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 SiteStart dateTitleDescription
05000249/LER-2017-001Dresden27 December 2017Unit 3 Standby Liquid Control System Inoperable Due to a Manufacturing Defect Causing a Piping Leak
LER 17-001-01 for Dresden Nuclear Power Station, Unit 3 Regarding Unit 3 Standby Liquid Control System Inoperable Due to a Manufacturing Defect Causing a Piping Leak
Standby Liquid Control system subsystems were declared inoperable when control room personnel were notified of a through wall leak on the common discharge piping. Technical Specification (TS) 3.1.7, "Standby Liquid Control System," Condition B was entered. The pipe repair schedule projected that the work could not be completed within the allowed Completion Time of TS 3.1.7 and DNPS requested a Notice of Enforcement Discretion (NOED) to allow Unit 3 to remain at power during the repair. The NRC granted the NOED on September 12, 2017, at 1746 hours. The system was restored to operable status by replacing the piping on September 12, 2017, at 2035 hours within the time allowed by the NOED. This event is reportable under 10 CFR 50.73(a)(2)(i)(B), as a condition prohibited by TS. The cause of the event was a manufacturing defect. Corrective actions include replacing the failed piping (completed) and performing extent of condition pipe inspections.
05000263/LER-2016-001Monticello22 March 2016
25 May 2017
High Pressure Coolant Injection System Cracked Pipe Nipple Caused Oil Leak
LER 16-001-02 for Monticello Regarding High Pressure Coolant Injection System Cracked Pipe Nipple Caused Oil Leak

The High Pressure Coolant Injection (HPCI) system was inoperable during a pre-planned maintenance activity when a significant oil leak in HPCI system oil piping occurred because of a cracked oil pipe nipple.

The leak was of sufficient size that if it occurred outside the pre-planned maintenance, HPCI would have been declared inoperable. The equipment failure analysis concluded that the most likely cause was that HPCI pipe nipple was exposed to significant loads, sufficient to initiate a crack, likely from applied wrench torques during oil leak repair activities in 2005. With the presence of the crack and crack propagation mechanism, the engineering evaluation determined that HPCI was inoperable from January 9 through March 24, 2016, i.e. 75 days. The organizational root cause was that management and individuals were tolerant of leaks on the HPCI system. As a result, station personnel did not effectively advocate prompt repair of the HPCI oil leak.

The cracked HPCI oil pipe nipple was replaced. Results of the extent of condition review identified two other pipe nipples and two elbows with thread leakage (no crack present). The pipe nipples were replaced and the elbows were reused. The HPCI system was tested successfully after the repairs.

05000440/LER-2016-004Perry28 December 2016
24 February 2017
Loss of Safety Function Due to Two Inoperable Standby Liquid Control Subsystems
LER 16-004-00 for Perry Regarding Loss of Safety Function Due to Two Inoperable Standby Liquid Control Subsystems

On December 28, 2016, at 2119 hours (EST), standby liquid control (SLC) subsystem A was declared inoperable in accordance with the surveillance instruction for performance of a routine surveillance test. At 2229 hours, control room operators received an out-of-service alarm for SLC discharge valve B. With both subsystems inoperable, the SLC system was in a condition that required reporting under 10 CFR 50.72(b)(3)(v)(A) and 10 CFR 50.72(b)(3)(v)(D). At 2335 hours, the surveillance was completed and subsystem A was declared operable.

The cause for subsystem B inoperability was an indicated loss of continuity to one of the two firing circuits in the discharge valve due to a loose connection between a pin and jack on the connector. This was not a safety system functional failure since continuity was interrupted to only one of the two redundant firing circuits for discharge valve B and if an initiation signal was sent to the valve, it would have operated as designed and supported chemical injection to the vessel. The risk of this event is considered small in accordance with the regulatory guidance. The power supply cable was replaced and post maintenance testing was completed satisfactorily. The preventative maintenance task will be revised to include a step to inspect connection pins and jacks when changing the firing assembly. Additionally, the cable on the discharge valve for SLC subsystem A will be replaced and sent to FirstEnergy BETA Laboratory for analysis when the valve is replaced during the next refueling outage.

The analysis will be used to determine if a new preventative maintenance task is necessary for periodic replacement of these cables.

05000353/LER-2012-001Limerick10 May 2012Condition Prohibited by Technical Specifications Due to Redundant Reactivity Control System Setpoint Drift

The Unit 2 Division 2 redundant reactivity control system was determined to be inoperable due to instrument signal drift on a reactor pressure vessel pressure channel. T An investigation determined that the channel was inoperable for a time longer than permitted by the Technical Specifications. T The apparent cause of the unplanned inoperability of the affected channel was a premature failure of the reactor pressure analog trip module (ATM) card.

The ATM card failure was most likely due to a failure of the U1- amplifier sub-component on the card. T The degraded card was replaced, calibrated and tested successfully. T The Daily Surveillance Log/OPCONS 1,2,3 RRCS channel check has been revised to ensure unacceptable RRCS channel signal drift will be identified and evaluated as required.

05000237/LER-2009-003Docket Number2 June 2009Emergency Diesel Generator Oil Leak

On June 2, 2009, during performance of the monthly surveillance on the Unit 2/3 Emergency Diesel Generator (EDG), an oil leak of approximately one-half gallon per minute was identified at the threaded pipe plug in the center of the turbocharger lube oil system "Y" strainer end cap. Following identification of the leak, the EDG was unloaded and shut down normally. The threaded plug was then replaced and was found to be a black 3/8 inch plastic shipping plug typically installed for Foreign Material Exclusion (FME) purposes.

The Unit 2/3 EDG was considered to be inoperable from April 16, 2009 to June 2, 2009, with associated actions required by the plant's Technical Specifications not being completed. Also, concurrently with the and Unit 3 EDGs. This minimally impacted the ability of onsite emergency power to fulfill its safety function.

The Root Cause of this event was determined to be inadequate purchase order description. The corrective actions to prevent recurrence include revision of the purchase order description of the "Y" strainer to specify a pressure retaining pipe plug of appropriate material.

05000254/LER-2007-001Docket Number16 May 2007Quad Cities Nuclear Power Station Unit 1 05000254 1 of 3

On May 16, 2007, Quad Cities Station received as-found test results that showed that two of the four tested Main Steam Safety Valves actuated outside of the +/- 1% set pressure band required by Technical Specifications. On May 22, 2007, as found test results were received showing that the Main Steam Safety/Relief Valve set pressure was outside of the +/- 1% band required by Technical Specifications. In all cases, the results were within the +/- 3% ASME Code criteria.

Based on the results of testing and valve disassembly and inspection, the cause of the out-of-tolerance condition for the SRV is setpoint drift. No mechanical wear, degradation or foreign material associated with the pilot section of the valve was identified. Based on the results of testing and historical performance, the cause of the out-of-tolerance condition for the MSSVs is also setpoint drift.

The safety significance of this event was minimal. Both of the MSSVs and the SRV were found to actuate inside the +/-3% Code tolerance. The accident analyses for the fuel cycle during which these valves were installed assumed 3% tolerance for all installed MSSV and SRV valves. This 3% requirement is likewise utilized for the current fuel cycles on both units.

Therefore, the valves were capable of performing the safety function.

05000237/LER-2007-00118 January 2007' Unit 2 Standby Liquid Control System Tank Inoperable Due To A Small Linear Crack

On January 18, 2007, at 2110 hours (CST), with Unit 2 at approximately 100 percent power, Dresden Standby Liquid Control System Tank temperature switch well. The Unit 2 Standby Liquid Control System was declared inoperable and Technical Specification 3.1.7, "Standby Liquid Control System," was entered.

The repair to the tank could not be completed within the allowed Completion Time of Technical Specification 3.1.7 and Dresden Nuclear Power Station requested a Notice of Enforcement Discretion to allow Unit 2 to remain at power during the repair. The NRC granted the Notice of Enforcement Discretion on January 19, 2007. The system was restored to operable status by encapsulating the cracked component on January 20, 2007 at 0015 hours (CST) within the time allowed by the Notice of Enforcement Discretion.

The cause of the event was the result of transgranular stress corrosion cracking that initiated from the threaded inner diameter of the Type 304 stainless steel 1 inch to 3/4 inch Hex-Reducing bushing.

05000374/LER-2005-00321 June 2005Multiple Containment Isolations Following Loss of 480 VAC Safety Related Buses Due to Failed Neutral Overcurrent Relay

On June 21, 2005, at 2340, the feed breaker (2APO4E) from 4160 VAC bus 241Y to 480 VAC safety related buses 235X and 235Y tripped open due to a neutral over-current fault on bus 235X. This trip caused a loss of the 2A Reactor Protection System (RPS) Motor- Generator (MG) Set, which resulted in multiple containment isolation valve closures and a Unit 2 half scram. The loss of power also resulted in a loss of the battery chargers for the Division 1 125VDC and 250VDC systems. The 2A Standby Liquid Control (SBLC) subsystem, 2A Residual Heat Removal (RHR), Low Pressure Core Spray (LPCS) and Reactor Core Isolation Cooling (RCIC) systems were declared inoperable due to the loss of Division 1 power.

The cause of the breaker trip was a failed silicon controlled rectifier in ABB Type GR 5 neutral over current relay 2451-AP055. The relay was replaced and the inoperable systems were subsequently restored. Long term corrective actions include replacing all safety-related Type GR-5 relays installed at LaSalle County Station.

05000293/LER-2003-0056 September 2003

On September 6, 2003 at 1151 hours, the safety-related train 'A' 480-volt load center and the related motor control centers (MCCs) powered from the load center de-energized. The event resulted in several systems including the high pressure coolant injection and the reactor core isolation cooling systems becoming inoperable. The train '8' 480-volt load center and related MCCs were unaffected.

The affected load center and related MCCs were re-energized by 0022 hours and the affected systems were returned to service by 1000 hours on September 7, 2003.

The direct cause of the event was the unplanned trip of the circuit breaker that powers the load center.

The root cause investigation revealed the circuit breaker tripped due to a malfunction of one of the breaker's three current transformers.

Corrective action included the replacement of the circuit breaker. Corrective action planned includes analysis of the current transformer malfunction and related actions to preclude recurrence.

The event posed no threat to public health and safety.

05000387/LER-2001-001Docket Number1 March 2001

During Unit 1 and Unit 2 operation at 100% power, a discrepancy was discovered between the Standby Liquid Control System (SLCS) design pressure and the maximum pressure expected during a Loss Of Offsite Power / Anticipated Transient Without Scram (LOOP/ATWS) event. In the LOOP/ATWS scenario, the SLCS would not be able to inject the 82.4 gpm required by the ATWS rule, 10CFR50.62.

The SLCS design is acceptable for all other ATWS scenarios. The cause of the SLCS design deficiency was a lack of coordination between the ATWS analysis and the SLCS design evaluation. This allowed a disparity to exist between system design and expected system performance. Corrective actions include modification of Unit 1 and 2 SLCS to allow injection of sodium pentaborate solution into the reactor at rated flow during a LOOP/ATWS. An assessment was performed to evaluate the ability of the SLCS to achieve the objectives of the ATWS rule for a LOOP/ATWS event. The assessment shows that there is reasonable assurance that the ATWS rule objectives will be achieved, and that there were no adverse consequences to the health and safety of the public as a result of this event.

05000263/LER-2001-002Docket Number19 January 2001

On January 19, 2001, following a request by the NRC resident inspector for work documentation related to a snubber replacement on the High Pressure Coolant Injection (HPCI) system, the Monticello plant staff became aware that the requisite NIS-2 form had not been generated as required by paragraph IWA-7520 of the 1986 Edition of the ASME Code Section Xl.

Further investigation revealed repair and replacement plans and NIS-2 forms had not been generated for replacement activities involving other ASME Code Section XI snubbers and safety-relief valve topworks.

1 Monticello Technical Specification 3.15.A requires that components in quality groups A, B, and C (Class 1, 2, and 3) be declared inoperable if they do not comply with requirements of ASME Section Xl.

1 On January 24, 2001, the Limiting Condition for Operation (LCO) described in Technical Specification Section 3.15.A was entered for the snubbers not meeting code requirements. The snubbers were considered inoperable. Technical Specification 3.6.H was entered which allows 72 hours to perform an engineering evaluation to demonstrate snubber acceptability. On January 25, 2001, it was determined the LCO should have been entered on January 19, 2001, when the problem was first identified.

On January 29, 2001, safety relief valve (SRV) topwork replacements were found to have been performed without complying with code requirements. Therefore, the SRVs were declared inoperable and Technical Specification LCO 3.6.E.2 was entered. A Notice of Enforcement Discretion was requested and verbal approval granted on January 30, 2001. This LER supplement addresses items found after the original reported items.

05000331/LER-1998-006, Forwards LER 98-006-00 Re Inadequate Post Replacement Test on Standby Liquid Control Sys Explosive.Listed Commitment Made in LtrDuane Arnold18 June 1998Forwards LER 98-006-00 Re Inadequate Post Replacement Test on Standby Liquid Control Sys Explosive.Listed Commitment Made in Ltr
05000354/LER-1997-021, Forwards LER 97-021-00 Entitled, Standby Liquid Control Sys Tank Concentration Below TS Limits. Commitments Made within Rept,EnclHope Creek22 September 1997Forwards LER 97-021-00 Entitled, Standby Liquid Control Sys Tank Concentration Below TS Limits. Commitments Made within Rept,Encl
05000245/LER-1997-031, Forwards LER 97-031-00,documenting Event That Occurred at Millstone Nuclear Power Station,Unit 1 on 970730.Commitment Made within Ltr,ListedMillstone29 August 1997Forwards LER 97-031-00,documenting Event That Occurred at Millstone Nuclear Power Station,Unit 1 on 970730.Commitment Made within Ltr,Listed
05000245/LER-1996-046, Forwards LER 96-046-03,documenting an Event That Occurred at Millstone Nuclear Power Station,Unit 1 on 960627 Per 10CFR50.73(a)(2)(i).Util Commitments Made within Ltr, ListedMillstone3 March 1997Forwards LER 96-046-03,documenting an Event That Occurred at Millstone Nuclear Power Station,Unit 1 on 960627 Per 10CFR50.73(a)(2)(i).Util Commitments Made within Ltr, Listed
05000265/LER-1988-006, Errata to LER 88-006-02:on 880404,station Notified That Eleven Flued Head Anchors Did Not Meet Design Requirements. Caused by Misinterpretation of Scope & Design Structures.Mod Initiated to Revise StructureQuad Cities4 June 1992Errata to LER 88-006-02:on 880404,station Notified That Eleven Flued Head Anchors Did Not Meet Design Requirements. Caused by Misinterpretation of Scope & Design Structures.Mod Initiated to Revise Structure
05000341/LER-1986-047, Forwards Requested Addl Info Re 861226 Failure of Div 2 Thermal Hydrogen Recombiner,Reported in LER 86-047-00Fermi3 April 1987Forwards Requested Addl Info Re 861226 Failure of Div 2 Thermal Hydrogen Recombiner,Reported in LER 86-047-00
05000387/LER-1983-050, Forwards LER 83-050/03L-0Susquehanna15 April 1983Forwards LER 83-050/03L-0
05000387/LER-1982-074, Forwards LER 82-074/03L-0Susquehanna14 January 1983Forwards LER 82-074/03L-0
05000296/LER-1982-050, Forwards LER 82-050/03L-0Browns Ferry19 November 1982Forwards LER 82-050/03L-0