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Start date | Report date | Site | Reporting criterion | System | Event description | |
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05000278/LER-2017-001 | 23 October 2017 20 December 2017 | 21 December 2017 | Peach Bottom | 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System Residual Heat Removal | On 10/23/2017, during a walkdown of containment at the start of the Unit 3 refueling outage, a leak was identified in a socket weld for a 1-inch diameter instrument line. The line is connected to discharge piping for the 'B' recirculation pump and is part of the reactor coolant system pressure boundary. Because the leak was misting, the leakage rate could not be quantified. However, the reactor coolant system unidentified leakage prior to plant shutdown was 0.18 gpm. RCS pressure boundary leakage while in Mode 1 is a violation of Technical Specification 3.4.4 and is a reportable condition. The cause of the event was a lack of fusion defect in the weld when it was done in the late 1980's. Normal vibration of the line since it was installed resulted in the crack initiating at the weld defect and propagating to the surface. The section of pipe and associated fitting were replaced, along with welds in similar sections of piping. There were no actual safety consequences as a result of this event. |
05000266/LER-2017-003 | 30 October 2017 13 December 2017 | 13 December 2017 | Point Beach | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System | On October 30, 2017, with Unit 1 in MODE 3 for refueling activities, a boric acid indication downstream of 1CV-309B, 1P-1B Reactor Coolant Pump (RCP) Labyrinth Seal 1 DPT-124 Upper Root Valve was identified as a through-wall flaw. The flaw location on the root valve to differential pressure transmitter (DPT) instrument tubing welded joint was within the reactor coolant system (RCS) pressure boundary. This event is being reported pursuant to 10 CFR 50.73(a)(2)(ii)(A) for material defects in the primary coolant system that were not acceptable in accordance with ASME Section XI. |
05000306/LER-2017-002 | 16 October 2017 11 December 2017 | 11 December 2017 | Prairie Island | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System | On October 16, 2017, with Unit 2 shutdown for a refueling outage, investigation into a boric acid indication identified a through wall leak at the socket weld that joins a 3/4 inch line to Loop A Reactor Coolant System (RCS)(AB) shutdown communication line valve 2RC-8-37 )(VTV). The leak was isolated by closed valves that would have limited primary coolant leakage to within the capacity of the charging system when the reactor coolant system was pressurized. The quantity of dry boric acid at the location was small (estimated at 1/2 teaspoon in volume). This failure constituted a welding or material defect in the primary coolant system that was not found acceptable under ASME Section Xl and an event or condition prohibited by Technical Specifications. The cause of the leakage was determined to be stress corrosion cracking. Valve 2RC-8-37 was replaced. In addition, Prairie Island Nuclear Generating Plant intends to perform phased array ultrasonic inspections of socket welds on similar Class 1 piping containing stagnant water during future refueling outages. |
05000289/LER-2017-003 | 6 November 2017 | Three Mile Island Three Mile Island Unit 1 | 10 CFR 50.73(a)(2)(v)(C), Loss of Safety Function - Release of Radioactive Material 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Primary containment | On September 5, 2017 Three Mile Island Unit 1, was operating at 100% full power and preparing for a scheduled maintenance and refueling outage. During a planned entry through the primary containment personnel airlock of the equipment hatch, both doors were open simultaneously for less than one minute due to failure of the interlock mechanism. The breach of containment was immediately recognized and the inner door of the equipment hatch airlock was closed. Personnel were dispatched to the outer door and closed the door. Investigation determined the interlock linkage designed to prevent both doors from being opened simultaneously failed due to a bent ratchet pawl. During the refueling and maintenance outage (when containment integrity was not required), the equipment hatch airlock interlock linkage failure was able to be repeated. Corrective action included a weld repair and adjustment to the ratchet pawl interlock linkage. Post maintenance testing of the interlock, including local leak rate testing (LLRT) of the airlock, was performed satisfactorily. This event is reportable as a degraded condition to a principal safety barrier, and, a condition that could have prevented fulfillment of a safety function to control the release of radioactive material, and, a condition prohibited by technical specifications. The event had no significant impact on public health and safety. | |
05000280/LER-2017-001 | 9 August 2017 6 October 2017 | 11 October 2017 | Surry | 10 CFR 50.73(a)(2)(ii) 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded 10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown | Reactor Coolant System | On August 6, 2017, with Unit 1 at 100% power, a Reactor Coolant System (RCS) leak rate calculation determined the unidentified leak rate increased by 0.08 .gallons per minute. On August 8, a leak was obServed at an RCS hot leg.sample system valve,- and Unit 1 power level was reduced to investigate leakage indications. The. root isolation valve for the sample system valve was closed; however, leakage could not be verified as completely isolated. Further evaluation determined the leak to be through wall at the inlet of the sample system valve. Based upon the source of the leak and possible continued leakage, a Technical Specification shutdown clock was entered on August 9, at 13:38 hours. At 16:37 hours, Unit 1 was placed in Hot Shutdown. The cause of the event was the RCS pressure boundary leakage at the tubing/socket weld area of the hot leg sample system valve. With the unit in Hot Shutdown, the leak was isolated and repaired, and Unit 1 was returned to power operation on August 11, 2017. An apparent cause evaluation is being conducted. The event was reported as a plant shutdown required by Technical Specifications pursuant to 10 CFR 50.72(b)(2)(i) and degraded condition pursuant to 10 CFR 50.72(b)(3)(ii)(A). This report is being provided pursuant to 10 CFR 50.73(a)(2)(i)(A) and 10 CFR 50.73(a)(2)(ii)(A). |
