LR-N05-0085, PSEG Ltr. W/ Enclosure to NRC Ref: Changes to Vibration Monitoring Program at Hope Creek

PSEG Ltr. W/ Enclosure to NRC Ref: Changes to Vibration Monitoring Program at Hope Creek

ML050420023
Person / Time
Site:	Hope Creek
Issue date:	02/02/2005
From:	Perino C Public Service Enterprise Group
To:	Collins S NRC Region 1
References
LR-N05-0085
Download: ML050420023 (37)

Text

..

I. u PSEG Nuclear LLC P.O. Box 236, Hancocks Bridge, New Jersey 08038-0236 FEB 0 2 2005 LR-N05-0085 Mr. Samuel Collins, Regional Administrator United States Nuclear Regulatory Commission Region I 475 Allendale Road King of Prussia, PA 19406-1415 CHANGES TO VIBRATION MONITORING PROGRAM FOR THE

'B' REACTOR RECIRCULATION PUMP HOPE CREEK GENERATING STATION FACILITY OPERATING LICENSE NO. NPF-57 DOCKET NO. 50-354

References:

PSEG letter LR-N05-0077 from C. Perino to S. Collins, February 1, 2005

Dear Mr. Collins:

Due to an administrative oversight the Enclosure to PSEG letter LR-N05-0077, dated February 1, 2005, was not included in the mailing.

A copy of procedure HC.ER-AP.BB-0001 (Z), "Hope Creek Reactor Recirculation Pumps/MotorsVibration Monitoring," Revision I,is provided herein. We regret any inconvenience this may have caused.

Should you have any further questions please contact Brian Thomas at 856-339-2022.

Sincerely,

/A Christina L. Perino Regulatory Assurance Director 95-2168 REV. 7/99

Mr.Samuel Collins 2 FEB 0 2 2005 LR-N05-0085 Enclosure C Mr. D. Collins, Project Manager Salem & Hope Creek U. S. Nuclear Regulatory Commission One White Flint North Mail Stop 0882 11555 Rockville Pike Rockville, MD 20852 Mr. R. Lorson, Chief, Materials & Structural Engineering Branch United States Nuclear Regulatory Commission Region I 475 Allendale Road King of Prussia, PA 19406-1415 USNRC Senior Resident Inspector - HC (X24)

Mr. K. Tosch, Manager IV Bureau of Nuclear Engineering PO Box 415 Trenton, NJ 08625 Document Control Desk USNRC Washington DC 20555

f USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 PSEG Internal Use Onlv Page 1 of I PSEG NUCLEAR L.L.C.

HOPE CREEK REACTOR RECIRCULATION PUWIPSIMOTORS VIBRATION MONITORING HC.ER-AP.BB-OOOI(2) REV. 1 PROCEDURE SPONSOR Engineering Programs REVISION

SUMMARY

Biennial Review Required: Yes -No I

I.This is an Editorial Revision in accordance with Attachment 3 of NC.DM-AP.22-0001(a),ProcedureAdministrative Processes.

2. This revision adds an annotation for an NRC Commitment (Letter from A. C. Bakken to S. Collins, LR-N05-0017, January 9,2005). This commitment states "PSEG will notify the NRC prior to implementingany change to the vibration monitoring and operating procedures...This notification will provide sufficient time for the NRC to complete a review of the proposed changes." [8007?52q

3. This revision also adds clarification with respect to establishing vibration baseline data acceptance criteria at reduced speed in 55.5.2, adjusts the time for installing setpoints to two days in 55.58, and separates the action to Write a notification for revisingthe procedure (if necessaty) into a separate step. Successive steps are renumbered.

4. This revision specifies speed ranges for obtaining data on Attachment Ifor all pump data collection intervals and does not change the intent of data collection.

I All NTS Effective date: *I.ZW 5 Approved:

\ Engineering Prbrams Manager Date

I USER RESPONSIBLE FOR VERIFYING REVISION. STATUS AND CHANGES PRINTED 2005020 1 HCER-AP.BB-0001(z)

HOPE CREEK REACTOR RECIRCULATION PUMPSIIIKITORS Vl8RATlON MONITORING TABLE OF CONTENTS Tie Paae 1.0 PURPOSE ......................................................................................................... 2 2.0 SCOPE .............................................................................................................. 2 3.0 RESPONSIBILITIES.......................................................................................... 2

4.0 BACKGROUND

/PROCESS DESCRIPTION ..................................................... 3 5.0 PROCESS ......................................................................................................... 5 5.3 General Instructions ................................................................................ 5 5.2 Startup Vibration Monitoring .................................................................... 6 5.3 P e r i i c Pump Vibration Monitoring ........................................................ 7 5.4 Periodic Motor Vibration Monitoring....................................................... 11 5.5 Establishing Acceptance Criteria........................................................... 12 6.0 RECORDS ....................................................................................................... 14 7.0 DEFINITIONS .................................................................................................. 14

8.0 REFERENCES

................................................................................................. 14 ATTACHMENTS Attachment I Startup Reactor Recirculation Pump Vibration Monitoring Table...........15 Attachment 2 Periiic Reactor Recirculation Pump Vibration Monitoring Table .........

21 Attachment 3 Periodic Reactor Recirculation Motor Vibration MonitoringTable..........22 Attachment 4 Pump Acceptance CnteridSetpoints ..................................................... 24 Attachment 5 Motor Acceptance Criteridsetpoints ..................................................... 31 FIGURES Fgure 1 Flowchart............................................................................................... 33 FORMS Form-1 Reactor Recirculation Pump Vibration Monitoring Log .......................... 34 Hope Creek Page 1 of 34 Rev I.

I USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES 1.o PURPOSE Monitor the vibration information available for A & 6Reactor Recirculation pumps and motors for the following purposes:

0 Trend the general condition of the reactor recirculationpumps and motors.

Provide an early warning of possible reactor recirculation pump shaft cracking.

Provide guidelines for gathering vibration data on reactor recirculation pumps, evaluating the data, and determining any required actionsto address the condition.

Adjust acceptance criteria as pump baselines change.

Support emergent evaluation for shaft cracking initiated by overhead alarm C1-E4, REACTOR RECIRC PUMP VIS Hf.

2.0 SCOPE 2.1 This procedure is limited to the Hope Creek Reactor Recirculation Pumps and Motors. It will be used to monitor the overall condition of the reactor recirculation pumps and motors, and specifically for early detection of pump shaft cracks.

2.2 The usage of this procedurewill be controlled by the stations Preventative Maintenance program, and by the operations alarm response procedure HC.OP-AR.ZZ-O008(Q).

3.0 RESPONSlBlUTlES 3.1 Nlanaaer Enaineerina Proar a w Overseethe Reactor Recirculationpumphotor vibration data collection and analysis. Ensure it is being routinely collected and analyzed by knovvledgeable personnel.

3.2 Component Enafneerina SuDetvisor Ensure knowledgeableengineering resources are availableto review the vibration data in a timely manner afler it is collected.

3.3 ResDonsible Enaineer Review the collected vibration data provided against the acceptance criteria, provided in this procedure, and general component and vibration experience.

Initiate the actions specified in this procedure 0 Documentthe results in a retrievableformat.

0 Obtain a peer review for any data collection or determinations performed under this procedure.

Hope Creek Page 2 of 34 Rev. 1

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 2005020 1 HC.ER-AP.BB-0001{Z)

4.0 BACKGROUND

IPROCESSDESCRIPTION 4.1 Reactor Recirculation Pump

Description:

The Hope Creek Reactor Recirculation pumps are ByronJackson (now f lowserve) Type DVSS Size 28x28~35, vertical, single stage pumps. Vibration data is collected by two orthogonal proximity probes located on the pump coupling assembly.

4.2 Pump Shaft Vibration Instrumentation

Description:

Two proximityprobes (X & Y directions), FLOC'S: HIBB-I BBVE-791OA(B)1/2, are mounted on the pump coupling assembly to detect shaft radial vibration.

The vibration signal is alarmed in the control room via overhead alarm W E 4 ,

REACTOR RECIRC PUMP VIB HI and digital points D5351D5352. The vibration signal is also indicated and alarmed in the plant computer via analog points A2601/A2603.

4.3 Reactor Reclrculation Motor

Description:

The Hope Creek Reactor Recirculationpump motors are General Electric (GE) variable speed, 7500 HP motors. Vibration data is collected by a velocity meter and in the case of '6Reactor Recirculationpump motor also by five accelerometers.

4.4 Motor Radial Vibration

Description:

One Velocity meter is installed on the upper edge of the motor upper bearing bracketto detect motor radial vibration, FLOC: IllBB-1 BBVE-791OA(B)4. The vibration signal is alarmed in the control room via overhead W E 4 , "REACTOR RECIRC PUMP VI6 HI" and digital points D5351/05352. The vibration signal also is indicated and alarmed in the plant computer via analog points A26021A2604.

In addition, 'B' Reactor Recirculation pump motor containsthree accelerometers (Horizontal,Vettical. and Axial directions) at the upper edge of the upper motor bearing bracket, and two accelerometers (Horizontal, Vertical directions) on the lower motor bearing bracket. This data is recorded in a data acquisitioncabinet located in the reactor building, 102' elevation.

Hope Creek Page 3 of 34 Rev. 4

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 2005020 1 HC.ER-AP.BB-0004 (2)

I Hope Creek Station installed upgraded reactor recirculationpump vibration processingand alarm equipment per Design Change Package (CP) 80077512.

CP 80077512 replaced existing Hope Creek RecirculationPumps/Motors I

vibration monitoring probes, proximeters, extension cables, and electronic equipment with new probes, proximeters, extensioncables and state-of-the-art Bently Nevada (BN) 3500 Monitoring System. The new system improvesthe reliability, and resolves the replacement parts and service related problems.

The new system also provides additional digital wtputs to enhance the diagnostics capability of the vibration monitoring system. These pump and motor vibration sensors allow continuous monitoringand provide alarms in the Control Room for necessary operator action. The new 3500 MonitoringSystem is installed in Rack C of cabinet 1BC374. Existing system equipment locatedin Rack B of cabinet 1BC374 has been removed.

The new system permits the control room operators to have continuous 1X and 2X vibration peak and associated phase angle monitoring with audible alarms.

4.6 Process

See Figure Ifor Flowchart.

Hope Creek Page 4 of 34 Rev. 1

U'SER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES RINTED 20050201 5.0 PROCESS E=

PSEG shall notify the NRC prior to implementing any change to this vibration monitoring procedure. This notification will provide sufficient time for the NRC to complete a review of the proposed changes prior to implementation. PO0775251 5.1 General Instructions 5.1 .I The evaluation of potential shaft cracks is time critical. The Detailed Vibration Review of step 5.3.2.8, and recommendationto the control room must be completed within 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br />.

I 5.1.2 If this procedure is used to support the control room response to overhead W E 4 REACTOR RECIRC PUMP VI6 HI, go directly to step 5.3.2:B, Detailed Vibration Data Review. The applicable recirculationpump will be at reduced speed in accordance with HC.OP-A8.RPV-O003(Q), Recirculation System.

5.1.3 The reactor recirculationpumps have resonancefrequencies at specific operating speeds. Data collected at these speeds is erroneously high and is of no trending value. Avoid collecting data at the following pump speeds:

'A' Reactor Recirculation Pump 720-800 RPM 1040-1090 RPM

'6Reactor Recirculation Pump 700-760 RPM 1150-1200 RPM 1444-1484 RPM 5.1.4 Continuous monitoring of the pump and motor overall vibration levels are indicated and alarmed in the controt room. The operators have an approved procedure in place (HC.OP-AFt.ZZ-O008(Q), OverheadAnnunciator Window Box Cl) with the necessary guidance in the event of elevated vibration levels.

The purpose of the data collected in this procedure is to provide guidance to engineering to evaluate the vibration data. The vibration analysis includes the evaluation of vibration peaks and phase angle shifts.

5.1.5 The following informationis provided to assist engineering in evaluating the reactor recirculationpump and motor vibration data. The engineer performing the evaluation remains responsibleto review the overall operating conditionof the pump, and if necessary collect data outside this procedure, to determine the condition of the component.

5.1.6 Notify the Engineering Programs Manager within one hour of receiving a valid reactor recirculationpump atarm.

Hope Creek Page 6 of 34 Rev. I

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 HC.ER-AP.BB-0001 (Z) 5.1.7 Reactor recirculationpump and motor conditions can change from cycle to cycle based on maintenance performedduring outage periods; therefore, all vibration baseline levels will be re-evaluated after each plant startup and the baseline levels and acceptance bands revised accordingly.

5.1.8 If a single X or V proximity probe on the 8 reactor recirculationpump is out of service, restore probe to service within 14 days. If both X and Y proximity probes are out of service on the B reactor recirculationpump, restore a probe to service within 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br />. Notify the NRC Senior Resident Inspector if proximity probe(s) are out of service. If equipment cannot be restored to service within requiredtime frame, notify Control Room to secure the applicable reactor recirculationpump. Ensure SAP notification is written to document the condition.

5.1.9 If a single X or Y proximity probe on the A reactor recirculationpump is out of service, restore probe to service within 30 days. If both X and Y proximity i probes are out of service on the A reactor recirculationpump, restore a probe to service within 7 days. Nom the NRC Senior Resident Inspector if proximity probe(s) are out of service. If equipment cannot be restoredto service within required time frame, contact Component Engineeringto evaluate the condition.

Ensure SAP notification is written to document the condition.

5.2 Startur, Vibration Monitoring 5.2.1 Data Cdlecflon Prior to reactor recirculationpump start; ensure the 1X and 2X amplitude and phase angle setpoints have been raisedto maximum per Section 5.5.

Review the maintenance performed on the reactor recirculation pump since the previous pump start, and record on Attachment 1.

Obtain a copy of Attachment 1of this procedurefrom the previous start of the reactor coolant pump.

0 Vibration data is collected from the Turbine Supervisory Instrument Cabinet (HlAC -1O-C-3G6) located in the Auxiliary Panel Room #3449 on 124 elevation in the AuxiJiaty Buijdding, or from the Bently Nevada System 1 computer system.

0 After pump start and during its ascensionto 100% pump speed, record the data specified in Attachment 1at each of the specified pump speed intervals.

Review the data as it is availablefor each pump speed interval. Do not wait until the pump has reached 100% pump speed.

Complete data evaluatiin as outlined in section 5.2.2.

Notifythe control room with the results of this data collectionwhen the pump reaches full pump speed.

Hope Creek Page 6 of 34 Rev. 4

I USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 I HC.ER-AP.BB-0001 (Z) 5.2.2 Engineering Evaluation Criteria Complete the initial review of the vibration data collected in Attachment I.

A. During the first performance of this procedure, no historical vibration data is available to establish acceptance criteria.

B. During the first performanceof this proceduredata is collectedto establish baseline data and acceptance criteria.

5.2.3 Data Documentation A. Forward a copy of the completed Attachment Ito Component Engineering.

B. Submit the completed copy of the procedurewith the associatedwork order for permanent records retention.

I I

5.3 Periodic P u m Vibration

~ Monitoring t

5.3.1 Data Collection For consistency, data is to be collected with the reactor'recirculationpumps at a steady speed during the time of data collection, and record on Attachment 2.

