ML20148S082
| ML20148S082 | |
| Person / Time | |
|---|---|
| Site: | Prairie Island  |
| Issue date: | 01/26/1988 |
| From: | Larson C NORTHERN STATES POWER CO. |
| To: | NRC OFFICE OF ADMINISTRATION & RESOURCES MANAGEMENT (ARM) |
| References | |
| IEB-87-002, IEB-87-2, NUDOCS 8802020337 | |
| Download: ML20148S082 (56) | |
Text
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Northern States Power Company 414 Nicollet Mall Minneapohs, Minnesota 55401 Telephone (612) 330-5500 January 26, 1988 IE Bulletin 87-02 Director of Nuclear Reactor Regulation U S Nuclear Regulatory Commission Attn: Document Control Desk Washington, DC 20555 PRAIRIE ISLAND NUCLEAR GENERATING PLANT Docket Nos. 50-282 License Nos. DPR-42 50-306 DPR-60 Response to NRC Compliance Bulletin 87-02 Attached is our response to NRC Compliance Bulletin 87-02 dated Novem-ber 6, 1987. A two-week extension in the 60-day response required by the Bulletin was authorized by the NRR Project Manager for Prairie Island.
f As noted in the attached response, material and chemical tests of all safety related and non-safety related fasteners were within specifi-cations with the exception of four non-safety related hardness tests.
These deviations in hardness values appeared to be within expected measurement variances for hardness testing and are judged to have no effect on service performance.
Please contact us if you have any questions related to the information we have provided.
77f C E Larson Vice President uclear Generation c: Regional Administrator, Region III, NRC Sr Resident Inspector, NRC NRR Proj ect Manager, NRC G Charnoff Attachment 8802020337 880126 fEl\
PDR ADOCK 05000282 'I
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UNITED STATES NUCLEAR REGULATORY COMMISSION NORTHERN STATES POWER COMPANY PRAIRIE IS1AND NUCLEAR GENERATING PLANT DOCKET NO. 50-282 50-306 RESPONSE TO NRC COMPLIANCE BULLETIN 87-02 Northern States Power Company, a Minnesota corporation, with this letter is submitting information requested by NRC Compliance Bulletin 87-02.
This letter contains no restricted or other defense information.
NORTHERN STATES POWER COMPANY By , M C E La son Vice P eside t Nuclear Generation On this 8b day of ha euz<t u/, ,/7flf before me a notary public in and for said' County, peg /sonally fppeared C E Larson, Vice President Nuc- I lear Generation, and being first duly sworn acknowledged that he is authorized to execute this document on behalf of Northern States Power Company, that he knows the contents thereof, and that to the best of his knowledge, information, and belief the statements made in it are true and that it is not interposed for delay.
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ME NOTART 1
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January 26, 1988 Prairie Island Nuclear Generating Plant Attachment NRC Compliance Bulletin 87-02 i
i I BULLETIN ACTION ITEM 1 DESCRIPTION OF FASTENER PROCUREMENT, STORAGE AND ISSUANCE CONTROLS A. Procurement Fasteners are procured as either safety or non safety related.
Safety related fasteners are procured to meet original or engineered specifications using current material and testing standards.
In many cases safety related fasteners are ordered by par; number from original equipment vendors and required to meet original specifications. These fasteners have a specific use.
In other cases safety related fasteners are ordered to a specific material standard (e. g. ASTM A193 Gr
- 37) and quality requirements (such as need for C of C, CMTR, NDE or QA approved vendor) . These standards and quality requirements meet original specifications and applicable code requirements. As shown on the Fastener Testing Data Sheets these requirements can range f rom CMTRs f rom QA approved vendors to commercial grade f rom non QA approved vendors depending on end use of the f astener. These fasteners '
may have a specific use or may be intended for a variety of uses.
Non saf ety related f asteners are procured f rom non QA approved vendors by part number from equipment manufacturers or to applicable equipment (or end use) standards. These f asteners may have a specific use or may be intended f or a variety of uses.
- 3. Receipt Inspection Warehouse personnel receive all fastener shipments and assure no shipping damage and that correct items are received. Safety related fasteners are then placed "on held" for QC receipt inspection.
QC . receipt--inspection is conducted on saf ety related fastener's by certified inspectors in accordance with QC administrative controls and checklists which assure that:
Fasteners are obtained from approved vendors if required by PO.
, . Inspections for damage, cleanliness, l size and required head marking are conducted. For large shipments standard .
sampling techniques are used.
Certifications and tests (as required l by PO such as C of C, CMTR or NDE) are acceptable.
Other specific inspection requirements as applied by engineering are conducted.
C. Storage and Issuance Controls Fasteners which are safety related are segregated from non safety related fasteners by compartment location and tagging. Fasteners may be located in either the main plant warehouse or the construction (plant construction dept. projects) warehouse but the methods of storage and segregation are essentially the same. Some non safety related fasteners are kept in the plant maintenance shop area and are to be used only for non safety related general use.
Issuance of fasteners from warehouses requires a stores requisition (typically an approved work request package) which specifies QA class (safety related or not), fastener type and often times the specific warehouse tag identification (PO or project number). Warehouse personnel are required to only issue material as specified in the stores requisition. In some cases of maintenance repair, fastener types may not initially be specified on work packages due to unexpected need for replacements identified during conduct of work. Plant directives require the work request responsible individual (normally the system engineer) to be contacted and i
authorize such changes in wor'_t scope for safety l
related work. Plant administrative controls also require responsible individuals to verify that the correct type, grade and class of parts are used before signing the post review (before release for operation) on safety related work requests.
It is also important to note that maintenance and construction personnel are aware of requirements for parts use and that engineer, QC and QA field involvement emphasizes application of correct class and pedigree of fasteners,
_3_
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- II BULLETIN ACTION ITEMS 2 AND 3 FASTENER ~ SAMPLING Fasteners were sampled in accordance with Bulletin 87-02 requirements with the participation of site NRC Resident Inspector. Four external 3y threaded fasteners (two safety related and two non safety related) did not have corresponding nuts due to their use as cap screws or similar application. Therefore a total of 36 fasteners were sampled, twenty studs / bolts and sixteen nuts. Refer to the Fastener Testing Data Sheets for details on each fastener sampled.
SampIe ID numbers are described as follows:
PIXY-SR PI - Prairie Island X -
"B" f or bolt / cap screw or "S" f or stud or "N" for nut Y - Sequential number for each fastener set The suffix "SR" is used only for safety related fasteners III BULLETIN ACTION ITEM 4 TESTING Fasteners were tested in accordance with the requirements of Bulletin 87-02 and the applicable material specifications. All fasteners were tested for chemical content and hardness. Please note that in some cases hardness requirements do not exist in the material specifications, namely for A193 Grades B7 and B16 boltu/ studs and A194 Grade 8 strain hardened nuts (These were tested and results were as expected for material, heat treatment and corresponding nut / bolt).
Safety related externally threaded fasteners were also tension tested. As noted in the attached test report, l
slight variance was necessary to permit tensile testing of PIB2-SR since the length was too short to obtain a yield strength value. All test results on this bolt, including tensile properties, were fully acceptable.
. _4 a
IV BULLETIN ACTION ITEd_1 TEST RESULTS Results of testing are shown in the attached test report from Twin City Testing Corporation (TCT). Chemical analysis results and specification requirements begin on page 4. Tensile test results and specification requirements begin on page 8. Hardness test results and specification requirements begin on page 11.
SAFETY RELATED All. safety related fasteners met specification requirements.
NON SAFETY RELATED All non safety related fasteners met chemistry requirements.
Four non safety related fasteners were slightly out of specification ranges for hardness as shown on TCT report page 14. However, the hardness values are all within 1.5 hardness measurement units of that required except for the bolt head surface test on PI-31. PI-31 was retested after removal of 1/32 inch of material on the shank and found to be within specification. Although samples PI-31, 33, and 310 de not have minimum hardness requirements per SAE J429 Table 3, the minimum values from J429 Table 1 were used to compare with equivalent tensile strength since tensile tests were not required by the bulletin.
The slight deviations in hardness values are l apparently not unusual due to the statistical nature of fastener manufacture and control. These results seem to be within expected measurement variances for hardness testing and should have no effect on service performance. Because these deviations were for non safety related fasteners and because values are well within engineering safety factors and tolerances, no Lafety significance or equipment functional concerns exist, l
l
, i V BULLETIN ACTION ITEM 6 .
FURTHER ACTIONS It is apparent that Prairie Island has not identified any "counterfeit" or incorrectly marked fasteners through this sampling program. Sampling results show that existing procedures and administrative requirements are adequate to control the use of fasteners at Prairie Island. Information regarding the concerns expressed in this bulletin and results of testing will be distributed to appropriate plant personnel.
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1, e PRAIRIE ISLhND GENERATING PLANT FASTENER.TE3"!ING-DATA SHEET SAMPLE'ID # : PIS1-SR FASTENER. DESCRIPTION AND SIZE (in) : stud .875x6 f SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A293 B16 HEAD MARKING - SPEC / GRADE : NB16
' HEAD MARKING - MANUFACTURER :
PROCUREMENT LEVEL : SRAV r
GENERAL PLANT APPLICATION : PBoundary VENDOR : Apollo Piping Supply -
2750 N Ranchview, Plymouth, Mn 55447 QA REQUIREMENTS IMPOSED ON VENDOR : AVCOC LICENSEE REPRESENTATIVE : . 8 <- O E'E G.A.Rolfsog/ Date NOTES .
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of G or CMTR.
r CRCG - Safety Related commercial grade purchase order. ,
l l 2) 9' Reluirements Description :
l D AVCOC - Approved vendor, C of C required.
l
(, AVCMTR - Approved vendor, CMTR required.
I L i 4nk fields indicate that information does not exist or is not l . wn .
- 4)
- indicates that specificat.on was deternined indirectly from j marking or other eans.
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_7 PRAIRIE ISLAND GENERATING PLANT ,
FASTENER TESTING DATA SHEET SAMPLE ID # : PIN 1-SR FASTENER DESCRIPTION AND SIZE (in) : nut .875 SAMPLE STOCK LOCATION : Plant Warehouse f MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A194 2H ,
HEAD MARKING - SPEC / GRADE : 2H HEAD MARKING - MANUFACTURER :
PROCUREMENT LEVEL : SRAV GENERAL PLANT APPLICATION : P3oundary VENDOR : Apollo Piping Supply
- 2750 N Ranchview, Plymouth, Mn 55447 QA REQUIREMENTS IMPOSED ON VENDOR : AVCOC LICENSEE REPRESENTATIVE : /78 /'/ N 8 ,
G.A.Rolfsp'n Date s
NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for preduct and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from
- marking or other means.
. :i FPAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB2-SR FASTENER DESCRIPTION AND SIZE (in) : bolt 1.25x5 SAMPLE STOCK LOCATION . Plant Warehouse MATERIAL. SPECIFICATION PER DOCUMENTATION : ASTM A193 B7 HLAD MARKING - SPEC / GRADE - B7 HEAD MARKING - MANUFACTURER : V e- PROCUREMENT LEVEL : SRAV GENERAL PLANT APPLICATION : PBoundary l VENDOR : Victor Products Corp.*
2635 Belmont Ave, Chicago, Ill 60618 QA REQUIREMENTS IMPOSED Oli VENDOR : AVCMTR LICENSEE REPRESENTATIVE : . 78/[ [w [/dV8 Date G.A.Rolfspi NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related i SRAV - Safety Related purchase order requiring QA approved I
vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required-AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
( 4)
- indicates that specification was determined indirectly from marking or other means.
l
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- PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIS3-SR FASTENER 'DESCRII' TION AND SIZE (in) : stud .75x4.25 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A193 B7 HEAD MARKING - SPEC / GRADE : B7 HEAD MARKING - MANUFACTURER . C '
PROCUREMENT LEVEL : SRAV GENERAL PLANT APPLICATION : PBoundary
-VENDOR : Cardinal Industrial Products Corp.
3873 W Oquendo, Las Vegas, NV 89119 QA REQUIREMENTS IMPOSED ON VENDOR : AVCOC LICENSEE REPRESENTATIVE : N8 ou /'/ F N G.A.Rolfsop/ Date NOTES :
- 1) Procurement Level De scription : 1 NSR - Non Safety Related SRAV - Safety Related purchase order requirfr.g QA approved ,
sendor for product and C I C or CMTR.
SRCG - Cefety Related commercial grade purenase order.
- 2) QA Requirements Description :
AVCCC - Approved vendor, C of r required.
AVCMTR Ap; oved vendor, CMTR re saired.
3; Blank fields indicate that informati,n does not exist or is not known.
- 4)
- indicates that specification we determined indirectly from marking or other means.
PRAIRIE ISLAND GENERATING PLANT b
FASTENER TESTING DATA SHEET ,
SAMPLE.ID # : PIN 3-SR
' FASTENER DESCRIPTION AND SIZE (in) : nut .75 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A194 2H HEAD MARKING - SPEC / GRADE : 2H HEAD MARKING - MANUFACTURER :
PROCUREMENT LEVEL : SRAV GENERAL PLANT APPLICATION : PBoundary VENDOR : Cardinal Industrial Products Corp.
3873 W Oquendo, Las Vegas, NV 89119 -
QA REQUIREMENTS IMPOSED ON VENDOR : AVCOC .
LICENSEE REPRESENTATIVE : NN Mu / TEN '
G.A.Rolfson/' Date NOTES :
- 1) _ Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description : ,
AVCOC - Apprc ed vendor, C of C required. s AVCMTR - Appro- t vendor, CMTR required.
3)
Blank fields indicate that information does not exist or is not known. :
?
I
- 4)
- indicates that specification was determined indirectly from marking or other means.
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PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIS4-SR FASTENER DESCRIPTION AND SIZE (in) : stud .875x5.5 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A193 B7 HEAD MARKING - SPEC / GRADE : B7 HEAD MARKING - MANUFACTURER : C PROCUREMENT LEVEL : SRAV GENERAL PLANT APPLICATION . PBoundary VENDOR : Cardinal Industrial Pioducts Corp.
3873 W Oquendo, Las Vegas, NV 89119 QA REQUIREMENTS IMPOSED ON VENDOR : AVCOC LICENSEE REPRESENTATIVE : 78/ - /~/ P ff G.A.Rolfson j/' Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
2; QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIN 4-SR FASTENER DESCRIPTION AND SIZE (in) : nut .875 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A194 2H HEAD MARKING - SPEC / GRADE : 2H HEAD MARKING - MANUFACTURER : C PROCUREMENT LEVEL : SRAV GENERAL PLANT APPLICATION : PBoundary VENDOR : Cardinal Industrial Products Corp.
3873 W Oquendo, Las Vegas, NV 89119 QA REQUIREMENTS IMPOSED ON VENDOR : AVCOC LICENSEE REPRESENTATIVE : 8/ Wu /~ 6- E'E' G.A.Rolfsph Date NOTES :
- 1) Procurement Level Description .
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information dues not ex.ist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means
?:
l PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB5-SR FASTENER DESCRIPTION AND SIZE (in) : bolt .375x1 SAMPLE STOCK LOCATION : Construction Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : SAE J429' 5 HEAD HARKING - SPEC / GRADE : (Gr.5 Symbol)
READ MARKING - MANUFACTURER : KS PROCUREMENT LEVEL : SRCG GENERAL PLANT APPLICATION : Elec. Cabs., Brackets, etc.
i Commonwealth Electric *
~
VENDOR :
-554 Broadway, St. Paul, Mn 55101 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REFRESENTATIVE : . M[ -W R /'/ N I G.A.Rolfsop/ Date
! NOTES :
- 1) Procurement Level Description :
1 NSR - Non Safety Related i
SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
L QA Requirements Description :
2)
AVCOC - Approved vendor, C of C required.
l l AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from l
marking or other means.
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PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PINS-SR FASTENER DESCRIPTION AND SIZE (in) : nut .375 SAMPLE STOCK LOCATION : Construction Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION :
- ASTM A563 A HEAD MARKING - SPEC / GRADE : none HEAD MARKING - MANUFACTURER :
PROCUREMENT LEVEL : SRCG GENERAL PLANT APPLICATION : Elec. Cabs., Brackets, etc. ;
VENDOR : Commonwealth Electric-554 Broadway, St. Paul,'Mn 55101 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : .
D
/-/dT7 Date G.A.Rolfson/'
NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
(
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
'. AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
I i 3) Blank fields indicate that information does not exist or is not I
known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
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PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA-SHEET SAMPLE ID # : PIB6-SR FASTENER DESCRIPTION AND SIZE (in) : bolt .5x2 v SAMPLE STOCK LOCATION : Plant Warehouse
~
MATERIAL SPECIFICATION PER DOCUMENTATION : SAE J429 5 HEAD MARKING - SPEC / GRADE : (Gr.5 Symbol)
HEAD MARKING - MANUFACTURER : A
+ PROCUREMENT LEVEL : SRAV GENERAL PLANT APPLICATION : Elec. Supports / Brackets VENDOR : Unistrut Northern 721 NE Harding, St. Paul, Mn 55413 QA REQUIREMENTS IMPOSED ON VENDOR : AVCOC LICENSEE REPRESENTATIVE : . 8 " MN8 G.A.Rolfsop/ Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
l l
SRCG - Safety Related commercial grade purchase order.
i
- 2) QA Requirements Description :
l AVCOC - Approved vendor, C of C required.
AVCHTR - Approved vendor, CMTR required.
l l 3) Blank fields indicate that information does not exist or is not known.
~4)
- indicates that specification was determined indirectly from j marking or other means.
i l
> , . ~ a-l PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB7-SR FASTENER DESCRIPTI7N AND' SIZE (in) : . bolt .75x2.5 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A325 1-HEAD MARKING --SPEC / GRADE : A325 HEAD MARKING - MANUFACTURER : UNY PROCUREMENT LEVEL : SRCG GENERAL PLANT APPLICATION : Limited Structural -
VENDOR : Cardinal Industrial Products Corp.
3873 W Oquendo, Las Vegas, NV 89119 QA REQUIREMENTS IMPOSED ON VENDOR : nor.e ,
LICENSEE REPRESENTATIVE : M W /'/[N G.A.Rolfson j/ Date NOTES :
4
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C o# C or CMTR.
SRCG - Safety Related commercial grade purchase order.
1
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
- AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not
< known. ,
1
- 4)
- indicates that specification was determined indirectly from marking or other means. !
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J PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET l
SAMPLE ID # : PIN 7-SR' ,
FASTENER DESCRIPTION AND' SIZE (in) : nut .75 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A194 2H ;
HEAD MARKING - SPEC / GRADE : 2H HEAD MARKING - MANUFACTURER :
-4 PROCUREMENT LEVEL : SRCG GENERAL PLANT APPLICATION : Limited Structural VENDOR : Cardinal Industrial Products Corp.
3873 W Oquendo, Las Vegas, NV 89119
- QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : g/ p /-/J T T G.A.Rolfsop/ Date NOTES :
i- 1) Procurement Level Description : '
j.
NSR Non Safety Related ;
I i
SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR. '
l SRCG - Safety Related commercial grade purchase order, i
- 2) QA Requirements Description :
i AVCOC - Approved vendor, C of C required.
i AVCMTR - Approved vendor, CMTR required.
l 3) Blank fields indicate that information does not exist or is not known. !
- 4)
- indicates that specification was determined indirectly from marking or other means.
I f
-_ , , . . . _ - . , _ . . . _ _ _ . - _ _ _.-_ . _ - ~ . . _ - - _ _ _
PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB8-SR FASTENER DESCRIPTION AND SIZE (in) : bolt .875x3 SAMPLE STOCK LOCATION . Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A325 1 HEAD MARKING - SPEC / GRADE . n325 HEAD MARKING - MANUFACTURER . CM-1 PROCUREMENT LEVEL : SRCG GENERAL PLANT APPLICATION : Limited Structural VENDOR : Cardinal Industrial Products Corp.
3873 W Oquendo, Las Vegas, NV 69119 QA REQUIREMENTS IMFOSED ON VENDOR : none LICENSEE REPRESENTATIVE : 8 " [@N G.A.Rolfsoy' Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4) + indicates that specification was determined indirectly from marking or other means.
i
_19 PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIN 8-SR FASTENER DESCRIPTION AND SIZE (in) . nut .875 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A194 2H HEAD MARKING - SPEC / GRADE : 2H HEAD MARKING - MANUFACTURER :
PROCUREMENT LEVEL : SRCG GENERAL PLANT APPLICATION : Limited Structural VENDOR : Cardinal Industrial Pioducts Corp.
3873 W Oquendo, Las Vegas, NV 89119 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : 8
- b N G.A.Rolfp6n Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description .
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
-c .o
- PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIS9-SR FASTENER DESCRIPTION AND SIZE (in) : stud .62Sx5 SAMPLE' STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A193 B8,C1.2,SH HEAD MARKING - SPEC / GRADE : EH HEAD MARKING - MANUFACTURER : C PROCUREMENT LEVEL : SRAV t
GENERAL PLANT APPLICATION : PBoundary VENDOR : Cardinal Industrial Products Corp.
3873 W Oquendo, Las Vegas, NV 89119 QA REQUIREMENTS IMPOSED ON VENDOR : AVC0C LICENSEE REPRESENTATIVE : / Y/ u ~/-/J'tPcP !
G.A.Rolfsp6 Date i
NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related i
SRAV - Safety Related purchase order requiring QA approved ,
vendor for product and C of C or CMTR. (
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required. ,.
- 3) Blank fields indicate that information does not exist or is not i known.
- 4)
- indicates that specification was determined indir ectly f rom .
marking or other means. [
e i
.,-v - . , , , , , - _ , - , , . -, - , ,- -,.-w- - - - - ,- -w
PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIN 9-SR FASTENER DESCRIPTION AND SIZE (in) : nut .625 SAMPLE STOCK LOCATION .
Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A194 8SH HEAD MARKING - SPEC / GRADE . HB HEAD MARKING - MANUFACTURER : C PROCUREMENT LEVEL : SRAV GENERAL PLANT APPLICATION : PBoundary VENDOR . Cardinal Industrial PIoducts Corp.
3873 W Oquendo, Las Vegas, NV 89119 QA REQUIREMENTS IMPOSED ON VENDOR : AVCOC LICENSEE REPRESENTATIVE : 8 8/ N" [ / I cI<I G.A.Rolfs;dn Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
a PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIS10-SR FASTENER DESCRIPTION AND SIZE (in) : stud .625x6 SAMPLE STOCK LOCATION . Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A193 B7 HEAD MARKING - SPEC / GRADE : B7 HEAD MARKING - MANUFACTURER :
PROCUREMENT LEVEL : SRAV GENERAL PLANT APPLICATION : PBoundary VENDOR . Cardinal Industrial Products Corp.
3873 W Oquendo, Las Vegas, NV 89110
-QA REQUIREMENTS IMPOSED ON VENDOR : AVCOC LICENSEE REPRESENTATIVE : ~
8/ Nv /W<ff G.A.Rolfsod j
Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requi-ing QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchaso order.
- 2) QA Requirements Description -
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
n o
PRAIRIE ISLA!1D GENERAT3NG PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIN 10-SR FASTENER DESCRIPTION AND SIZE (in) : nut .625 SAMPLE STOCK LOCATIOli . Plant Warehouse MATERIAL SPECIFICATION PER DOCUMEt3TATION . ASTM A194 2H HEAD MARKI!1G - SPEC / GRADE . 2H HEAD MARKING - MANUFACTURER :
PROCUREMEt1T LEVEL : SRAV GENERAL PLANT APPLICATION . PBoundary VENDOR : Cardinal Industrial Pioducts Corp.
3873 W Oquendo, Las Vegas, tiV 89119 QA REQUIREMENTS IMPOSED ON VENDOR . AVCOC LICE!1SEE REPRESEllTATIVE : _//tMM fu /'/[Tl Date G.A.Rolfsopf NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description .
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blanh fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
1
e
- PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB1 FASTENER DESCRIPTION AND SIZE (in) : bolt .75x4.5 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : *SAE J429 5 HEAD MARKING - SPEC / GRADE : (Gr.5 Symbol) ,
HEAD MARKING - MANUFACT'J"ER : J
- PRCNTREMENT LEVEL
- NSR GENERAL PLANT APPLICATION : Clg. Twr. Mech Vdr. Supplied VENDOR : Ecc4yne Mer<.antile Plaza, St. Charles, Ill 60174 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : N/ 6~ WD /~/F 88 G.A.Rolffon Date p
NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
l l AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR recuired.
- 3) Blank fields indicate that information does not exist or is not ,
known.
- 4)
- indicates that specification was deternined indirectly from marking or other means, i
=
=,
. PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB2 FASTENER DESCRIPTION AND SIZE (in) : bolt 1.25x4 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : *SAE J429 5 HEAD, MARKING - SPEC / GRADE : (Gr.5 Symbol)
HEAD MARKING - MANUFACTURER : SBC PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Turbine Eqmt. Vdr. Supplied VENDOR : Westinghouse Electric Corp.
3501 S Hiway 100, Mpls, MN 55416 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : A/f/ /u NNI G.A.Rolfp6n Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTE.
SRCG - Safety Related commercial grade purchase order.
, 2) QA Requirements Description :
l l AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
l 4)
- indicates that specification was determined indirectly from l
marking or other means.
i
- . PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE.ID # : PIN 2 FASTENER DESCRIPTION AND SIZE (in) : nut 1.25 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION :
- ASTM A194 2H HEAD MARKING - SPEC / GRADE : 2H ,
HEAD MARKING - MANUFACTURER : P PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Turbine Eqmt. Vdr. Supplied VENDOR : Westinghouse Electric Corp.
3501 S Hiway 100, Mpls, MN 55416 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : 88/ 'r" /W 0 f I G.A.Rolfs,ph Date l
. NOTES :
L
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR. -
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required. ,
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from i marking or other means. !
- PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB3 FASTENER DESCRIPTION AND SIZE (in) : bolt 1.5x6.5 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : *SAE J429 5 HEAD MARKING - SPEC / GRADE :,
(Gr.5 Symbol)
HEAD MARKING - MANUFACTURER : Erie PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : RCP Mtr. Strg. Stnd. Vdr. Supplied VENDOR : Westinghouse Electric Corp.
3501 S Hiway 100, Mpls, MN 55416 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : 8/ N /~/EM G.A.Rolfpdn Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
t AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
l
PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB4 FASTENER DESCRIPTION AND SIZE (in) : bolt 1x2.75 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A193 B7 HEAD MARKING - SPEC / GRADE : B7 i HEAD MARKING - MANUFACTURER : TB PROCUREMENT LEVEL : NSR GENERAL ?LANT APPLICATION : Turbine Eqmt.
VENDOR : Cardinal Industrial Products Corp.
3873 W Oquendo, Las Vegas, NV 89119 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : /////[4 nv /~/ PM Date G.A.Rol'fso[
NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indioates that specificatien was determined indirectly from marking or other means.
- PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIN 4 FASTENER DESCRIPTION AND SIZE (in) : nut 1 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION : ASTM A194 2H
, HEAD MARKING - SPEC / GRADE : 2H HEAD MARKING - MANUFACTURER :
PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Turbine Eqmt.
VENDOR : Apollo Piping Supply 2750 N Ranchview, Plymouth, Mn 55447 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : _N#/[ tv /-/ FP8 G.A.Rolfson/' Date
, NOTES :
- 1) Procurement Level Description .
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
1 I
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
l t- __
h i
PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIBS FASTENER DESCRIPTION AND SIZE (in) : bolt .75x3.5 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION :
- ASTM A325 1 HEAD MARKING - SPEC / GRADE : A325 .
HEAD MARKING - MANUFACTURER : AS PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Clg. Twr, Mech. Vdr. Supplied VENDOR : Ecodyne (Custodis)
Mercantile Plaza, St. Charles, Ill 60174 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : N/ - /-/F M Date G.A.Rolip6n NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
- PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PINS FASTENER DESCRIPTION AND SIZE (in) : nut .75 SAMPLE STOCK LOCATION : Plant Warehouse MATERIAL SPECIFICATION PER DOCUMENTATION :
- ASTM A563 C HEAD MARKING - SPEC / GRADE : (Gr.C Symbol)
HEAD MARKING - MANUFACTURER :
PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Clg. Twr. Mech. Vdr. Supplied VENDOR : Ecodyne (Custodis)
Mercantile Plaza, St. Charles, Ill 60174 QA REQUIREMENTS IMPOSED ON VENDOR : none LIC2NSEE REPRESENTATIVE : _MM - /-/FO Date G.A.Rolpfon NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not kncwn.
- 4)
- indicates that specification was determined indirectly from marking or other means.
I
PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB6 FASTENER DESCRIPTION AND SIZE (in) : bolt .675x2 SAMPLE STOCK LOCATION : Maintenance Shop Storage MATFRIAL SPECTFICATION PER DOCUMENTATION : SAE J429 5 HEAD MARKING - SPEC / GRADE : (Gr.5 Symbol) -
HEAD MARKING - MANUFACTURER : (delta)
PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Gen. Maint. Use, NSR VENDOR : Pheoll Mfgr.
1313 Chestnut Ave. N, Mpls, MN 55403
{ QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : v /'/NM
. G.A.Ro (son Date NOTES :
- 1) Procurement Level Description :
1
! NSR - Non Safety Related i SRAV - Safety Related purchase order requiring QA approved j vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
l A C 0 - Approved vendor, C of C required.
, R - Approved vendor, CMTR required.
- 3) Blank f.eads indicate that information does not exist or is not known.
[ 4)
- indicates that specification was determined indirectly from
! marking or other means.
~
PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PINS FASTENER DESCRIPTION AND SIZE (in) : nut .675 SAMPLE STOCK LOCATION : Maintenance Shop Storage MATERIAL SPECIFICATION ?ER DOCUMENTATION :
- ASTM A563 A HEAD MARKING - SPEC / GRADE : none HEAD MARKING - MANUFACTURER :
PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Gen. Maint. Use, NSR VENDOR : Pheoll Mfgr.
1313 Chestnut Ave. N, Mpls, MN 55403 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : //# d - /'/N N Date G.A.Rolydon NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
i AVCMTR - Approved vendor, CMTR required.
f 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means, l
PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB7 FASTENER DESCRIPTION AND SIZE (in) : bolt .5x6 SAMPLE STOCK LOCATION : Maintenance Shop Storage MATERIAL SPECIFICATION PER DCCUMENTATION : SAE J429 5 HEAD MARKING - SPEC / GRADE : (Gr.5 Symbol) -
HEAD MARKING - MANUFACTURER : FM PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Gen. Maint. Use, NSR VENDOR : Pheoll Mfgr.
1313 Chestnut Ave. N, Mpls, MN 55403 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESEhTATIVE : M#3[ ew /TI-f7 G.A.R ffson Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
I SRCG - Safety Related commercial grade purchast order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
1
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
PRAIRIE ISLAND-GENERATING PLANT FASTENER TESTING DATA SEEET SAMPLE ID # : PIN 7
-FASTENER DESCRIPTION AND SIZE (in) : nut .5 SAMPLE STOCK LOCATION : Maintenance Shop Storage-MATERIAL SPECIFICATION PER DOCUMENTATION :
- ASTM A563 A HEAD MARKING - SPEC / GRADE : none -
HEAD MARXING - MANUFACTURER :
PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Gen. Maint. Use, NSR VENDOR : Pheoll Mfgr.
1313 Chestnut Ave. N, Mpls, MN 55403 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : .8#/M - /- T- M Date G.A.Rolfso[
NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
l 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
! AVCMTR - Approved vendor, CMTR required. ;
I
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from
! marking or other means.
~... .
PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB8 FASTENER DESCRIPTION AND SIZE (in) : bolt .875x5 3 AMPLE STOCK LOCATION : Maintenance Shop Storage MATERIAL SPECIFICATION PER DOCUMENTATION : SAE J429 5 HEAD MARKING - SPEC / GRADE : (Gr.5 Symbol) .
HEAD MARKING - MANUFACTURER : N.F.
PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Gen. Maint. Use, NSR VENDOR : Pheoll Mfgr.
1313 Chestnut Ave. N, Mpls, MN 55403 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : /8 [ u [/F M G.A.Rolfsony/ Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fielda indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
. PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET v
SAMPLE ID # : PIN 8 FASTENER DESCRIPTION AND SIZE (in) : nut .875 SAMPLE STOCK LOCATION : Maintenance Shop Storage MATERIAL SPECIFICATION PER DOCUMENTATION :
- ASTM A563 A HEAD MARKING SPEC / GRADE : none 4
HEAD MARKING - MANUFACTURER : ,
PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Gen. Maint. Use, NSR VENDOR : Pheoll Mfgr.
4 1313 Chestnut Ave. N, Mpls, MN 55403 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : < M/ w /-/f~cf<f Date G.A.Rolfso /
NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
1 AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required. ,
d
- 3) Blank fields indicate that information does not exist or is not known. ;
- 4)
- indicates that specification was determined indirectly from marking or other means.
l -
i
t PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIB9 FASTENER DESCRIPTION AND SIZE (in) : bolt .75x4 SAMPLE STOCK LOCATION : Maintenance Shop Storage MATERIAL SPECIFICATION PER DOCUMENTATIOW : SAE J429 5 HEAD MARKING - SPEC / GRADE : (Gr.5 Symbol) .
HEAD MARKING - MANUFACTURER : M.V.
PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Gen. Maint. Use, NSR VENDOR : Vincent Brass & Alum.
200 24th Ave SE, Mpls, Mn 55414 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : /N e"7F [-/ P M G.A.Rclfp6n Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor,. C of C required.
AVCMTR - Approved vender, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
- PRAIRIE ISLAND GENERATING PLANT FASTENER TESTING DATA SHEET SAMPLE ID # : PIN 9 FASTENER DESCRIPTION AND SIZE (in) : nut .75 SAMPLE STOCK LOCATION : Maintenance Shop Storage MATERIAL SPECIFICATION PER DOCUMENTATION :
- ASTM A563 A HEAD JdARKING - SPEC / GRADE : none HEAD MARKING - MANUFACTURER :
PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Gen. Maint. Use, NSR VENDOR : Pheoll Mfgr.
1313 Chestnut Ave. N, Mpls, MN 55403 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : N8 eV /-/PW G.A.Rolfson/' Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification wns determined indirectly from marking or other means.
40 m
. PRAIRIE ISLAND GENERATING PLANT FASTEN 2R TESTING DATA SHEET SAMPLE ID # : PIB10
. FASTENER DESCRIPTION AND SIZE (in) : bolt 1x3 SAMPLE STOCK LOCATION : Maintenance Shop Storage MATERIAL SPECIFICATION PER DOCUMENTATION : SAE J429 5 HEAD MARKING - SPEC / GRADE : (Gr.5 Symbol)
HEAD MARKING - MANUFACTURER : TV PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Gen. Maint. Use, NSR VENDOR : Vincent Brass & Alum.
200 24th Ave SE, Mpls, Mn 55414 QA REQ IREMENTS IMPOSED ON VENDOR : none LICENSEE REPRESENTATIVE : 88 #" [M M G.A.Rolfpsn Date NOTES :
- 1) Procurement Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
,' .- +
_g, m
)
- FRAIRIE ISLAND GENERATING PLANT
.. \
N FASTENER TESTING DATA SHEET A -
SAMPLE ID # : PIN 10 FASTENER DESCRIPTION AND SIZE (in) : nut 1 SAMPLE STOCK LOCATION : Maintenance Shop Storage MATERIAL SPECIFICATION PER DOCUMENTATION :
- ASTM A563 A HEAD HARKING - SPEC / GRADE : none ,
HEAD MARKING - MANUFACTURER :
PROCUREMENT LEVEL : NSR GENERAL PLANT APPLICATION : Gen. Maint. Use, NSR VENDOR : Vincent Brass & Alum.
200 24th Ave SE, Mpls, Mn 55414 QA REQUIREMENTS IMPOSED ON VENDOR : none LICENSEE PEPRESENTATIVE : /N M- @M G.A.Rolfsoji Date f NOTES :
- 1) Procuremer.t Level Description :
NSR - Non Safety Related SRAV - Safety Related purchase order requiring QA approved vendor for product and C of C or CMTR.
SRCG - Safety Related commercial grade purchase order.
- 2) QA Requirements Description :
AVCOC - Approved vendor, C of C required.
AVCMTR - Approved vendor, CMTR required.
- 3) Blank fields indicate that information does not exist or is not known.
- 4)
- indicates that specification was determined indirectly from marking or other means.
(
D g CLANn CiC%8 testInQ corpormoon s 662 CROMWELL AVENUE ST. PAUL MN 55114 QiD_fICAL ANALYSIS. TENSILE TEST. ANdNNNALUATION OF FASTENERS MATERIAL EVALUATION DATE: January 8, 1988
"" # *T' PRAIRIE ISLAND NUCLEAR PLAN'T RERORTED TO:
omem htes Poe hpany cc M o d e S M es .% w Q Prairie Island Nuclear Generating Plant Attn: Donald J Brosche Attn: Gregory A Rolfson 1717 Wakonade Drive East Welch, MN 55089 LABORATORY No.4142 88-0337 PURCIIASE ORDER NO. E-5341911Q QENERAL:
On December 10, 1987, thirty-six fasteners were received from Northern States Power Company's Prairie Island Nuclear Generating Plant, located in Welch, Minnesota. The fasteners were identified as follows:
Safety Related Fasteners -
Sample Sample Material Testing To Identification Description Specification be Perfonned PIS1-SR 7/8"-9 UNC x 6" ASDI:A193, Grade B16 Tensile / Chemical / Hardness long stud PIN 1-SR 7/8"-9 UNC ASHf: A194, Grade 211 Chemical /IIardness hex nut PIB2-SR 1 1/4"-7 UNC x 5" ASDf:A193, Grade 157 Tensile / Chemical /llardness long hex head cap screw PIS3-SR 3/4"-10 UNC x 4 1/4" ASDf:A193, Grade B7 Tensile / Chemical /llardness long stud PIN 3-SR 3/4"-10 UNC ASDi:A194, Grade 21I Chemical /llardness hex nut PIS4-SR 7/8"-9 UNC x 5 1/2" ASDf:A193, Grade B7 Tensile / Chemical / Hardness long stud PIN 4-SR 7/8"-9 UNC ASDf:A194, Grade 2H Chemical / Hardness hex nut PIB5-SR 3/8"-16 UNC x 1" SAE:J429 Grade 5 Tensile / Chemical /llardness long hex bolt PIN 5-SR 3/8"-16 UNC ASDI:A563, Grade A Chemical /Ilardness plated hex nut PIB6-SR 1/2"-13 UNC x 2" SAE:J429, Grade 5 Tensile / Chemical / Hardness long plated hex bolt U4 "."ofC'/n"o J.M."I " M'.LTM*.Il# "*o"l.".".*C"'. '." JMOA %' ""."5 *.#.*J.*4.'Oo'v7'
b tu.sen city tersting O corporadort 662 CROMWELL AVENUE
@,OF:
' St PAUL MN 55114 PHONE 612/645 3601 QIDfICAL ANALYSIS _, TENSILE TEST. AND HARDNESS EVALUATION OF FAETf2EES 4142 88-0337 DATE: January 8, 1988 LABORATORY No- PAGE: Two GENERAL: (cont)
Safety Related Fasteners - (cont)
Sample Sample Material Testing to Identification Description Specification be Perfonned PIB7-SR 3/4"-10 UNC x 2 1/2" ASDi: A325, 'Iype 1 Tensile / Chemical / Hardness long hex bolt .
PIN 7-SR 3/4"-10 UNC ASDi:A194, Grade 2H Chemical / Hardness hex nut .
PIB8-SR 7/8"-9 UNC x 3" ASDi:A325 Type 1 Tensile / Chemical / Hardness long hex bolt PIN 8-SR 7/8"-9 UNC ASDf:A194, Grade 211 Chemical / Hardness hex nut PIS9-SR 5/8"-11 UNC x 5" ASDf:A193, Class 2 Tensile / Chemical / Hardness long stain hardened Grade B8 stud PIN 9-SR 5/8"-11 UNC ASDi:A194, Grade 8 Chemical / Hardness hex nut PIS10-SR 5/8"-11 UNC x 6" ASTH: A193, Grade B7 Tensile / Chemical /ilardness long stud PIN 10-SR 5/8"-11 UNC ASDf:A194, Grade 211 Chemical / Hardness hex nut Non-Safety Related Fasteners -
Sample Sample Material Testing to Identification Description Specification be Perfonned PIB1 3/4"-10 UNC x 4 1/2" SAE:J429, Grade 5 Chemical /llardness long plated hex bolt PIB2 1 1/4"-7 UNC x 4" SAE:J429, Grade 5 Chemical /liardness long hex bolt PIN 2 1 1/4"-7 UNC ASDf: A194, Grade 211 Chemical /llardness i
hex nut PIB3 1 1/2"-6 UNC x 6 1/2" SAE:J429, