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 Start dateReport dateSiteReporting criterionSystemEvent description
05000280/LER-2017-0019 August 2017
6 October 2017
11 October 2017Surry10 CFR 50.73(a)(2)(ii)
10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Coolant System

On August 6, 2017, with Unit 1 at 100% power, a Reactor Coolant System (RCS) leak rate calculation determined the unidentified leak rate increased by 0.08 .gallons per minute. On August 8, a leak was obServed at an RCS hot leg.sample system valve,- and Unit 1 power level was reduced to investigate leakage indications. The. root isolation valve for the sample system valve was closed; however, leakage could not be verified as completely isolated. Further evaluation determined the leak to be through wall at the inlet of the sample system valve. Based upon the source of the leak and possible continued leakage, a Technical Specification shutdown clock was entered on August 9, at 13:38 hours. At 16:37 hours, Unit 1 was placed in Hot Shutdown.

The cause of the event was the RCS pressure boundary leakage at the tubing/socket weld area of the hot leg sample system valve. With the unit in Hot Shutdown, the leak was isolated and repaired, and Unit 1 was returned to power operation on August 11, 2017. An apparent cause evaluation is being conducted. The event was reported as a plant shutdown required by Technical Specifications pursuant to 10 CFR 50.72(b)(2)(i) and degraded condition pursuant to 10 CFR 50.72(b)(3)(ii)(A). This report is being provided pursuant to 10 CFR 50.73(a)(2)(i)(A) and 10 CFR 50.73(a)(2)(ii)(A).

05000416/LER-2017-00629 August 201712 October 2017Grand Gulf10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownResidual Heat Removal
Containment Spray

On August 22, 2017 at 2321 hours central daylight time, Grand Gulf Nuclear Station entered Technical Specification (TS) conditions for three Limiting Condition for Operations (LCOs) not met due to Residual Heat Removal 'A' (RHR A) being declared inoperable. Entergy Operations Inc. (Entergy) made the decision to shut down the plant based on the results of troubleshooting performed on the RHR A pump. The A RHR pump TS differential pressure was out of specification (low) and could not be returned to acceptable limits.

Grand Gulf Nuclear Station initiated plant shutdown required by Technical Specifications 3.5.1, 3.6.1.7, and 3.6.2.3 at 1200 hours CDT on August 29, 2017, due to expected restoration of RHR A exceeding the completion time of 7 days prior to restoring Operability. The shutdown was completed and entry into MODE 3 occurred at 2217 hours CDT on August 29, 2017. The cause is under investigation and this LER will be supplemented upon completion of the causal analysis. Corrective Actions included the replacement of the A RHR pump and the successful retesting of the. A RHR pump and restoration of the pump to operable status. This condition is reportable as a completion of a plant shutdown required by the TS.

(4-2017) 366A U.S. NUCLEAR REGULATORY COMMISSION

CONTINUATION SHEET

(See NUREG-1022, R.3 for instruction and guidance for completing this form htio://www.nrcoovireadino-rm/dcc-collectionenureosistafffsr1022;r31 APPROVED BY OMB: NO. 3150-0104 EXPIRES: 3/31/2020 Reported lessons learned are incorporated into the licensing process and fed back to Industry. Send comments regarding burden estimate to the Information Services Branch (T-2 F43), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by e-mail to Regulatory Affairs, NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information collection does not display a currently valid OMB control number, the NRC may not conduct or sponsor, and a person is not required to respond to, the information collection.

Grand Gulf Nuclear Station, Unit 1 05000 416

3. LER NUMBER

Description On August 22, 2017 at 2321 hours central daylight time (CDT), Grand Gulf Nuclear Station entered Technical Specification (TS) conditions for three Limiting Condition for Operations (LCOs) not met due to Residual Heat Removal (BO) 'A' (RHR A) being declared inoperable.

LCOs not met:

1) TS 3.5.1 for one low pressure ECCS injection/spray subsystem.

2) TS 3.6.1.7 for one RHR containment spray subsystem, and 3) TS 3.6.2.3 for one RHR suppression pool cooling subsystem.

Entergy Operations Inc. (Entergy) made the decision to shut down the plant based on the results of troubleshooting performed on the RHR A pump. Grand Gulf Nuclear Station initiated plant shutdown required by Technical Specifications 3.5.1, 3.6.1.7, and 3.6.2.3 at 1200 hours CDT on August 29, 2017, due to expected restoration of RHR A exceeding the TS completion time of 7 days prior to restoring Operability. The shutdown was completed and entry into MODE 3 occurred at 2217 hours CDT on August 29, 2017.

REPORTABILITY

Entergy completed Event Notification 52936 notifying the Nuclear Regulatory Commission of the commencement of a plant shutdown in accordance with 10CFR50.72(b)(2)(i), due to the anticipated inability to complete the required A RHR Pump repairs prior to exceeding the TS LCO time limits.

The completion of the shutdown reported in Event Notification 52936 is reportable in accordance with 10CFR50.73(a)(2)(i)(A), the completion of any nuclear plant shutdown required by the plant's Technical Specifications. LCOs not met:

1) TS 3.5.1 for one low pressure ECCS (BO) injection/spray subsystem.

2) TS 3.6.1.7 for one RHR containment spray subsystem, and 3) TS 3.6.2.3 for one RHR suppression pool cooling subsystem.

CAUSE

The A RHR pump TS differential pressure was out of specification (low) and could not be returned to acceptable limits prior to exceeding the 7 day limiting condition for operation time.

The A RHR pump was shipped to a vendor for the determination of the cause of the A RHR pump being out of specification limits. This causal analysis is not anticipated to be completed prior to the 60 day report time for this licensee event report (LER). This LER will be supplemented upon completion of the causal analysis.

CORRECTIVE ACTIONS

Replacement of the A RHR pump.

Successful retesting of the A RHR pump and restoration of the pump to operable status.

NRC FORM

(4-2017) 366A U.S. NUCLEAR REGULATORY COMMISSION

CONTINUATION SHEET

(See NUREG-1022, R.3 for instruction and guidance for competing thIs.form httplAvww.nrc.dovireadino-rm(doc-coRectionsinurectsistaff/sr1022/r3/) APPROVED BY OMB: NO. 3150-0104 EXPIRES: 3/31/2020 Reported lessons learned are incorporated into the licensing process and fed back to industry. Send comments regarding burden estimate to the Information Services Branch (T-2 F43), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by e-mail to Regulatory Affairs, NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information colIection does not display a currently valid OMB con:rol number, the NRC may not conduct or sponsor, and a person is not required to respond to, the information collection.

05000 416

SAFETY SIGNIFICANCE

The event posed no threat to the health and safety of the general public or to nuclear safety as safety-systems performed as designed. No Technical Specification safety limits were violated.

Industrial safety was not challenged, and there was no potential or actual radiological release during the event.

PREVIOUS SIMILAR OCCURRENCES

Removal Pump The causes and corrective actions associated with these previous similar events was reviewed and it is believed that the corrective actions could not have prevented the cause of this event.

05000370/LER-2017-00123 February 2017
26 June 2017
26 June 2017Mcguire10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications
10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Coolant System

On February 23, 2017, at 19:22 hours, with Unit 1 and Unit 2 operating at approximately 100 percent power, operators commenced a Unit 2 shutdown upon discovery of pressure boundary leakage on Unit 2 Safety Injection (NI) pipe upstream of the connection to "D" Reactor Coolant System (NC) Cold Leg. During a containment walk down inspection in Mode 3 on the next day, a pinhole pressure boundary leak was observed in the body of 2NC-30, Pressurizer Spray Bypass Valve.

The cause of the NI pipe leak is thermal fatigue damage caused by NC cross-loop flows. The cause of the 2NC-30 valve leak is a casting flaw attributed to a combination of defects during the manufacturing process that resulted in a through wall pinhole leak in the valve body. The NI pipe with the flaw and the valve with the pinhole leak could have structurally performed their design functions. Therefore, the health and safety of the public were not affected by these events.

Valve 2NC-30, the NI pipe, and leaking B-Loop NI check valves were replaced. Thermal cycling monitoring and mitigation devices were installed on Unit 2 and will be installed on Unit 1 during the next refueling outage.

05000293/LER-2016-01015 December 2016
14 June 2017
13 February 2017Pilgrim10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Secondary containment
Main Steam Isolation Valve
Primary Containment Isolation System
Primary containment
Main Steam Line

On December 15, 2016, at 1500 (EST), with the reactor at approximately 22 percent power, the Main Steam Isolation Valves (MSIVs) 2C and 2D were discovered to have steam leaks while performing a steam tunnel walkdown. MSIV 2D, which had a body to bonnet steam leak, was declared inoperable and Technical Specifications (TS) Limiting Condition for Operation Action Statement (LCOAS) 3.7.A.2.b was entered at 1530 on December 15, 2016. Outboard MSIV 2D and inboard MSIV

  • 1D both were closed and deactivated to isolate Main Steam Line D. On December 16, 2016, at 1524 (EST) Operations entered TS LCOAS 3.7.A.2.b for outboard MSIV 2C. Actions were also taken to close and deactivate the inboard MSIV 1C, which included a controlled plant shutdown to reduce reactor pressure below the MSIV closure scram bypass setpoint.

Based on the evidence found, it was reasonable to conclude that the MSIV 2D valve body to bonnet steam leak and the MSIV 2C packing leak had likely started sometime prior to the event date and both were leaking for a period of time greater than that allowed by TS. Therefore, PNPS is making this submittal in accordance with 10 CFR 50.73(a)(2)(i)(B), any operation or condition prohibited by the plant's TS. In addition, PNPS closed the inboard MSIV 1C in accordance with TS LCOAS 3.7.A.2.b prior to going to Cold Shutdown. However, PNPS is also conservatively making this submittal in accordance with 10 CFR 50.73(a)(2)(i)(A), the completion of any nuclear plant shutdown required by the plant's TS.

The plant was placed in Cold Shutdown and both the outboard MSIV 2C and 2D were repaired and returned to service.

There was no impact to public health and safety from this condition.

05000348/LER-2016-00717 November 2016
7 June 2017
13 January 2017Farley10 CFR 50.73(a)(2)(v)(D), Loss of Safety Function - Mitigate the Consequences of an Accident
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Steam Generator
Reactor Coolant System
Feedwater
Main Steam Line
Main Steam

On 11/17/2016 at 1859 with Unit 1 in Mode 1 at 99 percent power, the plant initiated a shutdown in accordance with Limiting Condition for Operation (LCO) 3.0.3 for having no operable steam flow channels for the C Steam Generator (SG). The two steam flow channels did not meet acceptance criteria for Technical Specification (TS) 3.3.2. The shutdown was completed and the plant entered Mode 3 as required by LCO 3.0.3. This is reportable as a plant shutdown required by Technical Specifications in accordance with 10 CFR 50.73(a)(2)(i)(A). This is also reportable as an event or condition that could have prevented fulfillment of a Safety Function needed to mitigate the consequences of an accident, in accordance with 10 CFR 50.73(a)(2)(v)(D).

This condition was discovered during an engineering verification of beginning of cycle full power scaling values for steam flow normalization. New scaling data was calculated and the channels were rescaled and restored to operable status. The cause of this event has not yet been determined. A supplemental LER will be submitted upon the completion of the causal analysis, and the cause and corrective actions will be provided at that time.

05000250/LER-2017-00118 March 2017
16 May 2017
16 May 2017Turkey Point10 CFR 50.73(a)(2)(iv)(A), System Actuation
10 CFR 50.73(a)(2)(v)(D), Loss of Safety Function - Mitigate the Consequences of an Accident
10 CFR 50.73(a)(2)(v), Loss of Safety Function
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Steam Generator
Reactor Protection System
Emergency Diesel Generator
Auxiliary Feedwater
Decay Heat Removal
On March 18, 2017 at approximately 1107 hours, the Turkey Point Unit 3 reactor tripped from 100% power as a result of an electrical fault on the 3A 4kV vital bus. The Auxiliary Feed Water System actuated as expected, and the 3A Emergency Diesel Generator started but did not load, as designed, due to the lockout of the 3A 4kV bus. The 3A 4kV bus remained de-energized and the reactor was stabilized in Mode 3. Both Unit 4 High Head Safety Injection (HHSI) pumps were out of service for maintenance. The 3A HHSI pump was unable to be powered from the 3A 4kV bus resulting in a loss of the Safety Injection safety function for approximately 2.5 hours on both Units 3 and 4. The safety function is achieved by operation of two of the four pumps which are shared by both units. The loss of the 3A 4kV bus was caused by an electrical fault created by a conductive foreign material that had entered the current-limiting reactor cubicle that bridged an air gap between an uninsulated bus bar and the cubicle wall. The foreign material was a carbon fiber mesh used to reinforce a Thermo-Lag installation taking place in the 3A 4kV switchgear room. Corrective actions include: 1) The Thermo-Lag installation procedure will be revised to incorporate additional precautions for handling Thermo-Lag materials, and 2) the Engineering product risk and consequence assessment process will be revised to ensure a review is conducted of Safety Data Sheets for material being considered in the design. This event had no effect on the health and safety of the public.
05000289/LER-2017-0027 December 2016
6 February 2017
6 February 2017Three Mile Island
Three Mile Island Unit 1
10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Coolant SystemOn December 7, 2016 Three Mile Island Unit 1 was in the hot shutdown condition following a planned maintenance outage that replaced the Reactor Coolant Pump (RCP) 1A seal package when a reactor coolant system (RCS) leak was discovered on a welded connection of the Reactor Coolant Pump 1A thermal barrier. The identified leak was determined to be approximately 0.5 gpm, located on the RCS pressure boundary and nonisolable. Operators returned Unit 1 to a cold shutdown condition to repair the leak. The most probable cause for the leak is a latent weld defect that reduced the fatigue strength of the connection, coupled with RCP-1A startup vibration leading to failure. Immediate corrective action involved a weld repair modification to the leak location. Extent of condition applied to five similar locations that were examined with no weld defects identified. Additional corrective actions are planned to implement a weld repair modification to five similar connections on the RCPs during the Fall 2017 maintenance & refueling outage (T1R22). This event is reported as a degraded condition pursuant to 10 CFR 50.73(a)(2)(ii)(A). This event had no effect on public health and safety.
05000483/LER-2015-00123 July 2015
2 December 2016
2 December 2016Callaway10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownReactor Coolant System
Feedwater
Auxiliary Feedwater

On July 23, 2015, plant operators became aware of indications of an increase in the Reactor Coolant System (RCS) unidentified leak rate. The indications included containment radiation alarms as well as increasing containment humidity and sump levels. An RCS inventory balance indicated an unidentified leak rate of 1.2 gpm leak which is greater than the Technical Specification limit of 1 gpm for unidentified leakage. Actions were taken to determine the source of the leak. A containment entry was made, and a steam cloud was identified to be coming from the Pressurizer Spray Valve cubicle. The plant was shut down in order to comply with requirements of the Technical Specifications.

It was determined that the leak was due to seat leakage through the RCS Pressurizer CVCS Auxiliary Spray Supply Drain valve BBV0400 and then through the non-safety related pipe flange immediately downstream of the valve.

The valve was tightened which reduced the leakage to 60 drops per minute. The flange gasket was replaced. The root cause of the leak was determined to be that valve BBV0400 was not fully closed at normal closing force in RF20. The valve was replaced in April 2016 during Refueling Outage RF21. Additionally, a plant procedure was revised to require that selected valves (including BBV0400) are closed in MODE 3 using normal force or additional force if leakage is identified.

05000368/LER-2016-00116 September 2016
15 November 2016
15 November 2016Arkansas Nuclear10 CFR 50.73(a)(2)(v), Loss of Safety Function
10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Emergency Diesel GeneratorOn September 28, 2016, Arkansas Nuclear One, Unit 2, initiated a plant shutdown due to the inability to restore one of the Emergency Diesel Generators (EDGs) to an operable status prior to exceeding the Limited Condition Operation action time. It was determined the EDG was inoperable due to the lack of sufficient lubrication in the inboard generator bearing leading to bearing failure. The lack of lubrication was determined to be caused by improper bearing lube oil level indication due an inverted oil sight glass. It was further determined that the insufficient bearing oil level condition had existed since the performance of maintenance activities in June of 2016. The corrective action plan addresses the root cause, contributing cause, extent of condition, and extent of cause.
05000416/LER-2016-0078 September 20167 November 2016Grand Gulf10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownHigh Pressure Core Spray
Core Spray
Residual Heat Removal
Emergency Core Cooling System
Containment Spray

On September 4, 2016 at 02:58, Grand Gulf Nuclear Station entered three TS LCO Action Statements because RHR 'A' pump was declared inoperable.

LCO Actions entered:

1) 3.5.1 for one low pressure ECCS injection/spray subsystem, 2) 3.6.1.7 for one RHR containment spray subsystem, and 3) 3.6.2.3 for one RHR suppression pool cooling subsystem. All have 7 day Completion Times A decision was made to shutdown the plant to repair the RHR 'A' pump because, based on the troubleshooting and testing plan, the pump could not be repaired and returned to service within the LCO Completion Times. At 0300 CDT on 09/08/16, GGNS initiated the transition to Mode 4.

The pump was removed from service and sent to the vendor facility for decontamination, disassembly and failure analysis.

The 'A' pump was then replaced and tested satisfactorily. RHR 'A' was returned to operable.

APPROVED BY OMB: NO. 3150-0104 EXPIRES: 10/31/2018 Reported lessons learned are incorporated into the licensing process and fed back to industry. Send comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by internet e-mail to Intocollects.Resource@nrc.gov, and to the Desk Officer, Office of Information and Regulatory Affairs, NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information collection does not display a currently valid OMB control number, the NRC may 366A U.S. NUCLEAR REGULATORY COMMISSION

CONTINUATION SHEET

2. DOCKET 3. LER NUMBER 05000 416

PLANT CONDITIONS PRIOR TO THE EVENT

At the time of the event, Grand Gulf Nuclear Station (GGNS) Unit 1 was in Mode 1, at 100% rated thermal power.

All systems, structures and components, with the exception of the RHR 'A' pump, that were necessary to mitigate, reduce the consequences of, or limit the safety implications of the event were available. No other safety significant components were out of service.

DESCRIPTION

On September 4, 2016, GGNS was performing a Residual Heat Removal (RHR) 'A' quarterly Technical Specification (TS) Surveillance Requirement (SR). At 02:58, The RHR pump failed to meet its TS SR Acceptance Criteria for flow and differential pressure (d/p) and was therefore declared Inoperable. Action Statements for TS Limiting Conditions for Operation (LCOs) 3.5.1, 3.6.1.7 and 3.6.2.3 were entered, each having Completion Times of 7 days.

LCO Action Statements entered:

1) 3.5.1 for one low pressure ECCS injection/spray subsystem, 2) 3.6.1.7 for one RHR containment spray subsystem, and 3) 3.6.2.3 for one RHR suppression pool cooling subsystem.

Initial troubleshooting verified that the pump was incapable of meeting the flow requirement of 7756 gpm and d/p of 131 psid simultaneously. The observed pump flow and discharge pressures were verified to be correct via a temporarily installed ultrasonic flow meter and pressure gauge. RHR system valves and lines were verified not to be clogged or leaking. The pump motor was confirmed to be operating at the proper speed.

Further troubleshooting and testing lead station management to the conclusion that RHR 'A' would not be returned to operable status within the 7 day Completion Time. A decision was made to commence an orderly shutdown. On September 8, 2016 at 0300, GGNS began the transition to Mode 4. No other systems were out of service that would have complicated an orderly shutdown to Mode 4.

REPORTABILITY

Event Notification No. 52225 was made to the U.S. Nuclear Regulatory Commission (NRC) Operations Center.

This LER is being submitted pursuant to Title 10 Code of Federal Regulations 10 CFR 50.73(a)(2)(i)(A) for the completion of any nuclear plant shutdown required by the plant's Technical Specifications. Telephonic notification was made to the NRC Emergency Notification System on September 8, 2016, at 03:27, pursuant to 10 CFR 50.72(b)(2)(i) for the initiation of any nuclear plant shutdown required by the plant's Technical Specifications.

CAUSE

Direct Cause: The RHR 'A' pump was unable to provide its required flow at the required differential pressure in order to perform its safety function.

APPROVED BY OMB: NO. 3150-0104 EXPIRES: 10/31/2018 Reported lessons learned are incorporated into the licensing process and fed back to industry. Send comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by internet e-mail to Infocollects.Resource@nrc.gov, and to the Desk Officer, Office of Information and Regulatory Affairs. NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information collection does not display a currently valid OMB control number, the NRC may

NRC FORM

366A U.S. NUCLEAR REGULATORY COMMISSION

CONTINUATION SHEET

Grand Gulf Nuclear Station, Unit 1 05000 416 Apparent Cause: Subsequent investigation suggests internal pump degradation but the Apparent Cause is ongoing. A supplemental report to this LER will be provided when the Apparent Cause investigation is complete.

EXTENT OF CONDITION

Quarterly surveillance data of similar Emergency Core Cooling System (ECCS) pumps showed no evidence of degradation. Data was re-examined from the following pumps: Low Pressure Core Spray (LPCS), High Pressure Core Spray (HPCS) and RHR 'B' and 'C.' GGNS also performed a partial quarterly surveillance on the RHR 'B' which was completed satisfactorily.

CORRECTIVE ACTIONS

The RHR 'A' pump was replaced and retested satisfactorily. The pump removed from service has been sent to the vendor facility for failure analysis.

SAFETY SIGNIFICANCE

The event posed no threat to the health and safety of the general public or to nuclear safety as safety- systems performed as designed. No Technical Specification safety limits were violated. Industrial safety was not challenged, and there was no potential or actual radiological release during the event.

PREVIOUS SIMILAR EVENTS

Previous similar events. will be discussed in the supplemental report upon completion of the Apparent Cause investigation.

05000423/LER-2016-00512 June 2016
9 August 2016
9 August 2016Millstone10 CFR 50.73(a)(2)(iv)(A), System Actuation
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Steam Generator
Reactor Coolant System
Feedwater
Auxiliary Feedwater

On June 12, 2016, with Millstone Power Station Unit 3 operating in MODE 1 at 100% power, operators identified the third stage of the "A" Reactor Coolant Pump (RCP) seal had failed, which resulted in an unidentified Reactor Coolant System leak greater than the Technical Specification (TS) limit of 1 gallon per minute. Operators initiated a plant shutdown as required by TS 3.4.6.2 ACTION Statement b. During the downpower, steam generator levels were not adequately maintained and the Engineered Safety Features Actuation System generated a Turbine Trip and Feed Water Isolation on Steam Generator Water Level - High-High being exceeded on the 'B' steam generator.

In response, operators manually tripped the reactor at 23:37 (MODE 1, at approximately 20 % power). The auxiliary feedwater system started as designed.

Safety systems functioned as expected. There were no radiological challenges as a result of the event. The plant entered COLD SHUTDOWN on June 14, 2016 at 01:29.

The cause of the unidentified leak was a failed third stage on the "A" RCP seal. The seal was replaced.

The cause of the feedwater transient and resultant manual reactor trip was due to operator performance in controlling steam generator level. This is being addressed in the Corrective Action Program.

This event is being reported in accordance with 10 CFR 50.73(a)(2)(iv)(A) as an event that resulted in manual or automatic actuation of systems listed in 10 CFR 50.73(a)(2)(iv)(B). Additionally, the plant shutdown is being reported in accordance with 10 CFR 50.73 (a)(2)(i)(A) as the completion of any nuclear plant shutdown required by the plant's Technical Specifications.

05000247/LER-2016-00824 June 201623 August 2016Indian Point10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownService water
Residual Heat Removal

On November 30, 2015, a leak was discovered on Service Water (SW) weld F-1924, which joins a cement-lined carbon steel elbow to a Copper/Nickel (Cu/Ni) Heat Exchanger pipe nozzle on the 21 Component Cooling Water Heat Exchanger. Code case N-513-3 was applied to the pipe defect to justify, continued operability and preparations initiated for a weld repair during the upcoming spring refueling outage (RO) starting March 7, 2016.

'On. March 19, 2016, weld repair was performed on the weld F-1924 and satisfactory non- destructive examination was completed. On June 12, 2016, a new leak was discovered in the same SW pipe repair area. During the subsequent repair, cracking was experienced in the ERCuNi filler metal which extended the duration of the repair and forced a Unit shutdown to comply with the TS 72 hour AOT. The direct cause was recurring longitudinal solidification cracks that developed during welding of copper-nickel to carbon steel pipe. The apparent cause was that the team assigned to prepare and execute the weld repair plan failed to ensure all risks and issues were.identified and managed properly. Key corrective actions included weld repair using a new vendor weld procedure and ERNiCu-7 filler material, communication of the lessons learned to all site personnel reinforcing standards and expectations for readiness for critical work.

Incorporate recommendations for improving risk management process effectiveness by incorporating actions taken,in response to INPO IER L2-16-9. The event had no effect on public health and safetY". .. .

Indian Point 2 05000-247 APPROVED BY OMB: NO. 3150-0104 EXPIRES: 10/31/2018 comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by Internet e-mail to Note: The Energy Industry Identification System Codes are identified within the brackets ().

DESCRIPTION OF EVENT

On November 30, 2015, a 1 drop per second leak was discovered on Service Water (SW) (BI) weld F-1924 on SW line #411, which joins a carbon steel elbow to a 90/10 Copper/Nickel (Cu/Ni) Heat Exchanger (HX) pipe nozzle on the 21 Component Cooling Water (CCW) (CC) Heat Exchanger (HX). In accordance with Generic Letter 89-13 program guidance and ASME Code case N-513-3 the weld was evaluated and determined acceptable but required to be repaired prior to start-up from the 2016 spring refueling outage (RO) (2R22). The degradation mechanism leading to the leak was likely crevice corrosion. Leakage was seen to emanate at the weld toe, on the carbon steel side. The leak was recorded in Indian Point Energy Center (IPEC) corrective action program (CAP) as CR-IP2-2015-05358 and repairs scheduled to be performed during the upcoming spring refueling outage (RO) starting March 7, 2016. The copper- nickel to carbon steel weld joints in the CCW to SW piping are the only known welds on site with this configuration. A flaw characterization and full pipe circumference examination of this weld found that the leak was a localized area of corrosion.

Another area of thinning at one other circumferential location on the same weld was identified, but the weld thickness in that area met minimum wall thickness requirements and was designated for continued monitoring with no immediate action necessary.

To support the weld repair plan, from December 17, 2015 to February 8,.2016, a draft Entergy Welding Procedure Specification (WPS) was developed for welding P34 90/10 copper-nickel base material to P1 carbon steel base material. ERNiCu-7 was chosen as the filler metal. Two separate weld test coupons were prepared to qualify the procedure and were shipped to the weld test lab (Lucius Pitkin Inc.) for procedure qualification testing. Test results were obtained on March 3, 2016, which showed one of the four bend tests failed due to inclusions in the root of the weld joint resulting in a failure to qualify the procedure. On March 4, 2016, vendors are contacted to determine if they have a qualified welding procedure for copper-nickel to carbon steel. Only one vendor (Westinghouse PCI) had a qualified procedure using the ERCuNi filler metal. Due to the limited time available to repeat the procedure qualification testing prior to scheduled work, the weld repair was contracted to the vendor with the approved qualified procedure for welding P34 90/10 copper-nickel to P1 carbon steel using the ERCuNi filler metal.

On March 7, 2016, the Unit 2 Refueling Outage (RO) started. Repairs to the 21 CCW Heat Exchanger SW line #411 pinhole leak were scheduled to be performed on March 18 through March 19, 2016. On March 19, 2016, weld repairs, including excavation, weld build-up, and post-repair non-destructive examination (NDE) of the flaw on weld F-1924 was completed. On June 4, 2016, a In-service Leak Test (ISLT) of the SW system was completed satisfactorily. No leaks identified.

comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by intemet e-mail to On June 12, 2016, CR-IP2-2016-03818 recorded a new leak that was discovered in the same SW pipe line #411 repair area. The leak was estimated at 1 drop per 5 seconds in the SW System piping supplying the 21 CCW HX. The leak was on the elbow side at the toe of the elbow to inlet nozzle weld of the 21 CCW HX on 20 inch SW line #411, weld number F-1924. This line is the SW supply to the 21 CCW HX. SW line #411 is a standard wall (schedule STD) cement-lined carbon steel pipe having a nominal wall thickness of 0.375 inches. The nozzle/pipe of the 21 CCW HX is 90/10 copper/nickel with a thickness of 0.500 inches. Its function is the inlet pipe to the 21 CCW HX.

SW line #411 is fed from either 20 inch SW line #411 (1-2-3 SW Header), or 20 inch line #407 (4-5-6 SW Header). At the time of discovery, the 1-2-3 SW header was the essential header supplying the 21 CCW HX. Leaking weld F-1924 is a dissimilar metal butt-weld between a carbon steel cement-lined elbow and a copper-nickel heat exchanger inlet nozzle/pipe. The weld location is ASME Section XI Class 3 and is nuclear safety related. The SW pipe with the weld defect is located in the Primary Auxiliary Building (PAB) on the 80 foot elevation downstream of valve SWN-34.

Engineering performed an Operability Evaluation using the methodology and structural margins provide in ASME Code case N-513-3. The pipe weld degradation was determined to be within the Code Case limits. The affected pipe section was considered structurally acceptable therefore Operable DNC. An outage emergent team designated to address the leak determined after discussions with site departments that the leak did not have to be repaired until the next outage (2R23). The Mode 1 hold was removed from the leak repair Work Order and the repair was designated to be scheduled as soon as the work was ready to be performed.

On June 13, 2016, weld repairs were scheduled to be performed beginning June 21, 2016. Work migrated from the refueling outage schedule to the online schedule. The preliminary schedule included 24 hours for the weld repair based on vendor input and time estimates from the original 2R22 outage repair window. A leadership challenge meeting discussed the weld plan because the online weld repair requires entry into a Technical Specification (TS) 72 hour shutdown LCO due to removal of the 21 CCW HX from service.

On June 16, 2016, a conference call was held with the weld vendor to discuss the repair approach. The weld vendor and the Indian Point welding engineer concluded the failure of the original weld repair was caused by contamination of the weld and not as a result of any metallurgical issues with the vendor weld procedure.

Subsequent follow-up correspondence with the weld vendor questioned the possibility of hot cracking of the ERCuNi filler metal due to iron dilution from the carbon steel base material. The weld vendor's opinion was that using this process on this configuration would not result in hot cracking. Peer review by another Entergy site made the same conclusion. An Engineering Change was approved to repair the weld defect from both the inner diameter and outer diameter of the pipe using the vendor weld procedure on June 16, 2016. On June 16, 2016, at 23:30 hours, the unit returns to service following an extended refueling outage.

comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by internet e-mail to On June 17, 2016, a management challenge and critical evolution meeting (CEM) was held for the 21 CCW HX leak repair. At the CEM it was presented that the 2R22 outage repair failed due to weld contamination that occurred because the repair was attempted from the outside of the pipe only and since the cement lining surrounding the repair cavity was not accessible for adequate cleaning around the weld joint, resulting in contaminants becoming trapped in the weld that were not evident in the final exam. In addition, a surface exam of the root pass was not specified to be performed to ensure proper weld integrity below the surface of the finished weld.

Assurance was provided that the new plan would be successful due to a change in work scope (internal access to the defect area, allow proper removal of cement lining, clean affected area, perform a surface exam, weld build-up, adequate access for purging and inspection/repair). The CEM also identified that the contingency Enecon coating of internal piping following weld repairs was an excessive time contributor. Therefore, the plan was altered to use a quick curing waterplug coating repair to the inner piping wall.

On June 21, 2016, the TS 3.7.7 LCO was entered when the 21 CCW HX was declared inoperable for scheduled maintenance. Work to repair the weld commenced. On June 22, 2016, during installation of the remainder of the copper-nickel to carbon steel weld, workers identified repeated cracking problems and could not successfully complete the weld. A leadership team conference was held to discuss the cracking problem and determine a resolution plan. A decision was made to implement a revised plan to grind out the defective copper-nickel to carbon steel weld area, perform a PT exam on the excavated area, weld out the excavated area using a modified transverse technique across the root gap and perform a final PT and UT.

On June 23, 2016, weld repairs were completed in accordance with the revised plan.

During the final inspection of the weld, the qualified inspector rejected the weld based on incomplete weld penetration and appearance on the inside diameter (ID) of the piping in the weld area. CR-IP2-2016-04085 recorded the unsatisfactory condition of poor weld quality. Follow-up engineering discussions with the fleet welding engineer and qualified inspector determined that the internal weld could not be accepted and the weld would have to be removed and re-welded. At 14:30 hours, the outage control center (OCC) issued a schedule update indicating that the 72 hour TS AOT will expire prior to completing the revised plan for weld repairs and restoration of the 21 CCW HX.

On June 24, 2016, at 04:00 hours, the TS 3.7.7 AOT expired forcing a unit shutdown.

The SW System (SWS) is designed to supply cooling water from the Hudson River to various heat loads in both the primary and secondary portions of the plant. The design ensures a continuous flow of cooling water to those systems and components necessary for plant safety during normal operation and under abnormal or accident conditions. The SWS consists of two separate, 100% capacity, safety related cooling water headers. Each header is supplied by 3 pumps to include pump strainers, with SWS heat loads designated as either essential or non-essential.

The essential SWS heat loads are those which must be supplied with cooling water immediately in the event of a Loss of Cooling Accident (LOCA) and/or Loss of Offsite Power (LOOP). The essential SWS heat loads can be cooled by any two of the three SW pumps on the essential header. Either of the two SWS headers can be aligned to supply the essential heat loads or the non-essential SWS heat loads.

comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by intemet e-mail to The CCW System (CCWS) is a closed loop cooling system that provides cooling water for systems and components important to safety. The CCWS transfers its heat load to the SWS via heat exchangers. The SWS is a once through cooling system that transfers its heat load. to the ultimate heat sink (Hudson River). The CCWS consists of three pumps and two heat exchangers. These components are divided into two independent, full capacity cooling loops with each loop consisting of one pump and one heat exchanger.

The principal safety related function of the CCW System is the removal of decay heat from the reactor via the Residual Heat Removal (RHR) System during a normal or post accident cooldown and shutdown. The design basis of the CCW System is for one CCW train to remove the post loss of coolant accident (LOCA) heat load from the containment sump during the recirculation phase of a LOCA.

An extent of condition (EOC) review determined that the copper-nickel to carbon steel dissimilar weld configuration is unique to the 21 and 22 CCW HX inlet and outlet SW piping. The 31 and 32 CCW HX inlet and outlet nozzles are rubber-lined carbon steel flanged piping and are not susceptible to the same failure mechanism. CCW HX SW piping weld EOC inspections at five similar locations were completed. No, new problems or degraded conditions were identified.

CAUSE OF EVENT

The direct cause was recurring longitudinal solidification cracks that developed during welding of copper-nickel to carbon steel pipe. The primary degradation mechanism leading to the November '30, 2015 leak Was likely crevice corrosion, caused by small holidays in the internal coating at the field weld that allowed SW to contact the internal piping base metal. The corrosion promoted thinning in the affected area, which resulted in the development of a pin hole at the weakened toe of the carbon steel elbow to copper-nickel inlet nozzle field weld on the carbon steel. Surface exams performed during the RO repairs did not identify any defects. However, potential subsurface flaws would not be detected using the surface exam technique.

During the RO and the June 2016 post outage repair work, repairs to the leaking indication initially used ERCuNi filler metal to restore the weld integrity. This method resulted in strain-induced longitudinal cracking in the highly restrained joint due to the relatively low tensile strength of the material, its thermal conductivity differences with carbon steel, and its susceptibility to iron dilution from steel, which can increase the tendency for brittle fracture.

Standard industry practices to reduce cracking tendencies prior to joining dissimilar metals with filler material were not identified in the repair plan.

comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by intemet e-mail to The apparent cause was that the team assigned to prepare and execute the weld repair plan failed to ensure all risks and issues were identified and managed properly.

This apparent cause resulted in this condition because risks were not identified and work planning and scheduling did not include effective contingencies or back-out criteria. Key team members contributing to work preparations did not effectively perform their roles and responsibilities. There was inadequate preparation and lack of rigor during planning and challenge reviews for the critical work activity.

CORRECTIVE ACTIONS

The following corrective actions have been or will be performed under the Corrective Action Program (CAP) to address the causes of this event:

  • A vendor (PCI) qualified a new copper-nickel to carbon steel weld procedure using a different filler metal (ERNiCu-7) with better performance characteristics based on industry best practices. An Engineering Change (EC) was developed to eliminate the weld stresses that were contributing to the observed in-process weld cracking. The defective weld and degraded piping section was cut out and replaced with a flush welded patch according to the new EC using the new filler metal (ERNICu-7) and the newly qualified vendor (PCI) welding procedure. All welds were inspected according to the code-required visual and surface examinations. The completed weld was leak tested and the 21 CCW HX returned to service.
  • The lessons learned from this event were discussed at the work week critique and were communicated site-wide during all-hands meetings and through distribution of the weekly newsletter. The message reinforced standards and expectations for ensuring readiness.
  • A System Outage Critique will be performed in accordance with EN-FAP-WM-003 to communicate lessons learned with individuals involved with the weld repair outage.
  • Incorporate recommendations for improving risk management process effectiveness by incorporating actions taken in response to INPO IER L2-16-9 Revision 0.

EVENT ANALYSIS

The event is reportable under 10CFR50.73(a)(2)(i)(A). The licensee shall report the completion of any nuclear plant shutdown required by the plant's Technical Specification (TS). The event meets the reporting requirement because on June 24, 2016, at 04:00 hours, operations implemented actions to commence reactor shutdown to comply with TS 3.7.7 (CCW System).

Indian Point 2 05000-247 comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or ,by intemet e-mail to TS 3.7.7 LCO requires two CCW trains to be Operable. TS 3.7.7 Condition A (One CCW train inoperable) required action A.1 is to restore the inoperable CCW train to operable within 72 hours. TS 3.7.7 Condition A was entered on June 21, 2016, at 02:30 hours, when the 21 CCW HX was declared inoperable for scheduled maintenance.

On June 24, 2016, at 04:00 hours, the TS 3.7.7 AOT window expired forcing a unit shutdown to comply with TS 3.7.7 Condition B which requires the plant to be in Mode 3 within 6 hours and Mode 4 within 12 hours. On June 24, 2016, at 7:59 hours, a manual reactor shutdown was completed and the plant entered Mode 3. At 12:58 hours, the plant entered Mode 4. On June 24, 2016, at 04:05 hours, a four hour non-emergency notification was made to the NRC (Log Number 52039) for a TS required shutdown. On June 26, 2016, at 14:11 hours, the 21 CCW HX was declared operable and TS 3.7.7 Condition B exited. Operations commenced plant start-up. Unit entered Mode 1 on June 27, 2016, at 15:01 hours. The event was recorded in the Indian Point Energy Center corrective action program (CAP) as CR-IP2-2016-04118.

PAST SIMILAR EVENTS

A review of the past three years of Licensee Event Reports (LERs) for events that involved a TS required shutdown due to faulty SW pipe repair. No applicable LERs were identified.

SAFETY SIGNIFICANCE

This condition had no effect on the health and safety of the public.

There were no actual safety consequences for the event because there were no events impacting redundant components.

There were no significant potential safety consequences of this condition. The CCW System provides a heat sink for the removal of process and operating heat from safety related components during a design basis accident (DBA) or transient. The CCW System consists of three pumps and two heat exchangers. The CCW pumps are connected to a common discharge header that is arranged so that any of the three pumps will supply either CCW heat exchanger and the heat exchangers are connected to a common discharge header so that both heat exchangers supply all CCW System heat loads. Any one of the three CCW pumps in conjunction with any one of the two CCW heat exchangers is sufficient to accommodate the normal and post-accident heat load. For this event one CCW Heat Exchanger was removed from service to perform a weld repair. The remaining redundant CCW HX and associated components were operable and available to perform their safety function.

A risk evaluation was performed to estimate the increase in core damage probability (CDP) and large early release probability (LERP) using a baseline zero maintenance plant configuration and the 21 CCW HX outage time of 5 days. The results of the risk evaluation concluded the risk impact associated with the inoperability of the 21 CCW Heat Exchanger is non-risk significant per NRC Regulatory Guide 1.177 (i.e., the increase in CDP is less than 1E-6/year and the increase in LERP is less than 1E-7/year) Indian Point 2 05000-247 Na

05000352/LER-2016-00320 March 2016
18 May 2016
18 May 2016Limerick10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Coolant System
Primary containment
Shutdown Cooling
Reactor Recirculation Pump
Core Spray
Residual Heat Removal
Automatic Depressurization System
Low Pressure Coolant Injection
Reactor coolant system pressure boundary leakage was identified by a drywell leak inspection team during a planned shutdown for a Unit 1 refueling outage. This event resulted in a plant shutdown required by Technical Specifications. The Unit 1 'A' RHR Shutdown Cooling Return Check Valve equalizing line developed a crack at the toe of a weld due to high cyclic fatigue induced by vibration from the reactor recirculation system. The Unit 1 welds were reworked to EPRI 2x1 at select locations on the "A" and "B" RHR Shutdown Cooling Return check valve equalizing lines for HV-051-1F050A and 50B. The similar Unit 2 welds on equalizing lines for HV-051-2F050A and 50B will be examined and reinforced. The scope will be added into the next refueling outage (2R14) currently scheduled for April 2017.
05000440/LER-2016-00124 January 2016
23 March 2016
23 March 2016Perry10 CFR 50.73(a)(2)(iv)(A), System Actuation
10 CFR 50.73(a)(2)(v)(A), Loss of Safety Function - Shutdown the Reactor
10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications
10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Coolant System
Feedwater
Reactor Protection System
Reactor Recirculation Pump
Reactor Pressure Vessel

At 2100 hours, on January 23, 2016, the Perry Nuclear Power Plant (PNPP) commenced a reactor shutdown to investigate unidentified leakage in the drywell. At 2122 hours, drywell unidentified leakage exceeded Technical Specification (TS) limits necessitating a plant shutdown as required by TSs. At 0357 hours, on January 24, 2016, while performing the shutdown required by plant TSs, the average power range monitors (APRM) became inoperable due to a calibration setpoint being out of tolerance in the nonconservative direction following a transfer of the reactor recirculation pumps to slow speed. This resulted in a loss of safety function for the APRMs. At 1007 hours, on January 24, 2016, with the plant at 8 percent power, during a feedwater shift to place the motor feed pump in service, reactor water level rose to the level 8 setpoint and the reactor protection system (RPS) automatically initiated, shutting down the reactor. Following the shutdown, a small leak was identified on the reactor recirculation loop "A" pump discharge valve vent line. The recirculation loop is part of the reactor coolant system; this resulted in a degraded condition and a condition prohibited by TS due to pressure boundary leakage.

The cause of the recirculation loop vent line leak was that the weld connecting the root appendage was not performed per the design drawing. The APRM calibration issue was caused by a change to the feedwater flow input to the heat balance. The cause of the reactor level rise and subsequent high water level scram was due to operator error in monitoring and manipulating feedwater system indications and controls.

The safety significance of this event is considered to be small. These events are being reported under; 50.73(a)(2)(i)(A), for completion of any plant shutdown required by the plant's TS; 50.73(a)(2)(ii)(A) for a condition resulting in the plant's principle safety barrier being seriously degraded; 50.73(a)(2)(i)(B) for a violation of Technical Specifications; 50.73(a)(2)(iv)(A) for actuation of the RPS while critical; and 50.73(a)(2)(v)(A) for a loss of safety function.

05000316/LER-2015-00123 April 2015
15 January 2016
15 January 2016Cook
Donald C. Cook Nuclear. Plant Unit 2
10 CFR 50.73(a)(2)(iv)(A), System Actuation
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Steam Generator
Reactor Coolant System
Feedwater
Reactor Protection System
Auxiliary Feedwater
Main Steam Line
Main Condenser
Control Rod
Main Steam

On April 23, 2015, at 0210, Donald C. Cook Nuclear Plant Unit 2 Reactor was manually tripped from approximately 2 percent of rated thermal power during plant restart following a refueling outage. Unit 2 Reactor was manually tripped due to the inability to maintain Average Reactor Coolant System Temperature above the Technical Specification (TS) required minimum Temperature for Criticality when two newly installed Steam Dump Valves failed open while being manually valved into service. The valves were subjected to, but not designed for, two phase flow.

The Root Cause has been determined to be that the modification process failed to identify and document all system operational vulnerabilities. The corrective action to preclude repetition is an enhancement of the Engineering Modifications procedure to require development and inclusion of a narrative to describe system operation, including key interfacing system operation.

The manual Reactor Protection System (RPS) actuation was reported via Event Notification 51004 in accordance with 10 CFR 50.72(b)(2)(iv)(B) and 10 CFR 50.72(b)(3)(iv)(A), and 10 CFR 50.72(b)(2)(i). The valid RPS actuation and the completion of the plant shutdown required by TS are reportable as a Licensee Event Report in accordance with (- 10 CFR 50.73(a)(2)(iv)(A) and 10 CFR 50.73(a)(2)(i)(A) respectively.

05000483/LER-2015-001, Completion of a Shutdown Required by the Technical Specifications - TS 3.4.1323 July 201517 September 2015Callaway10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownReactor Coolant System

On July 23, 2015, plant operators became aware of indications of an increase in the Reactor Coolant System (RCS) unidentified leak rate. The indications included containment radiation alarms as well as increasing containment humidity and sump levels. An RCS inventory balance indicated an unidentified leak rate of 1.2 gpm leak which is greater than the Technical Specification limit of 1 gpm for unidentified leakage. Actions were taken to determine the source of the leak. A containment entry was made, and a steam cloud was identified to be coming from the Pressurizer Spray Valve cubicle. The plant was shut down in order to comply with requirements of the Technical Specifications.

It was determined that the leak was due to seat leakage through the RCS Pressurizer CVCS Auxiliary Spray Supply Drain valve BBV0400 and then through the non-safety related pipe flange immediately downstream of the valve.

The valve was tightened which reduced the leakage to 60 drops per minute. The flange gasket was replaced.

Additional causes and corrective actions are still being determined.

05000315/LER-2015-0011 June 201529 July 2015Donald C. Cook Nuclear Plant10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownEmergency Diesel Generator

On June 1, 2015, at 0231 hours, a Unit 1 shutdown was completed in accordance with Technical Specification (TS) 3.8.1, AC Sources - Operating, due to the inability to restore 1 AB Emergency Diesel Generator (EDG) to operable status within the required TS completion time. The plant entered normal operating procedures for a planned Unit 1 shutdown and all systems responded as expected with no complications.

The Unit 1 AB EDG was declared inoperable on May 18, 2015, for scheduled maintenance. During a post maintenance test run, the Unit 1 AB EDG tripped after approximately 16 minutes on HI-HI bearing temperature due to a crankshaft bearing No. 4 failure.

The Root Cause has been determined to be that the station accepted leaving air within the lube oil system which left the EDG main bearing No. 4 susceptible to electrical pitting and eventual wiping of the babbitt material.

Corrective actions to preclude repetition include installing high point vent valves and implementing procedure enhancements to ensure the lube oil system is filled with oil and properly vented prior to returning to service, if drained for any reason.

The Unit 1 planned shutdown was reported via Event Notification 51106 in accordance with 10 CFR 50.72(b)(2)(i). The completion of the plant shutdown required by TS is reportable as a Licensee Event Report in accordance with 10 CFR 50.73(a)(2)(i)(A).

05000323/LER-2014-00214 August 20147 May 2015Diablo Canyon10 CFR 50.73(a)(2)(v), Loss of Safety Function
10 CFR 50.73(a)(2)(vii), Common Cause Inoperability
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Emergency Diesel Generator

On August 13, 2014, while performing scheduled maintenance on Unit 2 Emergency Diesel Generator (EDG) 2-2, Diablo Canyon Power Plant (DCPP) identified a failed Inlet-to-Fuel-Header capscrew on Engine Cylinder 1L. As part of subsequent inspections to determine whether a similar condition existed on any of the other Unit 1 or Unit 2 EDGs, a degraded capscrew was identified on EDG 2-3 Cylinder 8L.

No capscrew issues were identified on the Unit 1 EDGs or on Unit 2 EDG 2-1. EDG 2-3 was declared inoperable at 1631 on August 14, 2014, resulting in two of three EDGs being inoperable at the same time, which requires ensuring at least two EDGs are operable within 2 hours, or be in Mode 3 within the following 6 hours.

Although the capscrew on EDG 2-3 was successfully replaced within 2 hours, during fuel system fill and vent following corrective maintenance, a fuel oil leak from the belt driven fuel oil booster pump occurred. Because repairs of EDG 2-3 could not be completed within the time permitted by Technical Specification 3.8.1 for two EDGs inoperable, a Unit 2 plant shutdown commenced. On August 14, 2014, at 2351 hours, Unit 2 entered Mode 3.

The cause of the failed capscrew on EDG 2-2, and the degraded capscrew on EDG 2-3, was determined to be high cycle fatigue. The cause of the fuel oil booster pump leak was determined to be a manufacturing defect combined with high seal annulus pressure during fuel oil system priming. Corrective actions include replacement of all capscrews with an improved material design, and incorporation of updated vendor guidance and updated fuel system priming instructions into station procedures.

This event did not adversely affect the health or safety of the public.

05000336/LER-2014-00726 July 201424 September 2014Millstone10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownSteam Generator
Auxiliary Feedwater
Decay Heat Removal

(MPS2) operators commenced an orderly shutdown of MPS2 since turbine driven auxiliary feedwater (TDAFW) pump repairs and required testing would not be completed within the time frame required by Technical Specification Action Statement (TSAS) 3.7.1.2 action c. MPS2 entered operating mode 4 (hot shutdown) at 0738 hours on July 27 thus completing the shutdown as required by the TSAS.

The direct cause of the shutdown of MPS2 was the inability to identify the cause of the surveillance test failure and complete the repair and retesting activities within the allowed TSAS time. Subsequent troubleshooting found foreign material inside the TDAFW recirculation orifice. The foreign material was removed, the TDAFW pump was retested and satisfactorily passed the required TS surveillance test.

Additional inspection did not find any additional foreign material. Additional corrective actions are being taken in accordance with the station's corrective action program.

This event is being reported pursuant to 10 CFR 50.73(a)(2)(i)(A) - The completion of any nuclear plant shutdown required by the plant's technical specifications.

05000265/LER-2014-0022 April 20142 June 2014Quad Cities10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownFeedwater
Secondary containment
Main Steam Isolation Valve
Primary containment
Main Turbine
Reactor Recirculation Pump
Reactor Water Cleanup
Control Rod
Main Steam

On April 2, 2014, at 1228 hours, a Fire Alarm System (FAS) alarm was received for the Unit 2 D heater bay area. Although entry into the room at the time identified only a steam leak, subsequently various spurious alarms and electrical system anomalies occurred.

At 1303 hours, Unit 2 was manually scrammed, the turbine was tripped, and the main steam isolation valves (MSIVs) were closed to ensure the steam leak was isolated. A fire was identified to have occurred in the D heater bay (an area of the plant containing the high pressure (final stage) D feedwater heaters, and several Unit 2 cable trays and risers). The fire was extinguished by the automatic wet pipe sprinkler fire suppression system.

At 1340 hours, due to the manual de-energizing of safety-related motor control center (MCC) 29-1 in the reactor building in response to notification that smoke had been observed, an ALERT level Emergency Action Level classification was declared as HA3 (fire in a vital area affecting safety system equipment). The emergency was terminated at 2132 hours.

The cause of the event was an existing cable flaw that was caused by cable routing that exceeded the required minimum static bend radius.

Corrective actions included repairing impacted cables, replacing the failed steam seal expansion joint, operating procedure revisions, and additional inspections/tests.

The safety significance of this event was minimal. Given the impact on multiple systems, this report is submitted in accordance with 10 CFR 50.73 (a)(2)(iv)(A) for manual or automatic actuation of any of the systems listed in paragraph (a)(2)(iv)(B); in accordance with 10 CFR 50.73 (a)(2)(v)(D) for an event that could have prevented the fulfillment of the safety function of systems needed to mitigate the consequences of an accident; and in accordance with 10 CFR 50.73(a)(2)(i)(A), for the completion of a nuclear plant shutdown required by the plant's Technical Specifications.

05000265/LER-2014-00131 March 201430 May 2014Quad Cities10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Coolant System
High Pressure Coolant Injection
Reactor Pressure Vessel
Residual Heat Removal
Control Rod

On March 31, 2014, at 1302 hours, an Inservice Inspection Program VT-2 examination of the Unit 2 Control Rod Drive (CRD) Hydraulic Control Unit (HCU) ASME Class 2 piping and components was being performed. An apparent through-wall valve body leak of approximately two drops per minute was discovered on the 2-0305-101-18-27 CRD HCU Scram Insert Isolation Valve. This valve is subjected to full reactor pressure during normal service and during this inspection. This valve is the isolation valve to the reactor vessel CRD drive housing, and since it is the first isolation boundary off of the reactor vessel, it therefore cannot be isolated from the reactor coolant system to allow repairs. The valve was declared inoperable, Technical Specifications LCO 3.4.4 Condition C was entered, and the Unit was shutdown and depressurized to effect repairs.

On April 1, 2014, the 2-0305-101-18-27 valve was removed from the system and shipped for analysis. It was determined that the through wall leak that developed was the direct result of an inherent manufacturing defect that eventually propagated to the valve surface following years of pressure and temperature cycles that the system normally experiences.

Corrective actions included replacing the failed isolation valve and performing additional CRD system inspections. A root cause analysis was performed and no additional contributing factors were identified.

The safety significance of this event was minimal since the leakage rate was very small and full scram capability was maintained by the control rod. Due to the impact on the reactor coolant pressure boundary, this report is submitted in accordance with the requirements of 10 CFR 50.73(a)(2)(ii)(A), which requires the reporting of any event or condition that results in the condition of the nuclear power plant, including its principal safety barriers, being seriously degraded. Since a plant shutdown was completed as required by the plant Technical Specifications, this report is also submitted in accordance with the requirements of 10 CFR 50.73(a)(2)(i)(A), which requires the reporting of the completion of any nuclear plant shutdown required by the plant's Technical Specifications.

05000336/LER-2014-00131 January 201431 March 2014Millstone10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownReactor Coolant System
Emergency Diesel Generator

On January 30, 2014 at 2313, with Millstone Power Station Unit 2 (MPS2) in MODE 1 and at 100% reactor power, the circuit breaker for the group 1 pressurizer proportional heaters tripped. With the 'B' emergency diesel generator out of service for its maintenance outage and therefore inoperable, Technical Specification Action Statement (TSAS) 3.4.4 action b was entered. TSAS 3.4.4 action b requires MPS2 be in at least HOT STANDBY (MODE 3) with the reactor trip breakers open within 6 hours and in HOT SHUTDOWN (MODE 4) within the following 6 hours, unless one group of proportional heaters is restored to operable status. MPS2 completed the shutdown to MODE 3 at 0457 and restored the group 1 proportional heaters to operable status at 0747 on January 31, 2014. The initiation of the shutdown was reported to the NRC (event number 49779) pursuant to 10 CFR 50.72(b)(2)(i) - The initiation of any nuclear plant shutdown required by the plant's technical specifications.

After troubleshooting, faulty heater leads were lifted to remove a failed heater from service. Following appropriate testing, the group 1 proportional heater and the pressurizer were declared operable and MPS2 was subsequently returned to service.

This condition is being reported pursuant to 10 CFR 50.73(a)(2)(i)(A) - The completion of any nuclear plant shutdown required by the plant's technical specifications.

05000263/LER-2014-00117 January 201414 March 2014Monticello10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications
10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Recirculation Pump

On January 17, 2014, leakage into the Reactor Building Closed Cooling Water (RBCCW) System was determined to be Reactor Coolant Pressure Boundary (RCPB) leakage as identified by the Monticello Nuclear Generating Plant (MNGP) Technical Specifications (TS). Based on this, the TS limiting condition for operation was not met and a plant shutdown was required. The plant shutdown commenced at 2029 on January 17, 2014. There was no radioactive release from the plant. The plant was shut down without incident to repair the source of the inleakage.

The apparent cause for the RCPB leak was the lack of an established maintenance strategy in place to periodically check the condition of the heat exchanger or replace it. A crack formed in the #12 Recirculation Pump Upper Seal Heat Exchanger coil due to intergranular stress corrosion cracking.

The leaking # 12 Recirculation Pump Upper Seal Heat Exchanger was removed and the system was modified to operate without this heat exchanger by utilizing the excess capacity of the #12 Recirculation Pump Lower Seal Heat Exchanger.

05000364/LER-2014-00111 January 201412 March 2014Docket Number10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown

On January 11, 2014 at 14:53 CST, Farley Nuclear Plant (FNP) Unit 2 completed a shutdown from 100 percent power to Mode 3 to comply with Required Actions of Technical Specifications 3.3.1 (Reactor Trip System Instrumentation) and 3.3.2 (Engineered Safety Feature Actuation System Instrumentation). These Required Actions had been voluntarily entered on January 10, 2014 at 0919 CST in order to perform periodic logic surveillance testing on the B-Train Solid State Protection System (SSPS). FNP was unable to rectify logic testing failures encountered during the testing within the time requirements of the Required Actions, necessitating the shutdown. This shutdown is reportable under 10 CFR 50.73(a)(2)(i)(A). Subsequent troubleshooting identified the direct cause of the logic test failures to be due to foreign material causing an intermittent short between two logic card connector pins. Following removal of the foreign material the SSPS was restored to operable status and Unit 2 was restarted on January 14, 2014. The root cause of this event was determined to be that station leadership did not appropriately manage the risk associated with past indeterminate SSPS failures. Corrective actions include an intensive inspection of both units' SSPS cabinets for foreign material, to revise troubleshooting procedures to include component validation during troubleshooting and to establish a practice of timely issue resolution when the direct cause of a failure was not validated during initial troubleshooting.

RC FORM 366 (01.2014) 05000 364

05000285/LER-2014-0018 January 20147 March 2014Fort Calhoun10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownReactor Coolant System
Shutdown Cooling
Containment Spray

At approximately 2230 Central Standard Time (CST), on January 8, 2014, CW-14C, Traveling Screen Sluice Gate, motor operator shaft was found damaged (bent) by Operations personnel. At 2330 CST a large block of ice buildup was observed on top of the sluice gate caused by a pinhole leak in the backwash piping located directly above the CW-14C gate. At 0250 CST, January 9, 2014, Operations unsuccessfully attempted manual closing of CW-14C. At 0315 CST the station entered TS 2.0.1(1) due to all raw water (RW) pumps being declared inoperable. At 0518 CST the station commenced a reactor shutdown. At 0900 CST the station completed the reactor shutdown.

The root cause was determined to be that CW-14C MOV torque setting was at a value that allowed the stem to be bent.

CW-14C was lowered and then verified closed by divers. The flooding strategy for the Intake Structure was met at 0350 CST on January 10, 2014. RW Pumps AC-10A, AC-10B, AC-10C and AC-10D were declared operable and TS 2.0.1(1) was exited.

05000482/LER-2013-01018 October 201317 December 2013Wolf Creek10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown

On October 18, 2013 at 1141 Central Daylight Time (CDT), the Class 1E electrical equipment air conditioning unit, SGKO5A, was declared nonfunctional due to low lube oil pressure on the SGKO5A compressor. As a result, Technical Specification (TS) Limiting Condition for Operation (LCO) 3.0.3 was entered and a plant shutdown was commenced. Mode 3 was entered on October 18, 2013 at 1735 CDT.

The cause of the SGKO5A failure was a loss of lube oil pressure sensing to the pressure switch of the SGKO5A compressor. Contaminates in the system caused the loss of lube oil pressure sensing to the pressure switch. An inadequate flush and restoration of the system in May 2013 allowed contaminates to remain in the system.

SGKO5A was returned to a functional status on October 21, 2013 at 1915 CDT. Wolf Creek Generating Station returned to Mode 1 on October 27, 2013 at 2007 CDT.

05000482/LER-2013-00811 September 201312 November 2013Wolf Creek10 CFR 50.73(a)(2)(iv)(A), System Actuation
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Steam Generator
Feedwater
Reactor Protection System
Auxiliary Feedwater

On September 11, 2013 at 1645 Central Daylight Time (CDT), the Class 1E electrical equipment air conditioning unit, SGKO5A, was declared nonfunctional due to low oil level on the SGKO5A compressor, elevated vibration and an increase in motor current. As a result, Technical Specification (TS) Limiting Condition for Operation (LCO) 3.0.3 was entered and a plant shutdown was commenced. Mode 3 was entered on September 11, 2013 at 2312 CDT.

Following the plant shutdown, while in Mode 3, the 'A' steam generator (SG) level approached the Auxiliary Feedwater Actuation Signal setpoint of 23.5 % level. The Control Room operators initiated a manual reactor trip. As a result of the trip, a feedwater isolation signal and a motor- driven auxiliary feedwater actuation signal was generated.

The cause of the SGKO5A failure was an inadequate flush and restoration of the system following actions taken to restore SGKO5A in May 2013. The cause of the manual reactor trip and auxiliary feedwater actuation was the lack of crew proficiency to maintain SG levels in Mode 3, immediately following a rapid shutdown.

05000318/LER-2013-0055 September 201325 October 2013Calvert Cliffs10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown

On September 5, 2013, Unit 2's Control Element Assembly (CEA) #27 dropped to the fully inserted position while the CEA was being operated as part of a surveillance test. Operators entered applicable Technical Specifications for the dropped CEA. When operators were unable to restore the CEA to its proper alignment within the required Completion Time, operators commenced a reactor shutdown in accordance with Technical Specification Required Action 3.1.4.F.1. The unit was shutdown at 1735 on September 5, 2013. Troubleshooting identified Control Element Drive Mechanism (CEDM) #27 lift coil lead wire was grounded internally to the coil housing due to a chafed wire. The root cause for the dropped CEA was determined to be a manufacturing defect that resulted in circumferential displacement of the coil within the coil housing-and the misalignment of the lift coil lead wire within the coil housing nipple. Corrective actions included replacement of the CEDM coil stack with one that includes a change in design featuring a protective heat shrink wrap at the point where the lead wire penetrates the coil housing nipple. All other Unit 2 CEDMs were meggered with satisfactory results. A detailed plan to replace the remaining Unit 2 CEDM coil stacks is being developed.

Replacement of the Unit 2 coil stacks is expected to begin during the 2015 refueling outage.

05000440/LER-2013-00315 June 20134 October 2013Perry10 CFR 50.73(a)(2)(iv)(A), System Actuation
10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Coolant System
Reactor Protection System
Reactor Pressure Vessel
Control Rod

A planned power reduction commenced June 14, 2013, to inspect the Drywell for sources of unidentified leakage. Following a refueling outage completed in May 2013, the Drywell unidentified leakage was higher than levels prior to the outage. The Drywell inspection identified two leak sites, one of which was in the reactor coolant system (RCS) pressure boundary. A plant shutdown was conducted in accordance with Technical Specification 3.4.5, RCS Operational Leakage, to facilitate repairs. During the shutdown process and after the reactor was subcritical, the reactor protection system was actuated to insert the remaining withdrawn control rods.

The cause of the RCS pressure boundary leakage is a combination of stress corrosion cracking and fatigue or corrosion fatigue. A new vent valve assembly was fabricated and installed on the reactor recirculation system B flow control valve. Inspection of other vent and drain valves with similar configuration on the reactor recirculation system found no deficiencies. Design configuration options to address the cause will be evaluated.

The safety significance of this event is considered to be small. This event is being reported in accordance with 10 CFR 50.73(a)(2)(i)(A), 10 CFR 50.73(a)(2)(ii)(A), and 10 CFR 50.73(a)(2)(iv)(A).

05000482/LER-2013-0067 May 201314 August 2013Wolf Creek10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown

On May 6, 2013 at 1733 Central Daylight Time (CDT), the Class 1 E electrical equipment air conditioning unit, SGKO5A, was declared nonfunctional due to an increasing temperature trend in the 'A' train safety related electrical equipment room. As a result, Technical Specification Limiting Condition for Operation 3.0.3 was entered and a plant shutdown was commenced.

Wolf Creek Generating Station (WCGS) entered Mode 3 on May 7, 2013 at 0009 CDT.

Damage to the liquid line filter drier assembly was caused by over tightening of the wing screw that holds the assembly together. This caused the partial blockage of the thermostatic expansion valves feeding the SGKO5A evaporator coils resulting in the temperature increase in the 'A' train safety related electrical equipment room.

The thermostatic expansion valves and filter drier assembly were replaced and WCGS returned to Mode 1 on 5/13/2013 at 0832 CDT.

05000255/LER-2013-0025 May 201325 June 2013Palisades10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownContainment Spray

At 0027 on May 5, 2013, the safety injection/refueling water (SIRW) tank was declared inoperable in accordance with the operational decision-making issue (ODMI) process. Water leakage from the tank had exceeded the pre-established limit of the ODMI process that directed the tank be declared inoperable.

Leakage from the tank was quantified at approximately ninety gallons per day. Technical Specification (TS) 3.5.4.B requires restoration of an inoperable SIRW tank within one hour. If the tank is not returned to an operable status within one hour, TS 3.5.4.0 requires the plant be placed in Mode 3 within six hours and in Mode 5 within the subsequent thirty-six hours.

Due to the inability to repair the leak within the required one-hour time frame, a plant shutdown was initiated at approximately 0100 hours on May 5, 2013. The plant entered Mode 3 at 0457 hours on May 5, 2013. At 2358 hours on May 5, 2013, the plant entered Mode 5 to execute repairs.

Testing identified an approximate 3/16-inch through-wall crack in a nozzle reinforcing collar to floor plate weld of the tank. Follow-up analysis determined there was significant lack of fusion in the weld that resulted in the failure of the weld and subsequent water leakage. The welder that fabricated the weld did not ensure adequate fusion at the weld root.

The entire SIRW tank floor was replaced with the exception of an annulus ring around the perimeter.

Several initiatives were implemented to preclude potential weld issues during the fabrication of the new tank floor, including welder proficiency training on revised welding techniques and utilization of several types of weld testing methods.

05000373/LER-2013-00527 April 201326 June 2013Lasalle10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Core Isolation Cooling
Emergency Core Cooling System

On April 27, 2013, LaSalle Unit 1 was in Mode 2 (Startup) following a forced outage. At 1800 hours CDT, during a walk down of the drywell, a steam leak was observed coming from the Reactor Core Isolation Cooling Steam Supply Inboard Isolation Bypass/Warm up Valve (1E51-F076), a normally-closed, one inch, motor operated valve. The leak was determined to be on the valve bonnet extension-to-bonnet upper seal weld. At 2124 hours CDT the leak was classified as reactor coolant pressure boundary leakage, and Technical Specification (TS) 3.4.5 Condition C was entered. TS 3.4.5 Required Actions C.1 and C.2 require that the unit be in Mode 3 within 12 hours, and Mode 4 within 36 hours.

Unit 1 entered Mode 4 at 0841 hours on April 28, 2013, as required by TS 3.4.5 to allow for repair of the leak on 1E51-F076.

The apparent cause was a weld defect or discontinuity from the original weld construction (i.e., manufacturing, installation/construction errors, etc.) of the upper seal weld that propagated through wall as a result of system loading and conditions (i.e., high pressure steam) during normal plant operations. Corrective actions included repair of the defective seal weld area.

05000289/LER-2012-00322 August 201222 October 2012Three Mile Island10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownReactor Coolant System

On August 22, 2012 Three Mile Island (TMI) Unit 1 discovered an unisolable leak in the upper pressurizer heater bundle diaphragm plate and shut down the reactor. The cause of the leak was Primary Water Stress Corrosion Cracking (PWSCC). The root cause was determined to be "The use of Alloy 600 materials in high temperature locations was a design weakness in the construction of the TMI station.

The corrective actions include replacement of the upper pressurizer heater bundle (completed September 2012) and planned replacement of the remaining Alloy 600 susceptible pressurizer heater bundle. The leak was not a threat to the safety of the reactor and did not represent a reduction in the public health and safety.

A previous PWSCC condition was reported in LER 50-289/2003-003-00.

This LER is being submitted pursuant to 10 CFR 50.73(a)(2)(i)(A).

05000336/LER-2012-00212 August 20122 October 2012Millstone Power Station -10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown

At 13:46 on August 12, 2012, Millstone Power Station Unit 2 (MPS2) completed a controlled plant shutdown from Mode 1 to Mode 3 (Hot Standby) as required by plant Technical Specification (TS) 3.7.11 Ultimate Heat Sink. TS 3.7.11 stipulates the ultimate heat sink shall be operable with a water temperature of less than or equal to 75 degrees F. TS 3.7.11 Action a. allows continued plant operation when ultimate heat sink (UHS) temperature is between 75 degrees F and 77 degrees F, provided UHS temperature averaged over the previous 24 hours is verified to be less than 75 degrees F once per hour. Otherwise, be in Hot Standby within the next 6 hours and in Cold Shutdown within the following 30 hours.

The UHS for MPS2 is Long Island Sound. The UHS temperature had initially gone above the temperature limit at 16:30 on August 11, 2012, but had cooled below the limit based on environmental factors. At 00:44 on August 12, 2012 the UHS temperature again rose above the TS limit and operators initiated a plant shutdown as required by plant TS 3.7.11. At 02:55 the Shift Manager directed that power be stabilized at 65% power since UHS temperatures had cooled below the TS limit. Plant power was held at approximately 65% power until 08:35 on August 12, 2012 when temperature again rose above the UHS limit. The Shift Manager directed completion of the plant shutdown from Mode 1 to Mode 3, completed at 13:46 on August 12, 2012. The UHS temperature continued to cycle above and below the TS limit. The plant entered Mode 5 Cold Shutdown at 22:31 on August 13, 2012. This condition is being reported pursuant to 10 CFR 50.73(a)(2)(i)(A) "the completion of any nuclear plant shutdown required by the plant's technical specifications".

05000348/LER-2012-00526 July 201224 September 2012Farley10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownEmergency Diesel Generator

On July 26, 2012, at 2151 hours CDT with Unit 1 operating in Mode 1 at approximately 100 percent rated thermal power, a reactor shutdown was conducted in accordance with Condition H of Limiting Condition for Operation (LCO) 3.8.1 following expiration of the Completion Time allowed for compliance with Condition B.4 of that LCO. The Unit was stabilized in Mode 5 pending necessary repairs to EDG 1B and its return to operability. Previously, on July 16, 2012, LCO 3.8.1 was voluntarily entered and EDG 1B was removed from service for planned 24-month maintenance.

Following completion of the maintenance on July 20, 2012, during the post-maintenance operation evaluation run, oscillations occurred in certain EDG parameters including power output.

Subsequently, within minutes, EDG 1B unexpectedly shutdown. The initial investigation included an examination of all cylinders which led to the discovery of a damaged piston and cylinder liner on the #12 cylinder. Subsequent investigation determined the immediate cause of the EDG 1B shutdown was a high crankcase pressure trip: the underlying cause of the engine shutdown was the malfunction of the engine's intercooler thermostatic bypass valve (Q1R43V0561) due to the failure of one of three thermal actuating devices. There were no adverse effects on plant safety or on the health and safety of the public as a result of this event.

NRC FORM 38e (10-2olo) Joseph M Farley Nuclear Plant -Unit 1 05000348

05000317/LER-2012-00217 July 201211 September 2012Calvert Cliffs10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications
10 CFR 50.73(a)(2)(ii)
10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Coolant System

On July 17, 2012, Reactor Coolant System pressure boundary leakage was determined to exist on Unit 1 11A Reactor Coolant Pump differential pressure transmitter tubing. Operators commenced a Technical Specification required unit shutdown. With reactor power at 10 percent a containment entry was made to isolate the leak. This effort stopped the steam emanating from the insulated tubing. Unit 1 returned to full power. Unit 1 leak rate data was monitored for the next several days. It was determined conditions did not improve as expected.

An additional containment entry was made on July 21, 2012 which identified that Reactor Coolant System pressure boundary leakage existed past the previously shut isolation valves.

Operators conducted a Technical Specifications required shutdown of Unit 1 to MODE 5. The source of the leak was a crack in the tubing side weld of the pipe to tube adapter. The cause of the leak was high cyclic fatigue. The cyclic fatigue was caused due to a vertical support for the tubing that was not connected. Corrective actions included replacement of the adapter, the affected portion of tubing, and the connection of a re-engineered vertical support. The similar welds on the other Unit 1 reactor coolant pump differential pressure transmitter tubing runs were inspected with no issues identified. Unit 1 returned to full power on July 25, 2012.