The setpoints provided in Attachment 4 were establishedusing 100% pump speed conditions. If the station is operating at ~ 9 5 %pump speed for greater than one day establish new acceptance criteria using section 5.5.

0 Vibration data is collected from the Turbine Supenrisory InstrumentCabinet (HlAC -IS-C-366) located in the Auxiliary Panel Room #3449 on 124' elevation in the Auxiliary Building, or from the 8entJy Nevada System 1 computer system.

Review the Reactor RecirculationPump vibration trends in System 1 or the results of previous performances of this procedurefor the most recent vibration data trends.

Complete data evaluation as outlined in section 5.3.2.

0 Notify the control room with the resutts of this data collection.

5.3.2 Engineering Evaluation CrOteria A. Initial Vibration Data Review Complete the initial review of the vibration data collected in Attachment 2.

1. Review the data collected in Attachment 2 against the associated criteria specified in Attachment 4.

2. If any of the following abnormal vibration indications are met perform a Detailed Vibration Data Review, step 5.3.2.B:

a. Any parameter is found outskle of its acceptance criteria.

Hope Creek Page ? of 34 Rev. I

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 5.3.2.A.2 Engineering Evaluation CrOterla (Continued)

b. Operations receives overhead alarm Cl-E4 "REACTOR RECIRC PUMP VIB HI", and elevated vibrations are noted on analog points A2601 or A2603. Inthe event an overhead alarm is received, Operations will have taken action to reduce pump speed per HC.OP-AB.RPV-O003(Q), Recirculation System, or removed the pump from service per HC.OP-SO.B&0002(Q), Reactor Recirculation System Operation.

3. Obtain a peer review of the initial vibration data review.

4. Initiate a Notification in SAP if an abnormal vibration indication identified in step 5.3.2.A.2.

B. Detailed Vibration Data Review Complete the detailed vibration evaluation of the vibration data.

NOT The evaluation Qfpotentialshaft cracks is TIME CRITICAL, and detailed evaluation and recommendationto the Control Room I the must be completed WITHIN FOUR (41 HOURS.

~~ ~

1. False Indication Determination Determine if the indication identified in step 5.3.2.A.2 is a false indication. If it is a fake indicationannotate Attachment 2 accordingly, and complete the data documentation section. A false indication could be determined by:

a. There is no indication of a trend in the vibration data plot which is in Alarm.

b. The data indicates there is an instrument problem.

c. The pump was in a start or stop transient after which the vibration levels returned to normal.

d. The other pump was in a start or stop transient after which the vibration levels returned to normal.

e. The vibration data was collected with the pump in a critical frequency band.

2. ACceDtance Band Determine if pump parameters are Whin the acceptance band established from startup baseline data, utilizing section 5.5 and recorded values in Attachment 4 at reduced pump speed.

IF within the acceptance band, THEN go to step 5.3.2.8.3.

IF outside the acceptance band, notify the Control Roam Supervisor to secure the applicable reactor recirculation pump in accordance with HC.OPSO.BB-O002(Q).

3. Shaft Crack Determination - A shaft crack is indicated by any one of the following five scenarios: US WITH F/GUR f Hope Creek Page 8 of 34 Rev. 1

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201

a. IF ANY of the following fwe scenarios are true IMMEDIATELY perform step 5.3.2.B.3.c.

b. IF NONE of the following fnre scenarios are true go to step 5.3.2.C.

Overall Vibration was in W Amplitude was in Alarm I 3 2X Amplitude was in Alarm AND I 1X or 2X Phase Anale was in Alarm. I W Amplitude was in Alarm AND EITHER:

1X or 2X Phase Angle has trended outside the 25% baseline range in Attachment 4.

-OR OverallVibration level has trended above the 25% baseline limit in Attachment 4.

1X or 2X Phase Angle was in Alarm AND EITHER:

2X Amplitude has trended above the 25%baseline limit in Attachment 4.

GB Overall Vibration level has trended above the 25% baseline limit in Attachment 4.

OverallVibration level was in Alarm AND EITHER 1X or W Phase Angle has trended outside the 25% baseline range in Attachment 4.

-OR W Amplitude level has trended above the 25% baseline limit in Attachment 4.

Hope Creek Page 9 of 34 Rev. 1

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 i HC.ER-AP.BB4001Q I 5.3.2.B.3 Engineering Evaluation Criteria (Continued)

c. NOTIFY the Control Room Supervisor to secure the applicable reactor recirculationpump in accordance with HC.OP-SO.BB-0002(Q) AND then go to step 5.3.3.

C. Enhanced Vibration Monitoring -

1. Install an oscilloscope to continuously monitor orbital information, and evaluate the orbital informationonce per 12-hour shift.

2. Review the 1X orbital plots for any indicationof shaft cracking. Shaft cracks are indicated by a figure eight pattern to the orbital plot. IF a figure eight pattern is detected, notify the Control Room Supervisor to secure the applicable reactor recirculationpump in accordance with HC.OP-SO.BB4002(Q) THEN go to step 5.3.3.

3. Increasethe periodic vibration data collection and evaluationto once per 12 hour1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> shift.

4. initiate a Reactor Recirculationpump vibration log utilizing Form-1 of this procedure.

5. Evafuatefor other possible causes of the abnormal vibration indication:

a. Review plant conditionsfor any contributionto the change. (Le. plant temperature or pressure changes, pump speed changes etc.)

b. Reviewfiltered and unfiltered orbitals and compare to the most recent baseline.

c. Review history trend of each vibration peak.

d. If possible verify the proximity probe gap voltage.

e. Compare data to similar data from similar pumps.

f. If available, check the loose parts system for any events.

5.3.3 Data Documentation A. Forward a copy of the completed Attachment 2 to Component Engineering.

B. Submit the completed copy of the procedure with the associated work order for permanent records retention.

Hope Creek Page 10 of 34 Rev. 1

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES 5.4 Periodic Motor Vibration Monitorinq 5.4.1 Data Collection A. Download the vibration data in the Data Acquisition System data onto a CD or similar storage media.

B. Record the motor accelerometer data specifiid on Attachment 3 C. Record the motor velocity meter data specified on Attachment 3 from the Turbine Supervisory Instrument Cabinet (HIAC -1 0-C-366) located in the I Auxiliary Panel Roam a 4 4 9 on 124' elevation in the Auxiliary Building, or from the Bently Nevada System 1 computer system.

D. Complete data evaluation as outlined in section 5.4.2.

5.4.2 Engineering Evaluation Criteria A. Initial Vibration Data Review - Complete the initial review of the vibration data collected in Attachment 3.

1. Review data to ensure #at all data is within the associated criteria specified in Attachment 5.

I 2. Review data against the data in the spreadsheet located at entdata08(M):SharedMC Reactor Recirc VibrationslMotors to determine if there are any unexpected trends. An unexpected trend is three successive data points progressing either higher or lower.

3. Do not begin the detailed vibration evaluation steps until the initial vibration data review is complete and reviewed.

4. If any of the following abnormal vibration indications are met, a detailed vibration evaluation is required:

a. Any parameter is found outside of its acceptance criteria.

b. Any unexpected trend is identified. An unexpected trend is three successive data points progressing either higher or lower with no readily known reason.

c. Operations receives overhead alarm C1-E4 "REACTOR RECIRC PUMP WB HI", and elevated vibrations are noted on analog points A2602 or A2604.

d. The judgment of the reviewing or approving engineer indicates that a detailed vibration evaluation is warranted.

5. Obtain a peer review of the initial vibration data review.

6. Initiate a notificationto report the indication identified in step 5.4.2.A.4.

7. If a detailed vibration evaluation is required, complete section 5.4.2.8 to determine the cause of the indication identified in step 5.4.2.A.4.

B. DetailedVibration Data Review - Complete the detailed evaluation of the vibration data.

1. Review the full vibration spectrum and the history of each vibration peak.

Hope Creek Page I 1 of 34 Rev. 1

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 5.4.2 Engineering Evaluation Criteria (Continued)

a. Elevatedvibration peaks at 0.4-0.48X is an indicationof oil whirl in the motor bearing.

b. Elevated vibration peaks 1/2X, 1/3X, or 114X is an indicationof a rotor rub.

e. Elevated I X vibration peaks indicate an imbalance in the motor.

d. Elevated 2X vibration peaks indicate misalignment in the motor.

2. Review motor bearing temperature trends. Motor bearings will continue to operate satisfactorily provided bearing temperatures remain stable.

Parameter 'A' 'B' '

Motor winding A A2995 A3005 Motor winding B A2996 A3006 Motor winding C A2997 A3007

4. Each of the possiblemotor vibration concerns are motor reliability concerns, and continued motor operation is satisfactory provided the overall vibration levels remain below the 13 mils Danger Level.

C. DataReDorting

1. Update the Reactor Recircufationmotor vibration spreadsheet located at entdata08(M):/Shared/HC Reactor Recirc VibrationsMotorswith the data collected.

2. Forward a copy of the completed Attachment 3 to Component Engineering.

3. Submit the completed copy of the procedurewith the associated work order for permanent records retention.

5.5 Establishina Accentance Criteria 5.5.1 Prior to the start of a reactor recirculationpump, the pump 1X and 2X amplitude and phase angle alarm setpoints should be raised to their maximum value.

The setpoints should be re-establish4 after reaching steady state full power operation."

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USER RESPONSIBLE FOR VERIFYING REVISION. STATUS AND CHANGES

'RINTED 20050201 HC.ER-AP.BB-OWI(2) 5.5.2 When establishing new acceptance criteria due to a reactor recirculationpump speed reduction, utilize the baseline data for the new pump speed collected during the plant start-up if available. If startup vibration data was not collected at the new pump speed utilize the closest baseline data available until 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> of data is available at the new pump speed.

5.5.3 Acceptance criteria is established using historical data. The following historical data is acceptable to use for calculating acceptance criteria.

A. The data has been reviewed and is representativeof a steady-state condition.

5. The data does not contain a large phase angle or amplitude change related to previous maintenance activities.

C. The preferredamount of historical data is 20 days. If 20 days of historical data is not availabk the setpoint can be established with 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> of continuous data. When less than 20 days of data is used, the setpoint should be re-evaluatedafter 20 days.

5.5.4 Review the historical data and select the maximum and minimum values.

When evaluating phase angles, IF the data scatter is on both sides of 360" THEN ensure 360"is added to fow phase angles @e.005O, 014") to ensure proper comparison with the large phase angles (345". 3 5 7 O ) .

5.5.5 Determinethe upper and the lower acceptance criteria using the following formula:

Acceptuble Band = (my)* 1.5 (max- mill)

A. Phase angle minimum limits should be rounded clown to the nearest 1 5 O ,

and Phase angfe maximum limits should be rounded up to the nearest 15".

B. Amplitude minimum limits should be rounded down to the nearest 0.1 mil, and Amplitude maximum limits should be rounded up to the nearest 0.1 mil.

5.5.6 Determinethe upper and the lower 25% Baseline limits using the following formulae:

Upper Criteria -Lower Criteria Upper 25% Baseline Limit =Upper Accept Criteria -

4 Lower 25% Barreline Limit =Lower Accept Criteria+

t UpperCriteria -Lower Criteria 4 I A. Phase angle 25% Baseline limits should be roundedto the nearest whole degree.

8. Amplitude 25% Baseline limits should be rounded to the nearest hundredth of a mil.

Hope Creek Page 13 of 34 Rev. 1

USE'R RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 5.5.7 Obtain a peer review of the new acceptance criteria and 25% Baseline limits.

5.5.8 Installthe new setpoints within 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br />. On-site engineering personnel should provide enhanced vibration monitoring via the Bentfy Nevada System 1 or equivalent until the new setpoints are installed.

5.5.9 Initiate a notifiation in SAP to have this procedure revised, if necessary.

6.0 RECORDS 6.1 Any documentationdeveloped will be retained IAW NC.NA-APZ-0011(Q),

Records Management Program.

6.2 Data generated from this monitoring program will be trended on EXCEL spreadsheet located in entdata08:SharedMC Reactor Recirc VibrationslPumps and Motors.

7.0 DEFINITIONS None

8.0 REFERENCES

8.1 EngineeringEvaluation H-l -BB-MEE-1878, Hop- Creek ' B Reactor RecirculationPump Vibration Analysis 8.2 NUCR 70043649 8.3 P&ID M-43-1 8.4 GE SIL 459 8.5 GE SIL 45981 8.6 GE SIL 459S2 8.7 BP 980129115 8.8 ICD cards for instruments:

HlBB-1BBVSH7910A(B)l, HIB&lBBVSH79IOA(6)4 8.9 Cross Reference%

8.9.1 HC.OP-AB. RPVIOM13(Q), RecirculationSystem 8.9.2 HC.OP-SO.BB-0002(Q), Reactor Recirculation System Operation 8.9.3 HC.OP-AR.U-0008(Q), Overhead Annunciator Window Box C1 8.10 Commitments 8.10.1 Letter from A. C. Bakken (PSEG) to S. Collins (NRC) LR-N05-0017, January 9,2005 [8007752q i

Hope Creek Page 14 of 34 Rev. I !

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 HC.ER-AP.BB-0001 (Z)

ATTACHMENT 1 STARTUP REACTOR RECIRCULATION PUMP VIBRATION MONITORING TABLE Page 1 of 6 Reactor Recirculation Pump Maintenancesince last time in senrice:

Data Collected By: Date Data Reviewed By: Date Hope Creek Page 15 of 34 Rev. I

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 HC.ER-AP.BBIOOOI(2)

ATTACHMENT I STARTUP REACTOR RECIRCULATION PUMP VIBRATION MONITORING TABLE Page 2 of 6 A Reactor Recirculation Pump 30% 50% Pump Speed Vibration Data

~ Fre uenc Am litude Direction Phase Angle Comments I I I

Peak mils I Y mils mils I w I mils I X I Peak mils I

I Y I 5X mils I X I I I

Peak mils I Y B Reactor Recirculation Pump 30% 50% Pump Speed Vibration Data Data Collected BY: Date Data Reviewed By: Date Hope Creek Page 16 of 34 Rev. I

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 I

HC.ER-AP.BB-OOOl(2)

ATTACHMENT I STARTUP REACTOR RECIRCULATION PUMP VIBRATION MONITORING TABLE Page 3 of 6 A Reactor Recirculation Pump 50% 10% Pump Speed Vibratjon Data Frequency Amplitude Direction Phase Angle Comments 1/2x mils X Peak mils Y I I

I I I IX I mils I I

X I I

Peak mils I Y I I

I w I mils I X I Peak mils Y 5x mils X Peak mils Y 8 Reactor Recirculation Pump 50% 70% Pump Speed Vibration Data Frequency I Amplitude Direction 1 Phase Angte Comments IEX t mils X II Peak mils Y 1x mils X Peak mils Y w mils X Peak mils Y 5x mils X I Peak mils I

I Y I

I Data Collected By: Date Data Reviewed By: Date Hope Creek Page I? of 34 Rev. I

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 HC.ER-AP.BB-OOOI(Z)

Peak mils Y 5x mils X Peak mils Y B Reactor Recirculation Pump 70% 90% Pump Speed Vibration Data Data Collected By: Date Data Reviewed By: Date Hope Creek Page 18 of 34 Rev. 9

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 2005020 1 HC.ER-AP.BB-OOOl(t)

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STARTUP REACTOR RECIRCULATION PUMP VIBRATION MONITORINGTABLE Page 5 of 6 A Reactor Recirculation Pump Full Power Pump Speed Vibration Data B Reactor Recirculation Pump Full Power Pump - Speed

- Vibration Data Pump Speed Frequency 1 Amplitude I Direction I PhaseAngle I Comments 1/2X mils I X I I Peak mils Y 1x mils X Peak mils Y w mils X Peak mils Y 5x mils X Peak mils Y Data Collected By: Date Data Reviewed Date Hope Creek Page 19 of 34 Rev. I

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 2005020 1 HC.ER-AP.BB-OOOI(2)

ATTACHMENT 1 STARWP REACTOR RECIRCULATION PUMP VIBRATION MONITORING TABLE Speed Vibration Data B Reactor Recirculatlon Pump Full Power Pump Speed Vibration Data Pumpspeed -

Frequency Amplitude Direction Phase Angle Comments Ii2x mils X Peak mils Y SX mils X Peak mils Y w mils X Peak mils Y 5x mils X Peak mils Y Data collected By: Date Data Reviewed By: Date Hope Creek Page 20 of 34 Rev. l

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 ATTACHMENT 2 PERIODIC REACTOR RECIRCULATION PUMP VIBRATION MONITORING TABLE

'A' Reactor Recirculation Pump I Direction Phase Angle Comments mils X Peak mils Y I I

I IX mils X I I

1 Peak mils Y I 2x mils Peak mils Y 5x mils Peak -1 5x mils x Peak mils Y Data Collected By: Date Data Reviewed By: Date Hope Creek Page 21 of 34 Rev. I

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES 2005020 1 Frequency Amplitude Direction Comments Criteria mils Velocity Meter To be developed after RF12 1x Peak mils I Velocity Meter 1 I 2x Peak mils I Velocity Meter I 3x Peak I

Note: 'A" Reactor Recirculation Motor does not have accelerators installed at this time.

Hope Creek Page 22 of 34 Rev. 1

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 ATTACHMENT 3 PERIODIC REACTOR RECIRCULATION MOTOR VIBRATION MONITORING TABLE Page 2 of 2 mils Lower Vertical mils Velocity Meter 3x mils Upper Horizontal Peak mils Upper Vertical mils , Upper Axial mils , LourerHorizontal mils LowerVertical Data Collected By: Date Reviewed By: Date Hope Creek Page 23 of 34 Rev. 4

HC.ER-AP.BB-OOOI(2)

ATTACHMENT 4 PUMP ACCEPTANCE CRITERINSETPOINTS Page 3 of 7 Vibration Level Parameter ChanneUPoint#

7 mils Reactor Recirculation motor VSH791OA4 VSH791OB4 vibration alarm. A2602 A2604 D5351 05352 13 mils Reactor Recirculation motor VSH791OA4 VSH791O B 4 danger limit. A2602 A2604 11 mils Reactor Recirculation DumD VSH791OAl VSH7910B1 vibration alarm. A2601 A2603 05351 D5352 16 mils Reactor Recirculation pump VSH791OAl VSH7910Bl danger limit. A2601 A2603 25 mils Reactor Recirculation pump vendor limit TechNote 9309-08-022 A Reactor Recirculation Pump 20% Pump Speed Vibration Criteria Frequency Amplitude Direction Phase Comments Criteria Angle Peak mils Y IX mils X To be developed after RF12 Peak mils Y restart 2x mils X Peak mils Y 5x mils X Peak mils Y 8 Reador Recircutation Pump 20% Pump Speed Vibration Criteria Frequency Amplitude Direction Phase Comments Criteria Angle Criteria 1/2x n i X

Y i X To be developed after RF12 r=an rnid Y restart w mils X Peak mils Y 5x mils X Peak mils Y Hope Creek Page 24 of 34 Rev. 1

ATTACHMENT 4 PUMP ACCEPTANCE CRITERIAISETPOINTS Page 2 of 7 I A Reactor Recirculation Pump 40% Pump Speed Vibration Criteria Frequency Amplitude Direction Phase Comments Criteria Angle Criteria I

s Y I s X To be developed after RF12

..... s Y restart iiA mils X Peak mils Y 5x mil!

Peak mil!

I BReactor Recirculatlon Pump Criteria Angle Criteria 1/2X mils X Peak mils Y 4 v IA

-:I-I II l l 3* X To be developed after RF12 Peak milt5 Y restart w mils5 X Peak mila8 Y 5x milt5 X Peak mils , VI 1 I Hope Creek Page 25 of 34 Rev. 1

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 ATTACHMENT 4 PUMP ACCEPTANCE CRITERINSETPOINTS Page 3 of 7 r A Reactor Recirculation Pump 60% Pump Speed Vibration Criteria Frequency Amplitude Direction Phase Comments Criteria Angle Criteria 1i2x mik X Peak mil!