05000461/LER-2017-004 | 12 May 2017 10 July 2017 | 22 November 2017 | Clinton | 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Feedwater Main Steam Isolation Valve Primary containment Main Steam Line | During the Clinton Power Station (CPS) Refueling Outage (C1 R17) on May 12, 2017 at 0045 (CDT), CPS tested its Main Steam Isolation Valves (MSIV) and discovered the as-found leakage for main steam line (MSL) `D' exceeded the Technical Specifications (TS) 3.6.1.3, Primary Containment Isolation Valves, Surveillance Requirement (SR) 3.6.1.3.9 limit placed on an individual MSL and total leakage from all four MSLs. During Modes 1, 2, and 3, TS SR 3.6.1.3.9 requires MSIV leakage for a single MSL to be less than or equal to 100 standard cubic feet per hour (scfh) (47,195 standard cubic centimeters per minute (sccm)) and requires the combined leakage rate for all MSLs to be less than or equal to 200 scfh (94,390 sccm) when tested at 9 psig. The as-found leakage for the 'D' MSL was 53,921.61 sccm for the 'D' inboard MSIV (1 B21 F022D) and 59,698.8 sccm for the 'D' outboard MSIV (1B21F028D). The as-found combined min-path leakage for all four MSLs was 102,463 sccm. An event investigation determined the as found condition of MSIVs 1B21F022D and 1B21F028D did not reveal any damage, only normal wear indications. Thus, the apparent cause for the excessive leakage past all affected MSIVs is expected wear. Valves 1621F028A, 1B21F022D, and 1B21F028D were repaired so that as-left leakage values complied with limits established by TS SR 3.6.1.3.9. This event is reportable due to principle plant safety barriers being seriously degraded, under the provisions of 10 CFR 50.73(a)(2)(ii)(A) and a condition prohibited by TS under 10CFR50.73(a)(2)(i)(B). |
05000370/LER-2017-001 | 23 February 2017 26 June 2017 | 26 June 2017 | Mcguire | 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded 10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown | Reactor Coolant System | On February 23, 2017, at 19:22 hours, with Unit 1 and Unit 2 operating at approximately 100 percent power, operators commenced a Unit 2 shutdown upon discovery of pressure boundary leakage on Unit 2 Safety Injection (NI) pipe upstream of the connection to "D" Reactor Coolant System (NC) Cold Leg. During a containment walk down inspection in Mode 3 on the next day, a pinhole pressure boundary leak was observed in the body of 2NC-30, Pressurizer Spray Bypass Valve. The cause of the NI pipe leak is thermal fatigue damage caused by NC cross-loop flows. The cause of the 2NC-30 valve leak is a casting flaw attributed to a combination of defects during the manufacturing process that resulted in a through wall pinhole leak in the valve body. The NI pipe with the flaw and the valve with the pinhole leak could have structurally performed their design functions. Therefore, the health and safety of the public were not affected by these events. Valve 2NC-30, the NI pipe, and leaking B-Loop NI check valves were replaced. Thermal cycling monitoring and mitigation devices were installed on Unit 2 and will be installed on Unit 1 during the next refueling outage. |
05000293/LER-2017-005 | 10 April 2017 7 June 2017 | 7 June 2017 | Pilgrim | 10 CFR 50.73(a)(2)(v)(C), Loss of Safety Function - Release of Radioactive Material 10 CFR 50.73(a)(2)(v)(D), Loss of Safety Function - Mitigate the Consequences of an Accident 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Secondary containment High Pressure Coolant Injection Main Steam Isolation Valve Primary containment Main Steam Line | On April 10, 2017, the Personnel Airlock, X-2, failed to meet local leak rate test acceptance criteria. This failure is reportable under 10 CFR 50.73(a)(2)(i)(B), any operation or condition which was prohibited by the plant's Technical Specifications. On April 22, 2017, the High Pressure Coolant Injection System turbine exhaust line check valves both failed to meet local leak rate test acceptance criteria. The test volume for each valve could not be pressurized when flow was greater than 100 Standard Liters per Minute. Significant air flow was coming out of the test vent, indicating that each check valve was either degraded or not seated. This failure resulted in the current Refueling Outage summation of Type B and Type C testing results exceeding the 10 CFR 50, Appendix J local leak rate test criteria limit of 0.6 La and the primary containment total leakage criteria limit of 1.0 La. This created an event that is reportable under 10 CFR 50.73(a)(2)(i)(B), any operation or condition which was prohibited by the plant's Technical Specifications,10 CFR 50.73(a)(2)(ii)(A), any event or condition that resulted in the condition of the nuclear power plant, including its principal safety barriers, being seriously degraded, 10 CFR 50.73(a)(2)(v)(C), any condition that could have prevented the fulfillment of a safety function of a system needed to control the release of radioactive material, and 10 CFR 50.73(a)(2)(v)(D), any condition that could have prevented the fulfillment of a safety function of a system needed to mitigate the consequences of an accident. There was no impact to public health and safety from this condition. |
05000454/LER-2017-001 | 25 April 2017 | Byron | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System Reactor Pressure Vessel Control Rod | During the Byron Station, Unit 1, spring 2017, refueling outage, volumetric and surface examinations of the Reactor Vessel Head Penetration (VHP) nozzles identified recordable indications for VHP nozzles 31, 74, 76, and 77 that did not meet the applicable acceptance criteria. The unacceptable indications were identified and repaired prior to returning the reactor head to service. None of the indications were located in the Reactor Coolant System pressure boundary region. The cause of the P-31 unacceptable indication is attributed to existing welding discontinuities/minor subsurface voids opening to the surface or enlarging due to thermal and/or pressure stresses during plant operation. The cause of the P-74, P-76 and P-77 unacceptable indications is attributed to Primary Water Stress Corrosion Cracking. The indication in penetration 31 was removed by manual buffing. The indications in P-74, P-76 and P-77 were repaired by manual grinding with no welding required. This event is reportable in accordance with 10 CFR 50.73(a)(2)(ii)(A) for any event or condition that results in the condition of the nuclear power plant, including its principal safety barriers, being seriously degraded. | |
05000366/LER-2017-003 | 19 February 2017 13 April 2017 | 13 April 2017 | Hatch | 10 CFR 50.73(a)(2)(v)(C), Loss of Safety Function - Release of Radioactive Material 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Primary containment | APPROVED BY OMB: NO. 3150-0104 EXPIRES: 10/31/2018 Reported lessons learned are incorporated into the licensing process and fed back to industry. Send comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by e-mail to Infocollects.Resource@nrc.gov, and to the Desk Officer, Office of Information and Regulatory Affairs, NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information collection does not display a currently valid OMB control number, the NRC may not conduct or sponsor, and a person is not required to respond to, the information collection. |