05000413/LER-2011-00315 December 201114 February 2012Catawba10 CFR 50.73(a)(2)(v)(D), Loss of Safety Function - Mitigate the Consequences of an Accident
10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Service water
Residual Heat Removal

On December 15, 2011 at 1421 hours and 1422 hours, respectively, Unit 1 and Unit 2 entered Mode 3 to complete a Technical Specification (TS) Limiting Condition for Operation (LCO) 3.0.3 required shutdown due to both trains of the Control Room Area Chilled Water System (CRACWS) being inoperable. The primary cause of this event was failure of a microprocessor for the Train "B" CRACWS Chiller. Further testing is being conducted to determine the cause and support implementation of changes to improve the reliability of the microprocessor.

Two additional causes identified include the 1) lack of procedures to replace the Train "B" microprocessor component within the allowable LCO 3.0.3 completion time and 2) insufficient maintenance procedural guidance for alignment of the chilled water pump. Corrective actions include developing a procedure to replace the microprocessor, and revising the procedure to provide additional detail for pump alignment.

Throughout this event, all other plant safety related systems were capable of performing their required safety related functions.

05000410/LER-2012-0019 December 201116 March 2012Docket Number10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownReactor Coolant System
Reactor Protection System
Control Rod

On December 9, 2011, at 0908, Nine Mile Point Unit 2 (NMP2) was operating at 100 percent of rated thermal power when alert alarms were received for containment monitoring particulate channels. These alarms were accompanied by a rise in unidentified drywell leakage and drywell pressure. At 1046, a manual shutdown of Unit 2 was initiated due to exceeding the Technical Specification (TS) Limiting Condition for Operation for unidentified leakage in the drywell. TS 3.4.5 requires action to be taken if unidentified leakage increases > 2 gpm within a 24 hour period while in Mode 1. Peak drywell floor drain leakage was 3.7 gpm. Entry into the drywell revealed a packing leak from the Reactor Coolant System (RCS) "A" blocking valve 2RCS*MOV18A.

The valve stem packing leak occurred due to a score in the packing material created by a burr on the valve stem. The burr was created during packing replacement in August 2011 when the plant was shutdown due to high unidentified drywell leakage from the packing of this same valve.

The root cause of this event was that Nine Mile Point leadership did not exhibit a questioning attitude toward potential error likely situations. Leadership did not appropriately identify situations where precursors, such as lack of adequate procedure details and environmental conditions, were challenges to workmanship.

05000366/LER-2011-00324 October 201112 February 2012Hatch10 CFR 50.73(a)(2)(iv)(A), System Actuation
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Protection System
Intermediate Range Monitor
Rod Worth Minimizer
Control Rod

On October 24, 2011, at approximately 0% power during startup from a scheduled maintenance outage, the 'A' IRM signal showed increasing levels of electrical noise while on Range 1. A spike in the signal resulted in a half-scram signal that prompted Operations personnel to bypass the 'A' IRM and declare it inoperable. The 'C' IRM subsequently began exhibiting erratic behavior and slowly drifted downscale while on Range 7. Operations personnel "ranged" down the 'C' IRM. Its signal continued to display the same behavior. Operations personnel declared the 'C' IRM inoperable, resulting in no operable IRM channel in one quadrant of the reactor core. Further control rod withdrawal to maintain the core critical was prohibited. Operations personnel were then directed to insert a manual scram signal.

Testing revealed the direct cause to be degraded signal cable shielding at under-vessel connectors in six of eight IRM channels allowing electrical noise to couple to the signal conductor. The noise was caused by a consistent low frequency signal on the preamplifier signal input and output cables and by degraded connectors. PM intervals were previously based on time rather than on duty cycle resulting in unidentified connector degradation.

Connectors were replaced and post maintenance testing confirmed noise had been reduced to acceptable levels. PM frequency changed based on duty cycle.

05000440/LER-2011-00226 September 20118 February 2012Perry10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Service water
Reactor Protection System
Reactor Core Isolation Cooling
Primary containment
Shutdown Cooling
Residual Heat Removal
Emergency Core Cooling System
Control Rod

On September 26, 2011, at 0158 hours, the unit 1 startup transformer was taken out of service to perform scheduled maintenance. The unit 2 startup transformer and the manual unit 1 backfeed lineup were OPERABLE and were considered to be the two qualified offsite circuits required by Technical Specifications (TS). Further review of this configuration determined that the backfeed lineup could not be credited as a qualified offsite circuit. This review also revealed that required TS actions were not completed when the startup transformer was declared inoperable on September 26, 2011. This event is being reported in accordance with 10 CFR 50.73(a)(2)(i)(B) as an operation or condition which was prohibited by the plant's TS.

Transformer maintenance was secured and the unit 1 startup transformer was returned to service.

Subsequently the transformer tripped due to an internal fault.

On October 2, 2011, at 0100 hours, a planned shutdown was commenced to repair the unit 1 startup transformer. On October 2, 2011, at 1614 hours, plant shutdown was completed by manual actuation of the Reactor Protection System. This event is being reported in accordance with 10 CFR 50.73(a)(2)(i)(A) for completion of any nuclear plant shutdown required by the plant's TS. Corrective actions for these events include approval of a License Amendment to clarify the use of a delayed access circuit as a qualified offsite circuit and installation of a replacement startup transformer. The safety significance of these events is considered to be small.

05000336/LER-2011-0033 September 201126 October 2011Millstone10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
10 CFR 50.73(a)(2)(i)(C), 50.54(x) TS Deviation
Steam Generator
Reactor Coolant System
Service water
Emergency Diesel Generator
Auxiliary Feedwater
Decay Heat Removal

At 09:31 on September 3, 2011, with Millstone Power Station Unit 2 operating at 100 percent power in Mode 1, the "A" train service water loop was declared inoperable when leakage from a degraded service water spool piece degraded beyond pre-established limits. Plant Technical Specification 3.7.4.1 stipulates with one service water loop inoperable, restore the inoperable loop to operable status within 72 hours or be in cold shutdown (Mode 5) within the next 36 hours. Since the leak was unisolable, operators commenced a plant shutdown.

Cold Shutdown Mode 5 was entered at 17:03 on September 4, 2011.

The direct cause of the service water leak was a degraded coating on the piping flange located in the "A" train 10-inch service water line to the emergency diesel generator heat exchangers. The degradation mechanism of the flange is attributed to galvanic corrosion of the carbon steel material. Carbon steel is anodic to the adjacent alloy surfaces.

The pipe spool flange was replaced.

This event is being reported pursuant to 10 CFR 50.73(a)(2)(i)(A) as completion of a nuclear plant shutdown required by the plant's Technical Specifications.

05000410/LER-2011-0026 August 20115 October 2011Nine Mile Point10 CFR 50.73(a)(2)(i)(A), Completion of TS ShutdownReactor Coolant System
Feedwater
Reactor Protection System
Reactor Core Isolation Cooling
Emergency Core Cooling System

At 0152 on August 6, 2011, the containment gaseous radiation monitors went into alarm and it was identified that Reactor Coolant System (RCS) unidentified leakage was increasing. At 0205, a Technical Specifications Condition was entered for RCS unidentified leakage increase above the specified limit. The RCS unidentified leakage peaked at 11.35 gpm, which resulted in an Unusual Event being declared due to reaching an Emergency Action Level (unidentified leakage greater than 10 gpm). At 0227, commenced lowering reactor power. Reactor power was reduced to 20% and, at 0941, the Reactor Protection System was manually actuated by placing the reactor mode switch in the Shutdown position. The unidentified leakage was due to a packing leak from the "A" RCS pump discharge blocking valve. The cause of the packing leak was determined to be vibration/turbulent flow that caused packing relaxation and failure. The valve packing was replaced, torqued and the gland follower nuts were secured in place. The packing for other similar valves was re- torqued and the gland follower nuts were secured in place.

A Preventive Maintenance Surveillance Test (PMST) activity will be created to re-torque the packing for RCS pump blocking valves every two years. Additionally, a modification will be implemented to install a live loading design on the RCS pump blocking valves in an upcoming outage.

There have been two other similar LERs involving RCS valve packing leakage: Nine Mile Point Unit 1 LER-2006-001 and Nine Mile Point Unit 2 LER-2001-007.

05000247/LER-2011-0011 March 201121 February 2012Indian Point10 CFR 50.73(a)(2)(iv)(A), System Actuation
10 CFR 50.73(a)(2)(v), Loss of Safety Function
10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown
Reactor Coolant System
Emergency Diesel Generator
Auxiliary Feedwater

On March 1, 2011, Emergency Diesel Generators (EDGs) 21, 22' and 23 automatically actuated as a result of undervoltage on 480 Volt buses 5A and 6A due to a loss of 138 kV offsite power. 480 volt buses 2A and 3A remained energized as 6.9 kV buses 2, and 3 were energized from the Unit Auxiliary Transformer (UAT) which is connected to the Main Generator. All EDGs operated as designed. EDGs 21 and 23 were manually loaded onto buses 5A and 6A. Prior to the event Con Edison personnel were performing troubleshooting in the Buchanan switchyard on a metering circuit for 138 kV feeder 95332.

The direct cause was loss of power to 480 volt safeguards buses 5A and 6A due to isolation of 138 kV feeder 95332 to the Station Auxiliary Transformer.

Feeder 95332 isolated as a result of an arc on the feeder metering circuit current transformer (CT) switch that caused an imbalance.

The CT circuit also supplies the first line pilot wire relay which tripped due to the imbalance. In accordance with design, the pilot wire relay tripped 138 kV breakers F2 and BT3-4 in the Buchanan switchyard and actuated protective relay 87L/138 which actuated lockout relay 86 STP tripping unit 2 breakers BT4-5 and 6.9 kV breakers 52/ST5 and 52/ST6 thereby isolating feeder 95332.

The apparent cause was a failure of the current transformer (CT) test switch associated with the 138 kV feeder metering circuit to make- before-break. The test switch did not make-before-break due to corrosion on the contact surfaces. Corrective actions include closure of the test switch and restoring feeder 95332 to service. A Con Edison deficiency tag was placed on the switch. Troubleshooting was performed on the Buchanan switchyard feeder 95332 CT circuit and the test switch replaced. Con Edison revised their notification procedure for work impacting the switchyard. The event had no significant effect on public health and safety.