ML19085A076

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NUREG/IA-0512, International Agreement Report - Simulation of ROSA-2 Test 3 Counterpart with TRACE5 - Application to Nuclear Power Plant
ML19085A076
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Issue date: 03/31/2019
From: Gallardo S, Querol A, Kirk Tien, Verdu G
Office of Nuclear Regulatory Research, Universitat Politecnica de Valencia
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Meyd, Donald
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NUREG/IA-0512
Download: ML19085A076 (61)


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NUREG/IA-0512 International Agreement Report Simulation of ROSA-2 Test 3 Counterpart with TRACE5 - Application to Nuclear Power Plant Prepared by: S.Gallardo, A. Querol, Lorduy, G. VerduUniversitat Politecnica de Valencia Instituto Universitario de Seguridad Industrial, Radiofisica y Medioambiental Cami de Vera s/n 46022 Valencia, SPAIN Kirk Tien, NRC Project Manager Division of Systems Analysis Office of Nuclear Regulatory Research U.S. Nuclear Regulatory Commission ashington, DC 20555-0001 Manuscript Completed:

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NUREG/IA-0512 International Agreement Report Simulation of ROSA-2 Test 3 Counterpart with TRACE5 - Application to Nuclear Power Plant Prepared by: S.Gallardo, A. Querol, Lorduy, G. VerduUniversitat Politecnica de Valencia Instituto Universitario de Seguridad Industrial, Radiofisica y Medioambiental Cami de Vera s/n 46022 Valencia, SPAIN Kirk Tien, NRC Project Manager Division of Systems Analysis Office of Nuclear Regulatory Research U.S. Nuclear Regulatory Commission ashington, DC 20555-0001 Manuscript Completed:

April 2018 Date Published: March 2019 Published by

U.S. Nuclear Regulatory Commission

iii ABSTRACT This paper presents a first approach of a hot leg Small Break Loss-Of-Coolant Accident (SBLOCA) application to a Nuclear Power Plant (NPP). For this purpose, a standard 3-loop PWR NPP model by means of the thermal-hydraulic code TRACE5 patch 2 and Symbolic Nuclear Analysis Packages (SNAP) has been used. The SBLOCA transient corresponds to the Test 3 (SB-HL-18) conducted at the Large Scale Test Facility (LSTF) of the Japan Atomic Energy Agency (JAEA) in the frame of the OECD/NEA ROSA-2 Project. LSTF is a Full-Height Full-Pressure (FHFP) facility designed to simulate the Tsuruga unit II NPP (a 4-loop W-type PWR) with volume and power scaled by a factor of 1/48. Test 3 simulates a PWR 1.5% hot leg SBLOCA with an assumption of the total failure of High Pressure Injection (HPI) system under two different pressure conditions. Considering the assumptions of this test, some modifications have been performed in the 3-loop PWR TRACE5 model. The simulation results are provided throughout several graphs where the main system variables, such as primary and secondary pressures, collapsed liquid levels and temperatures are shown.

v FOREWORD Thermalhydraulic studies play a key role in nuclear safety. Important areas where the significance and relevance of TH knowledge, data bases, methods and tools maintain an essential prominence are among others: assessment of plant modifications (e.g., Technical Specifications, power uprates, etc.); analysis of actual transients, incidents and/or start-up tests; development and verification of Emergency Operating Procedures; providing some elements for the Probabilistic Safety Assessments (e.g., success criteria and available time for manual actions, and sequence delineation) and its applications within the risk informed regulation framework; training personnel (e.g., full scope and engineering simulators); and/or assessment of new designs. For that reason, the history of the involvement in Thermalhydraulics of CSN, nuclear Spanish talks about Spain participation in LOFT-OCDE and ICAP Programs took place. Since then, CSN has paved a long way through several periods of CAMP programs, promoting coordinated joint efforts with Spanish organizations within different periods of associated national programs (i.e., CAMP-Espana). From the CSN perspective, we have largely achieved the objectives. Models of our plants are in place, and an infrastructure of national TH experts, models, complementary tools, as well as an ample set of applications, have been created. The main task now is to maintain the expertise, to consolidate it and to update the experience. We at the CSN are aware on the need of maintaining key infrastructures and expertise, and see CAMP program as a good and well consolidated example of international collaborative action implementing recommendations on this issue. -hydraulic database (both separated and integral effect tests). However there is a continuous need for additional experimental work and code development and verification, in areas where no emphasis have been made along the past. On the basis of the SESAR/FAP1 Nuclear Safety Research in OECD Countries: Major Facilitie2001) Support Facilities for Existing and Advanced Reactors , CSNI is promoting since the beginning of this century several collaborative international actions in the area of experimental TH research. These reports presented some findings and recommendations to the CSNI, to sustain an adequate level of research, identifying a number of experimental facilities and programmes of potential interest for present or future international collaboration within the nuclear safety community during the coming decade. The different series of PKL, ROSA and ATLAS projects are under these premises. CSN, as Spanish representative in CSNI, is involved in some of these research activities, helping in this international support of facilities and in the establishment of a large network of 1 SESAR/FAP is the Senior Group of Experts on Nuclear Safety Research Facilities and Programmes of NEA Committee on the Safety of Nuclear Installations (CSNI).

vi international collaborations. In the TH framework, most of these actions are either covering not enough investigated safety issues and phenomena (e.g., boron dilution, low power and shutdown conditions, beyond design accidents), or enlarging code validation and qualification data bases incorporating new information (e.g., multi-dimensional aspects, non-condensable gas effects, passive components). This NUREG/IA report is part of the Spanish contribution to CAMP focused on: Analysis, simulation and investigation of specific safety aspects of PKL2/OECD and ROSA2/OECD experiments. Analysis of applicability and/or extension of the results and knowledge acquired in these projects to the safety, operation or availability of the Spanish nuclear power plants. Both objectives are carried out by simulating the experiments and conducting the plant application with the last available versions of NRC TH codes (RELAP5 and/or TRACE). On the whole, CSN is seeking to assure and to maintain the capability of the national groups with experience in the thermalhydraulics analysis of accidents in the Spanish nuclear power plants. Nuclear safety needs have not decreased as the nuclear share of the nations grid is expected to be maintained if not increased during next years, with new plants in some countries, but also with older plants of higher power in most of the countries. This is the challenge that will require new ideas and a continued effort. Rosario Velasco García, CSN Vice-President Nuclear Safety Council (CSN) of Spain vii TABLE OF CONTENTSABSTRACT ...............................................................................................................................

iii FOREWORD .............................................................................................................................. v LIST OF FIGURES LIST OF TABLES EXECUTIVE

SUMMARY

.......................................................................................................... .xi ACKNOWLEDGMENTS

.......................................................................................................... xiii ABBREVIATIONS AND ACRONYMS

...................................................................................... xv 1 INTRODUCTION1 2 LSTF DESCRIPTION3 3 LSTF TRANSIENT5 3.1 High- 3.2 Conditioning Phase 3.3 Low-Pressure Transient Phase (P. 4 THE STANDARD 3-LOOP PWR MODEL ........................................................................... 9 5 SCALING CONSIDERATIONS ..........................................................................................

11 6 RESULTS AND DISCUSSION ..........................................................................................

15 6.1 Experimental Conditions .........................................................................................

15 6.1.1 Common Conditions to High- and low- 6.1.2 Specific Conditions to High-6.1.3 Specific Conditions to Low-6.2 Steady-tate Conditions

..........................................................................................

1 66.3 Transient .................................................................................................................

17 6.4 System Pressures ...................................................................................................

18 6.5 Break Mass Flow Rate ............................................................................................

19 6.6 Vessel Collapsed Liquid Levels ...............................................................................

20 6.7 Maximum Fuel R od Surface Temperature ...............................................................

21 6.8 Hot and Cold Legs Liquid Levels .............................................................................

23 6.9 Emergency Core Cooling Systems Mass Flow Rates..............................................

24 6.10 U-tubes Collapsed Liquid Level ...............................................................................

26 6.11 Secondary Liquid Level ...........................................................................................

27 6.12 Void Fraction ...........................................................................................................

28 7 CONCLUSIONS ................................................................................................................

35 8 REFERENCES ..................................................................................................................

37

ix LIST OF FIGURES Figure 1 Schematic View of the LSTF Facility

..................................................................... 3 Figure 2 LSTF Experimental Data: Primary and Secondary Pressures, CET and PCT

........ 6 Figure 3 Standard 3-oop PWR Model Nodalization

............................................................10 Figure 4 Primary and Secondary Pressures

.......................................................................18 Figure 5 Break Mass Flow Rate in 3-loop PWR Plant ......................................................19 Figure 6 Core Collapsed Liquid Level.

.......................

........................................................20 Figure 7 Downcomer Collapsed Liquid Level

.....................................................................21 Figure 8 Maximum Fuel Rod Surface and Core Exit Temperatures

.................................22 Figure 9 Maximum Fuel Ro d Surface Temperature Versus Core Exit Temperature

..........22 Figure 10 Hot Legs Collapsed Liquid Level in 3-oop PWR ...................................................

23 Figure 11 Cold Legs Collapsed Liquid Level in 3-oop PWR Plant

.........................................

24 Figure 12 High Pressure Injection System Mass Flow Rate in 3-oop PWR Plant

.................

25 Figure 13 Accumulator Injection System Mass Flow Rate in 3-oop PWR .............................

25 Figure 14 Low Pressure Injection System Mass Flow Rate in 3-oop PWR Plant

..................

26 Figure 15 SG U- ubes Up-low Side Collapsed Liquid levels in 3-oop PWR.....................27 Figure 16 SG Secondary- ide Collapsed Liquid Levels in 3-oop PWR ...............................

.28 Figure 17 Void Fraction in 3-oop PWR Plant at 0 s.

..............................................................

29 Figure 18 Void Fraction in 3-oop PWR Plant when PCT Reaches 750 K and HPI Starts

......30 Figure 19 Void Fraction in 3-oop PWR Plant when Primary Pressure

= 5 MPa ....................

31 Figure 20 Void Fraction in 3-oop PWR Plant when Second PCT Excursion is Produced

.... ..32 Figure 21 Void Fraction in 3-oop PWR Plant at the End of the Transient

..............................

33 LIST OF TABLES Table 1 Control Logic and Sequence of Major Events in the Experiment

............................... 7 Table 2 Main Characteristics of LSTF, 4-oop NPP and 3-oop NPP ..................................

13 Table 3 Steady- tate Conditions..........................................................................................

16 Table 4 Chronological Sequence of Events. ..........................................................................

17

xi EXECUTIVE

SUMMARY

The OECD/NEA ROSA-2 project aimed to resolve Light Water Reactor (LWR) thermal-hydraulics safety issues using the Large Scale Test Facility (LSTF) at the Japan Atomic Energy Agency (JAEA). This project is based on experimental and analytical research of thermal hydraulic responses during operational/abnormal transients occurring in the LSTF, which reproduces Tsuruga unit II NPP (4-loop W-type PWR). This report presents a first approach to simulate a Small Break LOCA (SBLOCA) in a standard 3-loop PWR nuclear power plant using the thermal-hydraulic code TRACE5 patch 2. This transient corresponds to the Test 3 (SB-HL-18) conducted at the LSTF in the frame of the OECD/NEA ROSA-2 Project. The transient simulates a PWR 1.5% hot leg SBLOCA using a sharp edge orifice upwardly mounted with the assumption of the total High Pressure Injection (HPI) system failure under two different pressure conditions. Furthermore, this experiment was used as a counterpart test between LSTF and Primarkreislauf Versuchsanlage facility (PKL). Due to the different working pressures of LSTF and PKL, this experiment is divided into three phases depending on the pressure: high-pressure (LSTF conditions), conditioning and lowpressure (PKL conditions). An important goal of the test is to determine the relation between the Core Exit Temperature (CET) measured by thermocouples and the fuel rod surface temperature or peak cladding temperature (PCT) in both facilities (LSTF and PKL). The use of these facilities allows testing the effect of high and low-pressure conditions over the relation CET-PCT. On the other hand, the test permits to address scaling problems during the fast primary and secondary depressurizations, core uncovering, core boil-off, etc. In this frame, Test 3 has been simulated using a standard 3-loop PWR NPP model with TRACE5. Simulation results are provided throughout several graphs including primary and secondary pressures, discharged inventory through the break, collapsed liquid levels (in the pressure vessel, hot and cold legs, U-tubes, etc.) and temperatures.

xiii ACKNOWLEDGMENTS This paper contains findings that were produced within the OECD-NEA ROSA-2 Project. The authors are grateful to the Management Board of the ROSA-2 Project for their consent to this publication, and thank the Spanish Nuclear Regulatory Body (CSN) and the Asociación Espanola de la Industria Eléctrica (UNESA) for the technical and financial support.

xv ABBREVIATIONS AND ACRONYMS AFW Auxiliary Feedwater AIS Accumulator Injection System AM Accident Management BE Best Estimate CAMP Code Assessment and Management Program CET Core Exit Temperature CPU Central Processing Unit CRGT Control Rod Guide Tubes CSN Nuclear Safety Council, Spain DBE Design Basis Event ECCS Emergency Core Cooling System HPI High Pressure Injection IBLOCA Intermediate Break Loss-Of-Coolant Accident JAEA Japan Atomic Energy Agency JAERI Japan Atomic Energy Research Institute JC Jet Condenser LOCA Loss-Of-Coolant Accident LPI Low Pressure Injection LSTF Large Scale Test Facility MFW Main Feedwater MSIV Main Steam Isolation Valve NPP Nuclear Power Plant NRC U.S. Nuclear Regulatory Commission NV Normalized to the Steady State Value PA Auxiliary Feedwater Pump PCT Peak Cladding Temperature PF Feedwater Pump PGIT Primary Gravity Injection Tank PJ High Pressure Charging Pump PL High Pressure Injection Pump PV Pressure Vessel PWR Pressurized Water Reactor PZR Pressurizer RHR Residual Heat Removal RV Relief Valve SBLOCA Small Break Loss-Of-Coolant Accident SG Steam Generator SGTR Steam generator tube rupture SI Safety Injection SNAP Symbolic Nuclear Analysis Package SRV Safety Relief Valve ST Storage Tank

1 1 INTRODUCTION Thermocouples are worldwide utilized as an important indicator to start an Accident Management (AM) action by detecting Core Exit Temperature (CET) excursion during Nuclear Power Plant (NPP) accidents. Nevertheless, a time delay between the detection of steam superheating by thermocouples and the CET excursion has been found in some tests performed in the frame of the OECD/NEA ROSA-2 Project. Results of these tests [1] have led a safety concern on the reliability of CET response to detect core uncovering and to start effective recovery actions. For this reason, the CET responses during core boil-off under similar conditions to those tests but with different conditions (break location and size) were selected as important safety concerns suitable for study in the OECD/NEA ROSA-2 Project. In this frame, Test 3 transient (SB-HL-18) [2] defined as a counterpart to Test G7.1 at PKL (Primrkreislufe Versuchsanlage)-2 Project [3] was designed to clarify the relation between the CET measured by thermocouples and fuel rod surface temperature during a hot leg Small Break LOCA (SBLOCA) and to address the scaling problems through observed thermal-hydraulic phenomena. Test 3 (SB-CL-18) [1] conducted in the Large Scale Test Facility (LSTF] [4] of the Japan Atomic Energy Agency (JAEA) simulates a PWR 1.5 % hot leg SBLOCA with the assumption of total failure of High Pressure Injection (HPI) system, under two different pressure conditions as a counterpart to PKL-2 Project test. LSTF is a Full Height Full Pressure (FHFP) facility designed to simulate the Tsuruga unit II Nuclear Power Plant, a 4-loop W-type PWR of 3423 MWt. The volumetric scaling factor is 1/48. The four primary loops of the reference PWR are represented by two equal-volume loops. The core power used to simulate the decay core power is 10 MW, corresponding to 14% of the 1/48 volumetrically scaled reference PWR rated power. The purpose of this report is to perform a first approach of a SBLOCA application to a NPP using the thermal-hydraulic code TRACE5 patch 2 [5, 6] to simulate a standard 3-loop PWR (representative of Spanish NPP). Results of the simulation with TRACE5 [5, 6] are shown in several graphs, including primary and secondary pressures, break mass flow rate, collapsed liquid levels (in the pressure vessel, hot and cold legs, U-tubes, etc.) and temperatures. In general, it has been tested that the most important physical phenomena are reproduced using the 3-loop PWR TRACE5 model.

3 2 LSTF DESCRIPTION The LSTF simulates a PWR reactor, W-type, of four loops and 3423 MW of thermal power. It is characterized using prototypical-scaled components at full-height, 1/48 scaled volume and full-pressure conditions to the reference PWR (Tsuruga unit II NPP). The four primary loops of the reference PWR are represented by two equal-volume loops with a volume factor of 1/24. Figure 1 shows the scheme of the LSTF. Figure 1 Schematic View of the LSTF Facility The main LSTF features are: Elevations: preserved. Volumes: scaled by 1/48 to the reference PWR. Flow area: scaled by 1/48 in the pressurized vessel and by 1/24 in the steam generators (SG). The flow area in hot and cold legs is scaled to conserve the ratio of the length (L) Core power: scaled by 1/48 and limited to 14% of the scaled core power of its reference PWR. Fuel assembly: designed to be the same than the reference PWR (17 x 17 fuel assembly). The total number of rods was scaled by 1/48. There are 1008 heated rods. The primary coolant system of LSTF consists of the primary loop A with the pressurizer (PZR) and the symmetrical primary loop B. Both include a primary coolant pump (PC) and 141 U-tubes in each steam generator. On the other hand, the secondary-coolant system includes a jet 4 condenser (JC), a feed water pump (PF), the auxiliary feedwater pumps (PA) and two secondary systems with a related piping system. The Emergency Core Cooling System (ECCS) consists of the following sub-systems: the high-pressure charging pump (PJ), the high-pressure injection pump (PH), the accumulators (ACC), the low-pressure injection pump (PL), the Residual Heat Removal (RHR) system and the primary gravity injection tank (PGIT). The primary coolant discharged from the primary system is stored in the break flow Storage Tank (ST). The LSTF pressure vessel has five regions: the upper head located above the upper core support plate, the upper plenum situated between the upper core support plate and the upper core plate, the active core, the lower plenum and the downcomer annulus region that surrounds the core and the upper plenum. The LSTF vessel is structured with 8 spray nozzles (of 3.4 mm inner-diameter) at the upper head, and 8 Control Rod Guide Tubes (CRGTs) which lead the flow path between the upper head and the upper plenum.

5 3 LSTF TRANSIENT Test 3 performed in the LSTF simulates a hot leg PWR SBLOCA 1.5% of the volumetrically-scaled cross-sectional area of the reference PWR (Tsuruga unit II) cold leg. In the LSTF, the break is located in the hot leg without pressurizer (Loop B). This transient is composed of three phases: high-pressure to meet the PWR pressure conditions , conditioning phase, and low-pressure to meet the PKL conditions. T he main events produced during each transient phase are described in this section. 3.1 High- ressure Transient P about 5 MPa)

The transient starts at time zero with the opening of the break valve in the hot leg of the loop without pressurizer and increasing the rotational speed of the coolant pumps. A f ew seconds afterward, the scram signal is generated. This signal produces the initiation of the core power decay curve. This curve simulates the decay power of the fission products and actinides, the delayed neutron fission power and the stored heat release from the nuclear fuel rod. In addition, scram signal produces the initiation of the primary coolant pumps coastdown , turbine trip, closure of Main Steam Isolation Valves (MSIV) and termination of Main Feedwater (MFW). To protect the facility, LSTF Core Protection System automatically decreases the core power when the maximum fuel rod surface temperature reached 958 K. Immediately after the maximum fuel rod surface temperature (PCT) reaches 750 K, the high-pressure coolant is injected into the pressure vessel upper plenum for core cooling to avoid subcooled water layer being formed at the vessel bottom. This phase is terminated when the primary pressure decreases to about 5 MPa and the break valve is closed. 3.2 Conditioning Phase In the conditioning phase, the core power is manually changed to a constant value of 1.16 MW (equal to the PKL condition of 455 kW multiplied by 2.55, the scaling ratio of LSTF to PKL), and this value is kept till the end of the test. The primary mass inventory is recovered by the continuous high pressure coolant injection into the pressure vessel upper plenum. When the liquid level recovers up to the hot leg middle level, the HPI terminates. The relief valves are fully opened in both steam generators (SGs) for secondary depressurization. The Auxiliary Feedwater (AFW) is then injected into the steam generators to avoid a significant liquid level drop. When the primary pressure decreases to about 3.9 MPa, the relief valves are closed and the AFW is terminated in both SGs. This phase finishes when the primary pressure reaches about 4.5 MPa.

3.3 Low-In the low-pressure transient phase, the break valve is opened again. Due to the coolant loss from the break, the core uncover is produced. Immediately after the maximum CET measured by thermocouples reaches 623 K, the secondary depressurization is initiated by fully opening the relief valves of the SG as an AM action. The AFW is also injected into both SGs. The accumulator system is initiated when the primary pressure decreases to 2.6 MPa and is terminated when the primary pressure reaches 1.2 MPa. The LPI system is actuated when the vessel lower plenum pressure decreases to 1 MPa. This phase finishes when a continuous core 6 cooling by the LPI system is confirmed. Figure 2 shows the experimental data obtained in LSTF for system pressures, CET and PCT excursions , considering the phases of the transient. The complete control logic of the experiment is listed in Table 1. Figure 2 LSTF Experimental Data: Primary and Secondary Pressures, CET and PCT Conditioning phase High pressure phase Low pressure phase Scram signal MSIVs closure RV cycling open/close Break valve closure 1 st depressurization 2 nd depressurization HPI LPI starts AIS starts

7 Table 1 Control Logic and Sequence of Major Events in the Experiment Break. Time zero High-pressure transient phase Generation of scram signal. Primary pressure = 12.97 MPa Pressurizer heater off. Generation of scram signal or PZR liquid level below 2.3 m Initiation of core power decay curve. Generation of scram signal Initiation of Primary Coolant Pump coastdown. Generation of scram signal Turbine trip (closure of Steam Generators Main Steam Isolation Valve, MSIVs. Generation of scram signal Closure of steam generators (SG) MSIVs. Generation of scram signal. Termination of Steam Generators Main Feed Water (MFW). Generation of scram signal. Generation of Safety Injection (SI) signal. Primary pressure = 12.27 MPa Initiation of High Pressure Injection (HPI) into pressure vessel upper plenum. Maximum PCT = 750 K Initiation of SG secondary-side depressurization by fully opening Relief Valves (RVs) in both loops as AM action. Maximum CET = 623 K Low-pressure transient phase Initiation of Auxiliary Feedwater (AFW) in both loops. Initiation of AM action. Initiation of Accumulator Injection System (AIS) in both loops. Primary pressure = 2.6 MPa Termination of AIS in both loops. Primary pressure = 1.2 MPa Initiation of Low Pressure Injection (LPI) system in both loops. PV lower plenum pressure = 1 MPa

9 4 THE STANDARD 3-LOOP PWR MODEL The plant of reference used in this study is a standard 3-loop PWR with a thermal power of 2785 MWt. The TRACE5 model includes the pressure vessel, hot and cold legs, pressurizer (in loop 3), reactor coolant pumps, loop seals, HPI, AI and LPI systems, steam generators, etc. The pressure vessel has been modeled using a 3-D VESSEL component available in TRACE5. The VESSEL component contains 16 axial levels, 4 radial rings and 4 azimuthal sectors. Three rings are used to simulate the upper head, upper plenum, active core and lower plenum of the pressure vessel. The fourth ring is used to simulate the downcomer annulus region. Lower plenum is located between the axial levels 1 and 2. Axial levels 3 to 10 model the active core. Upper plenum is simulated between the axial levels 11 and 14. Levels 15 and 16 model the upper head. The Control Rod Guide Tubes (CRGTs) are modeled using 6 PIPE components:

3 PIPEs allow the flow path between upper plenum and upper head (connect levels 13 to 16), while the other 3 connect the core exit (level 11) with the upper head (level 16). The power is supplied to the active core using 12 Heat Structure components (HTSTR), which simulate the fuel rods present in the standard 3-loop PWR plant. The core includes 157 fuel assemblies with 17x17 lattice design. A POWER component has been used to manage the power from these HTSTRs. The hot legs have been modeled with 3 PIPE components connected to the pressure vessel and the U-tubes. In loop 3, the hot leg has a cross flow connecting with the surge line of the pressurizer. A PIPE component is used to simulate the pressurizer. The pressurizer Relief Valves (RVs) and the Power-Operated Relief Valve (PORV) are also considered. The cold legs have been simulated with 3 PIPE components linked to the pressure vessel, the reactor coolant pumps and the ECCS. In the broken loop (loop 1), the cold leg presents a cross flow connecting a VALVE component joined with a BREAK component to simulate the atmospheric conditions. In this valve, the choked flow coefficients have been fixed to default values (1.0 for subcooled and two-phase coefficients) following the recommendations of the code developers. The HPI and LPI systems have been simulated with FILL components. The AIS is modeled using a modeled with check VALVE components connected to the cold legs. The reactor coolant pumps are simulated with PUMP components, considering specific head and torque homologous curves. The reactor coolant pumps are joined to the loop seal. The U-tubes of each steam generator have been modeled using a PIPE component. The secondary side consists of a boiler, a downcomer, a steam separator and the steam lines. The boiler and the downcomer have been simulated with a PIPE component each one, while a SEPD component has been used to model the steam separator. The relief and isolation valves have been modeled using VALVE components. The SG-RV is linked to a BREAK component, while the Main Steam Isolation Valve is connected to a PIPE component, which simulates the steam line header. This PIPE collects the steam from the three SG and conducts it to the turbine. The turbine is represented using two VALVE (turbine control and turbine stop valves)

and BREAK components. MFW and AFW are simulated using FILL components connected to a PIPE component. This PIPE is linked to the top of the downcomer. Figure 2 shows the 10 nodalization of the standard 3-loop PWR TRACE5 model using the Symbolic Nuclear Analysis Package (SNAP) [5] software version 2.1.2. Figure 3 Standard 3-Loop PWR Model Nodalization 11 5 SCALING CONSIDERATIONS In SBLOCA scenarios, the most important consideration of the scaling criteria is to preserve both the power and the coolant mass inventory during the transient. The power-to-volume scaling criterion is frequently used to preserve time, power and mass inventory in FHFP facilities regarding their reference NPPs because they have the same fluid properties at full pressure. To perform a power-to-volume analysis of the NPP model, scaling considerations should be made. In this frame, scaling factors between the LSTF and 3-loop NPP must be evaluated to assess the viability of the scaling analyses and can be applied to define the boundary conditions of the scaled model. As LSTF is a FHFP facility of an actual NPP (Tsuruga unit II) and the scenario is an SBLOCA in the hot leg, the power-to-volume scaling criterion has been chosen to develop a scale-up TRACE5 model of LSTF. This criterion results from the application of conservation equations (1) to (4) under some requirements and implications: Continuity equation: (1) Momentum equation: (2) Energy equation: (3) State equation: (4) where is the density, u is the velocity, x is the coordinate, t is the time, p is the pressure, F is the friction coefficient, h is the enthalpy, thermal expansion coefficient and is the power density. Substituting the next dimensionless parameters (denoted by an asterisk) in equations (1) to (4): gives a set of nondimensionalized equations (5) to (8): (5) 12 (6) (7) (8) These equations contain other dimensionless parameters such as and . The first two parameters are Froude and Euler numbers, respectively. The third is known as heat source number following Ishii and Kataoka terminology. Power-to-volume scaling method requires that all dimensionless parameters in equations (5) to (8)have to be equal in the LSTF model and the scale-up LSTF model. (9) Considering that similarity between both systems has been achieved, the following power-to-volume relations are obtained: (10) being power, Q mass flow rate, V volume, A area and the volumetric scaling factor. Furthermore, in the scale-up model, the Froude number is conserved in horizontal components. It implies varying the diameter and length of these components. Trying to conserve the Froude number, from the scale-up mass flow rate calculated as Eq. (11), the scale-up diameter, D, can be obtained as Eq. (12): (11) (12) where U is velocity in the scale-up model, is the coolant density and d is LSTF diameter. Furthermore, from the volume equation Eq. (13) and trying to conserve the Froude number, lengths of the scale-up piping system are obtained as Eq. (14): (13) (14) being l and L, LSTF and scale-up length, respectively.

13 LSTF represents a 4-loop PWR W-type (Tsuruga unit II NPP) [4] with a volume and power scale of 1/48, while the height of all the components corresponds to the real plant. Flow areas are scaled by 1/48 in the pressure vessel and by 1/24 in the steam generators. The flow area in hot and cold legs is scaled to conserve the ratio of the length (L) to the square of pipe diameter (D) phenomena is maintained. Considering the nominal power and volume of LSTF, Tsuruga unit II

and the 3-loop NPP, the scaling ratios between them can be obtained. Table 2 summarizes the main characteristics of LSTF, 4-loop and 3-loop NPP models. Table 2 Main Characteristics of LSTF, 4-Loop NPP and 3-Loop NPP Parameter LSTF Reference 4

-loop NPP 3-loop NPP Kv (3-loop/LSTF)

Primary pressure (MPa).

15.5 15.5 15.5 1 Core power (MW).

10 3423 2785 39.0 (considering 14% of 2785 MW). Number of loops. 2 4 3 Number of fuel assemblies 1 9 3 157 Fuel assembly array

. 17x17 17x17 Core height (m)

. 3.66 3.66 3.66 1 Vessel volume (m 3). 2.75 13 1.7 106 38.54 Number of fuel rods.

1008 50952 41447 41.11 Volume of pressurizer (m 3). 1.2 51.0 39.7 33.08 Pressurizer heaters power (kW). 124 1800 1400 Average length U-tubes (m).

20.2 20.2 20.2 1 Hot leg inner diameter (m).

0.207 0.737 0.737 8.1 1 8.1 1 8.1 1 1 Cold leg inner diameter (m).

0.207 0.698 0.698 I n term s of pressure and heights, the relatio n between LSTF and it s reference NPP i s 1/1, so the initial value for press ures and temperatures in the 3-loop PWR model i s al so the sam e than in the experiment performed in LSTF. The working pressure of accumulators i s the same in all cases.

14 Number of loops: LSTF simulates a 4-loop PWR collapsed on 2-loops with a volumetricscaling factor of 1/24, while the NPP is a 3-loop design.ECCS: In the LSTF, the ECCS consists of HPI, AIS and LPI per each loop. The 3-loopPWR TRACE5 model has been adapted to reproduce the same systems. In Test 3 reproducedin the LSTF a manual HPI injection is produced in the PV upper plenum. The AIS and LPI have been considered in the 3-loop PWR model. Mass flow rates have been scaled according to thepower to volume factor between LSTF and 3-loop PWR NPP.Break: The break size reproduced in Test 3 has been scaled applying the power tovolume strategy.Due to the LSTF is a full height full pressure facility, the time scale of physical phenomena must be maintained. However, in the 3-loop PWR TRACE5 model has differences in the reactor technology, which must be considered:

15 6 RESULTS AND DISCUSSION 6.1 Experimental Conditions 6.1.1 Common Conditions to High-and Lo w-ressure Transient Phases 1)Break size is equivalent to 1.5% cold leg break by using a sharp-edge orifice upwardlymounted in the hot leg of loop B in the LSTF and in loop 1 in the standard PWR model.2)Loss of off-site power concurrent with the scram.3)Total failure of high pressure injection (HPI) system under two different pressure conditions.6.1.2 Specifi c Conditions to High-Pressu re Transient P hase 5)The HPI coolant injection i s performed into the PV upper plenum for core cooling. It is done toavoid subcooled water lay er being formed at the PV bottom immediately after the maxim um fuelrod surface temperature reaches 750 K.6.1.3 Specific Conditions to Lo w-ressure Transient Ph ase 6)The SG secondary-side depressurization is initiated by fully opening the RVs of both SGs as AM action. Immediately later, the maximum core exit temperature measured by CETs reaches623 K.7)The AFW is initiated in both loops simultaneously with the AM action.8)Accumulators (ACC) and low-pressure injection (LPI) systems are activated. The ACCsystem is terminated when primary pressure decreases to 1.2 MPa, that is slightly before theLPI actuation.

16 6.2 Steady-State Conditions A steady-state case of 1000 s has been run using the 3-loop PWR model. The conditions achieved at the end of the steady state are listed in Table 3. In general, the simulation results for the main system variables are in good agreement with the experiment performed in the LSTF. Table 3 Steady-State Conditions Item 3-loop PWRmodelCore Power (MW) 2785 Hot leg Fluid Temperature (K) 604 Cold leg Fluid Temperature (K) 570 Mass Flow Rate (kg/s) 4416 Pressurizer Pressure (MPa) 15.5 Pressurizer Liquid Level (m) 5 SG Secondary

-side Pressure (MPa) 6.71 SG Secondary-side Liquid Level (m) 10.1 Steam Flow Rate (kg/s) 483.24 Main Feedwater Flow Rate (kg/s) 483.24 17 6.3 Transient Table 4 lists the chronology of events during the transient performed in the NPP model. Table 4 Chronological Sequence of Events Event 3-loop modelTime (s)Phase Break valve open

. 0 High- pressure transient Scram signal

. 20 Closure of SG MSIVs

. 20 Initiation of coastdown of primary coolant pumps

. 20 Termination of SG main feedwater

. 20 Initiation of core power decay. 20 Primary pressure became lower than SG secondary side pressure. 1320 Start of increase in fuel rod surface temperature

. 1560 Maximum fuel rod surface temperature reached 750 K

. 1786 Initiation of HPI into PV upper plenum

. 1776 Break valve closure

. 2100 Condi- tioning Termination of HPI system into PV upper plenum

. 2600 Initiation of SG secondary

-side depressurization by fully opening RVs in both loops

. 2796 Termination of SG secondary

-side depressurization

. 2982 Break valve open again

. 3296 Low- pressure transient Start of increase in fuel rod surface temperature

. 4050 Primary pressure became lower than SG secondary side pressure. 4167 Maximum core exit temperature = 623 K

. 4298 Initiation of SG secondary

-side depressurization by fully opening RVs in both loops as AM action

. 4374 Maximum fuel rod surface temperature

. 4382 Initiation of ACC (AIS) system in both loops

. 4510 Termination of ACC system in both loops

. 4992 Initiation of LPI system in both loops. 4678 In this section, several graphs with the main variables of the system are shown. These are obtained with the 3-loop NPP model

.

18 6.4 System Pressures Primary and secondary pressures obtained with the 3-loop PWR model are presented in Figure 4.In the high-pressure phase (until 2170 s), the primary pressure starts to decrease at time zerowhen the break valve is opened causing the scram signal. It implies the closure of the MSIV andthe primary coolant pumps coastdown. The SG secondary-side pressure rapidly increases afterthe closure of MSIVs. From this moment on, the secondary-side pressure starts to oscillate byopening and closing the RVs of SGs. The primary pressure becomes lower than the secondary-side pressure at about 1 250 s, soon after the break flow turns into single-phase steam (Figure5). When the primary pressure reaches about 5 MPa, the break valve closes and this phaseends.Figure 4 Primary and Secondary Pressures In the conditioning phase (until 3400 s), the core power is fixed to a constant value until the end of the transient. Furthermore, the break valve is closed and the HPI system injects coolant into the PV upper plenum. In these conditions, the primary pressure increases up to 6.5 MPa (at 2900 s). At this time, hot leg levels reach mid-loop and the HPI injection ends. The secondary-side depressurization is produced and the AFW injection starts. Following the secondary pressure drop, the primary pressure decreases to 3.9 MPa. Under these conditions , depressurization is finished, the RVs are closed and the AFW injection ends. After that, the Low-pressure phase Conditioning phase Scram signal MSIVs closure RV cycling open/close Break valve closure 1 st depressurization 2 nd depressurization HPI LPI starts High-pressure phase (ACC) AIS starts

19 primary and secondary pressures increase again up to about 4.5 MPa. The low-pressure phase starts by opening the break valve again. The primary pressure becomes lower than the secondary-side pressure at about 4100 s, shortly after the core boil-off begins. Immediately after, the maximum CET reaches 623 K (Figure 8) and secondaryside depressurization is initiated by fully opening the RVs as the AM action and continues until the end of the test. The primary pressure decreases after the AM action following the secondary-side pressure and results in the actuations of the ACC and LPI systems. In general, the 3-loop PWR TRACE5 model reproduces similar behavior than the experiment. 6.5 Break Mass Flow Rate Figure 5 shows the mass flow rate through the break obtained with the model. As it can be seen, in the high-pressure phase, the break flow rate sharply decreases when the break flow turns from single-phase liquid to two-phase flow. At 1250 s the break flow turns from two-phase flow to single-phase vapor. Figure 5 Break M ass Flow Rate in 3-L oop PWR Plant The break mass flow rate obtained with TRACE5 has been adjusted using the discharge coefficients for single-phase liquid and for two-phase liquid vapor [5, 6] fixed to 1.0 (default value). Low-pressure phase Conditioning phase High-pressure phase 20 6.6 Vessel Collapsed Liquid Levels Figures 6 and 7 show the collapsed liquid levels in the core and downcomer of the PV. As it can be seen, in the high-pressure phase the core liquid level starts to drop. The core uncovering takes place after the primary pressure becomes lower than the secondary-side pressure. The collapsed liquid level still drops to about 1/3 of the active core length until 1870 s, even after the initiation of high-pressure coolant injection. The whole core is quenched at 2100 s. Figure 6 Core Collapsed Liquid Level In the conditioning phase, the liquid level is recovered until the termination of high-pressure coolant injection. A second liquid level drop is produced in the core during the secondary-side depressurization from 2880 till 3028 s, suggesting that coolant flashing occurs. When the break valve is opened again at 3300 s (low-pressure phase), the core liquid level starts to drop at about 3910 s, and the core uncovering begins before the primary pressure becomes lower than the secondary-side pressure. The core liquid level starts to recover after the primary depressurization produced by the secondary-side depressurization (as the AM action starts immediately after the maximum core exit temperature reaches 623 K). Regarding the downcomer, the liquid level gradually decreases between 400 and 1000 s and starts to drop again after about 1250 s.

It starts to recover at 1910 s after the initiation of the high-pressure coolant injection. In the conditioning phase, a temporary liquid level drop happens as in the core, due to the secondary-side depressurization. In the low-pressure phase, the liquid level starts to steeply recover at 4530 s due to the AIS mass flow rate (Figure 7). Low-pressure phase Conditioning phase High-pressure phase 21 Figure 7 Downcomer ollapsed iquid evel 6.7 Maximum Fuel R od Surface Temperature Figure 8 shows the Core Exit Temperature (CET) and the maximum Peak Cladding Temperature (PCT). In the high-pressure phase, CET and PCT start to increase at 1600 s. In the low-pressure phase, the initiation of the CET and PCT excursions are produced at about 40 00 s. In both cases (high and low-pressure phases) a slight delay between the CET and the PCT excursions is observed. Figure 9 allows clarifying the relation between the CET and PCT. Low-pressure phase Conditioning phase High-pressure phase 22 Figure 8 Maximum Fuel Rod Surface and Core Exit Temperatures Figure 9 Maximum Fuel Rod Surface Temperature Versus Core Exit Temperature Low-pressure phase Conditioning phase High-pressure phase 23 6.8 Hot and Cold Legs Liquid Levels Figure 10 shows the collapsed liquid level in the hot legs obtained with the model. As it can be seen, the liquid levels are similar in all the legs. In the high-pressure phase, the liquid level is kept at around 3/4 to 1/2 of the inner diameter until 1310 s when the break flow turns from two-phase flow to single-phase vapor and the primary pressure starts to decrease. The hot legs become empty at about 1400 s. In the conditioning phase, the hot leg liquid levels are recovered and reach the middle level after the core refilling. A temporary level drop appears during the secondary-side depressurization, as it occurs in the PV liquid levels (Figures 6 and 7). In the low-pressure phase, the liquid level starts to decrease just after the break valve opening. The hot legs become empty of liquid at about 3600 s and start to recover the level at 4530 s due to the AIS coolant. The cold leg liquid levels obtained with the model are shown in Figure 11. All the cold legs are almost empty at the same time, at about 1500 s. During the coolant injection by the AIS and LPI systems, the liquid level is recovered. Figure 10 Hot Legs Collapsed Liquid Level in 3-Loop PWR 24 Figure 11 Cold Legs Collapsed Liquid Level in 3-Loop PWR Plant 6.9 Emergency Core Cooling Systems Mass Flow Rates The high-pressure coolant injection starts immediately after the maximum fuel rod surface temperature reaches 750 K (Figure 8). The HPI is terminated when the hot leg liquid level is recovered to around the middle level. Figure 12 shows the high-pressure injection mass flow rate using the volumetric scaling factor. The AIS mass flow rate is initiated at about 4500 s in the three loops and is terminated in all the loops when the primary pressure decreases to 1.2 MPa (Figure 13). When the primary pressure is lower than 1 MPa, the LPI system is activated in the three loops (Figure 14).

25 Figure 12 High Pressure Injection System Mass Flow Rate in 3-Loop PWR Plant Figure 13 Accumulator Injection System Mass Flow Rate in 3-Loop PWR Low-pressure phase Conditioning phase High-pressure phase 26 Figure 14 Low Pressure Injection System Mass Flow Rate in 3-Loop PWR Plant 6.10 U-tubes Collapsed Liquid Level The U-tube collapsed liquid levels are shown in Figure 15. As it can be observed, the U-tubes of three SGs are emptied at 1100 following the same trend than in the experiment. During the second opening of the break valve, a sudden increase of the U-tubes liquid level is observed in the three SGs. Finally, at 4800 s, a second increasing of liquid level is observed due to the injection of coolant from the AIS and the LPIS.

27 Figure 15 SG U-Tubes Up-Flow Side Collapsed Liquid Levels in 3-Loop PWR 6.11 Secondary Liquid Level Figure 16 shows the SG secondary-side collapsed liquid levels. In the high-pressure phase (0 to 2170 s), the liquid levels start to increase due to the MSIVs closure. In the conditioning phase (2170 to 3300 s), the liquid levels are maintained constant between 9.5 and 9.8, which is enough to cover the long U-tubes, until 2880 s, when the secondary-side depressurization begins. Due to the secondary-side depressurization, the liquid levels drop. In the low-pressure phase (3300 to 5000 s), the liquid levels start to decrease again at 4394 s when the second secondary-side depressurization is started. Low-pressure phase Conditioning phase High-pressure phase 28 Figure 16 SG Secondary-Side Collapsed Liquid Levels in 3-Loop PWR 6.12 Void Fraction Figures 17, 18, 19, 20 and 21 show the void fraction achieved along the transient when important events happen using the TRACE5 model. Figure 17 shows the void fraction at the start of the test. At this time, primary and secondary-sides are full of liquid. In Figure 18, it is shown the void fraction when PCT reaches 750 K and HPI starts. Figure 19 shows the void fraction when the primary pressure drops to 5 MPa and the break valve is closed. The situation when the second maximum of the PCT is reached is shown in Figure 20. As it can be seen, in these figures the situation is similar: the pressurizer is empty, and the liquid is located in loop seals, accumulators, the bottom part of the PV and SGs. Figure 21 shows the void fraction at the end of the transient. At this time, the SGs are almost empty and the AIS is completely empty. Low-pressure phase Conditioning phase High-pressure phase 29 Figure 17 Void Fraction in 3-Loop PWR Plant at 0 s 30 Figure 18 Void Fraction in 3-Loop PWR Plant when PCT Reaches 750 K and HPI Starts 31 Figure 19 Void Fraction in 3-Loop PWR Plant when Primary Pressure = 5 MPa 32 Figure 20 Void Fraction in 3-Loop PWR Plant when Second PCT Excursion is Produced 33 Figure 21 Void Fraction in 3-Loop PWR Plant at the End of the Transient

35 7 CONCLUSIONS This work presents the simulation of a Small Break Loss-Of-Coolant Accident (SBLOCA) in the hot leg applied to a standard 3-loop PWR Nuclear Power Plant (NPP) using the thermal-hydraulic code TRACE5. This experiment, Test 3, was conducted in the Large Scale Test Facility (LSTF) in the frame of the OECD/NEA ROSA-2 Project. A 3-loop PWR TRACE5 model has been adapted to the transient conditions applying the power-to-volume strategy. It can be done because the LSTF is a Full-Height Full-Pressure facility, which reproduces a 4-loop W-type PWR. It allows to preserve time, power and mass inventory as in the LSTF, because the fluid exhibits the same properties at full pressure. The simulation results show that the important physical phenomena occurred in this transient during different phases (high-pressure, conditioning phase and low-pressure) are reproduced in the 3-loop PWR TRACE5 model.

37 8 REFERENCES 1. Thermohydraulic Safety Research Group, Nuclear Safety Research Center, Final Data Report of ROSA/LSTF Test 6-1 (1.9 % Pressure Vessel upper-head Small break LOCA Experiment SB-PV-09), Japan Atomic Energy Agency, JAEA (2010). 2. Thermohydraulic Safety Research Group, Nuclear Safety Research Center, Final Data Report of ROSA-2/LSTF Test 3 (Counterpart Test to PKL SB-HL-18), Japan Atomic Energy Agency, JAEA (2010). 3. Private Communication, (2001). 4. The ROSA-V Group, ROSA-V Large Scale Test Facility (LSTF) System Description for the 3rd and 4th Simulated Fuel Assemblies, JAERI-Tech, Japan (2003). 5. Nuclear Regulatory Commission, Division of Risk Assessment and Special Projects. Office of Nuclear Regulatory Research. U. S Nuclear Regulatory Commission, TRACE V5.0. Theory Manual. Field Equations, Solution Methods and Physical Models, Nuclear Regulatory Commission, U.S. (2007). 6. Nuclear Regulatory Commission, Division of Risk Assessment and Special Projects, Specification, Nuclear Regulatory Commission, U. S (2007). 7. Nuclear Regulatory Commission and Applied Programming Technology, Symbolic Nuclear Analysis Package (SNAP) (2007). 8. Kumamaru, H., Tasaka, K., 1990. Recalculation of Simulated Post-Scram Core Power Decay Curve for Use in ROSA-IV/LSTF Experiments on PWR Small-Break LOCAs and Transients. Report JAERI-M 90-142, Japan Atomic Energy Research Institute.

Simulation of ROSA

-2 Test 3 Counterpart with TRACE5. Application to Nuclear Power Plant NUREG/IA-0512 S.Gallardo, A. Querol, M. Lorduy, G. VerduUniversitat Politcnica de Valncia Instituto Universitario de Seguridad Industrial, Radiofísica y Medioambiental Camí de Vera s/n 46022 Valencia, SPAIN K.Tien, NRC Project ManagerDivision of Systems Analysis Office of Nuclear Regulatory Research U.S. Nuclear Regulatory Commission Washington, D.C. 20555

-0001 This paper presents a first approach of a hot leg Small Break Loss

-Of-Coolant Accident (SBLOCA) application to a Nuclear Power Plant (NPP). For this purpose, a standard 3

-loop PWR NPP model by means of the thermal

-hydraulic code TRACE5 patch 2 and Symbolic Nuclear Analysis Packages (SNAP) has been used. The SBLOCA transient corresponds to the Test 3 (SB

-HL-18) conducted at the Large Scale Test Facility (LSTF) of the Japan Atomic Energy Agency (JAEA) in the frame of the OECD/NEA ROSA

-2 Project. LSTF is a Full

-Height Full

-Pressure (FHFP) facility designed to simulate the Tsuruga unit II NPP (a 4

-loop W-type PWR) with volume and power scaled by a factor of 1/48. Test 3 simulates a PWR 1.5% hot leg SBLOCA with an assumption of the total failure of High Pressure Injection (HPI) system under two different pressure conditions. Considering the assumptions of this test, some modifications have been performed in the 3

-loop PWR TRACE5 model. The simulation results are provided throughout several graphs where the main system variables, such as primary and secondary pressures, collapsed liquid levels and temperatures are shown.

Accident Management (AM)

Committee on the Safety of Nuclear Installations (CSNI)

Consejo de Seguridad Nuclear (Nuclear Safety Council,Spain, CSN)

Large Scale Test Facility (LSTF)

High Pressure Charging Pump (PJ)

High Pressure Injection Pump (PL)

Intermediate Break Loss

-Of-Coolant-Accident (IBLOCA)

March 2019 Technical

NUREG/IA-0512 International Agreement Report Simulation of ROSA-2 Test 3 Counterpart with TRACE5 - Application to Nuclear Power Plant Prepared by: S.Gallardo, A. Querol, Lorduy, G. VerduUniversitat Politecnica de Valencia Instituto Universitario de Seguridad Industrial, Radiofisica y Medioambiental Cami de Vera s/n 46022 Valencia, SPAIN Kirk Tien, NRC Project Manager Division of Systems Analysis Office of Nuclear Regulatory Research U.S. Nuclear Regulatory Commission ashington, DC 20555-0001 Manuscript Completed:

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NUREG/IA-0512 International Agreement Report Simulation of ROSA-2 Test 3 Counterpart with TRACE5 - Application to Nuclear Power Plant Prepared by: S.Gallardo, A. Querol, Lorduy, G. VerduUniversitat Politecnica de Valencia Instituto Universitario de Seguridad Industrial, Radiofisica y Medioambiental Cami de Vera s/n 46022 Valencia, SPAIN Kirk Tien, NRC Project Manager Division of Systems Analysis Office of Nuclear Regulatory Research U.S. Nuclear Regulatory Commission ashington, DC 20555-0001 Manuscript Completed:

April 2018 Date Published: March 2019 Published by

U.S. Nuclear Regulatory Commission

iii ABSTRACT This paper presents a first approach of a hot leg Small Break Loss-Of-Coolant Accident (SBLOCA) application to a Nuclear Power Plant (NPP). For this purpose, a standard 3-loop PWR NPP model by means of the thermal-hydraulic code TRACE5 patch 2 and Symbolic Nuclear Analysis Packages (SNAP) has been used. The SBLOCA transient corresponds to the Test 3 (SB-HL-18) conducted at the Large Scale Test Facility (LSTF) of the Japan Atomic Energy Agency (JAEA) in the frame of the OECD/NEA ROSA-2 Project. LSTF is a Full-Height Full-Pressure (FHFP) facility designed to simulate the Tsuruga unit II NPP (a 4-loop W-type PWR) with volume and power scaled by a factor of 1/48. Test 3 simulates a PWR 1.5% hot leg SBLOCA with an assumption of the total failure of High Pressure Injection (HPI) system under two different pressure conditions. Considering the assumptions of this test, some modifications have been performed in the 3-loop PWR TRACE5 model. The simulation results are provided throughout several graphs where the main system variables, such as primary and secondary pressures, collapsed liquid levels and temperatures are shown.

v FOREWORD Thermalhydraulic studies play a key role in nuclear safety. Important areas where the significance and relevance of TH knowledge, data bases, methods and tools maintain an essential prominence are among others: assessment of plant modifications (e.g., Technical Specifications, power uprates, etc.); analysis of actual transients, incidents and/or start-up tests; development and verification of Emergency Operating Procedures; providing some elements for the Probabilistic Safety Assessments (e.g., success criteria and available time for manual actions, and sequence delineation) and its applications within the risk informed regulation framework; training personnel (e.g., full scope and engineering simulators); and/or assessment of new designs. For that reason, the history of the involvement in Thermalhydraulics of CSN, nuclear Spanish talks about Spain participation in LOFT-OCDE and ICAP Programs took place. Since then, CSN has paved a long way through several periods of CAMP programs, promoting coordinated joint efforts with Spanish organizations within different periods of associated national programs (i.e., CAMP-Espana). From the CSN perspective, we have largely achieved the objectives. Models of our plants are in place, and an infrastructure of national TH experts, models, complementary tools, as well as an ample set of applications, have been created. The main task now is to maintain the expertise, to consolidate it and to update the experience. We at the CSN are aware on the need of maintaining key infrastructures and expertise, and see CAMP program as a good and well consolidated example of international collaborative action implementing recommendations on this issue. -hydraulic database (both separated and integral effect tests). However there is a continuous need for additional experimental work and code development and verification, in areas where no emphasis have been made along the past. On the basis of the SESAR/FAP1 Nuclear Safety Research in OECD Countries: Major Facilitie2001) Support Facilities for Existing and Advanced Reactors , CSNI is promoting since the beginning of this century several collaborative international actions in the area of experimental TH research. These reports presented some findings and recommendations to the CSNI, to sustain an adequate level of research, identifying a number of experimental facilities and programmes of potential interest for present or future international collaboration within the nuclear safety community during the coming decade. The different series of PKL, ROSA and ATLAS projects are under these premises. CSN, as Spanish representative in CSNI, is involved in some of these research activities, helping in this international support of facilities and in the establishment of a large network of 1 SESAR/FAP is the Senior Group of Experts on Nuclear Safety Research Facilities and Programmes of NEA Committee on the Safety of Nuclear Installations (CSNI).

vi international collaborations. In the TH framework, most of these actions are either covering not enough investigated safety issues and phenomena (e.g., boron dilution, low power and shutdown conditions, beyond design accidents), or enlarging code validation and qualification data bases incorporating new information (e.g., multi-dimensional aspects, non-condensable gas effects, passive components). This NUREG/IA report is part of the Spanish contribution to CAMP focused on: Analysis, simulation and investigation of specific safety aspects of PKL2/OECD and ROSA2/OECD experiments. Analysis of applicability and/or extension of the results and knowledge acquired in these projects to the safety, operation or availability of the Spanish nuclear power plants. Both objectives are carried out by simulating the experiments and conducting the plant application with the last available versions of NRC TH codes (RELAP5 and/or TRACE). On the whole, CSN is seeking to assure and to maintain the capability of the national groups with experience in the thermalhydraulics analysis of accidents in the Spanish nuclear power plants. Nuclear safety needs have not decreased as the nuclear share of the nations grid is expected to be maintained if not increased during next years, with new plants in some countries, but also with older plants of higher power in most of the countries. This is the challenge that will require new ideas and a continued effort. Rosario Velasco García, CSN Vice-President Nuclear Safety Council (CSN) of Spain vii TABLE OF CONTENTSABSTRACT ...............................................................................................................................

iii FOREWORD .............................................................................................................................. v LIST OF FIGURES LIST OF TABLES EXECUTIVE

SUMMARY

.......................................................................................................... .xi ACKNOWLEDGMENTS

.......................................................................................................... xiii ABBREVIATIONS AND ACRONYMS

...................................................................................... xv 1 INTRODUCTION1 2 LSTF DESCRIPTION3 3 LSTF TRANSIENT5 3.1 High- 3.2 Conditioning Phase 3.3 Low-Pressure Transient Phase (P. 4 THE STANDARD 3-LOOP PWR MODEL ........................................................................... 9 5 SCALING CONSIDERATIONS ..........................................................................................

11 6 RESULTS AND DISCUSSION ..........................................................................................

15 6.1 Experimental Conditions .........................................................................................

15 6.1.1 Common Conditions to High- and low- 6.1.2 Specific Conditions to High-6.1.3 Specific Conditions to Low-6.2 Steady-tate Conditions

..........................................................................................

1 66.3 Transient .................................................................................................................

17 6.4 System Pressures ...................................................................................................

18 6.5 Break Mass Flow Rate ............................................................................................

19 6.6 Vessel Collapsed Liquid Levels ...............................................................................

20 6.7 Maximum Fuel R od Surface Temperature ...............................................................

21 6.8 Hot and Cold Legs Liquid Levels .............................................................................

23 6.9 Emergency Core Cooling Systems Mass Flow Rates..............................................

24 6.10 U-tubes Collapsed Liquid Level ...............................................................................

26 6.11 Secondary Liquid Level ...........................................................................................

27 6.12 Void Fraction ...........................................................................................................

28 7 CONCLUSIONS ................................................................................................................

35 8 REFERENCES ..................................................................................................................

37

ix LIST OF FIGURES Figure 1 Schematic View of the LSTF Facility

..................................................................... 3 Figure 2 LSTF Experimental Data: Primary and Secondary Pressures, CET and PCT

........ 6 Figure 3 Standard 3-oop PWR Model Nodalization

............................................................10 Figure 4 Primary and Secondary Pressures

.......................................................................18 Figure 5 Break Mass Flow Rate in 3-loop PWR Plant ......................................................19 Figure 6 Core Collapsed Liquid Level.

.......................

........................................................20 Figure 7 Downcomer Collapsed Liquid Level

.....................................................................21 Figure 8 Maximum Fuel Rod Surface and Core Exit Temperatures

.................................22 Figure 9 Maximum Fuel Ro d Surface Temperature Versus Core Exit Temperature

..........22 Figure 10 Hot Legs Collapsed Liquid Level in 3-oop PWR ...................................................

23 Figure 11 Cold Legs Collapsed Liquid Level in 3-oop PWR Plant

.........................................

24 Figure 12 High Pressure Injection System Mass Flow Rate in 3-oop PWR Plant

.................

25 Figure 13 Accumulator Injection System Mass Flow Rate in 3-oop PWR .............................

25 Figure 14 Low Pressure Injection System Mass Flow Rate in 3-oop PWR Plant

..................

26 Figure 15 SG U- ubes Up-low Side Collapsed Liquid levels in 3-oop PWR.....................27 Figure 16 SG Secondary- ide Collapsed Liquid Levels in 3-oop PWR ...............................

.28 Figure 17 Void Fraction in 3-oop PWR Plant at 0 s.

..............................................................

29 Figure 18 Void Fraction in 3-oop PWR Plant when PCT Reaches 750 K and HPI Starts

......30 Figure 19 Void Fraction in 3-oop PWR Plant when Primary Pressure

= 5 MPa ....................

31 Figure 20 Void Fraction in 3-oop PWR Plant when Second PCT Excursion is Produced

.... ..32 Figure 21 Void Fraction in 3-oop PWR Plant at the End of the Transient

..............................

33 LIST OF TABLES Table 1 Control Logic and Sequence of Major Events in the Experiment

............................... 7 Table 2 Main Characteristics of LSTF, 4-oop NPP and 3-oop NPP ..................................

13 Table 3 Steady- tate Conditions..........................................................................................

16 Table 4 Chronological Sequence of Events. ..........................................................................

17

xi EXECUTIVE

SUMMARY

The OECD/NEA ROSA-2 project aimed to resolve Light Water Reactor (LWR) thermal-hydraulics safety issues using the Large Scale Test Facility (LSTF) at the Japan Atomic Energy Agency (JAEA). This project is based on experimental and analytical research of thermal hydraulic responses during operational/abnormal transients occurring in the LSTF, which reproduces Tsuruga unit II NPP (4-loop W-type PWR). This report presents a first approach to simulate a Small Break LOCA (SBLOCA) in a standard 3-loop PWR nuclear power plant using the thermal-hydraulic code TRACE5 patch 2. This transient corresponds to the Test 3 (SB-HL-18) conducted at the LSTF in the frame of the OECD/NEA ROSA-2 Project. The transient simulates a PWR 1.5% hot leg SBLOCA using a sharp edge orifice upwardly mounted with the assumption of the total High Pressure Injection (HPI) system failure under two different pressure conditions. Furthermore, this experiment was used as a counterpart test between LSTF and Primarkreislauf Versuchsanlage facility (PKL). Due to the different working pressures of LSTF and PKL, this experiment is divided into three phases depending on the pressure: high-pressure (LSTF conditions), conditioning and lowpressure (PKL conditions). An important goal of the test is to determine the relation between the Core Exit Temperature (CET) measured by thermocouples and the fuel rod surface temperature or peak cladding temperature (PCT) in both facilities (LSTF and PKL). The use of these facilities allows testing the effect of high and low-pressure conditions over the relation CET-PCT. On the other hand, the test permits to address scaling problems during the fast primary and secondary depressurizations, core uncovering, core boil-off, etc. In this frame, Test 3 has been simulated using a standard 3-loop PWR NPP model with TRACE5. Simulation results are provided throughout several graphs including primary and secondary pressures, discharged inventory through the break, collapsed liquid levels (in the pressure vessel, hot and cold legs, U-tubes, etc.) and temperatures.

xiii ACKNOWLEDGMENTS This paper contains findings that were produced within the OECD-NEA ROSA-2 Project. The authors are grateful to the Management Board of the ROSA-2 Project for their consent to this publication, and thank the Spanish Nuclear Regulatory Body (CSN) and the Asociación Espanola de la Industria Eléctrica (UNESA) for the technical and financial support.

xv ABBREVIATIONS AND ACRONYMS AFW Auxiliary Feedwater AIS Accumulator Injection System AM Accident Management BE Best Estimate CAMP Code Assessment and Management Program CET Core Exit Temperature CPU Central Processing Unit CRGT Control Rod Guide Tubes CSN Nuclear Safety Council, Spain DBE Design Basis Event ECCS Emergency Core Cooling System HPI High Pressure Injection IBLOCA Intermediate Break Loss-Of-Coolant Accident JAEA Japan Atomic Energy Agency JAERI Japan Atomic Energy Research Institute JC Jet Condenser LOCA Loss-Of-Coolant Accident LPI Low Pressure Injection LSTF Large Scale Test Facility MFW Main Feedwater MSIV Main Steam Isolation Valve NPP Nuclear Power Plant NRC U.S. Nuclear Regulatory Commission NV Normalized to the Steady State Value PA Auxiliary Feedwater Pump PCT Peak Cladding Temperature PF Feedwater Pump PGIT Primary Gravity Injection Tank PJ High Pressure Charging Pump PL High Pressure Injection Pump PV Pressure Vessel PWR Pressurized Water Reactor PZR Pressurizer RHR Residual Heat Removal RV Relief Valve SBLOCA Small Break Loss-Of-Coolant Accident SG Steam Generator SGTR Steam generator tube rupture SI Safety Injection SNAP Symbolic Nuclear Analysis Package SRV Safety Relief Valve ST Storage Tank

1 1 INTRODUCTION Thermocouples are worldwide utilized as an important indicator to start an Accident Management (AM) action by detecting Core Exit Temperature (CET) excursion during Nuclear Power Plant (NPP) accidents. Nevertheless, a time delay between the detection of steam superheating by thermocouples and the CET excursion has been found in some tests performed in the frame of the OECD/NEA ROSA-2 Project. Results of these tests [1] have led a safety concern on the reliability of CET response to detect core uncovering and to start effective recovery actions. For this reason, the CET responses during core boil-off under similar conditions to those tests but with different conditions (break location and size) were selected as important safety concerns suitable for study in the OECD/NEA ROSA-2 Project. In this frame, Test 3 transient (SB-HL-18) [2] defined as a counterpart to Test G7.1 at PKL (Primrkreislufe Versuchsanlage)-2 Project [3] was designed to clarify the relation between the CET measured by thermocouples and fuel rod surface temperature during a hot leg Small Break LOCA (SBLOCA) and to address the scaling problems through observed thermal-hydraulic phenomena. Test 3 (SB-CL-18) [1] conducted in the Large Scale Test Facility (LSTF] [4] of the Japan Atomic Energy Agency (JAEA) simulates a PWR 1.5 % hot leg SBLOCA with the assumption of total failure of High Pressure Injection (HPI) system, under two different pressure conditions as a counterpart to PKL-2 Project test. LSTF is a Full Height Full Pressure (FHFP) facility designed to simulate the Tsuruga unit II Nuclear Power Plant, a 4-loop W-type PWR of 3423 MWt. The volumetric scaling factor is 1/48. The four primary loops of the reference PWR are represented by two equal-volume loops. The core power used to simulate the decay core power is 10 MW, corresponding to 14% of the 1/48 volumetrically scaled reference PWR rated power. The purpose of this report is to perform a first approach of a SBLOCA application to a NPP using the thermal-hydraulic code TRACE5 patch 2 [5, 6] to simulate a standard 3-loop PWR (representative of Spanish NPP). Results of the simulation with TRACE5 [5, 6] are shown in several graphs, including primary and secondary pressures, break mass flow rate, collapsed liquid levels (in the pressure vessel, hot and cold legs, U-tubes, etc.) and temperatures. In general, it has been tested that the most important physical phenomena are reproduced using the 3-loop PWR TRACE5 model.

3 2 LSTF DESCRIPTION The LSTF simulates a PWR reactor, W-type, of four loops and 3423 MW of thermal power. It is characterized using prototypical-scaled components at full-height, 1/48 scaled volume and full-pressure conditions to the reference PWR (Tsuruga unit II NPP). The four primary loops of the reference PWR are represented by two equal-volume loops with a volume factor of 1/24. Figure 1 shows the scheme of the LSTF. Figure 1 Schematic View of the LSTF Facility The main LSTF features are: Elevations: preserved. Volumes: scaled by 1/48 to the reference PWR. Flow area: scaled by 1/48 in the pressurized vessel and by 1/24 in the steam generators (SG). The flow area in hot and cold legs is scaled to conserve the ratio of the length (L) Core power: scaled by 1/48 and limited to 14% of the scaled core power of its reference PWR. Fuel assembly: designed to be the same than the reference PWR (17 x 17 fuel assembly). The total number of rods was scaled by 1/48. There are 1008 heated rods. The primary coolant system of LSTF consists of the primary loop A with the pressurizer (PZR) and the symmetrical primary loop B. Both include a primary coolant pump (PC) and 141 U-tubes in each steam generator. On the other hand, the secondary-coolant system includes a jet 4 condenser (JC), a feed water pump (PF), the auxiliary feedwater pumps (PA) and two secondary systems with a related piping system. The Emergency Core Cooling System (ECCS) consists of the following sub-systems: the high-pressure charging pump (PJ), the high-pressure injection pump (PH), the accumulators (ACC), the low-pressure injection pump (PL), the Residual Heat Removal (RHR) system and the primary gravity injection tank (PGIT). The primary coolant discharged from the primary system is stored in the break flow Storage Tank (ST). The LSTF pressure vessel has five regions: the upper head located above the upper core support plate, the upper plenum situated between the upper core support plate and the upper core plate, the active core, the lower plenum and the downcomer annulus region that surrounds the core and the upper plenum. The LSTF vessel is structured with 8 spray nozzles (of 3.4 mm inner-diameter) at the upper head, and 8 Control Rod Guide Tubes (CRGTs) which lead the flow path between the upper head and the upper plenum.

5 3 LSTF TRANSIENT Test 3 performed in the LSTF simulates a hot leg PWR SBLOCA 1.5% of the volumetrically-scaled cross-sectional area of the reference PWR (Tsuruga unit II) cold leg. In the LSTF, the break is located in the hot leg without pressurizer (Loop B). This transient is composed of three phases: high-pressure to meet the PWR pressure conditions , conditioning phase, and low-pressure to meet the PKL conditions. T he main events produced during each transient phase are described in this section. 3.1 High- ressure Transient P about 5 MPa)

The transient starts at time zero with the opening of the break valve in the hot leg of the loop without pressurizer and increasing the rotational speed of the coolant pumps. A f ew seconds afterward, the scram signal is generated. This signal produces the initiation of the core power decay curve. This curve simulates the decay power of the fission products and actinides, the delayed neutron fission power and the stored heat release from the nuclear fuel rod. In addition, scram signal produces the initiation of the primary coolant pumps coastdown , turbine trip, closure of Main Steam Isolation Valves (MSIV) and termination of Main Feedwater (MFW). To protect the facility, LSTF Core Protection System automatically decreases the core power when the maximum fuel rod surface temperature reached 958 K. Immediately after the maximum fuel rod surface temperature (PCT) reaches 750 K, the high-pressure coolant is injected into the pressure vessel upper plenum for core cooling to avoid subcooled water layer being formed at the vessel bottom. This phase is terminated when the primary pressure decreases to about 5 MPa and the break valve is closed. 3.2 Conditioning Phase In the conditioning phase, the core power is manually changed to a constant value of 1.16 MW (equal to the PKL condition of 455 kW multiplied by 2.55, the scaling ratio of LSTF to PKL), and this value is kept till the end of the test. The primary mass inventory is recovered by the continuous high pressure coolant injection into the pressure vessel upper plenum. When the liquid level recovers up to the hot leg middle level, the HPI terminates. The relief valves are fully opened in both steam generators (SGs) for secondary depressurization. The Auxiliary Feedwater (AFW) is then injected into the steam generators to avoid a significant liquid level drop. When the primary pressure decreases to about 3.9 MPa, the relief valves are closed and the AFW is terminated in both SGs. This phase finishes when the primary pressure reaches about 4.5 MPa.

3.3 Low-In the low-pressure transient phase, the break valve is opened again. Due to the coolant loss from the break, the core uncover is produced. Immediately after the maximum CET measured by thermocouples reaches 623 K, the secondary depressurization is initiated by fully opening the relief valves of the SG as an AM action. The AFW is also injected into both SGs. The accumulator system is initiated when the primary pressure decreases to 2.6 MPa and is terminated when the primary pressure reaches 1.2 MPa. The LPI system is actuated when the vessel lower plenum pressure decreases to 1 MPa. This phase finishes when a continuous core 6 cooling by the LPI system is confirmed. Figure 2 shows the experimental data obtained in LSTF for system pressures, CET and PCT excursions , considering the phases of the transient. The complete control logic of the experiment is listed in Table 1. Figure 2 LSTF Experimental Data: Primary and Secondary Pressures, CET and PCT Conditioning phase High pressure phase Low pressure phase Scram signal MSIVs closure RV cycling open/close Break valve closure 1 st depressurization 2 nd depressurization HPI LPI starts AIS starts

7 Table 1 Control Logic and Sequence of Major Events in the Experiment Break. Time zero High-pressure transient phase Generation of scram signal. Primary pressure = 12.97 MPa Pressurizer heater off. Generation of scram signal or PZR liquid level below 2.3 m Initiation of core power decay curve. Generation of scram signal Initiation of Primary Coolant Pump coastdown. Generation of scram signal Turbine trip (closure of Steam Generators Main Steam Isolation Valve, MSIVs. Generation of scram signal Closure of steam generators (SG) MSIVs. Generation of scram signal. Termination of Steam Generators Main Feed Water (MFW). Generation of scram signal. Generation of Safety Injection (SI) signal. Primary pressure = 12.27 MPa Initiation of High Pressure Injection (HPI) into pressure vessel upper plenum. Maximum PCT = 750 K Initiation of SG secondary-side depressurization by fully opening Relief Valves (RVs) in both loops as AM action. Maximum CET = 623 K Low-pressure transient phase Initiation of Auxiliary Feedwater (AFW) in both loops. Initiation of AM action. Initiation of Accumulator Injection System (AIS) in both loops. Primary pressure = 2.6 MPa Termination of AIS in both loops. Primary pressure = 1.2 MPa Initiation of Low Pressure Injection (LPI) system in both loops. PV lower plenum pressure = 1 MPa

9 4 THE STANDARD 3-LOOP PWR MODEL The plant of reference used in this study is a standard 3-loop PWR with a thermal power of 2785 MWt. The TRACE5 model includes the pressure vessel, hot and cold legs, pressurizer (in loop 3), reactor coolant pumps, loop seals, HPI, AI and LPI systems, steam generators, etc. The pressure vessel has been modeled using a 3-D VESSEL component available in TRACE5. The VESSEL component contains 16 axial levels, 4 radial rings and 4 azimuthal sectors. Three rings are used to simulate the upper head, upper plenum, active core and lower plenum of the pressure vessel. The fourth ring is used to simulate the downcomer annulus region. Lower plenum is located between the axial levels 1 and 2. Axial levels 3 to 10 model the active core. Upper plenum is simulated between the axial levels 11 and 14. Levels 15 and 16 model the upper head. The Control Rod Guide Tubes (CRGTs) are modeled using 6 PIPE components:

3 PIPEs allow the flow path between upper plenum and upper head (connect levels 13 to 16), while the other 3 connect the core exit (level 11) with the upper head (level 16). The power is supplied to the active core using 12 Heat Structure components (HTSTR), which simulate the fuel rods present in the standard 3-loop PWR plant. The core includes 157 fuel assemblies with 17x17 lattice design. A POWER component has been used to manage the power from these HTSTRs. The hot legs have been modeled with 3 PIPE components connected to the pressure vessel and the U-tubes. In loop 3, the hot leg has a cross flow connecting with the surge line of the pressurizer. A PIPE component is used to simulate the pressurizer. The pressurizer Relief Valves (RVs) and the Power-Operated Relief Valve (PORV) are also considered. The cold legs have been simulated with 3 PIPE components linked to the pressure vessel, the reactor coolant pumps and the ECCS. In the broken loop (loop 1), the cold leg presents a cross flow connecting a VALVE component joined with a BREAK component to simulate the atmospheric conditions. In this valve, the choked flow coefficients have been fixed to default values (1.0 for subcooled and two-phase coefficients) following the recommendations of the code developers. The HPI and LPI systems have been simulated with FILL components. The AIS is modeled using a modeled with check VALVE components connected to the cold legs. The reactor coolant pumps are simulated with PUMP components, considering specific head and torque homologous curves. The reactor coolant pumps are joined to the loop seal. The U-tubes of each steam generator have been modeled using a PIPE component. The secondary side consists of a boiler, a downcomer, a steam separator and the steam lines. The boiler and the downcomer have been simulated with a PIPE component each one, while a SEPD component has been used to model the steam separator. The relief and isolation valves have been modeled using VALVE components. The SG-RV is linked to a BREAK component, while the Main Steam Isolation Valve is connected to a PIPE component, which simulates the steam line header. This PIPE collects the steam from the three SG and conducts it to the turbine. The turbine is represented using two VALVE (turbine control and turbine stop valves)

and BREAK components. MFW and AFW are simulated using FILL components connected to a PIPE component. This PIPE is linked to the top of the downcomer. Figure 2 shows the 10 nodalization of the standard 3-loop PWR TRACE5 model using the Symbolic Nuclear Analysis Package (SNAP) [5] software version 2.1.2. Figure 3 Standard 3-Loop PWR Model Nodalization 11 5 SCALING CONSIDERATIONS In SBLOCA scenarios, the most important consideration of the scaling criteria is to preserve both the power and the coolant mass inventory during the transient. The power-to-volume scaling criterion is frequently used to preserve time, power and mass inventory in FHFP facilities regarding their reference NPPs because they have the same fluid properties at full pressure. To perform a power-to-volume analysis of the NPP model, scaling considerations should be made. In this frame, scaling factors between the LSTF and 3-loop NPP must be evaluated to assess the viability of the scaling analyses and can be applied to define the boundary conditions of the scaled model. As LSTF is a FHFP facility of an actual NPP (Tsuruga unit II) and the scenario is an SBLOCA in the hot leg, the power-to-volume scaling criterion has been chosen to develop a scale-up TRACE5 model of LSTF. This criterion results from the application of conservation equations (1) to (4) under some requirements and implications: Continuity equation: (1) Momentum equation: (2) Energy equation: (3) State equation: (4) where is the density, u is the velocity, x is the coordinate, t is the time, p is the pressure, F is the friction coefficient, h is the enthalpy, thermal expansion coefficient and is the power density. Substituting the next dimensionless parameters (denoted by an asterisk) in equations (1) to (4): gives a set of nondimensionalized equations (5) to (8): (5) 12 (6) (7) (8) These equations contain other dimensionless parameters such as and . The first two parameters are Froude and Euler numbers, respectively. The third is known as heat source number following Ishii and Kataoka terminology. Power-to-volume scaling method requires that all dimensionless parameters in equations (5) to (8)have to be equal in the LSTF model and the scale-up LSTF model. (9) Considering that similarity between both systems has been achieved, the following power-to-volume relations are obtained: (10) being power, Q mass flow rate, V volume, A area and the volumetric scaling factor. Furthermore, in the scale-up model, the Froude number is conserved in horizontal components. It implies varying the diameter and length of these components. Trying to conserve the Froude number, from the scale-up mass flow rate calculated as Eq. (11), the scale-up diameter, D, can be obtained as Eq. (12): (11) (12) where U is velocity in the scale-up model, is the coolant density and d is LSTF diameter. Furthermore, from the volume equation Eq. (13) and trying to conserve the Froude number, lengths of the scale-up piping system are obtained as Eq. (14): (13) (14) being l and L, LSTF and scale-up length, respectively.

13 LSTF represents a 4-loop PWR W-type (Tsuruga unit II NPP) [4] with a volume and power scale of 1/48, while the height of all the components corresponds to the real plant. Flow areas are scaled by 1/48 in the pressure vessel and by 1/24 in the steam generators. The flow area in hot and cold legs is scaled to conserve the ratio of the length (L) to the square of pipe diameter (D) phenomena is maintained. Considering the nominal power and volume of LSTF, Tsuruga unit II

and the 3-loop NPP, the scaling ratios between them can be obtained. Table 2 summarizes the main characteristics of LSTF, 4-loop and 3-loop NPP models. Table 2 Main Characteristics of LSTF, 4-Loop NPP and 3-Loop NPP Parameter LSTF Reference 4

-loop NPP 3-loop NPP Kv (3-loop/LSTF)

Primary pressure (MPa).

15.5 15.5 15.5 1 Core power (MW).

10 3423 2785 39.0 (considering 14% of 2785 MW). Number of loops. 2 4 3 Number of fuel assemblies 1 9 3 157 Fuel assembly array

. 17x17 17x17 Core height (m)

. 3.66 3.66 3.66 1 Vessel volume (m 3). 2.75 13 1.7 106 38.54 Number of fuel rods.

1008 50952 41447 41.11 Volume of pressurizer (m 3). 1.2 51.0 39.7 33.08 Pressurizer heaters power (kW). 124 1800 1400 Average length U-tubes (m).

20.2 20.2 20.2 1 Hot leg inner diameter (m).

0.207 0.737 0.737 8.1 1 8.1 1 8.1 1 1 Cold leg inner diameter (m).

0.207 0.698 0.698 I n term s of pressure and heights, the relatio n between LSTF and it s reference NPP i s 1/1, so the initial value for press ures and temperatures in the 3-loop PWR model i s al so the sam e than in the experiment performed in LSTF. The working pressure of accumulators i s the same in all cases.

14 Number of loops: LSTF simulates a 4-loop PWR collapsed on 2-loops with a volumetricscaling factor of 1/24, while the NPP is a 3-loop design.ECCS: In the LSTF, the ECCS consists of HPI, AIS and LPI per each loop. The 3-loopPWR TRACE5 model has been adapted to reproduce the same systems. In Test 3 reproducedin the LSTF a manual HPI injection is produced in the PV upper plenum. The AIS and LPI have been considered in the 3-loop PWR model. Mass flow rates have been scaled according to thepower to volume factor between LSTF and 3-loop PWR NPP.Break: The break size reproduced in Test 3 has been scaled applying the power tovolume strategy.Due to the LSTF is a full height full pressure facility, the time scale of physical phenomena must be maintained. However, in the 3-loop PWR TRACE5 model has differences in the reactor technology, which must be considered:

15 6 RESULTS AND DISCUSSION 6.1 Experimental Conditions 6.1.1 Common Conditions to High-and Lo w-ressure Transient Phases 1)Break size is equivalent to 1.5% cold leg break by using a sharp-edge orifice upwardlymounted in the hot leg of loop B in the LSTF and in loop 1 in the standard PWR model.2)Loss of off-site power concurrent with the scram.3)Total failure of high pressure injection (HPI) system under two different pressure conditions.6.1.2 Specifi c Conditions to High-Pressu re Transient P hase 5)The HPI coolant injection i s performed into the PV upper plenum for core cooling. It is done toavoid subcooled water lay er being formed at the PV bottom immediately after the maxim um fuelrod surface temperature reaches 750 K.6.1.3 Specific Conditions to Lo w-ressure Transient Ph ase 6)The SG secondary-side depressurization is initiated by fully opening the RVs of both SGs as AM action. Immediately later, the maximum core exit temperature measured by CETs reaches623 K.7)The AFW is initiated in both loops simultaneously with the AM action.8)Accumulators (ACC) and low-pressure injection (LPI) systems are activated. The ACCsystem is terminated when primary pressure decreases to 1.2 MPa, that is slightly before theLPI actuation.

16 6.2 Steady-State Conditions A steady-state case of 1000 s has been run using the 3-loop PWR model. The conditions achieved at the end of the steady state are listed in Table 3. In general, the simulation results for the main system variables are in good agreement with the experiment performed in the LSTF. Table 3 Steady-State Conditions Item 3-loop PWRmodelCore Power (MW) 2785 Hot leg Fluid Temperature (K) 604 Cold leg Fluid Temperature (K) 570 Mass Flow Rate (kg/s) 4416 Pressurizer Pressure (MPa) 15.5 Pressurizer Liquid Level (m) 5 SG Secondary

-side Pressure (MPa) 6.71 SG Secondary-side Liquid Level (m) 10.1 Steam Flow Rate (kg/s) 483.24 Main Feedwater Flow Rate (kg/s) 483.24 17 6.3 Transient Table 4 lists the chronology of events during the transient performed in the NPP model. Table 4 Chronological Sequence of Events Event 3-loop modelTime (s)Phase Break valve open

. 0 High- pressure transient Scram signal

. 20 Closure of SG MSIVs

. 20 Initiation of coastdown of primary coolant pumps

. 20 Termination of SG main feedwater

. 20 Initiation of core power decay. 20 Primary pressure became lower than SG secondary side pressure. 1320 Start of increase in fuel rod surface temperature

. 1560 Maximum fuel rod surface temperature reached 750 K

. 1786 Initiation of HPI into PV upper plenum

. 1776 Break valve closure

. 2100 Condi- tioning Termination of HPI system into PV upper plenum

. 2600 Initiation of SG secondary

-side depressurization by fully opening RVs in both loops

. 2796 Termination of SG secondary

-side depressurization

. 2982 Break valve open again

. 3296 Low- pressure transient Start of increase in fuel rod surface temperature

. 4050 Primary pressure became lower than SG secondary side pressure. 4167 Maximum core exit temperature = 623 K

. 4298 Initiation of SG secondary

-side depressurization by fully opening RVs in both loops as AM action

. 4374 Maximum fuel rod surface temperature

. 4382 Initiation of ACC (AIS) system in both loops

. 4510 Termination of ACC system in both loops

. 4992 Initiation of LPI system in both loops. 4678 In this section, several graphs with the main variables of the system are shown. These are obtained with the 3-loop NPP model

.

18 6.4 System Pressures Primary and secondary pressures obtained with the 3-loop PWR model are presented in Figure 4.In the high-pressure phase (until 2170 s), the primary pressure starts to decrease at time zerowhen the break valve is opened causing the scram signal. It implies the closure of the MSIV andthe primary coolant pumps coastdown. The SG secondary-side pressure rapidly increases afterthe closure of MSIVs. From this moment on, the secondary-side pressure starts to oscillate byopening and closing the RVs of SGs. The primary pressure becomes lower than the secondary-side pressure at about 1 250 s, soon after the break flow turns into single-phase steam (Figure5). When the primary pressure reaches about 5 MPa, the break valve closes and this phaseends.Figure 4 Primary and Secondary Pressures In the conditioning phase (until 3400 s), the core power is fixed to a constant value until the end of the transient. Furthermore, the break valve is closed and the HPI system injects coolant into the PV upper plenum. In these conditions, the primary pressure increases up to 6.5 MPa (at 2900 s). At this time, hot leg levels reach mid-loop and the HPI injection ends. The secondary-side depressurization is produced and the AFW injection starts. Following the secondary pressure drop, the primary pressure decreases to 3.9 MPa. Under these conditions , depressurization is finished, the RVs are closed and the AFW injection ends. After that, the Low-pressure phase Conditioning phase Scram signal MSIVs closure RV cycling open/close Break valve closure 1 st depressurization 2 nd depressurization HPI LPI starts High-pressure phase (ACC) AIS starts

19 primary and secondary pressures increase again up to about 4.5 MPa. The low-pressure phase starts by opening the break valve again. The primary pressure becomes lower than the secondary-side pressure at about 4100 s, shortly after the core boil-off begins. Immediately after, the maximum CET reaches 623 K (Figure 8) and secondaryside depressurization is initiated by fully opening the RVs as the AM action and continues until the end of the test. The primary pressure decreases after the AM action following the secondary-side pressure and results in the actuations of the ACC and LPI systems. In general, the 3-loop PWR TRACE5 model reproduces similar behavior than the experiment. 6.5 Break Mass Flow Rate Figure 5 shows the mass flow rate through the break obtained with the model. As it can be seen, in the high-pressure phase, the break flow rate sharply decreases when the break flow turns from single-phase liquid to two-phase flow. At 1250 s the break flow turns from two-phase flow to single-phase vapor. Figure 5 Break M ass Flow Rate in 3-L oop PWR Plant The break mass flow rate obtained with TRACE5 has been adjusted using the discharge coefficients for single-phase liquid and for two-phase liquid vapor [5, 6] fixed to 1.0 (default value). Low-pressure phase Conditioning phase High-pressure phase 20 6.6 Vessel Collapsed Liquid Levels Figures 6 and 7 show the collapsed liquid levels in the core and downcomer of the PV. As it can be seen, in the high-pressure phase the core liquid level starts to drop. The core uncovering takes place after the primary pressure becomes lower than the secondary-side pressure. The collapsed liquid level still drops to about 1/3 of the active core length until 1870 s, even after the initiation of high-pressure coolant injection. The whole core is quenched at 2100 s. Figure 6 Core Collapsed Liquid Level In the conditioning phase, the liquid level is recovered until the termination of high-pressure coolant injection. A second liquid level drop is produced in the core during the secondary-side depressurization from 2880 till 3028 s, suggesting that coolant flashing occurs. When the break valve is opened again at 3300 s (low-pressure phase), the core liquid level starts to drop at about 3910 s, and the core uncovering begins before the primary pressure becomes lower than the secondary-side pressure. The core liquid level starts to recover after the primary depressurization produced by the secondary-side depressurization (as the AM action starts immediately after the maximum core exit temperature reaches 623 K). Regarding the downcomer, the liquid level gradually decreases between 400 and 1000 s and starts to drop again after about 1250 s.

It starts to recover at 1910 s after the initiation of the high-pressure coolant injection. In the conditioning phase, a temporary liquid level drop happens as in the core, due to the secondary-side depressurization. In the low-pressure phase, the liquid level starts to steeply recover at 4530 s due to the AIS mass flow rate (Figure 7). Low-pressure phase Conditioning phase High-pressure phase 21 Figure 7 Downcomer ollapsed iquid evel 6.7 Maximum Fuel R od Surface Temperature Figure 8 shows the Core Exit Temperature (CET) and the maximum Peak Cladding Temperature (PCT). In the high-pressure phase, CET and PCT start to increase at 1600 s. In the low-pressure phase, the initiation of the CET and PCT excursions are produced at about 40 00 s. In both cases (high and low-pressure phases) a slight delay between the CET and the PCT excursions is observed. Figure 9 allows clarifying the relation between the CET and PCT. Low-pressure phase Conditioning phase High-pressure phase 22 Figure 8 Maximum Fuel Rod Surface and Core Exit Temperatures Figure 9 Maximum Fuel Rod Surface Temperature Versus Core Exit Temperature Low-pressure phase Conditioning phase High-pressure phase 23 6.8 Hot and Cold Legs Liquid Levels Figure 10 shows the collapsed liquid level in the hot legs obtained with the model. As it can be seen, the liquid levels are similar in all the legs. In the high-pressure phase, the liquid level is kept at around 3/4 to 1/2 of the inner diameter until 1310 s when the break flow turns from two-phase flow to single-phase vapor and the primary pressure starts to decrease. The hot legs become empty at about 1400 s. In the conditioning phase, the hot leg liquid levels are recovered and reach the middle level after the core refilling. A temporary level drop appears during the secondary-side depressurization, as it occurs in the PV liquid levels (Figures 6 and 7). In the low-pressure phase, the liquid level starts to decrease just after the break valve opening. The hot legs become empty of liquid at about 3600 s and start to recover the level at 4530 s due to the AIS coolant. The cold leg liquid levels obtained with the model are shown in Figure 11. All the cold legs are almost empty at the same time, at about 1500 s. During the coolant injection by the AIS and LPI systems, the liquid level is recovered. Figure 10 Hot Legs Collapsed Liquid Level in 3-Loop PWR 24 Figure 11 Cold Legs Collapsed Liquid Level in 3-Loop PWR Plant 6.9 Emergency Core Cooling Systems Mass Flow Rates The high-pressure coolant injection starts immediately after the maximum fuel rod surface temperature reaches 750 K (Figure 8). The HPI is terminated when the hot leg liquid level is recovered to around the middle level. Figure 12 shows the high-pressure injection mass flow rate using the volumetric scaling factor. The AIS mass flow rate is initiated at about 4500 s in the three loops and is terminated in all the loops when the primary pressure decreases to 1.2 MPa (Figure 13). When the primary pressure is lower than 1 MPa, the LPI system is activated in the three loops (Figure 14).

25 Figure 12 High Pressure Injection System Mass Flow Rate in 3-Loop PWR Plant Figure 13 Accumulator Injection System Mass Flow Rate in 3-Loop PWR Low-pressure phase Conditioning phase High-pressure phase 26 Figure 14 Low Pressure Injection System Mass Flow Rate in 3-Loop PWR Plant 6.10 U-tubes Collapsed Liquid Level The U-tube collapsed liquid levels are shown in Figure 15. As it can be observed, the U-tubes of three SGs are emptied at 1100 following the same trend than in the experiment. During the second opening of the break valve, a sudden increase of the U-tubes liquid level is observed in the three SGs. Finally, at 4800 s, a second increasing of liquid level is observed due to the injection of coolant from the AIS and the LPIS.

27 Figure 15 SG U-Tubes Up-Flow Side Collapsed Liquid Levels in 3-Loop PWR 6.11 Secondary Liquid Level Figure 16 shows the SG secondary-side collapsed liquid levels. In the high-pressure phase (0 to 2170 s), the liquid levels start to increase due to the MSIVs closure. In the conditioning phase (2170 to 3300 s), the liquid levels are maintained constant between 9.5 and 9.8, which is enough to cover the long U-tubes, until 2880 s, when the secondary-side depressurization begins. Due to the secondary-side depressurization, the liquid levels drop. In the low-pressure phase (3300 to 5000 s), the liquid levels start to decrease again at 4394 s when the second secondary-side depressurization is started. Low-pressure phase Conditioning phase High-pressure phase 28 Figure 16 SG Secondary-Side Collapsed Liquid Levels in 3-Loop PWR 6.12 Void Fraction Figures 17, 18, 19, 20 and 21 show the void fraction achieved along the transient when important events happen using the TRACE5 model. Figure 17 shows the void fraction at the start of the test. At this time, primary and secondary-sides are full of liquid. In Figure 18, it is shown the void fraction when PCT reaches 750 K and HPI starts. Figure 19 shows the void fraction when the primary pressure drops to 5 MPa and the break valve is closed. The situation when the second maximum of the PCT is reached is shown in Figure 20. As it can be seen, in these figures the situation is similar: the pressurizer is empty, and the liquid is located in loop seals, accumulators, the bottom part of the PV and SGs. Figure 21 shows the void fraction at the end of the transient. At this time, the SGs are almost empty and the AIS is completely empty. Low-pressure phase Conditioning phase High-pressure phase 29 Figure 17 Void Fraction in 3-Loop PWR Plant at 0 s 30 Figure 18 Void Fraction in 3-Loop PWR Plant when PCT Reaches 750 K and HPI Starts 31 Figure 19 Void Fraction in 3-Loop PWR Plant when Primary Pressure = 5 MPa 32 Figure 20 Void Fraction in 3-Loop PWR Plant when Second PCT Excursion is Produced 33 Figure 21 Void Fraction in 3-Loop PWR Plant at the End of the Transient

35 7 CONCLUSIONS This work presents the simulation of a Small Break Loss-Of-Coolant Accident (SBLOCA) in the hot leg applied to a standard 3-loop PWR Nuclear Power Plant (NPP) using the thermal-hydraulic code TRACE5. This experiment, Test 3, was conducted in the Large Scale Test Facility (LSTF) in the frame of the OECD/NEA ROSA-2 Project. A 3-loop PWR TRACE5 model has been adapted to the transient conditions applying the power-to-volume strategy. It can be done because the LSTF is a Full-Height Full-Pressure facility, which reproduces a 4-loop W-type PWR. It allows to preserve time, power and mass inventory as in the LSTF, because the fluid exhibits the same properties at full pressure. The simulation results show that the important physical phenomena occurred in this transient during different phases (high-pressure, conditioning phase and low-pressure) are reproduced in the 3-loop PWR TRACE5 model.

37 8 REFERENCES 1. Thermohydraulic Safety Research Group, Nuclear Safety Research Center, Final Data Report of ROSA/LSTF Test 6-1 (1.9 % Pressure Vessel upper-head Small break LOCA Experiment SB-PV-09), Japan Atomic Energy Agency, JAEA (2010). 2. Thermohydraulic Safety Research Group, Nuclear Safety Research Center, Final Data Report of ROSA-2/LSTF Test 3 (Counterpart Test to PKL SB-HL-18), Japan Atomic Energy Agency, JAEA (2010). 3. Private Communication, (2001). 4. The ROSA-V Group, ROSA-V Large Scale Test Facility (LSTF) System Description for the 3rd and 4th Simulated Fuel Assemblies, JAERI-Tech, Japan (2003). 5. Nuclear Regulatory Commission, Division of Risk Assessment and Special Projects. Office of Nuclear Regulatory Research. U. S Nuclear Regulatory Commission, TRACE V5.0. Theory Manual. Field Equations, Solution Methods and Physical Models, Nuclear Regulatory Commission, U.S. (2007). 6. Nuclear Regulatory Commission, Division of Risk Assessment and Special Projects, Specification, Nuclear Regulatory Commission, U. S (2007). 7. Nuclear Regulatory Commission and Applied Programming Technology, Symbolic Nuclear Analysis Package (SNAP) (2007). 8. Kumamaru, H., Tasaka, K., 1990. Recalculation of Simulated Post-Scram Core Power Decay Curve for Use in ROSA-IV/LSTF Experiments on PWR Small-Break LOCAs and Transients. Report JAERI-M 90-142, Japan Atomic Energy Research Institute.

Simulation of ROSA

-2 Test 3 Counterpart with TRACE5. Application to Nuclear Power Plant NUREG/IA-0512 S.Gallardo, A. Querol, M. Lorduy, G. VerduUniversitat Politcnica de Valncia Instituto Universitario de Seguridad Industrial, Radiofísica y Medioambiental Camí de Vera s/n 46022 Valencia, SPAIN K.Tien, NRC Project ManagerDivision of Systems Analysis Office of Nuclear Regulatory Research U.S. Nuclear Regulatory Commission Washington, D.C. 20555

-0001 This paper presents a first approach of a hot leg Small Break Loss

-Of-Coolant Accident (SBLOCA) application to a Nuclear Power Plant (NPP). For this purpose, a standard 3

-loop PWR NPP model by means of the thermal

-hydraulic code TRACE5 patch 2 and Symbolic Nuclear Analysis Packages (SNAP) has been used. The SBLOCA transient corresponds to the Test 3 (SB

-HL-18) conducted at the Large Scale Test Facility (LSTF) of the Japan Atomic Energy Agency (JAEA) in the frame of the OECD/NEA ROSA

-2 Project. LSTF is a Full

-Height Full

-Pressure (FHFP) facility designed to simulate the Tsuruga unit II NPP (a 4

-loop W-type PWR) with volume and power scaled by a factor of 1/48. Test 3 simulates a PWR 1.5% hot leg SBLOCA with an assumption of the total failure of High Pressure Injection (HPI) system under two different pressure conditions. Considering the assumptions of this test, some modifications have been performed in the 3

-loop PWR TRACE5 model. The simulation results are provided throughout several graphs where the main system variables, such as primary and secondary pressures, collapsed liquid levels and temperatures are shown.

Accident Management (AM)

Committee on the Safety of Nuclear Installations (CSNI)

Consejo de Seguridad Nuclear (Nuclear Safety Council,Spain, CSN)

Large Scale Test Facility (LSTF)

High Pressure Charging Pump (PJ)

High Pressure Injection Pump (PL)

Intermediate Break Loss

-Of-Coolant-Accident (IBLOCA)

March 2019 Technical