05000397/LER-2016-005 | 18 December 2016 15 February 2017 | 15 February 2017 | Columbia | 10 CFR 50.73(a)(2)(v)(D), Loss of Safety Function - Mitigate the Consequences of an Accident 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Secondary containment Reactor Core Isolation Cooling Primary containment Reactor Pressure Vessel High Pressure Core Spray Emergency Core Cooling System | On December 18, 2016, during a forced plant outage reported under Licensee Event Report (LER)-2016-004, a leak was identified on the minimum flow line of the High Pressure Core Spray (HPCS) system downstream of the Primary Containment Isolation Valve. HPCS system had been running on minimum flow after being used to maintain Reactor Pressure Vessel water level. The HPCS line leak was identified during a walk down by Operations personnel after the HPCS pump had been secured. Due to the location of the leak downstream of the Primary Containment Isolation Valve, this leak constituted a breach of Primary Containment. Both HPCS and Primary Containment were declared inoperable. The cause of the leak was determined to be from a gasketed flange in the HPCS minimum flow piping. Corrective actions included replacing the gasket. Further evaluation is ongoing and this report will be supplemented once complete. |
05000289/LER-2017-002 | 7 December 2016 6 February 2017 | 6 February 2017 | Three Mile Island Three Mile Island Unit 1 | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded 10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown | Reactor Coolant System | On December 7, 2016 Three Mile Island Unit 1 was in the hot shutdown condition following a planned maintenance outage that replaced the Reactor Coolant Pump (RCP) 1A seal package when a reactor coolant system (RCS) leak was discovered on a welded connection of the Reactor Coolant Pump 1A thermal barrier. The identified leak was determined to be approximately 0.5 gpm, located on the RCS pressure boundary and nonisolable. Operators returned Unit 1 to a cold shutdown condition to repair the leak. The most probable cause for the leak is a latent weld defect that reduced the fatigue strength of the connection, coupled with RCP-1A startup vibration leading to failure. Immediate corrective action involved a weld repair modification to the leak location. Extent of condition applied to five similar locations that were examined with no weld defects identified. Additional corrective actions are planned to implement a weld repair modification to five similar connections on the RCPs during the Fall 2017 maintenance & refueling outage (T1R22). This event is reported as a degraded condition pursuant to 10 CFR 50.73(a)(2)(ii)(A). This event had no effect on public health and safety. |
05000335/LER-2017-001 | 31 January 2017 | 2 May 2017 | Saint Lucie | 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System | On January 31, 2017, while St. Lucie Unit 1 was shut down in Mode 3, technicians identified reactor coolant pressure boundary leakage within the 1B2 reactor coolant pump (RCP) lower seal heat exchanger. At 1200 hours, St. Lucie Unit 1 entered Technical Specification 3.4.6.2 Action a. and the plant was maneuvered to Mode 5 to affect repairs. The most probable cause was determined to be a deficiency in the lower seal heat exchanger design which permitted stresses that approached or exceeded the yield strength of the assembly tubing during torqueing of the CCW flanges. The resultant plastic deformation and associated flaw formation caused low stress high cycle fatigue failure of the weld joint. The flaw was removed and the weld repair was completed. St. Lucie Unit 1 was subsequently returned to service on February 7, 2017. All remaining in-service and a spare RCP lower seal heat exchangers have since been inspected and no defects have been found. This event had no impact on the health and safety of the public. Reported lessons learned are incorporated into the licensing process and fed back to industry. Send comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by e-mail to Infocollects.Resource@nrc.gov, and to the Desk Officer, Office of Information and Regulatory Affairs, NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information collection does not display a currently valid OMB control number, the NRC may not conduct or sponsor, and a person is not required to respond to, the information collection. Description On January 31, 2017, St. Lucie Unit 1 was shut down in Mode 3 for a maintenance outage to investigate and repair the source of reactor coolant system (RCS) (EIIS:AB) leakage coming from the vicinity of the 1B2 reactor coolant pump (EIIS:P) (RCP) seal (EIIS:SEAL) package. At 1200 hours, technicians determined that the leak was located in the RCP lower seal heat exchanger (EIIS:HX) and that the leakage was classifiable as reactor coolant pressure boundary leakage. St. Lucie Unit 1 entered Technical Specification (TS) 3.4.6.2 Action a. and the plant was maneuvered to Mode 5 to affect repairs. The 10 CFR 50.72(b)(3)(ii) notification was made at 1539 hours. The flaw was removed and the weld repair was completed. St. Lucie Unit 1 was subsequently returned to service on February 7, 2017. Cause of the EventThe most probable cause was determined to be a deficiency in the lower seal heat exchanger design which permitted stresses that approached or exceeded the yield strength of the assembly tubing during torqueing of the CCW flanges. The resultant plastic deformation and associated flaw formation caused low stress high cycle fatigue failure of the weld joint. All of the in-service and spare St. Lucie Unit 1 and 2 RCP lower seal heat exchangers have been inspected. These inspections did not find any deficiencies. Analysis of the EventThis condition is being reported in accordance with 10 CFR 50.73(a)(2)(i)(B) as an operation or condition prohibited by TSs, and 10 CFR 50.73(a)(2)(ii)(A) as a degraded or unanalyzed condition. Remote video analysis at power was inconclusive whether the leak was RCS pressure boundary. However, close visual inspection following unit shutdown determined the leak to be a small flaw in a RCS pressure boundary component (i.e. RCP seal cooler) which was a degraded condition prohibited by Technical Specifications. The rotating assembly, the pump cover, and integral lower seal heat exchanger for the 1B2 RCP had been replaced during the previous refueling outage in the fall of 2016. The 1B2 RCP has an integral tube-in-tube heat exchanger which is permanently attached to the pump cover. This heat exchanger surrounds the labyrinth seal and provides cooling of the RCS water prior to entering the seal. This heat exchanger is comprised of two rows of six coils circling the RCP seal. The inner tube of the tube-in-tube configuration carries the high pressure RCS water. The outer tube carries the low pressure component cooling water (CCW) (EIIS:CC). RCS fluid enters the coils at the bottom of the assembly and exits the coils at the top of the assembly (one from the inside coil and one from the outside coil). The outlet of the coils is directed thru a machined elbow fitting welded to a short length of 1.5 inch diameter pipe, which carries the RCS flow to the seal housing and seal cartridge The leak was located in the tube material near the toe of the partial penetration weld that joins the seal cooler inner tube and ring. A review of the Unit 1 containment atmosphere particulate monitor and reactor cavity leakage flow instrument data indicates that RCS leakage from the 1B2 RCP lower seal heat exchanger was initiated on November 9-10, 2016, approximately 1 week after the 1B2 RCP had been started during startup from the fall 2016 refueling outage. The Unidentified RCS leak rate was closely monitored while a maintenance outage was planned to repair or replace the newly installed RCP seal package. Reported lessons learned are incorporated into the licensing process and fed back to industry. Send comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by e-mail to Infocollects.Resource@nrc.gov, and to the Desk Officer, Office of Information and Regulatory Affairs, NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information collection does not display a currently valid OMB control number, the NRC may not conduct or sponsor, and a person is not required to respond to, the information collection. Safety SignificanceThis condition was determined to be of very low safety significance for the following reasons:
Therefore, this event had no impact on the health and safety of the public. Corrective Actions1. The 1B2 RCP lower seal heat exchanger leak was repaired during the maintenance outage. 2. All remaining St. Lucie Unit 1 and 2 RCP lower seal heat exchangers were inspected and no other flaws were identified. 3. FPL is developing methods to reduce the stress on the RCP lower seal heat exchanger tubing during installation activities. Failed Components Identified Flowserve supplied RCP lower seal heat exchanger Additional InformationThe weld repair required relief from ASME Code requirements, and those details are documented in FPL letter L-2017-017 dated Feb 2, 2017, titled “In-service Inspection Plan Fourth Ten-Year Interval Unit 1 Relief Request No. 14, Revision 0,” ADAMS accession number ML17033A151. |
05000400/LER-2016-006 | 15 October 2016 14 December 2016 | 14 December 2016 | Harris | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Control Rod | Between October 15 and October 19, 2016, the Shearon Harris Nuclear Power Plant (SHNPP) reactor vessel closure head penetrations were being examined. SHNPP was shut down for a scheduled refueling outage (RFO) for cycle 20 (RFO-20). Nondestructive examinations identified four rejectable indications impacting four penetration nozzles. Indications associated with nozzles 30, 40, and 51 were indicative of primary water stress corrosion cracking (PWSCC), with the largest indication having an axial extent of 0.372 in. with a through-wall extent of 0.247 in. (39 percent). The fourth indication was identified on nozzle 23 by dye penetrant testing. This indication had a rounded profile indicative of a weld fabrication void, and was 0.307 in. on the major dimension. The weld was fabricated during the previous outage, RFO-19. The void was originally identified during RFO-19 and was acceptable. However, the void has since opened to unacceptable dimensions due to normal operating conditions. A leak path assessment and a bare metal visual examination of the reactor vessel head top was completed, with no leakage identified. The three PWSCC indications were repaired using the inside diameter temper bead weld method. The fabrication void was removed via localized grinding, with no additional welding necessary. All repairs were completed prior to exiting the refueling outage. |
05000456/LER-2016-003 | 2 October 2016 | 23 November 2016 | Braidwood | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System Control Rod | On October 2, 2016, during the liquid penetrant examination on the weld build up for control rod drive mechanism (CRDM) Penetration 69 during refueling outage Al R19, two rejectable rounded indications were documented. The first was a 7/32 inch rounded indication on the reactor head portion of the weld build up which was 4 inches from the transition of the head to penetration. The second was a 1/4 inch rounded indication located at the transition of the head to penetration. The transition is the point where the vertical portion of the penetration meets the horizontal area of the reactor head. This LER is being submitted in follow-up to ENS 52275. Based on industry experience, the cause of this event was determined to be mechanical discontinuities/minor subsurface voids opening up to the weld surface due to thermal and/or pressure stresses during plant operation. The indications in penetration 69 were reduced to an acceptable dimension by manual buffing. This event is reportable in accordance with 10 CFR 50.73(a)(2)(ii)(A), "any event or condition that results in the condition of the nuclear power plant, including its principal safety barriers, being seriously degraded" since the as found indication did not meet the applicable acceptance criterion referenced in ASME Code Case N-729-1 to remain in-service without repair. |
05000461/LER-2016-007 | 17 May 2016 15 July 2016 | 15 July 2016 | Clinton | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Main Steam Line | On May 17, 2016 with the plant in Mode 4 during Refueling Outage C1R16 personnel entered the drywell to perform a system walkdown. At 0945 CDT water was identified leaking from flexible hoses located at the inner elbows of main steam line (MSL) B and MSL C. It was determined that the leakage was from the flexible hoses associated with the MSL flow instrumentation. The degraded flexible hose on MSL B was previously replaced in 2008 and on MSL C in 2007. An analysis determined the failure mechanism of the degraded flexible hoses as Intergranular Stress Corrosion Cracking (IGSCC). Main Steam Line C flexible hose had previously failed in 2007 due to IGSCC. Corrective actions taken for that event did not prevent a recurrence of the condition identified during C1R16. The leaking flexible main steam line hoses and the remaining flexible hoses on the MSLs B and C were replaced during C1R16. The remaining inner elbow flexible hoses on MSLs A and D have been scheduled for replacement during the next refueling outage C1R17. This condition is reportable under 10 CFR 50.73(a)(2)(ii)(A), as a condition that resulted in the condition of the nuclear power plant, including its principal safety barriers being seriously degraded. |
05000528/LER-2016-001 | 11 April 2016 9 June 2016 | 9 June 2016 | Palo Verde | 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Steam Generator Reactor Coolant System | On April 10, 2016, at 2335, with Unit 1 in Mode 5, during a planned extent-of-condition inspection of the Unit 1 reactor coolant system (RCS), engineering personnel at the Palo Verde Nuclear Generating Station (PVNGS) identified white residue on a one-inch instrument nozzle on the reactor coolant pump 2B discharge pipe. Isotopic analysis confirmed the white residue resulted from leakage of RCS coolant and, at 0535 on April 11, 2016, engineering personnel determined that RCS pressure boundary leakage had occurred resulting in a condition prohibited by Technical Specification 3.4.14, RCS Operational Leakage. The cause of the event was determined to be primary water stress corrosion cracking of the Alloy 600 instrument nozzle. To correct the condition, the nozzle was repaired utilizing a Mechanical Nozzle Seal Assembly. A final repair of the nozzle will be addressed in the Corrective Action Program. PVNGS reported similar events in licensee event report numbers 50-530/2015-001-00 (on June 5, 2015, when RCS pressure boundary leakage was identified on a Unit 3 RCP 2A suction pipe instrument nozzle) and 50-530/2013-001-00 (on December 6, 2013, when RCS pressure boundary leakage was identified on a Unit 3 reactor vessel bottom mounted instrument nozzle). |
05000346/LER-2016-003 | 30 March 2016 31 May 2016 | 31 May 2016 | Davis Besse | 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Steam Generator Reactor Coolant System | On March 30, 2016, with the Davis-Besse Nuclear Power Station shutdown for a scheduled refueling outage in Mode 6 with the Reactor Coolant System depressurized, approximately one half teaspoon of dry boric acid was identified on the Reactor Coolant Pump (RCP) 1-1 first stage seal cavity vent line flexible braided piping connection, which was determined to be reactor coolant pressure boundary leakage. This leak was from the welded end connection of the small bore ASME Section III Class 2 flexible braided piping assembly between the RCP seal and the first isolation valve. The most probable cause of this leak was a weld solidification through-wall crack at the flange to hose / bellows tube pressure boundary weld that occurred during manufacture. The post manufacture testing was not adequate to detect this extremely small pressure boundary defect. Corrective actions include inspecting the other RCP seal vent line flexible hoses, replacement of RCP 1-1 seal vent line flexible piping assembly with one that passed a more stringent leak test, and revising procurement requirements to incorporate this more stringent leak test. This event is being reported pursuant to 10 CFR 50.73(a)(2)(ii)(A) as degradation of a principal safety barrier and 10 CFR 50.73(a)(2)(i)(B) as operation or condition prohibited by Technical. Specifications. |
05000369/LER-2016-001 | 22 March 2016 23 May 2016 | 22 July 2016 | Mcguire McGuire | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System | On March 22, 2016, while Unit 1 was in end of cycle (EOC) refueling outage 1E0C24 (Mode 5), a manual ultrasonic (UT) examination of the Chemical and Volume Control System (NV), Charging Line to the 1A Reactor Coolant System (NC) cold leg confirmed a previously identified circumferential indication associated with weld 1NC1F-1374. The current examination results had shown that the indication had changed since the previous examination during 1E0C23 and concluded that the indication no longer met American Society of Mechanical Engineers (ASME) Section XI Code requirements. This condition is reportable under 10CFR50.73(a)(2)(ii)(A) as a degraded condition. A specific cause for the condition could not be determined. A metallurgical examination concluded that the cause of the UT result could have been influenced by pre-existing welds associated with a legacy modification. The affected NV piping on Unit 1 was replaced during refueling outage 1E0C24. APPROVED BY OMB: NO. 3150-0104 EXPIRES: 01/31/2017 Reported lessons learned are incorporated into the licensing process and fed back to industry. Send comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by internet e-mail to infocollects Resource@nrc.gov, and to the Desk Officer, Office of Information and Regulatory Affairs, NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information collection does not display a currently valid OMB control number, the NRC may not conduct or sponsor, and a person is not required to respond to, the information collection. |
05000352/LER-2016-003 | 20 March 2016 18 May 2016 | 18 May 2016 | Limerick | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded 10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown | Reactor Coolant System Primary containment Shutdown Cooling Reactor Recirculation Pump Core Spray Residual Heat Removal Automatic Depressurization System Low Pressure Coolant Injection | Reactor coolant system pressure boundary leakage was identified by a drywell leak inspection team during a planned shutdown for a Unit 1 refueling outage. This event resulted in a plant shutdown required by Technical Specifications. The Unit 1 'A' RHR Shutdown Cooling Return Check Valve equalizing line developed a crack at the toe of a weld due to high cyclic fatigue induced by vibration from the reactor recirculation system. The Unit 1 welds were reworked to EPRI 2x1 at select locations on the "A" and "B" RHR Shutdown Cooling Return check valve equalizing lines for HV-051-1F050A and 50B. The similar Unit 2 welds on equalizing lines for HV-051-2F050A and 50B will be examined and reinforced. The scope will be added into the next refueling outage (2R14) currently scheduled for April 2017. |
05000266/LER-2016-001 | 15 March 2016 12 May 2016 | 12 May 2016 | Point Beach | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System | At 0649 on March 15, 2016 with Unit 1 shut down in MODE 5 for refueling activities, a boric acid indication upstream of the valve seating surface on the inlet of the valve body of 1CV-200B, Letdown Orifice B Outlet Control Valve was identified as a through-wall flaw. The flaw location was within the reactor coolant system (RCS) pressure boundary as defined by 10 CFR 50.2, "Definitions." The valve body is original plant equipment. This event is being reported pursuant to 10 CFR 50.73(a)(2)(ii)(A) for material defects in the primary coolant system that were not acceptable in accordance with ASME Section Xl. APPROVED BY OMB: NO. 3150.0104 EXPIRES: 01/31/2017 Reported lessons learned are incorporated into the licensing process and fed back to industry. Send comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Wa shing ton, DC 20555-0001, or by intemet e-mail to Infocollects.Resource©nrc.gov, and to the Desk Officer, Office of Information and Regulatory Affairs, NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information collection does not display a currently valid OMB control number, the NRC may not conduct or sponsor, and a person is not required to respond to, the information collection. |
05000321/LER-2016-003 | 16 February 2016 14 April 2016 | 14 April 2016 | Hatch | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System | During the 2016 Unit 1 R27 refueling outage, plans were put in place to upgrade the 1631-1RC-12BR-E-5 (1631-E5) design weld overlay (WOL) to a full structural weld overlay (FSWOL) in order to allow for code qualified examinations. On February 16, 2016 at 0631 EST, during surface preparation work, axial indications were found on the WOL. Evaluation of the indications found in the weld overlay suggests that the non-satisfactory PT examination was a result of the propagation of the original flaw that was found on the 1 E Recirculation Loop Piping. The original indication had propagated into the Incoiiel Alloy 82 WOL material installed in 1988. It was determined that the as-found condition of the flaw did not meet ASME Section XI acceptance criteria. The indications were removed from the WOL and 1B31-E5 was upgraded to a full structural weld overlay using intergranular stress corrosion cracking (IGCSS) resistant Alloy 52 weld material. |
05000317/LER-2016-002 | 20 February 2016 14 April 2016 | 14 April 2016 | Calvert Cliffs | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System | On February 20, 2016, during Calvert Cliffs Inservice Inspections of Unit 1 dissimilar metal welds, an evaluation of recorded ultrasonic examination (UT) data identified the presence of one axially oriented flaw in a 4 inch Unit 1 pressurizer (PZR) safety relief nozzle (NZL) to safe end weld. The indicated flaw exhibited characteristics indicative of primary water stress corrosion cracking (PWSCC). The flaw was inner diameter connected and measured 81.6 percent through-wall. This measured axial flaw depth did not meet the American Society of Mechanical Engineers (ASME) Code allowable limit. The UT of this weld done in 2006 and 2010 had determined the axial flaw depth was only approximately 8 percent through-wall. After re-analysis of the prior UT data, the root cause was determined to be limitations in sizing data collection and analysis techniques prior to 2016 that were unable to connect the detected inner . diameter indication to the full through-wall extent of ultrasonic signal response of the flaw. The weld was repaired using a full structural weld overlay repair method using PWSCC resistant material deposited around the circumference of the weld area. Two other Unit 1 welds that had previously shown potential PWSCC were examined with the new techniques and showed no change in their indication characteristics and remain within ASME Code allowable limits. |
05000440/LER-2016-001 | 24 January 2016 23 March 2016 | 23 March 2016 | Perry | 10 CFR 50.73(a)(2)(iv)(A), System Actuation 10 CFR 50.73(a)(2)(v)(A), Loss of Safety Function - Shutdown the Reactor 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded 10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown | Reactor Coolant System Feedwater Reactor Protection System Reactor Recirculation Pump Reactor Pressure Vessel | At 2100 hours, on January 23, 2016, the Perry Nuclear Power Plant (PNPP) commenced a reactor shutdown to investigate unidentified leakage in the drywell. At 2122 hours, drywell unidentified leakage exceeded Technical Specification (TS) limits necessitating a plant shutdown as required by TSs. At 0357 hours, on January 24, 2016, while performing the shutdown required by plant TSs, the average power range monitors (APRM) became inoperable due to a calibration setpoint being out of tolerance in the nonconservative direction following a transfer of the reactor recirculation pumps to slow speed. This resulted in a loss of safety function for the APRMs. At 1007 hours, on January 24, 2016, with the plant at 8 percent power, during a feedwater shift to place the motor feed pump in service, reactor water level rose to the level 8 setpoint and the reactor protection system (RPS) automatically initiated, shutting down the reactor. Following the shutdown, a small leak was identified on the reactor recirculation loop "A" pump discharge valve vent line. The recirculation loop is part of the reactor coolant system; this resulted in a degraded condition and a condition prohibited by TS due to pressure boundary leakage. The cause of the recirculation loop vent line leak was that the weld connecting the root appendage was not performed per the design drawing. The APRM calibration issue was caused by a change to the feedwater flow input to the heat balance. The cause of the reactor level rise and subsequent high water level scram was due to operator error in monitoring and manipulating feedwater system indications and controls. The safety significance of this event is considered to be small. These events are being reported under; 50.73(a)(2)(i)(A), for completion of any plant shutdown required by the plant's TS; 50.73(a)(2)(ii)(A) for a condition resulting in the plant's principle safety barrier being seriously degraded; 50.73(a)(2)(i)(B) for a violation of Technical Specifications; 50.73(a)(2)(iv)(A) for actuation of the RPS while critical; and 50.73(a)(2)(v)(A) for a loss of safety function. |
05000387/LER-2015-009 | 11 January 2016 | Susquehanna | 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System Reactor Protection System Main Steam Isolation Valve Reactor Recirculation Pump | On November 13, 2015, at 1745 hours during drywell entry, a leak was reported on the "B" Reactor Reactor Recirculation (RXR) Pump Lower Seal Cavity Vent piping. The leak was identified at the inboard pipe-to-union weld and required a weld repair prior to returning to service. The affected piping weld is for 3/4-inch piping, schedule 80 SA-479 TP304 or TP316, union 3000# SA-182 Gr F304 or F316. The affected piping had been in service for approximately 11 months following a previous repair of the weld at this location during the December 2014 forced outage, (e.g., LER 2014-011-00, issued February 11, 2015). The condition was reported on November 13, 2015 in accordance with 10 CFR 50.72(b)(3)(ii)(A) as a principal safety barrier degradation (EN 51538). This Licensee Event Report (LER) is written in accordance with 10 CFR 50.73(a)(ii)(A) and 10 CFR 50.73(a)(2)(i)(B) as a condition that resulted in a principal safety barrier degradation with evidence of reactor coolant pressure boundary leakage, which is a condition prohibited by the Technical Specifications. The previous December 2014 weld repair did not fully excavate the weld and remove the J-groove, and thereby eliminate the presence of the crack. Repair of the cracked weld was performed prior to the restart of Unit 1. The safety significance of this condition is minimal. Given the size of the leak, there were no consequences to the health and safety of the public. | |
05000454/LER-2015-005 | 18 September 2015 | 17 November 2015 | Byron | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Pressure Vessel Control Rod | On September 18, 2015 at 2000 hours, during the Byron Station fall 2015 Unit 1 refueling outage (B1R20), in-service liquid penetration (PT) examinations were performed on the previously repaired control rod drive mechanisms (CRDMs) at penetrations 31 and 43. During the examination of the repair for CRDM penetration 31, one 9/32 inch rounded indication and one 0.010 inch linear indication were documented, exceeding the acceptance criteria of dimensions greater than 3/16 inch for rounded indications and linear indications of any size. The linear indication was repaired with buffing only, while the rounded indication was repaired using both buffing and welding. There were no rejectable indications found on penetration 43. This LER is being submitted in follow-up to ENS 51410 made on September 18, 2015. The cause of these flaws is attributed to existing weld discontinuities and minor subsurface voids opening to the surface or enlarging due to thermal and/or pressure stresses during plant operation. This event is being reported under 10CFR50.73(a)(2)(ii)(A) for any event or condition that results in the condition of the nuclear power plant, including its principal safety barriers being seriously degraded. |
05000374/LER-2015-003 | 7 August 2015 | 6 October 2015 | Lasalle | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Main Steam Isolation Valve Reactor Core Isolation Cooling Emergency Core Cooling System | On August 7, 2015, Unit 2 was in Mode 3 for a planned maintenance outage. At 1300 hours, during the initial drywell entry, a steam leak was observed on the Reactor Recirculation (RR) system line 2RR94AB-3/4", which is upstream of valve 2B33-F080B (RR Pump Discharge Valve 2B33-F067B Inspection Port - Reactor Side Upstream Stop Valve). At 1345 hours, the leak was determined to be pressure boundary leakage. Technical Specification 3.4.5, "RCS Operational Leakage," Required Actions C.1 and C.2 were entered, which require the unit to be in Mode 3 within 12 hours and in Mode 4 in 36 hours, respectively. Unit 2 entered Mode 4 at 2209 hours on August 7, 2015. This condition was reported (EN# 51300) on August 7, 2015 to the NRC in accordance with 10 CFR 50.72(b)(3)(ii)(A) for the pressure boundary leakage as a principal safety barrier being in a seriously degraded condition. The cause of the steam leak was determined to be poor weld quality and vibration induced fatigue. The weld was repaired during the maintenance outage. |
05000400/LER-2015-003 | 7 April 2015 | 28 May 2015 | Harris | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System Reactor Pressure Vessel Control Rod | On April 7, 2015, and April 9, 2015, the reactor vessel head penetration nozzles were being examined while the Harris Nuclear Plant was shut down for a scheduled refueling outage. Ultrasonic examinations identified indications that required repair in three head penetration nozzles. The indications were approximately 0.233, 0.260, and 0.297 inches long in nozzles 14, 18, and 23 respectively, and axial in orientation. The maximum through-wall extent was approximately 32%. An inspection of the exterior surfaces of the reactor head confirmed there was no leakage. The indications were repaired using the inside diameter temper bead welding process. The repairs restored compliance with the American Society of Mechanical Engineers code requirements. The cause of the indications was attributed to primary water stress corrosion cracking. Per the requirement of 10 CFR 50.55a(g)(6)(ii)(D)(5), examinations are required to be performed on the reactor vessel head every refueling outage to identify flaws and ensure appropriate repairs are performed. This is similar to the conditions reported in Harris Licensee Event Reports 2013-001-00 and 2013-003-00. |
05000456/LER-2015-002 | 3 April 2015 | 2 June 2015 | Braidwood | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System Control Rod | examination was performed on the previously repaired control rod drive mechanism (CRDM) penetration 69. During the examination of the repair for CRDM penetration 69, one 3/8 inch rounded indication was documented exceeding the acceptance criterion (ASME Section III 1971 Edition through the Summer 1973 Addenda) of dimensions greater than 3/16 inch. This LER is being submitted in follow-up to ENS 50953 made on April 3, 2015. Based on industry experience, the cause of this event was determined to be mechanical discontinuities/minor subsurface voids opening up to the weld surface due to thermal and/or pressure stresses during plant operation. The indication in penetration 69 was reduced to acceptable size as approved by the NRC in Braidwood Relief Request I3R-09. This event is reportable in accordance with 10 CFR 50.73(a)(2)(ii)(A), "any event or condition that results in the condition of the nuclear power plant, including its principal safety barriers, being seriously degraded" since the as found indication did not meet the applicable acceptance criterion referenced in ASME Code Case N-729-1 to remain in-service without repair. |
05000369/LER-2014-002 | 27 September 2014 | 24 November 2014 | Mcguire | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System | While Unit 1 was in a refueling outage on September 26, 2014, manual ultrasonic (UT) examinations identified indications on Safety Injection (NI) system piping. On September 27, phased-array UT techniques confirmed two indications as rejectable flaws. Because the flaws were rejectable under American Society of Mechanical Engineers (ASME) Code requirements, this event is reportable as a degraded condition in accordance with 10CFR50.73(a)(2)(ii)(A). Stress analysis showed that the cracks would not have prevented the piping from performing its safety function, so this event did not impact public health and safety. The cause of both flaws is a legacy issue of previous leakage past valve 1NI-3 (Unit 1 Cold Leg Injection Isolation) creating a high frequency thermal cycle condition. When combined with original construction deficiencies in the affected lines, this condition initiated the fatigue cracks identified during the UT examinations. Actions were taken to repair the NI piping on Unit 1 and to inspect other susceptible lines before the unit restarted from its refueling outage. As part of planned corrective actions, valves with the potential to cause cold water in-leakage to these lines will be monitored for leakage. Reference previous McGuire Unit 2 LER 370/2014-01, Revision 1, dated July 24, 2014. |
05000389/LER-2014-001 | 25 July 2014 | 30 January 2015 | Saint Lucie | 10 CFR 50.73(a)(2)(ii)(B), Unanalyzed Condition 10 CFR 50.73(a)(2)(v)(D), Loss of Safety Function - Mitigate the Consequences of an Accident 10 CFR 50.73(a)(2)(vii), Common Cause Inoperability 10 CFR 50.73(a)(2)(i) 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Main Steam Isolation Valve Main Steam | On July 25, 2014 with St. Lucie Unit 2 in Mode 1 at 100% power, a leak was confirmed on a one inch pipe between a safety injection tank (SIT) and a discharge header vent valve. In accordance with Technical Specifications (TS) and plant procedures, operators subsequently shut down the unit to repair the leak. The shutdown was uncomplicated and all plant safety systems functioned as designed. The leaking vent line and valve assembly were replaced and returned to service on July 28, 2014. Engineering evaluation identified the direct cause of the pipe leak as through-wall cracking from high cycle, low stress fatigue. This condition is reportable in accordance with the following requirements: 1) 10 CFR 50.73(a)(2)(ii)(A), 2) 10 CFR 50.73(a)(2)(i)A, 3) 10 CFR 50.73(a)(2)(i)B, 4) 10 CFR 50.73(a)(2)(v)(D), 5) 10CFR50.73(a)(2)(ii)(B) and 6) 10 CFR 50.73(a)(2)(vii)(B). This supplement revises the event description, analysis of event and safety significance and adds additional reporting criteria. This condition was determined not to be a significant impact on the health and safety of the public. |
05000395/LER-2014-002 | 18 April 2014 | 16 June 2014 | Summer | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | 1.0 ABSTRACT On April 18, 2014. V.C. Summer Nuclear Station (VCSNS) Unit I identified three reactor vessel head (RVH) penetrations (9, 43, and 51) that did not meet the requirements of 10 CFR 50.55a(g)(6)(ii)(D) and American Society of Mechanical Engineers (ASME) Section XI Code Case N-729-1. On April 26, 2014, the RVH penetration inspections were finalized and two additional penetrations (15 and 22) were identified for repair. The station was in a refueling outage (RF21) and the plant was defueled. The indications were not through wall as indicated by volumetric and bare metal visuals. The inspection results are reportable in accordance with 10 CFR 50.73(a)(2)(ii)(A). The flaws were repaired using the embedded flaw repair process in accordance with NRC approved WCAP-15987-P, Revision 2-P-A and Relief Request RR-4-05. The apparent cause of the flaws is attributed to primary water stress corrosion cracking. | |
05000265/LER-2014-001 | 31 March 2014 | 30 May 2014 | Quad Cities | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded 10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown | Reactor Coolant System High Pressure Coolant Injection Reactor Pressure Vessel Residual Heat Removal Control Rod | On March 31, 2014, at 1302 hours, an Inservice Inspection Program VT-2 examination of the Unit 2 Control Rod Drive (CRD) Hydraulic Control Unit (HCU) ASME Class 2 piping and components was being performed. An apparent through-wall valve body leak of approximately two drops per minute was discovered on the 2-0305-101-18-27 CRD HCU Scram Insert Isolation Valve. This valve is subjected to full reactor pressure during normal service and during this inspection. This valve is the isolation valve to the reactor vessel CRD drive housing, and since it is the first isolation boundary off of the reactor vessel, it therefore cannot be isolated from the reactor coolant system to allow repairs. The valve was declared inoperable, Technical Specifications LCO 3.4.4 Condition C was entered, and the Unit was shutdown and depressurized to effect repairs. On April 1, 2014, the 2-0305-101-18-27 valve was removed from the system and shipped for analysis. It was determined that the through wall leak that developed was the direct result of an inherent manufacturing defect that eventually propagated to the valve surface following years of pressure and temperature cycles that the system normally experiences. Corrective actions included replacing the failed isolation valve and performing additional CRD system inspections. A root cause analysis was performed and no additional contributing factors were identified. The safety significance of this event was minimal since the leakage rate was very small and full scram capability was maintained by the control rod. Due to the impact on the reactor coolant pressure boundary, this report is submitted in accordance with the requirements of 10 CFR 50.73(a)(2)(ii)(A), which requires the reporting of any event or condition that results in the condition of the nuclear power plant, including its principal safety barriers, being seriously degraded. Since a plant shutdown was completed as required by the plant Technical Specifications, this report is also submitted in accordance with the requirements of 10 CFR 50.73(a)(2)(i)(A), which requires the reporting of the completion of any nuclear plant shutdown required by the plant's Technical Specifications. |
05000250/LER-2014-002 | 19 March 2014 | 15 May 2014 | Turkey Point | 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | Reactor Coolant System | On March 19, 2014 with the Unit 3 reactor in Mode 5 at 0% power (Cold Shutdown), examination revealed evidence of leakage in the annulus between the outer surface of the Pressurizer heater sleeve and the lower head bore at heater penetration 11. Unit 3 was in Mode 5 in preparation for refueling. Non- destructive examination confirmed that there was no flaw in the heater sleeve indicating that the in-vessel attachment weld was the probable source of leakage. Because of the inability to characterize the flaw in the attachment weld, the most likely root cause is attributed to an original fabrication welding defect in the heater sleeve partial penetration weld further impacted by stress corrosion cracking and/or thermal fatigue. Corrective action involved the installation of a half-nozzle ASME Code repair of heater sleeve 11, which relocated the reactor coolant system pressure boundary to the outside of the Pressurizer lower head at the heater sleeve penetration. Relief was authorized to leave the flaw in place for one operating cycle. |
05000263/LER-2014-001 | 17 January 2014 | 14 March 2014 | Monticello | 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded 10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown | Reactor Recirculation Pump | On January 17, 2014, leakage into the Reactor Building Closed Cooling Water (RBCCW) System was determined to be Reactor Coolant Pressure Boundary (RCPB) leakage as identified by the Monticello Nuclear Generating Plant (MNGP) Technical Specifications (TS). Based on this, the TS limiting condition for operation was not met and a plant shutdown was required. The plant shutdown commenced at 2029 on January 17, 2014. There was no radioactive release from the plant. The plant was shut down without incident to repair the source of the inleakage. The apparent cause for the RCPB leak was the lack of an established maintenance strategy in place to periodically check the condition of the heat exchanger or replace it. A crack formed in the #12 Recirculation Pump Upper Seal Heat Exchanger coil due to intergranular stress corrosion cracking. The leaking # 12 Recirculation Pump Upper Seal Heat Exchanger was removed and the system was modified to operate without this heat exchanger by utilizing the excess capacity of the #12 Recirculation Pump Lower Seal Heat Exchanger. |