1x mil! To be developed after RF12 Peak w ..

mil Peak mil 5x mil Peak mil To be developed after RF12 Hope Creek Page 26 of 34 Rev. I

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES

,PRINTED 20050201 HC.ER-APBB-0001(Z)

ATTACHMENT 4 PUMP ACCEPTANCE CRlTERlAISETPOlNTS Page 4 of 7 To be developed after RF12 To be developed after RF12 Page 27 of 34 Rev. 1 Hope Creek

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 I ATTACHMENT 4 PUMP ACCEPTANCE CRITERIAISETPOINTS Page 5 of 7 A Reactor Recirculation Pump To be developed after RF12 To be developed after RF12 1 Peak I

mm I Y I I Page 28 of 34 Rev. 1 Hope Creek

HC.ER-AP.BB-0001(Z)

ATTACHMENT 4 PUMP ACCEPTANCE CRITERINSETPOINTS Page 6 of 7 1Iw x To be developed after RFI2 restart 73 Peak m

\I T 5 v,

0 Z

1X X 2.8-3.5 3.32 120-150 128-142 Setpoints are based on Cycle 12 data m Peak I-+ 0.8-3.9 0.0-0.3 3.12 0.22 195-225 285-225 202-218 000-150 and may change based on Cycle 13 baseline data.

-I 5

c m

9 Z

0 0.0-0.3 0.22 225-135 292-068 0 I

I P 5x x .- 0.1-1.7 I.30 180-240 195225 z 0

m v,

0.8-2.4 2.00 300-345 311-334 3.8-6.1 5.55 none none 1.0-9.0 7.00 none none I Page 29 of 34 Rev. 1 Hope Creek

ATTACHMENT 4 PUMP ACCEPTANCE CRITERINSETPOINTS Page 7 of I

'B' Reactor Recirculation Pump 1 Frequency Direction Amplitude Amplitude Phase Angle Phase Angle Comments Criteria 25% Baseline Criteria 25% Baseline (mils) (mils) (degrees) (degrees)

I/w Peak IX Peak X

Y X 7.0-8.2 7.90 285-300 289-296 d

To be developed after RF12 restart Setpoints are based on Cycle 12 data Y 7.0-8.2 7.90 000-030 008-022 and may change based on Cycle 13 baseline data.

2x X 0.5-1.I 0.95 255-285 262-278 Peak Y 0.2-0.5 0.42 060-150 082-128 5x X 0.4-1.O 0.85 225-285 240-270 Peak Y 1.1-1.6 I.48 315-015 330-360 X 8.3-1I.O 10.32 none none 1 overall Y 9.0-1 1.o 11.00 none None Hope Creek Page 30 of 34 Rev. 1

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 2005020 1 HC.ER-AP.BB-0001 (Z)

ATTACHMENT 5 MOTOR ACCEPTANCE CRlTERlAlSEf POINTS Page 1 of 2

'A' Reactor Recirculation Motor I Note: 'A" Reactor Recirculation Motor does not have accelerators installed at this time.

Hope Creek Page 31 of 34 Rev. I

- 5 .

USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 HC.ER-AP.BB-OOOI(2)

ATTACHMENT 5 MOTOR ACCEPTANCE CRlTERlAlSETPOlNTS Page 2 of 2 Frequency Amplitude Direction Comments Criteria mils Velocity Meter IX mils Upper Horizontal I

I Peak I mils Upper Vertical I Peak mils Upper Vertical mils Upper Axial mils Lower Horizontal mils Lower Vertical n

mils Velocity Meter 3x mils Upper Horizontal Peak mils Upper Vertical Hope Creek Page 32 of 34 Rev. 1

- 6 I USER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES PRINTED 20050201 FIGURE I PROCESS FLOWCHART 5.3.2B 5.h2.B.l 6.3.2.B.1 Wyed Frrlse(ndicatiM, vibrauon Oetennh8lI

Review No 1

VES I *1 6.3.2s 5.3.2.B.3~

Notify CRS to Secure AppHcable Redn:Pump Monitoring Hope Creek Page 33 of 34 Rev. 1

r

. I_

U3ER RESPONSIBLE FOR VERIFYING REVISION, STATUS AND CHANGES RINTED 2005020 1 i

flC. ER-AP.B610001(t) I FORM-I REACTOR RECIRCULATION PUMP VIBRATION MONITORING LOG Administrative Notes:

I . Complete a minimum of one log page per l2-hour shifi.

2. Maintain fhe log pages in a binder in a known location.

3. Continue the log until the pump is secured or until the indication is determined to not be a shaft cracking concern.

Date: Shift:

I Current Condition of Reactor Recirculation pump:

Current Vibration tevels:

Next Administrative action level:

Current projected date to reach vibration levels I 1 mils and 16 mils:

Information provided to operations during shift:

Any new observations associated with the reactor recirculation pump:

Completed By:

Hope Creek Page 34 of 34 Rev. 1

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