Generating Station Specification J-105A(Q), Rev. 2

• Nutherm International, Inc. Qualification Plan, WCN-9715P, Rev. 1

• Nutherm International, Inc. Seismic Test Procedure, S-128P, Rev. 2

• Nutherm International, Inc. EMC Test Procedure, 9715-EMC-01, Rev. 4

• Nutherm International, Inc. EMC Test Report, WCN-9715ER, Rev. 0 501 South 11th Street PHONE: 618-244-6000 TERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 5 of 24 EPRI TR-100516, "Nuclear Power Plant Equipment Qualification Reference Manual" EQUIPMENT DESCRIPTION The qualified equipment is the Replacement MSFIS System. The MSFIS System is a logic-controller-based system which performs the control functions to operate the Main Steam Isolation Valves (MSIVs) and Main Feedwater Isolation Valves (MFIVs).

The MSFIS provides 125 VDC output to energize or de-energize control solenoids to operate the plant Main Steam Isolation Valves (MSIVs) and Main Feedwater Isolation Valves (MFIVs).

The current channel separation scheme for the overall plant will be applied to the new system. The MSFIS system will consist of two redundant and separate channels, with the control systems physically located in different cabinets. Each channel control system consists of a panel mounted Feed Rack, a panel mounted Steam Rack, and an Assembly Panel consisting of fuse blocks, a power block, and a terminal block with MOV's and TVS's mounted to an aluminum mounting plate. The test specimens will consist of one Steam Rack and one Assembly Panel. The Feed Rack and Steam Rack contain the same

.number and type of control boards, with identical electronic components used on the respective boards. Therefore, the Steam Rack and Assembly Panel are representative of

• theentire system and will serve as the basis for qualification.

QUALIFICATION METHOD Qualification is based on the testing performed on the test specimens. The qualification program is for a mild environment qualification with no aging mechanisms and with seismic being the only Design Basis Event (DBE). Therefore, environmental pre-aging before seismic was not required. Cycle aging of the BYPASS/OPERATE switch has been included in the test program. The test program for mild environment shall consist of electromagnetic compatibility (EMC) testing and cycle aging, followed by a seismic test.

The EMC testing will be performed using the recommendations of EPRI TR-102323-R2, 1997 "Guidelines for Electromagnetic Interference Testing in Power Plants" as modified by Regulatory Guide 1.180, Revision 1 as a basis for testing to verify electromagnetic susceptibility and emissions of the system. The seismic test will verify structural integrity during a seismic event and document any output discontinuities that may develop. The ability of the equipment to operate during and after the seismic event will be supported by pre-seismic baseline testing, seismic monitoring to include an ESFAS all valves close signal during the final SSE test run, and post-seismic baseline test data.

Before and after every qualification test, a baseline test will be performed on the test specimens to verify equipment operation.

4VNutherl 501 South 11th Street PHONE: 618-244-6000 NTERNATIONAL, INC Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 6 of 24 SAFETY FUNCTION The safety function of the Replacement MSFIS System is divided into 2 independent functions as follows:

• Steam Line Isolation System (SLIS) - Main Steam Line Isolation minimizes the uncontrolled cool down of the Reactor Coolant System (RCS) that would result from a main steam line rupture. Input signals pass from the detectors through the Solid State Protection System (SSPS) to the MSFIS cabinet where the output signal is generated.

• Feedwater Isolation System (FWIS) - Feedwater isolation minimizes the potential for excessive post-trip cool down of the RCS due to overfilling the steam generators. It also prevents moisture carryover caused by high steam generator levels, and isolates normal Feedwater in the event of a High Energy Line Break inside containment.

ENVIRONMENTAL AND SEISMIC REQUIREMENTS ENVIRONMENTAL CONDITIONS The MSFIS System is located in the Control Room. The environmental conditions for this location are defined in Specification J-105A(Q) Rev. 2 Section 5.4. The conditions are considered a mild environment, and are listed below.

Parameter Normal Operating Conditions.

Temperature ('F) 65-84 Pressure ATM Relative Humidity (% RH) 20-70 Radiation (Rads/hr) 0.0005 As stated in EPRI TR-100516, p. 3-11 "Effects of Radiation on Semiconductors."

Most semiconductors can tolerate radiationdoses of l rads and below. MOS devices can be affected by doses as low as 103 rads."

Equipment exposure for a 40 year life is less than 2x10 2 rads TID. This exposure level is well below the minimum dose required to cause degradation in semiconductor performance and therefore radiation aging is not required.

501 South 11th Street PHONE: 618-244-6000 TERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 7 of 24 Seismic Conditions The qualifying Safe Shutdown Earthquake (SSE) random multifrequency test is based on Required Response Spectra (RRS) as specified in Specification No. 10466-J-820 Rev. 1, Fig. 3.Rev. 1 (Attachment D, Wolf Creek Specification J-105A(Q), Rev. 2) as modified by Wolf Creek. The vertical and horizontal RRS are shown in Figures 1 and 2. Tables 1 and 2 contain the numerical values plus 10% margin. The Operating Basis Earthquake (OBE) shall be 2/3 the SSE test levels.

EMC Conditions The qualifying EMC conditions are based on the recommended levels and test series as described in EPRI TR-102323-R2, 1997 and*Reg. Guide 1.180, Rev. 1. The applicable tests are listed in Tables 3, and 4.. Test levels and curves are included in Appendix 1.

501 South 11th Street PHONE: 618-244-6000 WE, Kqjvý/Vp Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 8 of 24 Figure 1 SSE Horizontal RRS at @ 3% damping with 10% Margin

%j.u'

• ~5.00 Z4.00

c. 3.00

2.00 Figure 2 3% Damping With 10% Margin 501 South 11th Street PHONE: 618-244-6000 WLN70,hKqMM Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 9 of 24 Table 1 SSE Horizontal RRS @ 3% Damping Frequency Hz Acceleration g's Accel (g) + 10%

1 1.13! 1.24

.1.26 1.48 1.63 1.59 1.94 2.13 2 1.94 .... 2.13

-2.52 1.94: 2.13 3.17 1.94 .2.13 6 6.75 7.42 9 I 6.75 7.42 16 . .1.95. 2.15 40.3 1.47: 1.61 100  : :147 1.61 Table 2 SSE Vertical RRS @ 3% Damping Frequency Hz Acceleration g's Accel (g) + 10%

0.950 0.32 *0.35 3.257 0.81 0.89 6.468 0.81 0.89 19.704 0.55 0.60:

30.235 0.24 0.26 100.000 0.24 0.26 PHONE: 618-244-6000 ffmNKThermp 501 South 11th Street Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 10 of 24 MARGINS The following margins apply for the specified service conditions:

Seismic 10% to the*RRS Cycle Aging 10% to number of cycles TEST SEQUENCE The test sequence for the test specimens is dictated by the objective of the qualification program. The environmental, conditions of the MSFIS System are considered to be mild.

The postulated incident environmental condition is the same as the normal condition.

The conditions in the mild environment produce no aging mechanisms which will cause significant aging before the design basis event. Therefore, no qualified life is required and seismic becomes the only design basis event of consequence. Cycle aging prior to seismic testing has been included at Wolf Creek's request. The test sequence for the mild qualification test program becomes:

• Pre-Test Inspection

• Baseline Functional Test

• EMC Test

• Baseline Functional Test

• Cycle Aging 0 Baseline Functional Test

• Seismic Test

• Baseline Functional Test

• Post-Test Inspection

• FPGA Verification The individual steps in the qualification program for the MSFIS System are discussed below.

PRE-TEST INSPECTION At the beginning of the test program, the test specimens will be inspected visually to verify no damage has occurred due to handling or during shipment. The manufacturer 501 South 11th Street PHONE: 618-244-6000 NL, INC Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 11 of 24 and part/model number for the test specimens will be recorded and included on all documentation. In addition, a Nutherm Testing Laboratories (NTL) identification number will be established for every test specimen and maintained throughout the test program.

BASELINE/FUNCTIONAL TEST The baseline test verifies the proper operation of the system and is performed in accordance with Nutherm Technical procedures. All functional data, including test instrumentation, shall be recorded. Detailed Nutherm Technical procedures will be developed with input from Wolf Creek and CS Innovations to provide adequate testing of system operation. Baseline testing shall be designed to verify proper output states for "open" and "close" valve actuation.

EMC TEST TEST REQUIREMENTS EMC testing verifies that the susceptibility and emission characteristics of the system.

make it suitable for use in nuclear power plant safety system applications. The recommendations and test processes discussed in EPRI TR-102323 Rev. 2 as modified by Regulatory Guide 1.180 Rev. 1 shall be used as a basis for developing test and acceptance criteria. EMC testing will be comprised of the following:

• Pre-EMC Testing Inspection and Operability Check

• Qualification Level EMC Emissions Testing

• Qualification Level EMC Susceptibility Testing 0 Qualification Level EMC Surge Withstand Capability Testing

• Post-EMC Testing Inspection and Operability Check The EMC testing is summarized below. A detailed test procedure will be generated prior to testing. WCNOC and manufacturer input will be used to develop the test procedure.

EMC EMISSIONS TESTING Both Conducted and Radiated Emissions testing shall be performed. Testing will conform with MIL-STD-461E test methods for conducted and radiated emissions. The four test methods are described in Table 3.

501 South 11th Street PHONE: 618-244-6000 L NTERNATIONAL, INC Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT.

WCN-9715R, REV. 0 Page 12 of 24 Table 3 MIL-STD-461E Emissions Tests CE101 Low-Frequency Conducted, 30 Hz to 10 kHz CE102 High-Frequency Conducted, 10 kHz to 10 MHz RE101 Radiated Emissions, Magnetic Field, 30 Hz to 100 kHz RE102 Radiated Emissions, Electric Field, 2 MHz to 10 GHz Operating envelopes are included in Appendix I EMC SUSCEPTIBILITY TESTING Both Conducted and Radiated Susceptibility testing shall be performed. Testing will conform with IEC 61000-4 test methods for conducted and radiated susceptibility. In addition to IEC susceptibility tests, two MIL-STD-461E susceptibility tests, CS 101 and RS101, will be performed. The test methods are described in Table 4. At a minimum, all power wires and a representative sample of control and signal wires will be subjected to each test (as applicable). Susceptibility testing includes Surge Withstand Capability Testing as described in Reg. Guide 1.180, Rev. 1.

Table 4 IEC 61000-4 Susceptibility Testing IEC Standards 61000-4-3 Electromagnetic Compatibility - Testing and Measurement Techniques - Radiated, Radio-Frequency, Electromagnetic Field Immunity Test 61000-4-4 Electromagnetic Compatibility - Testing and Measurement Techniques - Electrical Fast Transient/Burst Immunity Test 61000-4-5 Electromagnetic Compatibility - Testing and Measurement Techniques - Surge Immunity Test 61000-4-6 Electromagnetic Compatibility - Testing and Measurement Techniques - Immunity to Conducted Disturbances, Induced by Radio-Frequency Fields 61000-4-8 Electromagnetic Compatibility - Testing and Measurement Techniques - Power Frequency Magnetic Field Immunity Test 501 South 11th Street PHONE: 618-244-6000 WHutherm Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 13 of 24 61000-4-12 Electromagnetic Compatibility - Testing and Measurement Techniques - Ring Wave Immunity Test 61000-4-16 Electromagnetic Compatibility - Testing and Measurement Techniques - Test for Immunity to Conducted, Common Mode Disturbances in the Frequency Range 0 Hz to 150 kHz MIL-STD-461E CS 101 Conducted Susceptibility, Power Leads, 30 Hz to 150 kHz RS101 Radiated Susceptibility, Magnetic Field, 30 Hz to 100 kHz Operating envelopes are included in Appendix I. The MSFIS system contains only DC power and signal lines, therefore susceptibility test 61000-4-13 is not applicable and will not be performed.

BASELINE/FUNCTIONAL TEST The initial baseline tests will be repeated to detect any change in performance following the EMC test. All functional data, including test instrumentation, shall be recorded.

CYCLE AGING Cycle aging will be performed on the BYPASS/OPERATE toggle switch located on the ALS-201 board. The toggle switch will be cycled 2475 times, which corresponds to 3 iterations of five year operation as described in IEEE 649, plus a 10% margin.

BASELINE/FUNCTIONAL TEST The initial baseline tests will be repeated to detect any change in performance following the cycle aging. All functional data, including test instrumentation, shall be recorded.

SEISMIC TESTING TEST REQUIREMENTS The seismic testing will be in accordance with a Nutherm seismic procedure and IEEE 344-1975. The test specimen will be subjected to a resonance search followed by a random Multifrequency (RMF) seismic simulation test program. The seismic testing will be comprised of the following:

• Pre-Seismic Inspection and Operability Check

" Resonance Search

• Pre-RMF Inspection and Operability Check 501 South 11th Street PHONE: 618-244-6000 JWNuKqtherm Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 14 of 24 0 Qualification-Level Multifrequency Tests

• Post-Test Inspection and Operability Check The seismic test program details are summarized below. A detailed seismic test procedure will be generated prior to the seismic test. WCNOC approval of the written procedure is required prior to testing.

RESONANCE SEARCH The test specimens shall be subjected to a resonance search test prior to the RMF test. A low-level (0.2g horizontally and vertically) single-axis sine sweep shall be performed in each of the three orthogonal axes to determine resonant frequencies. The sine sweep shall be performed from 1 to 100 Hz at a sweep rate of one octave per minute.

Transmissibility plots of the specimen-mounted accelerometers shall be included in the test report.

RANDOM MULTI-FREQUENCY TESTS Tri-axial random multi-frequency seismic simulation tests shall be performed. The two horizontal axes and the vertical axis shall be excited separately, but simultaneously. The input acceleration level for each of the three axes shall be phase-incoherent during the multifrequency tests.

The test specimen shall be subjected to 30-second duration triaxial multifrequency random motion, which is amplitude-controlled in one-third active bandwidths, spaced one-third octave apart over the frequency range of 1 to 100 Hz. Three simultaneous, but independent, random signals shall be used as the excitation to produce phase-incoherent motions in the vertical and horizontal axis. The amplitude of each one-third-octave bandwidth shall be independently adjusted in each of the three axes until the Test Response Spectra (TRS) enveloped the Required Response Spectra (RRS), within the test table limits.

The resulting table motion shall be analyzedby a response spectrum analyzer at 3%

damping for the Operating Basis Earthquake (OBE) and Safe Shutdown Earthquake (SSE) Test, and plotted at one-sixth octave intervals over the frequency range of 1 to 100 Hz.

The test specimen shall be subjected to 5 OBE tests prior to the application of an SSE test, per the Required Response Spectra of Figure 1 and Table 1. Approximately 15 seconds into the SSE test an ESFAS all close signal will be initiated and system response observed.

After completing the seismic test, the test specimens will be inspected for any anomalies that occurred during the testing. If any are found, they shall be recorded and presented in the Qualification Report.

501 South 11 th Street PHONE: 618-244-6000 RNTOL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 15 of 24 BASELINE FUNCTIONAL TEST The initial baseline tests will be repeated to detect any change in performance following the seismic test. All functional data, including test instrumentation, shall be recorded.

POST-TEST INSPECTION At the end of the test program, the test specimen will be inspected visually to document the condition of the test specimen after the test.

FPGA VERIFICATION Following the post-test inspection a verification of the FPGA chips on all applicable boards will be performed for information. Manufacturer files from the original logic installation shall be used. Though not part of the qualification program, this test shall be performed to provide information on any changes which might have occurred within the FPGA chips.

POST-TEST INSPECTION At the end of the test program, the test specimen will be inspected visually to document the condition of the test specimen after the test.

ACCEPTANCE CRITERIA Following are the acceptance criteria of each test for the specified test specimens:

• Baseline Functional Testing - The test specimens are acceptable if the output currents are within specified tolerances for each output state and the alarm indicators illuminate or extinguish as required. In addition, the Assembly Panel and associated wiring shall be acceptable if it withstands the specified voltage for the specified duration without dielectric breakdown.

EMC Testing - The acceptance criteria for the susceptibility tests are that no loss of function shall occur under susceptibility testing. A loss of function could be any of the following:

• Loss of output, e.g., open or short circuit.

• Erroneous output, e.g., state change in solenoid control circuits without command.

• An alarm state as indicated by alarm LED illuminating on MSIV Rack front panel occurs and cannotbe cleared.

• Inability to change output state, e.g. cannot change solenoid output from energized to de-energized.

• Inability to de-energize all solenoid outputs when 2 or more of 4 ESFAS signals are given after alarm reset if one occurs.

SNuL~therm1 501 South 11th Street PHONE: 618-244-6000 NTERNATIONAL, INC Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 16 of 24 The acceptance criteria for the emissions tests are that emissions shall not exceed the applicable curve.

• Seismic Testing - The test specimens are acceptable if there is no loss of function under OBE/SSE testing. Loss of function would be loss of output, such as open or short circuit, failure of the ESFAS signal to cause a simulated "all close", and/or structural failure such as broken or loosened parts. Contact.

chatter of 2 milliseconds and higher shall be detected and results included inthe Qualification Report.

0 FPGA Verification - This testing was performed to gather information and therefore has no acceptance criteria.

QUALIFICATION TEST RESULTS TEST SPECIMEN A Test Specimen Work Order (TSWO) was prepared for each test specimen. Test specimen NTL 7430 comprised the complete MSIV rack assembly, and NTL 7431 comprised the complete assembly panel consisting of 26 fuse blocks, a terminal block, and a power block, wired and mounted to an aluminum mounting plate. A test sequence was established for each test specimen, as identified in the "QUALIEFICATION METHOD/TEST SEQUENCE" section.

PRE-TEST INSPECTION At the beginning of the test program, the test specimens were inspected visually to verify no damage had occurred due to handling or during shipment.

The specimen passed the pretest inspection.

BASELINE TEST The test specimens were tested in accordance with the Nutherm Test Procedures, TPS-9059 and TPG-0002, which are included in Appendix II. The test parameters and M&TE accuracy requirements are specified on the "Test Specification" forms attached to the TSWOs. The results of testing are presented on the "Data Sheet" forms. Test Specifications and Test Data Sheets are included in Appendix 111.

The test specimens successfully passed the initial baseline test.

EMC TEST The test specimens were tested in accordance with Nutherm Test Procedure 9715-EMC-01, Rev. 4 which is included in EMC Test Report WCN-9715ER, Rev. 0. The EMC Test Report is located in Appendix VI of this report. A detailed description of 501 South 11th Street PHONE: 618-244-6000 T AIONAL, INC Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 17 of 24 EMC testing along with test data and Record of Anomaly ROA-148 are also contained in WCN-9715ER, Rev. 0.

Some anomalies were noted during EMC testing and are described in detail in Record of Anomaly ROA-148. After the modifications described in WCN-9715ER, Rev. 0 were made these anomalies were confined to alarm indications. These alarms were part of the system design. When the unit detects anomalous inputs, such as voltage surges, it is*

designed to generate an alarm. The operation of the unit was verified by pre- and post-test operation, as detailed in the test report. In all cases the system performance was satisfactory.

The EMC testing conducted demonstrated that the replacement CS Innovations Main Steam and Feedwater Isolation System logic-based controls, when properly installed, meet the electromagnetic compatibility requirements of EPRI TR-102323-R2-1997 as modified by Reg. Guide 1.180, Rev. 1 for safety related devices located in a low

• exposure environment and meet the EMC requirements of Wolf Creek Generating Station Specification J-105(Q), Rev. 2.

POST-EMC BASELINE TEST The test specimens were subjected to baseline tests following the EMC testing to document any change in performance due to EMC testing. Both test specimens passed

• the post-EMC baseline tests. The test results are included in Appendix 11I.

Cycle Aging Following the EMC baseline test, the Bypass/Operate toggle switch on the ALS-201 board was cycled 2,475 times under the system circuit load when the system was energized with 125 Vdc. The toggle switch successfully completed the cycle aging. The test results are included in Appendix III.

Post-Cycle Aging Baseline Test The test specimens were subjected to a system baseline test to verify functionality following cycle aging on the Bypass/Operate toggle switch. The test specimens successfully completed the baseline test. The test results are included in Appendix III.

SEISMIC TESTING TEST REQUIREMENTS The test specimens were subjected to a seismic simulation test program in accordance with Seismic Test Procedure S-128P, Rev. 2, which comprised the following:

• Pre-Seismic Inspection and Operability Check

• Single Axis Resonance Search Test

• Qualification-Level Multifrequency Tests

• Post-Test Inspection and Operability Check 501 South 11th Street PHONE: 618-244-6000 INTERNATONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 18 of 24 TEST DESCRIPTION PRE-SEISMIC INSPECTION The specimens were visually examined upon arrival at the test facility to verify that no damage had occurred during shipping and handling. Additionally, an "ON-OFF" type operability check was performed prior to testing. The specimens passed the pre-seismic inspection and operational check.

SEISMIC MOUNTING AND ORIENTATION Prior to seismic, the MSFIS system components were mounted to test fixtures as described in Table 1 of the Seismic Test Procedure, S-128P, Rev. 2, which is included in Appendix IV. This consisted of mounting the card rack to a test fixture and welding the fuse block panel to a separate test fixture. The test specimen was mounted to simulate the actual in-service configurations.

The test fixtures were mounted to the Triaxial Seismic Simulator Table such that the principal axes of the specimens were collinear with the input excitations of the test table.

Photographs 1 through 4 show the mounted test specimens.

EXCITATION CONTROL AND SPECIMEN RESPONSE Three control accelerometers were mounted on the test table. Three response accelerometers were mounted on the rack assembly, 1FB, 2SS, and 3V, and three were mounted on the fuse block panel, 4FB, 5SS and 6V. Photographs 2 and 3 show the location of the response accelerometers.

A digital data acquisition system was used to record the output of the accelerometers.

The response accelerometer locations were approved by the Wolf Creek representative witnessing the test.

501 South 11th Street PHONE: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 19 of 24 Photograph 1 Photograph 2 501 South 11th Street PHONE: 618-244-6000 W*utherm Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 20 of 24 Photograph 3 Photograph 4 501 South 11th Street PHONE: 618-244-6000 f*109LId Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 21 of 24 ELECTRICAL POWERING AND MONITORING The input and the monitoring points are indicated in Table 1 of the seismic test procedure. The rack and panel assembly were wired together as a single unit and energized with 105Vdc. The specimens were visually monitored for structural integrity and the FET board output contact was electronically monitored for operation and contact chatter.

RESONANCE SEARCH TEST The MSFIS components were subjected to a resonance search test. A low level (0.2g horizontally and vertically) single-axis sine sweep was performed in each of the three orthogonal axes. The sine sweep was performed from 1 to 100 Hz at a sweep rate of one octave per minute.

No resonance conditions were detected below 33 Hz. The transmissibility plots are included in Appendix IV.

RANDOM MULTIFREQUENCY TESTS Triaxial random multifrequency seismic simulation tests were performed following the resonance search test. The two horizontal axes and the vertical axis were excited separately, but simultaneously. The input acceleration level for each of the three axes was phase-incoherent during the multifrequency tests.

.The test specimen was subjected to 30-second duration triaxial multifrequency random motion, which was amplitude-controlled in one-third octave bandwidths, spaced one-third octave apart over the frequency range of 1 to 100 Hz. Three simultaneous, but*

independent, random signals were used as the-excitation tOlprouce phase-incoherent motions in the vertical and horizontal axis. The amplitude of each one-third-octave bandwidth was independently adjusted in each of the three axes until the Test Response Spectra (TRS) enveloped the Required Response Spectra (RRS), within the test table limits.

The resulting table motion was analyzed by a response spectrum analyzer at the test damping for the Operating Basis Earthquake (OBE) and Safe Shutdown Earthquake (SSE) Test, and plotted at one-sixth octave intervals over the frequency range of 1 to 100 Hz.

The specimen was subjected to five OBE tests prior to the application of the SSE test.

The test run descriptions are shown in the following table.

501 South 11th Street PHONE: 618-244-6000 TIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 22 of 24 Test Run Test Level 1 Sine Sweep Vertical 2 Sine Sweep Side/Side 3 Sine Sweep Front/Back 4 RMF OBE-1 5 RMF OBE - 2 6 RMF OBE - 3 7 RMF OBE- 4 8 RMF OBE -5 9 RMF <SSE 1 10 RMF SSE 2 TEST RESULTS No structural damage or discontinuity of output was recorded.

Approximately 15 seconds into the SSE test, an ESFAS signal was simulated by simultaneously pressing two of the four pushbuttons on the operator test panel. The appropriate load bank indicator lights were energized.

The test response spectra plots for each run are included in Appendix V. Comparison of

.the Required Response Spectra (RRS) and the Test Response Spectra (TRS) are shown on pages 22, 27, and 32 of Appendix V for a representative OBE test run and on pages 70, 75, and 80 for a SSE test run.

POST-SEISMIC INSPECTION The test specimens were operated and visually examined at the conclusion of the seismic test. They responded in the appropriate manner to the required inputs and no structural anomalies were observed.

POST-SEISMIC BASELINE TEST After completing seismic testing, the test specimens were baseline tested. The baseline testing was performed as outlined in the previous "BASELINE TEST" paragraph of the "QUALIFICATION METHOD/TEST SEQUENCE" section. The test specimen passed the post-seismic baseline test. The results are included in Appendix II.

POST-TEST INSPECTION The post-test inspection revealed no anomalies for the test specimen.

FPGA VERIFICATION Verification testing was performed on all applicable boards, for information only, to compare them to original manufacturer files. No changes in the FPGA files were noted.

501 South 11th Street PHONE: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 23 of 24 CONCLUSION The testing performed demonstrates that the CS Innovations replacement MSFIS system listed in the "DEVICE DESCRIPTION" section, when properly installed and maintained, will withstand environmental, EMI-RFI, and seismic loadings enveloped by the test program.

501 South 11th Street PHONE: 618-244-6000 f*qLL7," Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 Page 24 of 24 LIST OF ATTACHMENTS Appendix I EMC Envelopes Appendix II Nutherm International Technical Procedures TPS-9059, Rev. 0 and Rev. 1 TPG-0002, Rev. 0 Appendix III Test Specimen Work Order Test Specifications and Baseline Test Data Sheets NTL 7430 NTL 7431 Appendix IV Seismic Test Procedure Appendix V Seismic Test Data Test Run TRS Plots TRS Numerical Values for a Representative OBE & SSE Test Acceleration Time History Plots PSD and Coherence Plots Instrumentation Log Sheets Appendix VI EMC Test Report with Data 501 South 11th Street PHONE: 618-244-6000 f*115610, Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix I EMC Envelopes 501 South 11th Street PHONE: 618-244-6000 NgLol, Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 1 OF 9 CE1O1 Level Figure 1 Low-Frequency Emissions Envelopes 440 120 110

~0 100 I

0 70 0.01 Frequency (kHz) 501 South 11 thStreet PHONE: 618-244-6000 NLL7*,' Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 2 OF19 CE102 Figure 2 High-Frequency Conducted Emissions Envelopes 110 100 V

Froquamay (MHz),

501 South 11 th Street PHONE: 618-244-6000 NLL7," Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 3 OF 9 RE101 Figure 3 Magnetic-Field Radiated Emissions Envelope 180 160 140 11131REOP RATING Er Ef.OPE 120 I:r 100 80 O00 40 0.01 m*ug, OA I 10 100 IO100 "Waeny (kHZ) 501 South 11th Street PHONE: 618-244-6000 NL67*," Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 4OF 9 RE102 Figure 4 Electric-Field Radiated Emissions Envelopes 110 -- -- -- -- - - -

190 . ... .

100-' --

ý80 -0,

• 30 1t lllLlL it!!L11tl 570-E 40 -

A

"%Ok 100k 1M 1IM 100M. 1(G Wur~

Frequency (K-z) 501 South 11t Street PHONE: 618-244-6000 NLL704,r' Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 5OF 9 Figure 5 CS101 Source voltage >28V curve shall be used The top curve labeled "Source Voltage >28V" is curve one The bottom curve labeled "Source Voltage <28V" is curve two 15S

+ I 140 --

IURCE VOLTAG Pý,y i 34I ~ p~4 4 1I BounRce VOLTA*EtleY 120 a5 110.

CS10 OPERATING EN VEOPE IU3.

100.

W0 I1 0A( 0.1 I: 10 1000 o

Frequoncy (kHz) 501 South 11th Street PHONE: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 6OF 9 Figure 6 RS101 Low Frequency .Radiated Susceptibility Frequency (Hz) 501 South 11th Street PHONE: 618-244-6000 Wvuther Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 7 OF 9 Figure 7 High Frequency Conducted Susceptibility IEC-61000-4-6 IMPORTANT!

Both power and signal leads shall be subjected to test levels of 140 dBpV from 150kHz through 80 MHz.

From 10 kHz to 150 kHz and 80 MHz to 200 MHz power lead test levels shall be in accordance with Curve #4 below, signal leads shall be subject to Curve #2 below.

120...

CURVE #5 io 109 00 CURVE #4ýr-t7- 1:1 L 97 CURVE 93 so 89 7

ýU"RVE #2:

00 7 a3 81 00 00 0 T7 0

000 75

ý00 100 E 7.1 i0o, 69 00 00 000 00ýý 60 57 100 IT L 1 111 11 1 1 1 11 501,

000 7.

40 11111 117 10k 100k IM lom looM 1G Frequeency (Hz) 501 South 11th Street PHONE: 618-244-6000 WNahem, Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 8 OF 9 Table 1 Operating Envelopes for IEC 61000-4-16 Conducted Susceptibility (Class 3)

Disturbance Selected level Test level dc and power line frequency. Level 3--typical industrial 10 Vrms continuous disturbance environment dc and power line frequency, Level 3-typical industrial 1400 VVrms short-duration disturbance environment Conducted disturbance, 15 Hz to Level 3-typical industrial. 10ý-1 Vrms (15-150 Hz) 150 kHz environment .1Vrms (150-i5 kHZ)

!1-!O.3Vms (1.5-15 kHz) 10 Vnns (15-150. k.Hz)

Table 2 IEC 61000-4 Conducted Susceptibility Operating Envelopes

..... .- - For Low-Exposure Signal Leads Method Description 61000-4-4 Level 3: 1 kV Test Voltage 61000-4-12 Ring Wave: Level 2 - 1 kV Test Voltage 501 South 11th Street PHONE: 618-244-6000 f*45LId Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 9 OF 9 Table 3 IEC 61000-4-8 Operating Envelopes MehdSelected Class Tvst Level IEC 61000-4-8 Continuous pulses CAsS 4 -ty)iCal ý30 A/im (152 dBpT)

Shor dtratktl pukses: CU" 4 -,typical 3.00, Aim (172 dBpT) inD&]5i,1 4=WM~en The EUT shall be exposed to the continuous pulse level of 30 A/m. During the test, at a minimum one sequence of ramping up to the short duration level of 300 A/m shall be performed.

Table 4 Surge Withstand Levels for Power Lines Category,B Category B Category C Surge NWwaveform Low Exposure Mledium Exposure Exterior Ring Wave: .2 kV 4 kV N/A Category B- Category B Category, C'

Surgeeiveform LowExposure Medium Exposure :Exterior CombinationWave 2 kV/IkA 4 kV/2 kA 6kVI;3kA EFT 2kV 4kV .N/A Power leads shall be tested at Category B, Low Exposure. Signal leads shall be tested at Category B, Low Exposure for signal leads (see Table 2).

501 South 11th Street PHONE: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix II Nutherm International, Inc. Technical Procedures TPS-9059, Rev. 0 and Rev. 1 TPG-0002, Rev. 0 501 South 11th Street PHONE: 618-244-6000 NL671,' Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix HI Test Specimen Work Order Test Specifications and Baseline Test Data Sheets NTL 7430 NTL 7431 501 South 11th Street PHONE: 618-244-6000 f*496 d, Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix IV Seismic Test Procedure S-128P, Rev. 2 501 South 11th Street PHONE: 618-244-6000 f*49L," Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix V Seismic Test Data Test Run TRS Plots TRS Numerical Values for A Representative OBE & SSE Test Acceleration Time History Plots PSD and Coherence Plots Instrumentation Log Sheets 501 South 11th Street PHONE: 618-244-6000 WNutherm NTERNATIONAL, INC Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix VI EMC Test Report with Data 501 South 11th Street PHONE: 618-244-6000 f*45Lr'p Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix I EMC Envelopes 501 South 11 thStreet PHONE: 618-244-6000 NLLZý Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 1 OF 9 CE101 Level Figure 1 Low-Frequency Emissions Envelopes 140 180 120 110 100 I 00 80-70.0 0.01 Frequoncy (kHz) 501 South 11th Street PHONE: 618-244-6000

~NaLldthrM6np Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 20F9 CE102 Figure 2 High-Frequency Conducted Emissions Envelopes I

m 0

I

'N Frequenc~y (m41) 501 South 11 thStreet PHONE: 618-244-6000 ffERaIIm4l I Mt. Vernon IL 62864 . FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 3 OF 9 RE101 Figure 3 Magnetic-Field Radiated Emissions Envelope iao 1*80 160 140 F' IRC1iD OP BRATINO E"CLOPEf 0.

'C 120 S

100 U

0 60 S

• 0 4141 0.01 sew0 0.1 160 1000 Pr"qutpy:(kcHz) jNuther 501 South 1lth Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

NUTI-ERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 4 OF 9 RE102 Figure 4 Electric-Field Radiated Emissions Envelopes 110 100 -

H 00 80-t11 In In- 44HIIIH4H  !

I I I I...

i 10 30-i i~~i... iiii i!~i! i~ " i 2f - * ~ll-1tl 40- Ii1l III !11 lrl 10k 100k iM 10m 100M 1G .10G Freuency*(Hz) 501 South 11 Street PHONE: 618-244-6000 N, 91d, Mt. Vernon IL 62864 FAX: 618-244-6641

..NUTH-ERM QUALIFICATION REPORT W.CN-9715R, REV. 0 APPENDIX I PAGE 5 OF 9 Figure 5 CS101 Source'voltage >28V curve shall be used The top curve labeled "Source Voltage >28V" is curve one The bottom curve labeled "Source Voltage <28V" is curve two 150 140 5V I*IIII YJJLJAUF= II

. L .- I I i.

130 I. t SOURCE VOLTA9 420Y 17U~p ..

120 120

!E C2 110 CSIDI OPERA ING ENVE OPE 100

$II.0 go 80 M.I1 0.1 1 10 1000 Frequency (kHz) 501 South 11th Street PHONE: 618-244-6000

~TERN~0wALNa Mt. Vernon IL 62864 FAX: 618-244-6641

.NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 60F9 Figure 6 RS101 Low Frequency Radiated Susceptibility I It Frequency (Hz) 501 South 11 h Street PHONE: 618-244-6000 WNuthoer Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 7 OF 9 Figure 7 High Frequency Conducted Susceptibility IEC-61000-4-6 IMPORTANT!

Both power and signal leads shall be subjected to test levels of 140 dBftV from 150kHz through 80 MHz.

From 10 kHz to 150 kHz and 80 MHz to 200 MHz power lead test levels shall be in accordance with Curve #4 below, signal leads shall be subject to Curve #2 below.

120 110 t-CURVE#5 CURV09 111 100

... - -LI G URV E* .... i

~1' I - - . -

I CUR'VE 16 71-4u

.II - J -Ii. -~

-- , -4 .4 -,4-4.4-,.,4 L11" 14-4*,,

f 4.--_. I I_

I i4: " I 0 'I M 4-I - t. - 1i . - .; . - :fl Uot I

VVF b,* =1 1~

-  ::: - I -1.- &-4,-4 "--1.% -- 4 -4 - - A .-

9,4-4;-&

-- 4 75 77 E70..

T-rT-rlIrN  ?.2 .. .. 1 .... ~ .~~1

- .~ 1t .~t1 .. -t 4 - I 1 0 0 WWi 01J

-'00 60 T ~- *T- T ~fl~T~fllT11 ~~4~? 1t1111" 4-4 t11t11t'"' I '1""l~4-'44'Ft$

57 imqJ 4 40 43 Is .i!.[ i 37

[IIIIEUEIIIIIDJEK¶EULLIJIJIEED]IO1i 10k 10M1 iM 10M looM I .7 Fequency (Hz) 501 South 11th Street PHONE: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE8 0F9 Table 1 Operating Envelopes for IEC 61000-4-16 Conducted Susceptibility (Class 3)

Disturbance Selected level Test level dc and pomw line frequency, Level 3-t)pical industrial 10 Vrms continuous disturbance envronment dc and pover line frequency, Level 3-*ypical industrial 100 Vns short-dLfation disturbance environment Conducted disturbance, 15 Hz to Level 3--typical industri .10-1 Vns (15-1S0 Hz) 150 kHz environment 1 Vnis (150-1.5 kHz) 1-10 Vrus (1*5-15 kfz) 10 Virms (15-150 kHz)

Table 2 IEC 61000-4 Conducted Susceptibility Operating Envelopes For Low-Exposure Signal Leads Method . Description 61000-4-4 Level 3: I kV Test Voltage 61000-4-12 Ring Wave: Level 2 - 1 kV Test Voltage 501 South 11th Street PHONE: 618-244-6000 f*ENACAL7d, C Mt. Vernon IL 62864 FAX: 618-244-6641

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDIX I PAGE 9 OF 9 Table 3 IEC 61000-4-8 Operating Envelopes Method $elected Closs Test Level*

1EC 61.000-4-8 citinuom PAScs: Class 4-tyVical 30 Alm (152 ~p .1' Sheet duzation pukes: Clas 4 - typical 300 Ahn (172 dDpT.)

indusuja erc* :en The EUT shall be exposed to the continuous pulse level of 30 A/m. During the test, at a minimum one sequence of ramping up to the short duration level of 300 A/m shall be performed.

Table 4 Surge Withstand Levels for Power Lines Category B Category B Category C Surge W-Aveform Low Exposure Medium Exposure Exterior Ring Ware ý 2kV ' 4 kV N/A Category B Category B Category C Surge Waveform ,Low Exposure Medium Exposure Exterior Combination Wave 2kV/IkA 4kV/2kA 6kV/3kA EFT 2 kV 4 kV N/A Power leads shall be tested at Category B, Low Exposure. Signal leads shall be tested at Category B, Low Exposure for signal leads (see Table 2).

501 South 11t1h Street PHONE: 618-244-6000 1*491L4I Mt. Vernon IL 62864 FAX: 618-244-6641

NUTI-ERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix II Nutherm International, Inc. Technical Procedures TPS-9059, Rev. 0 and Rev. 1 TPG-0002, Rev. 0 ffjlghr 501 South 11th Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

TECHNICAL PROCEDURE TPS-9059, Rev.0 Page 1 of 4 BASELINE TESTING FOR MAIN STEAM ANDIOR FEEDWATER ISOLATION SYSTEM (MSFIS) RACK 1.0 PURPOSE To provide direction and control for function / baseline testing for the safety function of the MSFIS rack.

2.0 SCOPE This test applies to projects involving function / baseline testing of the MSFIS rack.

3.0 RESPONSIBILITIES 3.1 The Manager of Engineering is responsible for specifying this testing requirement and coordinating with the Nutherm Production Manager to have the tests performed.

3.2 The Production Manager is responsible for performing this test in accordance with this procedure and applicable test specification.

3.3 The Manager of Quality Assurance is responsible for performing the required inspections.

4.0 REQUIRED EQUIPMENT 4.1 Voltmeter.

4.2 Current clamp, shunt, or other current measuring equipment.

4.3 Temperature measuring device.

By Approved Q.A.

Revision Description Date Date Date 0 Initial Issue 4"t 5uther 501 South 11th Street PHONE: 618-244-6000 NATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

TECHNICAL PROCEDURE TPS-9059, Rev.0 Page 2 of 4 5.0 PREREQUISITESITOLERANCESIPRECAUTIONS 5.1 Read entire procedure prior to test commencement.

5.2 Refer to test specification for M&TE accuracy requirements, test parameters and tolerances.

6.0 INSTRUCTIONS 6.1 Connect MSFIS test panel to the test circuit as shown in Attachment 1.

6.2 Connect Assembly Panel to test circuit as shown in Attachment 1.

6.3 Connect a 125 VDC power supply to the 125V and return power block terminals of the Assembly Panel.

6.4 Connect Solenoid Load Box and Alarm and Bypass Load Box to test circuit as shown in Attachment 1.

6.5 Apply specified input voltage to the Assembly Panel power blocks.

6.6 Verify specified input voltage at power block terminals.

6.7 Verify system state on ALS- 101 board is "HALT" as shown on the test panel.

6.8 Toggle "RESET" switch on ALS-101 board.

6.9 Verify "FCO" light on ALS-101 board is illuminated and "HALT" light is off.

6.10 Verify "READY" light is illuminated and "ALARM" light is off.

6.11 Verify all 4 "C" solenoid indicating lights are illuminated on ALS-411-3 and on solenoid load bank.

6.12 Activate "OPEN" switch for valve I on the test panel.

6.13 Measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in the test specification.

6.14 Activate "CLOSE" switch for valve I on the test panel.

6.15 After 30 seconds, measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in test specification.

6.16 Activate "OPEN" switch for valve 1 on the test panel.

6.17 Repeat steps 6.12 to 6.16 for valves 2, 3, and 4.

5utherm South 11 th Street PHONE: 618-244-6000 TERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244.6641

TECHNICAL PROCEDURE TPS-9059, Rev.0 Page 3 of 4 6.18 Activate "ALLCLOSE" switch on the test panel.

6.19 After 30 seconds, measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in test specification.

6.20 Activate "OPEN" signal for valves 1, 2, 3, and 4 on the test panel.

6.21 Measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in the test specification.

6.22 Activate "ESFAS" signals for valves I and 2 simultaneously. Verify all load lights on the load bank extinguish on the test panel.

6.23 After 30 seconds, measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in test specification 6.24 Activate "OPEN" signals for valves 1, 2, 3, and 4 on the test panel.

6.25 Measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in test specification 6.26 Activate "ESFAS" signals for valves 1, 2, and 3 simultaneously on the test panel. Verify all load lights on the load bank extinguish.

6.27 After 30 seconds, measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in test specification 6.28 Activate "OPEN" signals for valves 1, 2, 3, and 4 on the test panel.

6.29 Measure output currents at loads 1-12 to verify outputs are per Figure 1 as shown in test specification 6.30 Activate "ESFAS" signals for valves 1, 2, 3, and 4 simultaneously. Verify all load lights on the load bank extinguish on the test panel.

6.31 After 30 seconds, measure output currents on loads 1-12 to verify outputs are per Figure I as shown in test specification.

6.32 Activate "OPEN" signal for valve I on the test panel.

6.33 Place valve I in "BYPASS" state by placing operate/bypass switch on ALS-201 board in "BYPASS".

6.34 Activate "CLOSE" signal on valve 1 on the test panel.

M U, erm NAT/IONAL, INC.

501 South 11 th Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

TECHNICAL PROCEDURE TPS-9059, Rev.0 Page 4 of 4 6.35 Verify valve 1 is "OPEN" by comparing indicator lights on Solenoid Load Box to the desired state for an "OPEN" command as shown in the Output State Diagram in the Test Specification.

6.36 Return valve 1 to "OPERATE" state by placing operate/bypass switch on ALS-201 board in "OPERATE".

6.37 Repeat steps 6.38-6.42 for valves 2-4.

6.38 Remove input power to test circuit.

7.0 ACCEPTANCE CRITERIA 7.1.1 Output currents are within specified tolerances for each output state.

7.1.2 Alarm indicators illuminate or extinguish as required...

jWUNK.therm NA RIONA L, INC.

501 South 11th Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

Attachment 1 TPS-9059 Rev. 0 I M POINT MSIV Rock EUT

'LOAD1-12 INJECTION POINT

.208 VAC 3 PHASE L.DI&

-SWA. WMS

TECHNICAL PROCEDURE TPS-9059, Rev.1 Page 1 of 4 BASELINE TESTING FOR MAIN STEAM AND/OR FEEDWATER ISOLATION SYSTEM (MSFIS) RACK 1.0 PURPOSE To provide direction and control for function / baseline testing for the safety function of the MSFIS rack.

2.0 SCOPE This test applies to projects involving function / baseline testing of the MSFIS rack.

3.0 RESPONSIBILITIES 3.1 The Manager of Engineering is responsible for specifying this testing requirement and coordinating with the Nutherm Production Manager to have the tests performed.

3.2 The Production Manager is responsible for performing this test in accordance with this procedure and applicable test specification.

3.3 The Manager of Quality Assurance is responsible for performing the required inspections.

4.0 REQUIRED EQUIPMENT 4.1 Voltmeter.

4.2 Current clamp, shunt, or other current measuring equipment.

4.3 Temperature measuring device.

By Approved Q.A.

Revision Description Date Date Date 0 Initial Issue TAS 11/24/06 LH 11/24/06 N/A 1 Revised per customer comments " t*/*z~ ", , ioi/A

~'Nutherm 501 South 11th Street PHONE: 618-244-6000 1rZ7,NTE~jNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

TECHNICAL PROCEDURE TPS-9059, Rev. 1 Page 2 of 4 5.0 PREREQUISITES/TOLERANCESIPRECAUTIONS 5.1 Read entire procedure prior to test commencement.

5.2 Refer to test specification for M&TE accuracy requirements, test parameters and tolerances.

6.0 5.3 At a minimum, pre- and post- test inspections shall consist of a visual inspection of wiring, terminations, and markings.

INSTRUCTIONS tt K

6.1 Connect MSFIS test panel to the test circuit as shown in Attachment 1.

6.2 Connect Assembly Panel to test circuit as shown in Attachment 1.

6.3 Connect a 125 Vdc power supply to the 125V and return power block terminals of the Assembly Panel.

6.4 Connect Solenoid Load Box and Alarm and Bypass Load Box to test circuit as shown in Attachment 1.

6.5 Apply specified input voltage to the Assembly Panel power blocks.

6.6 Verify specified input voltage at power block terminals. Record value.

6.7 Verify system state on ALS-101 board is "HALT" as shown on the test panel.

6.8 Toggle "RESET" switch on ALS-101 board.

6.9 Verify "FCO" light on ALS-101 board is illuminated and "HALT" light is off.

6.10 Verify "READY" light is illuminated and "ALARM" light is off.

6.11 Verify all 4 "C" solenoid indicating lights are illuminated on ALS-411-3 and on solenoid load bank.

6.12 Activate "OPEN" switch for valve I on the test panel.

6.13 Measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in the test specification.

6.14 Activate "CLOSE" switch for valve 1 on the test panel.

6.15 After 30 seconds, measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in test specification.

Nutherm 501 South 11 th Street PHONE: 618-244-6000 TERNATIONAL, INC. Mt. Vernon IL 62864, FAX: 618-244-6641

TECHNICAL PROCEDURE TPS-9059, Rev. 1 Page 3 of 4 6.16 Activate "OPEN" switch for valve 1 on the test panel.

6.17 Repeat steps 6.12 to 6.16 for valves 2, 3, and 4.

6.18 Activate "ALLCLOSE" switch on the test panel.

6.19 After 30 seconds, measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in test specification.

6.20 Activate "OPEN" signal for valves 1, 2, 3, and 4 on the test panel.

6.21 Measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in the test specification.

6.22 Activate "ESFAS" signals 1 and 2 simultaneously. Verify all load lights on the load bank extinguish on the test panel.

6.23 After 30 seconds, measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in test specification 6.24 Activate "OPEN" signals for valves 1, 2, 3, and 4 on the test panel.

6.25 Measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in test specification 6.26 Activate "ESFAS" signals 1, 2, and 3 simultaneously on the test panel. Verify all load lights on the load bank extinguish.

6.27 After 30 seconds, measure output currents for loads 1-12 to verify outputs are per Figure 1 as shown in test specification 6.28 Activate "OPEN" signals for valves 1, 2, 3, and 4 on the test panel.

6.29 Measure output currents at loads 1-12 to verify outputs are per Figure 1 as shown in test specification 6.30 Activate "ESFAS" signals 1, 2, 3, and 4 simultaneously. Verify all load lights on the load bank extinguish on the test panel.

j, 6.31 After 30 seconds, measure output currents on loads 1-12 to verify outputs are per Figure 1 as shown in test specification.

6.32 Activate "OPEN" signal for valve I on the testpanel.

6.33 Place valve I in "BYPASS" state by placing operate/bypass switch on ALS-201 board in "BYPASS".

S'Nuther erm NTERNATIONAL, INC. 501 Mt. Vernon Street South 11ILth 62864 PHONE: 618-244-6000 FAX: 618-244-6641 1I Mt ennI 26

TECHNICAL PROCEDURE TPS-9059, Rev. 1 Page 4 of 4 6.34 Activate "CLOSE" signal on valve 1 on the test panel.

6.35 Verify valve 1 is "OPEN" by comparing indicator lights on Solenoid Load Box to the desired state for an "OPEN" command as shown in the Output State Diagram in the Test Specification.

6.36 Return valve 1 to "OPERATE" state by placing operate/bypass switch on ALS-201 board in "OPERATE".

6.37 Repeat steps 6.32-6.36 for valves 2-4.

6.38 Remove input power to test circuit.

7.0 ACCEPTANCE CRITERIA 7.1.1 Output currents are within specified tolerances for each output state.

7.1.2 Alarm indicators illuminate or extinguish as required.

faNutherm NATIONAL, INC.

501 South 11 th Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

Attachment 1 TPS-9059 Rev. 0 A01 (OPEN 1, OPEN RTN)

INPUT BOARD INJECTION POINT

.H!

1u POINT MSIV Rack JIM EUT 125VDC POWER IN 208 VAC 3 PHASE LEGDMf

-man

TEST SPECIFICATION TPS-9059, Rev. 1 Page 1 of 2 No. I I

BASELINE TESTING FOR MAIN STEAM AND FEEDWATER ISOLATION SYSTEM (MSFIS) RACK UNIT (S) UNDER TEST Manufacturer: Model:

Description:

TEST PARAMETERS Input Voltage: VDC +

Ambient Temperature Range for Test:

Loading:

Wiring Diagram:

M&TE ACCURACY REQUIREMENTS D.C. Voltage (Typical +/- 2.0%): Temperature (Typical -5 *F):-

Current clamp (Typical is - 5.0%):

Other M&TE:

REVISIONS By: By: By:

Approved: Approved: Approved:

Mutherm70NA/, WNC.

501 South 11th Street, Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641 jr9ITE~NA

TEST SPECIFICATION TPS-9059, Rev.0 Page 2 of 2 No.-~ (72 Figure 1 MSFIS Output State Diagram Per Valve Input Solenoid A Solenoid B Solenoid C (Load 1,4,7,10) (Load 2,5,8,11) (Load 3,6,9,12)

OPEN Energized Energized De-energized (normal operation)

CLOSE De-energized De-energized De-energized*

ESFAS De-energized De-energized De-energized*

(output state applies for two or more simultaneous ESFAS signals)

ALLCLOSE De-energized De-energized De-energized*

• Following the initiation of a "CLOSE" command, two or more "ESFAS" signals, or "ALLCLOSE",

solenoid C will be de-energized in approximately 15 seconds while the valve is closing. After this time period, the control system forces the valve into the "KEEPCLOSED" state and solenoid C is then energized.

Note: Energized and de-energized states shall be determined by current measurements. Acceptable current for an energized state is >0.5 amps. Acceptable current for a de-energized state is <0.05 amps.

501 South 11 th Street PHONE: 618-244-6000 S ,,Nutherm aiNTRNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

Nutherm f'2Vr'.RAq ,U'7Z.,CA WL, J'N-M.

~~

-PRO1 TECHNICAL ED RE1 PROCEDURE14

.o.: TPG-0002

• 4 mt e*,iiomn, IL 0864(M18)-244-1;000 __Page of DIELECTRIC STRENGTH TESTING "T Byj/. Approved/ EQ Concur./"QA Concur./

RE.DECIPINDsle Date, Date Date 0 Initial issue. I1" 0 58008-13-1

Nutherm Nut EW I TECHNICAL PROCEDURE ITPG-0002 Revy. 0 4

mt uei'on, IL 62864(G19)-244-O000 Pate o DIELECTRIC STRENGTH TESTING 1.0 PURPOSE To provide direction and control for performance of high potential dielectric strength testing. These tests may be performed using AC or DC potentials.

2.0 SCOPE This procedure applies to dielectric strength testing of components by application of AC or DC voltages which exceed equipment operating voltage specifications#

3.0 RESPONSIBILITIES 3.1 The Manager of Engineering is responsible for specifying this testing requirement for production items.

3.2 The Manager of Equipment Qualification is responsible for specifying this testing requirement for equipment qualification purposes.

3.3 The Test Lab Manager is responsible for performing this test in accordance with this procedure and the applicable TPG-0002 test specification form.

3.4 The Manager of Quality Assurance. is responsible for performing required inspections.

4.0 REQUIRED EQUIPMENT 4.1 High potential test set, AC or DC (ais specified).

4.2 Timer.

5.0 PREREQUISITES/PRECAUTIONS 5.1 The applicable TPG-0002 test specifi cation form shall be referred to for M&TE accuracy requirements, test parameters and tolerances.

Nutherrr Z*TWd TzZMZ",

TECHNICAL PROCEDURE TPG-0002 I~Y. 0 3 4 4 (61)1-244- GOO Page of 5.2 Record the applicable test specification number and revision, and -the procedure revision on the TPG-0002 data

..sheet. Also, record, as applicable, the T.S.W.O.

revision, step number and step description, or traveller number and revision on the data sheet.

5.3 Due to the high potentials involved, dielectric strength testing is inherently dangerous. This hazard is minimized by observing the following:

1. Be thoroughly familiar with the operation of the high potential test set before use.

2. Take steps to prevent accidental contact with items under test, by the tester. or other persons in the area. Limit access to the test area to those persons actually required to perform the test.

3. When performing a test using a DC potential, the item under test can continue to store a dangerous cha'rge, even after the test set has been shut down. When testing using a DC potential, the item shall be grounded after the test for at least as long as the potential was applied during the test. Apply the ground by first connecting the grounding jumper to a known good ground, then attach the grounding jumper to the tested item, without allowing bodily contact with the item being grounded. Always remove the grounding jumper from the tested item first.

5.4 The guard connection of the Biddle catalog number 220015 DC test set must never be connected to ground. Such a connection would result in leakage current bypassing the test set meter.

• 6.0 INST.RUCTIONS QUAL ITY INSPECTION POINT - DO NOT PROCEED WITHOUT QC PERSONNEL PRESIENT IF INSPECTION IS IMPO3ED ON WORK TRAVELER.

6.1 Perform all circuit isolation steps required by the test specification form.

6.2 Connect test set to item under test, following the test set manufacturer's instructions, as required by the test

.specification.

Nutherm T7267WdTZ4Wrd.* ,.

EICAL PROCEDURE To.: zeoo 0 L 62844(1-N-2.4-.O.O UWLi*b, Ut pae of 6.3 Apply specified potential to the item under test. Begin timing when the minimum required potential is achieved.

6.4 At the end of the required test duration, note the leakage current (if applicable).

6.5 Repeat Steps 6.1 thru 6.4 for all other specified test confi gurations.

7.0 ACCEPTANCE CRITERIA 7.1 Tests performed using an AC potential shall withstand the specified voltage for the specified duration without dielectric breakdown light actuation.

7.2 Tests performed using a DC potential shall withstand the specified voltage, for the specified duration, while exhibiting no more than specified leakage current.

FL :JP9

M.

No.

TEST Nutherm*

".Z r 'R.1V'.4 7NAZZH.L,,,INC., SPECIFICATION TP13- O002 mt Uervwon, IL G29G4(G18).-244-60O0 Applies to Procedure Rev. 0 DIELECTRIC STRENGTH TESTING UNIT(S) UNDER TEST Quantitt to Test (Production Only):

Manufacturer: Model:

Descri ption:

Other Information:

TEST PARAMETERS Test Voltage: V AC/DC (Circle One)

Test Duration:

I. DC Test Only - AC Test Set Breakdown Indication is Fixed as 5mA Maxi mum Allooe bl e Leakage Current: ADC

2. Net Applicable to AC Test Is Guard Connection Required: Yes or No If yes, Descri be Connection:

Test Configuration/Isolation Requirements:

(Attach Sketch if Necessary)

M&TE ACCURACY REQUIREMENTS A.C. Voltage (Typical is 5 D.C. Voltage (Typical is

• 3 %):

D.C. Current (Typical Is + 3 %):

Time (Typical Is +/- 1.0%):

Other:

REVISIONS By: By: By:

Approved: Approved: Approved:

1\4 Nuthe Nutherm'TPG-0002 ~DATA SHEET NTo.

Procedure Test Spec.

RETZRN.4 REV. 0 Rev. Rev.

Mt Uerioaw, IL G2864(G1*)-244-GO0_

DIELECTRIC STREN6TH TESTING T.S.W.O Rev.: Or Traveller/Rev.: /

Step No. /

Description:

MEASURE AND TEST EQUIPMENT USED DESCRI PTION NI NO. CAL. DUE DATE FUNCTION(S) / RANGE(S) USED PREREQUISITES SATISFIED: "_/.

TEST DATA N.I. P.O. No. / Rev.: P.O. Line Item No.:

Test Results Configuration Configuration Configuration Test Deviation Unit No. Volts Amps Time Volts Amps Time Volts Amps Time Satisfactoru /NCR Comments:

Pre Test In3pection: Post Test Inspection:

ACCEPTANCE CRITERIA SAT ISFIED PERFORMED BY D ATE APPROVED BY DATE Form- DS-TPG-0002, Rev. 0

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix III Test Specimen Work Order Test Specifications and Baseline Test Data Sheets NTL 7430 NTL 7431 501 South 11th Street PHONE: 618-244-6000 mvNKqtIýerm Mt. Vernon IL 62864 FAX: 618-244-6641

.- -~V 1' *

/ i ...OFF1C1AL WOIU( COpy SI TEST SPECIMEN WORK ORDER No.: 71-16o I Page:

of I A

Specimen Issued (By/Date) P.O. Number Baseline Procedure(s)

.h*, :i Pk.*

Manufacturer Description Function Procedure(s) 5*9/- /0I 7-Ap - q75- I ".

Part Number Operational Aging Procedure(s)

Additlonal Info.: *P.T" OF 01-4. " 7 1146!66MW Nutherm

Reference:

W3 Qan.) 7i '"

?" t) , TY A)Tj -7413 t All work shall be nPtrformed either to the latest orocedure'(sI or to an official test or work coov stamoed as such Test Completed SnQC Customer Devlation Lab Seq. Inspection 0C Hold/ Customer Signature/ SIgnature)

No. Step Description Invoked Complete Witness Point Notilred Date Date CSq 7/ 5--*A i  ;- 3___.., ___1_ _____' _ A-,0o7 4~

Ct_ _-___i___

\4

~A*

ZC r

/7. 7/, ,Iz, yaw e, Based on custorner requirements customer Inspections shall be Invoked as noted.-

F1] 1- Hold' or "WitnessR I23 22*Amount of Notification Required - Number of Days or Number of Working Days:

Examples: .7D" or"5WD" 3 - Type of inspection - Prior to start of activity- "PTS"; In Process: "IP*; or other

'If other specify-Rev. REVISION DESCRIPTION BY: AP.'d Q.A 1~~~~~~~~

ti4, tc1~ 1'CWW L,/6,~

- " ('  ! v,*, -7Lv'r-3.z.i V=

I i 'I I

• I.

I I F-

-w -- 4 I I I-Ifspecified, perform work in sequence listed.

r/56500-13-1'

orricAL TET CQF TEST SPECIMEN WORK ORDER No.: 17130

• OPage:

of Specimen Issued (By/Date) P.O. Number Baseline Procedure(s)

. . . .. A Manufacturer Description Function Procedure(s) 510)1-1Io ".,-. T.. I ,.,I.

Part Number Operational Aging Procedure(s)

Additional Info.: RdA- NTL '16* s/qr31,u Nutherm

Reference:

-T721 wi, NITL 7Y31 (t1*' *( r-,i -

All work shall be performed either to the latest procedure(s) or to an official test or work copy stamped as such '_

Test Completed C - .mer Devlaton Lab cQC er custom Hold/ Customer Signature/ SignatureS Inspection QC No. Step Description Invoked Complete Witness Point Notified Date Date 9QA Revie and A1i.

Date P 01.

Signa~ture ,

Based on customer requirements customer inspections shall be Invoked as noted.

11-"Hold* or "Witness' 2 - Amount of Notification Required - Number of Days or Number of Working Days:

Examples: '7D" or "5WD° S3 -Type of Inspection - Prior to start of activity: "PTS"; In Process: "IPV; or other

• • If other specify: .... __

Rev-. REVISION DESCRIPTION By: App'd Q.A I'd 9

If sp~e.cified,lperform work.In lsequenc'e listed.

56500-13-141

! I I CYCLE AGINS OF CONTRO3L SWITCHES UNIT UNDER TEST .-

Description:

(Z64Lj t., Crg1CN P2 rW6C'- M I EAe-K Number of Contacts: Z Contact Configuration: / P.i, I ,... ,),6 LC-Contact(s) Voltage Rating(s): Q- 0 ./A./tc.. _

Contact(s) Current Rating(-):

Other Information:

TEST SPECIFICATIONS NumberofCucle(3): ,,,5. .

• Loaded Contects: 'S) A & O; k iPOT- pooc lt, (Specdfg contact Number or Location) (3-3y. O c 7_Ai: _

4 -Voltage(s)/Tolerances. ... , , .? *. .

Load Currcnt(s)/Tolerapces: /f tI) ",L..I .

Pover Factor ""*/Ž*to -

Contact Operation:

(Attach Svitch Development If Reqmred)

Additional Information:

REQUIRED M&TE ACCURACY REQUIREMENTS A.C. Voltage (Typical 1s *2.0%): *-M1D4Co*.Voltage (TUpical is 1.0%):

A.C Current .(Typical i3s 5.0%):. D.C.Currerqt (Typicel is3 2.0%):

Pover Factor (Typical is :5%): Other:4 REYISIONS:

Appod r]7 App'd I App'd

S..-JEST RECORD COPy DATA SHEET TPS-9059, Rev.0 Page 1 of 2 a ..* ,

No ,lq3lo Measurement and Test Equipment Used Description NI# Cal Due Date RanFe I C< mp 56s ____-_7_ AAc 3oA I

Prerequisites satisfied: __-__ Date //-2'/-o TEST DATA 4 SECTION 6.0 STATE VERIFICATIONS Step No. Step No.

6.6 Verify 125 VDC r-,- 6.22 Verify load lights extinguish 6.7 Verify HALT 6.26 Verify load lights extinguish :. 4,j 6.9 Verify FCO-on I, ,1,/ 6.30 Verify load lights extinguish ,

6.9 Verify HALT off 6.35-V1 Verify "OPEN" state v ectc01 6.10 Verify READY on 6.35-V2 Verify "OPEN" state V,r c'td 6.10 Verify ALARM off 6.35-V3 Verify "OPEN" state vex adI 6.11 Verify ALS-411-3 6.35-V4 Verify "OPEN" state lights '

a 6.11 Verify test box lights "

fNihrm, 501 South 11h' Street Mt. Vernon IL62864

.PHONE: 618-244-6000 FAX: 618-244-6641

r I PITE-.0 D COPY "DATA SHEET TPS-9059, Rev.0 Page 2 of 2. N. . I A

OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD)

A. A, A , A*i** ,s a r3 V' d I, cz a e l Step No. LI -L2 L3 L4 L5 L6 L7 L8 L9 L10L I,1 L12 6.13-VI 0,0 0,. i,2(o .o o0.o o.0 o.O - .2S"5,; 1 .2*L(

6.15-VI - . o.o O. i.oo - o 0.0 0.0 .2s- I .7q I.2.?

6.13-V2  !.0*I,, .o o.O 1.2

-)5- I- on.ool 0.4") 0-0 6. 0 l,:-z . \2a 6.15-V2 0.6.,o o..o 0.6) 1g 0.00 0. 0.oO06_ 0.6 1.c 3 1.23. I.Zq 6.13-V3 1,23 1-a  ?-7 0.) 1.a5  ?..2q If.,, 0.0 o). 0.-0 0,0 .2k.

6.15-V3 .2 k ,1,1710-c> 0-o -. 0.0 0.4 0.0 o.0 0,g.0 6.13-V4 1,2.o( . i. 1.2, -I,'0 .0 Q-0 0. 0.... i.e' 6.15-V4 I.L .23 I,* 0-0 . , , .0. 0.0 o.0O 0.0 .2q 6.19. 00 0. -0 .1 O 0 .O) .0 0 -0 0 -0 0 0 .-. t?,

1.?- I.z:

6.21 1

-21t ,2S" I.q.,.sS-/.ýZ,

],*; I ),21o 1.2< 6.0 0.0 0.o0 .C 6.23 0.0 0.o 1co. 0.0. 10.0 ... ,,0.0 , 1, t. 1.25-6.25 1,2, q 1.2.7 !.) q /,;Zs, 1 (.a I-  !.; 2 ).'2( ,29

goo 0.6 0o.

6.27 ,o 0.0 0.o 6,. 0.0 0.0 '0 6 t , /.

6.29 1,,,q /.,27 )1,2S'1.2q I.*a .*)/aT.* -7o o0.0 Co 6.31 1 0.0 .C) 0 .0 0.0 ).o .0o 0.0 /,J1 1.?5" I,?,I J.2Z Comments: - (-.37 L, n,, 3 zv, .- v Q-(

L,*U 4*-- .

Test Results: [j Satisfactory; 7_'//.Z,9-i~ Acceptance Criterd Satisfi rove 501 South I11 Street PHONE: 618-244-6000 m I II II NuthoCerm A I II I I I Mt Vm.mnn 11 98RRA l l l FAX- 98-2.44-6841

TELST. REiCORD COPV

'DATA StIEET" TPS-9059, Rev. I SS 3/?

A Page 1 of 2 I No. 10l-ki /'tj"2r, I Measurement and

• ____ Test Equipment Used Description NI# Cal Due Date Function Range t~~rv~~ ~ ~

t-L~ it- 01 JL _____

Prerequisites satisfied: .. ate 1.4,07 TEST DATA SECTION 6:0 STATE VERIFICATIONS Step No. Step No.

6.6 Verify 125 Vdc, 6.22 Verify loadlights extinguish ýei.U)

Record value j.t-

.___ _ _ JA 6.7 Verify HALT Ve,.(1- 6.26 Verify load lights extinguish W+6 6.9 Verify FC0 on 6.30 Verify load lights extinguish .

6.9 Verify HALT off Je6 6.35-VI Verify "OPEN" state 6.10 Verify READY on qal'ek 6.35-V2 Verify "OPEN" state 6.i0 Verify ALARM off Ve4c 6.35-V3 Verify "OPEN" state Ve t 6.11 Verify ALS-411-3* 6.35-V4 Verify "OPEN" state 6.11 Verify test box lights '!**&

NLW utherm L7 AITflAI~ flC)AiJ I IAI~'

501 South 11 thStreet

& A 11I PHONE: 618-244-6000 iii 'fl-A'1 .. ..

Ai Va...II1%

DATA SHEET TPS-9059, Rev.1 Page 2 of 2 I oe ,S4e No. -14*3z> /-I q _3 OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD)

LA Ai, A3 A IL5a Lll Sten No.

5 1.6 L 1.7 L8 L9 IO LI 1 L.2 6.13-VI 0.,o i0. till D.-' D.o 6.15-vI ~o oo 0, ok'. 0.0 0.0 Do o "D t '-I*,"tk1,14q 1,7.. ,-3 6.13-V2 1.1.5' 1,11 0.0 D .0tl,t . 1 0.0 0.0 0.Q 0.0 tZ i702)1 6.15-V2 1.2ý o.0 Di0 .

V \, 0.0 D, o.o 0.0 0.t0 (,24, Lip,- ,

6.13-V3 l,* . ,,2-L, 0 -"0  %.I%, O. 0.0 0.0 0. ,l*

6.1 5-V3. I-,b kIcl 0. c 0. 0 It:\  %,Ll D.'

0, 0.0 0.o C> ,t ,..

6.13-V4 I,'L, t 'lri j,20o 0.0 .0, k.ILI 6.15-V4 t. 10.0 01 o .7 21, kX. T C.0 ,j,"0

0. 0.0 > ".

6.21 1.r) Il 1.z1,  %,L6 11.7) 1,vn \..2 1.3po.0 0.0 0.0 0.0 6.23 ro.c 0.0 0.0 0.0 0.O 0.o 0,0 0.0D Lt t.,-Lv I ,q 1.,L<

6.25 I. P-20, 1,2- 6 0A, t,7,],,-LY 1.21 0, 0 0.0 0.0 0.0 o.V 6.27 0.0 0.0 0-0 0.0 0.0 0.o 0,0 0.0 ,Z"/

1.2. 1.2 1.,2, 6.29 ' II2A 1 ,21 " I.VA 1i,.,, 1.v-i' li4, t2-1 j) b.O 0.00 .0 6.31 0.0 bO. 0., 0.. Q.o o.o o , 0 ,.2-b 1,2* (,2-3 j,2q Pre-Test Inspection Caw.2 zaevsI-TetIseto I

Comments:

test Results: Satisfactory; U is dory rt y - .. . . AcceptanceSatisfied:

Criteria A r

SNuthfernm 501 South I1h Street PHONE: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

1

,*pe"0, r

NTL gIo.:

• jNutherm1 Nutherm

.W2ZW77OATdZD,,t .

~DATA SHEET TPI3- 4751 Procedure 74o ITest Speo.

ROOO o 0j Rev.

Mt Uelr'an, IL 62964(G180-244-6 CYCLE AGING OF CONTROL SWITCHES MEASURE AND TEST EQUIPMENT USED DESCRIPTION NI NO. CAL. DUE DATE FUNCTION(S)/ RANGE(S) USED PREREQUISITES SATISFIED $%k r-,fgg//*,o TEST DATA '

" I - ' 6.3/6.5 6.4 Load Yerift(-)

Type 6.1 lad r Pf. Makes Breaks Contact ID N.O. or.N.C. Vertfu Vo1..1s Current (N/A if Untty) Ok rek Number of Cycles Completed., ?9 S TEST RESULTS: SE Satisfactory ~ Test Devletion Comments:

r Tt mec7oPo3t-.Test Inspection /

(CRITERIA I SATISFIED

• LVOM~BY( DATE APPROVED BY ' DATE FLT:225 Form DS-TPG- 47511, ev.

s -n r

~cc: z, -,ari 4 DATA SHEET TPS-9059, Rev.1

)4, p r $-4ecg3 Page I of 2 4p FNo.- 4930/ -7q)/ I Measurement and Test Equipment Used Description NIJ# Cal Due-Date Function Range

, j' 5 / '/Yt(-o"7 _l____,_,.,._ o fAt4 C14LMQ 0 A) qbO6-YR14 f~ p ) -~____ ____ ____ ____ ____ ___

Prerequisites satisfied: Date /1.7-e2 TEST DATA SECTION 6.0 STATE VERIFICATIONS Step No. Step No.

6.6 Verify 125 Vdc, Record value Vs ,'# S j2qqj.vc 6.22 Verify load lights extinguish A

6.7 Verify HALT .ertr,,d 6.26 Verify load lights extinguish v, 6.9 Verify FCO on 6.30 Verify load lights extinguish Vr 1r,-

6.9 Verify HALT off V,.,, 6.35-VI Verify "OPEN" state _'_,,_

6.10 Verify READY on vt,, 6.35-V2 Verify "OPEN" state _____

6.10 Verify ALARM off 6.35-V3 Veirify "OPEN" state 6.11 Verify ALS-411-3 6.35-V4 Verify "OPEN" state lights V, _____,_ __ _ _,___ _ __

S 6.11 . Verify test box lights .

NJ/ uthvrm I - ------

501 South 11 Street Mt Vprnon 11 69894 PHONE: 618-244-6000 FAX: 618-244-6641

DATA SHEET S

TPS-9059, Rev. 1 Page 2 of 2 I No./

I No 7'/ -/I.3 OUTPUT CURRENT MEASUREMENTS (CURRENT PER Ste10 L! .42 AL3 A4# 5 sS 81. , C/ LOAD) Cc ca e SteNod. LI E2 L3 -L4 L5 L6 L7 L8 L9 L1O LI1 L12 6.13-VI /3T6 0.0 0.0 O.O 1.31 0.0 0.0 0.0 0.0 1.36 1.2 1.2' 6.15-VI 0.0o' 0.o O. .o.6 o.o 0 .0 c o.o o.o 1.30 1.5( /Z'I 1.30 6.13-V2 /.3o 1.33 0.0 0-O 1.32 1.33 0.o O.O o.O 0.0 I.z2 1.Ze 6.15-V2 1.Z9.¢ 0.0 0.0 1.31 0. 0. 6 o0o 0.0 1.31 -. 1 1.29 6.13-V3 3o 1.3.3 1/3 1.31o.o 1.32 1.32 0.0 o.. 0.0 0.0 1.20 6.15-V3 1.3o /1,93 0.0 .o L.31 1.33 6.0 0.c) 0.0o .6  %.Zq I.-2 6.13.V4 1.,W 1,.33 /-1. '/: .3o ).31 1.33 /.3Z -.3 el' .0 0 .6 0.6 6.0 6.15-V4 1.30 1.33 1.3/ 1.o 1/.31 3 1.33 0.0 o.0 O.O 0.0 1.2c7 6.19 0.0 0 .*6

-C5.o o.0 0.0 o.o 1.0 3 /.3Z

. .2' i.3o 6.21 13 1.33 1.31 1.31 1.32 1.37 1.3Z 1.5- o.0o 0.0 0 .C0.0 6.23 0.0 0.0 0.0 .010. 0.0 0.0 0.0 0.0 /..TZ 1.3z /430 1.30 6.25 /.3 0 / 3 1.3 1 1.3 0 /.3 Z 1.3 3* 1.3 ? 1,3 Y 0.o 0 0 . 6 0 ~ -c 0.0 6.27 O0o o.o 0 0.0 0.l6 0.0 0 .0C 0.0 0.0 1.-3 /1.-Z /.30 /-.-O 6.29 /.30 1.3 1.31 -51. 1.3Z 1.33 1.33 .13q 0.c 0.0 0.0 0 6.31 0 .0 0 0. 0.0 O.0 0.0 0.0 0.0 i.3 z 1.3 6 4-36 Pre-Test Inspection 1ce.Ali /.-9 Post-Test Inspection FI Comments:

Test Results: Li. Satisfactory, teitia oy 07 Acceptance Criteria Perfolod-iby Satisfied: AppM y if uhrm7 501 South IIth Street hAt X/rnrnrin 11 r')PArA PHONE: 618.244-6000 PAY' RA-,.4A-a641

d I

. i.C.(,d:n COpy DATA SHEET

.TPS-9059, Rev.1 Page 1 of 2 54 lip INo..

Measurement and Test Equipment Used.

Descrip*ion. NI# Cal Due Date Fuxnction Rnge "ywrv..* .. __ _ _ 3 _-t_-_ Vo_L__ ....

Prerequisites satisfied:.Q //A _ Date 1-12-07 TEST DATA SECTION 6.0 STATE VERIFICATIONS Step No. Step No.

6.6 6.7 Verify 125 Vdc, Record value Verify HALT

. 2S.*Dovd 6.22 6.26 Verify load -lightsextinguish Verify load lights extinguish VerCaA kA 6.9 Verify FCO on 6.30 Verify load lights extinguish ,

6.9 Verify HALT off .,..,,, 6.35-VI Verify "OPEN" state yrr*rJ 6.10 Verify READY on 6.35-V2 Verify "OPEN" state V ;r1;-9 6.35-V3 Verify "OPEN" state t 6.10 Verify ALARM off 6.11 Verify ALS-41 1-3 6.35-V4 Verify "OPEN" state lights* vi.,t.4 6.11 Verify test box lights

. Nuthe4m 501 South 11W Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

"l*EST lTrCOR. co'tr, 0

DATA SHEET TPS-9059, Rev.I Page 2 of 2 $/,-pl? /sic EP4 A INo. "7!Y3 01/7V3 / I OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD)

,z 4 4. q, 8 -A ft.? By C et ýl ¢Y Step No. LI L2 L3 IA L5 L6 L7 L8 L9 1,10 LAL L12 6.13-V1 1.?T 0.0 0.0 0,0 1.1 0.,0 o.0 0.0 0-. 1.30 IZ* It.

6.15-VI Vic o. o. 0. 0 0. OO c 0.0 0.0 1.30 .30 I.,z8 I.zq 6.13-V2 ' .* 0,0 60. /.31 1.3.3 6.0 0.o o0.0 0.0 .Z*, IZ1 6.15-V2 /13,e.> x O.6 Q.) 1.31 0. C) 0.0 0-)

o0.6 1,36 fZc f.30 1.ýi . o '0 /.31 1.32 1.3 2 o.0- e)o 0.o 0.0  !,1 6.13-V3 1.3co /,33 6.15-V 3 1,5¢c) /43 3 .0 ,0 1 . 1 -

I,-0 1.31 0 .0 0 . o 10 . 6 C0.0 1 .36 1.3 ,o 6.13-V4 1.3o 11.3 /.31 1.3o /,31 1.33 I3,. I.sq o.0 0.0 o.0 0.0 6.15-V4 /.3t 1,3el 1.3Z o.o /.3Z 1.33 ..3Z 0. 6 .0 0.0 0.0 I.zg 0of o.6 0.0o 0. .a .076 - 011 0 1.-, 1-3f 1.2 1.30 1 . . ' ..3 -, ,,/., -" .. ) _ _

6.21 ,

6.23 10 4~ . 0-0 t0 0 0-0 0.6 0 1.0 0.0 1.31 1.31 .1E 1.36 6.25 1-.3! 1., /.32, 1. 31 I.3Z 1.3V 1.31/ /.3r 0.o 0.0 0.6 0.

6.27 0.0 0.0 V6 06)0 .00 o.o 0.o 0.0 1.31 /.3t I3. i .

6.29 /-31 1 /.$,e7.3-. 1.3. 1.33 1 1.35- o.06 0.6 o.

6.31 6.0 0- 0. _ 0 .0 0.0 06 0.0 o. o.o 1.32 b3z 1.36 1.1,3/

Pre-Test Inspection .- .ost-Test Inspection , . 9 Comments: I1 Test Results: lSatisfactory; [ 1,,ry

/rre6Acceptance "riteri a PefoSatisfied: &p yc 501 South 11th Street tffJ uther Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

ENGINEERING INSTRUCTION 9715-EI-02, Rev. 0 Page lof 1 FPGA CHECK 1.0 PURPOSE 1.1 To provide instructions to perform a FPGA check on CS Innovations ALS Rack.

2.0 SCOPE 2.1 Applies to qualification MSIV rack for Nutherrn project WCN-9715, NTL 7430.

3.0 RESPONSIBILITIES 3.1 The Project Manager (PM) or designee is responsible for preparing El.

3.2 The Production Manager and or Lab Manager are responsible for completion of the work described herein.

3.3 The Quality Assurance Manager is responsible for any inspections imposed.

4.0 INSTRUCTION 4.1 Obtain NTL 7430 and NTL 7431.

4.2 Connect NTL in accordance with Attachment 1.

4.3 Obtain FPGA program files from CS Innovations.

4.4 Connect FPGA reader to ALS card in accordance with manufacturer instructions.

Reference Actel User Guide "FlashPro v4.2 User's Guide" for connection instructions.

4.5 Following FlashPro program directions, perform verification of FPGA.

4.6 Attach print-out of results for each card to this Engineering Instruction.

4.7 Repeat connection and verification steps for remaining ALS rack cards (as applicable).

5.0 ACCEPTANCE CRITERIA 5.1 Successful completion of this Engineering Instruction is acceptance.

Revision Description By/Date Approved/

Date 0 Initial Issue 7 A 501 South 11th Street Mt. Vernon, IL 62864 International, Inc.

NUTHERM International, NUTHERM Inc. 501 South I Itb Street - IMt. Vernon, IL 62864

"S'A M (d T-6 o -r r lo-f3 101 STAPL file 'C:\ALSRACK\alslOl.stp' has been loaded successfully.

Opened 'C:\ALSRACK\ALS101\ALS10l.pro' Driver : 2.0.2 build 1 programmer 'FPL31LPT1'  : Scan Chain...

programmer 'FPL31LPT1'  : Scan Chain PASSED.

programmer $FPL31LPT1I Executing action VERIFY programmer 'FPL31LPT1' SERIAL# = 00065FOAC14680 programmer 'FPL31LPTI'  : VERIFYING PROGRAMMED BITS...

programmer IFPL31LPTl' VERIFYING NON-PROGRAMMED BITS...

programmer 'FPL31LPT1' Finished: Wed Jan 24 15:04:55 2007 (Elapsed time 00:01:40) programmer IFPL31LPT11 :Executing action VERIFY PASSED.

0 0 0 - 0 301-1 Warning: The programmer with id 'FPL31LPTI' in the proje Ct file can not be detected and connected.

STAPL file 'C:\ALSRACK\als301.stp' has been loaded succe ssfully.

Opened 'C:\ALSRACK\ALS301\ALS301.pro' Driver : 2.0.2 build 1.

programmer 'FPL31LPT1'  : Scan Chain...

programmer 'FPL31LPTI'  : Scan Chain PASSED.

programmer 'FPL31LPTI'  : Executing action VERIFY programmer 'FPL31LPTI'  :.SERIAL# - 0006653C3177C1 programmer 'FPL31LPT1'. VERIFYING PROGRAMMED BITS...

programmer 'FPL31LPTI'  : VERIFYING NON-PROGRAMMED BITS..

programmer 'FPL31LPT1'  : Finished: Wed Jan 24 15:15:31 2 007 (Elapsed time 00:01:51) programmer'FPL31LPT1'  :'Executing action VERIFY PASSED.

0 - 0 - 0 0 - 0 301-2 Warning: The programmer. with id IFPL31LPTI' in the project file can not be detected and connected.

STAPL file 'C:\ALSRACK\als301.stp' has been loaded successfully..

Opened 'C:\ALSRACK\ALS301\ALS301.pro' Driver : 2.0.2 build 1 programmer 'FPL31LPT1'  : Scan Chain...

programmer 'FPL31LPT1l  : Scan Chain PASSED.

programmer_'FPL31LPTl' : Executing action VERIFY programmer 'FPL31LPTI'  : SERIAL# = 0006653C3076CI programmer 'FPL31LPTIf : VERIFYING PROGRAMMED BITS...

programmer 'FPL31LPT1'  : VERIFYING NON-PROGRAMMED BITS...

programmer 'FPL31LPT1'  : Finished: Wed Jan 24 15:20:07 2007 (Elapsed time 00:01:50) programmer 'FPL31LPT1'  :.Executing action VERIFY PASSED.

o- o- o- 0 0 0

A-IL

S(ý:4A) TAW-COLAr 9 7/'57- C§-o Z:.

OC 401-1 Driver : 2.0.2 build 1 STAPL file 'C:\ALSRACK\als401.stp' has been loaded successfully.

Opened 'C:\ALSRACK\ALS401\ALS401.pro' programmer 'FPL31LPT1'  : Scan Chain...

programmer 'FPL3.1LPT1'  : Scan Chain PASSED.

programmer IFPL31LPTI. : Executing action VERIFY programmer 'FPL31LPT1I  : SERIAL# - 0006653C31BFC1 programmer 'FPL31LPT1'  : VERIFYING PROGRAMMED BITS...

programmer 'FPL31LPT1'  : VERIFYING NON-PROGRAMMED BITS...

programmer 'FPL31LPTI' Finished: Wed Jan 24 15:27:28 2007 (Elapsed time 00:01:48) programmer 'FPL31LPTI'  : Executing action VERIFY PASSED.

0 - 0 0 - 0 - 0 201 Warning: The progranumer with id 'FPL31LPTI' in the project file can not be detected and connected.

STAPL file 'C:\ALSRACK\als201.stp' has been loaded successfully.

Opened 'C:\ALSRACK\ALS20i\ALS201.pro' Driver : 2.0.2 build 1 programmer 'FPL31LPT1i  : Scan Chain...

programmer IFPL31LPTI' : Scan Chain PASSED.

programmer 'FPL31LPTI'  : Executing action VERIFY programmer 'PPL31LPTI' SERIAL# = 0006653C307180 programmer IFPL31LPTI' : VERIFYING PROGRAMMED BITS...

programmer 'FPL31LPTI' -. VERIFYING NON-PROGRAMMED BITS...

programmer 'FPL31LPT1  : Finished: Wed Jan 24 15:37:02 2007 (Elapsed time 00:01:48) programmer 'FPL31LPT1' 1 Executing action VERIFY PASSED.

0- o 0 - - 0 0

411-1 Warning: The programmer with:id 'PPL31LPTl' in the project file can not be detected and connected.

STAPL file 'C:\ALSRACK\al6411r3.stp' has been loaded successfully.

Opened 'C:\ALSRACK\ALS411ALS411.pro' Driver : 2.0.2 build 1.

programmer 'FPL31LPT1' Scan Chain...

programmer 'FPL31LPTI' Scan Chain PASSED.

programmer 'FPL31LPT1' Executing action VERIFY programmer 'FPL31LPT1' SERIAL# - 0006653C317180 programmer IFPL31LPT1' VERIFYING PROGRAMMED BITS...

programmer 'FPL31LPTI' VERIFYING NON-PROGRAMMED BITS...

programmer 'FPL31LPTI' Finished: Wed Jan 24 15:42:50 2007 (Elapsed time 00:01':46) programmer 'FPL31LPTI'  : Executing action VERIFY PASSED.

0 - 0 0 0 A-e-t- 5c4_14 14,07

77/* CT~

411-2 Warning: The programmer with id 'FPL31LPTI' in the project file can not be detected and connected.

STAPL file 'C:\ALSRACK\als4llr3.stp' has been loaded successfully.

Opened 'C: \ALSRACK\ALS411\ALS411.pro' Driver : 2.0.2 build 1 programmer 'FPL31LPT1'  : Scan Chain...

programmer 'FPL31LPTI'  : Scan Chain PASSED.

programmer 'FPL31LPTI'  : Executing action VERIFY programmer 'FPL31LPTI'  : SERIAL# = 0006653C307F81 programmer 'FPL31LPTI'  : VERIFYING PROGRAMMED BITS...

programmer 'FPL31LPT1'  : VERIFYING NON-PROGRAMMED BITS...

programmer 'FPL31LPT1'  : Finished: Wed Jan 24 15:48:37 2007 (Elapsed time 00:01:47) programmer 'FPL31LPT1'  : Executing action VERIFY PASSED.

o o - 0- o - o 411-3 Warning: The programmer with id 'FPL31LPTl, in the project file can not be detected and connected.

STAPL file 'C:\ALSRACK\als411r3.stp' has been loaded successfully.

Opened 'C:\ALSRACK\ALS411\ALS411.pro' Driver : 2.0.2 build I programmer 'FPL31LPTl' Scan Chain...

programmer 'FPL31LPT1' Scan Chain PASSED.

0 programmer 'PPL31LPTI' programmer IFPL31LPT1' programmer 'FPL31LPTI' Executing action VERIFY SERIAL# - 0006653C317801 VERIFYING PROGRAMMED BITS...

programmer IFPL31LPTI' VERIFYING NON-PROGRAMMED BITS...

programmer 'FPL31LPTl' Finished: Wed Jan 24 15:56:32 2007 (Elapsed time 00:01:46) programmer 'FPL31LPTI' Executing action VERIFY PASSED.

0 - 0- O- a - a - O 147Z-1c

or:iILWK~ .O' p,

I -

TEST SPECIMEN WORK ORDER INo. : 7q~s(

IPage, iJrA1-2 z'A ;4k % 1T/7&4rCYr Specimen Issued (By/Date) ", P.O..Number Baseline Procedure(s)

Manufacturer Description Function Procedure(s)

H Io t-Oo Part Number Operational Aging Procedure(s)

Additional Info.: " ,JTL U" 71--o "L/O/7-'4 I ) 5 ýAqNutherm

Reference:

U-t7,'-

qlz~-*; w, -rg.-7,q3o,...

__QA Review and AcMPpt'cr.e Dote IAu WUI F. shall be pU1Il~ure etW~lJr to lin Ia1USL oIce I uepwjvlkIl 1w;pb, V1 %JI'LJVIJ 0 - ______ow Test . Completed QC Customer Deviation Lab Seq. Inspection 0C Hold! Customer Signature/ Signature/

No. Step Description Invoked - Complete Witness Point Notified Date Date A561-L.1 " ... 1**,Z-e.*

XVI ..

• -?,4--eC-pI . ____ __21-_

P4 uc~t~4 A 'I'V / i-

". e.

Based on custonier requirements customer inspections shall be Invoked as noted.

F Y] I - "Hold" or "Witness" 2 --Amount of Notification Required - Number of Days or Number of Working Days:

Examples: '7D" or "SWD' 3 - Type of Inspection - Prior to start of activity: 'PTS"; In Process: "IP"; or other

• • If other specif-:

Rev. REVISION DESCRIPTION BY: A P'd Q.A If i.f..peform'wor 16 seuec listed. ...

if specified, perform work, In'sequen~ce listed.

56500-13-14

168~~

M

.2wrzRII UN *Nutherm therI IN.4rzj v.zlz

~~TESTf__

,.. SPECIFICATION T PG-00 0 2""

[ ______

mt IL 2efob, 02U64-(619)-244- 60050 'P.." [Applies to Procedure Re. 0 DIELECTRIC STRENGTH TESTING UNIT(S) UNDER TEST QuantitU to Test (Production Only): 1 Manufocturer; QS T~toov', Model: -_4 Of-- 35 _..

Description:

Ma 1-,e'. PAt)C.

Other Information: .. (f2:CQdJ)A I-ETC- 4-S5ef P-t;& L C( -:E. Al r . -cu t, TEST PARAMETERS Test Voltage: VY ,/DC (CircleOne)

Test Duration: - e., A

1. DC Test Dnlq - AC Test Set Breakdown Indication is Fixed as UmA Max] mum All ovable Leakage Current: ADC

2. Not Applicable to AC Test IsGuardConnection Required: Yes or 'No If ues, Describe Connection:

Test Configuration/] olation Requirements: '- r*

• R*r1 w 12- \"! r--  ! EA "

bI~OWVA c~ Bh'~J~

Fý6W&K LOCK Pki6C 'r TTA 4ah ketchif Necessary) t&TIE ACCURACY REQjUIREMIENTS A.C. Voltage (Tyjpicel ls1 :k55 '):

D.C. Voltage (T~jpical 13 3): iŽft D.C. Current (Typical 1- & 3%):

Time (TUpical is3 1.0%):

Other:

REVISIONS Approved: Approved: 11 7Approved,

.TESTSPECIFICATION TPS-9059, Rev.0 Page, 1 of 2 I No.-2 7,e)/-4.f I BASELINE TESTING FOR MAIN STEAM AND FEEDWATER ISOLATION SYSTEM (MSFIS) RACK UNIT (S) UNDER TEST *1 Manufacturer: 0-< XtV -,, O, Model: .. " ! I0 / (or . ,

Description:

Mc,1*\- AQ..

ZtAQ-r /,a.. P'4A'dL TEST PARAMETERS Input Voltage: Ie2S~ VDC_

Ambient Temperature Range for Test:

Loading: '5QE An2jjý.tt-J'ktC1jT- I Wiring Diagram: -<- M6 H M/CW T -

M&TE ACCURACY REQUIREMENTS-D.C. Voltage (Typical +/- 2.0%): "t Temperature (Typical - 5 OF): . 5'Y*

Current clamp (Typical is:t 5.0%):! -

Other M&TE:

REVISIONS By: q Lý'Z4 By: _ _ _ _ _ _ __ By: _ _ _ _ _ _ _ _

Approved: b Approved: Approved:

501 South 11 Street PHONE: 618-244-6000 M'Nuher Mt. Vernon IL 62864 FAX: 618-244-6641

TEST SPECIFICATION TPS-9059, Rev.l Page 1 of 2 I No. 131 i~9 I BASELINE TESTING FOR MAIN STEAM AND FEEDWATER ISOLATION SYSTEM (MSFIS) RACK UNIT (S) UNDER TEST /

• ,.'ov.ezo*Model: *"/o1-/oo / W/0l- Q*J Manufacturer: C0.5 r

Description:

Id-S -- V ;;Elf CK ZO.rV WSSCk-&1Y TEST PARAMETERS Input Voltage: Az VDC + ic Ambient Temperature Range for Test: Z, . :5-

-- OF Loading: c:L7~-.=- /~-~

Wiring Diagram: / ,rv ,-,r / -

M&TE ACCURACY. REQUIREMENTS D.C. Voltage (Typical +/- 2.0%)4 fZ2. C' Temperature (Typical - 5 *F): =

Current clamp (Typical is : 5.0%): -- ; o

.Other M&TE:

REVISIONS By: _-i . "7" By: __By:

Approved: i4.I/11 Approved:. Approved:.

501 South 11 t Street PHONE: 618-244-6000 ANA/ONL, iN Mt. Vemon IL 62864 FAX: 618-244-6641

A c

NTL 2o.:

Nutherm V2r"miTf",1OmNdcZ DATA SHEET TPG-0002 Rpocedur STestSpeo

- A i* -c IL WTJUlIA IglR-244- 111 REV. 0 Rev.

0. I 2' DIELECTRIC STRENGTH TESTING T.s.W.O Rv.: "4, 74/3/,Or Trwveller/ReV.: .

Step No. /Decription: / R4$E//AJ/>

MEASURE AND TEST EQUIPMENT USED DESCRIPTION "I -no. CAL. DUE DATE FUNCTION(S)./ RANGE(S) USED

• -7

.e._REQRUSITES SATISFIED: )r'o .*-9-q/-. .. //2 f.

A.. PD. No. /Rev.: "T " ... P.O. Line Item No.

Confiqurallom conflquratton Coonfltratlon Test Devition

. Tim e Volt s A mp s Tim e . sati3m fctor J / R NO. Y olt A M P s Time Volt s

• Unit AMp

-" -, " - - - -vIA -

-=- - - -

Commentb:

eTest Iripection: P/-o TesPost Inspe  ; ,.

ACCEPT A*CE I

CRITERIA S ATISFIED o)d--'ROVEDBY' DATE Form D:-P-00 V

i~tCflDCokt

!

• Ill

• DATA SHEET TPS-9059, Rev.0 Page 1 of 2 S4e~' I I No. "7131 I Measurement and Test Equipment Used Description NI# Cal Due Date Function R.

. -Vdc,.

.. .. . A,A c, 0A Prerequisites satisfied:

• 4 zim, Date /."; '-o6' TEST DATA SECTION 6.0 STATE VERIFICATIONS Step No. Step No.

6.6 Verify 125 VDC 6.22 Verify load lights extinguish V,-.

6.7 Verify HALT 6.26 Verify load lights extinguish v., f,'j 6.9 Verify FCO on , 6.30 Verify load lights extinguish ,

6.9 Verify HALT off 6.35-VI Verify "OPEN" state v cy to' 6.10 Verify READY on 6.35-V2 Verify "OPEN" state Vc i'r 4 6.10 Verify ALARM off ,hrd 6.35-V3 Verify "OPEN" state 6.11 Verify ALS-411-3 6.35-V4 Verify "OPEN" state lights wr Il1 rf 6.11 Verify test box lights ,,&,

IRg thr 501 South 11 Street Mt. Vernon IL 62864.

PHONE: 618-244-6000 FAX, 618-244.6641

• ~. D

t. h DATA SHEET TPS-9059, Rev.0 Page 2 of 2 S4~ I I No. I OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD)

.. .. Al. i A3 Az 4q (3 z* 1 a* i:v 4 1 c3 e-e S LI L2 L3 IA L5 L6 L7 .. L8 L9 LIO LIi L12 6.13-V1 , 0,6 0,0t o.C> 1o1 o .o_ ooo o. o.0 j. ,;ts'(,, 1.2g 6.15-VI 0.3C 0xo o0. 0.o.oo o.oO o.0 o C>.001 1,2( (. .2 1.2q J.2 q 6.13-V2 12.03 J,4 o.o o.O 1j2s .V-2 0.Tho 0.4,0 o.o0.06 ,02 N,*

6.15-V2 1.23 2*,0I .0 "' l1 ¢ 2 i.00 0.0 £9.. 0.0 0. Z q 6.13-V3 1),23 1.*- I.A6 ";0'60. a,5. 1.2q I.V , 0, 0 o-0 6.0 6,0 1,2*

6.15i3*v _ .2 .7a 0, ,( 0.* *.(0 qs 1,2 i.-0 6.0 0-o 1,ot .O 6.13-V4 I.2 " 12 . I.*. 1"2 12, o 0.o0 0-0 i 0.0 0 1.-

6.19 O., o-c OCo 1,C) 1,0 ooo )O. o.o i..'I o.25"I, q 6.21* 10,-- 6aq 0.s- . 0.0

).) i-0o.0 0.o o.c 6.23 0.0 0,0 0.0 0.o O. o.O o0.

0.2S0 ),.y , I.64 6.25 2..; _1,27 K.2 - L I . R. I' , ' 0 o91 0.0 0 -

6.27 )0e.* ~ . .  % gr)O 1,2" rt. /,q ),,,2 6.29 /x,,gV /,97 1,2 " 1.C 2 1.2(d /.A 2 0.0 o.f C3 0.0 0.0 6.31 o 0.0 oC) 00." eZ" /.?5"

/.,00 ,".X0.q Comments: ,-!7U-(

6 ,L _ IA) 1 .V? (JILL F,* ,evo40=f I Rev 1,0-r ztm 714-.a, *,'r.

Test Results:; jj.j Satisfactory; LIIUnsatisfactory

/- 0(/o-2 Acceptance Criteri //d4, Perforr e'd by Satisfied " / ' "

501 South 1Ih Street PHONE: 618-244-6000

~Nuther Mt. Vernon IL 62864 FAX: 618-244-6641

-'S

• ~:' *-,....*A~J-~--'.r~ ,~"7V~7

~  ;~.

- . _,'I f ,'Y DA T A S HEET NL'L ITa.

,Nutherm TPG-002 1 G:2Qi14(.G!9)-24T--Goo JRV DIELECTRIC STRENGTtl TESTIN6 TS.W.O RWv.: 7 Y.3/ Or Traveller/Rev-o All Step No. / Decription: 3 / gs6,re MEASURE AND TEST EQUIPMENT USED DESCRIPTION NI NO. CAL DUE DATE FUNECTIOH(S)./ RANGE(S) USED

.REREQUISITES SATISFIED*: .

DATA N.I.P.O. No. I Rev.. P.O. Line Item Nlo.:

P ha ca r- Ph sSt fx4SC Te+/-,t eultS Configuratiqa,. Con lquraoi n Configuration Tet idloa Unit No. Yolb Ampl T**e Yolt Am*hp Time oUth Amps "liT sfactorg j)ER.

S$ .~ ( , ,,L COmments: I "N "ot Inspection: 106- f e94,ýV I P- 9-4/

ACCEPTA lNCE DATE CRITERIA SATM:;rEL 13Y DATE Form-DS.TPG.-.0002. Rev. 0 *

.DATA SHEET TPS-9059, Rev. 1 Page 1 of 2 S ý, 3/941 P2

[NO. 743 1+ I Measurement and Test Equipment Used

• Description NI#. Cal Due Date Function Range

_-__h S14is.l-It,- 01 2,00 CLAM 0__ _ ___ _-- __AT)

_o-1 3o0A Prerequisites satisfie*' Luz atee TEST DATA SECTIONý. U STATE VERIFICATIONS Step No. Step No.

6.6 Verify 125 Vde, tled 6.22 Verify load lights extinguish l Record value We 6.7 Verify HALT* Ve.6 6.26 Verify load lights extinguish 6.9 Verify FCO on *kr'i IXte 6.30 Verify load lights extinguish jja~e.

6.9 Verify HALT off * ' 6.35-VI Verify "OPEN" state JeAJ 6.10 Verify READY on qeA 6.35-V2 Verify "OPEN" state ___-_

6.10 Verify ALARM off 6.35-V3 Verify "OPEN" state VeA';v~t 6.11 Verify ALS-411-3 6.35-V4 Verify"OPEN" state lights 6.11 Verify test box lights Ile-__.

501 South 11th Street PHONE: 618-244-6000 tATONL INC. Mt. Vernon IL62864 FAX: 618-244-6641 I I I I II I II III

p ,,

DATA SHEET TPS-9059, Rev.1 Page 2 of 2 M'P No.: I OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD)

Step No. LI L2 L3 L4 L5 L6 L7 L8 L9 L10 L11L12 6.13-V1 \,11 0,0 0.,0 0, t,,'I.3 0.0 D.0 DX, 0 X. 00J 1.'- D,I 6.15-VI O.O 0.0 0,0 0.0 O..O 0-0.0-0 0.0 1, A- 1,'Z.1 1,:9 6.13-V2 2,S 1-.219 0-0 D k.0 t1,(p, -2..1 0.0 0.0 0.0 0.0 tV' I-'000 6.15-V2 V.* o.0 p.o D O..c ,3-, .O O.O0 C.0 . ,t'2-i 1,21-1 ,1.2 6.13-VW L2* 1.V'y PA-O. O..0 p,2 1.2.1 W,-U O.,

0l,"1 0.0 to.,..s' 6.15-V3 I. ,o ,.0 .o 0.0 £,2- LT* D.0 0 0.o 2-0 0 t.0 . 2-,

6.13-V4 k. \Vo i%.1

,7aA 1,up 1%11 il-t 1 0,3o 0.0 0.0 O,. b.0 6.15-V4 t,Z<" 1,e I ,-Lj%7t,,). ,O IP 1. 1-I,' , 0,t.0 0, .0 0Jo C.oC ,>*

6.19 0.0 0.0 010 0.0 0.cD C.0 0,0 0. -t,2V 1.,7-1 0,-S7 1-11-5 6.21 \.TLk-1 V,* 42-6, VL6,. 1,1"1 1hI 1,77 11,30o. O.)0-C 0.0 D.0 6.23 o.C 0 o.0 .0 o.0 ' 0.0 0.0 0-0 0.0 lW1 I, l,'

1..4 6.25 1.2. %12.01 1.W,i2.1. ,"1 t,' .¥ Il1 V0. oc, 0-.D-. D.0 b 6.27 10.0 0.0 o-0 O.0 0.0 0.0 0.0 tD.o 1,7-" 1,Z77 .Lt,, 1.-6 6.29 1,3q *,l'- 1,29" k.V.* k,,I.5" t,'.1t, J, kLb .2.71 P.0 o.0 D.0 '6.0 6.31 o'D .o (.C>, ~e O.t3 0.0 t~o 0t.2-6o. J~..5 Iv.* h Pre-Test Inspection 'njLUQ4.Post-Test Inspection r <

Comments: *- /A 1411.1ý Test Results: EIZ I Satisfactory;, "I Unsatisfactory, Acceptance Criteria .

1f-fooqAy Satisfied: Approved By

.NI th1rm 501 South 11th Street PHONE: 618-244-6000.

Mt. Vemon IL62864 FAX: 618-244-6641

DATA .SHEET Nutherm  :' * } TP -O002 TP 0 mIo:-

P.RZ*tare Sptecti

,717L M ZON4' INC.' REV. 0 Rev.

IL coca 6261024 ,nn DIELECTRIC STRENGTH TESTING T.S.W.O R&e.: 7q.31 Or Trwellgr/Rev.: 41, .

Step No. /De~cription: (0/

-MEASURE AND TEST EQUIPI-IEHT USED DESCRIPTION NI NO. CAL. DUE DATE FUHcTjOX(3),/ RANGE(S) USED

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• DATA SHEET TPS-9059, Rev. I Page I of 2 %t INo. *7,-,1 Measurement and Test Equipment Used Description NI# Cal Due Date Function age DANA*- 10' OL, V-t,-

_ _ _ _,,,.....g*t~o Prerequisites satisfied: "> Date ý-V?_-o01 TEST DATA SECTION STATE VERIFICATIONS Step No.. Step No.

6.6 Verify 125 Vdc, Record value -l'.ao vdo 6.22 Verify load lights extinguish yj JA 6.7 Verify HALT 6.26 Verify load lights extinguish v'vttF*

6.9 Verify FCO on' 6.30 Verify load lights extinguish w*-tc-1 6.9 Verify HALT off 6.35-VI Verify "OPEN" state ,* ra 6.10 Verify READY on ter,.No 6.35-V2 Verify "OPEN" state 6.10 Verify ALARM off 9 6.35-V3 Verify "OPEN" state ._  :,

6.11 Verify ALS-411-3 6.35-V4 Verify "OPEN" state lights Vcrqrj v r4-6.11 Verify test box lights yt tftd NZL'Nute 501 South 11th Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

DATA SHEET TPS-9059, Rev.1 Page 2 of2 No. ?7" 3' / 7 43 1 OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD)

Ste*p No. LI L2 L3 L4 L5 L6 L7 L8 L9 L10 Lii L12 6.13-VI /.27 o.o 0.0 o0o 1.3( 0.0 0.0 0.0 00.( 1.3e) 1, 9 1,21 6.15-V1 0.6 0.6 0-0 0.0 0.0 o.) 0.0 0.0 1.30 1.3o /.28 1.7-9 6.13-V2 13o5 /.33 0.0 0.0 1.31 1.33 0.0 0,0. 0.0 0.0 1.., I.zq 6.15-V2 1.30 0.6 oe0 0o. /.31 0.0 0.0 0.0 0.0 1,3o 1.Zel t.30 6.13-V3 1.30 /,33 1.31- .0-0 1.51 I.SZ 1.3Z 00 o.0 0.0 0.0 I. Z9 6.15-V3 1.30 /.33 0.0 0.0 1,31 .33 0.0 0 O.C 0.0 1.30 1.30 6.13-V4 1.30 1.33 1,31 I.3o 1.31 (.3.3 1.3Z I.3q o.o 0.0 0.0 0.0 6.15-V4 1.30 /,3q1/3Z o-o 1.3z 1.33 1.31 3z .0 .o 0.0 .0.0 0.0 .

0.0 0.6o .c0 0.6 0.

o3 0.6 o.6 o.c) /.31 1.51 I.2cl 1.30 6.21 130 1.33'. /.31 1./..3 i.3 I.* e,31.".3_ o.o o.C> o. 6 6, 6.23 0,O 0.

0.0 0. 0 0. 0 010 0.0 .0 b.31 1.31 I.-Z 1.30 6.,25-- 1-1,31* 1.3q /.32 /.-31 1.321 t. V9_/. ,9'1- -. 3,s-- _046-_ 0.0- oo -.

Ao 6 6.27 0.0 0.o 0.c1 0.6 00 0.0 0-0 0.6 1.31 /.3z )..o

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6.29 /.31 1. ,.*Z 3 1,53o I.3Z 1..3 .*3 1,35" 0.6 0.0 o.06 0-.

6.31 6 00.6 0. 0 00 '0.0 6 .0 0.0 o b.c .3 2 1.3z 1.3d /.E/

Pre-Test Inspection . . /-,?1 .. . Post-Test Inspection . / l IL Comments:

.Test ri Results: -atisfctory Lei1 rsatisfacto

_n 6,JA0216 1-120 Acceptance Criteria I Per orme y 0'Satisfied: Xppro Vmy I Nuther 501 South 11 th Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

t15 VAC MSRV Rock CHANNEL (+).C-) WTH BEANANA CUPS 4- NTL 7430 JIM.

208 VAC 3 PHASE SEISMC PREPARATION El 1206-ST-EI-O1 ATTACHMENT */'

, j

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix IV Seismic Test Procedure S-128P, Rev. 2 501 South 11th Street PHONE: 618-244-6000 ivNluthjErmV Mt. Vernon IL 62864 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-128P, Rev. 2 Page 1 of 18 NUTHERM SEISMIC TEST PROCEDURE FOR REPLACEMENT MSFIS SYSTEM ADVANCED LOGIC SYSTEM CS INNOVATIONS, LLC WOLF CREEK NUCLEAR OPERATING CORPORATION PURCHASE ORDER NO. 734527 NUTHERM PROJECT NO.: WCN-9715 Prepared By: Date: I//C/7 Wayne WV'eaver EQ Man-ga -'

Reviewed and Approved By: Date: 11147 Project Engineering Manager 501 South 11th Street Phone: 618-244-6000 Mrauthermp Mt. Vernon IL 62864 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-1 28P, Rev. 2 Page 2 of 18 REVISIONS The revision number is indicated at the top of each page, for all revisions. To delineate the exact location of a given revision, a vertical line is used on the right margin. However, for a complete report rewrite, no vertical lines are used.

REVISION LOG REVISION DATE PAGE SECTION REFERENCE 1 12/22/06 All All Complete rewrite 2 01/08/07 3 2.2 Customer comments 4 4.1.3 Customer comments 12 Table I Clarified screw location and type Appendix I Added Appendix I per customer comments WN1ther 501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-128P, Rev. 2 Page 3 of 18 1.0 SCOPE 1.1 Each test specimen shall be subjected to a seismic simulation test program as described in the following paragraphs. Seismic testing shall be performed in accordance with IEEE Standard 344-1975.

2.0 SPECIMEN DESCRIPTION 2.1 The MSFIS system is a logic controller-based system which performs the control functions to operate the Main Steam Isolation Valves (MSIVs) and Main Feedwater Isolation Valves (MFIVs). The MSFIS provides 125VDC output to energize or deenergize control solenoids to operate the plant Main Steam Isolation Valves (MSIVs) and Main Feedwater Isolation Valves (MFIVs). Nutherm International drawing 71216 (included in Appendix I) shows cabinet orientation.

2.2 The test specimen consists of one MSIV rack (CS Innovations P/N 5101-100) and one Assembly Panel (CS Innovations P/N 4101-036) with their associated wiring.

The equipment under test will be connected to the appropriate loads and oriented to simulate in service conditions as closely as possible. Table 1 contains a description of mounting and devices. Reference Nutherm International (NI)

A<

drawing 71294 for mounting platform assembly and hardware. NI drawing 71219 shows the test fixture for NTL 7430 (MSIV rack and mounting platform) and NTL 7431 (Assembly Panel). NI drawings 71294 and 71219 are included in Appendix I.

3.0 ACCEPTANCE CRITERIA 3.1 The acceptance criteria for the seismic test are that no loss of function shall occur under OBE/SSE testing. A loss of function could be any of the following:

a) Loss of output, e.g., open or short circuit.

b) Structural failure, e.g., broken or loosened parts.

3.2 Output discontinuities or contact chatter greater than 2msec shall be recorded and quantitatively defined.

4.0 MOUNTING 4.1 SPECIMEN TIE-DOWN AND ORIENTATION 4.1.1 Each test specimen shall be bolted to a test fixture as described in Table 1. Each test specimen shall be mounted to simulate the actual in-service configurations as closely as practical.

501 South 11 th Street .Phone: 618-244-6000 f,/Nutherm Mt. Vernon IL 62864 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-128P, Rev. 2 Page 4 of 18 4.1.2 Every specimen shall be installed on the Triaxial Seismic Simulator table such that the principal axes of the specimen shall be collinear with the input excitations of the test table.

4.1.3 Test Specimens shall be mounted on the test fixtures as shown in Table 1 and NI drawing 71219. The Assembly Panel brackets shall be welded to a stiff back provided by the Test Laboratory. The test fixture and stiff back shall be welded to the test table in accordance with the Test Laboratory procedures.

5.0 EXCITATION 5.1 RESONANCE SEARCH 5.1.1 The test specimens shall be subjected to a resonance search test prior to the RMF test. A low-level (0.2g horizontally and vertically) single-axis sine sweep shall be performed in each of the three orthogonal axes to determine resonant frequencies.

The sine sweep shall be performed from 1 to 100 Hz at a sweep rate of one octave per minute. Transmissibility plots of the specimen-mounted accelerometers shall be included in the test report. Following the resonance search, torquing of the mounting screws on the. rack mounted device and assembly panel will be verified.

Torque values are located in Table 1. If the mounting platform appears to be loose, platform screws may be torqued as shown in Table 1.

5.2 SIMULTANEOUS TRIAXIAL EXCITATION 5.2.1 The two horizontal axes and the vertical axis shall be excited separately, but simultaneously. The. input acceleration level for each of the three axes shall be phase incoherent during the multifrequency tests.

5.3 RANDOM MULTIFREQUENCY TESTS 5.3.1 Each specimen shall be subjected to 30-second duration triaxial multifrequency random motion which shall be amplitude-controlled in one-third octave bandwidths spaced one-third octave apart over the frequency range of 1 to 100 Hz. Three simultaneous, but independent, random signals shall be used as the excitation to produce phase-incoherent motions in the vertical and horizontal axis.

5.3.2 The amplitude of each one-third-octave bandwidth shall be independently adjusted in each of the three axes to achieve the desired Test Response Spectra (TRS), within the limitations of the test machine, as shown in Figure 1. The resulting table motion shall be analyzed by a response spectrum analyzer at the test damping and plotted at one-sixth octave intervals over the frequency range of I to 100 Hz.

5.3.3 Every specimen shall be subjected to five Operating Basis Earthquake (OBE) tests followed by the Safe Shutdown Earthquake (SSE) test. The OBE and SSE test levels and damping values are shown in Figures 2 through 5 and Tables 2 SNIuthen 501 South i 1th Street Phone: 618-244-6000 NTERNATONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-128P, Rev. 2 Page 5 of 18 through 5. These test levels include a 10% margin. OBE test levels are 2/3 of SSE RRS plus a 10% margin Test damping of 0.5%, 1%, 2%, 3% and 5% shall be provided for a representative OBE and SSE test.

5.3.4 Approximately 15 seconds into the SSE test an ESFAS signal shall be simulated by pressing at least 2 of the 4 pushbuttons simultaneously on the operator test panel, which will be located off the test table. System response shall be monitored for proper operation. Output states for an ESFAS signal are shown in Table 6.

6.0 INSTRUMENTATION All instrumentation, measuring, and test equipment to be used in the performance of this test program shall be calibrated in accordance with the testing facility's quality assurance program.

6.1 ACCELEROMETER LOCATION 6.1.1 Accelerometer location shall be specified by the Wolf Creek representative witnessing test.

6.2 EXCITATION CONTROL 6.2.1 Control accelerometers shall be mounted on the test table at a location near the base of the test fixture.

6.3 ELECTRICAL MONITORING 6.3.1 One monitoring channel shall be furnished for determining the operational condition of the specimens during the seismic test program. The channel shall be monitored by a digital monitoring system capable of detecting discontinuities of 2 milliseconds and greater. Additional means of determining specimen operability will be achieved by use of a supplied load bank simulator with indicating lights.

6.3.2 Operational parameters to be monitored are identified in Table 1.

6.4 POWER/INPUT REQUIREMENTS 6.4.1 A nominal 120 Vac power source for the Bypass/Alarm load bank will be supplied by the test facility. A DC power supply capable of supplying nominal 125VDC power and an operator test panel for supplying input signals to the seismic test specimen will be supplied by Nutherm. The DC power supply requires a 3 phase 208 Vac nominal input. The test facility may use on-site DC power if desired (MSFIS system will require approximately 15 amps at 105 Vdc).

6.5 EQUIPMENT OPERATIONNERIFICATION 6.5.1 Normal operation of the MSFIS is defined as the "All Valves Open" condition. A diagram of the test specimen outputs for a given input is found in Table 6.

Equipment verification and/or operation consists of closing all valves, then HjNutherm1 INENTIONAL, INC.

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-128P, Rev. 2 Page 6 of 18 opening them in sequence. This can be accomplished by pressing two of the four ESFAS pushbuttons on the operator test panel, waiting a minimum of 15 seconds, then pressing the OPEN pushbuttons in any sequence. Indicating lights on the load bank simulator provide verification of output states.

7.0 IN-PROCESS INSPECTION 7.1 The records shall be checked for quality of performance after each test.

7.2 Each specimen shall be examined for possible damage following all violent tests such as at a severe structural resonance.

7.3 All important vibration effects shall be logged.

7.4 Photographs shall be taken of any noticeable physical damage that may occur.

8.0 DOCUMENTATION 8.1 Certificate of Conformance and a letter transmitting the test data shall be submitted to Nutherm by the test facility. The test data shall include electrical monitored data, notice of anomaly, test run descriptions, photographs, test response spectrum plots, time histories, PSD plots, coherence plots, instrumentation log sheets, instrumentation data sheets, and instrumentation equipment sheets.

9.0 .QUALITY ASSURANCE 9.1 All work performed on this test program shall be completed in accordance with the vendor's Quality Assurance Program.

/JNuthermn B WJLIINTERNATIONAL, INC.

501 South 11 th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-I 28P, Rev. 2 Page 7 of 18 Figure 1 Wyle Table Limits Curve 6

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SEISMIC TEST PROCEDURE S-I 28P, Rev. 2 Page 8 of 18 Figure 2 SSE Horizontal RRS at @ 3% damping with 10% Margin 0

+

501 South 11th Street Phone: 618-244-6000 JV7IN qt)ERN9!TOAIC Mt. Vernon IL 62864 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-128P, Rev. 2 Page 9 of 18 Figure 3 j M',I 0 .

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~Nuthem 501 South 11 th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-I 28P, Rev. 2 Page 10 of 18 Figure 4 a

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SEISMIC TEST PROCEDURE S-I 28P, Rev. 2 Page 11 of 18 Figure 5 0

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SEISMIC TEST PROCEDURE S-128P, Rev. 2 Page 12 of 18 Table 1 Devices Included In Test Project WCN 9715 Operational Parameters NTL Device Description Mounting Power/Input Location Monitoring 7430 CS Innovations Rack mounting: Circuit Rack assembly.

ALS Rack with 4, 10-32 Slotted Round voltage FET board output circuit boards and Head machine screws (105VDC) D5(+), D6(-) Contact chatter mounting platform P/N: 5101-100 NI Drawing 71294 with flat washers and lock washers in the IX front of the rack.

Torque snug tight.

Rear rack restraints:

2, 1/4-28 Setscrew with rubber knobs, lock-nuts, and nuts.

Torque snug tight.

Mounting Platform: Mounting Structural Integrity Mounting Brackets: Platform 16, 10-32 Slotted Round Head machine screws with flatwashers and lockwashers.

Torque 19 inch lbs.

Skid Plates: 6, 1/4- 28 flathead machine screws SAE Grade 5 Torque 9 ft lbs Test System Visually monitor Load Bank load bank indicator lights (per Table 6)

~'Nutherm TERNA77OA'AL, INC.

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX:. 618-244-6641

SEISMIC TEST PROCEDURE S-I 28P, Rev. 2 Page 13 of 18 Operational Parameters NTL Device Description Mounting Power/Input Location Monitoring 7431 CS Innovations 14, 8-32 Slotted Round Assembly panel:

Assembly Panel Head machine screws 105VDC Power Block Structural integrity With Terminal with flat washers and Blocks, Fuse lock washers.

Blocks, Fuses, EMI Torque: 12 in-lb Circuit Fuses/Fuse System operation Filter, and Power voltage Blocks block P/N: 4101-036 NZ7,

• 501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-I 28P, Rev. 2 Page 14 of 18 Table 2 SSE Horizontal RRS @ 3% Damping Frequency 1 1.13 1.24 1.26 1.48 1.63 1.59 1.94 2.13 2 1.94 2.13 2.52 1.94 2.13 3.17 1.94 2.13 6, 6.75 7.42 9 6.75 7.42 16 1.95 2.15 40.3 1.47 1.61 100 1.47 1.61 501 South 11th Street Phone: 618-244-6000 TERa TNL, IC Mt. Vernon IL 62864 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-128P, Rev. 2 Page 15 of 18 Table 3 SSE Vertical RRS @ 3% Damping Fxrequency liz Ac elerationk g's Ace (gt+0 0.950 0.32 0.35 3.257 0.81 0.89 6.468 0.81 0.89 19.704 0.55 0.60.

30.235 0.24 0.26 100.000 0.24 0.26

~Nutherm NTERNAT/ONAL, INC.

501 South 11 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-I 28P, Rev. 2 Page 16 of 18 Table 4 OBE Horizontal RRS @ 3% Damping Frequency Hz Acceleration g's Acce! (g) + 10%

1.00 0.75 0.84 1.26 0.97 1.07 1.59 1.30 1.43 2.00 1.30 1.43 2.52 1.30 1.43 3.17 1.30 1.43 6.00 4.50 4.95 9.00 4.50 4.95 16.00 1.30 1.43 40.3 0.98 1.08 100 0.98 1.08 M~utherm IPL7,NTERNA TIONA L, INC.'

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

SEISMIC TEST PROCEDURE.

S-I 28P, Rev. 2 Page 17 of 18 Table 5 OBE Vertical RRS @ 3% Damping

• Frequency Hz Acceleration g's Accel (g) + 10%

0.950 0.22 0.25 3.257 0.54 0.60 6.468 0.54 0.60 19.704 0.34 0.38 30.235 0.16 0.18 100.000 0.16 0.18 501 South 11 th Street Phone: 618-244-6000 NTRNT/NA, INC./ Mt. Vernon IL 62864 FAX: 618-244-6641

SEISMIC TEST PROCEDURE S-I 28P, Rev. 2 Page 18 of 18 Table 6 MSFIS Output State Diagram Per Valve Input Solenoid A Solenoid B Solenoid C OPEN Energized Energized De-energized (normal operation)

CLOSE De-energized De-energized De-energized*

ESFAS De-energized De,-energized De-energized*

(output state applies for any two simultaneous ESFAS inputs),

ALLCLOSE De-energized De-energized De-energized*

• Following the initiation of a "CLOSE" command, solenoid C will be de-energized for approximately 15 seconds while the valve is in a "CLOSING" state. After this time period, the control system forces the valve into the "KEEPCLOSED" state and solenoid C is then energized.

IPNuher 501 South. 11 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

S.EISMIC TEST PROCEDURE S-I 28P, Rev. 2 Appendices Appendix I Nutherm Drawings 71216 71219 71294 Loll ffj~uterm NSLINftTRNAJTýIOALINC.

501 South 1 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

• 111 4I I2 1 1 P.Rt Lis ITEM MMANUFACTURER DSCRIPTION PART NUMBER PART CLASS I Y I CONSOLIDATED CONTROLS MlfIS CABINET CABINET CCC lB CORPORATION NUTIERM MOUNTINGBRACKET 7121-21 3 NUTHERM SKID PLATE 71215.1 1E 4 4 CS INNOVATIONS ALS RACKMSIV 5101.100 1E 1 5 CS INNOVATIONS ALS RACKFWIV LATER 15 1

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2 ISOMETRIC VIEW I I SCALE 1110 I~1A SECTIONAL SIDE VIEW 8CL A SCAL 1/1 FRONT NAWSIEVEW SECTION A.A SCALE1 10SCALE1110SCALE Ill10 Nutherm tnt~nae~,a~n

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6 CS INNOVATIONS SOLID-STATE OUTPUT BOARD ALS-01-1 IE 1 7 CS INNOVATIONS FET AND SENSOR BOARD ALS.41-1 1E I a CS INNOVATIONS PET AND SENSOR BOARD ALS-411-2 1E I 9 Cs INNOVATIONS PET AND SENSOR BOARD AL. 1-3 E1 10 CS INNOVATIONS POWER SUPPLY BOARD .ALES-I 11 MSIVNAMEPLATF ALS.NPI I 12 CS INNOVATIONS 6 ý-7 6 3 I

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• 4 CS INNOVATIONS DIGITALINPUT BOARD ALS-301-1 IE 5 CS INNOVATIONS DIGITALINPUT BOARD ALS-301.2 1E 1

• 6 CS INNOVATIONS SOLID-STATE OUTPUT BOARD ALS-401-1 lE -

7 CS INNOVATIONS FET AND SENSOR BOARD ALS4I11-1 lIE -

8 CS INNOVATIONS FET AND SENSOR BOARD ALS-I11-22E 1 9 CS INNOVATIONS FET AND SENSOR BOARD ALE-411-3 IS I 10 CS INNOVATIONS POWER SUPPLY BOARD ALS-SS 1*E 1 2 11 CS INNOVATIONS IFWIV NAMEPLATE ALS-NP2 IE I_. _ 1 I 12 CS INNOVATIONS ROARPLATE 3101-016- IE II 5

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2 Po"t List IEM MANUFACTURER DESCRIPTION PART NUMBER PART CLASS OTY I NTHERM X "X 31rC CHANNEL BASE CHANNELFRONT IE 1 2 NUTHERM 2 X 1'X 311"rC CHANNEL BASE CHANNELSIDE IE 2 3 NUTHERM 10 GAGE MILDSTEEL VERTICALL CHANNEL FRONT 4 NUTHERM 10 GAGE MILDSTEEL VERTICALC CHANNEL 1E 2 I BACK 0 5 NUTHERM MOUNTINGBRACKET 7`1215-2

- NUTHERM SKID PLATE 712151 7 CS INNOVATIONS ALS RACKMSIV 5101-100 a MCMASTER.-CARR FEMALE BUMPER 91546K82 B 2 9 VARIOUS 1I4-28 K 2 LG SET SCREW VARIOUS 10 MCMASTER-CARR DRAKE LOCKNUT 90S23A150 11 NUTHERM I

10 GAGE MILDSTEEL

~BRACKET HORIZONTALSUPPORT FRONT &BA*CK IE 2 12 NUTHERM 10 GAGE MILDSTEEL HORIZONTALSUPPORT I - 2 I " BRACKETLEFT It RIGHT

SIDE 13 NUTHERM 2"X 1X 3/16" C CHANNEL G2USSETCANNEL E B 2 14 NUITHERM 12" XI1X C N GUSSET' CANNEL E ACKAEKME _ 2 15 VARIOUS i-2B HEXNUT tI VAROUS1 1

INJTHERM TOP MOUNTINGBRACKET 7121-3 17 NUTHERM 10 GAGE MILDSTEEL GUSSET SUPPORT BAR lE c

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Pafts List IJ ITEM MANUFACTURER DESCRIPTION PART NUMBER PART CLASS TYI I LurTHSRM . . X 1" X 3/16"C CHANNEL BASE CHANNELFRONT IE 1 2 NUTHERM 2'X 1

• X 3/16" C CHANNEL BASE*CHANNEL SIDE 1E 2 3 ,LUTHERM 10 GAGE MILDSTEEL VERTICAL L CHANNEL IE 2 FRONIT 4 NUTHERM 10 GAGE MILD STEEL VERTICALCCHANNEL 11 2 0 BACK 5 NUTHERM MOUNTINGBRACKET 71215-2 IE 3 6 NUTHERM SKID PLATE 71215-1 IE 2 7 CS INNOVATIONS ALS RACKMSIV 5101-100 IE I 8 MCMASTER-CARR FMALE BUMPERIE 2 9 VARIOUS 1t4-28 X T LG SET SCREW VARIOUS IE 2 10 MCMASTER.CARR DRAKE LOCKNUT 90623A150 IE 2 11 NUTHERM 10 GAGE MILD STEEL HORIZONTALSUPPORT Ie 2 BRAKE FRONT &BACK 12 NUTHERM 10 GAGE MILD STEEL HORIZONTALSUPPORT 1a 2 BRACKETLEFT A RIGHT SIDE 13 NUTHERM 2X 1" X 3/Ir'C'CHANNEL .. GUSSET CHANNELSIDE le 2 14 NUTHERM 2'X 1X 3tZ ' C CHANNEL GUSSET CHANNELBACK IE 2 15 VARIOUS 1 28 HEIXNUT ,.,_VARIOUS_

16 NUTHERM TOP MOUNTING BRACKET 7121&3

_17 NUTHSRM I0GAGEMILDSTEEL GUSSET SUPPORT DAR IE I

1. ATTACHDETAIL 5 IS TO DETAIL3 64 WITH 10-32 SOCKET HEAD CAP SCREWS WITH FLATWASHERE &LOCKWASHERS TORQUE 1S INCH LaS.

2. ATTACH DETAIL6 TO DETAIL 5 WITH 1W28 FLAT HEAD CAP SCREWS SA GRADS 6 TORQUE TO 9 FOOT LBS.

3. ATTACH DETAIL7TO DETAIL 3 WITH 10-32 SLOTTED ROUND HEAD SCREWS WITH FLATWASHERS & LOCK WASHERS TORQUE SNUG TIGHT.

1, TIGHTEN SETSCREW AND BUMPER ASSEMBLY (DETAIL8 & 9) AGAINSTDETAIL7 SNUG TIGHT. TORQUE DETAIL10 & 15 SNUG TIGHT TO SECURE SET SCREW.

5. SET SCREWS WITH FEMALE BUMPERSARE TO BE INSTALLEDINTO OUTERMOST TAPPED HOLES ON EACH SIDE OF TOP MOUNTINGBRACKET, DETAIL16.

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.-IzH BASE CHANNEL SIDE 1-T 1S T 7 BASE CHANNEL SIDE 2"X 1 X 3/16" CHANNEL MILD STEEL GUSSET CHANNEL BACK SCALE 112 2" X I X 3/16" MILD STEEL ONE AND ONE OPPOSITE OF HAND SCALE 1/ 2 L

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HORIZONTAL SUPPORT PLATE SIDE 10 GAGE MILD STEEL ONE AND ONE OPPOSITE OF HAND i . ... .......

I SCALE 1 /2 SCALE 1 12

• 1* LI 214 Amr r F_

O HORIZONTAL SUPPORT PLATE FRONT & BLACK

-'I 10 GAGE MILD STEEL SCALE 112

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7 1 3 1 2 1 1 ITEM MANUFACTURER DESCRFPTION PART NUMBER PART CLASS QTY I NUTHERM MOUNTINGBRACKET 712`152 2 NUTHERM SKID PLATE 71215_1_ 1 3 MCMASTER-CARR FEMALEBUMPER 95W02 4 NUTHERM EXISTINGC CHANNELLEFT & RIGHTHAND VERTICAL C BRACKET 1 1 2 D NLUTHERM EXISTINGL_HANNEL LEFT& RIGHT HAND VERTICALL BRACKET 1B 2 6 MCMASTER-CARR I4-28 DRAKE LOCKNUT 90623A150 0 7 MCMASTER.CARR 114-21 SET SCREW X 2"LG VARIOUS a VARIOUS 1/4-28 HEXNUT VARIOUS B VARIOUS 1128 FLAT HEAD MACHINESCREW X 3/' LG ious 10 VARIOUS #10-32 BUTTONHEAD MACHINESCREW VROUS 11 VARIOUS #10-32 STAR WASHER VA usOUS 12 VARIOUS #OI32FLATWASHER VARIOUS 13 INTHERM TOP MOUNTING BRACKET 712153 c

0-ISOMETRIC VIEW SCALE 0.30:1 PLATFORM MOUNGJITING ALSRACKI MSV SNOPAS$E.8LY A I 000 PCO 0SO1 B I -. .11B I 000 Z

ECT ~ 7029 0 0

MANUFACTURER DESCRIPT*ON PART NUMBER PT LASS TY NUTHERM MOUNTINGBRACKET 71215-2 1E 2 NUTHERM SKID PLATE 71216-1 IE 2 Ii 3 MCMASTER-CARR FEMALEBUMPER %546KB82 15 2 4 NUTHERM EXISTINGC CHANNELLEFT & RIGHT HAND VERTICAL C BRACKET IS 2 S NUTHERM EXISTINGL CHANNEL LFT &RIGHT HAND VERTICALL BRACKET 15 2 a MCMASTER.CARR 1/4-28 DRAKELOCANUT 90623A150 lE 2 7 MCMASTERCARR 114-28 SET SCREW X 2 LG VARIOUS 2 a VARIOUS 1/4-28 HEXHUT VARIOUS B- 2

- IVARIOUS 1/4.28 FLAT HEADMACHINESCREW X 3/tr Lr VARIOUS AE 6 1 10 VARIOUS #10-32 BUTTON HEADMACHINE SCREW VARIOUS 11 I AROUS B10-32STARWASHER VARIOUS VARIOUS 10-32 FLAT WASHER VARIOUS 13 NUTHERM TOP MOUNTING BRACKET 71215-3 pr "411,

• OUNTlNQ PLATFORMUALS RACK MWI DETAIL J DETAIL K SCALE 1 12 SCALE 112 1Z.- NOTE~r- -. 1.

3

NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix V Seismic Test Data Test Run TRS Plots TRS Numerical Values for A Representative OBE & SSE Test Acceleration Time History Plots PSD and Coherence Plots Instrumentation Log Sheets 501 South 11 Street PHONE: 618-244-6000 f*qLL7*, Mt. Vernon IL62864 FAX: 618-244-6641

wye Co aboratories CERTIFICATION OF COMPLIANCE Revision A IA Date: January 18, 2007 Wyle Job No.: T54267 Page 1 of I Nutherm International, Incorporated 501 South Eleventh Street Mt. Vernon, Illinois 62864 Attention: Mr. Wayne Weaver

Subject:

Nutherm International, Inc., Purchase Order Number 9715-019

Reference:

Wyle Laboratories' Job No. T54267 Gentlemen:

A CS Innovations ALS Rack and Assembly Panel (NTL Nos. 7430 and 7431) were subjected to Simulated Seismic Tests on January I1, 2007, as required by the Nutherm International, Inc., Purchase Order Number 9715-019 and Seismic Test Procedure S-128P, Revision 2, in accordance with Wyle Laboratories' (Eastem Operations) Quality Assurance Program Manual, Revision 2, dated August 1, 2001. A The specimens demonstrated sufficient structural and functional integrity to withstand the prescribed triaxial Random Multifrequency Test Program performed on January 11, 2007.

The specimens were powered with 105 VDC and operated by the Nutherm Technical Representative during the Safe Shutdown Earthquake Test.

The results of the tests were provided to Nutherm International, Inc. for their evaluation.

Revision A: Corrected Procedure from Revision 1 to Revision 2. A STATE OF ALABAMA have.no tiability for damages of any kind io pewo or prope"y, induding specilor Wyle sAAdl COUNTY OF MADISON I ss. eonbnquoultdamsgac,ItsatrAg providingthe servi covered by(its iepoft D, E. Smith.. being duty sworn. deposes mad says: The PREPARED BY:;honro information contained in this report is the result of complete and carefully conducted L. REThom , Pro t En APPROVED BY (1 0$- -: = 711/0 7 testing ap IM4,best ofh - ci 11 al espects.

s=-c 7 WYLE Q.A. mur-.

rw Raul Te rceno, Q.A. Manager Ht e labomatodes (Irt)

Huntsville, Alabama

INSTRUMENTATION LOG SHEETS, INSTRUMENTATION EQUIPMENT SHEETS, ELECTRICAL MONITORING DATA SHEET, TRANSMISSIBILITY PLOTS, TRS PLOTS, TIME HISTORY PLOTS, PSD PLOTS, COHERENCE PLOTS, AND PSD ISO PLOTS

W 322 WYLE LABORATORIES INSTRUMENTATION LOG SHEET JOB NO. 54267 LOG PAGE NO. I OF 2 CUSTOMER NUTHERM TEST ENGINEER R.THORNBERRY (Include Run Number, Part Changes, Shift Changes DATE TIME REMARKS and all other Dertinent data) 1/11/07 Set up to record three control accels and six response accels' on the Jaguar VCS and one EM on chart.

Run #1 Sine Sweep 1-100Hz 0.2g loct/min. V Run #2 Sine Sweep 1-100Hz 0.2g loct/min. SS Run #3 Sine Sweep 1-100Hz 0.2g loct/min. FB Run #4 RMF OBE TRI Run #5 RMF OBE TRI Run #6 RMF OBE TRI Run #7 RMF OBE TRI Run #8 RMF OBE TRI

W 322 WYLE LABORATORIES INSTRUMENTATION LOG SHEET-JOB NO. 54133 .LOG PAGE NO. 2 OF 2 CUSTOMER NUTHERM TEST ENGINEER R.THORNBERRY (Include Run Number, Part Changes, Shift Changes DATE TIME REMARKS and all other pertinent data) 1/11/07 Run #9 RMF < SSE TRI Run #10 RMF SSE TRI

wye INSTRUMENTATION EQUIPMENT SHEET DATE: 1/11/2007 JOB NUMBER: T54267 TYPE OF TEST: SEISMIC ECHNICIAN: G. DUTHIE CUSTOMER: NUTHERM TEST AREA: D MACHINE JIro. Description Manufacturer Model Serial # WYLE # RANGE ACCURACY Cal Date Cal Due ACCELEROMETER BRUEL & KJAER 4383V 11770 110963 32.52pC/g@159. 4% RS 11/15/2006 2/13/2007 2 ACCELEROMETER BRUEL & KJAER 4383V 11778 110960 31.ospC/g@159. 4% RS 11/15/2006 2/13/2007 ACCELEROMETER BRUEL & KJAER 4383V 11774 110966 31.04pC/p@159. 4% RS 11/15/2006 2/13/2007 CHARGE AMP ENDEVCO 2721BM N/A 000333 GAIN 1.5% 11/27/2006 2/23/2007 CHARGE AMP ENDEVCO 272 IBM N/A 000384 GAIN 1.5% 11/27/2006 2/23/2007 6 CHARGE AMP ENDEVCO 2721BM NIA 100563 GAIN 1.5% 12/15/2006 3/1512007 CHARGE AMP ENDEVCO 2721B8 BKI4 096750 GAIN 1.5% 12/22/2006 3122/2007 CHARGE AMP ENDEVCO 2721l AB46 092896 GAIN 1.5% S12/222006 3/22/2007 9 ACCELEROMETER ENDEVCO 7708-200 AD04 096599 223pCg@1OOHz 5% 11/6/2006 2/2,2007 10 RECORDER ASTROMED AMI/DASH-20 96D0113 116074 50mv-500vdc 1lG/fs 10/25/2006 10/25/2007 I DMM FLUKE 87 5639076S 109759 MULTI .+0.10/0+1 12/13/2006 12/13/2007

.2 CHARGE PWR ENDEVCO 4222 AC41 092392 15VDC 5% 12/22/2006 3/22/2007 13 ACCELEROMETER BRUEL & KJAER 4383V 11773 110965 31.06pC/g@ 159. 4% RS 11/15/2006 2/13/2007 4 ACCELEROMETER BRUEL & KJAER 4383V 11776 110958 30.90pC/g@159. 4%RS 11/15/2006 2/13/2007

.5 CHARGE AMP ENDEVCO 2721BM BR.58 000479 GAIN 1.5% 11/27/2006 2/23/2007 16 CHARGE AMP ENDEVCO 272IBM N/A 000470 GAIN 1.5% 11/27/2006 2/23/2007 17 CHARGE AMP ENDEVCO 2721BM N/A 000216 GAIN 1.5% 11/27/2006 2/23/2007

.8 CHARGE PWR ENDEVCO 4221A AP59 000358 15VDC 5% 11/27/2006 2/23/2007

.9 CHARGE AMP ENDEVCO 2721B AB4I 092891 GAIN 1.5% 12/22/2006 3/22/2007 20 ACCELEROMETER ENDEVCO 7708-200 AD59 096624 230pCg@100Hz 5% 11/6/2006 2/2/2007

11. ACCELEROMETER ENDEVCO 7708-200 AC49 096577. 239pCg@IOOHz 5% 11/6/2006 2/2/2007 12 POWER SUPPLY SORENSEN DCSI5O-20 9723033 113733 150V-20AMP *.I%REG 3/22/2006 . 3/22/2007 23 ACCELEROMETER BRUEL & KJAER 4383V 30061 04549 31.11 pC/g -2%ADECADE 12/22/2006 3/22/2007.

This is to certify that the above instruments were calibrated using state-of-the-art techniques with standards whn calibration is traceable to the National te of Standards and Technology.

INSTRUMENTATION: L"/- CHECKED & RECEIVED BY:

CHECKED. 1-11-6 7 WH-1029A,REV,APR'99

wyle INSTRUMENTATION EQUIPMENT -SHEET T 1/11/2007 T54267 TYPE OF TEST: SEISMIC

)ATE: JOB NUMBER:

TECHNICL'N: G. DUTHIE CUSTOMER: NUTHERM TEST AREA. D MACHINE No. Description Manufacturer Model Serial # WYLE # RANGE ACCURACY Cal Date Cal Due VIBRATION CONTR SYSPECTRAL DYNAMI2560 1259 116727 MFG MFG 6/8/2006 6/8/2007 This is to certify that the above instruments were calibrated using state-of-the-art techniques with standards whose calibration is traceable to the National I ofStdadds and Tecnology. (ute INSTRUMENTATION: J'Z t/4 A CHECKED & RECEIVED BY:

i- --f o7 A--, d/2__ ./,/7 WH-1029A REV,APR"9

SEISMIC ELECTRICAL MONITOR DATA JOB NUMBER: 54267 DATE: 1/11/07 CUSTOMER: NUTHERM TECHNICIAN: G. DUTHIE TEST ENGINEER: R. THORNBERRY TEST AREA: D. MACHINE CABLE CH. UNIT LOCATION FUNCTION MONITORED REMARKS NO. NO. TERM. to TERM.

1 1 7430 D5 D6 FET BOARD OUTPUT 105VDC DRY

.4. 4. I 9 4 4. 4. I 9 9.

4 4. 4. I 4 4 4II. I4 I 4 4 4 4 I 4 4 4 4 4 I 4 4 t I. I. +

4. 4. 4. .9 4. 4.

WH-1089a, Rev. JUN '00

Sweep Number: 1.00 Elapsed Time: 000:06:39 Remaining Time: 000:00:00 Sweep Rate, Variable Filter Type: Proportional Test Range: 1.000, 100.000 Hz CnMnr~i,04,vnn V1TjhrL, F,,ndframpntrlt Rn. flflf %~RR RMS: 3A. mc~vt Points Per Sweep: 1000 I Fundamental. 80 00- -...--.--.

BBRS ,

9-rcPitsPrSet:10 H(f) Magnitude 1-6/1-3 Log Ratio ACP: 1 0.

0.0 1 10 100 Log Frequency (Hz) 3V VS VCA 11:13:49 VERTICAL RESONANCE SEARCH 11 -Jan-2007 NUTHERM 54267 RUN 1 Sine Test Name: VERTRS.001

Sweep Number: 1.00 Elapsed Time: 000:06:39 Remaining lime: 000:00:00 Sweep Rate: Variable Filter Type: Proportional Test Range: 1.000, 100.000 Hz

.4 Comoression: Variable Fundamental: 80.000 %. BB RMS: 398. mcvc Points Per Sweep: 1000 H(f) Magnitude 1-9/1-3 Log Ratio ACP: 1 0.1- __

0.01-i _ _ _ _ _ ___ _ _ _ _ _

1 10 100 Log Frequency (Hz) 6V VS VCA 11:13:52 VERTICAL RESONANCE SEARCH 11 -Jan-2007 NUTHERM 54267 RUN 1 Sine Test Name: VERTRS.001

Sweep Number.: 1.00 Elapsed Time: 000:06:39 Remaining Time: 000:00:00 Sweep Rate: Variable Filter Type: Proportional Test Range: 1.000, 100.000 Hz ComDression: Variable Fundamental: 80.000 %, BB RMS: 398. mcyc Points Per Sweep: 1000 H(f Magnitude 1-5/1-2 Log Ratio ACP: 1 1 "10 100 Log Frequency (Hz)

• 2SS VS SS HCA 11:22:37 SIDE/SIDE RESONANCE SEARCH 11 -Jan-2007 NUTHERM 54267 RUN 2 Sine Test Name: NSRS.001

Sweep Number: 1.00 Elapsed Time: 000:06:39 Remaining Time: 000:00:00 Sweep Rate: Variable Filter Type: Proportional Test Range: 1.000, 100.000 Hz 4nn Comoression: Variable Fundamental: 80.000 %,BB RMS: 398. mcvc Points Per Sweep: 1000 omuesson Variable- - - - - - -

H(f) Magnitude 1-8/1-2 in _ _ __ _ _ _

Log Ratio ACP: 1 0.1~- . __ _____

1 10 100 Log Frequency (Hz) 5SS VS SS HCA 11:22:38 SIDE/SIDE RESONANCE SEARCH 11 -Jan-2007 NUTHERM 54267 RUN 2 Sine Test Name: NSRS.001

Sweep Number: 1.00 Elapsed Time: 000:06:39 Remaining Time: 000:00:00 Sweep Rate: Variable Filter Type: Proportional Test Range: 1.000, 100.000 Hz Compression: Variable Fundamental: 80.000 %, BB RMS: 398. mcyc Points Per Sweep: 1000 H(f) Magnitude 1-4/1-1 Log Ratio UL ACP: 1 1 10 100 Log Frequency (Hz) 1FB VS FB HCA 11:31:51 FRONT/BACK RESONANCE SEARCH 11 -Jan-2007 NUTHERM 54267 RUN 3 Sine Test Name: EWRS.001

Sweep Number. 1.00 Elapsed Time: 000:06:39 Remaining Time: 000:00:00 Sweep Rate: Variable Filter Type: Proportional Test Range: 1.000, 100.000 Hz in Compression: Variable Fundamental: 80.000 %, BB RMS: 398. mcyc Points Per Sweep: 1000 H(f) Magnitude 1-7/1-1 Log Ratio ACP: 1 01- -

0.01t 1 10 100 Log Frequency (Hz) 4FB VS FB HCA 11:31:57 FRONT/BACK RESONANCE SEARCH 11 -Jan-2007 NUTHERM 54267 RUN 3 Sine Test Name: EWRS.001

Test Level: 0.000 dB Control 1 ZPA: 1.486 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 1 Maxi-Max Log 9

Peak:

5.745 0.003 1 10 100 Log Frequency (Hz)

FBI-ICA (EW) 11:36:48.2 NUTHERM 54267 OBE Thu Jan 112007 RUN 4 MIMO Shock Test: 54267_0BE.001

Test Level: 0.000 dB Control 2 ZPA: 1.254 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 2 Maxi-Max Log g

CO Peak:

6.338 0.003 1 10 100 Log Frequency (Hz)

SS HCA (NS) 11:36:48.2 NUTHERM 54267 OBE Thu Jan 112007 RUN 4 MIMO Shock Test: 54267LOBE.001

Test Level: 0.000 dB Control 1 ZPA: 1.489 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 1 Maxi-Max Log g

Peak:

5.730 0.003 1 10 100 Log Frequency (Hz)

FB HCA (EW) 11:40:00.1 NUTHERM 54267 OBE Thu Jan 112007 RUN 5 MIMO Shock Test 54267_OBE.002

Test Level: 0.000 dB Control 2 ZPA: 1.253 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 2 Maxi-Max Log g

CO Peak.

6.287 0.008 1 10 100 Log Frequency (Hz)

SS HCA (NS) 11:40:00.1 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 5 MIMO Shock Test 54267_0BE.002

Test Level: 0.000 dB Control 3 ZPA: 0.293 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 3 Maxi-Max Log g

5.-h Peak:

1.055 0.001 I ~10* 100 Log Frequency (Hz)

VCA 11:40:00.1 NUTHERM 54267 OBE Thu Jan 112007 RUN 5 MIMO Shock Test: 54267_OBE.002

Test Level: 0.000 dB Control 1 ZPA: 1.480 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 1 Maxi-Max Log g

Peak:

5.734 0.003 1 10 100 Log Frequency (Hz)

FB HCA (EW) 11:42:51.1 NUTHERM 54267 OBE Thu Jan 11 2007 RUN6 MIMO Shock Test: 54267_OBE.003

Test Level: 0.000 dB Control 2 ZPA: 1.257 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity. + SRS Damping (%): 3.000 Control 2 Maxi-Max Log g

I--)

Peak:

6.291 0.003 1 10 100 Log Frequency (Hz)

SS HCA (NS) 11:42:51.1 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 6 MIMO Shock Test 54267_OBE.003

Test Level: 0.000 dB Control 3 ZPA: 0.290 Purse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 3 Maxi-Max Log g

Peak:

1.088 0.001 1 10 100 Log Frequency (Hz)

VCA 11:42:51.1 NUTHERM 54267 OBE Thu Jan 112007 RUN 6 MIMO Shock Test 54267_OBE.003

Test Level: 0.000 dB Control 1 ZPA: 1.478 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity-. + SRS Damping (%): 3.000 Control I Maxi-Max Log g

Peak:

5.752 0.003 1 10 100 Log Frequency (Hz)

FB HCA (EW) 11:46:28.7 NUTHERM 54267 OBE Thu Jan 112007 RUN 7 MIMO Shock Test: 54267_OBE.004

Test Level: 0.000 dB Control 2 ZPA: 1.248 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 2 Maxi-Max Log g

Peak:

6.289 0.003 1 10 100 Log Frequency (Hz)

SS HCA (NS) 11:46:28.7 NUTHERM 54267 OBE Thu Jan 112007 RUN 7 MIMO Shock Test: 54267_OBE.004

Test Level: 0.000 dB Control 3 ZPA: 0.283 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity, + SRS Damping (%): 3.000 Control 3 Maxi-Max Log g

Peak:

0.999 0.001 1 10 100 Log Frequency (Hz)

VCA 11:46:28.7 NUTHERM 54267 OBE Thu Jan 112007 RUN 7 MIMO Shock Test 54267_OBE.004

Test Level: 0.000 dB Control 1 ZPA: 1.500 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 0.500 Control 1 Max!-Max 10..._._,__ _ _ _ ,__ .

Log g

Peak:

17.224 0.036 0.1. - . , ,

1 10 100 Log Frequency (Hz)

FB HCA (EW) 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review. /usrihomelvcs/MIMO_shock/data/54267_OBE.005

Test Level: 0.000 dB Control 1 ZPA: 1.500 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 1.000 100_

Control 1 Maxi-Max Log g

Peak:

12.649 0.036 0.1- _ _ _ _ _ _ _ _ _ _ _ _

1 10 100 Log Frequency (Hz)

FB HCA (EW) 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MIMO. shock/data/54267_OBE.005

Test Level: 0.000 dB Control I ZPA: 1.500 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 2.000 Control 1 Maxi-Max Log g

0',

Peak:

7.885 0.036 1 10 100 Log Frequency (Hz)

FB HCA (EW) 11:49:58.3 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 8-MIMO Shock Data Review: /usr/home/vcs/MIMO_shock/data/54267_OBE.005

Test Level: 0.000 dB Control 1 ZPA: 1.500 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 5.000 ion- - _ _ _ __ _

Control I Maxi-Max 10 _ _ _ ___

Log g

Peak:

4.546 0.040 0.1~ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1 10 100 Log Frequency (Hz)

FB HCA (EW) 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review. /usr/home/vcs/MIMOshock/data/54267_OBE.005

Test Level: 0.000 dB Control 2 ZPA: 1.245 Purse Type:Import Reference Pulse: 1 of 1 Pulse Polarity- + SRS Damping (%): 0.500 Control 2 Maxd-Max 10- _ _ _

Log g

Peak:

12.551 0.043 1 10 100 Log Frequency (Hz)

SS HCA (NS) 11:49:58.3 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 8 MIMO Shock Data Review: /usr/home/vcslMIMO.shock/data/54267_OBE.005

Test Level: 0.000 dB Control 3 ZPA: 0.281 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 3 Maxi-Max Log g

Peak:

1.058 0.001 1 10 100 Log Frequency (Hz)

VCA 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Test 54267_OBE.005

Test Level: 0.000 dB Control 3 ZPA: 0.281 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 5.000 100~ _ _ _ _ _ _

Control 3 Maxi-Max 10 _ _ _ _ _ _ _ _ _ _

Log g

Peak:

0.818 0.010 01-1_ _ _ _ _ _ _ _ __ _ _ _ _ _ _

1 10 100 Log Frequency (Hz)

VCA 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usr/homelvcs/MIMO_shock/data/54267.OBE.005

Test Level: 0.000 dB Auxiliary 4 ZPA: 1.557 Pulse: 1 of 1 SRS Damping (%): 0.500 Auxiliary 4 Maxi-Max Log g

Ly Peak:

16.923 0.090 1 10 100 Log Frequency (Hz)

IFB 11:49:58.3 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MIMOshock/dataJ54267...OBE.005

Test Level: 0.000 dB Auxiliary 4ZPA: 1.557 Pulse: I of 1 SRS Damping (%): 2.000 inn Auxiliary 4 Maxi-Max 10 _ __ _ __ _ _ _

Log g

N) a' Peak: I.1~________________

________ _____ - Of 7.680 0.082 0

1 10 100 Log Frequency (Hz) 1FB 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review. /usr/homelvcslMIMO-shock/data/54267_OBE.005

Test Level: 0.000 dB Auxiliary 4 ZPA: 1.557 Pulse: 1 of 1 SRS Damping (%): 3.000 100-Auxiliary 4 Maxi-Max 10~. _________

Log g

1~ ______ ____ ____________ ______ ____ ___

Peak:

5.783 0.079

-I I 4 4 4 4 -+----4-I-I--

ni L 4....LJJ.LS..J* - - -

1 10 100 Log Frequency (Hz) 1FB 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MIMO_shockldatai54267_OBE.005

Test Level: 0.000 dB Auxiliary 4 ZPA: 1.557 Pulse: 1 of 1 SRS Damping (%): 5.000 Auxiliary 4 Maxi-Max Log g

Peak:

4.695 0.075 1 10 100 Log Frequency (Hz) 1FB 11:49:58.3 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 8 MIMO Shock Data Review:. usr/home/vcs/MIMO_shockfdata/54267_OBE.005

Test Level: 0.000 dB Auxiliary 5 ZPA: 1.307 Pulse: 1 of 1 SRS Damping (%): 0.500 Auxiliary 5 Maxi-Max 10& _ _ _ _

Log g

0.1_.

Peak:

12.227 0.067 I 10 100 Log Frequency (Hz) 2SS 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MtMO Shock Data Review ./usr/home/vcs/MIMOshotkldata/54267_OBE.005

Test Level: 0.000 dB Auxiliary 5 ZPA: 1.307 Pulse: 1 of 1 SRS Damping (%): 2.000 Auxiliary 5 Maxi-Max Log g

WJ D

Peak:

7.805 0.062 1 10 100 Log Frequency (Hz) 2SS 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usrihome/vcs/MIMO_shock/data/54267.OBE.005

Test Level: 0.000 dB Auxiliary 5 ZPA: 1.307 Pulse: 1 of I SRS Damping (%): 3.000 Auxiliary 5 Maxi-Max Log g

LA)

Peak:

6.322 0.060 1 .10 100 Log Frequency (Hz) 2SS 11:49:58.3 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 8 MIMO Shock Data Review: /usr/homefvcs/MIMOshockldata/54267_OBE.005

Test Level: 0.000 dB Auxiliary 5 ZPA: 1.307 Pulse: 1 of 1 SRS Damping (%): 5.000 Auxiliary 5 Maxi-Max Log g

Peak:

5.077 0,061 1 10 100 Log Frequency (Hz) 2SS 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MIMO_shock/data/54267_OBE.005

Test Level: 0.000 dB Auxiliary 6 ZPA: 0.333 Pulse: 1 of 1 SRS Damping (%): 0.500 Auxiliary 6 Maxi-Max Log g

Peak:

2.111 0.034 1 .10 100 Log Frequency (Hz) 3V 11:49:58.3 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MIMO_shock/data/54267_OBE.005

Test Level: 0.000 dB Auxiliary 6 ZPA: 0.333 Pulse: I of 1 SRS Damping (%): 1.000 Auxiliary 6 Maxi-Max Log g

(A)

Peak:

1.796 0.033 1 10 100 Log Frequency (Hz) 3V 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usdhome/vcs/MIM(Mshockldata/54267_OBE.005

Test Level: 0.000 dB Auxiliary 6 ZPA: 0.333 Pulse: 1 of 1 SRS Damping (%): 3.000 Auxiliary 6 Maxi-Max Log g

Peak:

1.146 0.030 1 10 100 Log Frequency (Hz) 3V 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MIMOshoctkdata154267_OBE.005

Test Level: 0.000 dB Auxiliary 6 ZPA: 0.333 Pulse: 1 of 1 SRS Damping (%): 5.000 1 00 ________ _ _

Auxiliary 6 Maxi-Max 10- _ _ _ __ _ _

Log g

0*

Peak:

0.902 0.029 i 10 100 Log Frequency (Hz) 3V 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review. /usr/home/vcs/MIMO shock/data/54267_OBE.005

Test Level: 0.000 dB Auxiliary 7 ZPA: 1.784 Pulse: 1 of 1 SRS Damping (%): 0.500 100 Auxiliary 7 Maxi-Max 10~ _ _ _ _ _

Log g

LO

-4 Peak:

17.293 0.037

0. 1~t 1

__________ I . . . i........i..........I 10 100 Log Frequency (Hz) 4FB 11:49:58.3 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 8 MIMO Shock Data Review /usr/hromevcs/MIMO..sho~k/data/54267_OBE.005

Test Level: 0.000 dB Auxiliary 7 ZPA: 1.784 Pulse: 1 of 1 SRS Damping (%): 1.000 AMn Auxiliary 7 Maxi-Max 10 _

Log g

Peak:

12.743 0.036 0

I 10 100 Log Frequency (Hz) 4FB 11:49:58.3 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 8 MIMO Shock Data Review: /usr/hometvcs/MIMOshock/data/54267_OBE.005

Test Level: 0.000 dB Auxiliary 7 ZPA: 1.784 Pulse: 1 of 1 SRS Damping (%): 2.000 Auxiliary 7 Maxi-Max Log g

Peak:

7.884 0.036 1 10 100

.Log Frequency (Hz) 4FB 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usrlhomelvcs/MIMOshock/data/54267_OBE.005

Test Level: 0.000 dB Auxiliary 7 ZPA: 1.784 Pulse: 1 of 1 SRS Damping (%): 3.000 100- _ _

Auxiliary 7 Maxi-Max 10-~_ _ _ _ ___ _ _ _ _

Log g

Peak:

5.845 0.036 0.1~ _ _ _ _ _ _ _ _ _ _ _

I 10 100 Log Frequency (Hz) 4FB 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usr/lnome/vcs/MIMOshockldata/54267_OBE.005

Test Level: 0.000 dB Auxiliary 7 ZPA: 1.784 Pulse: 1 of 1 SRS Damping (%): 5.000 inn Auxiliary 7 Maxi-Max t0-(__

Log g

I-.

Peak:

4.721

.0.039

0. 1~ _________________ ________-4 1 10 100 Log Frequency (Hz) 4FB 11:49:58.3 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MMO__shock/data/54267_OBE.005

Test Level: 0.000 dB Auxiliary 8ZPA: 1.438 Pulse: 1 of 1 SRS Damping (%): 0.500 1100- _ _ _ _ _ _

Auxiliary 8 Maxi-Max 10._ _ ___ __

Log g

Peak:

12.459 0.061

0. 1~ _ _ _ _ _ _ _ _ _ _ _ _

1 10 100 Log Frequency (Hz) 5SS 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MIMOshockldata/54267_OBE.005

Test Level: 0.000 dB Auxiliary 8 ZPA: 1.438 Pulse: 1 of 1 SRS Damping (%): 1.000 100-. _ _ _ _ _ _ _

Auxiliary 8 Maxi-Max 10-~

Log g

Peak:

10.687 0.060 0.1 . __ _ _ __ _ __ _ 6 1 10 100 Log Frequency (Hz) 5SS 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review- /usr/home/vcs/MIMO..shock/data/54267_OBE.005

Test Level: .0.000 dB Auxiliary 8 ZPA: 1.438 Pulse: 1 of 1 SRS Damping (%): 2.000 Auxiliary 8 Maxi-Max Log g

Peak:

8.027 0.057 1 10 100 Log Frequency (Hz) 5SS 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MIMOLshock/dataI54267_OBE.005

Test Level: 0.000 dB Auxiliary 8 ZPA: 1.438 Pulse: 1 of 1 SRS Damping (%): 3.000 Auxiliary 8 Maxi-Max Log g

0I.

Lii Peak:

6.351

.0.056 1 10 100 Log Frequency (Hz) 5SS 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MIMO.shockldata/54267_OBE.005

Test Level: 0.000 dB Auxiliary 8 ZPA: 1.438 Pulse: 1 of 1 SRS Damping (%): 5.000 Auxiliary 8 Maxi-Max Log g

'Is O~i Peak:

5.104 0.055 1 10 100 Log Frequency (Hz) 5SS 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usr/homelvcs/MIMOshock/data/54267_OBE.005

Test Level: 0.000 dB Auxiliary 9 ZPA: 0.505 Pulse: 1 of 1 SRS Damping (%): 0.500 Auxiliary 9 Maxi-Max 100 _ _ _ _ _ _

Log g

Peak:

5.527

.0.014 0.1 _ _ _ _ _ _ _ __ _ _ __ _ _ _ _ _ _

1 10 .100 Log Frequency (Hz) 6V 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MIMMOshock/data/54267_OBE.005

Test Level: 0.000 dB Auxiliary 9 ZPA. 0.505 Pulse: 1 of 1 SRS Damping (%): 3.000 ion _ __ _ _ _

Auxiliary 9 Maxi-Max Log g

00 010~_ _ _ _

Peak:

2.796 0.013 1 10 100 Log Frequency (Hz) 6V 11:49:58.3 NUTHERM 54267 OBE Thu Jan 11 2007 RUN 8 MIMO Shock Data Review: /usr/home/vcs/MIMO__shock/data/54267_OBE.005

Test Level: 0.000 dB Auxiliary 9 ZPA: 0.505 Pulse: 1 of 1 SRS Damping (%): 5.000 Auxiliary 9 Maxi-Max Log g

Peak:

2.196

• 0.013 1 10 100

.Log Frequency (Hz) 6V 11:49:58.3 NUTHERM 54267 OBE Thu Jan 112007 RUN 8 MIMO Shock Data Review. /usr/home/vcs/MIMO._shock/data/54267_OBE.005

Test Level: 0.000 dB Control 1 ZPA. 2.716 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 1 Maxi-Max Log g

Peak:

9.035 0.003 1 10 100 Log Frequency (Hz)

FB HCA (EW) 11:54:40.7 NUTHERM 54267 SSE Thu Jan 112007 RUN 9 MIMO Shock Test: 54267_SSE.001

Test Level: 0.000 dB Control 2 ZPA: 2.568 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 2 Maxi-Max Log g

U-Peak:

9.705

.0.004 0.

1 10 100 Log Frequency (Hz)

SS HCA (NS) 11:54:40.7 NUTHERM 54267 SSE Thu Jan 112007 RUN 9 MIMO Shock Test 54267_SSE.001

Test Level: 0.000 dB Control 3 ZPA: 0.425 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 3 Maxi-Max Log g

Peak:

2.008 0.002 1 10 100 Log Frequency (Hz)

VCA 11:54:40.7 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 9 MIMO Shock Test: 54267_SSE.00t

Test Level: 0.000 dB Control 1 ZPA: 2.711 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 0.500 100( _ _ _ __ _ _

Control 1 Maxi-Max 10 _ _ _ __ _ _

Log g

U, L(

Peak:

28.573 0.052 0.1~ _______ ____

1 10 100 Log Frequency (Hz)

FB HCA (EW) 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Control 1 ZPA: 2.711 Pulse Type:lmport Reference Pulse: 1 of I Pulse Polarity: + SRS Damping (%): 1.000 100~ _ _ _ _ _

Control 1 Maxi-Max Log 10-_ _ _ _

g _ _ _ __

Peak:

17.389 0.052 1 10 100 Log Frequency (Hz)

FB HCA (EW) 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review 54267_SSE.002

Test Level: 0.000 dB Control 1 ZPA: 2.711 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 2.000 Control 1 Maxi-Max 10& _ _ _ __

Log g

Peak: 0.~.__ _ _ -.....-

11.158 0.052

.1~

.1 10 100 Log Frequency (Hz)

FB HCA (EMW 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Control 1 ZPA: 2.711 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 1 Maxi-Max Log g

U, Peak:

9.065 0.003 1 10 100 Log Frequency (Hz)

FS HCA (EW) 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Test 54267_SSE.002

Test Level: 0.000 dB Control 1 ZPA: 2.711 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 5.000 100 Control 1 Maxi-Max 10- _ _ _

Log 9

Peak:

6.772

.0.057 0.1 _ _ _ _ _ _ _ _ _ _ _

1 10 100 Log Frequency (Hz)

FB HCA (EW) 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Control 2 ZPA: 2.535 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 1.000 Control 2 Maxi-Max Log g

Utl 00 Peak:

15.531 0.061 1 10 100 Log Frequency (Hz)

SS HCA (NS) 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Control 2 ZPA: 2.535 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity:+ SRS Damrnng (%): 2.000 Control 2 Maxi-Max Log g

Peak:

12.011 0.061 1 10 100 Log Frequency (Hz)

SS HCA (NS) 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Control 2 ZPA: 2.535 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 2 Maxi-Max Log g

0O Peak:

9.806 0.004 1 10 100 Log Frequency (Hz)

SS HCA (NS) 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Test: 54267_SSE.002

Test Level: 0.000 dB Control 2 ZPA: 2.535 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 5.000 Control 2 Maxi-Max 10-_

Log g

Peak:

7.240 0.064 0.1- 1 I L 1 10 100 Log Frequency (Hz)

SS HCA (NS) 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review. 54267_SSE.002

Test Level: 0.000 dB Control 3 ZPA: 0.464 Pulse Type:lmport Reference Pulse: 1 of 1 Pulse Polarity: + SRS Damping (%): 0.500 Control 3 Maxi-Max Log g

.(n Peak:

5.681 0.024 1 10 100 Log Frequency (Hz)

VCA 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Control 3 ZPA: 0.464 Pulse Type:Import Reference Pulse: 1 of 1 Pulse Polarity:. + SRS Damping (%): 1.000 Control 3 Maxi-Max Log g

Ch W*

Peak-3.787

.0.023 0.1._ __ _

1 10 100 Log Frequency (Hz)

VCA 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Control 3 ZPA: 0.464 Pulse Type:import Reference Pulse: 1 of 1 Pulse Polarity. + SRS Damping (%):.2.000 inn Control 3 Maxi-Max

10. _

Log g

Peak: _.<

2.862 0.023 0.1~1 1

____________ I______ ____ ~ 10 100 Log Frequency (Hz)

VCA 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Control 3 ZPA: 0.464 Pulse Type:Import Reference Pulse: I of 1 Pulse Polarity: + SRS Damping (%): 3.000 Control 3 Maxi-Max Log g

Peak:

2.355 0.002 1 10 100 Log Frequency (Hz)

VCA 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Test: 54267_SSE.002

Test Level: 0.000 dB Control 3 ZPA: 0.464 Pulse Type:Import Reference Pulse: 1 of I Pulse Polarity: + SRS Damping (%): 5.000 10Qf_ _ _ __ - - - - _ _

Control 3 Maxi-Max Log g

0n Peak:

1.827 0.025

.1 10 100 Log Frequency (Hz)

VCA 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 4 ZPA; 2.934 Pulse: 1 of 1 SRS Damping (%): 0.500 100~

Auxiliary 4 Maxi-Max 10- _ _ _ _

Log g

Peak:

28.421 0.111 0.1~ _ _ _ _ _ _ _ _ _ _ _ _

1 10 100 Log Frequency (Hz) 1FB 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review, 54267_SSE.002

Test Level: 0.000 dB Auxiliary 4 ZPA: 2.934 Pulse: 1 of 1 SRS Damping (%): 1.000 Auxiliary 4 Maxi-Max.

Log g

Peak:

17.513 0.10O 10 100 Log Frequency (Hz) 1FB 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 4 ZPA: 2.934 Pulse: 1 of 1 SRS Damping (%): 2.000 100 Auxiliary 4 Maxi-Max 10 Log g

Peak:

11.610 0.102 0.1 1 10 100 Log Frequency (Hz) 1FB 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review: 54267SSE.002

Test Level: 0.000 dB Auxiliary 4 ZPA. 2.934 Pulse: I of 1 SRS Damping (%): 3.000 Inn Auxiliary 4 Maxi-Max 10 - _ _ _ _ _

Log g

Peak:

9.276

.0.098 0

1 10 100 Log Frequency (Hz) 1FB 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review, 54267_SSE.002

Test Level: 0.000 dB Auxiliary 4 ZPA: 2.934 Pulse: 1 of 1 SRS Damping (%): 5.000 100 Auxiriary 4 Maxi-Max

________________ 7-- - -7 -1 10 Log g

1 Peak:

6.858 0.095 0.1 1 10 100 Log Frequency (Hz) 1FB 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 5 ZPA: 2.622 Pulse: 1 of 1 SRS Damping (%): 0.500 Auxiliary 5 Maxi-Max Log g

Peak:

20.316 0.081 1 10 100 Log Frequency (Hz) 2SS 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 5 ZPA: 2.622 Pulse: 1 of 1 SRS Damping (%): 1.000 I Atn Auxiliary 5 Maxi-Max 10~ ____ _____

p, Log g

Peak:

15.969 0.080 Al

.1 A ~ ____________

1 10 100 Log Frequency (Hz) 2SS 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review; 5426$SSE.002

Test Level: 0.000 dB Auxiliary 5 ZPA: 2.622 Pulse: 1 of 1 SRS Damping (%): 2.000 100 Auxiliary 5 Maxi-Max 10.

Log g

1 Peak:

12.174 0.079 0.1 1 10 100 Log Frequency (Hz) 2SS 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 5 ZPA: 2.622 Pulse: 1 of 1 SRS Damping (%): 3.000 Auxiliary 5 Maxi-Max Log g

-4 V.1 Peak:

9.927 0.078 1 10 100

'Log Frequency (Hz) 2SS 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 5 ZPA: 2.622 Pulse: 1 of 1 SRS Damping (%): 5.000 inn l

Auxiliary 5 Maxi-Max 10 _ _ _ __ __ _ __ _ _ _ _ _ _ _ _

Log g

Peak: i.1 - ____________________

___________ - - - - - N-- ____________________

7.426 0.077 0

1 10 100 Log Frequency (Hz) 2SS 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 6 ZPA: 0.533 Pulse: 1 of 1 SRS Damping (%): 0.500 Auxiliary 6 Maxi-Max Log g

,-.I Peak:

5.469

.0.047 1 10 100 Log Frequency (Hz) 3V 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 6 ZPA: 0.533 Pulse: 1 of I SRS Damping (%): 1.000 Auxiliary 6 Maxi-Max Log g

".3 CO Peak:

3.821 0.045 1 10 100 Log Frequency (Hz) 3V 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 6 ZPA: 0.533 Pulse: 1 of 1 SRS Damping (%): 2.000 100 Auxiliary 6 Maxi-Max 10 Log g

1 Peak: Zý=

2.945 0.043 0.1 1 10 100 Log Frequency (Hz) 3V 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review. 54267_SSE.002

Test Level: 0.000 dB Auxiliary 6 ZPA: 0.533 Pulse: 1 of 1 SRS Damping (%): 5.000 100 Auxiliary 6 Maxi-Max 10 Log g

CO CO 1

Peak:

1.885 0.041 0.1 1 10 100 Log Frequency (Hz) 3V 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 7 ZPA: 2.938 Pulse: 1 of 1 SRS Damping (%): 0.500 Auxiliary 7 Maxi-Max Log g

0, Peak:

28.780 0.053 1 10 100 Log Frequency (Hz) 4FB 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267._SSE.002

Test Level: 0.000 dB Auxiliary 7 ZPA: 2.938 Pulse: I of 1 SRS Damping (%): 1.000 infl

,vv Auxiliary 7 Maxi-Max 1(0-Log g

I Peak:

17.681 0.053 0.1 1 10 100 Log Frequency (Hz) 4FB 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review, 54267_SSE.002

Test Level: 0.000 dB Auxiliary 7 ZPA. 2.938 Pulse: 1 of 1 SRS Damping (%): 2.000 100 Auxiliary .7 Maxi-Max Log g

Peak:

11.649 0.054 0.1 1 10 100 Log Frequency (Hz) 4FB 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 7 ZPA: 2.938 Pulse: I of 1 SRS Damping (%): 3.000 100 Auxiliary 7 Maxi-Max Log g

10.

Peak:

9.313 0.055 0.1 1 10 100 Log Frequency (Hz) 4FB 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 7 ZPA: 2.938 Pulse: I of 1 SRS Damping (%): 5.000 100.

Auxiliary 7 Maxi-Max Log g

CO U1 Peak:

6.854 0.056 0.1 1 10 100 Log Frequency (Hz) 4FB 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review, 54267_SSE.002

Test Level: 0.000 dB Auxiliary 8 ZPA: 2.998 Purse: 1 of 1 SRS Damping (%): 0.500 Auxiliary 8 Maxi-Max 100 __ _

Log g

010 __ _ _ _ __ ___ _ _ _

Peak:

20.167

.0.083 1 10 100 Log Frequency (Hz) 5SS 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_.SSE.002

Test Level: 0.000 dB Auxiliary 8 ZPA: 2.998 Pulse: 1 of 1 SRS Damping (%): 1.000 10C0. _ _ _ _ _ _ _ _ _ _ _ _ _ _

Auxiliary 8 Maxi-Max 10 ___ _______ _ _ _ _ ___ __

Log g

Peak:

15.915 0.084 0.1 1 10 100 Log Frequency (Hz) 5SS 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 8 ZPA: 2.998 Pulse: 1 of 1 SRS Damping (%): 2.000 100 Auxiliary 8 Maxi-Max 10 Log g

00 CO 1

Peak:

12.278

.0.084 0.1 1 10 100 Log Frequency (Hz) 5SS 11:58:16.4 NUTHERM 54267 SSE Thu Jan 11 2007 RUN 10 MIMO Shock Data Review: 5426LSSE.002

Test Level: 0.000 dB Auxiliary 8 ZPA: 2.998 Pulse: 1 of 1 SRS Damping (%): 3.000 100 Auxiliary 8 Maxi-Max 10- _ _ _ _ _ _ _ - - - .- _ _ _ _ __ _ _

Log g

Peak:

10.019 0.083 0

I 10 100 Log Frequency (Hz) 5SS 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level: 0.000 dB Auxiliary 8 ZPA: 2.998 Pulse: 1 of 1 SRS Damping (%): 5.000 InN Auxiliary 8 Maxi-Max 1I Log g

k'o 0

"1 0-T Peak:

7.476 0.083 0.1 1 10 100 Log Frequency (Hz) 5SS 11:58:16.4 NUTHERM 54267 SSE Thu Jan 112007 RUN 10 MIMO Shock Data Review: 54267_SSE.002

Test Level' 0.000 dB Auxiliary 9 ZPA: 0.740 Pulse: 1 of 1 SRS Damping (%): 5.000 100 Auxiliary 9 Maxi-Max 10 Log g

Peak:

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NUTHERM QUALIFICATION REPORT WCN-9715R, REV. 0 APPENDICES Appendix VI EMC Test Report with Data 501 South 11 thStreet PHONE: 618-244-6000 Wuthoer Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 1 of 20 NUTHERM EMC TEST. REPORT ON CS INNOVATIONS REPLACEMENT MSFIS SYSTEM WOLF CREEK NUCLEAR OPERATING CORPORATION PURCHASE ORDER NO. 734527 NUTHERM REFERENCE NUMBER: WCN-9715 NUTHERM DOCUMENT NUMBER: WCN-9715ER, REV. 0 Prepared By:

... erbis Date:

V3/4W-7 Project Engineering Manager Reviewed and Approved By: Date: zfI, (/ol Leonard Hinson President 501 South 11th Street PHONE: 618-244-6000 IP5, .Mt. Vernon IL 62864 FAX: 618-244-6641 I

EMC TEST REPORT WCN-9715ER, REV. 0 Page 2 of 20 REVISIONS The revision number is indicated at the top of each page, for all revisions. To delineate the exact location of a given revision, a vertical line is used on the right margin. However, for a complete report rewrite, no vertical lines are used.

REVISION LOG REVISION PAGE SECTION REFERENCE fuqherm

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EMC TEST REPORT WCN-9715ER, REV. 0 Page 3 of 20 TABLE OF CONTENTS DESCRIPTION PAGE

SUMMARY

............................................................. .......................................... 4 SPECIMEN DESCRIPTION ......................... I............................................................ 5 APPLICABLE STANDARDS AND DOCUMENTS......................................................... 6 QUALITY ASSURANCE ............ ................................................... .... .................. 8 ACCEPTANCE CRITERIA ............................................ o...............8 TEST CONFIGURATION....................................................................................... 8 TEST CONDITIONS........................I.................................................................... 12 TEST EQUIPMENT AND INSTRUMENTATION .......................................................... 12 TEST EVENTS AND RESULTS.............................................................................. 15 CONCLUSION ......................................................................................... I......... 19 LIST OF APPENDICES ............................ ............................................................ 20 50 1South 11ith Street PHONE: 618-244-6000 N96dl, Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 4 of 20

SUMMARY

This report is prepared by Nutherm International, Inc. to document the results of EMI/RFI testing of CS Innovations replacement Main Steam and Feedwater Isolation System (MSFIS) logic-based controls. The replacement system consists of one Main Steam (MS) card rack, one Main Feed card rack, and an Assembly Panel with fuse blocks and a power block for each of two isolation trains at Wolf Creek. Each rack contains the same number and type of cards and are functionally identical. One MS rack was subjected to EMI/RFI testing with its associated Assembly Panel. Since every rack contains the same components, with the same form, fit, and function, the tested rack adequately represents the system and its EMIIRFI characteristics. Each specimen was subjected to pre- and post-EMC baseline tests, performed at Nutherm.

EMI/RFI testing demonstrates the ability of the equipment to function under the specified electromagnetic interference conditions as well as establishing electromagnetic emissions. The combination of electromagnetic interference and emissions is often referred to as Electromagnetic Compatibility (EMC). Testing was performed in accordance with Nutherm EMC Test Procedure 9715-EMC-01, Rev. 4 at Elite Engineering test labs. The Nutherm test procedure is included in Appendix I.

This report is divided into sections which cover individual aspects of the testing performed. Appendix II includes the Elite Engineering test report as well as the raw data recorded by Elite Engineering during the test and Appendix III includes all Records of Anomaly written to document the anomalies recorded due to EMC testing. Video records of the test series are on file at Nutherm.

EMC testing was performed in accordance with EPRI TR-102323-R2-1997, "Guidelines for Electromagnetic Interference Testing in Power Plants" as modified by Regulatory Guide 1.180-RI. Test curves and limits were developed with guidance from both the EPRI recommended levels and the Regulatory Guide levels, with Reg. Guide 1.180 taking precedence where conflicts occurred.

During several of the susceptibility tests alarms occurred on the ALS rack. These alarms included the "FAIL" LED on the ALS-41 1 boards. The system is designed to activate an alarm when it senses anomalous conditions such as voltage surges. Where an alarm occurred, system response both before and after the alarm causing event was verified. In every case, system response and control was found to be acceptable.

The EMC testing conducted demonstrates that the replacement CS Innovations Main Steam and Feedwater Isolation System logic-based controls, when properly installed, meet the electromagnetic compatibility requirements of EPRI TR-102323-R2-1997 as modified by Reg. Guide 1.180 for safety related devices located in a low exposure environment.

The details of the testing are discussed in this report and the appendices.

SNAuthen 501 South 11 th Street PHONE: 618-244-6000 ATERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 5 of 20 SPECIMEN DESCRIPTION The devices tested were assigned a Nutherm Test Laboratory (NTL) number at the start of the test program. A description of each test specimen, with its assigned NTL number, is presented in Table I and paragraphs below. The Elite Engineering EMC Test Report No. 37485-01 identifies the test specimens as "test item" and references the system by the part number for the rack, Part No. 5 101-100. Throughout the test sequence the Assembly Panel (NTL 7431) was connected to the MS rack (NTL 7430) to provide power to the system. This is the in-service connection scheme and most closely simulates the actual installation configuration. The purpose of the Assembly Panel is to provide a mounting platform for the system fuse blocks, power block, and input surge suppression devices (MOV's and TVA's).. It contains only passive devices. The test setup consisted of the MS Rack connected to the Assembly Panel (for power input). Two load banks and a control board, though not part of the Equipment Under Test (EUT), were used to simulate system loading and provide device control.

Table 1: Test Specimens NTL NO. MANUFACTURER PART NO. DESCRIPTION 7430 CS Innovations 5101-100 Main Steam Isolation Valve Rack 7431 CS Innovations 4101-036 Assembly Panel Main Steam Rack NTL 7430:

The Main Steam (MS) Rack consists of a 19" standard EIA cabinet-mountable rack with appropriate internal rails to guide the system cards to their connection points in the back plane. The cards are secured to the rack enclosure by plastic clips located at the front top and bottom of each card. The system cards and a brief description are included in Table 2.

Table 2: Board Configuration for MS Rack Slot # Board Description 1 ALS-101 Control Logic Board 2 ALS-301-1 Input Board 3 ALS-301-2 Input Board 4 ALS-401 Solid State Output Board 5 ALS-201 Service and Test Board 6 ALS-411-1 FET and Sensor Board 7 ALS-411-2 FET and Sensor Board 501 South 11 th Street PHONE: 618-244-6000 W~qutherm Mt. Vemon IL 62864 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 6 of 20 Slot # Board Description 8 ALS-411-3 FET and Sensor Board ALS-NP1 Nameplate (no slot number) 9 ALS-P05 Power Supply Unit 10 ALS-905 Power Supply Unit Nominal 125 Vdc power is supplied to the system through the Assembly Panel. Two redundant power supply cards convert the 125 Vdc to appropriate voltage levels for system operation. In addition to system use, the 125 Vdc is also routed to the three FET cards for solenoid control, These cards use solid state technology to energize and de-energize valve control solenoids.

Control signals (such as an ESFAS or valve close signal) are sensed at the Input Boards and initiate the appropriate action. The Input Boards process signals in a binary fashion, e.g. "On" or "Off". No analog input signals are used.

The Solid State Output Board supplies indication of system status, either operational or in bypass. Status and Bypass line output is controlled through this board to provide remote indication of system status.

Though each board contains the logic necessary to perform its individual function (such as an Input Board processing an input), the application specific logic is contained on the Control Logic Board (CLB). The control logic circuit initiates valve operation, status and alarm generation, and provides for overall sequencing and control of the system.

The Service and Test board allows operators to change a valve channel from "Operate" to

'Bypass". When in "Bypass", all external signals for that valve are ignored by the system. "Operate" is the normal state with full functionality enabled.

Assembly Panel. NTL-7431:

The Assembly Panel is an aluminum plate 32"x20.25"x0.236" for mounting fuse blocks, a power block, and a terminal block with MOV's and TVS for power spike protection.

The fuse blocks are din rail mounted Ferraz Shawmut USCC single and double pole blocks. Both +125 Vdc and the return lines for system power and solenoid operation are fused.

APPLICABLE STANDARDS AND DOCUMENTS

• IEEE 323-1974 - "Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations."

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EMC TEST REPORT WCN-9715ER, REV. 0 Page 7 of 20

• 10CFR50, Appendix B. -"Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants."

• Nutherm International, Inc. Quality Assurance Manual No.: QA-N-10179-5.

• EPRI TR-102323-R2-1997- "Guidelines for Electromagnetic Interference Testing in Power Plants."

Regulatory Guide 1.180-Rl-"Guidelines for Evaluating Electromagnetic and Radio-Frequency Interference in Safety-Related Instrumentation and Control Systems."

" IEC Standard, 61000-4-3, "Electromagnetic Compatibility - Testing and Measurement Techniques - Radiated, Radio-Frequency, Electromagnetic Field Immunity Test."

• EN Standard, 61000-4-3, "Electromagnetic Compatibility- Testing and Measurement Techniques - Radiated, Radio-Frequency, Electromagnetic Field Immunity Test."

" IEC Standard, 61000-4-4, "Electromagnetic Compatibility - Testing and Measurement Techniques - Electrical Fast Transient/Burst Immunity Test."

• IEC Standard, 61000-4-5, "Electromagnetic Compatibility - Testing and Measurement Techniques - Surge Immunity Test."

• IEC Standard, 61000-4-6, "Electromagnetic Compatibility - Testing and Measurement Techniques - Immunity to Conducted Disturbances, Induced by Radio-Frequency Fields."

0 IEC Standard, 61000-4-8, "Electromagnetic Compatibility- Testing and Measurement Techniques -. Power Frequency Magnetic Field Immunity Test."

0 IEC Standard, 61000-4-12, "Electromagnetic Compatibility - Testing and Measurement Techniques - Ring Wave Immunity Test."

• IEC Standard, 61000-4-16, "Electromagnetic Compatibility- Testing and Measurement Techniques - Test for Immunity to Conducted, Common Mode Disturbances in the Frequency Range 0 Hz to 150 kHz."

MIL-STD-461 E, "Requirements for the Control of Electromagnetic Interference Characteristics of Subsysterfis and Equipment"

• Wolf Creek Generating Station Specification J-105(Q), Rev. 2 Nutherm EMC Test Procedure 9715-EMC-01, Rev. 4 501 South 11th Street PHONE: 618-244-6000 TERNATIONAL, INC. Mt. Vernon ]L 62864 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 8 of 20 QUALITY ASSURANCE All work performed on this test program was completed in accordance with Nutherm Quality Assurance Manual QA-N-10179-5. This program conforms to ANSI N45.2 and 10CFR50, Appendix B.

ACCEPTANCE CRITERIA The acceptance criteria for the susceptibility tests arethat no loss of function shall occur under susceptibility testing. A loss of function could be any of the following:

" Loss of output, e.g., open or short circuit.

" Erroneous output, e.g., state change in solenoid control circuits without command.

" Inability to change output state, e.g. cannot change solenoid output from energized to de-energized.

• An alarm state as indicated by alarm LED illuminating on MSIV Rack front panel occurs and cannot be cleared.

" Inability to de-energize all solenoid outputs when 2 or more of 4 ESFAS signals are given.

Equipment shall be monitored throughout the susceptibility tests and any anomalies recorded.

The acceptance criteria for the emissions tests are that emissions shall not exceed the applicable curve.

The acceptance criteria for the equipment verification test is that output states as indicated by MSIV Rack and Solenoid Load Bank LED's correspond to the logic diagram included in Nutherm EMC Test Procedure 9715-EMC-01, Rev. 4, Appendix U.

TEST CONFIGURATION MOUNTING The MS Rack and Assembly Panel were mounted as closely as practical to in service conditions. Figure 1 contains a sketch of the general test setup. Photographs of the test setup are shown in Figures 2-4. A detailed description of setup and operation for individual tests can be found in Elite Engineering Test Report 37485-01, which is included in Appendix II.

g NTERNATONAL, INC 501 South 11th Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 9 of 20 Figure 1: EUT Setup EUT Setup 501 South 11th Street PHONE: 618-244-6000

,Nutherm Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 10 of 20 Figure 2 - Main Steam Rack 501 South 11th Street PHONE: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 11 of 20 Figure 3 - Support Equipment Figure 4 - Equipment and Cable Layout 501 South 11 Street PHONE: 618-244-6000 MLERAUONHc Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 12 of 20 ELECTRICAL LOADING Nominal 125 Vdc was supplied to the Equipment Under Test (EUT) at the Assembly Panel. Two resistive load banks were connected to the MS Rack to simulate in service load conditions. Solenoid operations, Bypass, and alarm simulation. The Bypass/Alarm load box was supplied with nominal 120 Vac power to simulate in service bypass line loading. Both load boxes were designed and manufactured by CS Innovations specifically to simulate actual plant conditions. A control panel was used to inject signals for system operation; e.g. "Close", "Open", "ESFAS", etc. The test setup wiring diagram is shown in Figure 5.

TEST CONDITIONS EMC REQUIREMENTS The equipment shall be subjected to EMC testing as defined in Wolf Creek Generating Station Specification J-105(Q), Rev. 2. The specified testing was to be in accordance with EPRI TR-102323, Rev. 2 as modified by Regulatory Guide 1.180 Rev. 1. A list of the tests to be performed is shown in Table 3 along with the applicable Appendices in the Elite Report where a detailed'description of test performance can be found. Test curves and limits developed from EPRI TR-l102323, Rev. 2 as modified by Regulatory Guide 1.180 Rev. I are included in Appendix I of Nutherm Test Procedure 9715-EMC-01, Rev.

4.

TEST EQUIPMENT AND INSTRUMENTATION All instrumentation, measuring, and test equipment used in the performance of this test program was calibrated in accordance with the testing facility's quality assurance program.

Nutherm supplied all associated wiring harnesses and support equipment necessary to properly operate the test specimens. The test equipment list and designation is included in Table 10-1 of the Elite Report.

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EMC TEST REPORT WCN-9715ER, REV. 0 Page 13 of 20 Figure 5: Test Setup Wiring Diagram 4-MNUI&M~ 501 South 11 th Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 14 of 20 Table 3: EMC Tests CE101 Power Leads 30Hz to 10kHz A CE 102 Power Leads 10kHz to 10MHz B CS101 Power Leads 30Hz to 150kHz C RE101 Magnetic Field 30Hz to 100kHz D RE102 Electric Field 10kHz to 10GHz E RS101 Magnetic Field 30Hz to 100kHz F IEC61000-4-3 Radiated Immunity 26MHz to 10GHz G IEC 61000-4-4 Electrical Fast Transients H IEC 61000-4-5 Surge Immunity I IEC 61000-4-6 Conducted Immunity 10kHz to 200MHz J IEC 61000-4-8 Power Frequency 501z, 60Hz K Magnetic Field Immunity IEC 61000 Ring Wave Immunity L 12 _ _ _ _ _ _ _

IEC 61000 Common Mode 16 Conducted Immunity Verification and Safety Function Actuation Data ---- N Sheets W?9u0herm 501 South 11th Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 15 of 20 TEST EVENTS AND RESULTS TEST EVENTS The EMC test sequence consisted of a pre-EMC baseline test, the EMC test program, and a post-EMC baseline test. Prior to the EMC test program a baseline test was performed on MS Rack and*Assembly Panel to verify proper operation. The baseline tests were the same as those used in the seismic qualification of the equipment and are included in qualification report WCN-9715R. The MS Rack andAssembly Panel passed the pre-EMC baseline test. The pre-EMC baseline test results are included in Appendix IV.

Before and after each EMC test sequence proper operation of the EUT was verified by performing the Operation test procedure detailed in Nutherm Test Procedure 9715-EMC-01, Rev. 4. At least once per frequency decade during tests IEC 61000-4-16, -6, and -3 a Safety Function Verification test as described in 9715-EMC-01, Rev. 4 was performed.

Data sheets are included in Appendix N of Elite Report No. 37485. Operation and Safety Function Verification tests are described on pages 8-11 of Nutherm test procedure 9715-EMC-01, Rev. 4.

TEST RESULTS A brief description of each EMC test and the test results are discussed below. For detailed description of the tests and results, see the appendices to Elite Report No. 37485, which is included in Appendix II.

EMC TEST PROGRAM The EMC tests below are listed in a logical order and do not necessarily represent the chronological test sequence; The nature of the EMC test series allows for individual tests to be performed in any order provided that each sequence is completed in its entirety before commencing the next test.

CE 101 CONDUCTED EMISSIONS TEST This test measures conducted emissions on the input lines over 30Hz - 10kHz frequency range. The EUT showed no conducted emissions exceeding specified limits.

Reference Report No. 37485, Appendix A.

CE 102 CONDUCTED EMISSIONS TEST This test measures conducted emissions on the input leads over the l OkHz-1OMHz frequency range. The EUT showed no conducted emissions exceeding the specified limits.

Reference Report No. 37485, Appendix B.

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EMC TEST REPORT WCN-9715ER, REV. 0 Page 16 of 20 CS 101 CONDUCTED SUSCEPTIBILITY This test determines whether the EUT is susceptible to conducted interference over the frequency range 30Hz-l150kHz. The EUT showed no response to the conducted interference.

Reference Report No. 37485, Appendix C.

RE 101 RADIATED EMISSIONS This test measures magnetic field emissions radiating from the enclosure and cables of the EUT over the frequency'range from 30Hz-1OOkHz. The EUT showed no radiated emissions exceeding the specified limits.

Reference Report 37485, Appendix D.

RE 102 RADIATED EMISSIONS This test measures the electric field radiating from the enclosure and cables of the EUT over the frequency range from lOkHz-1OGHz. The EUT showed no radiated emissions exceeding the specified limits.

Reference Report 37485, Appendix E.

RSI01 RADIATED SUSCEPTIBILITY TEST This test determines if the EUT is susceptible to radiated magnetic fields over a 30-100kHz range. The EUT showed no response to the radiated interference.

Reference Report 37485, Appendix F IEC 61000-4-3 RADIATED IMMUNITY This test determines if the EUT is susceptible to radiated electric fields over the frequency range from 26MHz to 10GHz. During the initial sweep from 26MHz-80MHz the alarm LED on the MS Rack illuminated, the FCO LED extinguished and the RCO LED illuminated. The alarm LED functions as a trouble alarm. It indicates the system has detected an anomaly and/or failure of a component. Full Capability Operation (FCO) is the normal operating state of.the system. When this LED is illuminated it indicates that the system is 100% operational. Reduced Capability Operation (RCO) is entered.

when the system detects a failure, but the failure detected does not affect the ability to perform its safety function (close all valves on ESFAS signal). The alarm was cleared by toggling the reset switch and the unit went back into FCO operation.

The grounding strap for the unit was changed from a 12 gauge wire to a tinned copper braided strap, the J4 wireg were rerouted behind the table, and the test was re-performed.

The EUT showed no response to the radiated emission.

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.EMC TEST REPORT

'WCN-9715ER, REV. 0 Page 17 of 20 The second test demonstrated that, with adequate grounding, the EUT is not susceptible to radiated electric fields at the test levels and frequencies. Even with reduced grounding the EUT met the Acceptance Criteria.

The manufacturer has added minimum grounding requirements to the equipment installation instructions.

Reference Report 37485, Appendix G IEC 61000-4-4 ELECTRICAL FAST TRANSIENTS This test determines if the EUT is susceptible to fast transients when applied to power lines or signal lines. The transient pulses are applied to all power and signal leads.

The signal lines showed no response to the 1kV fast transients applied.

Though the equipment is located in a low exposure area, initial FFT testing was performed at the medium exposure level of 4kV for data collection. Responses were noted when the 4kV fast transients were applied to the power and FET lines. These responses included illumination of the FAIL LED on various boards and alarm indications. The system is designed to generate an alarm upon sensing abnormal conditions such as large voltage spikes. The FAIL LED illuminating is an indication that an alarm condition has been detected and provides guidance to operators as to which card sensed the anomaly. It does not indicate a complete failure of the applicable board or the loss of the ability to perform its function, as was demonstrated by testing after each transient application. In every case, solenoid control outputs remained in their proper state and valve control was not adversely affected. Output operation was verified after each transient application. Alarms cleared after the reset switch was toggled and the system returned to normal operation. The anomalies are not considered critical since solenoid control was not degraded and all Acceptance Criteria were met.

Testing verified that the EUT would not become inoperable if exposed to the electrical fast transients at the test levels.

Modifications were made to the EUT by the manufacturer to meet surge immunity requirements (test IEC-61000-4-4). These modifications are detailed in Elite Report 37485 Appendix I paragraph 6 and addressed in Record of Anomaly ROA-148. A review of all testing performed prior to the modifications was performed with the conclusion that only IEC 61000-4-4 need be repeated. Details of the review are included in ROA-148..

IEC-61000-4-4 was re-performed to verify the modifications had not negatively impacted the EUT ability to withstand fast transients. Final FFT testing was performed at the low exposure level as defined in Reg. Guide 1.180, Rev. 1.

All Acceptance Criteria were met during the retest.

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EMC TEST REPORT WCN-9715ER, REV. 0 Page 18 of 20 Reference Report 37485, Appendix H.

IEC 61000-4-5 SURGE IMMUNITY This test determines if the EUT will respond to or be damaged by a voltage surge on the power line. Surges are applied line-line and line-ground.

Initial testing was performed at the medium exposure level of 4kV for manufacturer information. At the 4kV level the main power fuses consistently blew. Modifications to the EUT were made by the manufacturer and the test re-performed at the required low exposure level of 2kV. The modifications are detailed in Elite Report 37485, Appendix I, section 1.6. The test anomaly and modifications are addressed in Record of Anomaly ROA-148.

During application of the 2kV surges the FAIL LED's on ALS-41 1-I and ALS-411-3 illuminated. Output operation was verified and the alarms cleared on reset. The anomalies are not considered critical since solenoid control was not degraded and all Acceptance Criteria were met.

Although the main power fuses blew during the 4kV pulses, no damage to the ALS rack occurred.

Reference Report 37485, Appendix I.

IEC 61000-4-6 CONDUCTED IMMUNITY This test determines if the EUT is susceptible to radio frequency levels coupled onto power and signal lines over the frequency range from 10 kHz-200MHz. The EUT showed no response when subjected to the coupled radio frequency levels.

Reference Report 37485, Appendix J IEC 61000-4-8 POWER FREQUENCY MAGNETIC FIELD IMMUNITY This test determines if the EUT is susceptible to power frequency magnetic fields at 50Hz and 60Hz. The EUT showed no response when subjected to the power frequency magnetic fields.

Reference Report 37485, Appendix K IEC 61000-4-12 RING WAVE IMMUNITY This test determines if the EUT is susceptible to the ring wave applied to the power input lines, input board ports, output board ports, and FET board ports. When the 2kV ring wave was applied to the input power lines and FET ports various alarms and warnings occurred. In every case the EUT maintained the ability to properly control FET output states, no inadvertent solenoid outputs occurred, and all alarms cleared on reset. The anomalies are not considered critical since solenoid control was not degraded and all 501 South 11th Street PHONE: 618-244-6000 L TERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Page 19of20 Acceptance Criteria were met. A detailed description of alarm indications is located in Elite Report 37485, Appendix L.

Reference Report 37485, Appendix L IEC 61000-4-16 COMMON MODE IMMUNITY This test determines if the EUT is susceptible to conducted, common mode disturbances coupled onto the power and signal lines at frequencies from 15Hz-l5OkHz as well as 0Hz. The EUT showed no response when subjected to the coupled low frequency levels Reference Report 37485, Appendix M.

POST EMC BASELINE TEST The post-EMC baseline tests were performed in accordance with the test procedures used in the pre-EMC baseline test. The test specimens passed the post-EMC baseline test. The post-EMC baseline test results are included in Appendix IV.

CONCLUSION The EMC testing conducted demonstrated that the replacement CS Innovations Main Steam and Feedwater Isolation System logic-based controls, when properly installed, meet the electromagnetic compatibility requirements of EPRI TR-102323-R2-1997 as modified by Reg. Guide 1. 80 Rev. I for safety related devices located in a low exposure environment and meet theEMC requirements of Wolf Creek Generating Station Specification J-105(Q), Rev. 2.

The modifications made in test IEC 61000-4-3 have been incorporated into manufacturer installation instructions.

The modifications made in test IEC 61000-4-5 have been incorporated into manufacturer design documents for all future board and panel revisions.

All anomalies noted during testing have been reviewed and found to be acceptable.

Details and resolution are included in Record of Anomaly ROA-148, included as an Appendix, as well as the body of this report.

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EMC TEST REPORT WCN-9715SER, REV. 0 Page 20 of 20 LIST OF APPENDICES Appendix I EMC Test Procedure 9715-EMC-01, Rev.

4 Appendix II EMC Test Data Elite Engineering Test Report No. 37485-01 Appendix 1IH Records of Anomaly ROA-148 Appendix IV Pre-and Post-EMC Baseline Test Results

~Iy4~qp 501 South 11 Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Appendices Appendix I EMC Test Procedure 9715-EMC-01, Rev. 4 MJ qv~

uterm 501 South 11th Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641 I

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 1 of 45 NUTHERM EMC TEST PROCEDURE FOR REPLACEMENT MSFIS SYSTEM WOLF CREEK NUCLEAR OPERATING CORPORATION PURCHASE ORDER NO. 734527, REV. 0 NUTHERM DOCUMENT NUMBER 9715-EMC-01, REV. 4 Prepared By: Date: //-

Tom Sferbis Project Engineering Manager Reviewed and Approved By: Date: , 4 )4110A Leonard Hinson President jNutherm 501 South 1 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 2 of 45 REVISIONS The revision number is indicated at the top of each page, for all revisions. To delineate the exact location of a given revision, a vertical line is used on the right margin. However, for a complete report rewrite, no vertical lines are used.

REVISION LOG REVISION. DATE PAGE SECTION REFERENCE 1 11/28/06 9-10 Equipment Clarified procedure, re-numbered Operation/Verification 10 Equipment Clarified Exercising of EUT description Operation/Verification 11 Equipment Added Safety Function Actuation test Operation/Verification 13 EN 61000-4-3 Added Safety Function Actuation test 19 EN 61000-4-6 Added Safety Function Actuation test 28 EN 61000-4-16 Added Safety Function Actuation test Appendix II Added Figure 4 Appendix III Re-numbered Verification test data sheet, added data sheet for Safety Function Actuation test

.2 12/01/06 4 Standards Added EN Standard 61000-4-3 8 Test Procedures Added manufacturer's grounding recommendations 13 Detailed Test Procedures Amended title of 61000-4-3 13 Detailed Test Procedures Added alternate test method 15 Detailed Test Procedures Amended title of 61000-4-4 17 Detailed Test Procedures Amended title of 61000-4-5 19 Detailed Test Procedures Amended title of 61000-4-6 22 Detailed Test Procedures Amended title of 61000-4-8 26 Detailed Test Procedures Amended title of 61000-4-12 28 Detailed Test Procedures Amended title of 61000-4-16 41 Detailed Test Procedures Corrected "bD" to "dB" 42 Detailed Test Procedures Amended MIL-STD-461E - RS101 Appendix I- Page 4 Amended Figure 4 Appendix I - Page 5 Amended Figure 5 Appendix I - Page 8 Amended Table 3 Appendix I - Page 11 Amended Figure 7 Appendix*I - Page 14 Amended Figure 10 3 12/14/06 Appendix I - Page 10 Amended Notes 4 12/18/06 27 Detailed Test Procedures Added test levels 43 Detailed Test Procedures. Added Re-test of 61000-4-4 Appendix III - Page 28 & Added Re-test Pre- and Post-Test 29 Verification sheets 501 South 11 th Street Phone: 618-244-6000 ffN1Kqtherm Mt. Vernon IL62864 .FAX: 618-244-6641

EMC TEST PROCEDURE

.9715-EMC-01, Rev. 4 Page 3 of 45 DESCRIPTION PAGE S C OP E ..................................... ..................................................................................................... 4 SPECIM EN DESCRIPTION ...................................................................................................... 5 ACCEPTANCE CRITERIA ............................................... 5 INSTRUM ENTATION ....................................................................................... .............. 6 M OUN T IN G ................................................................................................................................... 6 SPECIMEN ORIENTATION ............................................. 6 TEST PRO CED U RES ............................... .................................................................................. 6 SU M M ARY.................................................................................................... ................ 66...........

POWER/INPUT REQUIREMENTS ........................................ 8 EQUIPMENT OPERATION/VERIFICATION ................................................................... 8 CLIMATIC CONDITIONS . ... 11 DETAILED TEST PROCEDURES ......................................... 13 IEC 61000-4-3, RADIATED, RADIO-FREQUENCY, ELECTROMAGNETIC FIELD IM M UN ITY TE ST ................................................................................................................... 13 IEC 61000-4 ELECTRICAL FAST TRANSIENT/BURST IMMUNITY TEST...;........ 15 IEC 61000-4 SURGE IMMUNITY TEST 7........................

IEC 61000-4 IMMUNITY TO CONDUCTED DISTURBANCES, INDUCED BY RADIO-FREQUENCY FIELDS ............................................................ 19 IEC 61000-4 POWER FREQUENCY MAGNETIC FIELD IMMUNITY TEST ...... 22 IEC 61000-4-12, RING WAVE IMMUNITY TEST .............................................. 26 IEC 61000-4-16 TEST FOR IMMUNITY TO CONDUCTED, COMMON MODE DISTURBANCES IN THE FREQUENCY RANGE 0 HZ TO 150 KHZ .......................... 28 MIL-STD-461E--CSIOI 0.................... ........................... 32 MIL-STD-461E -CEI01 ............................................... 34 MIL-STD-461E - CE102 ............................................... 36 M IL-STD -461E - RE101 ....................................................................................................... 38 MIL-STD-461E -RE102 ......... ....................................................... 40 M IL-STD-461E - RS O1 l..................................................................................

.................... 42 IEC 61000-4-4 -. RE-TEST, ELECTRICAL FAST TRANSIENT/BURST IM M UN ITY TEST .................................................................................................................... 43 IN-PROCESS INSPECTION ................................................................................................... 45 DOCUMENTATION ............................................................................. 45 QUALITY ASSURANCE ................................................ 45 501 South 11th Street Phone: 618-244-6000 i il INTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE

. 9715-EMC-01, Rev. 4 Page 4 of 45 SCOPE The test specimens shall be subjected to an EMC test program as described in the following paragraphs. EMC testing shall be performed in accordance with the applicable standards as described in the Applicable Standards and Documents section and this procedure.

APPLICABLE STANDARDS AND DOCUMENTS

• IEEE 323-1974 - "Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations."

• IEEE 344-1975 - "Recommended Practices for Seismic Qualification of Class 1E Equipment for Nuclear Power Generating Stations."

• 10CFR50, Appendix B. -"Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants."

• Nutherm International, Inc. Quality Assurance Manual No.: QA-N-10179-5.

• EPRI TR-102323-R2-1997- "Guidelines for Electromagnetic Interference Testing in Power Plants."

• Regulatory Guide 1.180-RI-"Guidelines for Evaluating Electromagnetic and Radio-Frequency Interference in Safety-Related Instrumentation and Control Systems."

• IEC Standard, 61000-4-3., "Electromagnetic Compatibility- Testing and Measurement Techniques - Radiated, Radio-Frequency, Electromagnetic Field Immunity Test."

" EN Standard, 61000-4-3, "Electromagnetic Compatibility - Testing and Measurement Techniques - Radiated, Radio-Frequency, Electromagnetic Field Immunity Test."

• IEC Standard, 61000-4-4, "Electromagnetic Compatibility - Testing and Measurement Techniques - Electrical Fast Transient/Burst Immunity Test."

" IEC Standard, 61000-4-5,. "Electromagnetic Compatibility - Testing and Measurement Techniques - Surge Immunity Test."

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 5 of 45 IEC Standard, 61000-4-6, "Electromagnetic Compatibility - Testing and Measurement Techniques - Immunity to Conducted Disturbances, Induced by Radio-Frequency Fields."

IEC Standard, 61000-4-8, "Electromagnetic Compatibility- Testing and Measurement Techniques - Power Frequency Magnetic Field Immunity Test."

0 IEC Standard, 61000-4-12, "Electromagnetic Compatibility- Testing and Measurement Techniques - Ring Wave Immunity Test."

• IEC Standard, 61000-4-16, "Electromagnetic Compatibility - Testing and Measurement Techniques - Test for Immunity to Conducted, Common Mode Disturbances in the Frequency Range 0 Hz to 150 kHz."

0 MIL-STD-461E, "Requirements for the Control of Electromagnetic Interference Characteristics of Subsystems and Equipment" SPECIMEN DESCRIPTION The MSFIS System is a logic-Controller-based system which performs the control functions to operate the Main Steam Isolation Valves (MSIVs) and Main Feedwater Isolation Valves (MFIVs). The MSFIS provides 125 VDC output to energize or de-energize control solenoids to operate the plant Main Steam Isolation Valves (MSIVs) and Main Feedwater Isolation Valves (MFIVs).

The test specimens consist of one MSIV Rack and one Assembly Panel with their associated wiring. The equipment under test (EUT) will be connected to the appropriate loads and oriented to simulate in service conditions as closely as practical.

ACCEPTANCE CRITERIA' The acceptance criteria for the susceptibility tests are that no loss of function shall occur under susceptibility testing. A loss of function could be any of the following:

" Loss of output, e.g., open or short circuit.

" Erroneous output, e.g., state change in solenoid control circuits without command.

• Inability to change output state, e.g. cannot change solenoid output from energized to de-energized.

" An alarm state as indicated by alarm LED illuminating on MSIV Rack front panel occurs and cannot be cleared.

" Inability to de-energize all solenoid outputs when 2 or more of 4 ESFAS signals are given.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 6 of 45 Equipment shall be monitored throughout the susceptibility tests and any anomalies recorded.

The acceptance criteria for the emissions tests are that emissions shall not exceed the applicable curve.

The acceptance criteria for the equipment verification test is that output states as indicated by MSIV Rack and Solenoid Load Bank LED's correspond to the logic diagram included in Appendix II.

INSTRUMENTATION All instrumentation, measuring, and test equipment to be used in the performance of this test program shall be calibrated in accordance with the testing facility's quality assurance program. Standards used in performing calibrations shall be traceable to the National Institute of Standard and Technology (NIST) by report number and date. When no national standards exist, the standards shall be traceable to international standards or the basis for calibration otherwise documented.

MOUNTING SPECIMEN ORIENTATION Orientation of the EUT and test equipment is specified in each test section.

TEST PROCEDURES

SUMMARY

The EUT shall be subject to the following tests:

IEC Standards 61000-4-3 Electromagnetic Compatibility - Testing and Measurement Techniques - Radiated, Radio-Frequency, Electromagnetic Field Immunity Test 61000-4-4 Electromagnetic Compatibility - Testing and Measurement Techniques - Electrical Fast Transient/Burst Immunity Test 61000-4-5 Electromagnetic Compatibility - Testing and Measurement Techniques - Surge Immunity Test 61000-4-6 Electromagnetic Compatibility - Testing and Measurement Techniques - Immunity to Conducted Disturbances, Induced by Radio-Frequency Fields 501 South 11th Street Phone: 618-244-6000 TAONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMIC TEST PROCEDURE

• 9715-EMIC-O1, Rev. 4 Page 7 of 45 61000-4-8 Electromagnetic Compatibility - Testing and Measurement

• Techniques - Power Frequency Magnetic Field Immunity Test 61000-4-12 Electromagnetic Compatibility - Testing and Measurement Techniques - Ring Wave Immunity Test 61000-4-16 Electromagnetic Compatibility - Testing and Measurement Techniques - Test for Immunity to Conducted, Common Mode Disturbances in the Frequency Range 0 Hz to 150 kHz MIL-STD-461E CS101 Conducted Susceptibility, Power Leads, 30 Hz to 150kHz CE101 Conducted Emissions, Power Leads, low-frequency, 30Hz to 10kHz CE102 Conducted Emissions, Power Leads, High-Frequency, 10kHz to 10MHz RE101 Radiated Emissions, Magnetic Field, 30Hz to 100kHz RE102 Radiated Emissions, Electric Field, 10kHz to 18GHz RSI01 Radiated Susceptibility, Magnetic Field, 30 Hz to 100 kHz EPRI TR-102323-R2 incorporated comments expressed in NRC Safety Evaluation Report of EPRI TR-102323-R1. Tests 61000-4-9 and 61000-4-10 are enveloped by 61000-4-3, 61000-4-6, and 61000-4-8. Therefore, tests 61000-4-9 and 61000-4-10 are redundant and not required.

An excerpt of EPRI TR-10323-R2, Appendix D is included below.

The staff also disagreedwith the Working Group not recommending a lowfrequency range (30 Hz to 50 kHz) radiatedsusceptibility testfor equipment qualification because low frequency magneticfield in the equipment location can attenuaterapidly within a short distance: The staffbelieves that such a test would provide increased assurancethat equipment is not susceptible to radiatedmagneticfields in the frequency range of30 Hz to 50 kHz. In response, the Working Group agreedto revise TR-102323 to recommend a low frequency radiatedsusceptibility test limit consistent with Figure5-4 of TR-102323. Licensees could, however,justify a less restrictivetest limit under certain circumstancessuch as the presence of an equipment shield of ferrous metal or installingthe new equipment at a substantialdistancefrom potential sources. The stafffinds this acceptable.

Based on NRC recommendations and an evaluation of the applicable tests and standards, IEC 61000-4-9 and IEC 61000-4-10 have not been included.

IEC 61000-4-13 is applicable to AC powered equipment only. The EUT is DC powered only and therefore Test IEC 61000-4-13 does not apply. MIL-STD-461E Test CS101 is equivalent to IEC 61000-4-13 and can be performed on DC equipment.

~Nutherm TERNAT/ONAL, INC.

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 8 of 45 Though not required, MIL-STD-461E Test RS1I01has been added as a conservative measure.

Each test shall be performed in accordance with the applicable section of this Test Procedure and referenced documents. Each individual test need not be performed in the order listed above. Prior to and following each test proper operation will be verified.

Equipment verification shall be performed as described in the "Equipment Operation/Verification" section of this procedure. A logic diagram for both states is included in Appendix II.

Where there are conflicts between this procedure and the standards reference herin, this procedure takes precedence.

Test levels and/or curves for each test shall be as shown in Appendix I.

Where equipment grounding is required in a test procedure, manufacturers recommended EUT grounding shall consist of, at a minimum, Flat Braided Wire of minimum 3/4" wide.

(woven tinned copper). The strap should as short as practical (3-4 ft).

POWER/INPUT REQUIREMENTS A 125 Vdc +10% source shall be provided to energize the EUT. The EUT shall be energized with 125 Vdc and placed in its normal operation condition (all valves open).

Wiring diagrams and EUT setup are included in Appendix II.

EQUIPMENT OPERATIONNERIFICATION Normal operation of the EUT is defined as the "All Valves Open" condition. A logic diagram of the FET outputs for this condition is included in Appendix II. Pre- and post-EMC test equipment verification shall consist of the following procedure. Verification test results shall be recorded on the data sheets included in Appendix III.

1. If outputs are not already in the "Open" condition, Press "Open" pushbutton for valves 1 through 4.

2. Verify indicating lights "A" and "B" are lit and "C" is off for valves 1 through 4 on MSIV rack front panel and solenoid load bank.

3. Press "Close" pushbutton for valve 1.

4. Verify all indicating lights for valve I extinguish, then indicating light "C" for valve I illuminates (after approximately 15 seconds) on MSIV rack front panel and solenoid load bank.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 9 of 45

5. Press "Close" pushbutton for valve 2.

6. Verify all indicating lights for valve 2 extinguish, then indicating light "C" for valve 2 illuminates (after approximately 15 seconds) on MSIV rack front panel and solenoid load bank.

7. Press "Close" pushbutton for valve 3.

8. Verify all indicating lights for valve 3 extinguish, then indicating light "C" for valve 3 illuminates (after approximately 15 seconds) on MSIV rack front panel and solenoid load bank.

9. Press "Close" pushbutton for valve 4.

10. Verify all indicating lights for valve 4 extinguish, then indicating light "C" for valve 4 illuminates (after approximately 15 seconds) on MSIV rack front panel and solenoid load bank.

11. Press "Open" pushbutton for valves 1 through 4.

12. Verify indicating lights "A" and "B" are lit and "C" is off for valves 1 through 4 on MSIV rack front panel and solenoid load bank.

13. Press ESFAS pushbuttons 1 and 2.

14. Verify all indicating lights for valves 1 - 4 extinguish, then indicating light "C" for valves 1 - 4 illuminates (after approximately 15 seconds) on MSIV rack front panel and solenoid load bank.

15. Press "Open" pushbutton for valves 1 through 4.

16. Verify indicating lights "A" and "B" are lit and "C" is off for valves 1 through 4 on MSIV rack front panel and solenoid load bank.

17. Press ESFAS pushbuttons 1 and 3.

18. Verify all indicating lights for valves 1 - 4 extinguish, then indicating light "C" for valves 1 - 4 illuminates (after approximately 15 seconds) on MSIV rack and front panel solenoid load bank.

19. Press "Open" pushbutton for valves 1 through 4.

20. Verify indicating lights "A" and "B" are lit and "C" is off for valves I through 4 on MSIV rack front panel and solenoid load bank.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 10 of 45

21. Press ESFAS pushbuttons 1 and 4.

22. Verify all indicating lights for valves 1 - 4 extinguish, then indicating light "C" for valves I - 4 illuminates (after approximately 15 seconds) on MSIV rack and front panel solenoid load bank.

23. Press "Open" pushbutton for valves I through 4.

24. Verify indicating lights "A" and "B" are lit and "C" is off for valves 1 through 4 on MSIV rack front panel and solenoid load bank.

25. Press ESFAS pushbuttons 2 and 3.

26. Verify all indicating lights for valves 1 - 4 extinguish, then indicating light "C" for valves 1 - 4 illuminates (after approximately 15 seconds) on MSIV rack and front panel solenoid load bank.

27. Press "Open" pushbutton for valves 1 through 4.

28. Verify indicating lights "A" and "B" are lit and "C" is off for valves 1 through 4 on MSIV rack front panel and solenoid load bank.

29. Press ESFAS pushbuttons 2 and 4.

30. Verify all indicating lights for valves 1 - 4 extinguish, then indicating light "C" for valves 1 - 4 illuminates (after approximately 15 seconds) on MSIV rack and front panel solenoid load bank.

31. Press "Open" pushbutton for valves I through 4.

32. Verify indicating lights "A" and "B" are lit and "C" is off for valves I through 4 on MSIV rack front panel and solenoid load bank.

33. Press ESFAS pushbuttons 3 and 4.

34. Verify all indicating lights for valves 1 - 4 extinguish, then indicating light "C" for valves 1 - 4 illuminates (after approximately 15 seconds) on MSIV rack and front panel solenoid load bank.

35. Press "Open" pushbutton for valves I through 4.

36. Verify indicating lights "A" and "B" are lit and "C" is off for valves I through 4 on MSIV rack front panel and solenoid load bank.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 11 of 45 Exercising of the EUT Exercising of the equipment during testing, when required, shall consist of maintaining the unit in the "all valves open" condition. No valves shall change state and no alarms shall be received.

While the EUT is in the "all valves open" condition the unit is not static. Bus communication is occurring, the unit is running through its logic processes, boards are conducting self-checking functions, etc. The "all valves open" condition is a dynamic state, constantly being rechecked by the system. As such, the "all valves open" condition constitutes an acceptable exercising of the EUT.

Safety Function Actuation The safety function actuation test shall consist of pressing at a minimum two of four ESFAS pushbuttons and verifying that all valve position indicating lights on the MSIV rack and solenoid test box extinguish, simulating the closing of all valves. The test sequence is as follows:

1. Press at least two of four ESFAS pushbuttons on the test panel.

2. Record ESFAS numbers pushed.

3. Verify all solenoid indicating LED's on the front of the MSIV rack and solenoid load bank extinguish.

4. Record frequency test was conducted at.

5. After all four "C" solenoid indicating LED's illuminate, press the "Open" pushbutton for valves 1-4.

6. Verify indicating lights "A" and "B" are lit and "C" is off for valves I through 4 on MSIV rack front panel and solenoid load bank.

CLIMATIC CONDITIONS The MSFIS System is located in the Control Room. The environmental conditions for this location are defined in Specification J-105A(Q) Rev. 2 Section 5.4. The conditions are considered a mild environment, and are listed below.

Parameter Normal Operating Conditions Temperature (7F) 65-84 Pressure ATM 501 South 11 th Street Phone: 618-244-6000 L INTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-0l, Rev. 4 Page 12 of 45 Relative Humidity (% RH) 20-70 Radiation (Rads/hr) 0.0005 Tests shall not be performed if the relative humidity is so high as to cause condensation on the EUT or the test equipment.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 13 of 45 DETAILED TEST PROCEDURES IEC 61000-4-3, RADIATED, RADIO-FREQUENCY, ELECTROMAGNETIC FIELD IMMUNITY TEST Test Procedure The test procedure includes:

- The verification of the laboratory reference conditions;

- The preliminary verification of the correct operation of the equipment;

- The execution of the test;

- The evaluation of the test results.

Laboratory Reference Conditions In order to minimize the effect of environmental parameters on test results, the test shall be carried out in climatic and electromagnetic reference conditions as specified in IEC 61000-4-3, Sections 8.1.1 and 8.1.2.

Electromagnetic Conditions The electromagnetic conditions of the laboratory shall be such to guarantee the correct operation of the EUT in order not to influence the test results.

Execution of the Test The EUT shall be tested in normal operating conditions as described in the "Equipment Operation/Verification" section of this test procedure. A connection diagram is included in Appendix II.

Radiated susceptibility testing shall span the frequency range from 26 MHz to 10 GHz.

Alternate test methods in accordance with EN 61000-4-3 for frequencies above I GHz and below 80 MHz may be used to accommodate the expanded frequency band beyond that specified in IEC 61000-4-3.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 14 of 45 Test setup, calibration of antennas and test equipment, and test performance shall be as described in IEC 61000-4-3.

The EUT is initially placed with one face coincident with the calibration plane. The EUT face being illuminated shall be contained within the UFA unless partial illumination is being applied. See IEC 61000-4-3, Clause 6.2 regarding field calibration and use of partial illumination.

The frequency ranges to be considered are swept with the signal modulated according to IEC 61000-4-3, Section 5.1 and 5.2, pausing to adjust the RF signal level or to switch oscillators and antennas as necessary. Where the frequency range is swept incrementally, the step size shall not exceed 1% of the preceding frequency range.

The dwell time of the amplitude modulated carrier at each frequency shall not be less than the time necessary for the EUT to be exercised and to respond, but shall in no case be less than 0.5 seconds. Clock frequencies are at 10 kHz and 12 MHz and are therefore outside the frequency range of this test.

Exercising the EUT is described in the "Equipment Operation/Verification" section of this test procedure.

At least once per decade, the "Safety Function Actuation" test as described in the "Equipment Operation/Verification" section of this test procedure shall be performed.

Data sheets for recording observations are included in Appendix Il.

The test shall be performed with the generating antenna facing each side of the EUT. All four quadrants shall be illuminated.

Note: It is not necessary to modify the position of each component within the EUT while illuminating it from different sides.

The polarization of the field generated by each antenna necessitates testing each selected side twice, once with the antenna positioned vertically and again with the antenna positioned horizontally.

Test levels shall correspond to level 3 in IEC 61000-4-3, requiring a test level of 10 V/m.

Evaluation of Test Results The test results shall be classified in terms of the loss of function or degradation of performance of the equipment under test as defined in the Acceptance Criteria section of this procedure. Any loss of function or anomalous indications shall be documented and addressed in the test report.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 15 of 45 IEC 61000-4 ELECTRICAL FAST TRANSIENT/BURST IMMUNITY TEST Test Procedure The performance of the test equipment shall be checked prior to the test. This check can usually be limited to the existence of the burst for the generator at the output of the coupling device.

The test procedure includes:

- The verification of the laboratory reference conditions;

- The preliminary verification of the correct operation of the equipment;

- The execution of the test;

- The evaluation of the test results.

Laboratory Reference Conditions In order to minimize the effect of environmental parameters on test results, the test shall be carried out in climatic and electromagnetic reference conditions as specified in IEC 61000-4-4 Sections 8.1.1 and 8.1.2.

Tests shall not be performed if the relative humidity is so high as to cause condensation on the EUT or the test equipment.

Electromagnetic Conditions The electromagnetic conditions of the laboratory shall be such to guarantee the correct operation of the EUT in order not to influence the test results.

Execution of the Test The EUT shall be in the normal operating condition as described in the "Equipment Operation/Verification" section of this test procedure.

Test setup and performance shall be in accordance with IEC 61000-4-4.

The test will be conducted on the power supply input cables to the Assembly panel (power lines) and each of the remaining 3 cables. A connection diagram is included in Appendix II. The solenoid control lines will be connected to a coupling network as described in IEC 61000-4-4. 4kV transients shall be injected at the 0.5M power wire and solenoid load bank terminal blocks using a coupling/decoupling (CDN) network.

Coupling clamps may be used for the remaining signal cables which consist of the wires marked "status" on TB101 and the cable bundles marked J3M and J4M. Test levels are jWAdvuthen 501 South 11th Street Phone: 618-244-6000 TERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 16 of 45 specified in Appendix I. All ports tested shall be exposed to both positive and negative pulses. Repetition rate shall be 5 kHz with a burst duration of 15ms and a burst period of 300ms.

Duration of the test shall not be less than 1 minute (to avoid synchronization, the test time may be broken down into six 10 second bursts separated by a 10 second pause). In the real environment, bursts will occur randomly as single events.

Evaluation of Test Results The test results shall be classified in terms of the loss of function or degradation of performance of the equipment under test as defined in the Acceptance Criteria section of this procedure. Any loss of function or anomalous indications shall be documented and addressed in the test report.

f~Nuther 501 South 11 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 17 of 45 IEC 61000-4 SURGE IMMUNITY TEST Test Procedure The test procedure includes:

- Verification of the laboratory reference conditions;

- Preliminary verification of the correct operation of the equipment;.

- Carrying out the test;

- Evaluation of test results.

Laboratory reference conditions In order to minimize the effect of environmental parameters on the test results, the test shall be carried out in climatic and electromagnetic reference conditions as specified.

Tests shall not be performed if the relative humidity is so high as to cause condensation on the EUT or the test equipment.

Electromagnetic Conditions The electromagnetic conditions of the laboratory shall be such as to guarantee the correct operation of the EUT in order not to influence the test results; otherwise, the tests shall be carried out in a Faraday cage.

Application of the Surge in the Laboratory Verification shall be performed on the generators and coupling/decoupling network prior to the test. This performance check can usually be limited to the existence of the surge pulse and its voltage and/or current.

The characteristics and performance of the generators shall be as specified in IEC 61000-4-5, Section 6.1.1 and 6.2.1; the calibration of the generators shall be performed on a regular basis according to 6.1.2 and 6.2.2 (typically once per year).

Test levels shall be as described in Appendix I. Five positive and five negative surges shall be applied to each location at intervals of one minute or less.

Surges shall be applied to the input power leads to the assembly panel (line to line and line to ground). In accordance with EPRI TR-102323-R2-1997, surges applied to signal lines should be applied to the cable shielding. There are no signal lines with shielding in the MSFIS system, thereforethe surge test will be applied to the power lines only. The 501 South 11Nth Street Phone: 618-244-6000 TERNATIONAL, INC Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 18 of 45 appropriate leads shall be marked for ease of identification. A connection diagram is included in Appendix II. Surges shall be injected at the 0.5M injection point.

Evaluation of Test Results The test results shall be classified in terms of the loss of function or degradation of performance of the equipment under test as defined in the Acceptance Criteria section of this procedure. Any loss of function or anomalous indications shall be documented and addressed in the test report.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 19 of 45 IEC 61 000-4 IMMUNITY TO CONDUCTED DISTURBANCES, INDUCED BY RADIO-FREQUENCY FIELDS Test Procedure Test setup and performance shall comply with the requirements of IEC 61000-4-6.

The performance of the test equipment shall be checked prior to the test. This check can usually be limited to the existence of the burst for the generator at the output of the coupling device.

The test procedure includes:

- The verification of the'laboratory reference conditions;

- The preliminary verification of the correct operation of the equipment;

- The execution of the test;

- The evaluation of the test results.

Laboratory reference conditions In order to minimize the effect of environmental parameters on the test results, the test shall be carried out in climatic and electromagnetic reference conditions as specified.

Tests shall not be performed if the relative humidity is so high as to cause condensation on the EUT or the test equipment.

The EUT shall be tested within its intended operating and climatic conditions. The temperature and relative humidity should be recorded in the test report.

Electromagnetic Conditions The electromagnetic conditions of the laboratory shall be such to guarantee the correct operation of the EUT in order not to influence the test results.

Local interference regulations shall be adhered to with respect to the radiation from the test set up. If the radiated energy exceeds the permitted level, a shielded enclosure shall be used.

Note: Generally, this test can be perforned without using a well-shielded enclosure.

This is because the disturbance levels applied and the geometry of the set ups are not likely to radiate a high amount of energy, especially at the lower frequencies.

i n~uthen 501 South 11th Street Phone: 618-244-6000 NTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 20 of 45 Execution of the Test The test shall be performed with the test generator connected to each of the coupling devices (CDN, EM clamp, current injection probe) in turn. All other cables not under test shall either be disconnected (when functionally allowed) or provided with decoupling networks or unterminated CDNs only.

Test levels shall be as described in Appendix I. Cable bundles J2M, J3M, and J4M shall be tested at the signal line level. 125VDC input lines shall be tested at the power line level. For power lines, an injection probe may be used for frequency below 150 kHz. For frequency above 150 kHz, the CDN may be connected at the 0.5M power line terminal block.

A low-pass filter (LPF) and/or a high-pass filter (HPF), (e.g. 100 kHz cut-off frequency) may be required at the output of the test generator to prevent (higher order or sub-)

harmonics from disturbing the EUT. The band stop characteristics of the low-pass filters (LPF) shall be sufficient to suppress the harmonics so that they do not affect the results.

These filters shall be inserted after the test generator before setting the test level (see IEC 61000-4-6, Section6.1 and 6.4.1.)

The frequency range is swept from 10 kHz to 200 MHz, using the signal levels established during the setting process, and with the disturbance signal 80% amplitude modulated with a 1 kHz sine wave, pausing to adjust the RF signal level or to change coupling devices as necessary. Where the frequency is swept incrementally, the step size shall not exceed 1% of the preceding frequency value. The dwell time of the amplitude modulated carrier at each frequency shall not be less than the time necessary for the EUT to be exercised and to respond, but shall in no case be less than 0.5 s. The sensitive frequencies (e.g. clock frequencies) shall be analyzed separately. Each frequency corresponding to a clock frequency will be investigated and any anomalies shall be recorded. The clock frequencies are at 10 kHz and 12 MHz.

Note: Since the EUT may be disturbed by transients occurring during frequency stepping, provisions should be made to avoid such disturbance. For example, before the frequency change, the strength of the signal can be decreased a few dB below the test level.

The EUT shall be in its normal operating configuration at the start of the test as described in the "Equipment Operation/Verification" section of this test procedure.

At least once per decade, the "Safety Function Actuation" test as described in the "Equipment Operation/Verification" section of this test procedure shall be performed.

Data sheets for recording observations are included in Appendix III.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 21 of 45 Evaluation of Test Results The test results shall be classified in terms of the loss of function or degradation of performance of the equipment under test as defined in the Acceptance Criteria section of this procedure. Any loss of function or anomalous indications shall be documented and addressed in the test report.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 22 of 45 IEC 61000-4 POWER FREQUENCY MAGNETIC FIELD IMMUNITY TEST Test Procedure The test procedure includes:

- Verification of the laboratory reference conditions;

- Preliminary verification of the correct operation of the equipment;

- Carrying out the test;

- Evaluation of test results.

Laboratory reference conditions In order to minimize the effect of environmental parameters on the test results, the test shall be carried out in climatic and electromagnetic reference conditions as specified.

Electromagnetic Conditions The electromagnetic conditions of the laboratory shall be such as to guarantee the correct operation of the EUT in order not to influence the test results; otherwise, the tests shall be carried out in a Faraday cage.

In particular, the electromagnetic field value of the laboratory shall be at least 20 dB lower than the selected test.

Execution of the Test Test set-up shall be as described in IEC 61000-4-8.

Test frequencies shall be 50 Hz and 60 Hz.

The power supply, signal and other functional electrical quantities shall be applied within their rated range. Wiring and connection diagrams are included in Appendix II.

If the actual operating signals are not available, they may be simulated.

Preliminary verification of equipment performances shall be carried out prior to applying the test magnetic field. Verification is described in the equipment operation/verification section of this test plan.

The test magnetic field shall be applied by the immersion method to the EUT, as described in IEC 61000-4-8.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 23 of 45 The test level shall not exceed the product specification. Test levels are included in Appendix I.

The test field strength and the duration of the test shall be at the 30 AIM continuous pulse level. At a minimum, 1 cycle of ramping up to the 300 A/M short duration pulse level and back down to the 30 A/M level will be performed.

a) Table Top Equipment The equipment shall be subjected to the test magnetic field by using the induction coil of standard dimensions (Im x lm) specified in IEC 61000-4-8, Section 6.2.1 a) and shown in Figure 1.

The induction coil shall then be rotated by 900 in order to expose the EUT to the test field with different orientations.

Note: The moving of the induction coil in steps corresponding to 50% of the shortest side of the coil gives overlapping test fields.

The induction coil shall then be rotated by 90' in order to expose the EUT to the test field with different orientations and the same procedure.

Evaluation of Test Results The test results shall be classified in terms of the loss of function or degradation of performance of the equipment under test as defined in the Acceptance Criteria section of this procedure. Any loss of function or anomalous indications shall be documented and addressed in the test report.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 24 of 45 Figure I Example of Application of the Test Field by the Immersion Method T-N-I Table-top equipment Floor-standing equipment Aj uther 501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-O1, Rev. 4 Page 25 of 45 Figure 2 Example of Test Set-up for Table Top Equipment Ic GRP: Ground plane C1: Power supply circuit A: Safety earth C2: Signal circuit S: Insulating support L: Communication line EUT: Equipment under test B: To power supply source Ic: Induction coil D: To signal source, simulator E: Earth terminal G: To the test generator

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 26 of 45 IEC 61000-4-12, RING WAVE IMMUNITY TEST Test Procedure The test procedure shall include:

- Verification of the laboratory reference conditions;

- Preliminary verification of the correct operation of the equipment;

- Carrying out the test;

- Evaluation of the test results.

Laboratory Reference Conditions In order to minimize the effect of environmental parameters on the test results, the test shall be carried out in climatic and electromagnetic reference conditions as specified.

Electromagnetic Conditions The electromagnetic conditions of the laboratory shall be such as to guarantee the correct operation of the EUT in order not to influence the test results.

Execution of the Test The test shall be carried out on the basis of a test plan including verification of the performances of the EUT as defined in the test procedure.

The power supply, signal and other functional electrical quantities shall be applied within their rated range.

If the actual operating signals are not available, they may be simulated.

Preliminary verification of equipment performances shall be carried out prior to applying the test magnetic field as described in the "Equipment Operation/Verification" section of this procedure.

Test setup and performance shall conform with IEC 61000-4-12.

Test levels are included in appendix I. Wiring diagrams are included in Appendix II.

Apply the specified test voltage to the EUT line-to-line and line-to-ground in the following order; DC power input ports, Input Board ports, Output Board ports, and FET 501 South 11th Street Phone: 618-244-6000 TIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 27 of 45 Board ports. Test voltages shall be applied at the 1 meter input power, input board, output board, and Load 1 injection points as shown in Appendix II.

Input power and Load I injection point test shall be at the 2kV level Input board and output board test shall be at the 1kV level.

The test level shall not exceed the product specification.

Evaluation of Test Results The test results shall be classified in terms of the loss of function or degradation of performance of the equipment under test as defined in the Acceptance Criteria section of this procedure. Any loss of function or anomalous indications shall be documented and addressed in the test report.

Wfuher 501 South 11 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 28 of 45 IEC 61000-4-16 TEST FOR IMMUNITY TO CONDUCTED, COMMON MODE DISTURBANCES IN THE FREQUENCY RANGE 0 HZ TO 150 KHZ The test procedure includes:

- The verification of the laboratory reference conditions;

- The preliminary verification of the correct operation of the equipment;

- The execution of the test;

- The evaluation of the test results.

Laboratory Reference Conditions In order to minimize the impact of environmental parameters on test results, the tests shall be carried out in climatic and electromagnetic reference conditions as specified.

Electromagnetic Conditions The electromagnetic conditions of the laboratory shall not influence the test results.

Execution of the Test The EUT shall be configured for its normal operating conditions as described in the "Equipment Operation/Verification" section of this test procedure.

The power supply, signal and other functional electrical quantities shall be applied within their rated range. If the actual operating signal sources are not available, they may be simulated. See Appendix II for wiring and connection diagrams.

Test setup and performance shall conform to the requirements of IEC 61000-4-16.

Test levels are included in Appendix I.

The input power lines and three sets of I/O lines shall be subjected to the test voltage in common mode. Connection points for the application of the test voltage are included in Appendix II. Test voltages shall be applied at the 1 meter input power, input board, output board, and Load 1 injection points.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 29 of 45 Application of the test voltage The test configuration can affect the operating conditions of the 1/0 ports of the EUT.

These new conditions shall be considered as references in the evaluation of the test voltage influence.

The test voltage shall be applied for a period of time sufficient to allow a complete verification of the EUT's operating performance. For short duration tests (of typically one second duration), the test voltage shall be applied repeatedly until this criterion has been met. EUT verification for this test shall consist of maintaining the unit in the "all valves open" condition. No valves shall change state and no alarms shall be received.

The test in the frequency range 15 Hz - 150 kHz starts from 15 Hz; the rate of sweep shall not exceed 1 x 10-2 decade/s. Where the frequency is swept incrementally, the step size shall not exceed 10% of the start and thereafter 10% of the preceding frequency rate.

Testing at 0 Hz (DC Test) shall be performed as described in IEC-61000-4-16.

The performance of the EUT shall be continuously monitored, and any degradation shall be recorded in the test report.

At least once per decade, the "Safety Function Actuation" test as described in the "Equipment OperationNerification" section of this test procedure shall be performed.

Data sheets for recording observations are included in Appendix III.

The test generator shall be connected to each port in turn. Ports not under test shall have the input terminals of their respective coupling network connected to ground. See Appendix II for wiring diagram and ports to be tested.

The EUT has a large number of identical ports. A representative sample of each type of port shall be tested as shown in Appendix II. Ports to be tested shall include one input board port (ALS-301 Board), one solid state output board port (ALS-401 Board), and one FET board port (ALS-411 Board) in addition to the 125 Vdc input ports.

Note: A preliminary investigation should be carried out applying the test voltage to the earth port of the EUT in the complete set-up described for type tests. Susceptibility conditions, if any, will be investigated on a port-by-port basis.

The ports provided by unshielded cables shall be tested by applying the test voltage directly to the port's terminals.

To test ports with more than two terminals (e.g. grouping), the test voltage shall be applied simultaneously between all terminals of the port and ground (common mode).

SNutherrn 501 South 11 th Street Phone: 618-244-6000 NTER7NATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 30 of 45 During the test with application of de voltage, the polarity of the test voltage shall be reversed.

The test can produce unsafe situations due to the test voltage involved or the leakage current to earth. Adequate safety precautions are essential to avoid risks to operators.

Evaluation of Test Results The test results shall be classified in terms of the loss of function or degradation of performance of the equipment under test as defined in the Acceptance Criteria section of this procedure. Any loss of function or anomalous indications shall be documented and addressed in the test report.

Mputhr 501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-O1, Rev. 4 Page 31 of 45 Figure 3 Profile of Test Voltage V.A 100 +

level 4 010 level 3 level 2 level I 0,1

-~ I I 15 Hz 150 Hz 1,5 kHz 15 kHz 150 kHz

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501 South 11 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 32 of 45 MIL-STD-461E - CSIO1 Test Procedure

a. Test setup and performance shall be in accordance with MIL-STD-461E, CS101.

Test limits are included in Appendix I.

b. Turn on the measurement equipment and allow sufficient time for stabilization.

c. Calibration.

(1) Set the signal generator to the lowest test frequency.

(2) Increase the applied signal until the oscilloscope indicates the voltage level corresponding to the maximum required power level specified for the limit. Verify the output waveform is sinusoidal.

(3) Record the setting of the signal source.

(4) Scan the required frequency range for testing and record the signal source setting needed to maintain the required power level.

d. EUT Testing.

(1) Turn on the EUT and allow sufficient time for stabilization. CAUTION:

Exercise care when performing this test since the "safety ground" of the oscilloscope is disconnected due to the isolation transformer and a shock hazard may be present.

(2) Set the signal generator to the lowest test frequency. Increase the signal level until the required voltage or power level is reached on the power lead. (Note: Power is limited to the level calibrated in MIL-STD-461E, CS 101 Section 5.3.3.4b (2).)

(3) While maintaining at least the required signal level, scan through the required frequency range at a rate no greater than specified in MIL-STD-461E Table III.

(4) Susceptibility evaluation.

a) Monitor the EUT for degradation of performance by recording any changes in output state or alarms.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 33 of 45 b) If susceptibility is noted, determine the threshold level in accordance with MIL-STD-461E, CS101 Section 4.3.10.4.3 and verify that it is above the limit.

(5) Repeat EUT testing steps (2) through (4) for each power lead, as required.

Data Presentation Data Presentation shall be as follows:

a. Provide graphical or tabular data showing the frequencies and amplitudes at which the test was conducted for each lead.

b. Provide data on any susceptibility thresholds and the associated frequencies that were determined for each power lead.

c. Provide indications of compliance with the applicable requirements for the susceptibility evaluation specified in MIL-STD-461 E, CS 101 Section 5.3.7.4c for each lead.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 34 of 45 MIL-STD-461E - CEI01 The test procedures shall be as follows:

a. Test setup and performance shall be in accordance with MIL-STD-461E, CE101.

b. LISN curve shall meet Figure 7 ofMIL-STD-461 E within 20%.

c. Turn on the measurement equipment and allow a sufficient time for stabilization.

d. Calibration. Evaluate the overall measurement system from the current probe to the data output device.

i. Apply a calibrated signal level, which is at least 6 dB below the applicable limit at 1 kHz, 3 kHz, and 10 kHz, to the current probe.

ii. Verify the current level, using the oscilloscope and load resistor; also, verify that the current waveform is sinusoidal.

iii. Scan the measurement receiver for each frequency in the same manner as a normal data scan. Verify that the data recording device indicates a level within +/-3 dB of the injected level.

iv. If readings are obtained which deviate by more than +/-3 dB, locate the source of the error and correct the deficiency prior to proceeding with the testing.

e. EUT Testing. Determine the conducted emissions from the EUT input power leads, including returns.

i. Test levels are described in Appendix I.

ii. Turn on the EUT and allow 5 minutes minimum warm-up time.

iii. Select and appropriate lead for testing and clamp the current probe into position.

iv. Scan the measurement receiver over the applicable frequency range, using the bandwidths and minimum measurement times specified in MIL-STD 461E Table 11.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 35 of 45 Data Presentation

a. LISN impedance curve shall be provided.

b. Continuously and automatically plot amplitude versus frequency profiles on X-Y axis outputs. Manually gathered data is not acceptable except for plot verification.

c. Display the applicable limit on each plot.

d. Provide a minimum frequency resolution of 1% or twice the measurement receiver bandwidth, whichever is less stringent, and a minimum amplitude resolution of IdB for each plot.

e. Provide plots for both the measurement and system check portions of the procedure.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 36 of 45 MIL-STD-461 E - CE102 Test Procedure:

a. Test setup and performance shall conform with MIL-STD-461E, CE102.

b. LISN curve shall meet Figure 7 of MIL-STD-461 E within 20%.

c. Calibration. Perform the measurement system check using the measurement system check set up of Figure CE-102-2.

i. Turn on the measurement equipment and allow sufficient time for stabilization.

ii. Apply a signal level that is at least 6 dB below the limit at 10 kHz, 100 kHz, 2 MHz and 10 MHz to the power output terminal of the LISN. AT 10 kHz and 100 kHz, use an oscilloscope to calibrate the signal level and verify that it is sinusoidal. At 2 MHz and 10 MHz, use a calibrated output level directly from a 50 K2 signal generator.

iii. Scan the measurement receiver for each frequency in the same manner as a normal data scan. Verify that the measurement receiver indicates a level within -3 dB of the injected level. Correction factors shall be applied for the 20 dB attenuator and the voltage drop due to the LISN 0.25 microfarad coupling capacitor.

iv. If readings are obtained which deviate by more than +3dB, locate the source of the error and correct the deficiency prior to proceeding with the

.testing.

b. EUT Testing. Perform emission data scans using the measurement setup of Figure CE102-3.

i. Test levels are included in Appendix I.

ii. Turn on the EUT and allow 5 minutes minimum warm-up time..

iii. Select an appropriate lead for testing.

iv. Scan the measurement receiver over the applicable frequency range, using the bandwidths and minimum measurement times in Table II, MIL-STD-461E. Table II is reproduced below for reference.

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EMC TEST PROCEDURE

• 9715-EMC-01, Rev. 4 Page 37 of 45

v. Repeat the above two steps for each power lead.

Data Presentation

f. Continuously and automatically plot amplitude versus frequency profiles on X-Y axis outputs. Manually gathered data is not acceptable except for plot verification.

g. Display the applicable limit on each plot.

h. Provide a minimum frequency resolution of 1% or twice the measurement receiver bandwidth, whichever is less stringent, and a minimum amplitude resolution of 1dB for each plot.

i. Provide plots for both the measurement and system check portions of the procedure.

Table II - Bandwidth and Measurement Time Frequency Range 6 dB Bandwidth Dwell Time Minimum Measurement Time Analog Measurement Receiver 3-Hz- I kHz 10*Hz 0.15 sec 0.015 sec/Hz 1 kHz - 10 kHz 100 Hz 0.015 see 0.15 sec/kHz 10 kHz - 150 kHz 1 kHz 0.015 sec 0.015 sec/kHz 150 kHz - 30 MHz 10 kHz 0.015 see 1.5 sec/MHz 30MHz - I GHz 100 kHz 0.015 sec 0.15 sec/MHz Above I GHz 1 MHz 0.015 see 15 sec/GHz 501 South 11th Street Phone: 618-244-6000 MIuther Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 38 of 45 MIL-STD-461E - RE101 The test procedure shall be as follows:

a. Test setup and performance shall comply with MIL-STD-461E, RE101.

b. Test levels are included in Appendix I.

c. Turn on the measurement equipment and allow sufficient time for stabilization.

d. Calibration (1) Apply a calibrated signal level, which is at least 6 dB below the limit (limit minus the loop sensor correction factor), at a frequency of 50 kHz.

Tune the measurement receiver to a center frequency of 50 kHz. Record the measured level.

(2) Verify that the measurement receiver indicates a level within +/-3 dB of the injected signal level.

(3) If readings are obtained which deviate by more than +/-3 dB, locate the source of the error and correct the deficiency prior to proceeding with the testing.

(4) Using an ohmmeter, verify that the resistance of the loop sensor winding is approximately 10 ohms.

e. EUT Testing.

(I) Turn on the EUT and. allow 5 minutes minimum warm-up time..

(2) Locate the loop sensor 7 cm from the EUT face or electrical interface connection being proved. Orient the plan of the loop sensor parallel to the EUT faces and parallel to the axis of connectors.

(3) Scan the measurement receiver over the applicable frequency range to locate the frequencies of maximum radiation, using the bandwidths and minimum measurement times of MIL-STD-461E Table II. Table II is included below for reference.

(4) Tune the measurement receiver to one of the frequencies or band of frequencies identified in (3) above.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 39 of 45 (5) Monitor the output of the measurement receiver while moving the loop sensor (maintaining the 7 cm spacing) over the face of the EUT or around the connector. Note the point of maximum radiation for each frequency identified in (4).

(6) At 7 cm from the point of maximum radiation, orient the plane of the loop sensor to give a maximum reading on the measurement receiver and record the reading.

(7) Repeat (4) through (6) for at least two frequencies of maximum radiation per octave of frequencies below 200 Hz and for at least three frequencies of maximum radiation per octave above 200 Hz.

(8) Repeat (2) through (7) for each face of the EUT and for each EUT electrical connector.

Data Presentation Data presentation shall be as follows:

a. Provide graphs of scans and tubular listing of each measurement frequency, mode of operation, measured magnetic field, and magnetic field limit level.

Table II - Bandwidth and Measurement Time Frequency Range 6 dB Bandwidth Dwell Time Minimum Measurement Time Analog Measurement Receiver 1--kHz-IkHz 10 Hz 0.15 sec 0.15 sec/kz 3-Hz-l1kHz 10 Hz 0.15 sec 0.015 sec/Hz 10kHz- 150kHz 10kHz 0.015 sec 0.015 sec/kHz 150 kHz- -30 MHz 10kHz 0.015 sec l.15 sec/M Hz 30 MHz- I GHz 100 kHz 0.015 sec 0.15 sec/MHz Above 1 GHz 1 MHz J 0.015 sec__ 15 sec/GHz 501 South 1.1th Street Phone: 618-244-6000 14 rV, Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 40 of 45 MIL-STD-461 E - RE102 The test procedure shall be as follows

a. Test setup and performance shall comply with MIL-STD-461E, RE102.

b. Test levels are included in Appendix I.

c. Turn on the measurement equipment and allow a sufficient time for stabilization.

d. Using the system check path of MIL-STD-461E Figure RE102-5, perform the following evaluation of the overall measurement system from each antenna to the data output device at the highest measurement frequency of the antenna.

For rod antennas that use passive matching networks, the evaluation shall be performed at the center frequency of each band. For active rod antennas, the evaluation shall be performed at the lowest frequency of test, at a mid-band frequency, and at the highest frequency of test.

(1) Apply a calibrated signal level, which is at least 6 dB below the limit (limit minus antenna factor), to the coaxial cable at the antenna connection point.

(2) Scan the measurement receiver in the same manner as a normal data scan. Verify that the data recording device indicates a level within +/-3 dB of the injected signal.

(3) For the 104 cm rod antenna, remove the rod element and apply the signal to the antenna matching network through a 10 pF capacitor connected to the rod mount.

(4) If readings are obtained which deviate by more than +/-3 dB, locate the source of the error and correct the deficiency prior to proceeding with the testing.

e. Using the measurement path of MIL-STD-461E Figure RE102-5, perform the following evaluation for each antenna to demonstrate that there is electrical continuity through the antenna.

(1) Radiate a signal using an antenna or stub radiator at the highest measurement frequency of each antenna.

(2) Tune the measurement receiver to the frequency of the applied signal and verify that a received signal of appropriate amplitude is present.

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EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 41 of 45 Note: This evaluation is intended to provide a coarse indication that the antenna is functioning properly. There is no requirement to accurately measure the signal level.

f. Turn on the EUT and allow 5 minutes minimum warm-up time..

g. Using the measurement path of MIL-STD-461E Figure RE102-5, determine the radiated emissions from the EUT and its associated cabling.

(1) Scan the measurement receiver for each applicable frequency range, using the bandwidths and minimum measurement times in MIL-STD-461E Table 11.

(2) Above 30 MHz, orient the antennas for both horizontally and vertically polarized fields.

(3) Take measurements for each antenna position determined under MIL-STD-461E, 5.16.3.3c(2)(c). (Test setup, RE102)

Date Presentation Data presentation shall be as follows:

a. Continuously and automatically plot amplitude versus frequency profiles.

Manually gathered data is not acceptable except for plot verification. Vertical and horizontal data for a particular frequency range shall be presented on separate plots or shall be clearly distinguishable in black or white format for a common plot.

b. Display the applicable limit on each plot.

c. Provide a minimum frequency resolution of 1% or twice the measurement receiver bandwidth, whichever is less stringent, and a minimum amplitude resolution of 1dB for each plot.

d. Provide plots for both the measurement and system check portions of the procedure.

e. Provide a statement verifying the electrical continuity of the measurement antennas as determined in MIL-STD-461E 5.16.3.4d.

501 South 11th Street Phone: 618-244-6000 TERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 42 of 45 MIL-STD-461 E - RS1 01 Test Procedure The test procedure. shall be as follows:

a. Test setup and performance shall comply with MIL-STD-461E, RS101, alternate test procedure section 5.18.4.

b. Test levels are included in Appendix I.

c. Turn on the measurement equipment and allow sufficient time for stabilization.

d. Calibration.

(1) Set the signal source to a frequency of 1 kHz and adjust the output to provide a magnetic flux density of the specified level in Figure 6, Appendix I, above one picotesla as determined by the reading obtained on measurement receiver A and the relationship given in MIL-STD-461E, RS101, Section 5.18.3.2b (4).

(2) Measure the voltage output from the loop sensor using measurement receiver B.

(3) Verify that the output on measurement receiver B is within +/-3 dB of the expected value based on the antenna factor and record this value.

e. EUT Testing.

(1) Testing shall be performed in accordance with MIL-STD-461E, RS101, Section 5.18.4.4.(c) and the applicable sections of Section 5.18.4.

Data Presentation:

Data presentation shall be as follows:

a. Data presentation shall be in accordance with MIL-STD-461E, RSI0I, Section 5.18.4.

501 South 11 th Street Phone: 618-244-6000 M4utherm Mt. Vernon IL 62864 FAX: 618-244-6641

• .EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 43 of 45 IEC 61000-4 RE-TEST, ELECTRICAL FAST TRANSIENT/BURST IMMUNITY TEST Test Procedure The performance of the test equipment shall be checked prior to the test. This check can usually be limited to the existence of the burst for the generator at the output of the coupling device.

The test procedure includes:

- The verification of the laboratory reference conditions;

- The preliminary verification of the correct operation of the equipment;

- The execution of the test;

- The evaluation of the test results.

Laboratory Reference Conditions In order to minimize the effect of environmental parameters on test results, the test shall be carried out in climatic and electromagnetic reference conditions as specified in IEC 61000-4-4 Sections 8.1.1 and 8.1.2.

Tests shall not be performed if the relative humidity is so high as to cause condensation on the EUT or the test equipment.

Electromagnetic Conditions The electromagnetic conditions of the laboratory shall be such to guarantee the correct operation of the EUT in order not to influence the test results.

Execution of the Test The EUT shall be in the normal operating condition as described in the "Equipment Operation/Verification" section of this test procedure.

Test setup and performance shall be in accordance with IEC 61000-4-4.

The test will be conducted on the power supply input cables to the Assembly panel (power lines) and each of the remaining 3 cables. A connection diagram is included in Appendix II. The solenoid control lines will be connected to a coupling network as described in IEC 61000-4-4. 2kV transients shall be injected at the 0.5M power wire and solenoid load bank terminal blocks using a coupling/decoupling (CDN) network.

Coupling clamps may be used for the remaining signal cables which consist of the wires 501 South 11th Street. Phone: 618-244-6000 ATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 44 of 45 marked "status" on TB101 and the cable bundles marked J3M and J4M. Test levels shall be as follows: signal line test level shall be at IkV, input power and solenoid load bank line test level shall be at 2kV. All ports tested shall be exposed to both positive and negative pulses. Repetition rate shall be 5 kHz with a burst duration of 15ms and a burst period of 300ms.

Duration of the test shall not be less than 1 minute (to avoid synchronization, the test time may be broken down into six 10 second bursts separated by a 10 second pause). In the real environment, bursts will occur randomly as single events.

Evaluation of Test Results The test results shall be classified in terms of the loss of function or degradation of performance of the equipment under test as defined in the Acceptance Criteria section of this procedure. Any loss of function or anomalous indications shall be documented and addressed in the test report.

~j~uterm 501 South 11 th Street Phone: 618-244-6000 tPUINTERNATIONA I, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST PROCEDURE 9715-EMC-01, Rev. 4 Page 45 of 45 IN-PROCESS INSPECTION The records shall be checked for quality of performance after each test.

Each specimen shall be examined for possible damage following all susceptibility tests.

All important effects and/or anomalies shall be logged.

Photographs shall be taken of any noticeable physical damage that may occur.

DOCUMENTATION Certificate of Conformance and a letter transmitting the test data shall be submitted to Nutherm by the test facility. The test data shall include electrical monitored data, notice of anomaly, test run descriptions, photographs, test response plots, instrumentation log sheets, instrumentation data sheets, and instrumentation equipment sheets.

QUALITY ASSURANCE All work performed on this test program shall be completed in accordance with Nutherm's Quality Assurance Program.

~Nutherm NTERNATIONAL, INC.

501 South 11 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

EMC Test Procedure 9715-EMC, REV. 4 Appendix I Appendix I M~utherm IPUNTERNAT/ONAL, INC.

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

971 5-EMC-O1, REV. 4 Appendix I Page 1 of 15 CE101 Level Figure 1 Low-Frequency Emissions Envelopes 140 00 POWER ______

130 110 100 cc M 90 U s0 Cr 101 optP AT EaMWLO9b IA "I 1.1U Liii 2 ~fz 0.01 Ia o10.1i too Frequency (kHz)

~j~utherm 501 South 11th Street Phone: 618-244-6000 NJ U1, INTERNATIONAL, INC.

Mt. Vernon IL 62864 FAX: 618-244-6641 E

.9715-EMC-O1, REV. 4 Appendix I Page 2 of 15 CE102 Figure 2 High-Frequency Conducted Emissions Envelopes 110 101 103

• 100 9'

90 so 46 70 60 5s 40 6.001

..Fraquanony (MHz)

/Juterm A*JUIIINTERNATIONAL, INC.,

501 South 11th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX:. 618-244-6641

• 97.15-EMC-O1, REV. 4 Appendix I Page 3 of 15 RE101 Figure 3 Magnetic-Field Radiated Emissions Envelope lao 180 160 140 RU1010 PMRATING C N'1LOPI1 8.

-o 1:20 S

100 IIi so e0 40 Oft SSOt 0.01 0.1 i 10 100 1000 Fr~quenoy (lCHZ) utherm

.jN 501 South 11 th Street Phone: 618-244-6000 INYTERINA TIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix I Page 4 of 15 RE102 Figure 4 Electric-Field Radiated Emissions Envelopes 100 -- - - -----

J 9 5 11 8 0 -- -, 1 -t I l

• o70 60t o Now Iltl

-11tl

~ ~ ~ ~ itll 1111 llll1111ll I

~

TF

~~~~~"i "boo 59 40-10k 100k IM 1OM 25M looM 1G. 10G Frequency (Hz)

In case of overlap, the lower curve shall be the limit.

/jNutherm JIAN TERNA TIONAL1, INC..

501 South 1ith Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-O1, REV. 4 Appendix I Page 5 of 15 Figure 5 CSI01 Source voltage >28V curve shall be used The top curve labeled "Source Voltage >28V" is curve one The bottom curve labeled "Source Voltage <28V" is curve two M~utherm ArgINMERNATIONAL, INC.

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

971 5-EMC-O1, REV. 4 Appendix I Page 6 of15 Figure 6 RSI01 Low Frequency Radiated Susceptibility r-ftTT~ T r U 1 f1~T~tTT T TrTl 180 - ;  !~- i- ii. it i  !- -tF!- i tH it- 1 -1 1 1 1 1 11 - I I 170 ---

ISO~

II 140--

E innI I 120~

i] il ' 116 110----

100 lk 10k 100k Frequency (Hz)

M~Nutherm IANTERNATIONAL, INC.

501 South 11 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix I Page 7of15 Table 2 Operating Envelopes for IEC 61000-4-16 Conducted .Susceptibility (Class 3)

Disturbance Selected level Test level dc mid power line frequency. Level "--pimcal industrial 10 VMns contintous disturbance environment de and power line frequency, Level 3-4)pical industrial 100 Vons short-duration dstmrbance ' evmronm-ent Conducted disturbance, 15 Hz to Level 3--typical industrial 10-1 Vnns (15-150 Hz) 150 kHz emnironment I Vnms (150-1.5 kHz) 1-10 Vnns (1.5-15 kI-z) 10 Vmrs (15-150 kHz)

~j~utherm 501 South 11 th Street Phone: 618-244-6000 NELOINTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

.971 5-EMC-O1, REV. 4 Appendix I Page 8 of 15 Table 3 IEC 61000-4 Conducted Susceptibility Operating Envelopes For Low-Exposure Signal Leads Method Description 61000-4-4 Level 3: 1 kV Test Voltage 61000-4-12 Ring Wave: Level 2 - 1 kV Test Voltage j~'Ntherm 501 South 11th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-O1, REV. 4 Appendix I Page 9 of 15 Table 4 IEC 61000-4-8, Operating Envelopes Melhud Sekvted Class Te-t Level IEC 61000-4-S Cmtuuon,piscs; CLws 4 - typical 30 Am (152 dBpT)

Short duration pulsets CLMs 4 - typial 300 AMn (172 dBpT)

The EUT shall be exposed to the continuous pulse level of 30 A/m. During the test, at a minimum one sequence of ramping up to the short duration level of 300 A/m shall be performed.

M~utherm 501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

9715-EMC-O1, REV. 4 Appendix I Page 10 of 15 Table 5 Surge Withstand Levels for Power Lines Category B Category B Category C Surge Wareform Low Exposure Mledium Exposure Exterior Ring Wave 2 kV 4kV N/A Category B Category B Category C Surge Waveform Low Exposure Medium Exposure Exterior Combination Wave 2 kV/ 1 kA 4 kV/2kA 6kV/3kA EFT 2 kV 4 kV N/A Power leads shall be tested at Category B, Medium Exposure for the EFT test.

Power leads shall be tested at the Category B, Low Exposure for the Combination Wave and Ring Wave tests (61000-4-5 and 61000-4-12). Signal leads shall be tested as shown in Table 3.

The EUT has been determined by Wolf Creek to be in a Low Exposure location.

The EFT test was performed at the Medium Exposure Level (higher than required) for additional data collection by the manufacturer. The tested level envelopes the required level and therefore is acceptable for EMC qualification.

j MNutherm 501 South 11 th Street Phone: 618-244-6000 ETER1NAT/ONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix I Page 11 of 15 Figure 7 High Frequency Conducted Susceptibility IEC-61000-4-6 IMPORTANT!

Both power and signal leads shall be subjected to test levels of 140 dBpV from 150kHz through 80 MHz.

From 10 kHz to 150 kHz and 80 MHz to 200 MHz power lead test levels shall be in accordance with Curve #4 below, signal leads shall be subject to Curve #2 below.

120 CURVE#,5, 110 100 -CURVE IN- 101 97 CURVE #3 soo '.000' t i i 1. UK

• 90 0 00

/ 00 1 ICURVE02 0101, 00- URVE #

1-41 83 00 00 01ý 0000 0

E 706 60 M. 00 00io 01 7

'ý00 00 =77

'00 0? ---

60 7 0010 00 504 4

III11111t I 1 l ,11111 1,111 10k 100k IM lam looM IG I

Freqency (5-14 N~j~utherm LdL7,INTERNA TIONA L, INC..

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

971 5-EMC-O1, REV. 4 Appendix I Page 12 of 15 Figure 8 100kHz Ring Wave A13E TIME - 0.5 pis 1.00 0.50 CL 0.00

-0.50

-1.00 0 5 10 15. 20 25 30 Time (us)

AM~utherm EINTEI7NA L, TONA INC 501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

.97'15-EMC-O1, REV. 4 Appendix I Page 13 of 15 Figure 9 Combination Wave, Open-Circuit Voltage 1.0 0.8

a. 0.0 0.4 0.2 0.0 0 10 20 30 40 50 80 70 80 90 100 Time (Ps-)

Duration is 50 is 501 South I Ith Street Phone: 618-244-6000 1*4JU60INTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

971 5-EMC-01 , REV. 4 Appendix I Page 14 of 15 Figure 10 Combination Wave, Short Circuit Current 1.0 0.8 0.

0.6 0.4 0.2 0.0 0 10 20 30 40 Time (ue)

Front time is 8 pgs Nutherm fpwINTERNA TIONA L, INC.

501 South 11th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

.971 5-EMC-O1, REV. 4 Appendix I Page 15 of 15 Figure 11 Waveform of EFT Pulse 1.0 0.8 C. 0.6 0.4 0.2 0.0 a 10 20 30 40 50 60 70 80 90 100 Rise time is 5 ns 501 South 11 th Street Phone: 618-244-6000 1*q5LlNrERNA TIONAL, INC. - Mt. Vernon IL 62864 FAX: 618-244-6641

97.15-EMC-O1, REV. 4 Appendix 11 Page 1 of 5 Appendix II 501 South 11th Street Phone: 618-244-6000 IPZINTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

9.71 5-EMC-O1, REV. 4 Appendix 11 Page 2 of 5 Figure 1 Wiring/Connection Diagram CIMO CHASSIS ClMW 115n!~

~'Nutherm 501 South 11 th Street Phone: 618-244-6000 rVATERNAT/ONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix 11 Page 3 of 5 Figure 2 MSFIS Output State Diagram Per Valve Input Solenoid A Solenoid B Solenoid C OPEN Energized Energized De-energized (normal operation)

CLOSE De-energized De-energized De-energized*

ESFAS De-energized De-energized De-energized*

(output state applies for two or more simultaneous ESFAS inputs)

ALLCLOSE De-energized De-energized De-energized*

• Following the initiation of a "CLOSE" command, 2 or more "ESFAS" commands, or an "ALL CLOSE" command, solenoid C will be de-energized for approximately 60 seconds while the valve is in a "CLOSING" state. After this time period, the control system forces the valve into the "KEEPCLOSED" state and solenoid C is then energized.

I Nutherm eJINTERNATA7ONAL, INC.

501 South 11th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix 11 Page 4 of 5 Figure 3 4-

~)Y~ II

~ Li jThONIerm Nju'IN"TERNATIONAL, INC.

501 South 11 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641 I

971 5-EMC-O1, REV. 4 Appendix 11 Page 5 of 5 Figure 4 and Load Marki 3Q

-w usj O\

]C4W L I

~ C II Ul1W- f.-

Cieý6,:

-I

+

Uj+

4 4 4 4

4. 4 4 '~4* .- $

Nj Uj 4ý1 UJ.

I-.

- I-

~Lh C)

CI I1~

0~

CD

.3 C)

I-I CI

~JQ CD rD U.

CD 1-1 0

.0

'-1

~Nutherm 501 South 11th Street Phone: 618-244-6000 ITNATrIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-O1, REV. 4 Appendix III Page I of 35 Appendix III Data Sheets Phone: 618-244-6000 M~utherm BL'TE/?NATIONAL, INC.

501 South 11th Street Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 2 of 35 IEC Standard 61000-4-3 Pre-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By / Date Approved By / Date IM'Nutherm PJ91NTERiNATIONAL, INC.

501 South 11 th Street Mt. Vernon IL 62864

.Phone: 618-244-6000 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix IIl Page 3 of 35 IEC Standard 61000-4-3 Post-Test Verification Step Verified Anomaly 2_ _ _ _ _ _ _ _ _ _ _ _ _

4 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

6 8

10 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

12 _ _ _ _

14 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

16 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

18 _ _ _ _

20 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

22 24 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

26 28 30 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

32 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

34__ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

36 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Performed By /Date Approved By / Date Phone: 618-244-6000 I ~Nutherm PUNTERNATIONAL, INC.

501 South 11 th Street Mt. Vernon IL 62864 FAX: 618-244-6641

.9715-EMC-01, REV. 4 Appendix ilI Page 4 of 35 IEC Standard 61000-4-4 Pre-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By / Date Approved By / Date

~j~utherm 501 South 11 th Street Phone: 618-244-6000

.INTERNA TIONA L, INC. Mt. Vernon IL 62864 FAX:. 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 5 of 35 IEC Standard 61000-4-4 Post-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By / Date Approved By / Date Nutherm l*#LL7*,NTERNA.T1ONAL, INC.

501 South 11th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

• 9715-EMC-O1, REV. 4 Appendix III Page 6 of 35 IEC Standard 61000-4-5 Pre-Test Verification Step Verified Anomaly 8

18 20 22 24 26 28 Performed By /Date Approved By /Date W1rUNThERmTOAIC 501 South 11 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

97.15-EMC-01, REV. 4 Appendix III Page 7 of 35 IEC Standard 61000-4-5 Post-Test Verification Step Verified Anomaly 2 ,,__.

4 6

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By Date Approved By Date jtherm iWA9INTERNATIONAL, INC.

501 South 11th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 8 of 35 IEC Standard 61000-4-6 Pre-Test Verification Step

• Verified Anomaly 2

4 6

1 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By /Date. Approved By !Date

~jNutherm 501 South 11 th Street Phone: 618-244-6000 51NTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 9 of 35 IEC Standard 61000-4-6 Post-Test Verification Step Verified Anomaly 2

4 6

8 _

10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By / Date Approved By / Date 501 South 11th Street Phone: 618-244-6000 MPU T ERNATIONA 4 L,NC Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 10 of 35 IEC Standard 61000-4-8 Pre-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16

ý18 _ _, "

20 22 24 26 28 30 32 34 36 Performed By / Date Approved By / Date

~j~utherm 501 South 11th Street Phone: 618-244-6000 Jr~gINTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-O1, REV. 4 Appendix III Page 11 of 35 IEC Standard 61000-4-8 Post-Test Verification Step Verified Anomaly 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

4 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

6 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

8 _____ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

10 12__ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

14 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

16 18 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

20 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

22 24 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

26 28 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

30 32 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

34__ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

36 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Performed By /Date Approved By /Date I~'Nutherm PJUITEFNATIONAL, INC.

501 South 1lth Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

' 9715-EMC-01, REV. 4 Appendix III Page 12 of 35 IEC Standard 61000-4-12 Pre-Test Verification Step Verified Anomaly.

2

.4 6

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By / Date Approved By / Date

~jNuthermTERNATrIONA L, INC. 501 South 11 th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 13 of 35 IEC Standard 61000-4-12 Post-Test Verification Ste Verified Anomaly 2

4 6

8 10.

12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By /Date Approved By /Date SNutherm 501 South 11 th Street Phone: 618-244-6000 IfuldNTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

97.15-EMC-01, REV. 4 Appendix III Page 14 of 35 IEC Standard 61000-4-16 Pre-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By !Date Approved By !Date Nutherm IrV.INTERNA TIONA L, INC.

501 South 11 th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

9.715-EMC-01, REV. 4 Appendix III Page 15 of 35 IEC Standard 61000-4-16 Post-Test Verification Step Verified Anomaly 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

4 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

6 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

8 _____________________________________

10 ____ ___________________________

12 ____ ___________________________

14 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

16 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

18 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

20 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

22 24 ____

26 28 30 32 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

34__ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

36 ____ _____________________________

Performed By/I Date Approved By/ Date 11 M'Nuterm rJUITERNATIONAL, INC.

501 South 11 th Street Mt. Vernon IL 62864 Phone: 618-244-6000.

FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 16of35 MIL-STD-461E, CS101 Pre-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 18 ... .

20 22 24 26 28 30 32 34 36 Performed By/ Date Approved By / Date WNutherm I*11NTERNATIONAL, INC.

501 South 11th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 17 of 35 MIL-STD-461E, CS101 Post-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By Date Approved By / Date j~Nutherm IfU'*tTERNATIONAL, INC.'

501 South 11th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

971 5-EMC-O1, REV. 4 Appendix III Page 18 of 35 MIL-STD-461E, CE101 Pre-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 20 22 24 26 28 30 32 lii_*

34 36 Performed By / Date Approved By / Date M~utherm JrUNTE/7NATIQNAL, INC.'

501 South 11 th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 19 of 35 MIL-STD-461E, CE101 Post-Test Verification Step Verified Anomaly

.2 4

6 8

10 12 14 16 18 20 22 24 26 28 30 32 34.

36 Performed By / Date Approved By / Date therm.

tP19INTERNATIONAL, INC.

501 South 11th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 20 of 35 MIL-STD-461 E, CE 102 Pre-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 18 .... .

20 22 24 26 28 30 32 34 36 Performed By/ Date Approved By / Date

~'Nuthrm 501 South 11 th Street Phone: 618-244-6000 f~qJLOITERNAT.'ONAL, INC, Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 21 of 35 MIL-STD-461E, CE102 Post-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By /Date Approved By /Date

~j~utherm 501 South 11 th Street Phone: 618-244-6000

~IfNTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 22 of 35 MIL-STD-461E, RE101 Pre-Test Verification Step Verified Anomaly

• 2 4

6 8

10 12 14 16 20 22 24 26 28 30 32 .,

34 36 Performed By /Date Approved By /Date fiflNTEtheorm 501 South 11 th Street Phone:

FAX: 618-244-6000 TENATIONAL, INC. Mt. Vernon IL 62864 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 23 of 35 MIL-STD-461E, RE101 Post-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By Date Approved By / Date 11 /j~therm riINTERNATIONAL,'INC.

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 24 of 35 MIL-STD-461E, RE 102 Pre-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16

.18 20 22 24

.26 28 30 32 34 36 Performed By /Date Approved By/ Date JWUNuTh~NMerm NRN IONAL, INC.

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

971 5-EMC-01, REV. 4 Appendix III Page 25 of 35 MIL-STD-461 E, RE 102 Post-Test Verification Step Verified Anomaly 2

4 6

8 10 "__

12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By/ Date Approved By / Date L7 uterm INTERNATIONAL, INC.

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

-9715-EMC-01, REV. 4.

Appendix III Page 26 of 35 MIL-STD-461E, RSI01 Pre-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 18 28 30 32 34 36 Performed By/ Date Approved By / Date VNutherm*

ITERNA TIONA L, INC.

501 South 11th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 27 of 35 MIL-STD-461 E, RS 101 Post-Test Verification Step Verified Anomaly 2

4 6

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Performed By /Date Approved By /Date

~Nutherm' 501 South 11 th Street Phone: 618-244-6000 fPVNINTERNATIONAL, INC. Mt. Vemnon IL 62864 FAX: 618-244-6641

9715-EMC-O1, REV. 4 Appendix III Page 28 of 35 IEC Standard 61000-4-4, Re-Test Pre-Test Verification Step Verified Anomaly 8

10 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

12 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

14 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

16 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1820_ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

328 Performed By /Date Approved By/Date

~Nutherm' 501 South 11th Street Phone: 618-244-6000 frENTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 29 of 35 IEC Standard 61000-4-4, Re-Test Post-Test Verification Step Verified Anomaly 2

4 6

8 __

10 12 14 16 18 20 22 24 26 A

28 30 32 34 36 Performed By / Date Approved By I Date M~th erm' INTERNATIONAL, INC.

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 30 of 35 Safety Function Actuation Data Sheet EMC Test EN 61000-4-3 Page _ of Step Description Verified/Data Anomalies 2 ESFAS numbers 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication Performed By / Date Approved By / Date

~Nutherm' 501 South 11th Street Phone: 618-244-6000 JrVIANTERNA T/ONA L, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 31 of 35 Safety Function Actuation Data Sheet EMC Test EN 61000-4-3 Page of Step Description Verified/Data Anomalies 2 ESFAS numbers 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication Performed By / Date Approved By / Date ffjIy~ffrm frUNTRNATINALINC.

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 32 of 35 Safety Function Actuation Data Sheet EMC Test EN 61000-4-6 Page _ of Step Description Verified/Data Anomalies 2 ESFAS numbers 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number*

3 LED's off 4 Frequency 6 Proper Indication Performed By / Date Approved By / Date M~utller'm 501 South 11 th Street Phone: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 33 of 35 Safety Function Actuation Data Sheet EMC Test EN 61000-4-6 Page of Step Description Verified/Data Anomalies 2 ESFAS numbers 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number

.3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication Performed By/ Date Approved By / Date 501 South 11th Street Phone: 618-244-6000 W ,9,~NKTERqNAtTIONAL,INPC. Mt. Vernon IL 62864 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 34 of 35 Safety Function Actuation Data Sheet EMC Test EN 61000-4-16 Page _ of Step Description Verified/Data Anomalies 2 ESFAS numbers 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper. Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication Performed By / Date Approved By/ Date S Jitherm TERNATIONAL, INC.

501 South 11th Street Mt. Vernon IL 62864 Phone: 618-244-6000 FAX: 618-244-6641

9715-EMC-01, REV. 4 Appendix III Page 35 of 35 Safety Function Actuation Data Sheet EMC Test EN 61000-4-16 Page of Step Description Verified/Data Anomalies 2 ESFAS numbers 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication 2 ESFAS number 3 LED's off 4 Frequency 6 Proper Indication Performed By/ Date Approved By / Date

~'Nuterm 501 South 11 th Street Phone: 618-244-6000 NvNNTERNATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

EMC TEST REPORT WCN-9715ER, REV. 0 Appendices Appendix II EMC Test Data Elite Engineering Test Report No. 37485-01 jf?94er 501 South 11th Street Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

Engineering Test Report No. 37485-01 U Electromagnetic Compatibility Tests on a MSFIS System Part No. 5101-100 For Nutherm International, Inc.

501 S. 1 th Street Mt. Vernon, IL 62864 P.O. No.  : 9715-003 Date Tested  : November 27-December 22, 2006 Test Personnel  : Adam J. Grant, Mark E. Longinotti,

Richard E. King Specification 9715-EMC-01, Rev. 4 MIL-STD-461 E IEC 61000-4-3 IEC 61000-4-4 IEC 61000-4-5 IEC 61000-4-6 IEC 61000-4-8 IEC 61000-4-12 IEC 61000-4-16 Test Report By Adam J. Grant Mark E. Longinotti Requested By Tom Sterbis Approved By Raymond J. Klouda Registered Professional Engineer of Illinois - 44894

H TABLE OF CONTENTS Engineering Test Report No. 37485-01 PARAGRAPH DESCRIPTION OF CONTENTS PAGE NO.

1. Introduction ............................................ I ................................................................................................. 1 1.1. Scope of Tests .......... ................ ..........

I 1 1.2. Purpose ............................................................................................................................................... 1 1.3. Deviations, Additions and Exclusions .................................................................................... .............. 1 1.4. EM C Laboratory Identification ....... ............................................................................................... 1 1.5. Summary of Tests Performed. ............................................. 1

2. Applicable Docum ents ............................................................................................................................... 2

3. Test Item Setup and Operation .................................................................................................................... 3 3.1. General Description ............................................................................................................................ 3 3.1.1. Power Input ............................................................................................................................... 3 3.1.2. Signal Input/Output Leads ................................................... 3 3.1.3. Grounding Considerations ..................................................................................................... 3 3.2. Operational Mode ................................................................................................................................ 3 3.3. Susceptibility Criteria .................................................................................................... ..................... 4 3.4. Susceptibility Monitoring ................................................ 4

4. Test Facility and Test Instrumentation................................................................ .. 4 4.1. Shielded Enclosure .............................................................................................................................. 4 4.2. Test Instrumentation ................................................................................... ...................................... 4 4.3. Calibration of Interference Measuring Equipment and Derivation of Limit Lines ................. 4 4.4. Calibration of Signal Sources and Other Test Equipm ent ............................................................. 5

5. Test Procedures ......................................................................................................................................... 5 5.1. Procedure for Emissions Measurement ...................................... 5 5.1.1. General ........................................................................................................................................ 5 5.1.2. O peration of EM I Instrum entation ................................................... I.......................................... 5 5.2. Procedure for Susceptibility Tests ...............................................................................  ;...................... 5

6. Other Test Conditions .......... ........................ ............................................................................................. 5 6.1. Test Personnel and Witnesses .................................................. 5 6.2. Disposition of the Test Item ................................................................................................................. 5

7. Results of Tests ....................................... ................................................................................................... 5

8. Conclusions ................................................................................................................................................ 6

9. Certification ................................................................................................................................................ 6

10. Equipm ent List ................................................................................................................... .......................... 7 THIS REPORT SHALL NOT BE REPRODUCED, EXCEPT IN FULL, WITHOUT THE I WRITTEN APPROVAL OF ELITE ELECTRONIC ENGINEERING INCORPORATED.

THIS DOCUMENT CONTAINS 333 TOTAL PAGES, INCLUDING APPENDICES.

I Page ii

Ui LIST OF APPENDICES Engineering Test Report No. 37485-01 A CE101 Conducted Emissions, Power Leads, 30Hz to IOkHz B CE1 02 Conducted Emissions, Power Leads, 10kHz to 10MHz C CS101 Conducted Susceptibility, Power Leads, 30Hz to 150kHz D RE101 Radiated Emissions, Magnetic Field, 30Hz to 100kHz E RE102 Radiated Emissions, Electric Field, 10kHz to 10GHz F RS101 Radiated Susceptibility, Magnetic Field, 30Hz to 100kHz G IEC 61000-4-3 Radiated Immunity, Electromagnetic Field, 26MHz to 10GHz H IEC 61000-4-4 Electrical Fast Transients I IEC 61000-4-5 Surge Immunity

' JIEC 61000-4-6 Conducted Immunity, Radio Frequencies, 10kHz to 200MHz K IEC 61000-4-8 Power Frequency Magnetic Field Immunity, 50Hz and 60Hz L IEC 61000-4-12 Ring Wave Immunity M IEC 61000-4-16 Conducted Immunity, Common Mode, 0Hz to 150kHz "N . Pre-Test Verification, Post-Test Verification and Safety Function Actuation Data Sheets Page iii

H REVISION HISTORY Engineering Test Report No. 37485-01 Page iv

K Engineering Test Report No. 37485-01 Electromagnetic Compatibility Tests on a MSFIS System Part No. 5101-100

1. INTRODUCTION 1.1. Scope of Tests This document presents the results of a series of electromagnetic compatibility (EMC) tests performed on a MSFIS System, Part No. 5101-100 (hereinafter referred to as the test item). The test item was submitted for testing by Nutherm International, Inc. located in Mt. Vernon, IL.

1.2. Purpose The EMC tests were performed to determine compliance of the subject equipment to selected portions of the Military Specification MIL-STD-461 E, IEC 61000-4-3, IEC 61000-4-4, IEC 61000-4-5, IEC 61000-4-6, IEC 61000-4-8, IEC 61000-4-12, and IEC 61000-4-16 as modified and/or implemented by the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4. The test methods of MIL-STD-461E and IEC 61000 were used.

1.3. Deviations, Additions and Exclusions The following deviations from the test specification were implemented during this test series as detailed in Nutherm EMC Test Procedure, Document No. 971 5-EMC-01, Rev. 4:

Modified limits were provided for CE101, CE102, CS101, RS101, RE101 and RE102.

Modified frequency ranges were provided for IEC 61000-4-3 and IEC 61000-4-6 Modified test levels were provided for IEC 61000-4-6 1.4. EMC Laboratory Identification The electromagnetic compatibility tests were performed by Elite Electronic Engineering Incorporated of Downers Grove, Illinois.

1.5. Summary of Tests Performed The following electromagnetic compatibility tests were performed on the test item in accordance with MIL-STD-461E, IEC 61000-4-3, IEC 61000-4-4, IEC 61000-4-5, IEC 61000-4-6, IEC 61000-4-8, IEC 61000 12, IEC 61000-4-16, and Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4 using the methods described in MIL-STD-461E, IEC 610004 series, and Nutherm EMC Test Procedure, Document No.

9715-EMC-01, Rev. 4:

CE101 Power Leads 30Hz to 10kHz A Pass CE102 Power Leads 10kHz to 10MHz B Pass CS1 01 Power Leads 30Hz to 150kHz C Pass RE101 Magnetic Field. 30Hz to 100kHz D Pass RE102 Electric Field 10kHz to 10GHz E Pass RS101 Magnetic Field 30Hz to 100kHz F Pass IEC61000-4-3 Radiated Immunity 26MHz to 10GHz G Pass IEC 61000-4-4 Electrical Fast Transients H Pass (1)

IEC 61000-4-5 Surge Immunity I Pass (2)

Page 1

U Engineering Test Report No. 37485-01 IEC 61000-4-6 Conducted Immunity 10kHz to 200MHz J Pass IEC 61000-4-8 Power Frequency Magnetic 50Hz, 60Hz K Pass Field Immunity IEC 61000-4-12 Ring Wave Immunity L Pass (3)

IEC 61000-4-16 Common Mode Conducted 0Hz to 150kHz M Pass Immunity Verification and Safety

- Function Actuation Data N N/A Sheets

• C - Conducted R - Radiated E - Emissions S - Susceptibility

1) After modifications were made to the test item in order to meet the surge immunity requirements (see Appendix I, Paragraph 6 for the list of modifications made to the test item), the fast transient test was run at the 2kV level on the input power lines and the FET board lines. The fast transient tests were also run at the 1kV level on the signal lines (J3M, J4M, and TB 101 Status Wires). When testing was run on the "A" FET board lines, multiple responses were noted. However, no change of state of the solenoids occurred. These responses were considered acceptable per Nutherm International, Inc.

personnel. No other responses were noted when the test item was tested to the new test levels.

2) During initial testing, the fuse to the main input power of the assembly panel consistently blew when the 4kV surges were applied to the 125VDC input power lines. During retesting, when the 2.0kV surges were applied to the +125VDC and the 125VDC Return lines, with the modification listed in Appendix I, Paragraph 6, the FAIL LED's on ALS-411-1 and ALS-411-3 turned on. However, no change of state of the solenoids occurred. These responses were considered acceptable per Nutherm International, Inc. personnel. No other responses were noted during the test

3) After modifications were made to the test item in order to meet the surge immunity requirements (see Appendix I, Paragraph 6 for the list of modifications made to the test item), when the input power leads and the FET board leads were tested at the 2.0kV level, multiple responses occurred. However no change of state of the solenoids occurred. These responses were considered acceptable per Nutherm International personnel. The test item did not respond when the Input Board leads and the Output Board leads were tested at the 1.0kV level.

2. APPLICABLE DOCUMENTS The following documents, of the exact issue designated, form part of this document to the extent specified herein:

MIL-STD-461 E Requirements for the Control of Electromagnetic Interference Emissions and 20 August 1999 Susceptibility 9715-EMC-01, Rev. 4 Nutherm EMC Test Procedure, Document No. 971 5-EMC-01, Rev. 4 12 December 2006 ANSI/NCSL Z540-1 Calibration Laboratories and Measuring and Test Equipment - General 10 August 1994 Requirements DI-EMCS-80200A Electromagnetic Interference Test Report (EMITR) 11 January 1993.

IEC 61000-4-3 Electromagnetic Compatibility - Testing and measurement techniques -

2006 Radiated, radio-frequency, electromagnetic field imm unity test IEC 61000-4-4 Electromagnetic Compatibility - Testing and measurement techniques -

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H 2004*

Engineering Test Report No. 37485-01 Electrical fast transient/burst immunity test IEC 61000-4-5 Electromagnetic Compatibility - Testing and measurement techniques -

2005 Surge immunity test IEC 61000-4-6 Electromagnetic Compatibility - Testing and measurement techniques -

2003 Immunity to conducted disturbances, induced by radio-frequency fields With Al: 2004 With A2: 2006 IEC 61000-4-8 Electromagnetic Compatibility - Testing and measurement techniques -

2001 Power frequency magnetic field immunity test IEC 61000-4-12 Electromagnetic Compatibility - Testing and measurement techniques -

2001 Oscillatory waves immunity test Electromagnetic Compatibility - Testing and measurement techniques - Test IEC 61000-4-16 for Immunity to Conducted, Common Mode Disturbances in the Frequency 2001 Range 0Hz to 150kHz

3. TEST ITEM SET-UP AND OPERATION 3.1. General Description The test item is a MSFIS System, Part No. 5101-100. A general setup drawing is shown as Figure 1.

Photographs of the test item and support equipment are shown as Figure 111111 Figure 1111 Figure 11 through Figure 333333Figure 3333Figure 33.

3.1.1.Power Input The test item was powered with 125Vdc through 2 unshielded leads. The length of the power leads are described in each Individual appendix. LISNs or CDNs were used as described in each individual appendix.

3.1.2.Signal Input/Output Leads An Assembly Panel, Test Panel, Bypass/Alarm Load Bank, and Solenoid Load Bank were submitted with the test item in order to provide the proper load and operational characteristics. The test item was connected to the Test Panel, Bypass/Alarm Load Bank, and Solenoid Load Bank via three (3) each, 9.15 meters long unshielded signal cable bundles. The test item was connected to the Assembly Panel via one (1) each, I meter long signal cable bundle.

3.1.3.Grounding Considerations The test item was grounded through the chassis ground. The case was connected to the ground plane through a wide copper braid. The Assembly Panel was grounded through the chassis ground. The Assembly Panel was connected to the ground plane via a 12 gauge copper wire.

3.2. Operational Mode The MSFIS System is a logic-controller-based system which performs the control functions to operate the Main Steam Isolation Valves (MSIVs) and Main Feedwater Isolation Valves (MFIVs). The MSFIS provides 125Vdc output to energize or de-energize control solenoids to operate the plant Main Steam Isolation Valves (MSIVs) and Main Feedwater Isolation Valves (MFIVs).

The test specimens consist of one MSIV rack and one Assembly Panel with their associated wiring. The equipment under test will be connected to the appropriate loads and oriented to simulate in service conditions as closely as possible.

Page 3

b 3.3. Susceptibility Criteria Engineering Test Report No. 37485-01 No malfunction or deviation from the specified performance parameters shall occur when the test item is subjected to the susceptibility requirements of this test series. Specifically, it shall meet the acceptance criteria requirements of Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4, page 5 and 6, Acceptance Criteria, which states: "The acceptance criteria for the susceptibility tests are that no loss of function shall occur under susceptibility testing.

A loss of function could be any of the following:

- Loss of output, e.g., open or short circuit

- Erroneous output, e.g., state change in solenoid control circuits without command

- Inability to change output states, e.g., cannot change solenoid output from energized to de-energized

- An alarm state as indicated by alarm LED illuminating on MSIV Rack front panel occurs and cannot be cleared

- Inability to de-energize all solenoid outputs when 2 or more of 4 ESFAS signals are given Equipment shall be monitored throughout the susceptibility tests and any anomalies recorded. The acceptance criteria for the emissions tests are that emissions shall not exceed the applicable curve."

3.4. Susceptibility Monitoring The test item display and load banks were monitored by Nutherm International personnel for any anomalies, A CCTV/Camera system was used to monitor the display during the testing.

4. TEST FACILITY AND TEST INSTRUMENTATION 4.1. Shielded Enclosure All emissions tests and IEC 61000-4-3 radiated immunity tests were performed in a 32ft. x 20ft. x 18ft.

hybrid ferrite-tile/anechoic absorber lined test chamber. With the exception of the floor, the reflective surfaces of the shielded chamber are lined with ferrite tiles on the walls and ceiling. Anechoic absorber material is installed over the ferrite tile. The floor of the chamber is used as the ground plane. The enclosure was equipped with RF absorber material to reduce reflections of electromagnetic energy. The interior of the enclosure was lined with FerrosorbTM FS-600 hybrid, ferrite/anechoic absorber material on all wall and ceiling surfaces. The RF absorber material meets or exceeds the minimum requirements of MIL-STD-461 E, Table I.

For emissions tests, the enclosure was equipped with a 1Oft by 3ft by 0.03in copper ground plane.

This ground plane was bonded to the shielded enclosure floor with 8 - 6 inch wide copper straps spaced evenly along the rear edge of the ground plane. The resistance between the ground plane and the enclosure wall was measured and found to be less than 2 milliohms.

4.2. Test Instrumentation The test instrumentation and auxiliary equipment used during the EMC tests are listed in Table 10-1. The equipment's coded designations can be used to identify it in the block diagrams of test setups presented in the appendices of this document.

4.3. Calibration of Interference Measuring Equipment and Derivation of Limit Lines A spectrum analyzer, in conjunction with a computer and printer, was used to measure and plot the emission levels that were detected during the tests over the frequency range from 30Hz to 10GHz. The computer was programmed prior to a particular test to perform the required measurements as specified in the selected test method. The program contains all the appropriate factors such as probe, antenna, bandwidth, etc. The computer automatically processes all data measured and reproduces the processed data on a data sheet. The interference measured can then be directly compared to the limits imposed for a particular test method from the required specification.

Page 4

Engineering Test Report No. 37485-01 4.4. Calibration of Signal Sources and Other Test Equipment All signal sources and other test equipment used to demonstrate compliance to the specification limit are calibrated on a yearly schedule. All signal generators, oscillators, voltmeters, and other test equipment are calibrated in accordance with the requirements of ANSI/NCSL Z540-1, dated 10 August 1994.

5. TEST PROCEDURES 5.1. Procedure for Emissions Measurement 5.1.1 .General The measuring instrumentation was set up per the specific test appendix. To ensure that no ground loops were formed, the RFI receiver, which was located outside of the shielded enclosure, was equipped with an isolation transformer in the power lines. Single point grounding at the wall of the shielded enclosure was employed.

5.1.2.Operation of EMI Instrumentation Measurements performed using the various specified probes, antennas, and pickups were corrected with factors obtained during their most recent periodic calibration or supplied by the manufacturer. These factors are presented as graphs in the individual test appendices.

5.2. Procedure for Susceptibility Tests The test item was subjected to the interfering signal at the specified level using the appropriate coupling method.

Ifa response occurred at the specified level, the response was recorded. The low and high frequencies of the range over which the response occurred were also noted. The applied level was reduced until the test item recovered. The level was reduced by an additional 6dB and then gradually increased until the susceptibility condition reoccurred. The resulting level is the threshold of susceptibility. Ifthe threshold level was below the required test level, the levels and frequencies of these points were recorded.

6. OTHER TEST CONDITIONS 6.1. Test Personnel and Witnesses All EMC tests were performed by qualified personnel from Elite Electronic Engineering Incorporated. The EMC Test Engineers of Elite Electronic Engineering Incorporated are NARTE Certified or supervised by NARTEe Certified Personnel. The test series was witnessed by Nutherm International, Inc. personnel but was not monitored by authorized government personnel.

6.2. Disposition of the Test Item The test item and all associated equipment were returned to Nutherm International, Inc. upon completion of the tests.

7. RESULTS OF TESTS The specific test results are presented in the Individual test appendices. The test item meets the emissions requirements of CE101, CE102, RE101, and RE102 as modified and/or implemented by the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4. The test item did not respond when itwas tested to the immunity requirements of CS101, RS101, IEC 61000-4-3, IEC 61000-4-6, IEC 61000-4-8, and IEC 61000-4-16 as modified and/or implemented by the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4.

With the modification listed in Appendix I, Paragraph 6, no loss of function occurred when the test item was subjected to the immunity requirements of IEC 61000-4-4, IEC 61000-4-5, and IEC 61000-4-12 as modified and/or implemented by the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4.

Page 5

H

8. CONCLUSIONS Engineering Test Report No. 37485-01 It is concluded that the Nutherm International, Inc., MSFIS System Part No. 5101-100, did comply with the emissions requirements of MIL-STD-461E CE101, CE102, RE101, and RE102 as modified and/or implemented by Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4 when tested using the methods described in MIL-STD-461 E.

It is concluded that the Nutherm International, Inc., MSFIS System Part No. 5101-100, did comply with the immunity requirements of MIL-STD-461 E CS101 and RS101 as modified and/or Implemented by Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4 when tested using the methods described in MIL-STD-461 E.

It is concluded that the Nutherm International, Inc., MSFIS System Part No. 5101-100, did comply with the immunity requirements of IEC 61000-4-3, IEC 61000-4-6, IEC 61000-4-8, and IEC 61000-4-16 as modified and/or implemented by Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4.

It is concluded that the Nutherm International, Inc., MSFIS System Part No. 5101-100, with the modification listed in appendix I paragraph 6, did comply with the immunity requirements of IEC 61000-4-4, IEC 61000-4-5, and IEC 61000-4-12 as modified and/or implemented by Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4.

9. CERTIFICATION Elite Electronic Engineering Incorporated certifies that the information contained in this report was obtained under conditions which meet or exceed those specified.

The data presented in this test report pertains to the test item at the test date as operated and monitored by Nutherm International, Inc. personnel. Any electrical or mechanical modification made to the test item subsequent to the specified test date will serve to invalidate the data and void this certification.

This report must not be used to claim product endorsement by NVLAP or any agency of the US Government.

Page 6

H 10. EQUIPMENT LIST Engineering Test Report No. 37485-01 Table 10-111111 Equipment List ELITE ELECTRONIC ENG. INC. Page: I

........................... ----- ------- =---=------- ====-=

---

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• = --

==--------- ------- --==_-____.

Eq ID Equipment Description Manufacturer Model No. Serial NO. Frequency Range Cal Date Cal Inv Due Date Equipment Type: ACCESSORIES, MISCELLANEOUS XCMT 10 UF CAPACITOR RONKEN P61C23106H05 --- 660 AC 60HZ 10/17/06 12 10/17/07 XDNI 5ODB, 1500W BIDIR. COUPLER AMPLIFIER RESEA DC6580 26080 80-1000MHZ 05/16/06 12 05/16/07 XDR1 600W/300W BIDIR. COUPLER AMPLIFIER RESEA DC2600 301969 0.01-250MHZ 05/03/06 12 05/03/07 XDW3 50DB 1500W BIDIRECTIONAL C AMPLIFIER RESEA DC7128A 306045 800MHZ-2.8GHZ 08/09/06 12 08/09/07 XFAD RF CURRENT CAL. FIXTURE EATON 95241-1 0161380-05 0.01-450MHZ 11/03/06 12 11/03/07 XFA3 RF CURRENT CALIBRATION FIX TEGAM 95241 12048 .01-450MHZ 07/31/06 12 07/31/07 XLH2 150 OHM TERMINATION ELITE --- 3 0.15-80MHZ 10/02/06 12 10/02/07 XLJ3 5W, 50 OHM TERMINATION JFW INDUSTRIES 5OT-052 4 DC-2GHZ 10/02/06 12 10/02/07 XLJ7 5W, 50 OHM TERMINATION JFW INDUSTRIES 50T-052 8 DC-2GHZ 05/11/06 12 05/11/07 XLJC 5W, 50 OHM TERMINATION JEW INDUSTRIES 50T-052 13 DC-2GHZ 05/12/06 12 05/12/07 XLJL 5W, 50 OHM TERMINATION JFW INDUSTRIES 50T-052 22 DC-2GHZ 05/11/06 12 05/11/07 XLJT 5W, 50 OHM TERMINATION JEW INDUSTRIES 50T-052 28 DC-2GHZ 10/02/06 12 10/02/07 XLQD 5W, 50 OHM TERMINATION JFW INDUSTRIES 5OT-052 48 DC-2GHZ 10/02/06 12 10/02/07 XLQK 5W, 50 OHM TERMINATION IJFW INDUSTRIES SOT-052 55 DC-2GHZ 10/04/06 12 10/04/07 XLT3 5W, 50 OHM TERMINATION JFW INDUSTRIES 5OT-052 004 DC-2GHZ 01/18/06 12 01/18/07 XLU3 .5 OHM RESISTOR ELITE OHM.5 004 NOTE I XNGO COUPLING/DECOUPLING NETWK FISCHER CUSTOM FCC-801-M2-2 25 0.15-230MHZ 01/18/06 12 01/18/07 XNLO CDN 50-150 OHM ADAPTER FISCHER CUSTOM FCC-150-50 206 .0.15-230MHZ 01/18/06 12 01/18/07 XPN1 COUPLING FILTER HAEFELY FP20/3-3.2 082 467-009 0.01-10MHZ 01/18/06 12 01/18/07 XXC2 ISOLATION TRANSFORMER SOLAR ELECTRONI 6220-2 03 0.03-250KHZ N/A XZGO ATTENUATOR/SWITCH DRIVER HEWLETT PACKARD 11713A 3439A02724 N/A Equipment Type: AMPLIFIERS AALO AUDIO AMPLIFIER TECHRON TEC 3620 124185 DC-120KHZ NOTE AAM1 AMPLIFIER AE TECHRON 7560 014621 DC-45KHZ N/A AAN0 POWER SUPPLY AMPLIFIER AE TECHRON 7700 129378 DC-40KHZ NOTE ACEC POWER AMPLIFIER RF POWER LABS. 220-IK60L 125 0.01-220MHZ NOTE ACEA DRIVER AMPLIFIER AMPLIFIER RESEA 15A250 12563 0.01-250MHZ NOTE ACFI POWER AMPLIFIER IFI, INC. 406 1294-4567 0.01-250MHZ NOTE ACFB DRIVER AMPLIFIER IFI, INC. 5300 1294-4568 0.01-250MHZ NOTE ACUO RF AMPLIFIER-50OW (DCC-MAT AMPLIFIER RESEA 50OW1000M7 17157 80-1000MHZ NOTE ADCD RF AMPLIFIER-15OW AMPLIFIER RESEA 150AI00A 25536 0.01-100MHZ NOTE ADHO TWT BROADBAND MICROWAVE AM AMPLIFIER RESEA 500TIG2 313225 1-2.5GHZ NOTE APKO PRE-AMPLIFIER HEWLETT PACKARD 8449B 3008A00662 1-26.5GHZ 03/06/06 12 03/06/07 ATDI TWT AMPLIFIER (20. WATT) HUGHES AIRCRAFT 8020H01F000 117 1-2GHZ NOTE ATFO TWT AMPLIFIER (20W) - FL MICRO. CAVITY L 10454 1001 4-8GHZ NOTE ATTO TWT AMPLIFIER (20W) HUGHES AIRCRAFT 8020H15F000 149 8-18GHZ NOTE Equipment Type: ANTENNAS NBCO BICONICAL ANTENNA TENSOR 4104 2003 20-220MHZ 10/09/06 12 10/09/07 NBEO TRANSMIT BICONICAL ANTENNA EMCO 3109 2019 20-200MHZ, 1 000W NOTE 1 NCB0 48" CUBE ANTENNA ELITE 48IN/170T 1 DC-400HZ NOTE 1 NCEO HELMHOLTZ COIL 1.4 M DIA.. ELITE HELMHOLTZ I DC-100KHZ NOTE 1 NLBO 5" LOOP ANTENNA FAIRCHILD ELS-10 1-512 0.02-100KHZ 08/21/06 12 08/21/07 NRJ4 REMOTE VERTICAL ACTIVE ROD EATON 94607-1 0350 .001-40MHZ 04/07/06 12 04/07/07 NSA4 LOG-PERIODIC ANTENNA AMPLIFIER RESEA ATi080 13264 80-1000MHZ NOTE 1 NWB1 RIDGED WAVE GUIDE ANTENNA ENCO 3106 2703 200-200OMHZ 02/11/06 12 02/11/07 NWFO RIDGED WAVE GUIDE EMCO 3105 2035 1-12.4GHZ 10/09/06 12 10/09/07 NWGO RIDGED WAVE GUIDE (DCC-MAT AEL H1479 104 1-12.4GHZ 10/09/06 12 10/09/07 NWHO RIDGED WAVE GUIDE TENSOR 4105 2081 1-12.4GHZ 10/09/06 12 10/09/07 Equipment Type: ATTENUATORS TON4 10DB 20W ATTENUATOR NARDA 766-10 DC-4GHZ 09/06/06 12 09/06/07 T2D7 20DB, 25W ATTENUATOR WEINSCHEL 4'6-20-43 AY9246 DC-I8GHZ 10/04/06 12 10/04/07 T2DD. 20DB, 25W ATTENUATOR WEINSCHEL 46-20-34 BH5449 DC-18GHZ 12/04/06 12 12/04/07 T2DJ 25W 20DB ATTENUATOR WEINSCHEL 46-20-34 BS0923 DC-18GHZ 12/04/06 12 12/04/07 T2DR 25W 20DB ATTENUATOR WEINSCHEL 46-20-34 BS2140 DC-I8GHZ 10/04/06 12 10/04/07 T3D0 3DB, 50W ATTENUATOR WEINSCHEL 46-3-34 BB1582 DC-18GHZ 08/23/06 12 08/23/07 Equipment Type: CONTROLLERS COJO COMPUTER CDS2 COMPUTER GATEWAY GP71-733SE 1004243 733 MHZ N/A GATEWAY MFATXPNT NMZ 0028483108 1.8GHZ N/A Equipment Type: METERS MDAO MULTIMETER (R. KING) FLUKE CORPORATI 26 72120781 I;VDC;VAC;R 02/10/06 12 02/10/07 MDAI MULTIMETER (D. CROWDER) FLUKE CORPORATI 26 72030992 I;VDC;VAC;R 02/09/06 12 02/09/07 MPC2 DUAL POWER METER HEWLETT PACKARD EPM-442A US37 4 80150 0.IMHZ-50GHZ 11/22/06 12 11/22/07 MPCC POWER SENSOR HEWLETT PACKARD 8482A 2652AI3499 0.1-4200MHZ 04/06/06 12 04/06/07 MSQO DIGITAL OSCILLOSCOPE LECROY LT262 00040 DC-350MHZ 05/10/06 12 05/10/07 Page 7

H MSQ MSVO DIGITAL OSCILLOSCOPE DIGITAL OSCILLOSCOPE LECROY LECROY LT262 WR6051 00124 Engineering Test Report No. 37485-0 "DC-350MHZ LCRY0602P136 DC-50OMHZ 08/15/06 11/30/05 12 13 08/15/07 12/30/06 Equipment Type: PROBES; CLAMP-ON & LISNS PCA1 CURRENT PROBE ELECTRO-METRICS PCL-10 20HZ-10MHZ 02/28/06 12 02/28/07 PCQ2 CURRENT PROBE LECROY CP500 0492 DC-2MHZ 06/22/06 12 06/22/07 Cal. Interval: Listed in Months I/O: Initial Only N/A: Not Applicable Note 1: For the purpose of this test, the equipment was calibrated over the specified frequency range, pulse rate, or modulation prior to the test or monitored by a calibrated instrument.

ELITE ELECTRONIC ENG. INC. Page: 3 Eq ID Equipment Description Manufacturer Model No. Serial No. Frequency Range Cal Date Cal Inv Due Date PIBO CURRENT INJECTION PROBE EATON 95242-1 255 2-40CMHZ NOTE I PIE0 CURRENT INJECTION PROBE TEGAM INC. 95236-1 10206 0.03-100MHZ NOTE 1 PIG0 CAPACITIVE COUPLING CLAMP HAEFELY IP4 082148-15 10-100MHZ N/A PLA2 462D/70A LISN CEMEC, INC. 462D/70A 03 0.1-30MHZ 01/09/06 12 01/09/07 PLLG 50UH LISH 462D ELITE 462D/70A 017 0.01-400MHZ 08/02/06 12 08/02/07 PSMB 00X OSCILLOSCOPE PROBE LECROY PPESKV DC-400MHZ NOTE 1 PSR6 10X OSCILLOSCOPE PROBE LECROY PP005 DC-500MHZ NOTE I PVA1 X10 SCOPE PROBE LECROY PPOO7 NOTE 1 Equipment Type: PRINTERS AND PLOTTERS HREI LASER JET 5P HEWLETT PACKARD C3150A USHBO61052 --- N/A Equipment Type: RECEIVERS RAB3 SPECTRUM ANALYZER RAC1 SPECTRUM ANALYZER HEWLETT PACKARD 8568B 2330A02784 0.0001-1500MHZ 08/18/06 12 08/18/07 HEWLETT PACKARD 85660B 3407A08369 100HZ-22GHZ 02/13/06 12 02/13/07 RACS RF PRESELECTOR HEWLETT PACKARD 85685A 3506A01491 20HZ-2GHZ 02/13/06 12 02/13/07 RAEB SPECTRUM ANALYZER HEWLETT PACKARD 8566B 2504A01425 IOOHZ-22GHZ 08/23/06 12 08/23/07 RAF3 QUASIPEAK ADAPTER HEWLETT PACKARD 85650A 3303A01775 0.01-1000MHZ 02/13/06 12 02/13/07 RELO ISOTROPIC FIELD MONITOR AMPLIFIER RESEA FM5004 23133 N/A REL3 ISOTROPIC FIELD MONITOR AMPLIFIER RESEA F45004 22576 NOTE 1 REL4 ISOTROPIC FIELD MONITOR AMPLIFIER RESEA FM5004 307232 NOTE 1 REMI ISOTROPIC FIELD PROBE AMPLIFIER RESEA FP2083 26911 0.08-40GHZ 11/15/06 12 11/15/07 RENI ISOTROPIC FIELD PROBE AMPLIFIER RESEA FPS000 25575 10KHZ-IO00MHZ 07/17/06 12 07/17/07 Equipment Type: SIGNAL GENERATORS GBN3 SIGNAL GENERATOR (DCC-BCI) ROHDE & SCHWARZ SMY 02 DE12441 9KHZ-2.080GHZ 08/11/06 12 08/11/07 GBRO SIGNAL GENERATOR HEWLETT PACKARD 8648B 3836U01992 9KRZ-2GHZ 07/10/06 13 08/10/07 GBR7 SIGNAL GENERATOR HEWLETT PACKARD 8648D 3847M00602 8KHZ-a4000MHZ 02/16/06 12 02/16/07 GBXI SYNTHESIZED SWEEPER HEWLETT PACKARD 83630A 3420A00857 lOMHZ-26.5GHZ 02/15/06 12 02/15/07 GDJI SYNTHESIZED GENERATOR HEWLETT PACKARD 8672A 2132A02171 2-18GHZ 04/19/06 12 04/19/07 GRD0 SIGNAL GENERATOR HEWLETT PACKARD E4432B US38080222 250KHZ-3.0GHZ 08/28/06 12 08/28/07 GURO BURST TESTER HAEFELY PEFT.I 082106-06 1HZ-IMHZ 12/05/06 12 12/05/07 GURB ATTENUATOR FOR PEFT.1 HAEFELY 5OR 54.3DB IHZ-IMHZ 01/24/06 12 01/24/07 GUS3 SURGE TESTER HAEFELY PC6-288.1 082 149-02 BASIC UNIT 09/11/06 12 09/11/07 GUSA PLUG-IN HAEFELY PHV1.l 082266-06 1.2/50U;8/20USEC 01/18/06 12 01/18/07 GWF2 WAVEFORM GENERATOR HEWLETT PACKARD 33120A US34006558 .*HZ-15MHZ 06/15/06 12 06/15/07 GWF5 WAVEFORM GENERATOR HEWLETT PACKARD 33120A US36009414 .IHZ-15MHZ 07/11/06 12 07/11/07 GWF7 15MHZ FUNCTION/ARBITRARY W HEWLETT PACKARD 33120A US36043144 .IHZ-ISMHZ 02/16/06 12 02/16/07 GWH3 DDS FUNCTION GENERATOR WAVETEK 29 067477 0.0001HZ-10MHZ 12/28/06 12 12/28/07 GWH5 DDS FUNCTION GENERATOR WAVETEK 29 083773 .0001HZ-10MHZ 03/27/06 12 03/27/07 Cal. Interval: Listed in Months 1/0: Initial Only N/A: Not Applicable Note 1: For the purpose of this test, the equipment was calibrated over the specified frequency range, pulse rate, or modulation prior to the test or monitored by a calibrated instrument.

Page 8

Engineering Test Report No. 37485-01 EUT Setup EUT ""-

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S stemEu Figure 1: EUT Setup Page 9

H Engineering Test Report No. 37485-01 Figure 111111 - Test Item Figure 222222 - Support Equipment Page 10

Engineering Test Report No. 37485-01 Figure 333333 - Equipment and Cable Layout Page 11

I Engineering Test Report No. 37485-01 Appendix A - CE1 01 A. CE101 -CONDUCTED EMISSIONS - POWER LEADS 30HZ TO 10KHZ A.1. PURPOSE:

This test measured the conducted emissions on the DC input power leads over the frequency range from 30Hz to 10 kHz.

A.2. REQUIREMENTS:

A.2.1. Specification Limit Conducted emissions in excess of the values indicated in Figure 1 of Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4 shall not appear on any power lead. These limits have been included with this appendix as Figure A-1 11111 Figure A-1 111 Figure A-11. These limits are also shown on the data pages for reference.

The test is performed using the following scan times and bandwidths as specified in MIL-STD-461 E Table II.

30Hz - IlkHz 10OHz 0.15 sec 0.015 sec/Hz 1kHz- 10kHz 100Hz 0.015 sec 0.15 sec/kHz A.2.2. Leads Tested The following leads were subjected to the test requirements:

+125Vdc Power Lead 125Vdc Return Lead A.3. TEST SETUP AND INSTRUMENTATION:

The test setup is shown as Figure A-222222Figure A-2222Figure A-22. A photograph of the test setup is shown as Figure A-333333Figure A-3333Figure A-33. The test instrumentation can be determined from the coded designations and Table 10-1.

Two meters of the input power leads (including returns) were routed parallel to the front edge of the setup and were elevated 5cm above the ground plane. The power leads, starting at the LISNs and extending towards the test item, were separated by 2cm. The LISNs were bonded to the ground plane.

The current probe factor is given as Figure A-444444Figure A-4444Figure A-44.

A.4. TEST ITEM OPERATION:

The line voltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operating in the Normal Operating mode as described in paragraph 3.2.

A.5. SPECIFIC TEST PROCEDURES:

A.5.1. Calibration Procedures The test equipment was set up in accordance with the calibration setup shown in Figure A-222222Figure A-2222Figure A-22.

(a) A calibrated signal level, which was 6dB below the MIL-STD-461E limit at 1 kHz, 3 kHz and 10 kHz, was applied to the current probe.

Page A-1

H _Engineering Test Report No. 37485-01 Appendix A - CE101 (b) Each frequency was scanned in the same manner as the normal data scan. Verification was made that the spectrum analyzer indicated a level within +3dB of the injected level at each frequency.

(c) If readings are obtained which deviate by more than +3dB, the source of the error is located and the deficiency corrected prior to proceeding with the test.

A.5.2. Test Procedures The test equipment was set up in accordance with the test setup shown in Figure A-222222Figure A-2222Figure A-22.

(a) The emissions were measured using the spectrum analyzer in conjunction with the computer. This system was programmed to measure the emissions and modify the data in accordance with the appropriate probe factors and cable loss. The bandwidth was set to 10Hz for measurements below 1 kHz and 100 Hz for measurements above 1 kHz.

(b) The test item was operated in the Normal Operating mode. The current probe was placed around the first lead listed in paragraph A.2.2, within 5cm of the LISN, and the emissions were automatically measured and plotted.

(c) Step (b) was repeated for each of the other leads listed in paragraph A.2.2.

A.6. RESULTS:

The data obtained with the test item operating is presented on pages A-7 and A-8. As can be seen from the data, all emissions measured from the test item were within the specification limits. Theverification levels are shown on pages A-9 through A-1 1.

Page A-2

Engineering Test Report No. 37485-01 Appendix A - CE1I01 LIMIT ON CONDUCTED EMISSIONS, METHOD CEI01 LIMIT FOR EUT POWER LEADS, DC ONLY Nutherm Test Procedure, Doc. No. 971 5-EMC-01, Rev. 2, Appendix I 140 un1" 130 120 110 100

,0 90 g0 70 60 50 0.01 0.1 I 10 100 Frequency (Hz)

Figure A-111111 - Conducted Emissions Limits, Method CE101 Page A-3

H Engineering Test Report No. 37485-01 Appendix A - CE101 Conducted Emissions Test Method CE101 Figure A-222222 - Calibration and Test Setup for Conducted Emissions, Method CE101 Page A-4

U Engineering Test Report No. 37485-01 Appendix A - CEI01 Figure A-333333 - Test Equipment Setup For Conducted Emissions Measurement, 30Hz to 10kHz, Test Method CE101 Page A-5

U Engineering Test Report No. 37485-01 Appendix A - CE101 PRB-ID Calibration Date: 28 February 2006 60.0 PCL-10 Current Probej, PCAI 55.0 50.0 Transfer Admittance Factor Add the conversion factor (in dBA/jpV) to the meter reading (in 45.0 dBpV) to convert to conducted current (in dBpA).

40.0 I I I 35.0 30.0 25.0 I - r-20.0 15.0 10.0 5.0

-- H 0.0

.-5.04- 1 0.00001 0.0001 0.001 0.01 0.1 10 Frequency (MHz)

Figure A-444444 - CE101 Current Probe Factor Curve Page A-6

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U Engineering Test Report No. 37485-01 Appendix A - CE101 SPECIFICATION : MIL-STD-461E METHOD CEI01 RUN NO. 2 MANUFACTURER  : NUTHERM INTERNATIONAL, INC.

MODEL  : 5101-100 S/N  : A. GRANT DATE

• 27 Nov 2006 VALUES OVER LIMIT -9 dB PRINTED

.TEST MODE

• SYSTEM VERIFICATION LINE TESTED.  : PROBE INTO CAL FIXTURE NOTES FREQUENCY MEASURED LEVEL PROBE TOTAL LIMIT dB OVER LIMIT Hz dBuV dB dBuA dBuA dB 9982.0 60.4 7.5 67.9 76.0 -87.

10000.0 61.2 7.5 68.7 76.0 -7.3 Page A-1 I

I Engineering Test Report No. 37485-01 Appendix B - CE102 B. CE102 - CONDUCTED EMissIONS - POWER LEADS - 10 KHZ TO 10 MHz B.1. PURPOSE:

This test measured the conducted emissions on the DC input power leads over the frequency range from 10 kHz to 10MHz.

B.2. REQUIREMENTS:

B.2.1. Specification Limit Conducted emissions in excess of the values indicated in Figure 2 of Nutherm EMC Test Procedure, Document No, 9715-EMC-01, Rev. 4 shall not appear on any power lead. These limits have been included with this appendix as Figure B-1 11111 Figure B-1 111 Figure B-11. These limits are also shown on the data pages for reference.

The test is performed using the following scan times and bandwidths as specified in MIL-STD-461 DTable II.

R-d C11 ..!I

..... ~fl a I lOkHz-1l5OkHz 11kHz 0.015 sec 0.015 sec/kHz1 15OkHz -I1OMHz 10kHz 0.015sec 1.5 sec/MHz B.2.2. Leads Tested The following leads were subjected to the test requirements:

a. 7jtiii.

+125Vdc Power Lead 125Vdc Return Lead B.3. TEST SETUP AND INSTRUMENTATION:

The test setup is shown as Figure B-222222Figure B-2222Figure B-22. A photograph of the test setup is shown on Figure B-333333Figure B-3333Figure B-33. The test instrumentation can be determined from the coded designations and Table 10-1.

Two meters of the input power leads (including returns) were routed parallel to the front edge of the setup and were elevated 5cm above the ground plane. The power leads, starting at the LISNs and extending towards the test item, were separated by 2cm. The LISNs were bonded to the ground plane. The impedance curves of each LISN are included as Figure B-444444Figure B-4444Figure B-44 and Figure B-555555Figure B-5555Figure B-55.

B.4. TEST ITEM OPERATION:

The line voltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operating in the Normal Operating mode as described in paragraph 3.2.

B.5. SPECIFIC TEST PROCEDURES:

B.5.1. Calibration Procedures The test equipment was set up in accordance with the calibration setup shown in Figure B-222222Figure B-2222Figure B-22.

Page B-1

U Engineering Test Report No. 37485-01 Appendix B - CE102 (a) A calibrated signal level, which was 6dB below the MIL-STD-461E limit at 10 kHz, 100 kHz, 2 MHz and 10 MHz, was applied to the power output terminal of the LISN.

(b) Each frequency was scanned in the same manner as the normal data scan. Verification was made that the spectrum analyzer indicated a level within +3dB of the injected level at each frequency.

Correction factors were applied for the 20dB attenuator and the voltage drop due to the LISN's 0.25uF coupling capacitor.

(c) If readings are obtained which deviate by more than +3dB, the source of the error is located and the deficiency corrected prior to proceeding with the test.

B.5.2. Test Procedures The test equipment was set up in accordance with the test setup shown In Figure B-222222Figure B-2222Figure B-22.

(a) The emissions were measured using the spectrum analyzer in conjunction with the computer. This system was programmed to measure the emissions and modify the data in accordance with the appropriate LISN factors, attenuator factors and cable loss. The bandwidth was set to 1kHz for measurements between 10kHz and 150kHz. The measurement bandwidth was set to 10kHz for measurements above 150kHz.

(b) The test item was operated in the Normal Operating mode. The spectrum analyzer was connected to the LISN signal output port for the first lead listed in paragraph B.2.2 and the emissions were automatically measured and plotted.

(c) Step (b) was repeated with the spectrum analyzer connected to the LISN signal output port for each of the other leads listed in paragraph B.2.2.

B.6. RESULTS:

The data obtained with the test item operating is presented on pages B-8 and B-9. As can be seen from the data, all emissions measured from the test item were within the specification limits. The LISN verification levels are shown on pages B-1 0 and B-17.

Page B-2

U Engineering Test Report No. 37485-01 Appendix B - CE102 LIMIT ON CONDUCTED EMISSIONS, METHOD CE102 (EUT POWER LEADS, AC AND DC) FOR ALL APPLICATIONS Nutherm Test Procedure, Doc. No. 9715-EMC-01, Rev. 2, Appendix I 120 110 100 90 80 70 60 50 0.01 0.1 1 10 100 Frequency (MHz)

Figure B-1I1111 - Conducted Emissions Limits, Method CE102 Page B-3

Engineering Test Report No. 37485-01 Appendix B - CE102 Conducted Emissions Test Method CE102 Figure B-222222 - Calibration and Test Setup for Conducted Emissions, Method CE102 Page B-4

H Engineering Test Report No. 37485-01 Appendix B - CE102 Figure B-333333 - Test Equipment Setup For Conducted Emissions Measurement, 10kHz to 10MHz, Test Method CE102 Page B-5

U Engineering Test Report No. 37485-01 Appendix B - CE102 100.000 90.000 80.000 70.000 60.000 xa.

0 50.000 B

7 40.000 30.000 20.000 10.000 0.000 0.010 0.100 1.000 10.000 100.000 1000.000 Frequency (MHz)

Figure B-444444- CEI02 LISN Factor Curve Page B-6

H Engineering Test Report No. 37485-01 Appendix B - CE102 100.000 90.000 80.000 70.000 F

60.000 10 0 50.000 0

40.000 30.000 20.000 10.000 0.000 0.010 0.100 1.000 10.000 100.000 1000.000 Frequency (MHz)

Figure B-555555 - CE102 LISN Factor Curve Page B-7

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Engineering Test Report No. 37485-01 H Appendix B - CE102 SPECIFICATION MIL-STD-461E CE102 RUN NO. 2 MANUFACTURER NUTHERM INTERNATIONAL5, INC.

MODEL 5101-100 SIN DATE 27 Nov 2006 PRINTED VALUES REFERENCED TO LIMIT -9 TEST MODE SYSTEM VERIFICATION LINE TESTED RETURN LISN NOTES FREQUENCY 4EASURED LEVEL LIMIT dB OVER LIMIT MHz dBuV dBUV dB

.0100 87.6 94.0 -6.4

.0101 86.7 94.0 -7.3

.0103 86.6 93.8 -7.1

.0104 85.8 93.8 -8..0 Page B-1i1

UJJ8 88/05/03 ELITE ELECTRONIC ENGINEERING Inc.

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.F - x START = .81 FREQUENCY - M~z STOP = 18 CD 03

H Engineering Test Report No. 37485-01 Appendix B - CE102 SPECIFICATION MIL-STD-461E CE102 RUN NO. 4 MANUFACTURER NUTHERM INTERNATIONAL., INC.

MODEL 5101-100 S/N DATE 27 Nov 2006 PRINTED VALUES REFERENCED TO LIMIT -9 TEST MODE SYSTEM VERIFICATION LINE TESTED RETURN LISN NOTES FREQUENCY MEASURED LEVEL LIMIT dB OVER LIMIT MHz dBuV dBuV . dB

.0999 65.2 74.0 -8.8

.1000 66.5 74.0 -7.5

.1002 66.7 74.0 -7.3

.1003 66.7 74.0 -7.3

-8.4

.1004 65.6 73.9 1.9970 51.5 60.0 -8.5 1.9985 53.4 60.0 -6.6 9.9980 53.4 60.0 -6.6 Page B-13

fjJJB 885/23 ELITE ELECTRONIC ENGINEERING Inc.

Downers Grove, 11. 60515 461E CE102 RUN 6 I

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H Engineering Test Report No. 37485-01 Appendix B - CE102 SPECIFICATION MIL-STD-461E CE102 RUN NO. 6 MANUFACTURER NUTHERM INTERNATIONAI , INC.

MODEL 5101-100 S/N DATE 27 Nov 2006 PRINTED VALUES REFERENCED TO LIMIT -9 TEST MODE SYSTEM VERIFICATION LINE TESTED +125VdC LISN NOTES FREQUENCY MEASURED LEVEL LIMIT dB OVER LIMIT.

MHz dBuV dBUV dB

,0100 86.8 94.0 -7.2

.0101 85.9 94.0 -8.1.

.0103 85.8 93.8 -7.9 Page B-15

ELITE ELECTRONIC ENGINEERING Inc.

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H Engineering Test Report No. 37485-01 Appendix B - CEI02 SPECIFICATION MIL-STD-461E CE102 RUN NO. 7 MANUFACTURER NUTHERM INTERNATIONAL5, INC.

MODEL 5101-100 S/N DATE 27 Nov 2006 PRINTED VALUES REFERENCED TO LIMIT -9 TEST MODE SYSTEM VERIFICATION LINE TESTED +12SVdC LISN NOTES FREQUENCY MEASURED LEVEL LIMIT dB OVER LIMIT.

MHz dBuV dBuV dB

.0999 65.5. 74.0 -8.5

.1000 66.3 74.0 -7 7

.1002 66.7 74.0 -7 3

.1003 66.6 74.0 -7.4

.1004 65.7 73.9 -8.3 1.9970 51.5 60.0 -8.5 1.9985 53.4 60.0 -6.6 9.9980 53.5 60.0 -6.5*

Page B-17

Engineering Test Report No. 37485-01 Appendix C - CS101 C. CS101- CONDUCTED SUSCEPTIBILITY POWER LEADS - 30Hz TO 150 KHz C.1. PURPOSE:

This test determines the test item's vulnerability to conducted interference when applied to the DC input power leads over the frequency range from 30Hz to 150 kHz.

C.2. REQUIREMENTS:

C.2.1. Specification Limit The test item shall meet the acceptance criteria, as described in paragraph 3.3, when its input power leads, not including returns, are subjected to the interference levels shown on Figure 5, Curve I of Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4. These requirements have been included with this appendix as Figure C-1 11111 Figure C-1 111 Figure C-11.

The requirement is also met if a level equivalent to 80 watts dissipated across 0.5 ohm is injected into the test item power input terminals.

The test is performed using the following scan times and step size criteria as specified in MIL-STD-461 E Table Ill.

30Hz- 150 kHz 0.0333 sec I 0.0S fI C.2.2. Leads Tested The following input power leads were subjected to the test requirements.

.. . .. n IM . I

+125Vdc Power Lead I 125Vdc Return Lead C.2.3. Susceptibility Criteria The success criteria for susceptibility testing is described in paragraph 3.3. The test item shall operate in accordance with these requirements during application of the interference to the power leads.

C.3. TEST SETUP AND INSTRUMENTATION:

The test setup is shown as Figure C-222222Figure C-2222Figure C-22. A photograph of the test setup is shown In Figure C-333333Figure C-3333Figure C-33. The test instrumentation can be determined from the coded designations and Table 10-1.

Two meters of the input power leads (including returns) were routed parallel to the front edge of the setup and were elevated 5cm above the ground plane. The LISNs were bonded to the ground plane by wide copper straps. A 1OpF capacitor was placed across the power leads to provide low source impedance.

C.4. TEST ITEM OPERATION:

The line voltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operating in the Normal Operating mode as described in paragraph 3.2.

Page C-1

Engineering Test Report No. 37485.01 Appendix C - CS101 C.5. SPECIFIC TEST PROCEDURES:

C.5.1. Calibration Procedures The test equipment was set up in accordance with the calibration setup shown on Figure C-222222Figure C-2222Figure C-22.

C.5.1.1. The required signal level was applied across a 0.5 ohm resistor over the frequency range from 30Hz to 150 kHz. The applied level was increased until the oscilloscope indicates the voltage level corresponding to the maximum required power level specified for the limit (Figure C-222222Figure C-2222Figure C-22). It was also verified that the output waveform was sinusoidal.

C.5.1.2. The signal source settings necessary to maintain the required power level were noted.

C.5.2. Test Procedures The test equipment was set up in accordance with the test setup shown in Figure C-222222Figure C-2222Figure C-22.

(a) The test Item was operated in the Normal Operating mode. The low impedance secondary of the Isolation transformer was installed in series with the first power lead listed in paragraph C.2.2. The signal was applied to the primary of the isolation transformer and adjusted until the monitoring oscilloscope indicated the required voltage level shown in Figure C-111111 Figure C-1 111 Figure C-1I or the calibrated power level.

(b) The entire frequency range from 30Hz to 150kHz was scanned. The applied voltage was maintained at or slightly above the specified voltage or power level. The test item was monitored for proper operation as described in paragraph 3.3.

(c) Steps (a) and (b) were repeated separately for each of the remaining leads listed in paragraph C.2.2.

If a response occurs at the specified level the response is recorded. The low and high frequencies of the range over which the response occurs are also noted. The applied level is reduced until the test item recovers. The level is reduced by an additional 6dB and then the level is gradually increased until the susceptibility condition reoccurs. The resulting level is the threshold of susceptibility. If the threshold level is below the required test level, the levels and frequencies of these points are recorded.

C.6. RESULTS:

The results obtained with the test item operating are presented on page C-6. As can be seen from the data, the test item met the acceptance criteria when the interference was applied to the input power leads at the specified level.

Page C-2

U Engineering Test Report No. 37485-01 Appendix C - CS101 LIMIT ON CONDUCTED SUSCEPTIBILITY, METHOD CS101 (EUT POWER LEADS, AC AND DC) FOR ALL APPLICATIONS FROM MIL-STD-461E, FIGURE CS101-1 140 CURVE #1 136-'- i"."" . .136.__.

130 1 * ... CURVE #2 --- 126 126'96.

X I 120 4~~~~~~~ -1* ,06. II IIIIII ~~~

110 i i f i ji i ) i i _ *9

-- 6:.5::

100 90 0.01 0.1 1 10 100 1000 Frequency (kHz)

Figure C-111111 - Conducted Susceptibility Limits, Method CS101 Page C-3

H Engineering Test Report No. 37485-01 Appendix C - CS101 Conducted Susceptibility, Power Leads Test Method CS101, DC and Single Phase AC Figure C-222222 - Calibration and Test Setup for Conducted Susceptibility, Method CSIOI, DC or Single Phase AC Page C-4

U Engineering Test Report No. 37485-01 Appendix C - CS101 Figure C-333333 - Test Equipment Setup For Conducted Susceptibility, 30Hz - 50kHz, Test Method CSI 01 Page C-5

U MANUFACTURER  : Nutherm International, Inc.

Engineering Test Report No. 37485-01 Appendix C - CS101 TEST ITEM  : MSFIS System PART NO.  : 5101-100 SERIAL NUMBER SPECIFICATION  : MIL-STD-461E TEST DESCRIPTION  : Conducted Susceptibility, CS101, 30Hz to 150kHz TEST EQUIPMENT See Table 10-1 and Figure C-2 TEST MODE  : Normal Operating Mode DATE TESTED  : November 29, 2006 NOTES

+125Vdc Power Lead U.U;J-o 1 JU NIR 5-150 .136-106.5 NIR ii I I 0.03-5 I 136 N/R i25Vdc Return Lead 5-150 136-106.5 N/R N/R - No Response Checked By:_

Page C-6

Engineering Test Report No. 37485-01 Appendix D - RE101 D. RE101 - RADIATED EMISSIONS - MAGNETIC FIELD - 30Hz TO 100KHZ D.1. PURPOSE:

This test measured the magnetic field emissions radiating from the case and cables of the test item over the frequency range from 30Hz to 100 kHz.

D.2. REQUIREMENTS:

The test item shall not radiate magnetic fields higher than the values shown in Figure 3 of Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4 when tested at distances of 7cm. These limits have been included with this appendix as Figure D-1 11111 Figure D-1 111 Figure D-11. These limits are also shown on the data plots.

The test is performed using the following scan times and bandwidths as specified in MIL-STD-461 E Table I1.

I UZ - 1KolZ I oiUz uosec o t umoosecicz 1 kHz - 10kHz,- 100Hz 0.015 sec 0.15 sec/kHz 10kHz -100kHz 1 kHz 0.015 sec 0.015 sec/kHz D.3. TEST SETUP AND INSTRUMENTATION:

The test setup is shown as Figure D-222222Figure D-2222Figure D-22. Photographs of the test setup are shown as Figure D-333333Figure D-3333Figure D-33 through Figure D-999999Figure D-9999Figure D-99.

The test instrumentation can be determined from the coded designations and Table 10-1.

Two meters of the input power leads (including returns) were routed parallel to the front edge of the setup and were elevated 5cm above the ground plane. The power leads, starting at the LISNs and extending towards the test item, were separated by 2cm. The LISNs were bonded to the ground plane.

The antenna factor is given as Figure D-10101010101OFigure D-1010101OFIgure D-1010.

D.4. TEST ITEM OPERATION:

The line voltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operating in the Normal Operating mode as described in paragraph 3.2.

D.5. SPECIFIC TEST PROCEDURES:

D.5.1. Calibration Procedures The test equipment was set up in accordance with the calibration setup shown in Figure D-222222Figure D-2222Figure D-22.

(a) A calibrated signal level, which was 6dB below the MIL-STD-461E limit at 50kHz, was applied to the spectrum analyzer.

(b) The spectrum analyzer was tuned to a center frequency of 50kHz. Verification was made that the spectrum analyzer indicated a level within +3dB of the injected level.

(c) If readings are obtained which deviate by more than +3dB, the source of the error is located and the deficiency corrected prior to proceeding with the test.

Page D-1

U Engineering Test Report No. 37485-01 Appendix D - RE101 (d) The loop antenna resistance was measured and Verified to be approximately 10 ohms.

D.5.2. Test Procedures The test equipment was set up in accordance with the test setup shown in Figure D-222222Figure D-2222Figure D-22.

(a) The test item was operated in the Normal Operating mode. The loop antenna was positioned to face the front of the test item at a 7cm distance.

(b) With a wideband setting, the entire face of the test item was searched to determine the position of maximum emissions. At the positions of maximum emissions, the plane of the loop sensor was oriented to give the maximum reading on the measurement receiver. The frequencies and positions of maximum emissions were recorded. The emissions were measured and automatically plotted at that position using the spectrum analyzer in conjunction with a computer. The system was programmed to automatically measure and plot the data while allowing for antenna factors and cable loss. The bandwidth was set to 10Hz for measurements below 1 kHz, 100 Hz for measurements between 1 kHz and 10 kHz, and 1 kHz for measurements above 10 kHz.

(c) If emissions are measured in excess of the limits at any frequency, the test distance shall be increased until the emissions are within the limits. The frequency and the distance at which the emissions comply with the limit shall be recorded.

(d) Steps (b) and (c) were repeated separately for each of the other five sides of the test item, each of the input power leads, and each of the Interconnect cables.

D.6. RESULTS:

The results of this test are shown on pages D-11 through D-1 7. As can be seen from the data, all emissions measured from the test item were within the specification limits.

Page D-2

K Engineering Test Report No. 37485-01 Appendix.D - RE101 LIMIT ON RADIATED EMISSIONS, METHOD RE101*

(ARMY ONLY) FOR ALL APPLICATIONS from Nutherm Test Procedure, Document No. 9715-EMC-01, Rev.2, Appendix I 190 180 170 160 - "160 -- . -.

_____LIMIT AT 7cm 150 140 C 130 120 110 100 90 80

- 90 70 0.01 0.1 10 100 Frequency (kHz)

Figure D-111111 -Radiated Emissions Limits, Method RE101 Page D-3

H Engineering Test Report No. 37485-01 Appendix D - RE101 Radiated Emissions Test Method RE101 I

Interconnect Leads Low Pass Power Line Filter

- 2 Meter Power Leads Spectrum Analyzer Rack System (RAF3)

(RACI)

(XZGO) 4- (APKO)

(RACB)

C The plane of the loop sensor was oriented parallel to the EUT faces Computer where the maximum emissions occur. Then, the plane of the loop antenna was oriented for maximum emissions. Then, the plane of System the loop sensor was oriented parallel to each electrical Interface (C DS2) cable where maximum emissions occured. Then, the plane of the loop antenna was oriented for maximum emissions.

(HRE1)

Figure D-222222 - Calibration and Test Setup for Radiated Emissions, Method RE101 Page D-4

U Engineering Test Report No. 37485-01 Appendix D - RE101 Figure D-333333 - Test Equipment Setup for Radiated Emissions at 7cm, Position 1, Magnetic Field, 30Hz to 100kHz, Test Method REIN0 Figure D-444444 - Test Equipment Setup for Radiated Emissions at 7cm, Position 2, Page D-5

Engineering Test Report No. 37485-01 Appendix D - REI1I Magnetic Field, 30Hz to 100kHz, Test Method REIOI Figure D-555555 - Test Equipment Setup for Radiated Emissions at 7cm, Position 3, Magnetic Field, 30Hz to 100kHz, Test Method RE101 Page D-6

H Engineering Test Report No. 37485-01 Appendix. D - REI1I Figure D-666666 - Test Equipment Setup for Radiated Emissions at 7cm, Position 4, Magnetic Field, 30Hz to 100kHz, Test Method RE101 Figure D-777777 - Test Equipment Setup for Radiated Emissions at 7cm, Position 1, Magnetic Field,30Hz to 1O0kHz, Test Method REIOI Page D-7

H Engineering Test Report No. 37485-01 Appendix D - REIOI Figure D-888888 - Test Equipment Setup for Radiated Emissions at 7cm, Position 6, Magnetic Field, 30Hz to 100kHz, Test Method REIN0 Figure D-999999 - Test Equipment Setup for Radiated Emissions at 7cm, Position 7, Page D-8

H Engineering Test Report No. 37485-01 Magnetic Field, 30Hz to 100kHz, Test Method REI1I Appendix D - REIN0 Page D-9

H Engineering Test Report No. 37485-01 Appendix D - REIN0 ANT-24A Calibration Date: 21 August 2006 90.0 ELS-10 5" Loop Antenna

!-.----t---- i* NLBO 85.0 T

• -,- i--- i-'I-,--I 80.0 S Antenna Factor Add (dB) conversion factor to meter reading (in dBpV) to 75.0 convert to dBpT I

70.0 65.0 "11 60.0 a=

,,t 8 65.0 a.

50.0 45.0 40.0 35.0 30.0 25.0 20.0 0.00001 0.0001 0.001 0.01 0.1 Frequency (MHz)

Figure D-101010101010 - RE101 Antenna Factor Curve Page D-1O

m (D

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U Engineering Test Report No. 37485-01 Appendix E- RE102 E. RE102 - RADIATED EMISSIONS - ELECTRIC FIELD - 10KHZ TO 10GHz E.1. PURPOSE:

This test measured the electric field emissions radiating from the case and cables of the test item over the frequency range from 10kHz to 10GHz.

E.2. REQUIREMENTS:

The test item shall not radiate electric fields higher than the values shown in Figure 4 of Nutherm EMC Test Procedure, Document No. 971 5-EMC-01, Rev. 4 when tested at a distance of I meter. These limits have been included with this appendix as In Case of overlap, the lower curve shall be the limit.

Figure E-111111 In Case of overlap, the lower curve shall be the limit..

Figure E-1111 In Case of overlap, the lower curve shall be the limit.

Figure E-1 1. These limits are also shown on the data plots for reference. The radiated emissions scans shall be preformed for each of the 4 sides of the test item, as per Nutherm personnel.

The test is performed using the following scan times and bandwidths as specified In MIL-STD-461 E Table I1.

10kHz - 150kHz 1kHz 0.015 sec 0.015 sec/kHz 150kHz - 30MHz 10kHz 0.015 sec 1.5 sec/MHz 3OMHz - IGHz 100kHz 0.015 sec 0.15 sec/MHz Above 1GHz 1MHz 0.015 sec 15 sec/GHz E.3. TEST SETUP AND INSTRUMENTATION:

The test setup is shown as Figure E-333333Figure E-3333FIgure E-33. Photographs of the test setups are shown as Figure E-444444Figure E-4444Figure E-44 through Figure E-10101010101OFigure E-1010101Figure E-1 010. The test instrumentation can be determined from the coded designations and Table 10-1.

Two meters of the input power leads (including returns) were routed parallel to the front edge of the setup and were elevated 5cm above the ground plane. The power leads, starting at the LISNs and extending towards the test item, were separated by 2cm. The LISNs were bonded to the ground plane.

The antenna factors are given as Figure E-1 11111111111 Figure E-1 1111111 Figure E-1 111 through Figure E-141414141414Figure E-14141414Figure E-1414.

Page E-1

Engineering Test Report No. 37485-01 Appendix E- RE102 E.4. TEST ITEM OPERATION:

The line voltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operating in the Normal Operating mode as described in paragraph 3,2.

E,5. SPECIFIC TEST PROCEDURES:

E.5.1. Verification Procedures The test equipment was set up in accordance with the calibration and verification setup shown in Figure E-222222Figure E-2222Figure E-22.

(a) For the system verification, a calibrated signal level which was 6dB below the MIL-STD-461 E limit was applied to the spectrum analyzer at the highest measurement frequency of each antenna (30MHz, 200MHz, 1GHz, 10GHz and 18GHZ). Each frequency was scanned in the same manner as the normal data scan. Verification was made that the spectrum analyzer indicated. a level within +3dB of the injected level at each frequency.

(b) If readings are obtained which deviate by more than +3dB, the source of the error is located and the deficiency corrected prior to proceeding with the test.

(c) For the active rod receive antenna verification, a signal level which was 6dB below the limit was applied to the antenna matching network of the rod antenna, through a 10pF capacitor, connected to the rod mount. The signal was applied at frequencies of 10 kHz, 15 MHz and 30 MHz. Each frequency was scanned in the same manner as the normal data scan.

Verification was made that the spectrum analyzer indicated a level within +3dB of the injected level at each frequency.

(d) For the remaining receive antenna verifications, signals were radiated in the frequency band of each antenna, using a transmit antennas at 198MHz, 995MHz and 6GHz. The transmit and receive antennas were directed towards each other and set up in the vertical polarity. The signal levels were 50dBpWVm at 198MHz and 995MHz and 70dBpV/m at 6GHz. The signal generator level required to obtain a 50dBpV/m and 70dBpV/m signals were determined using antenna factors and distance correction factors. Each frequency was scanned in the same manner as the normal data scan. Verification was made that the spectrum analyzer indicated a level within +3dB of the injected level at each frequency.

(e) If readings are obtained which deviate by more than +3dB, the source of the error is located and the deficiency corrected prior to proceeding with the test.

E.5.2. Antenna Positioning The number of receive antenna locations are based on the test setup boundary of the test item and the cable layout of the interconnecting and power leads. The physical size of the test item was approximately 48cm wide by 27cm high by 40cm deep, with the 40cm width positioned parallel to the front edge of the ground plane.

For testing below 200MHz, because the boundary was measured to be less than 3 meters, only one antenna position was required. The receive antennas were centered with respect to the side edges of the boundary.

For testing from 200MHz up to 1GHz, the receive antenna was placed in a sufficient number of positions such that the entire width of each EUT enclosure and the first 35cm of cables and leads interfacing with the enclosure are within the 3dB beamwidth of the antenna. With the EUT dimensions detailed above, only one antenna position was required, as the receive antenna's 3dB beamwidth was 0.95meters at 1GHz.

For testing above 1GHz, the receive antennas were placed in a sufficient number of positions such that the entire width of each EUT enclosure and the first 7 cm of cables and leads interfacing with the enclosure are Page E-2

H Engineering Test Report No. 37485-01 Appendix E- RE102 within the 3dB beamwidth of the antenna. With the EUT dimensions detailed above, only one antenna position was required, as the 3dB beamwidths were as follows.

1GHzto 10GHz 72 centimeters at 10GHz E.5.3. Test Procedures The test equipment was set up in accordance with the test setup shown in Figure E-333333Figure E-3333Figure E-33. The test item was oriented so that the surface that produces the maximum radiated emissions was toward the front edge of the ground plane. All measurements were performed at a 1 meter test distance.

In the frequency range of 10kHz to 200MHz the 1 meter distance was measured from the cables and centered with respect to the side edges of the test boundary. The 1 meter distance was measured from the vertical rod or the center of the biconical antenna. A counterpoise was employed when the rod antenna was used, which was bonded to the ground plane by means of a 60cm wide copper sheet.

In the 200MHz to 10GHz frequency range the I meter distance was measured from the closest face of the test item to the front edge of the ridged wave-:guide antenna.

(a) The room's electric field ambient levels were measured and plotted using the antennas listed in step (b). The test item was de-energized but all other test or monitoring equipment remained "on" during this scan.

(b) The test item was operated in the Normal Operating mode. The electric field emissions were automatically measured and plotted over the frequency range from 10kHz to 10GHz.

A 104cm rod antenna was used over the frequency range from 10kHz to 30MHz. A biconical antenna was used from 30MHz to 200MHz, while ridged waveguide antennas were used from 200MHz to 10OGHz. Above 30MHz the antennas were oriented to measure both horizontal and vertical fields.

(c) Step (b) was repeated for each of the 4 sides of the test item.

E.6. RESULTS:

The data obtained with the test item operating is presented on pages E-1 5 through E-34. As can be seen from the data, all emissions measured from the test item were within the specification limits. The shielded enclosure's ambient levels are shown on pages E-35 through E-41. The system and antenna verification plots are shown on pages E-42 through E-50.

Page E-3

H Engineering Test Report No. 37485-01 Appendix E- RE102 LIMIT ON RADIATED EMISSIONS, METHOD RE102 FROM Nutherm Test Procedure Document No. 9715-EMC-01, Rev. 2 Appendix I 110

- I IIIBT 1 TWI .. II -IWTIIIW Ih II IVB~ 1 1T1WW 1 1TVFWP 100 ---

go -

8080-80 72 80 E

70 1111 60 -- 59 '

50- °° l -- _ .o. ,.-ITl 40 -I 0.01 0.1 I 10 100 1000 10000 100000 Frequency (MHz)

In Case of overlap, the lower curve shall be the limit.

Figure E-111111 - Radiated Emissions Limits, Method REI02 Page E-4

U Engineering Test Report No. 37485-01 Appendix E- RE102 Radiated Emissions Verification Setup Test Method RE102 Figure E-222222 - Verification Setup for Radiated Emissions, Method RE102 Page E-5

U Engineering Test Report No. 37485-01 Appendix E- RE102 Radiated Emissions Test Method RE1 02 Multiple Positions were needed.

For >200MHz, Position 1 was used.

For _<200MHz, Position 2 was used.

Figure E-333333 - Test Setup for Radiated Emissions, Method RE102 Page E-6

H Engineering Test Report No. 37485-01 Appendix E- RE102 Figure E-444444 - Test Equipment Setup for Radiated Emissions, Electric Field, 10kHz to 30MHz, Vertical Polarization, Test Method RE102 Page E-7

H Engineering Test Report No. 37485-01 Appendix E- RE102 Figure E-555555 - Test Equipment Setup for Radiated Emissions, Electric Field, 30MHz to 200MHz, Vertical Polarization, Test Method RE102 Figure E-666666 - Test Equipment Setup for Radiated Emissions, Electric Field, 30MHz to 200MHz, Horizontal Polarization, Test Method RE102 Page E-8

K Engineering Test Report No. 37485-01 Appendix E- RE102 Figure E-777777 - Test Equipment Setup for Radiated Emissions, Electric Field, 200MHz to 1GHz, Vertical Polarization, Test Method RE102 Figure E-888888 - Test Equipment Setup for Radiated Emissions, Electric Field, 200MHz to 1GHz, Horizontal Polarization, Test Method RE102 Page E-9

H Engineering Test Report No. 37485-01 Appendix E- RE102 Figure E-999999 - Test Equipment Setup for Radiated Emissions, Electric Field, 1GHz to 10GHz, Vertical Polarization, Test Method RE102 Figure E-10101O101010 - Test Equipment Setup for Radiated Emissions, Electric Field, 1GHz to 10GHz, Horizontal Polarization, Test Method RE102 Page E-1O

Engineering Test Report No. 37485-01 Appendix E- RE102 30.0 29.0 28.0 27.0 26.0 25.0 S1 0

24.0 23.0 22.0 21.0 20.0 19.0 0.0010 0.0100 0.1000 1.0000 10.0000 100.0000 Frequency (MHz)

Figure E-111111111111 - REI02 10kHz to 30MHz Active Rod Antenna Factor Curve Page E-11

U I Engineering Test Report No. 37485-01 Appendix E- RE102 ANT-9D Calibration Date: 06 October 2006 22.0 21.0 1-*-NBC0 I 4104 Biconical Antenna ......

t

._I 20.0 19.0 18.0 17.0 E_

16.0 S1 15.0

a. 14.0 _ ... ... _'_.... ,.

13.0 12.0 11.0 10.0 S - - - ------

- AntnnaFactor 9.0 .... ;__"' .* *,Add (dB) conversion factor to meter reading (in dBpV)

....... . ... ... \to convert to dBA.V/m - -

8.0 7.0 10 100 1000 Frequency (MHz)

Figure E-121212121212 - RE102 30MHz to 200MHz Biconical Antenna Factor Curve Page E-12

Engineering Test Report No. 37485.01 Appendix E- RE102 0L 12.0 10.0 100. 1000 10000 Frequency (MHz)

Figure E-131313131313 - RE102 200MHz-IGHz Double Ridged Waveguide Antenna Factor Curve Page E-13

UM Engineering Test Report No. 37485-01 Appendix E- RE102 37.0 .

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Downers Grove. IIi. 68515 461E RE10 RUN9 U

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118 MIL-STD-461E

. .. ............. RE182 RADIATED EMISSION TEST 108 MANUFACTURER NUTHERM- INTERNATIONAL, INC.

MODEL No. 5101-180 S/N LI** MODE NORMAL OPERATING MODE DATE TESTED 28 Nov 2086 13:30:40 A. GRANT SNOTES :RIGHT SIDE OF OUT 78 m

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118 MIL-STD-461E RE102 RADIATED EMISSION TEST 188 MANUFACTURER NUTHERM INTERNATIONAL, INC.

MODEL No. 5101-100 MODE  : NORMAL OPERATING MODE i DATE TESTED 28 Nov 2006 13:38:48 A. GRANT

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MODEL No.  : 5181-180

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WKS 03/t5/86 ELITE ELECTRONIC ENGINEERING Inc.

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Downers Grove, III. 60515 461E RE1B2 RLN 18 U

MIL-STD-461E RE102 RADIATED EMISSION TEST . . . .......... .... . .

I108 MANUFACTURER NUTHERM INTERNATIONAL, INC.

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UJKO 83/15/86 Downers Grove, Ill. 60515 461E RElS2 RUtNII 110 MIL-STO-461E S-.... .......... RE102 RADIATED EMISSION TEST MANUFACTURER : NUTHERM INTERNATIONAL. INC.

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MODEL No. 5101-100 98 S/N MODE NORMAL OPERATING MODE DATE TESTED : 28 Nov 2006 15:08:55 A..GRANT

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UJK8 03/15/86 Downer5 Grove, III. 68515 461E RE182 RUN12 118 108 90 80 70 Ln

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UJ,8 83/15/05 Downers Grove, Ill. 60515 461E RE102 RUN 12 110 188 90 88.

78 60 m

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ELITE ELECTRONIC ENGINEERING Inc.

UJX8 03/15/06 Downers Grove. Ill. 68515 *461E RE1B2 RUN12 110 MIL-STD-4GIE RE102 RADIATED EMISSION TEST 108 MANUFACTURER : NUTHERM INTERNATIONAL, INC.

MODEL No. 5181-1*8 90 S/N MODE NORMAL OPERATING MODE DATE TESTED 28 Nov 2086 15:57:28 A. GRANT "88 NOTES :FRONT OF DUT 78 68 50 I-48 Tn

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UWKA 03/15/86 ELITE ELECTRONIC ENGINEERING Inc.

Downer5 Grove, III. 68515 461E RE102 RI*4 12 I

118 MIL-STD-461E

____RE182 RADIATED EMISSION TEST 108 MANUFACTURER NUTHERM INTERNATIONAL, INC.

MODEL No. 5101-100 98 _________ ________S/N

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Downers Grove, 111. 68515 461E RE102 RUN 8 E

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UJK8 03/15/86 Downer' Grove, Ill. 60515 461E REI92 RUN7 118 88 60 CA)

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Oownerrs Grove,. II. 62515 461E RE122 RUNi8 EI i ~MIL-STD-461E 5 188 ..... ....... RE182 RADIATED EMISSION TEST MANUFACTURER : NUTHERM INTERNATIONAL. INC.

MODEL No.  : 5101-100 90 ~iS/N MODE AMBIENT DATE TESTED: 28 Nov 286 11:25:19 A. GRANT I , NOTES  :

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ELITE ELECTRONIC ENGINEERING Inc.

UJKB 03/15/1% Downers Grove. Ill. 60515 7 461E REIB2 RUIN 112 MIL-STD-461E I 66 .RE102 RADIATED EMISSION TEST MANUFACTURER NUTHERM INTERNATIONAL, INC.

MODEL No.  : 511-100 98 S/N MODE AMBIENT DATE TESTED 28 Nov 2006 11:03:04 A. GRANT i ~NOTES  :

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ELITE ELECTRONIC ENGINEERING Inc.

UJK1 63/1 5/06 Downers Grove, 111. b0515 461EF RE102 RUN7 110 108 98 80 60 I

z LU 58 z

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116 wJK8 03/15/06 ELITE ELECTRONIC ENGINEERING Inc.

Downers Grove. 111. 60515 461E REJBZ RJN 8 U

MIL-STD-46tE RE102 RADIATED EMISSION TEST 106 MANUFACTURER NUTHERM INTERNATIONAL. INC.

MODEL No.  : 5101-100 90 S/N MODE AMBIENT

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WKSe 83/15/06 ELITE ELECTRONIC ENGINEERING Inc.

Downers Grove, Ill. 60515 461E RE102 RUN 7 U

110 MIL-STD-461E REI12 RADIATED EMISSION TEST 100 MANUFACTURER : NUTHERM INTERNATIONAL, INC.

MODEL No.  : 5101-108 S/N MODE AMBIENT DATE TESTED: 28 Nov 2006 11:03:64 A. GRANT NOTES 70

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UJKB 83/15/86 Downers Grove. II. 60515 46iE RE1SRZ UN2 110 180 80 70 60 z

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Engineering Test Report No. 37485-01 Appendix E- RE102 MIL-STD-461E METHOD RE102 RUN 2 MANUFACTURER NUTHERM INTERNATIONAL, INC.

MODEL 5101-100 SIN TEST DATE 28 Nov 2006 09:27:50 TEST MODE  : ANALYZER/CABLE CHECK NOTES 6dB DOWN FROM LIMIT VALUES GREATER THAN LIMIT MINUS 8 dB PRINTED FREQUENCY FIELD INTEN LIMIT MHz dBuV/m dBuV/m 29.958 52.3 59.5 29.964 52.3 59.5 CHECKED BY:______ _____

A. GRANT Page E-43

UJXB 83/15186 ELITE ELECTRONIC ENGINEERING Inc.

Downers Grove, III. 60515 461E REI12 RLI 4 II 110 MIL-STD-461E -

I . ..RE102 RADIATED EMISSION TEST .

100 SMANUFACTURER NUTHERM INTERNATIONAL, INC.

MODEL No. 5101-100

,. .. i .. ._* S/N:

90 MODE ANALYZER/CABLE CHECK

• ,DATE TESTED 28 Nov 2006 09:55:51 A. GRANT

,NOTES 6dB DOWN FROM LIMIT 52 I~.. ..... j......

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H Engineering Test Report No. 37485-01 Appendix E- RE102 MIL-STD-461E METHOD RE102 RUN 4 MANUFACTURER : NUTHERM.INTERNATIONAL, INC.

MODEL  : 5101-100 S/N TEST DATE 28 Nov 2006 09:55:51 TEST MODE ANALYZER/CABLECHECK NOTES 6dB DOWN FROM LIMIT VALUES GREATER THAN LIMIT MINUS 9 dB PRINTED FREQUENCY FIELD INTEN LIMIT MHz dBuV/m dBuV/m 198.050 58.7 66.2 CHECKED BY:

Page E-45

ELITE ELECTRONIC ENGINEERING Inc.

WJK8 83/15/06 Downers Grove, Ill. 80515 461E RE1B2 RUN 4 110 180 I

98 76

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H Engineering Test Report No. 37485-01 Appendix E- RE102 MIL-STD-461E METHOD RE102 RUN 4 MANUFACTURER NUTHERM INTERNATIONAL, INC.

MODEL  : 5101-100 S/N TEST DATE 28 Nov 2006 09:55:51 TEST MODE  : ANALYZER/CABLE CHECK NOTES  : 6dB DOWN FROM LIMIT VALUES GREATER THAN LIMIT MINUS 9 dB PRINTED FREQUENCY FIELD INTEN LIMIT MHz dBuV/m dBuV/m 198.050 58.7 66.2 994.300 63.0 71.9 994.600 63.1 71.9 CHECKED BY:

A. GRANT Page E-47

UJXB 83/15/06 ELITE ELECTRONIC ENGINEERING Inc.

Downers Grove, 111. 68515 461E RE102 RUN 6 I

118 MIL-STD-461E RE102 RADIATED EMISSION TEST 102 MANUFACTURER NUTHERI INTERNATIONAL. INC.

MODEL No.  : 5101-100 ga S/N LVI MODE ANALYZER/CABLE CHECK DATE TESTED 28 Nov 2886 1:41:16 A. GRANT 80 NOTES  :.6dB DOWN FROM LIMIT 70 62 L-I.- 58 I I U- 42 m

38 20 ____ ___" ]i -_ _ _ _ _ _

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MODEL 5101-100 S/N.

TEST DATE 28 Nov 2006 10:41:16 TEST MODE ANALYZER/CABLE CHECK NOTES 6dB DOWN FROM LIMIT VALUES GREATER THAN LIMIT MINUS 9 dB PRINTED FREQUENCY FIELD INTEN LIMIT MHZ dBuV/m dBuV/m 9976.000 71.2 80.0 CHECKED BY:

Page E-49

ELITE ELECTRONIC ENGINEERING Inc.

UJK8 93/15/06 Downers Grove, III. 68515 46tE REIB? RUNI 118 t88 98 1......

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MODEL  : 5101-100 S/N TEST DATE  : 28 Nov 2006 99:05:46 TEST MODE SYSTEM VERIFICATION NOTES VALUES GREATER THAN LIMIT MINUS 9 dB PRINTED FREQUENCY FIELD INTEN LIMIT MHz dBuV/m dBuV/m

.010 87.7 95.0

.010 87.6 95.0

.010 87.0 95.0 14.994 52.5 59.0 15o000 53.3 59.0 15.006 53.4 59.0 15.012 53.4 59.0 29.946 51.9 59.5 29.952 52 .1 59.5 29.958 52.1 59.5 29.964 52.1 59.5 CHECKED BY:

A. RANT Page E-51

JJ<8 03/15/ff ELITE ELECTRONIC ENGINEERING Inc.

Downers Grove, Ill. 60515 461E REID? RLMN 5

II 110 MIL-STD-461E

-- RE102 RADIATED EMISSION TEST 100 .:f MANUFACTURER :NUTHERM .INTERNATIONAL, INC.

- .7.. .. .

MODEL No.  : 5101-100 S/N C  : .

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UJKB 03/15/6 Downers Grove, Ill. 60515 .461 E FIE12 RLUN 5

118 MIL-STD-461E

. .RE182 RADIATED EMISSION TEST 180 MANUFACTURER NUTHERM INTERNATIONAL, INC.

MODEL No. 5101-188 go S/N MODE ANTENNA UERIFICATION DATE TESTED 28 Nov 2806 10:18081 A. GRANT 80 ________ NOTES

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H Engineering Test Report No. 37485-01 Appendix E- RE102 MIL-STD-461E METHOD RE102 RUN 5 MANUFACTURER NUTHERM INTERNATIONAL, INC.

MODEL 5101-100 S/N TEST DATE  : 28 Nov 2006 10:10:01 TEST MODE  : ANTENNA VERIFICATION NOTES VALUES GREATER THAN LIMIT MINUS 15 dB PRINTED FREQUENCY FIELD INTEN LIMIT MHz dBuV/m dBuV/m 5996.000 66.5 78.2 6000.000 66.8 78.2 CHECKED BY:

A. GRANT Page E-54

ELITE ELECTRONIC ENGINEERING Inc.

WUJ8 93/15/06 Downers Grove, III. 60515 .461E REI1? RUN3 110 MIL-STD-461E

. RE102 RADIATED EMISSION TEST 126 MANUFACTURER MODEL No.

NUTHERM INTERNATIONAL.

5101-100 INC. 11

. .. .

• S/N 90

.i DATE MDAE TESTED TETD 28* Nov 2006 ANTENNA UERIFICATION 0"9:46:5 A. A GRANT 86 NOTES 76 66 CD, .............- . 4 I.-

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U Engineering Test Report No. 37485-01 Appendix E- REI 02 MIL-STD-461E METHOD RE102 RUN 3 MANUFACTURER :NUTHERM INTERNATIONAL, INC.

MODEL  :.5101-100 S/N TEST DATE 28 Nov 2006 09:46:50 TEST MODE ANTENNA VERIFICATION NOTES VALUES GREATER THAN LIMIT MINUS 20 dB PRINTED FREQUENCY FIELD INTEN LIMIT MHz dBuV/m dBuV/m 197.985 46.9 66.2 198.050 48.9 66.2 CHECKED BY: _ ___ _

A. GP N Page E-56

Um Engineering Test Report No.. 37485-01 Appendix F - RS101 F. RS101 - RADIATED SUSCEPTIBILITY MAGNETIC FIELD - 30Hz TO 100 KHz F.1. PURPOSE:

This test determines the test item's vulnerability to radiated magnetic fields in the frequency range of 30Hz to 100kHz.

F.2. REQUIREMENTS:

F. 2.1. Specification Limit The test itiem shall meet the acceptance criteria, as described in paragraph 3.3, when its case and cables are subjected to the magnetic field shown in Figure 6, Appendix I of 9715-EMC-01. These requirements have been included wvith this appendix as Figure F-1.

The follow ing table shows the scan times and step size criteria as specified in MIL-STD-461 E Table Ill.

30Hz - 1MHz 0.0333fo/sec 0.05fo F. 2.2. Susceptibility Criteria The success criteria for susceptibility testing are described in paragraph 3.3. The test item shall operate in accordanc e with these requirements during application of the interference.

F.3. TEST SETUP AND INSTRUMENTATION:

The calibr 3tion setup Is shown as Figure F-2. The test setups are shown as Figures F-3 through F-5. Photographs of the test setup are shown as Figure F-6 and F-7. The test instrumentation can be determined from the coded designatio ns and Table 10-1.

F.4. TEST ITEM OPERATION:

The line vc)ltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked fo)r proper operation. The test was performed with the test item operating in the Normal Operating mode as describ ed in paragraph 3.2.

F.5. SPECIFIC TEST PROCEDURES:

F.5 5.1. Verification Procedures The test e(quipment was set up as shown in Figure F-2 for the calibration setup. The frequency of the function generator was adjusted to 1kHz and the amplitude was adjusted until the current level indicated on the LeCroy Digital Scc pe reached the level indicated below:

Injected current level = 1.88Ap-p (0.667Arms)

This level s based on the required test level at 1 kHz of I55.7dBpT (153.7 dBu5Nm or 48.42 m). The injected current wa s based on the following equations:

H =Magnetic Field inARMSIm H (0.7155 xNxl1) /R or I =(H XR)/(0.7155 xN)

N = # of coil turns (70)

I Current in Amperes RM5 Page F-i

K R = Coil Radius in meters (0.69)

Engineering Test Report No. 37485-01 Appendix F - RS101 dBpANm 20 x Log (ARMS/m)

I = H / 72.58 = 48.42/72.58 = 0.667A rms or 1.88 A p-p A sensing loop antenna was placed in the center of the Helmholtz coil. The voltage output of the sensing loop antenna was monitored with a spectrum analyzer. It was verified that the spectrum analyzer connected to the sensing loop indicated an output level of 155.7dBpT+/-3dB.

F.5.2. Test Procedures The test equipment was set up as shown In Figures F-3 through F-5.

(a) The test item was operated in the Normal Operating mode. The test item was positioned inside the center of the Helmholtz coil in the first test position (X axis).

(b) Sufficient current was applied to the Helmholtz coil to produce magnetic field strengths at the levels shown in Figure F-i. The frequency range of 30Hz to 100kHz was scanned using the Helmholtz coil. The field intensity was monitored by measuring the current delivered to the Helmholtz coil with a current probe and an oscilloscope to ensure compliance with the specification requirements. The test item was monitored for responses.

(c) Step (b) was repeated with the test item positioned inside the center of the Helmholtz coin in the second position (Y axis).

(d) Step (b) was repeated with the test item positioned inside the center of the Helmholtz coin in the third position (Z axis).

If a response occurs, at the specified level, the response is recorded. The low and high frequencies of the range over which the response occurs at the specified level are also noted. The applied level is reduced until the test item recovers. The level is then reduced by an additional 6dB. The level Is gradually increased until the susceptibility condition reoccurs. The resulting level is the threshold of susceptibility. If the threshold level is below the required test level, the levels and frequencies of these points are recorded.

F.6. RESULTS:

The data obtained with the test item operating is presented on page F-9. As can be seen from the data, the test item met the acceptance criteria when subjected to the interfering signals at the specified level.

Page F-2

Engineering Test Report No. 37485-01 FEI-ke Appendix F - RS101 LIMIT ON RADIATED SUSCEPTIBILITY, METHOD RS101 FOR ALL ARMY APPLICATIONS FROM MIL-STD-461E, FIGURE RS101-2 190.

180 INS-170 218'. -'

160 150 dBpT.

140 lirali 130 120 116 '

110

.100 0.01 0.1 I 10 100 1000 Frequency (kHz)

Figure F-I - Radiated Susceptibility Limits, Method RSIO1 Page F-3

H Engineering Test Report No. 37485-01 Appendix F - RS101 Elite Electronic Engineering Incorporated EMC Department Magnetic Field Helmholtz Coil MANUFACTURER: Nutherm International Inc. DATE: December 4, 2006 TEST ITEM: MSFIS System ETR NO.: 37486 PART NO.: 5101-100 SERIAL NO.: 5101-100 TEST ENGINEER: Mark E. Longinotti NOTES: Test Item was positioned in three axis (X, Y and Z) at all frequencies Calculated Tuned Capacitance ufd SAE J113-22 Cap =(l/(freq Hz)A2*4*TT*0035) X 1000(

H = Magnetic Field in A/m H = (0.7155

• N*I)/R Sensing Loop Antenna (NLBO)

H = Alm N = #.of Turns coil (70)

SNon- I= Current Amperes Series Capacitor conductive R = Coil radius (.69m)

.Test Le Croy Simulator AlPOl 1 Equipment el. irrent irs with nk P robe 155.7d BpT = 153.7dBuA/m (P1CQ2) 153.7dBuA/m = 48.42 A/m 48.42A/m = 0.715*70*(I)/0.69m I=0.667Arms LeCroy 1= 1.88 Ap-p Digital Scope (MSQO) Note: Do to the high level of magnetic field being tested. With the coil impedance at the frequency tested. The field could I not be achieved with the amplifier alone. The helmholtz with HP Function GENERATOR the calculated capacitance make tuned circuits. With the (GWF7) circuit tuned to the test frequencies, higher voltages are developed acrossed the coil. And special care shall be taken when tuning the frequency in these frequency ranges.

Figure F-2 : Immunity to Low Frequency Magnetic Field Test, Verification at 1 kHz Page F-4

Engineering Test Report No. 37485-01 Appendix F - RSI01 Elite Electronic Engineering Incorporated EMC Department Magnetic Field Helmholtz Coil MANUFACTURER: Nutherm International Inc. DATE: December 4, 2006 TEST ITEM: MSFIS System ETR NO.: 37485 PART NO.: 5101-100 SERIAL NO.: 5101-100 TEST ENGINEER: Mark E. Longinotti NOTES: Test Item was positioned in three axis (X, Y and Z) at all frequencies H = Magnetic Field in A/m H = (0.7155 - N*I)IR H =Alm N = # of Turns coil (70)

I = Current Amperes R = Coil radius (.69m)

LeCroy AP011 Current Probe (PCQ2)

Figure F-3 : Immunity to Low Frequency Magnetic Field Test, 20Hz to 80Hz Setup Page F-5

H Elite Electronic Engineering Incorporated Engineering Test Report No. 37485-01 Appendix F - RS1O0 EMC Department Magnetic Field Helmholtz Coil MANUFACTURER: Nutherm International Inc. DATE: December 4, 2006 TEST ITEM: MSFIS System ETR NO.: 37485 PART NO.: 5101.100 SERIAL NO.: 5101-100 TEST ENGINEER: Mark E. Longinotti NOTES: Test Item was positioned in three axis (X, Y and Z) at all frequencies Calculated Tuned Capacitance ufd Cap =(1/(freq Hz)A2*4*iT*0035) X H = Magnetic Field in A/m H = (0.7155

• N-I)/R sH =HA/m ItmN = # of Turns coil (70)

Non- I = Current Amperes conductive R = Coil radius (.69m) stand

.Test LeCroy Simulator AP011 Equipment Current Probe (PCQ2)

Note: Do to the high level of magnetic field being tested. With the coil impedance at the frequency tested. The field could not be achieved with the amplifier alone. The helmholtz with the calculated capacitance make tuned circuits. With the circuit tuned to the test frequencies, higher voltages are developed acrossed the coil. And special care shall be taken

• when tuning the frequency in these frequency ranges.

Figure F-4: Immunity to Low Frequency Magnetic Field Test, 80Hz to 10kHz Setup Page F-6

H Elite Electronic Engineering Incorporated Engineering Test Report No. 37485-01 Appendix F - RS101 EMC Department Magnetic Field Helmholtz Coil MANUFACTURER: Nutherm International Inc. DATE: December 4, 2006 TEST ITEM: MSFIS System ETR NO.: 37485 PART NO.: 5101-100 SERIAL NO.: 5101-100 TEST ENGINEER: Mark E. Longinotti NOTES: Test Item was positioned in three axis (X, Y and Z) at all frequencies H = Magnetic Field in A/m H = (0.7155 - N*I)/R H = Aim N = # of Turns coil (70) 1= Current Amperes R = Coil radius (.69m)

LeCroy AP011 Current Probe (PCQ2)

Figure F-5 : Immunity to Low Frequency Magnetic Field Test, 10kHz to 100kHz Setup Page F-7

Engineering Test Report No. 37485-01 Appendix F - RSI01 FENite nrup Tor immunity to LOW rrequency magnetic -iew I est, ire r-t - i est Tor immunity Low rrequency Petup F-30Hz to I 00kHz Page F-8

Engineering Test Report No. 37485-01 Appendix F - RS101 MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION RS101 TEST Radiated Immunity to Low Frequency Magnetic Fields TEST EQUIPMENT NCEO, NLBO, PCQ2, MSQO, GWF7, AANO, ACF1, ACFB MODE Normal Operating Mode DATE TESTED. December 4, 2006 NOTES Frequency Axis Tested Applied Level Required Level Response Hz dBpT dBpT 30-60 X 180 180 N/R 60 -300 X 180-166.1 180-166.1 N/R 300-3,000 X 166.1 - 146.2 166.1 - 146.2 N/R 3,000 - 30,000 X 146.2- 126.4 146.2- 126.4 N/R 30, 000 -100,000 X 126.4-116 126.4-116 N/R 30-60 Y 180 180 N/R 60- 300 Y 180-166.1 180- 166.1 N/R 300-3,000 Y 166.1 - 146.2 166.1 - 146.2 N/R 3,000 - 30,000 Y 146.2 - 126.4 146.2- 126.4 N/R 30,*000 - 100,000 Y 126.4-116 126.4-116 N/R 30-60 Z 180 180 N/R 60-300 Z 180-166.1 180-166.1 N/R 300- 3,000 Z *166.1 - 146.2 166.1 - 146.2 N/R 3,000 - 30,000 Z 146.2 - 126.4 146.2 - 126.4 N/R 30, 000- 100,000 Z 126.4-116 126.4 -116 N/R N/R - No Response Checked By:

Pae. LFON )NQTT(

Page F-9

Engineering Test Report No. 37485-01 Appendix G FEI-it6 G. IEC 61000-4-3 - RADIATED IMMUNITY - 26 MHz TO 10GHz G. 1.PURPOSE:

This test was performed to determine whether the test item would respond or malfunction when the case and cables were exposed to radiated electric fields over the frequency range from 26MHz to 10GHz as required by IEC 61000-4-3 as modified and/or implemented by the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4.

G.2.REQUIREMENTS:

G.2.1. Specification Limit The test item shall not exhibit any malfunction, degradation of performance or deviation when the case and cables are subjected to the electric fields over the frequency range of 26MHz to 10GHz using the following modulations and field intensity levels:

G.2.2. Immunity Criteria The success criteria for immunity testing are described in Para. 3.3.

G.3.TEST SETUP AND INSTRUMENTATION:

Photographs of the test setup are shown as Figure G-1 11111 Figure G-1 111 Figure G-11I through Figure G-888888Figure G-8888Figure G-88. The test instrumentation can be determined from Table 10-1.

G.4.TEST ITEM OPERATION:

The line voltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operated in the Normal Operating Mode as described In Para. 3.2.

G.5.SPEClFIC TEST PROCEDURE S:

• Radiated immunity tests were performed in a hybrid ferrite-tile/anechoic absorber lined test chamber. The walls and ceiling of the shielded chamber are lined with ferrite tiles. Anechoic absorber material is installed over the ferrite tile. Radio absorbing material is also placed on the floor of the chamber between the test item and the transmit antenna.

G.5.1. Frequency Range- 26MHz to 80MHz a) The~transmit antenna was positioned 1 meter from the front side of the test item. The test item was placed on an 80cm high non-conductive table. The test item was arranged so that the front of the test item was facing the transmit biconical antenna. The test item was operated in the Normal Operating Mode. The signal generator output was amplified and modulated to meet the requirements described above with the transmitting biconical antenna in the vertical polarization.

b) An isotropic probe was placed near the test item to monitor the field intensity. This field intensity meter has a fiber optic link to a remote read-out of the field intensity.

Page G-1

Engineering Test Report No. 37485-01 Appendix G c) The signal generator was swept over the frequency range of 26MHz to 80MHz while maintaining the required field strength. The test item was continuously monitored for a response.

d) At least once per decade, the "Safety Function Actuation' as described in the "Equipment OperationNerification" section of the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4, test procedure was performed. Data sheets used to record the observations are included in Appendix N.

e) Steps (a) through (d) were repeated with the transmitting antenna positioned with horizontal polarization.

f) If a response occurs, at the specified level, the response is recorded. The low and high frequencies of the range over which the response occurs at the specified level are also noted. The applied level is then reduced, and the frequency simultaneously adjusted to determine points at which responses occur at applied levels less than the requirements. The levels and frequencies of these points are recorded.

g) Steps (a) through (f) were repeated with the transmit antenna positioned 1 meter away from the back side of the test item.

h) Steps (a) through (f) were repeated with the transmit antenna positioned 1 meter away from the right side of the test item.

i) Steps (a) through (f) were repeated with the transmit antenna positioned 1 meter away from the left side of the test item.

G.5.2. Frequency Range - 80MHz to 2GHz G.5.2.1. Calibration of Field On an annual basis, a uniform area calibration is performed in the empty test chamber. The uniform area is a 1 .5m x 1.5m vertical plane located no closer than 80cm above the earth reference plane. The field strength in the 1.5m x 1.5m vertical plane is considered to be uniform if the magnitude of the field strength over the defined area is within -0dB to +6dB of the nominal field strength value, over 75% of the surface of the vertical plane. The antennas and cables used to establish the calibrated field, as well as their position during the calibration process were recorded. A log periodic antenna was used from 80MHz to 1GHz and a double ridged waveguide antenna was used from 1GHz to 2GHz.

G.5.2.2. Test Procedure The test item is placed on an 80cm high non-conductive table. The test item was arranged so that the front of the test item was coincident with the uniform area established during the calibration process. The test item was operated in the Normal Operating Mode.

The transmit antennas and cables, used to establish the uniform field, were set up in the same configuration as they were during the calibration process for vertical polarization.

a) The forward power determined during the calibration process was adjusted to achieve the required field intensity level and applied to the field generating antenna. The frequency steps are 1% of the preceding frequency. The dwell time al each frequency was not shorter than the time required to exercise the test item but not less than 0.5 seconds.

b) The entire frequency range was incrementally swept with the signal 80% modulated with a 1 kHz sine wave, pausing to adjust the RF signal level or to switch test equipment when necessary.

c) At least once per decade, the "Safety Function Actuation" as described in the "Equipment Operation/Verification" section of the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4, test procedure was performed. Data sheets used to record the observations are included in Appendix N.

d) If a response occurs, at the specified level, the response is recorded. The low and high frequencies of Page G-2

Engineering Test Report No. 37485-01 Appendix G the range over which the response occurs at the specified level are also noted. The applied level is then reduced, and the frequency simultaneously adjusted to determine points at which responses occur at applied levels less than the requirements. The levels and frequencies of these points are recorded.

e) Steps (a) through (d) were repeated with the transmitting antenna positioned with horizontal polarization.

f) Steps (a) through (e) were repeated with the right side of the test item coincident with the uniform area established during the calibration process.

g) Steps (a) through (e) were repeated with the back of the test item coincident with the uniform area established during the calibration process.

h) Steps (a) through (e) were repeated with the left side of the test item coincident with the uniform area established during the calibration process.

G.5.3. Frequency Range - 2GHz to 10GHz a) The transmit double ridged waveguide antenna was positioned 1 meter from the front side of the test item. The signal generator output was amplified and modulated to meet the requirements described above with the transmitting double ridged waveguide antenna in the vertical polarization.

b) An isotropic probe was placed near the test item to monitor the field intensity. This field intensity meter has a fiber optic link to a remote read-out of the field intensity.

c) The signal generator was swept over the frequency range of 2.0GHz to 10GHz while maintaining the required field strength. The test item was continuously monitored for a response.

d) At least once per decade, the "Safety Function Actuation" as described in the "Equipment Operation/Verification" section of the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4, test procedure was performed. Data sheets used to record the observations are included in Appendix N.

e) Steps (a) through (d) were repeated with the transmitting antenna positioned with horizontal polarization.

f) If a response occurs, at the specified level, the response is recorded. The low and high frequencies of the range over which the response occurs at the specified level are also noted. The applied level is then reduced, and the frequency simultaneously adjusted to determine points at which responses occur at applied levels less than the requirements. The levels and frequencies of these points are recorded.

g) Steps (a) through (f) were repeated with the transmit antenna positioned 1 meter away from the back side of the test item.

h) Steps (a) through (g) were repeated with the transmit antenna positioned 1 meter away from the right side of the test item.

i) Steps (a) through (e) were repeated with the transmit antenna positioned 1 meter away from the left side of the test item.

G.6. RESULTS:

The results of this test are shown on data pages G-9 and G-13. The plots of the applied field strengths from 80MHz to 2GHz are shown on pages G-13 through G-36. As can be seen from the data, during the initial sweep in the 26MHz to 80MHz frequency range, the Alarm LED turned on and the FCO LED turned off and the RCO LED turned on. All thresholds were above the 10V/m requirements. The ground to the test item was changed from a 12 gauge wire to a tinned copper braided strap. In addition, the J4 wires were rerouted behind the table. In this configuration, a second sweep was run from 26MHz to 80MHz at 14V/m with no responses.

Page G-3

Engineering Test Report No. 37485-01 Appendix G The test item did not respond to any other interfering signals applied at the required levels over the required frequency range.

Page G-4

H Engineering Test Report No. 37485-01 Appendix G rigureu vvi

-ai -j- - i esi oeimp rr mauwazeu immm Hnfriznnt3 PnIarizadlnn maoaaieu immunity, Polarization Page G-5

Engineering Test Report No. 37485-01 Appendix G Polarization Page G-6

U Engineering Test Report No. 37485-01 Appendix G i-igure I-~bbbb - i est betUp Tor KaCIPateg G-immunity, Polarization Page G-7

H Engineering Test Report No. 37485-01 Appendix G I I I I I I - I 04 a--I- . . -A--

-PI r G-L8IUPIminuny, A.u dUldLtU Vertical Polarization Page G-8

Engineering Test Report No. 37485-01 Appendix G DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-3:2006 TEST Radiated Immunity TEST EQUIPMENT GBR7, ACEQ, ACEA, NBEO, REN1, REL3 MODE Normal Operating Mode DATE TESTED November 30, 2006 and December 1, 2006 NOTES Transmitting antenna 1 meters from the test item Frequency Antenna Applied Required Threshol Mqz anty Level Level Modulation Level Response MHz Polarity (V/m) (V/m) (V/m)

SIDE TESTED: Left 26-80 [ Vertical 10+ 10 i kHzAM 80% - Note 1 Test Item ground was changed from a 12 gauge wire to a tinned copper braided strap.

26-80 ( Horizontal 10 10 IlkHzAM @80% -- N/R SIDE TESTED: Back 26-80 [ Verticalj 10 10 1 lkHzAM@80% I -- N/R 26-80 Horizontal 10 10 1kHz AM @ 80% - N/R SIDE TESTED: Ri ht 26-80 1 Vertical 10 10 lkHzAM 80% -- N/R 26-80 Horizontal 10 10 1kHz AM @ 80% -- N/R SIDE TESTED: Front 26-80 (Vertical I 20 I 10 1IkHz AM @80% I - N/R 26 -80 Horizontal 20 10 1kHz AM @ 80% -- N/R Note 1: During the initial sweep in this range, the Alarm LED turned on and the FCO LED turned off and the RCO LED turned on. All thresholds were above the 10V/m requirements. The ground to the test item was changed from a 12 gauge wire to a tinned copper braided strap. In addition, the J4 wires were rerouted behind the table. In this configuration, a second sweep was run from 26MHz to 80MHz at 14V/m with no responses.

N/R - No Response Checked By:

• E. LoN& io-TT-r

• .LON'I.NQ IT(

Page G-9

U DATA SHEET Engineering Test Report No. 37485-01 Appendix G MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101.-100 SPECIFICATION IEC 61000-4-3:2006 TEST Radiated Immunity TEST EQUIPMENT NSA4, GRDO, ACUO, XDN1, XLJC, MPC2, MPCC, CDS2, HREI MODE Normal Operating Mode DATE TESTED November 30, 2006 NOTES Transmitting antenna 3 meters from the test item Frequency Antenna Applied Required Threshold Level Level Modulation Level (V/m) Response MHz Polarity (V/m) (V/m)

SIDE TESTED: Front 80-1000 Vertical 10 10 1kHz AM P 80% - N/R 80- 1000 Horizontal 10 10 1kHz AM @ 80% -- N/R SIDE TESTED: Right 80 - 1000 Vertical 10 10 1kHz AM 0- 80% - N/R 80- 1000 Horizontal 10 10 1kHz AM @ 80% -- N/R SIDE TESTED: Back 80-1000 Vertical 10 10 I kHz AM @80% - N/R 80-1000 Horizontal 10 10 lkHz AM @ 80% - N/R SIDE TESTED: Left 80-1000 Vertical 10 10 1 kHz AM @ 80% -- N/R 80-1000 Horizontal :10 10 1kHz AM @ 80% -- N/R N/R - No Response Checked By:

/AAm l.LON&71NQ- . T(

Page G-10

H Engineering Test Report No. 37485-01 Appendix G DATA SHEET MANUFACTURER Nutherm.

TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-3:2006 TEST Radiated Immunity TEST EQUIPMENT NWHO, XDW3,. ADHO, T1 N4, XLT3, MPCC, MPC2, GRDO, CDS2, HRE1 MODE Normal Operating Mode DATE TESTED December 1, 2006 NOTES Transmitting antenna 2.5 meters from the test item Frequency Antenna Applied Required Threshold M Polarity Level Level Modulation Level Response MHz (V/m) (V/m) (V/m)

SIDE TESTED: Front 1000-2000 Vertical 10 I 10 1 kHz AM @ 80% -- N/R 1000 - 2000 Horizontal 10 10 IkHzAM @80% - N/R SIDE TESTED: Ri ht 1000-2000 Vertical 10 10 IkHz AM @ 80% -- N/R 1000-2000 Horizontal 10 10 1kHz AM @80% - N/R SIDE TESTED: Back 1000 - 2000 Vertical 10 10 1kHz AM @ 80% - N/R 1000 - 2000 Horizontal 10 10 1 kHz AM @ 80% -- N/R SIDE TESTED: Left 1000 - 2000 Vertical 10 10 1kHz AM ( 80% N/R 1000 - 2000 Horizontal 10 10 1kHz AM .@80% . N/R N/R - No Response CheckedBy: , E, LONcINo-T"T(

Page G-11

U DATA SHEET Engineering Test Report No. 37485-01 Appendix G MANI UFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPE-CIFICATION IEC 61000-4-3:2006 TEST Radiated Immunity TEST EQUIPMENT NWHO, ATD1, ATFO, GDJ1, GWH5, REM1, REL4

• D, MODE Normal Operating Mode ATE TESTED December 1, 2006 NOTES Transmitting antenna 1 meter from the test item j Applied Required Threshold Frequ ency Antenna Level Level Modulation Level Response Ml z jPolarity (V/m) (V/m) (Vim)

SIDE TIESTED: Front .....

2000 - 4000 Vertical 10 10 1 kHz AM @ 80% - N/R 2000 - -4000 Horizontal 10 10 1kHz AM @ 80% N/R

/.--

4000- 8000 Vertical 10 10 lkHz AM @ 80% -- N/R 8000 Horizontal 10 10 1kHz AM @80% - N/R SIDE TEESTED: Right 2000 - 4000 Vertical 10 10 1kHz AM 80% --- NIR 2000 - 4000 Horizontal 10 10 1kHz AM @80% - N/R 4000 - 8000 Vertical 10 10 1kHz AM @80% - N/R 4000 - 8000 Horizontal 10 10 1kHz AM @_80% - j N/R SIDE TEESTED: Back 2000 - 4000 Vertical 10 10 1kHz AM @ 80% - N/R 2000 - -4000 Horizontal 10 10 1kHz AM @ 80% - N/R 4000 - 8000 Vertical 10 10 1kHz AM @ 80% j -- N/R 4000- 8000 Horizontal 10 10 1 kHz AM @ 80% -- N/R SIDE TEESTED: Left 2000 - 4000 Vertical 10 10 1kHz AM @ 80% 0 N/R 2000 - 4000 Horizontal 10 10 1kHz AM @ 80% - N/R 4000 - 8000 ,Vertical 10 10 1 kHz AM @ 80% -- N/R 4000- 8000 Horizontal 10 10 1 kHz AM @ 80% -- NIR

.N/R - No F*esponse Checked By: L Page G-12

Engineering Test Report No. 37485-01 Appendix G DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-3:2006 TEST Radiated Immunity TEST EQUIPMENT NWFO, ATTO, ATFO, GDJ1, GWF2, REMI, RELO MODE Normal Operating Mode DATE TESTED December 7, 2006 NOTES Transmitting antenna .1 meter from the test item Frequency Antenna Applied Required Threshold Level Level Modulation Level Response MHz Polarity (V/m) (V/m) (V/m)

SIDE TESTED: Front 8000-10000 Vertical 10okHzAM 10 -80%- NIR 8000 - 10000 Horizontal 10 10 1kHz AM @ 80% - N/R SIDE TESTED: Right 8000-10000 1 Vertical 10 I 10 .1kHzAM@80% I -- N/R 8000- 10000 Horizontal 10 10 1 kHzAM 80% -- N/R SIDE TESTED: Back 8000 -10000 VerticalI 10 10 1lkHz AM @ 80% - 1 N/R 8000 - 10000 Horizontal 10 10 1lkHz AM @ 80% -- N/P, SIDE TESTED: Left 8000-10000 ] Vertical 10 10 lkHzAM 80% - N/R 8000-10000 Horizontal 10 10 1kHz AM @ 80% - N/R N/R - No Response Checked By:

Page G-13

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K Engineering Test Report No. 37485-01 Appendix H H. IEC 61000-4-4 - ELECTRICAL FAST TRANSIENTS H.1.PURPOSE:

This test vvas performed to determine whether the test item would respond or malfunction when subjected to electrical fast transients applied to the power lines and the signal leads as required by IEC 61000-4-4.

H.2 REQUIREMENTS:

H..2.1. Specification Limit The test it'em shall not exhibit any malfunction or degradation of performance when the DC input power mains and the FEET board lines are subjected to electrical fast transients with amplitudes of 2kV and when the signal leads are subjected to electrical fast transients with an amplitude level of kV. (Initially the DC input power mains andI the FET board lines were tested at the 4kV level and the signal leads were tested at the I kV level.)

The transient requirements of IEC 61000-4-4 are impulse duration (50% value) of 50nS +/-30%, rise time of 5nS +/-30 % and source impedance of 50 ohms +/-20%. These transients are to be applied at a rate of 5kHz for a burst duration of 15mS +/-20% with a period of 300mS. The transients are to be applied for a duration of at least 60) seconds.

H.2.2. Leads Tested The follow 'ing input power leads and signal leads were subjected to the test requirements:

,-DescriDtion.., ...... ..,* **. .... .......... *

+125VDC to Ground 125VDC Return to Ground

+125VDC & 125VDC Return to Ground C4+ to Ground C4- to Ground C4+ and C4- to Ground C3+ to Ground C3- to Ground C3+ and C3- to Ground C2+ to Ground C2- to Ground C2+ and C2- to Ground C1+ to Ground Cl- to Ground C1 + and C1- to Ground B4+ to Ground B4- to Ground B4+ and B4- to Ground B13+ to Ground B3- to Ground B3+ and B3- to Ground B2+ to Ground B2- to Ground B-2+ and 12- to Ground BI + to Ground BI1- to Ground BI + and B131- to Ground A4+ to Ground A4- to Ground A4+ and A;4- to Ground Page H-1

U A3+ to Ground Engineering Test Report No. 37485-01 Appendix H A3- to Ground A3+ and A3- to Ground A2+ to Ground A2- to Ground A2+ and A2- to Ground AI+ to Ground Al- to Ground Al + and Al- to Ground J3M J4M TB101 Status Wires H.2.3. Immunity Criteria The success criteria for immunity testing is described in Para. 3.3.

H.3. TEST SETUP AND INSTRUMENTATION:

Photographs of the test setup are shown as Figures H-1 through H-7. The test instrumentation can be determined from Table 10A1.

H.4. TEST ITEM OPERATION:

The line voltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operated in the Normal Operating Mode as described in Para. 3.2.

H.5. SPECIFIC TEST PROCEDURES:

H.5.1. Initial Testing H.5.1.1. Power Lines a) The 0.5 meter long power cable of the test item was connected through the coupling/decoupling (CDN) of the electrical fast transient generator.

b) The test item was operated in the Normal Operating Mode.

c) The 4kV, positive polarity, electrical fast transients were applied between each of the power leads listed in paragraph H.2.2 above and ground.

d) The 4kV, negative polarity, electrical fast transients were applied between each of the power leads listed in paragraph H.2.2 above and ground.

e) The test item was continuously monitored for a response.

H.5.1.2. FET Board Lines a) The first FET Board Line of the, test item (C4+ and C4-) was connected through the coupling/decoupling network (CDN) of the electrical fast transient generator.

b) The test item was operated in the Normal Operating Mode.

c) The 4kV, positive polarity, electrical fast transients were applied between each of the FET Borad Lines listed in paragraph H.2.2 above and ground.

d) The 4kV, negative polarity, electrical fast transients were applied between each of the FET Board Lines listed in paragraph H.2.2 above and ground.

e) The test item was continuously monitored for a response.

Page H-2

Engineering Test Report No. 37485-01 Appendix H f) Steps (a) through (e) were repeated for each of the FET Board Lines listed in paragraph H.2.2 above and ground.

H.5.1.3. Signal Cables a) The test item was operated in the Normal Operating Mode.

b) The output of the electrical fast transient generator was connected to the capacitive coupling clamp which conforms to Figure 5 of IEC 61000-4-4.

c) The coupling clamp was positioned on the ground plane.

d) The first signal cable listed in paragraph H.2.2 above was placed into the coupling clamp and the 1.0kV, positive polarity, electrical fast transients were applied.

e) Step (d) was repeated for application of the 1.0kV, negative polarity, electrical fast transients.

f) The test item was continuously monitored for a response.

g) Steps (c) through (g) were repeated for each of the remaining signal cables listed in paragraph H.2.2.

H.5.2. Final Testing H.5.2.1. Power Lines a) The 0.5 meter long power cable of the test item was connected through the coupling/decoupling (CDN) of the electrical fast transient generator.

b) The test item was operated in the Normal Operating Mode.

c) The 2kV, positive polarity, electrical fast transients were applied between each of the power leads listed in paragraph H.2.2 above and ground.

d) The 2kV, negative polarity, electrical fast transients were applied between each of the power leads listed in paragraph H.2.2 above and ground.

e) The test item was continuously monitored for a response.

H.5.2.2. FET Board Lines a) The first FET Board Line of the test item (C4+ and C4-) was connected through the coupling/decoupling network (CDN) of the electrical fast transient generator.

b) The test item was operated in the Normal Operating Mode.

c) The 2kV, positive polarity, electrical fast transients were applied between each of the FET Borad Lines listed in paragraph H.2.2 above and ground.

d) The 2kV, negative polarity, electrical fast transients were applied between each of the FET Board Lines listed in paragraph H.2.2 above and ground.

e) The test item was continuously monitored for a response.

f) Steps (a) through (e) were repeated for each of the FET Board Lines listed in paragraph H.2.2 above and ground.

H.5.2.3. Signal Cables a) The test item was operated in the Normal Operating Mode.

b) The output of the electrical fast transient generator was connected to the capacitive coupling clamp which conforms to Figure 5 of IEC 61000-4-4.

c) The coupling clamp was positioned on the ground plane.

d) The first signal cable listed in paragraph H.2.2 above was placed into the coupling clamp and the 1.0kV, positive polarity, electrical fast transients were applied.

Page H-3

H Engineering Test Report No. 37485-01 Appendix H e) Step (d) was repeated for application of the 1.0kV, negative polarity, electrical fast transients.

f) The test item was continuously monitored for a response.

g) Steps (c) through (g) were repeated for each of the remaining signal cables listed in paragraph H.2.2.

H.6. RESULTS:

The calibration plots are shown on pages H-9 through H-1 7. The initial test results are shown on pages H-18 through H-26. The final test results are shown on pages H-27 through H-31.

During initial testing, responses were noted when the 4kV fast transients were applied to each of the input power lines and to each of the FET board lines. No responses were noted when the 1kV fast transients were applied to the signal lines (J3M, J4M, and TB 101 Status Wires). See pages H-18 through H-26 for more information.

After modifications were made to the test item in order to meet the surge immunity requirements (see appendix I paragraph 6 for the list of modifications made to the test item), the fast transient test was rerun at the 2kV level on the input power lines and the FET board lines. The fast transient test was rerun at the 1 kV level on the signal lines (J3M, J4M, and TB 101 Status Wires). When testing was run on the "A" FET board lines, multiple responses were noted. However, no change of state of the solenoids occurred. These responses were considered acceptable per Nutherm International, Inc. personnel. No other responses were noted when the test item was tested to the new test levels.

Page H-4

H Engineering Test Report No. 37485-01 Appendix H riguire n- i i i i i j - I V.- QUUI iVi F-mmamIIcu rc~Ib 1E blOIUFLb, v-UWt~r LI-jV.5 Pa gemL1ium raM& I IH-51IUI1, Initial Testing Page H-5

H Engineering Test Report No. 37485-01 Appendix H Figure H-333333 - Test Setup for Electrical Fast Transients, FET Boards - Initial lemudiral rast i ransients, I Testing Page H-6

Engineering Test Report No. 37485-01 Appendix H Figure H-555555.- Test Setup for Electrical Fast Transients, Input Power - Final Figure H-666666 - Test Setup for Electrical Fast Transients, FET Boards - Final Testing Page H-7

H Engineering Test Report No. 37485-01 Appendix H Figure H-777777 - Test Setup for Electrical Fast Transients, FET Boards - Final Testing Page H-8

U Engineering Test Report No. 37485-01 Appendix H i

IEC 61000-4-4 - EFT MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE Calibration into 50 ohms TEST PARAMETERS Vp = 1000V Open Circuit NOTES Vp is 1/2 voltage when calibrating into 50 ohms EQUIPMENT USED  : GURO, MSVO CH.1 PROBE NAME. GURB PROBE FACTOR: x518.8 CH.2 PROBE NAME : PROBE FACTOR:

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Page H-9

i Engineering Test Report No. 37485-01 Appendix H

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Page H-1O

H Engineering Test Report No. 37485-01 Appendix H

,i IEC 61000-4-4 - EFT MANUFACTURER  : Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE  : Calibration into 50 ohms TEST PARAMETERS  : Duration = 50nsec NOTES

• Vp is 1/2 voltage when calibrating into 50 ohms EQUIPMENT USED GURO, MSVO CH.1 PROBE NAME  : GURB PROBE FACTOR: x518.8 CH.2 PROBE NAME PROBE FACTOR:

TRACE 1 IS THE VOLTAGE WAVEFORM.

Page H-11

H Engineering Test Report No. 37485-01 Appendix H

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P-S X1= 0.00 ps ,&X 199.54 ps X2= 199.54 is 1ItX= 5.0115 1-kz IEC 61000-4-4 - EFT MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE  : Calibration into 50 ohms TEST PARAMETERS  : 5kHz Repetition Rate NOTES  : Vp is 1/2 voltage when calibrating into 50 ohms EQUIPMENT USED GURO, MSVO CH.1 PROBE NAME GURB PROBE FACTOR: x518.8 CH.2 PROBE NAME PROBE FACTOR:

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Page H-12

U Engineering Test Report No. 37485-01 Appendix H 4

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Page H-13

Engineering Test Report No. 37485-01 H Appendix H I

• IEC 61000-4 EFT MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE  : Calibration into 50 ohms TEST PARAMETERS  : 300msec burst period NOTES  : Vp is 1/2 voltage when calibrating into 50 ohms EQUIPMENT USED  : GURO, MSVO CH.1 PROBE NAME  : GURB PROBE FACTOR: x518.8 CH.2 PROBE NAME PROBE FACTOR:

TRACE 1 IS THE VOLTAGE WAVEFORM.

Page H-14

Engineering Test Report No. 37485-01 Appendix H

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Page H-15

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IS 1 VOLTAGE THE TRACE TRACE 1 IS THlE VOLTAGE WAVEFORM.

Page H-16

Engineering Test Report No. 37485-01 Appendix H i1 u Ma M-y" W Nil I -ýfX

§WR 4, IEC 61000-4 EFT MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE  : Calibration into 50 ohms TEST PARAMETERS  : Vp = -4kV NOTES  : Vp is 1/2 voltage when calibrating into 50 ohms EQUIPMENT USED  : GURO, MSVO CH.1 PROBE NAME GURB PROBE FACTOR: x518.8 CH.2 PROBE NAME : PROBE FACTOR:

TRACE 1 IS THE VOLTAGE WAVEFORM.

Page H-17

H DATA SHEET Engineering Test Report No. 37485-01 Appendix H MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst.duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO

.MODE Normal Operating Mode DATE TESTED December 5 and 6, 2006 NOTES Line Tested AppliedkVVoltage Pulse Polarity (seconds)

Duration Response 125VDC to Ground 4.0 + 60 Note 1 Return to Ground 4.0 + 60 Note 2 125VDC & Return to Ground 4.0 + 60 Note 3 125VDC to Ground 4.0 - 60 Note 4 Return to Ground 4.0 -_60 Note 5 125VDC & Return to Ground 4.0 -_60 Note 6 Note I - At start of test, ALS-401-1 Fail LED turned on. Solenoid outputs A and B did not change state. After test, valves were closed and reopened manually. ESFAS 1 and 2 were pushed and valves changed state.

Valves were manually reopened. Fail LED was cleared on reset.

Note2 - Same as Note I except ESFAS 2 and 3 were pushed. It was also noticed that the Red LED on the bypass alarm load bank flickered during the test.

Note 3 - Same as Note 2 except ESFAS 3 and 4 were pushed.

Note 4 - Same as Note 2 except ESFAS I and 3 were pushed.

Note 5- Same as Note 2 except ESFAS 2 and 4 were pushed.

Note 6- Same as Note 2 except ESFAS 1 and 4 were pushed.

N/R- No Response Checked By:

MA~E. LaNGi, rr-Q Page H-18

K Engineering Test Report No. 37485-01 Appendix H DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Interconnect Cables FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 5 and 6, 2006 NOTES Line Tested Applied Voltage Pulse Polarity Duration Response kV ,.._ (seconds) Respons J3M 1.0 +/- 60 N/R J4M 1,0 +/- 60 N/R TB101 Status Wires 1.0 +/- 60 N/R N/R- No Response Checked By-Page H-19

Engineering Test Report No. 37485-01 Appendix H DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 5 and 6, 2006 NOTES Line Tested -Applied Voltage Pulse Polarity Duration Response Lie esedkV (seconds) Response C4+ to Ground - 4.0 + 60 Note 7 C4- to Ground 4.0 + 60 Note 8 C4+ and C4- to Ground 4.0 + 60 Note 7 C4+ to Ground 4.0 60 Note 8 C4- to Ground 4.0 60 Note 8 C4 + and C4- and Ground 4.0 60 Note 8 C3+ to Ground 4.0 +/- 60 Note 7 C3- to Ground 4.0 +/- 60 Note 7 C3+ and C3- to Ground 4.0 +/- 60 Note 7 C2+ to Ground 4.0 +/- 60 Note 7 C2- to Ground 4.0 +/- 60 Note 7 C2+ and C3- to Ground 4.0 +/- 60 Note 7 C1+ to Ground 4.0 +/- 60 Note 7 Cl- to Ground 4.0 +/- 60 Note 7 Cl + and C3- to Ground 4.0 +/- 60 Note 7 B4+ to Ground 4.0 +/- 60 Note 7 B4- to Ground 4.0 +/- 60 Note 7 Note 7 - At start of test, ALS-401-1 Fail LED turned on. Solenoid outputs A and B did not change state. After test, valves were closed and reopened manually. 2 ESFAS were pushed and valves changed state. Valves were manually reopened. Fail LED was cleared on reset. It was also noticed that the Red LED on the bypass alarm load bank flickered during the test.

Note 8 - Red LED on bypass alarm load box flickered during the test.

N/R- No Response Checked By:

MAm E. LONG) NQ-rT(

Page H-20

Engineering Test Report No. 37485-01 Appendix H DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 5 and 6, 2006 NOTES Line TestedApplied Voltage Duration Aple VoltagkV Pulse Polarity (seconds) Response B4+ and B4- to Ground 4.0 + 60 Note 9 B4+ and B4- to Ground 4.0 - 60 Note 7 B3+ to Ground 4.0 +/- 60 Note 7 B3- to Ground 4.0 +1- 60 Note 7 B3+ and B3- to Ground 4.0 +/- 60 Note 7 Note 7- At start of test, ALS-401-1 Fail LED turned on. Solenoid outputs A and B did not change state. After test, valves were closed and reopened manually. 2 ESFAS were pushed and valves changed state. Valves were manually reopened. Fail LED was cleared on reset. It was also noticed that the Red LED on the bypass alarm load bank flickered during the test.

Note 9 - At start of test, ALS-401-1 Fail LED turned on. Approximately 20 seconds into the test the following occurred:

- ALS-1 01 Alarm LED turned on and remained on after the test

- RUN LEDs on all boards except ALS-411-2 flashed amber instead of green and continued to do so after the test

- ALS-411-2 run light turned off

- ALS-411-2 board: all "B" LEDs turned off.

- ALS-411-2 PWR LED turned amber during the test but turned back to green after the test

- On the Solenoid Load Box (SLB) all "B" solenoid LEDs remained green during and after the test.

On the Bypass/Alarm Load Bank: the alarm LED flickered during the test and stayed on after the test After the test was completed:

the valve closed buttons were pushed which turned off the "A" solenoid LEDs on the SLB but the "B" LEDs on the SLB remained on. After 15 seconds, the "C" LEDs on the SLB turned on. After the reset switch was thrown on the test item, all alarms cleared, all RUN LEDs turned back to flashing green and ALS-411-2 LEDs all went green and returned to normal operation. The test item was exercised and it performed as expected. This response was repeatable.

N/R- No Response Checked By:

AhnE. LONal /ol-rT(

Page H-21

U Engineering Test Report No. 37485-01 Appendix H DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO.' 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 5 and 6, 2006 NOTES Line Tested Applied Voltage Pulse Polarity Duration Response kV (seconds) Response B2+ to Ground 4.0 +/- 60 Note 7 B2- to Ground 4.0 +/- 60 Note 7 B2+ and B2- to Ground 4.0 +/- 60 Note 7 BI+ to Ground 4.0 + 60 Note 10 81+ to Ground 4.0 - 60 Note 7 Note 7 - At start of test, ALS-401 -1 Fail LED turned on. Solenoid outputs A and B did not change state. After test, valves were closed and reopened manually. 2 ESFAS were pushed and valves changed state. Valves were manually reopened. Fail LED was cleared on reset. Itwas also noticed that the Red LED on the bypass alarm load bank flickered during the test.

Note 10 - At start of test, ALS-401 -1 Fail LED turned on. Approximately 20 seconds into the test the following occurred:

ALS-101 Alarm LED turned on and remained on after the test ALS-101 System State changed to RCO and stayed that way after the test

- RUN LEDs on all boards flashed amber instead of green and continued to do so after the test Fail LED turned Red on ALS-401-1 and ALS-41 1-1 and remained on after the test On ALS-41 1-1 "A3* LED started blinking and continued to blink for 20 seconds after the test then returned to solid green After the test was completed:

- the valves were closed and opened and 2 ESFAS buttons were pushed. After the reset switch was thrown, all LEDs that changed during the test returned to their original state. The test item was exercised and it performed as expected. This response was NOT repeatable.

N/R- No Response Checked By:

MA~LNG £. QjP4rf(

Page H-22

U Engineering Test Report No. 37485-01 Appendix H DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 5 and 6, 2006 NOTES Applied Pulse Duration Line Tested Voltage Polarity (seconds) Response kV B1 - to Ground 4.0 +/- 60 Note 7 B1 + and BI- to Ground 4.0 + 60 Note 7 BI + and BI- to Ground 4.0 _._. .- _ 60 Note 11 A4+ to Ground 4.0 +/- 60 Note 7 Note 7 - At start of test, ALS-401 -1 Fail LED turned on. Solenoid outputs A and B did not change state. After test, valves were closed and reopened manually. 2 ESFAS were pushed and valves changed state. Valves were manually reopened. Fail LED was cleared on reset. Itwas also noticed that the Red LED onthe bypass alarm load bank flickered during the test.

Note 11 - At start of test, ALS-401-1 Fail LED turned on. Approximately 20 seconds into the test the following occurred:

- ALS-1 01 Alarm LED turned on and remained on after the test

- ALS-1 01 System State changed to RCO and stayed that way after the test

- RUN LEDs on all boards flashed amber instead of green and continued to do so after the test

- Fail LED turned Red on ALS-401 -1 and ALS-41 1-1 and remained on after the test

- On ALS-411-2 "B1" LED started blinking and continued to blink for 20 seconds after the test then returned to solid green. It was also noticed that the 4 th LED from the bottom left of the SLB was off while "BI" was flashing and it turned on when "BI" stopped flashing.

After the test was completed:

- the valves were closed and opened and 2 ESFAS buttons were pushed. After the reset switch was thrown, all LEDs that changed during the test returned to their original state. The test item was exercised and it performed as expected. This response was NOT repeatable.

N/R- No Response Checked By:

MAM L-0"ýC'l NQ-rT(

Page H-23

H Engineering Test Report No. 37485-01 Appendix H DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 5 and 6, 2006 NOTES Applied Pulse Duration Line Tested -Voltage Polarity (seconds) Response kV A4- to Ground 4.0 + 60 Note 12 A4- to Ground 4.0 ,- 60 Note 7 A4+ and A4- to Ground 4.0 +/- 60 Note 7 A3+ to Ground 4.0 +/- 60 Note 7 A3 - to Ground 4.0 +/- 60 Note 7 Note 7 - At start of test, ALS-401-1 Fail LED turned on. Solenoid outputs A and B did not change state. After test, valves were closed and reopened manually. 2 ESFAS were pushed and valves changed state. Valves were manually reopened. Fail LED was cleared on reset. It was also noticed that the Red LED on the bypass alarm load bank flickered during the test.

Note 12- At start of test, ALS-401-1 Fail LED turned on. Approximately 20 seconds Into the test the following occurred:

- ALS-101 Alarm LED turned on and remained on after the test

- ALS-101 System State changed to RCO and stayed that way after the test

- RUN LEDs on all boards flashed amber instead of green and continued to do so after the test

- Fail LED turned Red on ALS-401-1 and ALS-41 1-1 and remained on after the test

- On ALS-411-1 "A4" LED started blinking and continued to blink for 20 seconds after the test then returned to solid green. It was also noticed that the 1st LED from the bottom left of the SLB was off while "A4" was flashing and it turned on when "A4" stopped flashing.

After the test was completed:

- the valves were closed and opened and 2 ESFAS buttons were pushed. After the reset switch was thrown, all LEDs that changed during the test returned to their original state. The test item was exercised and it performed as expected. This response was NOT repeatable.

N/R - No Response Checked By:

MA~. £ LON&DNOT-FI Page H-24

H Engineering Test Report No. 37485-01 Appendix H DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. .5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 5 and 6, 2006 NOTES Applied Pulse Duration Line Tested Voltage Polarity (seconds) Response kV A3+ and A3- to Ground 4.0 60 Note 13 A3+ and A3- to Ground 4.0 - 60 Note 7 A2+ to Ground 4.0 +/- 60 Note 7 A2- to Ground 4.0 +/- 60 Note 7 A2+ and A2- to Ground 4.0 +/- 60 Note 7 Note 7 - At start of test, ALS-401-1 Fail LED turned on. Solenoid outputs A and B did not change state. After test, valves were closed and reopened manually. 2 ESFAS were pushed and valves changed state. Valves were manually reopened. Fail LED was cleared on reset. It was also noticed that the Red LED on the bypass alarm load bank flickered during the test.

Note 13 - At start of test, ALS-401-1 Fail LED turned on. Approximately 20 seconds into the test the following occurred:

- ALS-1 01 Alarm LED turned on and remained on after the test

- ALS-101 System State changed to RCO and stayed that way after the test

- RUN LEDs on all boards flashed amber instead of green and continued to do so after the test

- Fail LED turned Red on ALS-41 1-1 and remained on after the test

- On ALS-41 1-1 "A3" LED started blinking and continued to blink for 20 seconds after the test then returned to solid green. It was also noticed that the 2rd LED from the bottom left of the SLB was off while "A3" was flashing and it turned on when "A3" stopped flashing.

After the test was completed:

- the valves were closed and opened and 2 ESFAS buttons were pushed. After the reset switch was thrown, all LEDs that changed during the test returned to their original state. The test item was exercised and it performed as expected. This response was NOT repeatable.

N/R - No Response Checked By:

PA A E.t0NGINQOTjT(

Page H-25

H Engineering Test Report No. 37485-01 Appendix H DATA SHEET

.MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 5 and 6, 2006 NOTES Applied Pulse Duration Line Tested Voltage Polarity (seconds) Response kV Al + to Ground 4.0 +1- 60 Note 7 Al- to Ground 4.0 +o- 60 Note 7 A1+ and Al-to Ground 4.0 +/- 60 Note 7 Note 7- At start of test, ALS-401 -1 Fail LED turned on. Solenoid outputs A and B did not change state. After test, valves were closed and reopened manually. 2 ESFAS were pushed and valves changed state. Valves were manually reopened. Fail LED was cleared on reset. It was also noticed that the Red LED on the bypass alarm load bank flickered during the test.

N/R - No Response Checked By:

MAP .K L O*N a I t--

Page H-26

U Engineering Test Report No. 37485-01 Appendix H DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 21, 2006 See appendix I paragraph 6 for the list of modifications made to the test item prior NOTES to the retest Applied Pulse Duration Line Tested Voltage Polarity (seconds) Response kV 125VDC to Ground 2.0 + 60 NIR Return to Ground 2.0 + 60 N/R 125VDC & Return to Ground 2.0 + 60 N/R 125VDC to Ground 2.0 60 N/R Return to Ground 2.0 60 N/R 125VDC & Return to Ground 2.0 60 N/R N/R - No Response Checked By:

Page H-27

Hm DATA SHEET Engineering Test Report No. 37485-01 Appendix H MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Interconnect Cables FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 22, 2006 NOTES See appendix I paragraph 6 for the list of modifications made to the test item prior to the retest Applied Pulse Duration Line Tested Voltage Polarity (seconds) Response kV J3M 1.0 +/- 60 N/R J4M 1.0 +1- 60 N/R TB101 Status Wires 1.0 +/- 60 N/R N/R - No Response Checked By.

b&NrcX Page H-28

Engineering Test Report No. 37485-01 Appendix H DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 22, 2006 NOTES J2M harness NOTES See appendix I paragraph 6 for the list of modifications made to the test item prior to the retest Applied Pulse Duration Line Tested Voltage Polarity (seconds) Response kV C4+ to Ground 2.0 +/- 60 N/R C4- to Ground 2.0 +/- 60 N/R C4+ and C4- to Ground .2.0 +/- 60 N/R C3+ to Ground 2.0 +/- 60 N/R C3- to Ground 2.0 +/- 60 N/R C3+ and C3- to Ground 2.0 +/- 60 N/R C2+ to Ground 2.0 +1- 60 N/R C2- to Ground 2.0 +/- 60 N/R C2+ and C2- to Ground 2.0 +1o 60 NIR Cl + to Ground 2.0 +/- 60 N/R Cl- to Ground 2.0 +/- 60 N/R C1 + and Cl - to Ground 2.0 +/- 60 N/R N/R - No Response Checked By: -  :..

Page H-29

H DATA SHEET Engineering Test Report No. 37485-01 Appendix H MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 22, 2006 NOTES J2M harness NOTES See appendix I paragraph 6 for the list of modifications made to the test item prior to the retest Applied Pulse Duration Line Tested Voltage Polarity (seconds) Response

.. _ kV B4+ to Ground 2.0 +/- 60 N/R B4- to Ground 2.0 +/- 60 N/R B4+ and B4- to Ground 2.0 +/- 60 N/R B3+ to Ground 2.0 +/- 60 N/R B3- to Ground 2.0 +/- 60 N/R B3+ and B3- to Ground 2.0 +/- 60 N/R B2+ to Ground 2.0 +1- 60 N/R B2- to Ground 2.0 +/- 60 N/R B2+ and B2- to Ground 2.0 +/- 60 N/R BI+ to Ground 2.0 +1- 60 N/R B1- to Ground 2.0 +/- 60 N/R BI+ and BI- to Ground 2.0 +/- 60 N/R N/R - No Response Checked By: *ZbAP- -..

Page H-30

U DATA SHEET Engineering Test Report No. 37485-01 Appendix H MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-4:2005 TEST Electrical Fast Transients - Power Lines FREQUENCY 15msec burst duration, 300msec burst period, 5kHz repetition rate TEST EQUIPMENT GURO, PIGO MODE Normal Operating Mode DATE TESTED December 22, 2006 NOTES J2M harness See appendix I paragraph 6 for the list of modifications made to the test item prior NOTES to the retest Applied Pulse Duration Line Tested Voltage kV Polarity (seconds) Response A4+ to Ground 2.0 +/- 60 N/R A4- to Ground 2.0 + 60 Note 20 A4- to Ground 2.0 60 N/R A4+ and A4- to Ground 2.0 +/- 60 N/R A3+ to Ground 2.0 +/- 60 N/R A3- to Ground 2.0 +/- 60 N/R A3+ and A3- to Ground 2.0 +/- 60 N/R A2+ to Ground 2.0 +/- 60 N/R A2- to Ground 2.0 60 Note 21 A2- to Ground 2.0 + 60 N/R A2+ and A2- to Ground 2.0 +1- 60 N/R Al + to Ground 2.0 + 60 N/R Al + to Ground 2.0 ..... 60 Note 23 Al- to Ground 2.0 +/- 60 N/R Al + and Al- to Ground 2.0 + 60 Note 22 Al + and Al - to Ground 2.0 60 N/R Note 20 - ALS-41 1-1 fail LED and RCO System State LED turned on. All run LEDs blinked orange. Alarm LED turned on. AB-HV-1I A blinked. Load box: all LEDs for A and B were on. DUT did not change state. Reset cleared alarms. Test was re-run and the test item responded the same way.

Note 21 - ALS-411-1 fail LED and RCO System State LED turned on. All run LEDs blinked orange. Alarm LED turned on. AB-HV-1 1 A light blinked. Load box: all LEDs for A and B were on. DUT did not change state. Reset cleared alarms. Test was re-run however the test item did not respond a second time.

Note 22 - ALS-411-1 fail LED and RCO System State LED turned on. All run LEDs blinked orange. Alarm LED turned on. AB-HV-14 A light blinked. Load box: all LEDs for A and B were on. DUT did not change state. Reset cleared alarms. Test was re-run however the test item did not respond a second time.

Note 23 - ALS-41 1-1 fail LED and RCO System State LED turned on. All run LEDs blinked orange. Alarm LED turned on. AB-HV-1 4 A light blinked. Load box: all LEDs for A and B were on. DUT did not change state. Reset cleared alarms. Test was re-run and the test time responded the same way.

N/R - No Response Checked By:

Page H-31

U Engineering Test Report No 37485-01 Appendix I I. IEC 61000-4-5 SURGE IMMUNITY TEST 1.1. PURPOSE This test was performed to determine whether the test item would respond or malfunction when subjected to surges applied to the power lines as required by IEC 61000-4-5.

1.2. REQUIREMENTS 1.2.1. Specification Limit The test item shall not exhibit any malfunction or degradation of performance when the input power leads are subjected to surges with an amplitude level of 2kV differential and 2kV common mode. (Initially the Input power leads were subjected to surges with an amplitude level of 4kV differential and 4kV common mode.) The surge requirements of IEC 61000-4-5 are impulse duration (50% value) of 5OuS and rise time of 1,2uS. An 18uF capacitor and a generator source impedance of 2 ohms are required for line to line coupling. A 9uF capacitor and a generator source impedance of 12 ohms are required for line to ground coupling.

1.2.2. Leads Tested The following input power leads were subjected to the test requirements:

I ~~~ ~~~~z.Descrip tio_______________

+125VDC and 125VDC Return

+125VDC and Ground 125VDC Return and Ground 1.2.3. Immunity Criteria The success criteria for immunity testing is described in Para. 3.3.

1.3. TEST SETUP AND INSTRUMENTATION Photographs of the test setup are shown as Figure I-1. Photographs of the modifications made to the test item in order to meet the surge immunity test requirements are shown as Figures 1-2 through I-11. The test instrumentation can be determined from Table 10-1.

1.4. TEST ITEM OPERATION The line voltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operated in the Normal Operating Mode as described in Para. 3.2.

1.5. SPECIFIC TEST PROCEDURES 1.5.1. Initial Testing a) The 0.5 meter long power cable of the test Item was connected to the output of the surge generator.

b) The test item was operated in the Normal Operating Mode.

c) The 4.0kV, positive and negative polarity, surges were applied between the +125VDC Line and the 125V Return Line. Five surges of each polarity were applied to the test item.

d) The 4.0kV, positive and negative polarity, surges were applied between the +125VDC Line and Ground. Five surges of each polarity were applied to the test item.

e) The 4.0kV, positive and negative polarity, surges were applied between the 125VDC Return Line and Ground. Five surges of each polarity were applied to the test item.

Page I-1

Engineering Test Report No 37485-01 Appendix I f) The test item was continuously monitored for a response.

1.5.2. Final Testing a) The 0.5 meter long power cable of the test item was connected to the output of the surge generator, b) The test item was operated in the. Normal Operating mode.

c) The 2.0kV, positive and negative polarity, surges were applied between the +1 25VDC Line and the 125V Return Line. Five surges of each polarity were applied to the test item.

d) The 2.0kV, positive and negative polarity, surges were applied between the +125VDC Line and Ground. Five surges of each polarity were applied to the test item.

e) The 2.0kV, positive and negative polarity, surges were applied between the 125VDC Return Line and Ground. Five surges of each polarity were applied to the test item.

f) The test item was continuously monitored for a response.

1.6. RESULTS The calibration plots are shown on pages 1-10 through 1-21. The initial test results are given on data page 1-21.

During initial testing, the fuse to the main input power of the assembly panel consistently blew when the 4kV surges were applied to the 125VDC input power lines.

During retesting when the 2.0kV surges were applied to the +125VDC and the 125VDC Return lines, with the modification listed below, the FAIL LEDs on ALS-41 1-1 and ALS-411-3 turned on. However, no change of state of the solenoids occurred. These responses were considered acceptable per Nutherm International, Inc.

personnel. No other responses were noted during the test.

List of modifications required to meet the acceptance criteria for surge tests:

Assembly Panel:

Added 6 pole GE terminal block on bottom left corner of assembly panel.

Ran 2 new wires from TBI01 distribution block 125V and 125Vreturn to GE terminal block Ran I new wire from Chassis grounding stud on assembly panel to GE terminal block Added 2 V18OZA20P and a 15KP220A in parallel between 125V and chassis on GE terminal block. Used ring tungs for mounting.

Added 2 VI8OZA20P and a 15KP220A in parallel between 125Vreturn and chassis on GE terminal block.

Used ring tungs for mounting.

ALS-411-1:

Build revision: 0229-7865 PCB serial: SN02 Lot 07 Replaced D503.1-D503.4 and D400 to V230LA1OP Replaced R402 to 2 CHPI-100-1000-F's in parallel ALS-411-2:

Build revision: 0229-7866 PCB serial: SNO1 Lot 04 Replaced D503.1-D503.4 and D400 to V230LA1OP Replaced R402 to 2 CHPI-100-1 000-F's in parallel ALS-411-3:

Build revision: 0229-7861 PCB serial: SN02 Lot 08 Replaced D503.1-D503.4 and D400 to V230LA1OP Page 1-2

UI Replaced R402 to 2 CHPI-100-1000-F's in parallel Engineering Test Report No 37485-01 Appendix I ALS-905 #1:

PCB Serial: SN02 Lot 59 Replaced Power Supply Module which was damaged during surge investigations. Replaced with identical power supply module.

Removed D2 (V180ZA10)

Added 10Ohm power resistor in line with 125Vin (between JI and D2). Resistor PN: TEH70P1OROJE ALS-905 #2:

PCB Serial SN02 Lot 58 Removed D2 (V180ZA10)

Added 10Ohm power resistor in line with 125Vin (between J1 and D2). Resistor PN: TEH70P1OROJE Page 1-3

H Engineering Test Report No 37485-01 Appendix I ure . graph of Modification et the Requirements Page 1-4

K Engineering Test Report No 37485-01 Appendix l tograph o0 Moditication:

Requirements Page 1-5

U Engineering Test Report No 37485-01 Appendix I

- Photograph of Modification Requirements Page 1-6

Engineering Test Report No 37485-01 Elite Appendix I ire i-ti i i fi - rnotograpn iotograph ofZMo ifti7ons Made to Requirements Page 1-7

K Engineering Test Report No 37485-01 Appendix I r-IIVLUUJ~dpIl IUtInViruHuIGULO Rt~nuir~mentq rnotograpn ua moI-8 CaUofl Test Requirements Page 1-8

U Engineering Test Report No 37485-01 Appendix I IULUI9rapr UT IViOUIlUalulol5 MaEIUB 10 Test Requirements Page 1-9

K Engineering Test Report No 37485-01 Appendix I I

I IEC 61000-4-5 - Surges MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Open Circuit Voltage TEST PARAMETERS +2kV NOTES EQUIPMENT USED GUS3,GUSA, XPNI, MSVO CH.1 PROBE NAME GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME Impulse I w/ PVA7 PROBE FACTOR: xl00 TRACE 1 IS THE VOLTAGE WAVEFORM.

Page 1-10

H Engineering Test Report No 37485-01 Appendix I II X2= 403.6ns 1/iX.' 1.4899MWz IEC 61000-4 Surges MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Open Circuit Voltage TEST PARAMETERS Front Time = 1.67 X T = 1.2usec +/- 30%

NOTES T = 671.2nsec X 1.67 = 1.12usec EQUIPMENT USED GUS3,GUSA, XPN1, MSVO CH.1 PROBE NAME GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME Impulse I w/ PVA7 PROBE FACTOR: xl00 TRACE 1 IS THE VOLTAGE WAVEFORM.

Page I-11

H Engineering Test Report No 37485-01 Appendix I t

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A Surges Al- '+iIviI X2-- 45.1520 ps IUIX- 21.943 kHzP~

MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER

• 5101-100 TEST MODE

• Open Circuit Voltage TEST PARAMETERS  : 50usec time to half value (+/- 20%)

NOTES EQUIPMENT USED  : GUS3,GUSA, XPNl, MSVO CH.1 PROBE NAME GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME  : Impulse I w/ PVA7 PROBE FACTOR: xlO0 TRACE 1 IS THE VOLTAGE WAVEFORM.

Page 1-12

Engineering Test Report No 37485-01 U Appendix!1 I I.

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IEC 61000-4 Surges MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Open Circuit-Voltage TEST PARAMETERS Vp = -2.0kV NOTES EQUIPMENT USED GUS3,GUSA, XPN1, MSVO CH.1 PROBE NAME GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME Impulse I w/ PVA7 PROBE FACTOR: x100 TRACE 1 IS THE VOLTAGE WAVEFORM.

Page 1-13

U Engineering Test Report No 37485-01 Appendix I

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IEC 61000-4 MANUFACTURER Surges

Nutherm X2=- 618.4 ns 1f&X= 1.4269 MHz TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE  : Open Circuit Voltage TEST PARAMETERS  : front time = 1.67 x T = 1.2usec +/- 30%

NOTES  : Front time = 1.67 X 700.8nsec = 1.17usec EQUIPMENT USED

• GUS3,GUSA, XPN1, MSVO CH.1 PROBE NAME  : GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME  : Impulse I w/ PVA7 PROBE FACTOR: x100 TRACE 1 IS THE VOLTAGE WAVEFORM.

Page 1-14

Engineering Test Report No 37485-01 Appendix I

.1 X2-- 45.5320 ps 116X= 21.864 k~z IEC 61000-4-5 - Surges MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Open Circuit Voltage TEST PARAMETERS time to half value = 50usec +/- 20%

NOTES EQUIPMENT USED GUS3,GUSA, XPN1, MSVO CH.1 PROBE NAME GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME Impulse I w/ PVA7 PROBE FACTOR: xl00 TRACE 1 IS THE VOLTAGE WAVEFORM.

Page 1-15

K Engineering Test Report No 37485-01 Appendix I

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IEC 61000-4 Surges MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Short Circuit Current TEST PARAMETERS I = +IkA +/- 10%

NOTES EQUIPMENT USED GUS3,GUSA, XPN1, MSVO CH.1 PROBE NAME GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME Impulse I w/ PVA7 PROBE FACTOR: xl0 TRACE F1 IS THE CURRENT WAVEFORM.

Page 1-16

Engineering Test Report No 37485-01 Appendix I

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.IEC 61000-4 Surges MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Short Circuit Current TEST PARAMETERS front time = 1.25 x T = 8usec +/- 20%

NOTES front time =1.25 x 6.67usec = 8.3usec EQUIPMENT USED GUS3,GUSA, XPN1, MSVO CH.1 PROBE NAME GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME Impulse I w/ PVA7 PROBE FACTOR: xl00 TRACE Fl IS THE CURRENT WAVEFORM.

Page 1-17

UEIi-~~ Engineering Test Report No 37485-01 Appendix I K1= -2.4~U4NS M7- IM1U2lPS X2= 17.6208 pis 1IJ~X= 49.748 kHz XEC 61000-4 Surges MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER .5101-100 SERIAL NUMBER

• 5101-100 TEST MODE  : Short Circuit Current TEST PARAMETERS

• time to half value = 20usec +/- 20%

NOTES EQUIPMENT USED GUS3,GUSA, XPN1, MSVO CH.I PROBE NAME GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME Impulse I w/ PVA7 PROBE FACTOR: xl00 TRACE Fl IS THE CURRENT WAVEFORM.

Page 1-18

Engineering Test Report No 37485-01 U Appendix I MANUFACTURER Nutherm TEST ITEM MSFISLogic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Short Circuit Current TEST PARAMETERS Ip = -1kA NOTES EQUIPMENT USED GUS3,GUSA, XPNI, MSV0 CH.1 PROBE NAME GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME Impulse I w/ PVA7 PROBE FACTOR: xl00 TRACE Fl IS THE CURRENT WAVEFORM.

Page 1-19

K Engineering Test Report No 37485-01 Appendix I

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XU= 4.0358 ps 116X- 149.25 kHz ZEC 61000-4 Surges MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic. Control Test Specimen PART NUMBER :5101-100 SERIAL NUMBER  : 5101-100 TEST MODE  : Short Circuit Current TEST PARAMETERS  : front time-= 1.25 x T = 8 usec +/- 20%

NOTES  : front time z 1.25 x 6.7usec = 8.38usec EQUIPMENT USED

• GUS3,GUSA, XPN1, MSV0 CH.1 PROBE NAME  : GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME

• Impulse I w/ PVA7 PROBE FACTOR: x100 TRACE F1 IS THE CURRENT WAVEFORM.

Page 1-20

U Engineering Test Report No 37485-01 Appendix I rI

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X1= -2.4002 S M-- 1U.JZ4t PS X2-- 17.6606 ps l1X= 49.201 kHz IEC 61000-4 Surges MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE  : Short Circuit Current TEST PARAMETERS  : time to half-value = 20usec +1- 20%

NOTES EQUIPMENT USED  : GUS3,GUSA, XPNI, MSVO CH.1 PROBE NAME GUS3 PROBE FACTOR: x683 CH.2 PROBE NAME

• Impulse I w/ PVA7 PROBE FACTOR: x100 TRACE Fl IS THE CURRENT WAVEFORM.

Page 1-21

i DATA SHEET Engineering Test Report No 37485-01 Appendix I MANUFACTURER Nutherm TESTITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-5:2005 TEST Electrical Fast Surge - Power Line FREQUENCY Short Circuit Voltage:- 1.2usec x 50usec; Open Circuit Current: 8usec x 20usec TEST EQUIPMENT GUSA, GUS3, XPN1, MSVO, PVA7 MODE Normal Operating Mode DATE TESTED December 11, 2006 NOTES Note 1 - After application of the first surge, all LEDs on the front panel of the test item turned off. The WA" LEDs and the "B" LEDs on the Solenoid Load Box (SLB) remained on and the "C" LEDs on the SLB remained off. The Bypass/Alarm Load Bank LED turned on. Itwas determined that the fuse to the main input power of the assembly panel was blown during the test. A fuse from another part of the assembly panel was used to replace the main fuse. Test Item powered back up with some errors (which were due to missing fuse).The test was rerun. Two surges were reapplied. Both main fuses were blown during the test. Various modifications were made to the test item to try and prevent the main fuse from blowing during surge tests. The final modifications are listed in paragraph 1-6; Test was rerun at the 2kV level with the modifications listed in 1-6.

N/R - No Response Checked By:

M Ih E.ocNrr Page 1-22

Engineering Test Report No 37485-01 Appendix I DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-5:2005 TEST Electrical Fast Surge - Power Line FREQUENCY Short Circuit Voltage: 1.2usec x 50usec; Open Circuit Current: 8usec x 20usec TEST EQUIPMENT GUSA, GUS3, XPN1, MSVO, PVA7 MODE Normal Operating Mode DATE TESTED December 15, 2006 See section 1-6 for list of modifications made to the test item in order to meet the NOTES acceptance criteria for surge tests Applied Coupling Source Number Line Tested Voltage Pulse Capacitor Impedance Of (kV) Polarity (uF) (ohms) Pulses Response

+125VDC and 2.0 + 18 2 5 Note 1 125VDC Return

+125VDC and 2.0 - 18 2 5 Note 2 125VDC Return

+125VDC and 2.0 +/- 9 12 5 ea. N/R Ground 125VDC Return and 2.0 +/- 9 12 5 ea. N/R Ground Note I - After application of the first surge, FAIL LED on ALS-41 1-1 and ALS-411-3 turned on and remained on during the test. After completion of the'test, ESFAS 1 and 2 were pushed and valves were closed. Valves were manually reopened and reset switch was thrown on front of test item. Fail LEDs cleared on reset.

Note 2 - After application of the first surge, FAIL LED on ALS-41 1-1 turned on and remained on during the test. After application of the third surge, ALS-411-3 turned on and remained on during the test. After completion of the test, ESFAS 1 and 3 were pushed and valves were closed. Valves were manually reopened and reset switch was thrown on front of test item. Fail LEDs cleared on reset.

N/R - No Response Checked By:

PAWE.- LONGX1NaTT(

Page 1-23

Engineering Test Report No 37485-01 Appendix J 70ite J. IEC 61000-4-6 - CONDUCTED IMMUNITY - 10 KHZ TO 200 MHz J.1. PURPOSE:

This test was performed to determine whether the test item would respond or malfunction when subjected to radio frequency levels coupled onto the power leads and signal leads over the frequency range from 10 kHz to 200 MHz, as required by IEC 61000-4-6 and Nutherm EMC Test Procedure 9715-EMC-01, Rev 4.

J.2. REQUIREMENTS:

J.2.1 .Specification Limit The test item shall not exhibit any malfunction or degradation of performance when the power leads and signal leads are subjected to radio frequency levels over the frequency from 10 kHz to 200 MHz using the following modulations and levels:

Power Leads 0.01-0.15 157-80.5 1kHz'AM @80%

0.15-80.0 96.5* 1kHz AM @ 80%

80.0-200.0 92.9-89.0 1kHz AM @ 80%

Signal Leads 0.01-0.15 43-66.5 1 kHz AM @80%

0.15-80.0 96.5* 1 kHz AM @ 80%

80.0 - 200.0 78.8-75 1 kHz AM @ 80%

1. - All levels are calibrated across 150 ohms.

• - Equivalent to 140dBuV into 150 ohms.

J.2.2. Leads Tested The following input power leads and signal leads were subjected to the test requirements:

EDescripn:

125VDC Input Power J2M Cable Bundle J3M Cable Bundle J4M Cable Bundle J.2.3. Immunity Criteria The success criteria for immunity testing is described in Para. 3.3.

J.3. TEST SETUP AND INSTRUMENTATION:

Photographs of the test setup are shown as Figures J-1 through J-6. The test instrumentation can be determined from Table 10-1.

J.4. TEST ITEM OPERATION:

The line voltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operated in the Normal Operating Mode as described in Para. 3.2.

Page J-1

Engineering Test Report No 37485-01 Appendix J J.5. SPECIFIC TEST PROCEDURES:

J.5.1. Calibration J.5.1.1. Current Injection Probe Calibration Acurrent injection probe was placed around the center conductor of a test jig. Asignal generator output was amplified and connected to the RF input of the current injection probe. The RF port of the test jig was connected through a 150 ohm to 50 ohm adapter to a measuring device with a 50 ohm input impedance. A computer system, used to control the signal generator and measuring device, adjusted the output of the signal generator until the required levels were seen on the measuring device. The settings which were required to maintain the specified levels at the current injection probe were placed in the memory of the computer system.

This process was repeated for the entire frequency range from 10kHz to 200MHz. The calibration was performed at the highest test level only. For application of the test signal at a lower level, the output power of the amplified signal generator was scaled back accordingly.

J.5.1.2. CDN Calibration A signal generator output was amplified and connected to the RF Input of the Coupling/Decoupling Network (CDN). The EUT port of the CDN was connected through a 150 ohm to 50 ohm adapter to a measuring device with a 50 ohm Input impedance. A computer system, used to control the signal generator and measuring device, adjusted the output of the signal generator until the required levels were seen on the measuring device. The settings which were required to maintain the specified levels at the Coupling/Decoupling Network (CDN) were placed in the memory of the computer system. This process was repeated for the entire frequency range from 150kHz to 200MHz.

J.5.2. Test Procedure J.5.2.1. Input Power Leads - 10kHz to 150kHz 50uH line impedance stabilization networks (LISNs) were placed in the input power leads. The current injection probe was clamped around the 0.5 meter long input power leads between the test item and the LISNs. The frequency range was swept from 10kHz to 150MHz using the signal levels established during the calibration process, and with the disturbance signal 80% amplitude modulated with a IkHz sine wave, pausing to adjust the RF signal level as necessary. The frequency was swept incrementally with the step size of 1% of the preceding frequency value. The dwell time at each frequency shall not be less than the time necessary for the test item to be exercised and to respond, but shall not be less than 0.5 seconds.

In addition, at each clock frequency of the test Item, the test was paused and the calibrated test level was applied for 1 minute. At least once per decade, the "Safety Function Actuation" as described Inthe "Equipment OperationNerification" section of the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4, test procedure was performed. Data sheets used to record the observations are included InAppendix N.The test item was continuously monitored for a response.

J.5.2.2. Input Power Leads - 150kHz to 200MHz The 5OuH LISNs were removed from the input power leads. The CDN was installed in the 0.5 meter long input power cable of the test item. The frequency range was swept from 150kHz to 200MHz using the signal levels established during the calibration process, and with the disturbance signal 80% amplitude modulated with a 1kHz sine wave, pausing to adjust the RF signal level as necessary. The frequency was swept incrementally with the step size of 1%of the preceding frequency value. The dwell time at each frequency was not less than the time necessary for the test item to be exercised and to respond, but was not be less than 0.5 second. In addition, at each clock frequency of the test item, the test was paused and the calibrated test level was applied for I minute. The test item was continuously monitored for a response.

Page J-2

U Engineering Test Report No 37485-01 At least once per decade, the "Safety Function Actuation" as described in the "Equipment Appendix J OperationNerification" section of the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4, test procedure was performed. Data sheets used to record the observations are included in Appendix N.

J.5.2.3. Signal Leads - 10kHz to 200MHz The current injection probe was clamped around the first signal cable listed in paragraph J.2.2J.2.2. The frequency range was swept from 10kHz to 200MHz using the signal levels established during the calibration process, and with the disturbance signal 80% amplitude modulated with a 1kHz sine wave, pausing to adjust the RF signal level as necessary. The frequency was swept incrementally with the step size of 1% of the preceding frequency value. The dwell time at each frequency shall not be less than the time necessary for the test item to be exercised and to respond, but shall not be less than 0.5 seconds. In addition, at each clock frequency of the test item, the test was paused and the calibrated test level was applied for 1 minute. The test item was continuously monitored for a response. The process was repeated for all of the remaining signal cables listed in paragraph J.2.2.

At least once per decade, the "Safety Function Actuation" as described in the "Equipment OperationNerification" section of the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4, test procedure was performed. Data sheets used to record the observations are included in Appendix N.

J.6. RESULTS:

The test results are given on pages J-7 and J-8. Calibration plots are shown on pages J-9 and J-10. Plots of the applied test signal for each lead tested are shown on pages J-1 1 through J-18. The test item did not respond when it was subjected to the radio frequency levels coupled onto the power leads and signal leads at the specified levels.

Page J-3

H Engineering Test Report No 37485-01 Appendix J J[U-1i1I -iestoexupTC r Lonauciea immunity, IUKHZ tO' PmhnbM ethod - Input Power Leads

- i est ztup Tor uonaucPea J- immunity, kHz to .150kHz, Current Probe Method - Input Power Leads Page J-4

Engineering Test Report No 37485-01 Appendix J Immunit 444 - Test Setup for Conducted Immunity, CQ J2M Cable Bundle Page J-5

Engineering Test Report No 37485-01 Appendix J Figure J-555555 - Test Setup for Conducted Immunity, UUU IVIt:lIUU -

J3M Cable Bundle Figure J-666666 - Test Setup for Conducted Immui J4M Cable Bundle Page J-6

Engineering Test Report No 37485-01 Appendix J DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-6:2003 with A1:2004 and A2:2006 TEST Conducted Immunity, Power Lines Current Probe Method: PLA2,PLLG,XLJLXLQK,PIE0,PIBO,XFA0,XLH2, TEST EQUIPMENT T2D7,RAEB,CDJO,RAB3,XDRI,XLJ3,ADCI,GBN3 CDN Method: XNGO,XNLO,T2D7,RAEB,CDJO,RAB3,XDR1 ,XLJ3,ADC1 ,GBN3 MODE Normal Operating Mode DATE TESTED December 8, 2006 50 uH LISNs were placed in the power leads during testing from 10kHz to 150kHz NOTES on the input power leads All levels calibrated across 150 ohms Applied Required Frequency Level Level MHz . (dBuA) (dBuA) Modulation Response 120VDC Input Power - Current Probe Method 0.01# 57 .. 57 1 kHz AM @ 80% N/R 0.01 -0.15 57-80.5 57-80.5 1kHz AM @ 80% N/R 120VDC Input Power- CDN Method 0.15 -80 96.5 96.5 1kHz AM Q 80%. N/R 80 -200 92.9-89 92.9-89 j.1 kHz AM @ 80% N/R 12# 96.5 96.5 1kHz AM @ 80% N/R

1. - 1 minute dwell time N/R- No Response Checked By:

Page J-7

Engineering Test Report No 37485-01 U Appendix J DATA SHEET MANUFAC TE*3TURER Nutherm ST ITEM MSFIS Logic Control Test.Specimen MOt )EL NO. 5101-100 SER IAL NO. 5101-100 SPECIFI CATION IEC 61000-4-6:2003 with A1:2004 and A2:2006 TEST Conducted Immunity, Interconnect Cables Current Probe Method: PLA2,PLLG,XLJL,XLQK,PIEO,PIBO,XFAO,XLH2, TEST EQU IPMENT T2D7,RAEB,CDJO,RAB3,XDRI,XLJ3,ADC1,GBN3 CDN Method: XNGO,XNLO,T2D7,RAEB,CDJO, RAB3,XDR1,XLJ3,ADCl ,GBN3 MODE Normal Operating Mode DATE TESTED December 11, 2006 CDN was placed in the power leads during testing of the interconnect cables. The NOTES CDN RF Input port was terminated in 50 ohms.

All levels calibrated across 150 ohms Applied Required Frequency Level Level MHz (dBuA) (dBuA) Modulation Response J2M Cable - Current Probe Method 0.01# 43 43 1kHz AM@* 80% N/R 0.01 -0.15 43-66.5 43-66.5 1kHz AM @ 80% N/R 0.15-80 96.5 96.5 1kHz AM@* 80% N/R 80 -200 78.8-75 78.8-75 lkHz AM @ 80% N/R 12# 96.5 96.5 1kHz AM@* 80% N/R J3M Cable - Current Probe Method 0.01# 43 43 1 kHz AM @ 80% N/R

• 0.01-0.15 43-66.5 43-66.5 1kHzAM @0 80% N/R

.0.15-80 96.5 96.5 1kHz AM @ 80% N/R 80- 200 78.8-75 78.8-75 1kHz AM @ 80% N/R 12# 96.5 96.5 1kHz AM @ 80% N/R J4M Cable - Current Probe Method 0.01'# 43 43 1kHz AM @ 80% N/R 0.01-0.15 43-66.5 43-66.5 1kHz AM @ 80% NIR 0.15-80 96.5 96.5 1kHz AM @ 80% N/R 80-200 78.8-75 78.8-75 I kHz AM @ 80% N/R 12# 96.5 96.5 1kHz AM @ 80% N/R

1. - 1 minute dwell time NJR - No Response Checked By:

LoGE.Tr LA~

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MODEL No.

LINE TESTED 5181-108

125UDC INPUT POWER d

MODE  : NORMAL OPERATING MODE.

138 .. .ATE  : Dec 2806" 14:43:01 M. LONGINOTTI MODULATION  : AM 80X, 1kHz 128- TEST METHOD NOTES :CCURRENT PROBE AND.CDN 116 too

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MODEL No.  : 5101-100 S/N LINE TESTED  : 125VDC INPUT POWER TEST MODE NORMAL OPERATING MODE MODULATION AM 80%, IkHz TEST RANGE .01 - 200 MHz TEST METHOD CURRENT PROBE AND CDN DATE 8 Dec 2006 .14:43:01 M. LONGINOTTI NOTES CURRENT PROBE METHOD FREQUENCY THRESHOLD CURRENT THRESHOLD POWER EFFECT CURRENT LIMIT POWER LIMIT CODE MHz dBuA dBuA dBm dBm

-. NO RESPONSES LOGGED -

Page J-12

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U Engineering Test Report No 37485-01 Appendix J DATA PAGE 12/06/06 NUTHERM 9715-EMC-01 REV. 2 CONDUCTED IMMUNITY RESPONSES MANUFACTURER  : NUTHERM INTERNATIONAL, INC.

MODEL No.  : 5101-100 S/N LINE TESTED J2M TEST MODE NORMAL OPERATING MODE MODULATION AM 80%, 1kHz TEST RANGE .01 - 200 MHz TEST METHOD CURRENT PROBE DATE 11 Dec 2006 08:30:47 M. LONGINOTTI NOTES FREQUENCY -THRESHOLD CURRENT THRESHOLD POWER EFFECT CURRENT LIMIT POWER LIMIT CODE MHz dBuA dBuA dBm dBm

- NO RESPONSES LOGGED -

Page J-14

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H Engineering Test Report No 37485-01 Appendix J DATA PAGE 12/06/06 NUTHERM 9715-EMC-01 REV. 2 CONDUCTED IMMUNITY RESPONSES MANUFACTURER NUTHERM INTERNATIONAL, INC.

MODEL No. 5101-100 S/N LINE TESTED J3M TEST MODE NORMAL OPERATING MODE MODULATION AM 80%, 1kHz TEST RANGE .01 - 200 MHz TEST METHOD CURRENT PROBE DATE 11 Dec 2006 09:50:46 M. LONGINOTTI NOTES FREQUENCY THRESHOLD CURRENT THRESHOLD POWER EFFECT CURRENT- LIMIT POWER LIMIT CODE MHz dBuA dBuA dBm dBm

-NO RESPONSES LOGGED-Page J-16

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U Engineering Test Report No 37485-01 Appendix J DATA PAGE .12/06/06 NUTHERM 9715-EMC-01 REV. 2 CONDUCTED IMMUNITY RESPONSES MANUFACTURER  : NUTHERM INTERNATIONAL, INC.

MODEL No.  : 5101-100 S/N LINE TESTED :J4M TEST MODE NORMAL OPERATING MODE MODULATION AM 80%, !kHz TESTRANGE .01 - 200 MHz TEST METHOD CURRENT PROBE DATE 11 Dec 2006 10:39:21 M. LONGINOTTI NOTES FREQUENCY THRESHOLD CURRENT THRESHOLD POWER EFFECT CURRENT LIMIT POWER LIMIT CODE MHz dBuA dBuA dBm dBm

- NO RESPONSES LOGGED -

Page J-18

U/ Engineering Test Report No 37485-01 Appendix J Page J-19

Engineering Test Report No 37485-01 Appendix K K. IEC 61000-4-8 - MAGNETIC FIELD IMMUNITY K.1. PURPOSE:

This test was performed to determine whether the test item would respond or malfunction when subjected to the power frequency magnetic field requirements of IEC 61000-4-8.

K.2. REQUIREMENTS:

K.2.1. Specification Limit The case of the test item shall be subjected to magnetic fields at the test frequencies of 50 Hz and 60 Hz. The magnetic fields shall be applied at the following levels:

- 30A/m continuous pulse

- 300A/m short duration pulse The test item performance shall be evaluated in the presence of the test field. The test item shall be positioned so that each of the three orthogonal axes is tested.

K.2.2. Immunity Criteria The success criteria for immunity testing is described in Para. 3.3.

K.3. TEST SETUP AND INSTRUMENTATION:

Photographs of the test setup are shown as Figure K-1 through K-3. The test instrumentation can be determined from Table 10-1.

K.4. TEST ITEM OPERATION:

The line voltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operated in the Normal Operating Mode as described in Para. 3.2.

K.5. SPECIFIC TEST PROCEDURES:

K.5.1. Calibration a) An audio frequency signal generator was amplified and connected to a square induction coil with dimensions of 48 inches x 48 inches x 24 inches.

b) A Loop Sensor was placed in the center of the coil. The output of the audio signal generator was set to 50Hz and the output level was increased until the desired magnetic field for the continuous pulse level was seen on the Loop Sensor. The output current of the audio amplifier was recorded.

c) Step (b) was repeated for the short duration pulse level.

d) Steps (b) and (c) were repeated for 60Hz.

K.5.2. Test Procedure a) The test item was placed in the center of the induction coil. The test item was positioned so that the magnetic field was through the side of the test item (X axis).

b) The test item was operated in the Normal Operating Mode. The output of the audio signal generator was set to 50Hz and increased until the output current of the audio amplifier was the same as that established during the calibration process for the continuous pulse level. The test item was exposed to the magnetic field for a minimum of 5 minutes.

c) The output of the audio signal generator was set to 50Hz and increased until the output current of the audio amplifier was the same as that established during the Page K-1

Engineering Test Report No 37485-01

• Appendix K calibration process for the short duration pulse level. The test item was exposed to the magnetic field for a minimum of 1 second..

d) Steps (a) through (c) were repeated for 60Hz.

e) The test item was rotated 900 so that the magnetic field was through the top of the test item (Y axis). Steps (a) through (c) were then repeated.

f) The test item was rotated 900 so that the magnetic field was through the front of the test item (Z axis). Steps (a) through (c) were then repeated.

K.6. RESULTS:

The test results are given on data page K-5. The test item did not respond when subjected to the power frequencies (50Hz and 60Hz) magnetic fields applied at the required levels at each of the three orientations.

Page K-2

U Engineering Test Report No 37485-01 Appendix K Figure K-111111 -Test Setup for Magnetic Field Immunity Figure K-222222 - Test Setup for Magnetic Field Immunity Page K-3

H Engineering Test Report No 37485-01 Appendix K Figure K-333333 - Test Setup for Magnetic Field Immunity Page K-4

Engineering Test Report No 37485-01 Appendix K DATA SHEET MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control.Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-8:2001 TEST Power Frequency Magnetic Field Immunity TEST EQUIPMENT MDAO, NCBO, AALO, GWH3, MDA1, MODE Normal Operational DATE TESTED Dec.20, 2006 NOTES Applied Required Frequency Axis Level Level Duration Hz Tested (Alm) (Nm) (minutes) Response

50. X 30+ 30 5 N/R 50 Y 30+ 30 5 N/R 50 Z 30+ 30 5 N/R Applied Required Frequency Axis Level Level Duration Hz Tested (Amm) ) (seconds) Response 50 X 300+ 300 1 N/R 50 Y_300+ .300. 1 N/R 50 Z 300+ 300 1 N/R Applied Required Frequency Axis Level. Level . Duration Hz Tested .m(A/m) (Alm) (minutes) Response 60 X 30+ 30 5 N/R 60 Y 30+ 30 5 N/R 60 Z 30+ 30 5 N/R Applied Required Frequency Axis Level Level Duration Hz Tested (A/m) (A/m) (seconds) Response 60 X 300+ 300 1 NIR 60 Y. 300+ 300 1 N/R 60 Z 300+ 300 1 NIR N/R - No Response Checked By:

Page K-5

Engineering Test Report No. 37485-01 Appendix L L. IEC 61000-4 RING WAVE IMMUNITY TEST L.1. PURPOSE This test was performed to determine whether the test Item would respond or malfunction when subjected to the ring wave applied to the input power lines, input board ports, output board ports, and FET board ports as required by IEC 61000-4-12.

L2. REQUIREMENTS L.2.1 .Specification Limit The test item shall not exhibit any malfunction or degradation of performance when the input power lines and FET board are subjected to the ring wave with an amplitude level of 2kV both differential and common mode.

The test item shall not exhibit any malfunction or degradation of performance when the input board and output board are subjected to the ring wave with an amplitude level of 1kV both differential and common mode.

The ring wave requirements of IEC 61000-4-12 are:

- Oscillation Frequency: 100kHz +/- 10%

- Source Impedance: 12 ohms

- Short Circuit Current: (Open Circuit Voltage)/(12 ohms)

- Decay of Each Peak: 60%

- Short Circuit Current Rise Time: less than 1usec Open Circuit Voltage Rise Time: 0.5usec +1-20%

- Repetition Rate: 1 second.minimum L.2.2.Leads Tested The following Input power leads were subjected to the test requirements:

! :: : Descrn tion ....

,:: *; ... *i

-. **i ;*,*: , .A lied:Le~iel: kV *ii'i**- * ,

Input Power

+125VDC to 125VDC Return 2.0

+125VDC to Ground 2.0 125VDC Return to Ground 2.0 FET Board (Cout4+ and Cout4 -)

D5 to D6 2.0 D5 to Ground 2.0 D6 to Ground 2.0 Input Board (OPEN1 and OPEN RTN)

OPEN1 to OPEN RTN 1.0 OPEN1 to Ground 1.0 OPEN RTN to Ground 1.0 Output Board (BYPASSI +, BYPASS1 -)

C5 to C6 1.0 C5 to Ground 1.0 C6 to Ground 1.0 L.2.3.!mmunity Criteria The success criteria for immunity testing is described in Para. 3.3.

Page L-1

Engineering Test Report No. 37485-01 Appendix L L.3. TEST SETUP AND INSTRUMENTATION Photographs of the test setup are shown as Figure L-1 and Figure L-2. The test instrumentation can be determined from Table 10-1.

L.4. TEST ITEM OPERATION The line voltage to the test item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operated in the Normal Operating Mode as described in Para. 3.2.

L.5. SPECIFIC TEST PROCEDURES a) The 1.0 meter long power cable of the test item was connected to the output of the ring wave generator.

b) The test item was operated in the Normal Operating Mode.

c) The 2.0kV, positive and negative polarity, ring waves were applied between the +125VDC Line and the 125V Return Line. Five pulses of each polarity were applied to the test item.

d) The 2.0kV, positive and negative polarity, ring waves were applied between the +125VDC Line and Ground. Five pulses of each polarity were applied to the test item.

e) The 2.0kV, positive and negative polarity, ring waves were applied between the 125VDC Return Line and Ground. Five pulses of each polarity were applied to the test item.

f) The 1.0 meter long FET Board Cable (D5 and D6) of the test item was connected to the output of the ring wave generator.

g) The test item was operated in the Normal Operating Mode.

h) The 2.0kV, positive and negative polarity, ring waves were applied between D5 and D6. Five pulses of each polarity were applied to the test item.

i) The 2.0kV, positive and negative polarity, ring waves were applied between D5 and Ground. Five pulses of each polarity were applied to the test item.

j) The 2.0kV, positive and negative. polarity, ring waves were applied between D6 and Ground. Five pulses of each polarity were applied to the test item.

k) The 1.0 meter long Input Board Cable (OPEN1 and OPEN RTN) of the test Item was connected to the output of the ring wave generator.

I) The test item was operated in the Normal Operating Mode.

m) The 1.0kV, positive and negative polarity, ring waves were applied between OPENI and OPEN RTN. Five pulses of each polarity were applied to the test item.

n) The 1.0kV, positive and negative polarity, ring waves were applied between OPENI and Ground.

Five pulses of each polarity were applied to the test Item.

o) The 1.0kV, positive and negative polarity, ring waves were .applied between the OPEN RTN and Ground. Five pulses of each polarity were applied to the test item.

p) The 1.0 meter long Output Board Cable (BYPASS + and BYPASS -) of the test item was connected to the output of the ring wave generator.

q) The test item was operated in the Normal Operating Mode.

r) The 1.0kV, positive and negative polarity, ring waves were applied between BYPASS + and BYPASS -. Five pulses of each polarity were applied to the test item.

s) The 1.0kV, positive and negative polarity, ring waves were applied between BYPASS + and Ground. Five pulses of each polarity were applied to the test item.

Page L-2

K t)

Engineering Test Report No. 37485-01 The 1.0kV, positive and negative polarity, ring waves were applied between BYPASS - and Appendix L Ground. Five pulses of each polarity were applied to the test item.

u) The test item was continuously monitored for a response.

L.6. RESULTS The calibration plots are shown on pages L-5 through L-22. The test results are given on page L-23 through L-

25. As can be seen from the data, after modifications were made to the test item in order to meet the surge immunity requirements (see appendix I paragraph 6 for the list of modifications made to the test item), when the input power leads and the FET board leads were tested at the 2.0kV level, multiple responses occurred.

However no change of state of the solenoids occurred. These responses were considered acceptable per Nutherm International personnel. The test item did not respond when the Input Board leads and the Output Board leads were tested at the 1.0kV level.

Page L-3

Engineering Test Report No. 37485-01 Appendix L

[Elit Figure L-1111!1 - Test Setup for Ring Wave Tests

.Figure L-222222 - Test Setup for Ring Wave Tests Page L-4

Engineering Test Report No. 37485-01 Appendix L 4

............ 1I---.

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- Ring Wave MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE  : Open Circuit Voltage TEST PARAMETERS  : Vp = 2kV NOTES EQUIPMENT USED

• GUS3,GUSM, XPNI, MSVO CH.1 PROBE NAME  : PSM7 PROBE FACTOR: xl0 CH.2 PROBE NAME PROBE FACTOR:

TRACE 1 IS THE VOLTAGE WAVEFORM.

Page L-5

U Engineering Test Report No. 37485-01 Appendix L IEC 61000-4 Ring Wave MANUFACTURER Nutherm TEST ITEM MSFIS Logic. Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Open Circuit Voltage TEST PARAMETERS Decaying of Each Peak = 60% of preceding peak NOTES 60% of 2000V.= 1200V EQUIPMENT USED GUS3,GUSM, XPN1, MSVO CH.1 PROBE NAME PSM7 PROBE FACTOR: xl0 CH.2 PROBE NAME PROBE FACTOR:

TRACE 1 IS THE VOLTAGE WAVEFORM.

Page L-6

U Engineering Test Report No. 37485-01 Appendix L I7 N 4

... . ..... .....---..--.- I - . -.-. -- I -

T I A

XI= -196.8ns &v= 542.2 ns X2=- 345.4 nfl 1lX= 1.8443 MHz IEC 61000-4-12 - Ring Wave MANUFACTURER  : Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE

• Short Circuit Current TEST. PARAMETERS Current Rise Time <lusec NOTES EQUIPMENT USED GUS3,GUSM, XPN1, MSVO CH.1 PROBE NAME  : PCQ2 PROBE FACTOR: xl00 CH.2 PROBE NAME PROBE FACTOR:

TRACE Cl IS THE CURRENT WAVEFORM.

Page L-7

H Engineering Test Report No. 37485-01 Appendix L

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XI= 7290.4ns :W- 436.8ns X2- 146.4 ns A1X 2.289 MHz IEC 61000-4-12 - Ring Wave MANUFACTURER Nuthem TEST ITEM

• MSFIS Logic Control Test Specimen PART NUMBER

• 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE

• Open Circuit Voltage TEST PARAMETERS  : Voltage Rise Time - 0.5usec +1- 20%

NOTES EQUIPMENT USED  : GUS3,GUSM, XPN1, MSVO CH.1 PROBE NAME  : PSM7 PROBE FACTOR: xl0 CH.2 PROBE NAME PROBE FACTOR:

TRACE 1 IS THE VOLTAGE WAVEFORM.

Page L-8

U Engineering Test Report No. 37485-01 Appendix L w

I 4.

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Alý Z.ZJUVU~ Ct LW I U.U-fZUtJt X2= 12.3000ps 1INiX- 99.692kiHz IEC 61000-4 Ring Wave MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Open Circuit Voltage TEST PARAMETERS Oscillation Frequency = 100kHz +/ - 10%

NOTES T = 10 usec EQUIPMENT USED GUS3,GUSM, XPN1, MSVO CH.1 PROBE NAME PSM7 PROBE 'ACTOR: xl0 CH.2 PROBE NAME PROBE 'ACTOR:

TRACE 1 IS THE VOLTAGE WAVEFORM.

Page L-9

U Engineering Test Report No. 37485-01 Appendix L

-,4 0V EI 11ý'),"80 X1 7.48640s .. &v- 12.23449s X2-- 4.74909 8 iZY(- 01.736 MHz IEC 61000-4-12 - Ring Wave MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Open Circuit Voltage TEST PARAMETERS Repetition Frequency = 1/12 sec NOTES EQUIPMENT USED GUS3,GUSM, XPN1, MSVO CH.1 PROBE NAME PSM7 PROBE FACTOR: xl0 CH.2 PROBE NAME PROBE FACTOR:

TRACE 1 IS THE VOLTAGE WAVEFORM.

Page L-10

U Engineering Test Report No. 37485-01 Appendix L 4

A IEC 61000-4-12 - Ring Wave MANUFACTURER Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE Short Circuit Current TEST PARAMETERS Peak Current - (Peak Voltage)/12 ohms NOTES 2000V/12 ohms = 167A EQUIPMENT USED  : GUS3,GUSM, XPNI, MSVO CH.1 PROBE NAME  : PSQ2 PROBE FACTOR: xl00 CH.2 PROBE NAME PROBE FACTOR:

TRACE Cl IS THE CURRENT WAVEFORM.

Page L-1 1

Engineering Test Report No. 37485-01 Appendix L 4 M 4

. i dE, IEC 61000-4 Ring Wave MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Open Circuit Voltage TEST PARAMETERS Vp = -2kV NOTES EQUIPMENT USED GUS3,GUSM, XPN1, MSVO CH.1 PROBE NAME PSM7 PROBE FACTOR: xl0 CH.2 PROBE NAME PROBE FACTOR:

TRACE 1 IS THE VOLTAGE WAVEFORM.

Page L-12

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A IEC 61000-4-12 - Ring Wave MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE  : Open Circuit Voltage TEST PARAMETERS  : Decaying of Each Peak = 60% of preceding peak NOTES 60% of 2000V = 1200V EQUIPMENT USED GUS3,GUSM, XPN1, MSVO CH.1 PROBE NAME

• PSM7 PROBE FACTOR: xl0 CH.2 PROBE NAME  :. PROBE FACTOR:

TRACE 1 IS THE VOLTAGE WAVEFORM.

Page L-13

H Engineering Test Report No. 37485-01 Appendix L I.

4. .1 X2-- -3.00420js II&X 1.8235 MHz IEC 61000-4 Ring Wave MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 510i-I00 TEST MODE  : Short Circuit Current TEST PARAMETERS  : Current Rise Time <lusec NOTES EQUIPMENT USED  : GUS3,GUSM, XPNI, MSV0 CH.. PROBE NAME  : PCQ2 PROBE FACTOR: xl00 CH.2 PROBE NAME PROBE FACTOR:

TRACE C1 IS THE CURRENT WAVEFORM.

Page L-14

H Engineering Test Report No. 37485-01 Appendix L

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X2= -2.6252ijs 1t&i(= 2.1160M~iz IEC 61000-4-12 - Ring Wave MANUFACTURER  : Nutherm TEST ITEM  : MSFIS Logic Control Test Specimen PART NUMBER  : 5101-100 SERIAL NUMBER  : 5101-100 TEST MODE  : Open Circuit Voltage TEST PARAMETERS  : Rise Time = 0.5usec +/- 20%

NOTES EQUIPMENT USED  : GUS3,GUSM, XPNl, MSVO CH.1 PROBE NAME  : PSM7 PROBE FACTOR: xl0 CH.2 PROBE NAME PROBE FACTOR:

VOLTAGE WAVEFORM.

THE 1IS TRACE TRACE 1 IS THE VOLTAGE Page L-15

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• I I Engineering Test Report No. 37485-01 Appendix L NMII 7-- --- I4

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5 X1= *-U3.2flS' Wt- IU.254 us X2-- 9.5222 ps IWX=- .99.747 kHz IEC 61000-4 Ring Wave MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Open Circuit Voltage TEST PARAMETERS Oscillation Frequency = 100kHz +/- 10%

NOTES T = 10usec EQUIPMENT USED GUS3,GUSM, XPNI, MSVO CH.1 PROBE NAME PSM7 PROBE FACTOR: xl0 CH.2 PROBE NAME PROBE FACTOR:

TRACE 1 IS THE VOLTAGE WAVEFORM.

Page L-16

U Engineering Test Report No. 37485-01 Appendix L

.... .... 4 IEC 61000-4 Ring Wave MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Short Circuit Current TEST PARAMETERS Peak Current = (Peak Voltage)/12 ohms NOTES 2000V/12 ohms = 167A EQUIPMENT USED GUS3,GUSM, XPN1, MSVO CH.1 PROBE NAME PSQ2 PROBE FACTOR: xl00 CH.2 PROBE NAME PROBE FACTOR:

TRACE Cl IS THE CURRENT WAVEFORM.

Page L-17

H Ii Engineering Test Report No. 37485-01 i . I Appendix L

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TRACE 1 IS THE VOLTAGE WAVEFORM.

Page L-18

Engineering Test Report No. 37485-01 rE tit*e\ Appendix L C

a IEC 61000-4 Ri'ng Wave MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Open Circuit Voltage TEST PARAMETERS Vp = ikV NOTES EQUIPMENT USED  : GUS3,GUSM, XPNI, MSVO CH.1 PROBE NAME  : PSM7 PROBE FACTOR: xl0 CH.2 PROBE NAME PROBE FACTOR:

TRACE I IS THE VOLTAGE WAVEFORM.

Page L-19

H Engineering Test Report No. 37485-01 Appendix L IEC 61000-4-12 - Ring Wave MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control-Test Specimen PART NUMBER 5101-100 SERIAL NUMBER 5101-100 TEST MODE Short Circuit Current TEST PARAMETERS Peak Current.= (Peak Voltage)/12 ohms NOTES 1000V/12 ohms = 83.3A EQUIPMENT USED GUS3,GUSM, XPNI, MSVO CH.1 PROBE NAME PSQ2 PROBE FACTOR: x100 CH.2 PROBE NAME PROBE FACTOR:

TRACE C1 IS THE CURRENT WAVEFORM.

Page L-20

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• Peak Current = (Peak Voltage)/12 ohms NOTES  : 1000V/12 ohms = 83.3A EQUIPMENT USED  : GUS3,GUSM, XPN1, MSVO CH.1 PROBE NAME  : PSQ2 PROBE FACTOR: xl00 CH.2 PROBE NAME PROBE FACTOR:

TRACE C1 IS THE CURRENT WAVEFORM.

Page L-21

U DATA SHEET Engineering Test Report No. 37485-01 Appendix L MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-12 TEST Ring Wave Surge FREQUENCY 100kHz,12 ohms, Decay of Each Peak: 60%, rise time lusec TEST EQUIPMENT GUS3, GUSM, XPNI MODE Normal Operation DATE TESTED 12/19/2006 and 12/2012006 NOTES Input Power Source Applied Pulse Impedance Pulse Line Tested Voltage Polarity (ohms)* Response (kV) . .

+125VDC to 125VDC Return 2.0 - 12 1 and 2 N/R

+125VDC to 125VDC Return 2.0 - 12 3, 4 and 5 Note 112

+125VDC to 125VDC Return 2.0 + 12 1,2,3,4, 5 Note 113

+125VDC to 125VDC Return 2.0 + 12 5 ea. N/R

+125VDC to 125VDC Return 2.0 + 12 5 ea. N/R

+125VDC to Ground 2.0 - 12 5 ea. N/R

+125VDC to Ground 2.0 + 12 1 Note 114

+125VDC to Ground 2.0 + 12 2,3,4,5 N/R 125VDC Return to Ground 2.0 + 12 5 ea. Note 115 125VDC Return to Ground 2.0 - 12 1 Note 115 125VDC Return to Ground .2.0 - 12 2 Note 114 125VDC Return to Ground 2.0 - 12 3 Note 114 125VDC Return to Ground 2.0 - 12 4 and 5 Note 115 P.E. - Protective Earth N/R - No Response Note 112 - ALS 411-3 fail LED turned on. LED was cleared with the exercising of the DUT. Solenoid load box operated normally (no change of state occurred).

Note 113 - ALS 411-1, -2, -3 fail LEDs came on. LEDs were cleared with the exercising of the DUT. Solenoid load box operated normally (no change of state occurred). The test was re-run twice without a response.

Note 114 - System state RCO LED turned yellow. ALS 411-1, -2, -3 blinking green LEDs turn yellow or orange. Red fail alarm LED turned on.. LEDs were cleared with the exercising of the DUT. Solenoid load box did not change state.

Note 115 - Red fail LEDs on ALS 411-1, -2, -3 came on during the test. LEDs were cleared with the exercising of the DUT. Solenoids did not change state.

Checked By:

DATA SHEET Page L-22

E Engineering Test Report No. 37485-01 Appendix L MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-12 TEST Ring Wave Surge FREQUENCY 100kHz,12 ohms, Decay of Each Peak: 60%, rise time lusec TEST EQUIPMENT GUS3, GUSM, XPN1 MODE .Normal Operation DATE TESTED 12/19/2006 and 12/20/2006 NOTES Input Board (OPEN1 and OPEN RTN)

Source Applied. Voltage Pulse Impedance Pulse Line Tested (kV) Polarity (ohms) .,,Response E7 to A8 1.0. +/- 12 .5 ea. N/R E7 to Ground 1.0 +1- 12 5 ea. N/R A8 to Ground 1.0 +- 12 5 ea. N/R P.E. - Protective Earth N/R - No Response Checked By:

Page L-23

U DATA SHEET Engineering Test Report No. 37485-01 Appendix L MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL .NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-12 TEST Ring Wave Surge FREQUENCY 100kHz,12 ohms, Decay of Each Peak: 60%, rise time lusec TEST EQUIPMENT GUS3, GUSM, XPN1 .

MODE Normal Operation DATE TESTED 12/19/2006 and 12/20/2006 NOTES Output Board (BYPASS1 + and BYPASS1 -)

Source Applied Voltage Pulse. Impedance Pulse Line Tested (kV) Polarity (ohms) Response C5 to C6 1.0 +/- 12 5 ea. N/R C5 to.Ground 1.0 +- 12 5 ea. N/R C6 to Ground 1.0 +- 12 5 ea. N/R P.E. - Protective Earth N/R - No Response Checked By:

Page L-24

E DATA SHEET Engineering Test Report No. 37485-01 Appendix L MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-12 TEST Ring Wave Surge FREQUENCY 100kHz,12 ohms, Decay of Each Peak: 60%, rise time lusec TEST EQUIPMENT GUS3, GUSM, XPN1 MODE Normal Operation DATE TESTED 12/19/2006 and 12/20/2006 NOTES FET Board (Cout4 +,.Cout4 -)

Source Applied Voltage Pulse Impedance Pulse Line Tested (kV) Polarity (ohms) Response D5 to D6 2.0 12 5 ea. Note 115 D5 to D6 2.0 + 12 1 Note 114 D5 to D6 2.0 + 12 2,3,4,5 Note 115 D5 to Ground 2.0 +/- 12 5 ea. Note 115 D6 to Ground 2.0 +/- 12 5 ea. Note 115 P.E. - Protective Earth N/R - No Response Note 114- System state RCO LED turned yellow. ALS 411-1, -2, -3 blinking green LEDs turn yellow or orange. Red fail alarm came on. LEDs were cleared with the exercising of the DUT. Solenoid load box did not change state.

Note 115- ALS 411-1, -2, -3 RED fail LEDs turned on. LEDs were cleared with the exercising of the DUT.

Solenoids did not change state.

Checked By: _

Page L-25

Engineering Test Report-No. 37485-01 H Appendix M M. IEC 61000-4-16 - CONDUCTED IMMUNITY - 0 HZ TO 150 KHz M.1.PURPOSE:

This test was performed to determine whether the test item would respond or malfunction when subjected to conducted, common mode disturbances coupled onto the power leads or signal leads over the frequency range from 15Hz to 150kHz in addition to 0Hz as required by EN 61000-4-16.

M.2.REQUIREMENTS:

M.2.1. Specification Limit The test item shall not exhibit any malfunction, degradation of performance or deviation from the tolerances specified in para. 3.3, when the power leads and signal leads are subjected to conducted, common mode disturbances over the frequency range from 15Hz to 150kHz in addition to 0Hz at the levels shown below:

.Frequenc y 0

15-150 10-1 150-1,500 1 1,500-15,000 1-10 15,000-150,000 10 The level decreases from 15Hz to 15kHz at 20dB/decade The level increases from 1.5kHz to 15kHz at 20dB/decade, M.2.2. Leads Tested The following input power leads and interconnecting leads were subjected to the test requirements:

- Input power

- Input Board

- Output Board

- Load 1 Injection Points 10.1.1. Immunity Criteria The success criteria for immunity testing Is described in Para. 3.3.

M.3.TEST SETUPAND INSTRUMENTATION:

Photographs of the test setup are shown as Figures M-1 through M-3. The test instrumentation can be determined from Table 10-1.

M.4.TEST ITEM OPERATION:

The line voltage to the test Item was checked after turn-on and adjusted to the nominal level. The test item was checked for proper operation. The test was performed with the test item operated in the Normal Operating Mode as described In Para. 3.2.

M.5.SPECIFIC TEST PROCEDURES:

The coupling network for each conductor is composed of a resistor and a capacitor in series. The coupling networks of each conductor are connected in parallel to form the coupling network to the port. The value of the capacitor is C = 1.0uF and the resistor is R = 100.x n D, where n is the number of conductors. For the 2 wire ports, the resistors are 2000 and for the 4 wire ports, the resistors are 4000.

For shielded cables, the signal source is connected to the shield via a 50 ohm resistor.

Page M-1

K M.5.1. Calibration Engineering Test Report No. 37485-01 Appendix M a) A function generator output was amplified and connected to the input port of the coupling network. An oscilloscope was connected between the output of the coupling network and ground.

The frequency band from 15Hz to 150kHz was scanned and the settings which were required to maintain the specified levels at the coupling network were recorded.

b) For the 0 Hz test, the 1.0uF capacitor was shorted out. The settings which were required to maintain the specified levels at the coupling network were recorded.

M.5.2. Test Procedure a) The test item was operated in the Normal Operating Mode b) The appropriate coupling network was Installed in the conductors of the first cable listed above.

c) The frequency range was swept from 15Hz to 150kHz using the function generator levels established during the calibration process. The sweep rate was not faster than 0.01 decades/second.

d) At least once per decade, the "Safety Function Actuation" as described in the "Equipment OperationNerification" section of the Nutherm EMC Test Procedure, Document No. 9715-EMC-01, Rev. 4, test procedure was performed. Data sheets used to record the observations are included in Appendix N.

e) The 1.0uF capacitor was shorted out. The function generator was set to 0Hz and the level established during the calibration process was applied.

f) Steps (a) through (d) were repeated separately for each of the remaining cables listed above.

M.6.RESULTS:

The test results are given on data page M-5. The test item did not respond when it was subjected to the low frequency levels coupled onto the power leads and signal leads at the specified levels.

Page M-2

Engineering Test Report No. 37485-01 U Appendix M

- Test Setup for Conducted Immunity, 15 Method Page M-3

U Engineering Test. Report No. 37485-01 Appendix M

- I est betup Tor soonauctea immunity, 1w rz to, Method Page M-4

U DATA SHEET Engineering Test Report No. 37485-01 Appendix M MANUFACTURER Nutherm TEST ITEM MSFIS Logic Control Test Specimen MODEL NO. 5101-100 SERIAL NO. 5101-100 SPECIFICATION IEC 61000-4-16 TEST Low Frequency Conducted Immunity TEST EQUIPMENT GWF5, AALO, PSR6, MSQ1 MODE Normal operation DATE TESTED 12/21/2006 NOTES Freqi input vower .....15-150 10-1 10+ >100 N/R 150-1,500 1 10+ >100 NIR 1,500-15,000 1-10 10+ >100 N/R 15,000-150,000 10 10+ >100 N/R 0 100 100 1 N/R Input Board 15-150 10-1 10+ >100 N/R 150-1,500 1 10+ >100_ N/R 1,500-15,000 1-10 10+ >100 N/R 15,000-150,000 10 10+ >100 N/R 0 100 100 1 N/R Output Board 15-150 10-1 10+ >100 N/R 150-1,500 1 10+ >100 N/R 1,500-15,000 1-10 10+ >100 N/R 15,000-150,000 10 10+ >100 N/R 0 100 100 1 N/R Load I Injection points15-150 10-1 10+ >100 N/R 150-1,500 1 10+ >100 N/R 1,500-15,000 1-10 10+ >100 N/R 15,000-150,000 10 10+ >100 N/R 0 100 100 1 N/R N/R - No Response Checked By:

Page M-5

U Engineering Test Report No. 37485-01 Appendix N N. PRE-TEST VERIFICATION, POST-TEST VERIFICATION AND SAFETY FUNCTION ACTUATION DATA SHEETS N.1. Introduction This appendix contains the pre-test verification, post-test verification and safety function actuation data sheets from the various test sequences.

Page N-1

H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. I Appendix III Pag -2of33 IEC Standard 61000-4-3 Pre-Tcst Verification ste Vezified Anomaly 2

4 __ __ __ _ __ __ __ _ __ __ __ _ __ __ __ _

10 tjua+/-______________________

102_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

124_________________________

20 _____________________

22is_ _ _ _ _ _ __ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _

20 _ _ _ _ _ _ __ _ _ _ _ _ _

PerfoxedBy/Date "Date Approved By ffPauthee- Mt Verno IL 62104

.Phone: 618-244-0000 FAX 618-244-6641 Page N-2

U Engineering Test Report No. 37485-01 Appendix.N 9715-EMC-01, REV. I Appendix III pnn. 2 if ii JEC Stmadard 61000-4-3

'Pro-Test Varifleatien 4 "C,.a.

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Engineering Test Report-No. 37485-01 K Appendix N 971,-EMC-01, REV. I Appendix III Page 3 of 33 -

IEC Standard 610O0-4-3 Pot-Test Veification StP Verfied Anomaly

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Engineering Test Report No. 37485-"1 NElite Appendix N 0715-EMC-01, REV. I Appendix 0I1 Page 3 of 31 IEC Standard 61000-4-3 Pod-Test Verification Step V*fied Anomaly 24 ViA._.A44, 6

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U Engineering Test Report No. 37485-01 Appendix N

• 9715-EMC-D1, REV.1I Appendix III Pane 16 of31 MIL-STD-461E, CSIO1 Pro-Test Veification ..

Ste Verified Anoral 2 - . - ) A .

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K Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. I Appendix III Peas 17 of 31 MEL-STD-461B, CS1O1 Post-Tet Vedflcation step WVtrified Atonamly, 2

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H Engineering Test Report No. 37485-01 Appendix N g715-EMC-01, REV. 0 Appendix III Page 19 of 27, MIL-STD-461E, CElOI Post-Test Verification Stp Verified Anomaly 2 e-*:5e e.4 k J 4 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

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U Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 0 Appendix III Page 21 of 27 MIL-STD-461E, CE102 Post-Test Ve-fication Step Vedfied Anomaly 4

6 8

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H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 0 Appendix III Page 22 of 27 MIL.-STD-4611,REIO1 Pro-Test Verification Step Verified Anomaly 2

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H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 0 Appendix III Page 23 of 27 MIL-STD-461E, RE1O0 Post-Test Verification Step V*fi'd Anomaly /

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Engineering Test Report No. 37485-01 Appendix N 97.15-EMC-01, REV. O Appendix IlI Page 24 of 27 MOL-STD461E, RE102, Pro-Tedt Verification

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H Engineering Test Report No. 37485-01 Appendix N

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-4 iI-t 8715-EMC-"1, REV. I Appendix M Pace 26 of 31 M1L-STD-461B3, RS1O1 Pre-Test Veriftkation S!ý Vesific Anomaly 2 xfe)A . 7 14 16 Ad IS?A-1=9v 18 A/,4W I 20 _et pi. -.,e...

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H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-O1, REV. I Appendix III Page 27.of31 MIL-TDA46E, RSIOI Post-Toet Veriication step Vaffied Anomaly 2 No 1

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Engineering Test Report No. 37485-01 IAppendix N 9715-EMC-01, REV. I Appendix Ill I Safety Function Actuation Data Sheet EMC Test HN 61000-4-3 page _LJof Step - Desmiption Verified/Data Anomalies 2 ESFAS numbers E S FA-3 LED's off VQijC 4 Frequency . g ,

6 Proper Indication U,, "

2 ESFAS number kjp 1-fA.e 3 LED's off "..j,-

4 D Frequency

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U Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. I AppendiX IU Page 29 of 31 Safety Function Actuation Data Sheot EMC Test EN 61000-4-3 Page kOf-Step Description. Venfied/Data Anomal".s 2 WSFAS numbers Ve ' .. .

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4 Frequency -.11Aio" VI 4 3aeI .

6 Proper Indication 2 ESFAS number

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.FAX: 618-244-6641 ML Vernon IL 6288 Page N-19

Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. I Appendix II Patio 20 af 1--- 2 Safety Function ActuationData Shed tEMC Test tN 61000-4-3 3age. f sto pDesription VcrifiedfData Arnm aitie 2

ESFAS number s 3 D *'

e-A-fe P M_ .off _ _.,_ _ __ _

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U Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. I Appendix III Page 29 of 31 Safty Function Actuation Data Sheet EMC TestEN 61000-4-3 Page .__ of Stop Description Vezified/Data Anomalics 2 ESFAS numbrers . a-43 3 LED'soff ]Na Jo,-e 4 Frequency I riý,r 6 Proper Inffifttioli vee ' ?ej~,1 2 ESFAS number Ve,*eJ t+--

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Engineering Test Report No. 37485-01 Appendix N K

9715-EMC-01, REV. i Appendix IIN Pnag 29 of 31 Safety Function Actuation Data Sheet EMC Test EN 61000-4-3 Page of Step Descrption Verified/Data Anornalies 2 WSFAS n*mber 3 LD's off 4 ,ret cy U" . .

6 Proper 1ndication .

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H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. I Appendix In Page 21 of31 Safsy Fawdon ActuafvioData Shad 2 ESFAS numbers -4 ~

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H Engineering Test Report No. 37485-01 Appendix N 0715-EMC-01, REV. I Appendix 01.

Page 29 ofr91,,

Safety Function Actuation Data Shodt EMC Test EN 61000-4-3 Po l-Ofa.

Step Desc'iption Ve'iteod/Data Anomalie.

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U Engineering Test Report No. 37485.01 Appendix N 9715-EMC-01, REV. 2 Appendix IlU Pace 2 of 33 JBC Staidard 61000-4-3 Pro-Test Verification -10 stp IVerifed- Anoaly "'

.2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

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Engineering Test Report No. 37485-01 Appendix N W m J 9715-EMC-01, REV. 2 Appendix III Page 3 of 33 IEC Standard 61000-4-3

___"_ Pot-Tes 4Veifi cafion Step Vefied Anomaly 2 W-ckiA.,,rs.

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H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 2 Appendix III Pane 28 of 33 .

Safety Function Actuation Data Sheetd L EMC Test EN 61000-4-3 Page of Step Description Verified/Data Anomalies 2 ESFAS nunbers Vei'*,d t""-"

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Approved By / Date NJUNuherm 501 South I1th Sbtet ML Vernon IL62864 Phone: 618-244-6000

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Page N-27

H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 2 Appendix III Page 4 of 33 IEC Standard 61000-44 Pre-Test Verification Step VerificA Anomnaly 2' -0M&

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• Page N-28

U Engineering Test Report No. 37485-01 Appendix N 0715-EMC.01, REV. 2 Appendix III MC Standard 61000-4-4 Post-Test Vaification Step Verfied Anomaly 10 12 fp'

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Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 2 Appendix III Page 6 of 33 IEC Standard 61000-4-S Prc-Test Verification Step  :'Verified Anomaly 2 *AV Kovle 4 V ced &4 6 e-C I n 10

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U Engineering Test Report No. 37485-01 Appendix N

.071 54EMC-O1, REV. 3 Appendix III Page 7 @33 IEC Standard 61000-4-S Rea-Test Verification

-Ste Vaffied Animnaly 2 ra o.

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34 -V ~c 36 ý-

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U Engineering Test Report No. 37485-01 Appendix N 9715.EMC-01, REV. 3 Appendix IN Pane 6 osf33

[9C Standard 61000-A-5

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Engineering Test Report No. 37485-01 Appendix N 9715-EMC-O1, REV. 2 Appendix III Page 8 of 33 IEC Standard 61000-4-6 ProTest Verification stop Verifed Anomaly 2 _%g~ ed oe-c. 7 4 M~rPeJAo-Ne 6 __A__ ___ __ ___ __ __ ___ __ ___ __ __

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28 _________________________

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Perlormed By Date "pproved By/D a 601 South 11Nth Steet FAX: 618-244-60 Phone:

618-244M68 41 Mt. Vetnon IL 62864 Page N-33

K Engineering Test Report No. 37485-01 Appendix N

-9715.-EMC.O1, REV. 2

• Appendix III

• Page 5of 33 WEC Staxadad &1"00 a.'.I Post-Test Verificationi Step Verified Anomaly 2 kAý ('

4 \/V U) 4~-'

8 Ver 4'~ - l 10 d, _____________________________

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U Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 2 Appendix III Page 30 of 33

. 1 .4 I -.

L*PO%.. 0 EMCTeat EN 61000-4-6 Page -of L.

Step Description Verified/Data Anomalies 2 ESFAS numbem Vrse -

3 LED's off Ve--Jj p~

4 Frequency i:>e0,"

A Poi).,. "

6 Proper Indication , It/

2 ESFAS number 3 LED'soff ,+

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3. LED's off.4 j 4 Frequency . U.

6 Proper Indication 6 Proper Indication PerfomnedBY/Dt Approvd4-'

W IL&Menm 501 South 11th Street Mt. Vernon IL62864 Phone: 618-244-8000 FAX. 618-244-6641 Page N-35

H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 2 Appendix III Page 31 of 33 Safety FuctioncAc0aione Dta Shed 1/,o EMC Test EN 6100o76 page -a: o . '

step Description erf 1'walies 2 WSAS nwhbers 3 -LED's off rQ e .- s 4 Frequency I OD V. '

6 ProperIndication V',* ,- "

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Performed By/Date Approved ByiDate ffN911 wUhirr 501 SouthN-3th6Stet Mt. Vernon IL 62864 Phone: 618-244-6000 FAX 618-244-6641 Page N-36

H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 2 Appendix III.

Page 31 of 33 Saet Function Actuation Data Shead s~"-~- ~

BMC Test EN 61000-4-6 Pageo_2.XofJ{

Step Description VerifiedlData Anomalies 2 ESFAS numbers vefA 3-,0 3 LM,'s off ..... V _,' .

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6 Proper indicaltion ILAAe1 Perfonned By/D5ate- pov y/ Date ff4N ut/iarm 501 Sot-h 11th Sbeet Phone: 618-244-8000 ML Verno IL62864  ::FAX: 618-244-M641 Page N-37

K Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 2 Appendix III

Page 31 of 33 Safety Function Actuation Data Sheet BMC Test EN 61000-4-6 "a4 of. ..

Step Description Verified/Data An=ma les 2 ESFASnumbeus -, --

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3 LED's off 4 Frequency vef 7;C)lV 6 Proper Indication Performed By /Date, Approved By/Date D C ff WERNMOAN 501 SON-3hihret Mt Vernon IL628M4 Phone: 618-2444000 FAX 618-244-6641 Page N-38

H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-0t; REV. 3 Appendix III Page 12 of 33 IEC Standard 61000-4-12 Pr-Test Verification -P/,,¢N'bic stcp Verified Anoma, 4 ml,-.

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H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 3 Appendix III Page 13 of 33 JEC Standard 61000-4-12 Post-Test Verification -, X- >J step V fi Anomaly 46 __ _ _ _ _ __ _ _ _ _ __ _ _ _ _

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.FAX 618-244-6641 Page N-40

Engineering Test Report No. 37485-01 Appendix N

. 0

• 715-EMC-01, REV. 3 Appendix Ul Page 12of 33 JEC Standard 61000.4-12 step Verified IAnomaly rTetoflo 4

6 10 I 12 O 14 NWO v 16 e.e%% Wi 20 Q 22A 24 ) "0Ai

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36 LhA1ý L4W Performed By/ Date

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U Engineering Test Report No. 37485-01 Appendix N 9715-EMC-1. REV. 3 Appendix IA Page 13 of 33 JEC Standard 61000-4-12 Post-Teat Veuificatioa n~¶ Step Vafed Anomsly 2 v

.4 6

8 Kb tt 10 WW 12 Ak,.WIA 14 20 22 24 36 Pformed Dy/ Date "Approved By/Date HdMA'Lig~rfl~ 501 South 1-42th She Mt. Vernon IL 82884 Phone: 818-244-000 FAX: 618-244-l41 Page N-42

U Engineering Test Report No. 37485-01 Appendix N t

0715-.EMC-01, REV. 3 Appendix IN ePao 12 of.33 IEC Standard 61000-4-12 Pro-Tot Verification Sioy VriW Anomaly 4

2 V.~* MO' 6

10 t6 .. L fdFMr 14 K 16 r 20 Mdo ii.

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Engineering Test Report No. 37485-01

[Elite Appendix N

. I 9715-EMC-01. REV. 3 Appendix III Poge 13 of 33 IEC Standard 61000-4-12

,~ Poot-Tod Verification 2

4 6

8 1210

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18 20 22 26 -

28 "_

30 32 o 34 36 Avy7p Performed By IDatto fffjUt.emr P01 Se 11th Shot4 Mt. Veron IL em88 Phone: 618-244M6000 FAX 618-244.8641 Page N-44

H Engineering Test Report No. 37485-01 Appendix N a.i 9715-EMC-01, KEV. 3 Appendix i01 Page 12 of33 IEC Standard 61000-4-12 Pre-2'ct Vorficotion A (7E 7 Step Vortieed. a!ly 2 ,rifi.  ; -

4 00 6

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l Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 3 Appendix III

• ,,. page 13 .of33 "

IEC Standard 61000-4-12 Step Ve"ified Anomy 2

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H Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV.4 App*ndfx III Page 10 of 35 JEC Standard 61000-4-8 Pre-Test Verification St I mals 2A 6

• 148 NO (O)1 12 14 WO 16 V " 0 Now 20 0o.t.

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'FAX: 618-244-8841 Page N-47

i Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 4 Appendix III PNRO 11 of 35 IEC Standard 61000-4.8 Post-Test Vcrification Step V eifkd An malZ

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Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 4 Appendix III Peg! 28 of 35.

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, FAX: 618.244-M841 Page N-49

Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 4 Appendix Iii Page 29 of 35 JEC Standard 61000-4-4, Re-Test Post-Teet Verificatiom S!2 'lerite Anoml 2

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Petforned By/Date pý ByDt ffjUt ejhem 501 South 11th Street Mt, Verno. L 62884 Phone: 618-244-000 FAX: 618-244-0841 Page N-50

HM Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 4 Appendix III Pale 4 of 35 1EC Standard 61000-4*16 Pro-Test Verification stop Verified Aomaly 2

4 10 L 1 ,,.

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M 51 Solh111 Shtrt Phone: 618-244-6000

..FAX: 618-244-6641 Page N-51

Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 4 Appendix III Page 15 of 35 IEC Standard 61000-4-16 Post-Test Verification 2

4 6

10.

18 120 14 A 16 c&

20 22 24 A 26 r 28 "

30 ~

32 Viffi.L 36 IA -

Performod By/ Date )7,Lvj AppwvcBy/Datc ffNZ6uth"erm 501 Soithllth s rot M. Veron IL 82884 Ptio: 618-244*0 FAX: 618-244.0641 Page N-52

U7 Engineering Test Report No. 37485-01 Appendix N 9715-EMC-O1, REV.4 Appendix III

• Pago 34 of 35 Safty Function Actuation Data Shet EMC Test EN 61000-4-16 Page of .

Step Descrption VerifiedlData Anomalies 2 ESFAS numbers N4N,,

3 LED's off NJ 0 4 Frequency tj .P .

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Ht Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 4 Appendix III Page 35 of 35 Safety Function Actuation Data Sheet EMC Test EN 61000-4-16 ". Page of Step Desciption Verified/Data Anomalies 2 WSFAS numbers 3_t_

3 LEDa off 4 Frequency 4. . .

6 Propm Indication 2 WFASnuber \+*" ______,__*. ___

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4 Fmquency 6 Proper Indication e-e 2 BSFAS nwnber ..

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M. Vemon IL 62864 Phone: 618-2444=00 FAX 618-244-6641 Page N-54

i Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 4 Appendix iI Page 34 of 35 Safety Punction Actuation Data Sheet EMC Test EN 61000-4-16 Page _ of Stop Description Verified/Daft Anomalies 2 ESAS numbers Io .

3 LED's off QK Q 4 Frequenpy A No NC\~

6 Prndicadon, Nj Orv tl 2 WFAS m,,ber * .

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4 Frequency ' 4 1 6 Proper Indication Performed By Data ffNL'7"A"em 501 South 11th Stret Mi. Vernon IL62864

-Ptone: 618-244400 FAX: 618-244-041 Page N-55

K Engineering Test Report No. 37485-01 Appendix N 9715-EMC-01, REV. 4 Appendix m1 Page 35 of 35 SafetyFunction ActuationDataSheet EMC Test EN 610OD0-4-16 Page Of-.

Step Description Verified/Data Anomalies 2 ESFAS numbms ' r r L 3 LED'soff 4 Frequency 1-- " o ri d" 6 Proper Indication t 9 t' ,

2 ESWAS number" 3 LED'sBoff 4 Frequency _" .-

.6 Proper Indication 2 ESFAS nmnber 3 LED's off 4 Freqtency . _

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PaformedBy/ Date By ./vd " .D..ate NZLMO'LuMOT M1Sol $CA iLt stre ML Vernon IL 62884 Phone: 618-244.000 FAX: 018-244-841 Page N-56

EMC TEST REPORT WCN-9715ER, REV. 0 Append ices Appendix HI Records of Anomaly ROA-148 501 South 11th Street PHONE: 618-244-6000 LENONALLH* Mt. Vernon IL 62864 .FAX: 618-244-6641

RECORD OF ANOMALY AND RESOLUTION ROA-148

~Page 1 of 3 Manufacturer: CS Innovations Manufacturer Part No.: 5100-100, 4101-036 Part

Description:

MS Rack, Assembly Panel Nutherm Testing Laboratories Part No.: 7430, 7431 Acceptance Criteria: No loss of function shall occur under susceptibility testing.

Anomaly Observed: Fuses to the main input power of the Assembly Panel blew when surges were applied to the + 125 Vdc and 125 Vdc return lines during test IEC-61000-4-5.

Analysis: The original MSFIS design implemented surge suppression at the MS Rack boards.

The boards are downstream of the fuses, therefore when a surge was applied to the system power lines sufficient current could be drawn through the fuses to cause them to blow. In addition, the C5 capacitor located in the input filter on the ALS-905 boards effectively appeared to be a short to the surges. When a surge was applied, current in excess of 400A could be drawn through the input power fuses, causing them to blow. The C5 capacitor was determined to be the cause of the blown fuses during the surge testing.

To minimize the effect of the C5 capacitor, the manufacturer determined that adding a 10 Ohm resistor in series with the C5 capacitor on both ALS-905 Power Supply Boards (PSU) would limit surge current without negatively affecting PSU operation. The addition of this resistor would limit surge current to 30A, which is below the short time overload current of the power fuses. With the addition of the resistor and placement of surge protection on the Assembly Panel, the manufacturer determined TVS D2 (P/N V180ZA10) located on the PSU was not required and removed it.

MOV/TVS (P/N 15KP220A/V1 80ZA20) protective devices were added in parallel to the main input power lines on the Assembly Panel. To ensure that the MOV's on the MS Rack boards did not clamp before the input power devices, board MOV's were replaced with higher threshold voltage devices (P/N V230LA10). In addition, to reduce possible surge current to the FSB-4 11 board TVS D4 10, the in-line resistor value was increased to 50 Ohm from 22 Ohm.

The changes to MS Rack board and Assembly Panel design consisted of passive components. During normal operation MOV's and TVS's act as open circuits and would not have any effect on system operation. The addition of a resistor and/or changing of resistor values was carefully reviewed by the manufacturers' design NUTHERM International, Inc. 501 South 11 th Street Mt. Vernon, Illinois 62864

RECORD OF ANOMALY AND RESOLUTION ROA-148 Page 2 of 3 engineers and determined to have no significant impact on normal system operation. All changes have been incorporated into design documents and will be present in pro~duction units.

During investigation of the surge anomaly one of the power supply modules located on PSU ALS-905-1 was damaged and was replaced with an identical module. The power supply was intentionally sacrificed by the manufacturer during the investigation. One of the PSU cards was removed from the rack, protective devices were removed from the remaining card, and the unit was subjected to surges, to find the limits and investigate the dynamics of the PSU. This investigation allowed the manufacture to quantify system response during abnormal conditions and led to the minor modifications described in this Record of Anomaly. There are two identical PSU boards in the MS Rack, only one of which had a module replaced. A comparison of baseline data before and after the EMC test program revealed no significant differences. Since one board underwent the complete test program without power module change-out and pre- and post-EMC baselines were comparable, the replacement of the power module is not considered significant.

A review of EMC testing was performed to determine which if any tests needed to be re-performed after the modifications. As discussed above, the changes were minor and consisted strictly of passive components. The only test sequences which might exhibit different responses post-modification were the surge withstand capability (SWC) tests. The conclusion was reached that all three of these tests, IEC 61000-4, -5, and -12 would need to be performed post-modification.

Surge immunity test IEC 61000-4-5 was repeated after modifications. Since the replacement MSFIS system will be located in a low exposure environment, the low exposure levels as defined in Reg. Guide 1.180 Rev. 1 were used for the re-test.

During the re-test when a 2kV surge was applied to the + 125 Vdc and 125 Vdc return lines the FAIL LEDs on ALS-411-1 and ALS-411-3 illuminated. No outputs changed state, output control was maintained and verified, and the alarm cleared on reset.

Ring Wave immunity test IEC 61000-4-12 was performed post-modification.

When applying the 2kV pulse to the input power lines and FET output lines alarm conditions were observed. In every case the outputs did not inadvertently change

• state, output control was maintained, and the alarms cleared on reset. The MS Rack is designed to generate an alarm when abnormal conditions are sensed. The presence of alarms -after the application of voltage surges is normal and indicates the system was operating as designed. Since *operability was not lost, no inadvertent state change occurred, and the alarm state cleared on reset the presence advent of the alarms is not significant.

The Electrically Fast Transient test IEC 61000-4-4 was performed post-NUTHERM International, Inc. 501 South 11th Street Mt..Verno.n, Illinois 62864

RECORD OF ANOMALY AND RESOLUTION ROA-148 Page 3 of 3 modification. As in the other surge immunity tests, the system displayed alarms after the application of the transients to the "A" FET board lines. Proper system operation was maintained and the alarms cleared on reset. As described above, the system responded as designed and the alarm state is not significant.

Results: The MSFIS MS Rack, P/N 5101-100 and Assembly Panel, P/N 4101-036, as

• modified above meet the electromagnetic compatibility requirements of EPRI TR-102323 Rev. 2 as modified by Regulatory Guide 1.180 Rev. 1.

Approved By: A.Q ) - 20/1i4,/07 It Leonard Hinson NUTHERM International, Inc. 501 South I Ith Street Mt. Vernon, Illinois 62864

EMC TEST REPORT WCN-9715ER, REV. 0 Append ices Appendix IV Pre-and Post-EMC Baseline Test Results 501 South 11th Street PHONE: 618-244-6000 SPL,Nte, Mt. Vemon IL 62864 FAX: 618-244-6641

-. ....l.

• 1

• ~ OFFlCIALW0AKCCGy S.

)

TEST SPECIMEN WORK ORDER No.:

7,, Page: of (

Specimen Issued (By/Date) P.O. Number Baseline Procedure(s) aS~ ~ ~ M4 =AtEIO k'~l

~ACA& Kl Manufacturer Description Function Procedure(s)

Part Number Operational Aging Procedure(s)

Additional Info.: .. '. .P .T4. 166emgE Nutherm

Reference:

-71 9.O 5'7-All work shall be performed either to the latest rocedure s) or to an official test or work co stamped as such Test Completed 0C Customer Deviation Lab Seq. inspecton 0C Hold! Customer Signature/ Signature/

No. Step Description Invoked Complete Witness Point Notified Date Date q71 I  !&M N~

yc ./~__ 1"

'/,/o7 pff

.* 6 7..... g4,. .C er*;*#. /*/.*: ez--o/,p*#

,.r_ iA __ ___ _ _ __ ._*

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-- ) Based .. ,.on customer ,

-,c requirements

<., ~ customer -i,.. Inspections shall be Invoked...as noted.

~ 1- mHold' or "Witness*

7__- * *7l. /z,?,5l,.J 2*'*'**~~" z/p-r " Required

• of Notification l *,'7 - Number of I

- Amount Examples: "!D~ or "45WD" Days or Number /-.-j7 of Working Days:

• LrI,7$

P..7~

Wi,,x.

3 -Type of Inspection - Prior to start of actlvty: "PTS"; In Process: "IP"; or other

• • if other specif:k___________

-Rev. REVISION DESCRIPTION By,______Q f **If

,5,Aotr seiy

..... *Rie-- t )1 "* cp~&Z A L P L I I I I t-- - ý II ezrkrlrý .

+ .' r y~.~ r- ~.-n . *ch.~ - n ~nr b. it ~ ~ f i

-w 4- 4 1 I _______________ J It soecitied. perform work in secuence listed.

56500-13-14 I

OFrICIAL TEST COPY I.

.A 0 TEST SPECIMEN WORK ORDER No.: r7l*,o Page: of 4

Specimen Issued (By/Date) P.O. Number Baseline Procedure(s)

Manufacturer Description Function Procedure(s)

Part Number Operational Aging Procedure(s)

Additional Info.: .4 N-* tJTL %136/9VJ.1 ,,,l Nutherm

Reference:

h*(jj..-

j kt T w~h~N1L7.3i 1Mcr 1(t%& ~~t~

All work shall be performed either to the latest procedure(s) or to an official test or work copy stamped as such Test Completed QC. Customer Deviation Lab Inspection QC IHold Customer Slgnat*re/ Signature/

No. Step Description Invoked Complete Witness Point Notified Date to 9QA Review und ALp Date/--9' 7 _

Signature

• 0 Based on customer requirements customer inspections shall be Invoked as noted.

2._ I - "Hold* or *Witness*

2 - Amount of Notification Required - Number of Days or Number of Working Days:

Examples: 47D* or N5WDO 3 -Type of Inspection

• • If other speclf_/_

- Prior to start of activity: "PTS'; InProcess: "iP";or other Rev. REVISION DESCRIPTION BY: App'd Q.A Sr~~ -" g,,\~23 ,/ a Ifspecifiedý, perform work Insequence listed.

56500-13-14,

I I AGING OF CONTROL SWITCHES IApplies to Procedure Rev. 0 I i

I CYCLE I I I nl CYCLE AGING OF CONTROL SWITCHES UNIT UNDER TEST Manufacturer: Model/P/N: 160~I-O Descrip~tion: 5(L ýSo ITCH i L 6 Als/ ZCIK Number of Contacts: Z Contact Configuration: , I, .Oc*6,Le-Contact(s) Voltage Rating(s): 2 o . eTC4 Contact(s)CurrentRating(i): O) . V00 '?* cVA C Other Information:

TEST SPECI FICATIONS Number of C ycle(s): c2 "7

• 'I -

Loaded Contacts: I5V i.k) c (Specify contact Number or Location) C c( 4-op p P A2r Tr So T.

Voltage(s) /Tolerances: i A IsO rqu ;:-z Load Current(s) /Tolerapce3: Af/ 1*r7"1J-E-I£ Power Factor- to Contact Operation:

c~d'IZ5- ?P *1C fi IA7-44ýL~e OI~L 711f A(ttach Svitch Development If ReqtAred)

Additional Information:

REQUIRED M&TE ACCURACY REQUIREMENTS A.C. Voltage (TJpical Is +/- 2.0%): D.C. Voltage (TypIcal is 1.0%):

A.C. Current (Typical is

• 5.O%):. A.ŽA. D.C. Curre qt (Typical is

• 2.0%): .t Power factor (Typical is *5%): ....  ! .. .. Other: _'_ ___-_"_"

REVISIONS:

App-d App'd . . I __ Appd

TEST RECORD COrpy DATA SHEET TPS-9059, Rev.0 Page 1 of 2 No. 7'q37 7 0 Measurement and Test Equipment Used Descripion NI# Cal Due Date Function -Rane b,",l*.?,,!'4 t*.*eo-*Vdc-*

CI( ,* 5i .2-5-,7 Aac 30A Prerequisites satisfied: - Date ./-2'/-Qo1 TEST DATA

.SECTION 6.0 STATE VERIFICATIONS Step No. Step No.

6.6 Verify 125 VDC 6.22 Verify load lights extinguish v,,v*.r 6.7 Verify HALT 6.26 Verify load lights extinguish 6.9 Verify FCO on . iO,-,) 6.30 Verify load lights extinguish -

6.9 Verify HALT off 6.35-VI Verify "OPEN" state v 1 ,'

6.10 Verify READY on 6.35-V2 Verify "OPEN" state ... Vtr 6.10 Verify ALARM off 6.35-V3 Verify "OPEN" state 6.11 Verify ALS-411-3 6.35-V4 Verify "OPEN" state lights 6.11 Verify test box lights !cr,1114 501 South .11 th Street PHONE: 618-244-6000 lira, Mt. Vernon IL62864 FAX: 618-244-6641

"Y'!E.T .tCMO1D COPY

• DATA SHEET TPS-9059, Rev.0 Page 2 of 2 ~Ac~' I h I No. I OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD) 1 Ac A3 Ati 4 a eeia r3v C? c3 el Step No. LI 'L2 L3 L4 L5 L6 L7 L8 L9' L10 L11 L12 6.13-V1 I, -0, 0 0.0 1260o C 0 -. 0.0 0,, too0 I.2' s

6.15-V1 . .0oo 0. 0o o.oo

. o.oo 0 L .

1,2(o I.z I..?

6.13-V2 f, (,A o.o o00 1.2 r 1.* '

o,( o'o.) 0.0 o.6 ,2Z \,22 6.15-V2 .. !,0 e) I. 0.00 00oo o.o0,0( oc) .*3 1 .23 iZt 6.13-V3 1o23 1.,1 1 0 . " - . o . 0.0 -.,t.

6.15-V3 i.'A ,," 0.0 c. I. ab. 0. o ., o. 0 ,

6.13-V4 .L2 ia 1.2'4 1.2U t,:j*" I. J-*-$1 o .o o*o0 . 0 6.15-V4 I.Q) 1,'23 -0 1..q6 , o.O0 .0 0.0 0.0 1.2q 6.19 0.6 0.0 0-6 o.) 0.0 o.o 0 .0 ,0 ' I,-,'4 j.2.* *I, 6.21 11.2L 1 ]:fH~q t.- /2, )e /a.61  :.2 o6o o.o o.)0 6.23 0-o 0,0 a.0 0.0 6.o 6.0 o, 0-.i . , t-2\ J.25-6.25 1,2i L,2 t,..22 2(q 1.< a I.2 1,g. o. o - o. <.3 D 6.27. Xo . - 0. 0.0o. o 0 6-5) .Oe. 1 ..- " ,i )0a 6.29 /.,/ 1.7 ],2 J. c/ /.g6, I.') /.Q3? .a.'t 0.0 - '.0 o.c, 6.31 0.0 0.0 o.0 0.0 0.0 oc.0 o.o 0.0 !2< l.;z?57 /.( q.Zs Comments: -- L 1

1 Cre 4 P evIo4g Test Results: Li~1Satisfactory; KA& W NXI,"* - 0 (e Acceptance Criter" Perfon~d Satisfi rove NIWuher 501 South 11th Street Mf Vp.mnn II 9PM PHONE: 618-244-6000 FAX- 618-244-SA41

195T RECORD Copy DATA SHEET TPS-9059, Rev. I Page 1 of 2 .S  ? 3 /3 No. 1421 (14q.r .1 Measurement and Test Equipm ent U sed ...........

Description I# Cal Due Date Function RA. e Dqu5I& j4' L- it- 0-7 VOL Prerequisites satisfied: Pate D I14-07 TEST DATA SECTION 6-.0 STATE VERIFICATIONS Step No. Step No.

6.6 Verify 125 Vdc, 6.22 Verify load lights extinguish -

Record value 2cbV&

6.7 Verify HALT Ve,6t 6.26 Verify load lights extinguish 6.9 Verify FCO on ¶IC' .e 6.30 Verify load lights extinguish JM.J 6.9 Verify HALT off J.{i 6.35-VI Verify "OPENW state ______

6.10 Verify READY on 6.35-V2 Verify "OPEN" state _____

6.10 Verify ALARM off VJe-"l 64,! 6.35-V3 Verify "OPEN" state Uie64;st 6.11 Verify ALS-411-3 6.35-V4 Verify "OPEN" state lights a 6.11 Verify test box lights 'le6e*,

t*utherm 501 South 11 thStreet PHONE: 618-244-6000 MAY, AiR-')AA.AAAi

. 2'EST RECORflD CoPy S6 DATA SHEET TPS-9059, Rev.l Page 2 of 2 tP /s,4eP_3 No. I OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD)

Step No. L 2 L3 L4 LS L6 L7 L8 L9 LI0 L11 .12 6.13-Vi k.101 0.0 0.0D D.o t,31 L )

0.1 D.0.o ,D, 1%1D 1.10 1, 6.15-V1 0 0.o 0.c) t, 0- 0.0 O. 0.0 0,0* .c*- ,72-4 tL, 1, 6.13-V2 it* 12 V.o0D.0 11,716 1.11 0 0.0 .0 0 b(..0 I00 74 6.15-V2 1.2.%, 0.o V.0 0.0, k.o , -a 0.0o 0.0 0.0 k.0 lp ,2-6.13-V3 , 1C),?- eo, * .L21 I,2L. iLY 0, t 0-. 0.0 0.0 1o2-"

6.159V3 0.2 .0 , .0 0.0 t.11 '.2.o0 0.0 0.i C 42 0.2.0 1,75*

6.13-V4 t2.1t \,'.$ i,jka [,Lmo 1'i j, ..y I,'Ll k'30 0.0 o.; ,- 0.0 .

6.15-V4 1 Jz 1,7% 2,.0 .AOI,)* 1h,.' , 1 3o, o.r.o 0.o 0O . .-

6.19 0.0 0.0 0,0 0.0 0..0 O.e 0,0 0.0 '11 P,1* t.-5" 1,215 6.21 I\,'L" J,'t TL *L , t,163 .1 17 _ k%21g I,"$ ,o 0,0 0.0Z) Oýo -

6.27 0.0 0.0 0.0 L.o 0.o 0.0 o.0 0.0 112-.( .2-( I.sq Iv, 6.29 1I.1 1,2,S 1.V-1 11,1q .1*.. i,24 141

. P.O V . 0.0 b.,v 6.31 o.o 0.6o 0.0 oxCO) 0.1 o.,o 0.o o,o 0.2-5, t.W* (L3 h, Pre-Test Inspection .. , -- ost-Test Inspection .... /- -

I Comments:

Test Results: 11111 .

Satisfactory i

-W4ý07Acceptance Criteria I~rfoi njbyaC Satisfied:A W.uther 501. South 11V' Street Mt. Vernon IL 62864

.PHONE: 618-244-6000 FAX: 618-244-6641

- I I I III I IIIII

S I

I .

p

"' .... ~ ~NT.

no :" .

~e. .

~q

. IL.

U~flto Nutherm ATA ____ ____

_ _ _ _ _ _ _ _ _ SHEET _ _ _ _ _ _ _ _ _ _ _ __.._

__ __ _ZR__rZ_ ,Z __INC. TPGp-4751 Procedure" es Spec.

CYCLE AGIN6 OF CONTROL SWITCHES MEASURE AND TEST EQUIPMENT USED DESCRIPTION NI NO. CAL. DUE DATE FUNCTION(S)/ RANGE(S) USED.

PREREQUISITES SATISFIED: . / /-*,.7 TEST DATA "

6.3/6.5 6.4 Load Yerifu(y')

Type 6.1 1,id P.F. Makes Break' ID _Contact ,Verfu N.D._ar _ _ots Current (N/A tfUnitt) Ok 2-l*4. VorqPtc_ _" //_ _,.

Number of Cycles Completed: "Y' ,

TEST RESULTS: IZ J Satisfectory Test Deviation Comments:

r-etInspection 2yw 6 h o7Post-.Test Inspection 2a I L/ACCEPTANCE

~

~CRITERIA SATISFIED

"/ I I 6 0 11 PEMRORM7 0Y V DATE APPROVED BY 'DATE FL22I Form DS-ýTPG- 4751, Rev.I.

T ..,.tccoL COPY DATA SHEET.

TPS-9059, Rev.1 Page 1 of 2 .s~1 e ~ ~

SNo. 70,,3o ) -7q) I Measurement and Test Equipment Used DescriptionN# Cal DueDate Function Range Clam ... 515 . 172-f-.7 VA J,4 Prerequisites satisfied: Date /.,'-o; TEST DATA SECTION 6.0 STATE VERIFICATIONS Step No. Step No.

6.6 Verify 125 Vdc, Vt, ',r ed 6.22 Verify load lights extinguish Record value 1dv12q. gV&

ct4.

6.7 Verify HALT 6.26 Verify load lights extinguish it, 6.9 Verify FCO on , 6.30 Verify load lights extinguish V.-r tcI 6.9 Verify.HALT off v 6.35-Vt Verify "OPEN" state 6.10 Verify READY on . P 6.35-V2 Verify "OPEN" state 6.10 Verify ALARM off V,,rIleJ 6.35-V3 Verify "OPEN" state v *.#th 6.11 Verify ALS-411-3 6.35-V4 Verify "OPEN" state lights V virld 0 6.11 Verify test box lights V'-li4 jAutherm 501 South 1It Street Mt Vornn II 62RAR4 PHONE: 618-244-6000 FAX: 618-244-6641

DATA SHEET TPS-9059, Rev.l Page 2 of 2 I No. 7/3 /7'e / I OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD)

Step.No. LI L2 L3 L4 L5 L6 L7 L8 L9 LI0 LI! L12 6.13-VI S.3o 0.0 0.0 0.0 1.31 0.0 0.0 0.0 0.0 1.36 /.3ct /.Z? e 6.15-V1 0.o" 0.00.o .0 0.6 0 0.0 0.0 0.0 1. 1.3 ,f ( /Zq 1./36 6.13-V2 1.30 /.33 o.o 0-0 i.3Z 1.3-3 0.0 0.0 0.0 0.0 I.~z I-.ZY 6.15-V2 1-2q 0.0 0.0 0.0 1.31 0.0 0.0 0.0 010 1.31 l.Z' 1.29 6.13-V3 3,o 1.33 1.3t 0.0 1.31 1.32 1.32 0.0 0.0 0.0 0.o 1.2' 6.15-V3 /1,F" /I.3 0.o .00 1.31 1/.33 6.0 0. & 0.0 0.0 I.zq I.zq 6.13-V4 .36 1.33 1.31 o.o 1.31.33 1.30. 0.0 0.0 0.0 1.2D 6.15-V4 1. 3 6 1.3 3 1. 31 10 .0 .1 31 1 .03 1. 33 o .0 o . -0 0 .0 .0 ,0 1.2 9 6.1 .o 1.3.3 1.31113 1.31 1.3 1.33 1.3Z 1.3q o.0 0.0, 0.6 0.0 6,19 0.0 0.0 0 0.0 0.0 0.0 0.0 1.3) /3.z 1,.q 1.30 6 .2 1 . L ~ 1. 36 / 3 3 - 11.3 1!, . 1. 3 2 ! . ,? 2. 1. . - 1. ? $ -" 0. 0 o . 0 0. 6 0. 0 6 .23 -0, 0 o -o o - i j o -o o -o 0.o o ~o o .oe- . 2 /LS e 1.3 0 .3 o==

6,25 /,30 1.33 1.31 /.3o 1.3Z 1.3 1.3Z /.35/ 0-0 0.0 0.0 0.0 6.27 0.0 0.0 0.0 0.0 0.0 0.0 o.0 .o 1.3Z .-3Z 1.3c) 1.O 6.29 1.30 /.33 /.231 1.51 1.32 1.32 1.33 1.3q 0Coc 0.0 0.0 o.6 6.31 0,0 o-0 0-0 0.0 0.0. 0.0 0,0 1.3Z I.3z 1.31.) /JO3 Pre-Test Inspection p2 Post-Test Inspection Comments: tI Test Results: Satisfactory;Ii Acceptance Criteria = JA iuther 501 South 11t Street I~Viri ~nn 11 A1519A PHONE: 618-244-6000 FAY- AlA-9AA-F,641

• 1 I .

• i

• Ti5*dCO~ Copy DATA SHEET TPS-9059, Rev.1 Page I of 2 54m j No.

Measurement and Test Equipment Used Description N Cal Due Date

' 0qv"_l_-_

Prerequisites satisfied: Date /-/2.-?

TEST DATA SECTION 6.0 STATE VERIFICATIONS Step No. Step No.

6.6 Verify 125 Vdc, Record value.

0k.L, 1z2.00 vdc 6.22 Verify load lights extinguish VrstcJ .1 6.7 Verify HALT gl!I*. 4 6.26 Verify load lights extinguish Vert-,

6.9 Verify FCO on 6.30 Verify load lights extinguish v ,-,[

6.9 Verify HALT off 6.35-V1 Verify "OPEN" state Vrrl 6.10 Verify READY on Vr 11-4 6.35-V2 Verify "OPEN" state 6.10 Verify ALARM off vt¢; 6.35-V3 Verify "OPEN" state V-rq I 6.11. Verify ALS-411-3 6.35-V4 Verify "OPEN" state lights . r ..

6.11 Verify test box lights -y-cv!A-,d 501 South 1II Street PHONE: 618-244-6000 M'Nuther .Mt. Vernon IL62864 FAX: 618-244-6641

DATA SHEET TPS-9059, Rev.1 Page 2 of 2 5i-ri /ic P4.

I No. '7 V3 c)/7.V3 / I OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD)

A,* "4z '~ 4q .8j te. a.. hy' Cte a /

Step No. LI L2 L3 L4 L5 L6 L7 L8 L9 LI£0 LI L12 6.13-VI /. 0..o 0,0 1./31 0.0 0.0 0.0 o0o ,e /.Z

i. Ioe (

6.15-VI 0-6 0'o o0-0 0.0 0o o0- 0.0 0.6 1.30 1.30 1.28 1.z 6.13-V2 50 43 j 0- 0.0 /.31 1.33 0.0 0.0 0 0.O 1-.Z .-2 6.15-V32 1-36 0.0 0.0.o0 1.0 1.3 0.0 0.0 o,1 a 0 1 .36 13o 6.13-V3 1.3o ,333 /.31 .30 /351 (.32 1.32 V.s o.o 0.0 0.0 0.0 .

6.15-V3 1/, 3-30.0 00 0.0 i .0o .0 16.3 .0 1.3 6 1.30 6.1.3 1.33 1.31 1.30 /o3 1-33 1,3Z 1.3q o.6 0.0 0.0.0 6.15-V4 /.,0*t 1,3t1/ 1,37- *oo 1.3Z 1.-33 1-.3 z o.O . oo- 0.0 0.0 t.zq 0 . o-0 0.e> 0.00 6 . 0 0 0.) 6'6. 0.0 1.3t 1.5,1 1.219 1-30 6.19 f=

,- 0. . . . 9.. . cA, 6.2713-V4 6.21 1.3 .0cO .Z13t x .k .q 1.1/.313 0.0.o 0.0 oc &.qI*l1*. .

6.23 0.6 10.0 0 .0 0.6o 0 .0 0.6 0.0 0.0 1.31 1.31 I.zq 1.*

6..25 .

1 ,1 1 / ~.

tlJb

/1.3,- .32z1/.31 1.3,? /. 3 V /. 3,y 1.S 0- 0 0 0.0 .010.

l 6.27 0.6 06.0 0.0 0.6 0 0.0.0 0.0 0.6 1,31 4.32 /.-To 1.,0 6.29 /-31 1. jq 1.3? 1.3o 1.3Z 1.33 1,35 - 0,g.O6~ 0.- 0- 0-6.31 (90Oo0.0 0.0 0>(.C 0. 0 10,0 =0.0 1.3z /..3*z i.36 13 Pre-Test Inspection .ZL /-i2O.'-ost-Test Inspection .* ,+/- 9lq.. /-/Ž-o)

Comments:

Test Results: [:kl~atisfhctory; st tr

/ * . Acceptance Criteria Perfo Satisfied: Ap`ýrdy 0

~P4q~r,(p 501 South 11t Street PHONE: 618-244-6000 Mt. Vernon IL 62864 FAX: 618-244-6641

ENGINEERING INSTRUCTION 9715-EI-02, Rev. 0 Page 1 of 1 FPGA CHECK 1.0 PURPOSE 1.1 To provide instructions to perform a FPGA check on CS Innovations ALS Rack.

2.0 SCOPE 2.1 Applies to qualification MSIV rack for Nutherm project WCN-9715, NTL 7430.

3.0 RESPONSIBILITIES 3.1 The Project Manager (PM) or designee is responsible for preparing EL 3.2 The Production Manager and or Lab Manager are responsible for completion of the work described herein.

3.3 The Quality Assurance Manager is responsible for any inspections imposed.

4.0 INSTRUCTION 4.1 Obtain NTL 7430 and NTL 7431.

4.2 Connect NTL in accordance with Attachment 1.

4.3 Obtain FPGA program files from CS Innovations.

4.4 Connect FPGA reader to ALS card in accordance with manufacturer instructions.

Reference Actel User Guide "FlashPro v4.2 User's Guide" for connection instructions.

4.5 Following FlashPro program directions, perform verification of FPGA.

4.6 Attach print-out of results for each card to this Engineering Instruction.

4.7 Repeat connection and verification steps for remaining ALS rack cards (as applicable).

5.0 ACCEPTANCE CRITERIA 5.1 Successful completion of this Engineering Instruction is acceptance.

Revision Description By/Date Approved/

Date 0I 0 Initial Issue * / ' **

501 South 11th Street Mt. Vernon, IL 62S64 Intemational, Inc.

NUTHERM International, Inc. .. 50 1 South I Ith Street - Mt. Vernon, IL 62864

COJ ýFa)t1jT~o-i0- q 101 STAPL file 'C:\ALSRACK\alsl01.stp' has been loaded successfully..

Opened 'C:\ALSRACK\ALS101\ALS101.pro' Driver : 2.0.2 build 1 programmer 'FPL31LPTI'  : scan Chain...

programmer 'FPL31LPTI'  : Scan Chain PASSED.

programmer 'FPL31LPTI'  : Executing action VERIFY programmer .'FPL31LPTI' : SERIAL# - 00065FOAC14680 programmer 'FPL31LPT1'  : VERIFYING PROGRAMMED BITS...

programmer 'FPL31LPTI'  : VERIFYING NON-PROGRAMMED BITS...

programmer 'FPL31LPTI'  : Finished: Wed Jan 24 15:04:55 2007 (Elapsed time 00:01:40) programmer 'FPL31LPTI'  : Executing action VERIFY PASSED.

0 - 0 0 0 301-1 Warning: The programmer with id 'FPL31LPTI' in the project .file cannot be detected and connected.

STAPL file 'Ct\ALSRACK\als301.stp' has been loaded successfully.

Opened 'C:\ALSRACK\ALS301\ALS301.pro' Driver : 2.0.2 build 1 programmer 'FPL31LPTl'  : Scan Chain...

programmer 'FPL31LPTI'  : Scan Chain PASSED.

programmer IFPL31LPT1I r Executing action VERIFY programmer IPPL31LPTI  : SERIAL# - 0006653C3177C1 0 programmer 'FPL31LPT1 programmer 'FPL31LPTII

VERIFYING PROGRAMMED BITS VERIFYING NON-PROGRAMMED I 3ITS...

programmer 'FPL31LPTI  : Finished: Wed Jan 24 15:1!5:31 2007 (Elapsed time 00:01:51) programmer IFPL31LPT1'  : Executing action VERIFY PASSED.

0 - 0 - 0 - 0 0 301-2 Warning: The programmer with id 'FPL31LPT1' in the project file can not be detected and connected.

STAPL file .'C:\ALSRACK\als301.stp' has been loaded successfully.

Opened 'C:\ALSRACK\ALS301\ALS301.pro' Driver : 2.0.2 build I programmer 'FPL31LPT1' Scan Chain...

programmer 'FPL31LPT1' Scan Chain PASSED.

programmer 'FPL31LPT1' Executing action VERIFY programmer IFPL31LPTI' SERIAL# 0006653C3076CI programmer 'FPL31LPTI' VERIFYING PROGRAMMED BITS...

programmer 'FPL31LPTI' VERIFYING NON-PROGRAMMED BITS...

programmer 'FPL31LPT1' Finished: Wed Jan 24 15:20:07 2007 (Elapsed time 00:01:50) programmer 'FPL31LPT1': Executing action VERIFY PASSED.

0 - 0 0 - 0- o 1A.4 *~t~

7 n54Q7

SO-AiJ TA10-roOT7 9-115--Z f 401-1 Driver : 2.0.2 build 1 STAPL file 'C:\ALSRACK\als4Ol.stp' has been loaded successfully.

Opened 'C:\ALSRACK\ALS40l\ALS401.pro' programmer 'FPL31LPT1'  : Scan Chain...

programmer 'FPL31LPTI'  : Scan Chain PASSED.

programmer 'FPL31LPTI'  : .Executing action VERIFY programmer 'FPL31LPTI'  : SERIAL# - 00066S3C31BFCI programmer 'FPL31LPTI'  : VERIFYING PROGRAMMED BITS...

programmer 'FPL31LPTI' VERIFYING NON-PROGRAMMED BITS...

programmer #FPL31LPT1' Finished: Wed Jan 24 15:27:28 2007 (Elapsed time 00:01:48) programmer 'FPL31LPT1'  : Executing action VERIFY PASSED.

0 - -0 0-201 Warning% The programmer with id 'PPL31LPTI' in the project file can not be detected and connected.

STAPL file 'C:\ALSRACK\als201.stp' has been loaded successfully.

Opened 'C: \ALSRACK\ALS201\ALS201 .pro' Driver : 2.0.2 build 1 programmer 'FPL31LPT1'  : Scan Chain...

programmer 'FPL31LPT1

• Scan Chain PASSED.

programmer 'FPL31LPTI  : Executing action VERIFY programmer 'FPL31LPTI  : SERIAL# = 0006653C307180 programmer 'FPL31LPTI  : VERIFYING PROGRAMMED BITS...

programmer IFPL31LPTII : VERIFYING NON-PROGRAMMED BITS...

programmer 'FPL31LPTI  : Finished: Wed Jan 24.15:37:02 2007 (Elapsed time 00:01:48) programmer 'FPL31LPT1' Executing action VERIFY PASSED.

0 - O - O 0- 0 41L-I Warning: The programmer with'id 'IPL31LPTI' in the project file can not be detected and connected.

STAPL file 'C:\ALSRACK\als4llr3.stp' has been loaded successfully.

Opened 'C: \ALSRACK\ALS411\ALS411.pro' Driver : 2.0.2 build 1 programmer 'FPL31LPTI' Scan Chain...

programmer 'FPL31LPT1' Scan Chain PASSED.

programmer 'FPL31LPTI' Executing action VERIFY programmer 'FPL31LPT1' SERIAL# - 0006653C317180 programmer 'FPL31LPTl' VERIFYING PROGRAMMED BITS...

I programmer 'FPL31LPTI' VERIFYING NON-PROGRAMMED BITS...

programmer IFPL31LPTI' Finished: Wed Jan 24 15z42:50 2007 (Elapsed time 00:01:46) programmer 'FPL31LPT1'  : Executing action VERIFY PASSED.

0 - 0 - 0 0 - 0 0

MLt~e 5CA-6 4$Y:

17'4/07

. .SCAN T 411-2 War'ning: The prograimmer with id 'FPL31LPTI' in the project file can not be detected and connected.

STAPL file 'C:\ALSRACK\als4llr3.stp' has been loaded successfully.

Opened 'C:\ALSRACK\ALS411\ALS411.pro' Driver : 2.0.2 build 1 programmer 'FPL31LPT1'  :. Scan Chain...

programmer 'FPL31LPfT'  : Scan Chain PASSED.

programmer OFPL31LPTI' : Executing action VERIFY programmer 'FPL31LPTi'  : SERIAL# - 0006653C307F81 programmer .FPL31LPTl' : VERIFYING PROGRAMMED BITS...

programmer 'FPL31LPTl' : VERIFYING HON-PROGRAMMED BITS...

programmer 'FPL31LPT1'  : Finished: Wed Jan 24 15:48:37 2007 (Elapsed time 00:01:47) programmer 'FPL31LPT1' Executing action VERIFY PASSED.

0 - 0.- 0 - 0 - 0 - 0 411-3 Warning: The programmer with id 'FIPL31LPT1, in the project file can not be detected and connected.

STAPL file 'C:\ALSRACK\als4llr3.stp' has been loaded successfully.

Opened C:\ALSRACK\ALS411\ALS411.pro' Driver a 2.0.2 build 1 programmer IFPL31LPT1' Scan Chain....

programmer 'FPL31LPT1' Scan Chain PASSED.

programmer 'FPL31LPTI' Executing action VERIFY programmer 1FPL31LPTI' SERIAL# - 0006653C317801 programmer 'FPL31LPT1I VERIFYING PROGRAMMED BITS...

programmer 'FPL31LPTI' VERIFYING NON-PROGRAMMED BITS...

programmer IFPL31LPTI' Finished: Wed Jan 24 15:56:32 2007 (Elapsed time 00:01:46) programmer 'FPL31LPTI' Executing action VERIFY PASSED.

0 - 0 - 0 - 0 - 0 - 0

/1It1C

OFMIUAL WORK-CUPMY

-A~FEST SPECIMEN WORK ORDER I No, : -1q:5 I Page: of& f q 0 e-9 ;Z.,/ 61Tf,"",

Specimen Issued (By/Date) " P.O. Number Baseline Procedure(s)

Manufacturer Description Function Procedure(s) q i IrI-O-C , i Part Number Operational Aging Procedure(s)

Additional Info.: p

• A.T4 S_,A4zr 0.L, I )l*-Nutherm

Reference:

'7'..r- ,',-,a -gq* 13 QA Review and Accep~trtane IV Datej//2e7 All work shall be performe'd either to the latest rocedure f-~fo st o,, ok copy stamped as such

• -' ....*Test -"-' Completed Se.QC Customer Deviation Lab 8eInspection 00 Hold! Customer Signature/ Signature/

No. Step Descriptlon Invoked Complete Witness Point Notified Date Date

.9.

EV* C_ T___ T5ý_ _____ _

Based on customer requirements customer Inspections shall be Invoked as noted.

~T1 1 - *Hold" or "Witness" 2 - Amount of Notification Required - Number of Days or Number of Working Days:

LII2J Examples: '7D" or 46WD" 3 - Type of Inspection - Prior to start of activity: "PTS'; In Process: uIP"; or other other.specify, I**f Rev. REVISION DESCRIPTION BY: Appd Q.A 6- AtC0111i- VS soc- ______ Ilk4& A f 2(vi'~pfl t ,LM'Iac- PAO Ay p ?Z n36 AS)

If specified, perform work in sequence listed.

56500-13-14

.. *3 ~. ".

V.

10.

Nutherm 7NVTZRAWA TONd*IR, 72.

TPG-0002 Ht Uel')1c), IL 62U64(619)-; I Applies to Procedure Rev. 0 *.,. ,,

DIELEICTRIC STRENGTH TESTING UNIT(S) UNDER TEST Quantity to Test (Production Only):

Manufacturer: - _/-" Model: -1 01- 6-s..

Description:

A5-ELML 81f V1 C.L Other Information: : -( ,fl1(C.' -,f. , t' _' WI

• t'A..

TEST PARAMETERS Test Voltage: t'J. V V (Ci rcle One)

Test Duration: ..... C &,112% ent \A I - DC Test Dnlq - AC Test Set Breakdown Indication is Fixed as 5mA Maximum Allovable Leakage Current: ,,,_ADC

2. Not Applicable to AC Test 1s Guard Connection Required: Yes or No If yjeso Describe Connection:

TeýatConfiguratton/lsolatlonRequirements: i"-U" 1*T . ,v -... 1 C'i * - R-r 1f44,5 -. o pth 4 --,c- N/A4P ~901D 1"#0) 47n~~ 'f~e~tL. T7fim At17 & ~ O i rt1-0 AIL- 7lo~ roE-'Aea-Cox) mC-CT N.,%ov fý6w&-,O, IZLOCK Pftroe- YOTTA&a-c'h Sketch if Necnsary)

M&TE ACCURACY REQUIREMIENTS A.C. Yoltage (Typtca1 Is 13 5 " -71, a):

D.C. Voltage (TUplcal 1s3 3 7):-- IA-D.C. Current (TyJpicael is3 3 ):

Time (Typical Is

• 1.0%): - -

Other:

REVISIONS

• ... ,,/* * .o..... 1Wo,:

Approved: 12ll. Approved: Tv 'k/oT Approved:

",TEST SPECIFICATION TPS-9059, Rev.0 Page I of 2 I No. 7qt-/7-q tf I BASELINE TESTING FOR MAIN STEAM AND FEEDWATER ISOLATION SYSTEM (MSFIS) RACK UNIT (S) UNDER TEST I Manufacturer: C4 x*V. F* W Model: t of i 9-o W

I IOT 05(l*V

Description:

AQ 2A4*_....

TEST PARAMETERS Input Voltage: VDC Ambient Temperature Range for Test: .Gý -- 0F Loading: S56ýT ATMC,*ftCtr-~ ?

Wiring Diagram: 4" M HM T, w$

M&TE ACCURACY REQUIREMENTS D.C. Voltage (Typical +/- 2.0%): t)', Temperature (Typical +/- 5 1F): . 5"°/

Current clamp (Typical is -5.0%): Zt 00

• Other M&TE:

REVISIONS By  : u k By: ___Approved:By: Approved:

Approved: e+ Approved: ________ Approved:

501 South 11V Street PHONE: 618-244-6000 NJUherm Mt. Vernon IL 62864 FAX: 618-244-6641

TEST SPECIFICATION TPS-9059, Rev.1 Page I of 2 I NO- P/-3rc)/ J7413,( I BASELINE TESTING FOR MAIN STEAM AND FEED WATER ISOLATION SYSTEM (MSFIS) RACK UNIT (S) UNDER TEST /

Manufacturer., .Model: .7/,o/'e -'

Description:

"11/SZvZfeK A1,771 1-0sc;k9ty TEST PARAMETERS Input Voltage: /Z"TVDC +/- 12o Ambient Temperature Range for Test:

Loading: -ctr - ~ F S-~* r. ..- -

/ t, F Wiring Diagram: . ,,*r---',"r / c't- p"i"--" -

M&TE ACCURACY REQUIREMENTS D.C. Voltage (Typical +/- 2.0%): -2. C'* Temperature (Typical d-5 *F): -

Current clamp (Typical is 1: 5.0%): :t-J.15 Other M&TE:

501 South I1I' Street PHONE: 618-244-6000 M~utherm Mt. Vernon IL 62864 FAX: 618-244-6641

A ~2iTflECOP:V$c.:-

fm IT2O.:

I Nutherm DATA SIIEET TPG-0002 REV.

143 xvrl W.fTlav".v ~I "M 0 rtey. ° Rev.

-iitU -wa- IL 620646g181-244- OOO

--.- ~ -.. -~ - .. . .....-- t DIELECTRIC STREN6TH TESTING T.S.W.O Rbv.: 404-* , 74/3/ Or Travcller/Rev.: A_.4 -1 Step No. /Desriptlon: I/' -45E//A)/.

11EASURE AND TEST EQUIPMIENT USED DESCRIPTION NI, NO0. CAL. DUE DATE FUICTIOi(S)/ RANGE(S) USED

!-/_______ .,__*__, _, _______ 3 -Zq-Q?7 ,Sbl V . .

LPREREQUlSITES SATISFIED: . -,09 , / ,/-2 -o-

-T DATA' P olhe.N,..4, P.O. /C No./I Rev, .

,*

• Co*P, .*W, 0-P.. Line Item No.-: ._ _

Test- M*ult Confiquratoto Confiquration *CofurattOn Test Deviation Unit io. Voils Amp; Time Volts Amps rTime olt Amps -Time Sati3factorg /NCR,.

......... fflA

-e- - - - - - -

- -51`to np-- --

• PE~RFOt B " ' DATE '-; rO D DATE F-rm-DS-Tp--OOO2,Rev.- -

DATA SHEET TPS-9059, Rev.0 Page 1 of 2 -A~

. No. "7q3/

Measurement and Test Equipment Used Description Ni## Cal Due Date Function Rnge C oQ 51.5 . -.5-07 Ac, 30oA Prerequisites satisfied: AQ , - Date Dat /"el '-t TEST DATA SECTION 6.0 STATE VERIFICATIONS Step No. Step No.

6.6 Verify 125 VDC 6.22 Verify load lights extinguish t,.,

6.7 Verify HALT Vt 6.26 Verify load lights extinguish ,.

6.9 Verify FCO on 6.30 Verify load lights extinguish ,

6.9 Verify HALT off 6.35-V1 Verify "OPEN" state v,,Y(Ro 6.10 Verify READY on vert ei 6.35-V2 Verify "OPEN" state 6.10 Verify ALARM off 6.35-V3 Verify "OPEN" state v_ *j 6.11 Verify ALS-411-3 6.35-V4 Verify "OPEN" state lights .rWe.J ___rt4_& .....

6.11 Verify test box lights .q',4 501 South 11thStreet PHONE: 618-244-6000 N )U1, X NAqONALmINC Mt. Vernon IL62864. FAX: 618.244-6641

16 (-C*pile

• 4...

DATA SHEET TPS-9059, Rev.0 Page 2 of 2 s4cp I I No. '71,3, I

I No.*

OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD)

At 7- z A ýl 'Ati . 1 4 t 3 a3 v t'4' CIC z Step No. LI 'L2 L3 L4 L5 L6 L7 L8 L9' LI0 L11 L12 6.13-Vi ,2 0,6 00 0C. C> 1.,ýL O. O 0 .0o o.0 0..2! , (.C 6.15-V1 0- 0.0o.o .0.d o o.o0 o.oo o.oO 102(0 .2 " 1-2q L 1.2g 6.13-V2 ,2 ,,,0. 1.,-0 o.0 v.vo 0"', a.&,) o.0 .0 J,ý22. \o2.

6.15-V2 ,.2.3 0.60 0.0o~ 0.00o.oo0 0,06 a61,.23 I.Z2(

6.13-V3 ).23 I,6 -g?7 0,0 Js, I 1_2{4 I.q' 0,0 o.' 0o. 0,0 j,22.

6.15-V3 ).a?1*, 0-v O. 1 9.r3 f:l 0o. OO 6.0 0.0 ,: .'

6.13-V4 .2 g t.a: ,Aq Iaq I *j I-Zo , i.1*., 0o. 0.0 0.0 0.,b 6.15-V4 12,3 ).2) 1,2q 0. *6 I.2* , o.0 00 o.oo .O J.ýlq 6.19 0. 0 0-0 0.010o. '0.o1 .0 0,o C .)00 1J.,*5 q.7, I,zq 1.e" 6.21 1'2tq.' ~qI:s' .*J2 .0*6,

, 0,0 0.0 o .00 6.23 0-0 0,0 .0 0.0 o 0.0 .0 o.O o.)

0,, ),05 j.21 J.2s-6.25 1,24 1,47 )..24 /,ý WG

., .; 2 0.0 0ICo.o _.

6.27 o,.o O.1. o0.0 0..0

.1. 0.-2 0.0 6-e3 0.6 oa 1. If" 6.29 ,, /I,2;7 1a

,23l.;q 1-g* (a b I? ' . ).;LV 0.0 0-(z 0.4 o.o 6.31 T*. 0 , ox) 0 o.0 o0 . .o 0.c o o °'0 /-,;2<" 1, " !.q J.,zS" Comments: 1 4Z'AZ2 6,19-7 WILL M ) INa I"c 0

1T".,

Test Results: [Ii ] Satisfactory; Unsatisfactory

]- , o Acceptance Criteri PerforrrýtbyUt by Satisfiedp' r yy' 501 South 11th Street PHONE: 618-244-6000 W~qutherm Mt. Vemon IL 62864 FAX: 618-244-6641

-- V

________________ ______________ *SYcA3 NTL I'.:

DATA SHEET pNutherpm TPG-0002 pirocedure ITeSto.

REV. 0 Rey. 1Rev.

-L~t Vtf'.,. IL 6:2864(618)-2 44-000 DIELECTRIC STRENGTH TESTING Or Trvller/Rev.: A"/ "

T.S.W.O ReV.:  ? Y3/

step No. / De~cription: * / 13sE/, . .

M1EASURE AND TEST EQUIPMENT USED DESCRIPTION NI NO. CAL. DUE DATE FUHcTlION(S)./ RAGE($) USED 1,d** ..- , -.- ,-/ ,/o, .- -,* .

-REREQUISITES SAISFIED:.

oT"DATrA I.- P.. P.. tem . *oRev.:__________

Phs c .e0 4:; Icwwp Test 6 hI Con~grat~~ confiqurstions cof aeration To5t Devidatin

• unit NO. volt*' Amps Time Volt AMpsI 7ime Yolts Amps Times SaUth~fc1tar /CR,.a

0) #4 fss'a~ ___

ý: i comments:

ACCEPTANCE CRUIRIA SATIWSF PPERPORND13)Y DATE AP 6ED ByT Form- DS-TPG- 0002 ev.

9 9

~' ;*'**DATA'SWEE "

ET?

TPS-9059, Rev.1 Page 1 of 2 .S rc,?3 /9cp36 I

FNo. -~iin Fl+:f2p I Measurement and Test Equipment Used pescription NI# Cal Due Date Functio RAnge DSo 5 Ik--t, 01 Zoo CLAW 0O1 A_ _ _ _ 30A_ __

Prerequisites satisfie "; ate \ - J--t TEST DATA SECTION STATE VERIFICATIONS Step No. Step No.

6.6 Verify 125 Vd,- 6.22 Verify load lights extinguish e Record value WeVcIv 6.7 Verify HALT GtO et9. 6.26 Verify load lights extinguish .AJ 6.9 Verify FCO on , -t 6.30 Verify load lights extinguish 44'_41 6.9 Verify HALT off 6.35-VI Verify "OPEN" state le.Q.1 6.10 Verify READY on 6.35-V2 Verify "OPEN" state ejifltJ-6.10 Verify ALARM off Ve-"- 6.35-V3 Verify "OPEN" state _____

6.11 Verify ALS-411-3 al 6.35-V4 Verify "OPEN" state lights 6.11 Verify test box lights Ie~n¢a 501 South 1:11 Street PHONE:

~TR~lra L,IN Mt. Vernon IL 62864 FAX: 618-244-6000 618-244-6641 I

DATA SHIEET

• TPS-9059, Rev.1 Page 2 of 2 3~p

• 1No /-o.g I OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD)

At Al 3 AM ýk 911 9; Q Q~ (1.

0-1 61 Step No. LI L2 L3 IA L5 L6 L7 L8 L9 LIO LI1 2 6.13-V! 1.1l D.D D,-D D,b U31l O0. D0 D.,D bD 1,10D 1.10 1110 6.15-VI o0 0.o O.o oo 0.01 O.o 0.0 o.0 II, 12-4  ?"-3 It1.27-6.13-V2 ,S 1.1.2-0 C.o 0I, 1o k.-1 0.0 0.o0 0.0 0.0 19I's i,'2 6.15-V2 t.)* 0. 0 .O c.> k,,11, 0.o 0.0 0.0 O.O1[,2.*,.2-1 1,21; 6.13-V3 I,'"7,2Y 1,AV 0,0 Ian .21.~l I "Ll ~t 0 ,0ot b,O 0.0 1,.,1s 6.1 5-V3  %,'2t k.72-1 0.o0 0.0 1,L16 t..$ JD.O j).0 0. C 0.0 ,?.*

vL" 6.13-V4 k.'tk \,.LT k,.jta 1,7-6 1",.'1 1,2-Y' ,1.1-9 1.30 o.0 0.o I0,0 6,O

6. 15-V4 t.2l " 1.261 k,?-,, 0.00 1,. Aa , ,t1"1- I,"S, 0,0 0 .0 0.0 0. 0 1.,-57" 6.19 0.0 0.0 o.0 0.0 0.0 0.0 0.0 0. L 1,'-,7 1,12- h'p" 6.21 ,l_ - 1,. B, V-" %,,Is. 1-47 1.3o ,o0 0.0 0.0 0.0 6.23 o.0 0.0 0.0 010 0.0 0.0 0,o 0.o 1,2,o -I,4LI,' 1-.115 6.25 l t zL 1.2,1 1,a- I io..Y ll 1,3 D 1 0.0 ).o o.'o 6.27 0.0 0,0 O.O O.0 O.0 0.0 0.0 0.0 1,7-s 1. n 6.29 I11q '0.

V11 t,7v" 0.0 0t 1.11 P.o 0.0 0.0 b.0 6.31 jo o.o. 0. . 10.o.

o O.t o.o b.oJ 0,0 t.-L , 5 j.1-3

1. 1,A Pre-Test Inspection -Post-Test Inspection Comments:

Test Results: LiIISati'sfactory; E ii Unsatisfactory AcceptanceSatisfied:

Criteria $

ApprovedBy

/

Ot 1-44*/*

501 South 11th Street I Nuthr Mt. Vernon IL 62864 PHONE: 618-244-6000 FAX: 618-244-6641

NTL IT*.:

DATA SHEET I Nutherm TPG-0002 REV. produre .... lestspeo.

ITt U7' 1)1 o~m, IL 62164(619)-244-6000 0 Rev. "e0 v.I I

DIELECTRIC STRENGTH TESTING T.S.W.O Rev.: 31 Or Trwllcr/Rev.: ... " 1 Step No. /Description: ~

MIEASURE AND TEST EQUIPtEINT USED DESCRIPTION NI 110. CAL. DUE DAWE FUNCTION(S)/ RANGE(W) USED

____ ,_____.....__._ IO',_ ___-._ -: _" _ . o

.~EREQUISITES SATISFIED:* ~ ~ %6J~ .

--.. ' *) , .I.t'b,,.E,.o. ,o.,Rev.tA~

J,..- ,--&.*rOU.prJD*

"O*. 0.': Line item No.:. J'T ui s*. ..

Ccnflguratt1* ConfiquratloI Configuratton Ttet DViiato n Unit No. Yolts Amps Time Yol,.3 Am0. [lie Yolts Amps Tirme- Satlfactorg /N4CR.

I~ c 4(Y(.4sC-L (S10O W4& 9 A- elLA tllA V7/____

COrnments: - ... ... :_

e"Tat p" 'n PostTest I on:? - .A.'

• 0 DATE DIE D BY Form- DS-TPG-0002, ev. 0

• Ir DATA SHEET TPS-9059, Rev. 1 Page I of 2 . I " r2 I No. I Measurement and Test Equipment Used Djescription NI# Cal Due Date Function Range

"-Vo f

____,,,___ 1-*.*= t, t . I,.,,..,

Prerequisites satisfied:ý " 14 Date I-j'L-O*

6.',"

TEST DATA SECTION STATE VERIFICATIONS Step No. Step No.

6.6 . Verify 125 Vdc, 6.22 Verify load lights extinguish Record value 15.1oa vd0 6.7 Verify HALT t4, 6.26 Verify load lights extinguish ,'gttW-6.9 Verify FCO on 6.30 Verify load lights extinguish __.,,-

6.9 Verify HALT off Vr,.,, 6.35-VI Verify "OPEN" state Y.,r tief 6.10 Verify READY on 6.35-V2 Verify "OPEN" state 6.10 Verify ALARM off V-,,,., 6.35-V3 Verify "OPEN" state owf.r 6.11 Verify ALS-411-3 6.35-V4 Verify "OPEN" state lights .. _____.... __ _ _ _ _ _,_

6.11 Verify test box lights it tred' 501 South 11 thStreet PHONE: 618-244-6000 MJA!utherm ANATIONAL, INC. Mt. Vernon IL 62864 FAX: 618-244-6641

Q *

. 0 DATA SHEET TPS-9059, Rev. 1 Page 2 of 2 $Jri~/s4C p C, I*No. '7 V-3C/ 7 43 / I OUTPUT CURRENT MEASUREMENTS (CURRENT PER LOAD) 91 A .43 4 4tl B1 0t A By CI eL CS C Step No. Li L2 L3 L4 L5 L6 L7 L8 L9 LI0 Li1 L12 6.13-V1 1.27 .o o 6.0 0.0 1-.%1 0.c 0 .o o .o I..3ve) 19 .vf(

6.15-Vt 0-6 0.o o.0 00. 0.o 0.0 0.0 0.00 1.30 1.3o I/-28 1.Z' 6.13-V2 /.So /.33 -0.0 0.0 1.31 1.33 0.0 0.0 o-0 0. i.z*,

1. 1.vq*

6.15-V2 1.3c> c.o o.o 0.0 41.31 0.0 0.0 0.0 0.0 1.36 IZi t13o 6.13-V3 130. 1/33 1,31 0,0 1,51 I.3Z 1.3Z 0.0 0.) 0.0 0.0 (. Z4 6.135-V3 1.3 /.33 0.-61 J.3 /,131 (.33 o.0 (.o o.6 0.0 1.36 0.36 6.13-V4 1.30 /-3-3 1.31 1.360 / 1 33l 1.3 ZB 1.3q oco 0.6.0o.0 6.15-V4 /.3' 1,3q 1-3Z o.o /.3z 1.33 1.3.z 0.0 O. 0.0 0.0L .) '

6.19 o0. 0.e 0.0

.- I I 0 .X iýý 0o.0 I- 6. 6 0100 /.31 1.31 I.Z'i I.3*0 6.21 1 .SI /.*4i 131 f.3Z 1.3 /.ItL ,3 1.3V' o.o 0.c) 0.6 6.

6.23 0.0 0.0 0.0 0.0c 0.0 0.6 0.0 0.0 1-31 1.31 I.V* 1.36 6 .2 5 1, 3 1 1.3 q. /.3 z / *.31 b z1.3 /.-3V1.

q / / .3 5" 0 -0 0 -0 0 - .o 0e 6.27 0.0 0.0 0. -6 001 0. 0 0.0 0.6 1.31 /.13 /In* -2.6'0 6.29 /.31 /.3'1 /Z13 /.30 l.-3Z 1./33 1. 3 /13, 0".6 0.6 0.6 o.o 6.31 0- 0.o a 0'c6o .0

- 0.0 0.0 6.60 1-3z /.3z f36 1.* /

Pre-Test Inspection . / /.?2. Post-Test Inspection /-, Z -_, I Comments:,

Test Results: LiiýIatisfactory.- stsat n-: -,0 Acceptance Criteria Per oriey Satisfied: Wppro y 501 South I I Street PHONE: 618-244-6000 M TJ.,IN E ,NtoNe Mt. Vernon IL 62864 FAX: 618-244-6641

G3 NOiIVY4J3!d OMfSG3S arml

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3SY~d 3SYA9O C klddflS 13MOd -

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CI1ON31QS cmo ma3N Sdnovm~v ~F OM* IIN A4 &-e?~~y aI

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I.

Enclosure VIII to ET 07-0008 WCNOC Affidavit for Withholding Proprietary Information from Public Disclosure

AFFIDAVIT STATE OF KANSAS )

ss COUNTY OF COFFEY )

Before me, the undersigned authority, personally appeared Terry J. Garrett, who, being by me duly sworn according to law, deposes and says that he is authorized to execute this Affidavit on behalf of Wolf Creek Nuclear Operating Corporation (WCNOC), and that the averments of fact set forth in this Affidavit are true and correct to the .best of his knowledge, information, and belief:

T rry J. Garrett Vice President Engineering Sworn to and subscribed before me this J9 day of anpil ,2007 64a7c Q T'nia I

Notary Public 1

(1) I am Vice President Engineering, Wolf Creek Nuclear Operating Corporation (WCNOC),

and as such, I have been specifically delegated the function of reviewing the proprietary information sought to be withheld from public disclosure in WCNOC's submittal of the System Reliability Analysis for Advanced Logic System report, and am authorized to apply for its withholding on behalf of WCNOC.

(2) I am making this Affidavit in conformance with the provisions of 10 CFR Section 2.390 of the Commission's regulations and in conjunction with WCNOC letter ET 07-0008 which includes the System Reliability Analysis for Advanced Logic System report accompanying this Affidavit.

(3) I have personal knowledge of the criteria and procedures utilized by WCNOC in designating information as a trade secret, privileged or as confidential commercial or financial information.

(4) Pursuant to the provisions of paragraph (b)(4) of Section 2.390 of the Commission's regulations, the following is furnished for consideration by the Commission in determining whether the information sought to be withheld from public disclosure should be withheld.

(i) The information sought to be withheld from public disclosure is owned and has been held in confidence by WCNOC.

(ii) The information is of a type customarily held in confidence by other organizations and not customarily disclosed to the public. Based on a review of 10 CFR 2.390, the information is held in confidence if it falls in one or more of several types, the release of which might result in the loss of an existing or potential competitive advantage, as follows:

(a) The information reveals the distinguishing aspects of a process (or component, structure, tool, method, etc.) where prevention of its use by any other company without license from WCNOC constitutes a competitive economic advantage over other companies.

(b) It consists of supporting data, including test data, relative to a process (or component, structure, tool, method, etc.), the application of which data secures a competitive economic advantage, e.g., by optimization or improved marketability.

(c) Its use by another company would reduce its expenditure of resources or improve its competitive position in the design, assurance of quality, or licensing a similar product.

(d) It is not the property of WCNOC, but must be treated as proprietary by WCNOC according to agreements with the owners of the information.

There are sound reasons behind the WCNOC position which include the following:

(a) It is information which is marketable in many ways.

2

(b) Use by other companies would put WCNOC at a competitive disadvantage by reducing their expenditure of resources at our expense.

(c) Each component of proprietary information pertinent to a particular competitive advantage is potentially as valuable as the total competitive advantage. If other companies acquire components of proprietary information, any one component may be the key to the entire puzzle, thereby depriving WCNOC of a competitive advantage.

(iii) The information is being transmitted to the Commission in confidence and, under the provisions of 10 CFR Section 2.390, it is to be received in confidence by the Commission.

(iv) The information sought to be protected is not available in public sources or available information has not been previously employed in the same original manner or method to the best of our knowledge and belief.

(v) The proprietary information sought to be withheld in this submittal is the System Reliability Analysis for Advanced Logic System.

The subject information could only be duplicated by competitors if they were to invest time and effort equivalent to that invested by WCNOC provided they have the requisite talent and experience.

Public disclosure of this information is likely to cause substantial harm to the competitive position of WCNOC because it would simplify design and evaluation tasks without requiring a commensurate investment of time and effort.

3

Enclosure X to ET 07-0008 CS Innovations LLC letter 91000-00004, "Application for Withholding Proprietary Information from Public Disclosure"

Ref. 9100-00004 CS INNOVATIONS LLC CS INNOVATIONS Direct phone: 480-612-2040 9150 E. DEL CAMINO, SUITE 110 Fax: 623-505-1055 e-mail: steen@cs-innovation.com SCOTTSDALE, AZ, 85256 U.S. Nuclear Regulatory Commission Document Control Desk Washington, DC 20555-0001 Our ref: 9100-00004 April 6 th, 2007 APPLICATION FOR WITHHOLDING PROPRIETARY INFORMATION FROM PUBLIC DISCLOSURE

Subject:

6101-00002, "MSFIS System Specification, Wolf Creek Generating Station" dated April 2007 (CS Innovations LLC 2006 Confidential and Proprietary)

The proprietary information for which withholding is being requested in the above referenced report is further identified in Affidavit 9100-00005 signed by the owner of the proprietary information, CS Innovations LLC. The affidavit, which accompanies this letter, sets forth the basis on which the information may be withheld from public disclosure by the Commission and addresses with specificity the considerations listed in paragraph (b)(4) of 10 CFR Section 2.390 of the Commission's regulations.

Accordingly, this letter authorizes the utilization of the accompanying affidavit by the Wolf Creek Nuclear Operating Corporation.

Correspondence with respect to the proprietary aspects of the application for withholding or the CSI affidavit should referencethis letter, 9100-00004, and should be addressed to Steen D. Sorensen, President & CEO, CS Innovations LLC, 9150 E. Del Camino, Suite 110, Scottsdale, AZ, 85256.

Very truly yours, Pteen D Sorensen President & CEO

Ref: 9100-00005 AFFIDAVIT State of Arizona County of Maricopa Before me, the undersigned authority, personally appeared Steen D. Sorensen, who, being by me duly sworn according to law, deposes and says that he is authorized to execute this Affidavit on behalf of CS Innovations LLC (CS I), and that the averments of fact set forth in this Affidavit are true and correct to the best of his knowledge, information, and belief:

Steen D. Sorensen, Pr Liaent & CEO Sworn to and subscribed before me this / 2'"day of A ,2007 Page 1 of 4

Ref 9100-00005 (1) 1 am President & CEO, CS Innovations LLC (CSI), and as such, I have been specifically delegated the function of reviewing the proprietary information sought to be withheld from public disclosure in connection with nuclear power plant licensing and rule making proceedings, and am authorized to apply for its withholding on behalf of CSI.

(2) 1 am making this Affidavit, in conformance with the provisions of 10 CFR Section 2.390 of the Commission's regulations and in conjunction with the CSI "Application for Withholding" accompanying this Affidavit.

(3) 1 have personal knowledge of the criteria and procedures utilized by CSI in designating information as a trade secret, privileged or as confidential commercial or financial information.

(4) Pursuant to the provisions of paragraph (b)(4) of Section 2.390 of the Commission's regulations, the following is furnished for consideration by the Commission in determining the information sought to be withheld from public disclosure should be withheld.

• (i) The information sought to be withheld from public disclosure is owned and been held in confidence by CSI.

(ii) The information is of a type customarily held in confidence by CSI and not customarily disclosure to the public. CSI has a rational basis for determining the types of information customarily held in confidence by it and, in that connection, utilizes a system to determining when and whether to hold certain types of information in confidence. The application of that system and substance of that system constitutes CSI policy and provides the rational basis required.

Under that system, information is held in confidence if it falls in one or more of several types, the release of which might result in the loss of an existing or potential competitive advantage, as follows; (a) The information reveals the distinguishing aspects of a process (or component structure, tool, method, etc.) where prevention of its use by any of CSr's competitors without license from CSI constitutes a competitive economic advantage over other companies.

(b) It consists of supporting data, including test data, relative to a process (or component, structure, tool, method, etc.) the application of which data secures a competitive economic advantage, e.g. by optimization or improved marketability.

Page 2 of 4

Ref. 9100-00005 (c) Its use by a competitor would reduce his expenditure of resources or improve his competitive position in the design, manufacture, shipment, installation, assurance of quality, or licensing a similar product.

(d) It reveals costs or price information, production capacities, budget levels, or commercial strategies of CSI, its customers or suppliers.

(e) It reveals aspects of past, present, or future CSI or customer funded development plans and programs of potential commercial value to CSI.

(f) It contains patentable ideas, for which patent protection may be desirable.

There are sound policy reasons behind the CSI system which include the following:

(a) The use of such information by CSI gives CSI a competitive advantage over its competitors. It is, therefore, withheld from disclosure to protect the CSI competitive position.

(b) It is information that is marketable in many ways. Theextent to which such information is available to competitors diminishes the CSI ability to sell products and services involving the use of the information.

(c) Use by our competitor would put CSI at a competitive disadvantage by reducing his expenditure of resources at our expense.

(d) Each component of proprietary information pertinent to a particular competitive advantage is potentially as valuable as the total competitive advantage. If competitors acquire components of proprietary information, any one component may be the key to the entire puzzle, thereby depriving CSI of a competitive advantage.

(e) The CSI capacity to invest corporate assets in research and development depends upon the success in obtaining and maintaining a competitive advantage.

(iii) The information is being transmitted to the Commission in confidence and, under the provisions of 10 CFR Section 2.390, it is to be received in confidence by the Commission.

(iv) The information sought to be protected is not available in public sources or available information has not been previously employed in the same original manner or method to the best of our knowledge and belief.

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Ref: 9100-00005 (v) The proprietary information sought to be withheld in this submittal is that which is appropriately marked in 6101-00002, "MSFIS System Specification, Wolf Creek Generating Station" dated April 2007 (CS Innovations LLC 2006 Confidential and Proprietary). The information is provided in support of a submittal to the Commission, being transmitted by the Wolf Creek Nuclear Operating Corporation and Application for Withholding Proprietary Information from Public Disclosure, to the Document Control Desk.

This infoination is part of that which will enable CSI to:

(a) Provide a replacement MSFIS Controls for Wolf Creek Generating Station.

Further this information has substantial commercial value as follows:

(a) The information requested to be withheld reveals the distinguishing aspects of a methodology which was developed by CSI.

Public disclosure of this proprietary information is likely to cause substantial harm to the competitive position of CSI.

The development of the technology described in part by the information is the result of applying the results of many years of experience in an intensive CSI effort and the expenditure of a considerable sum of money.

In order for competitors of CSI to duplicate this information, similar technical programs would have to be performed and a significant manpower effort, having the requisite talent and experience, would have to be expended.

Further the deponent sayeth not.

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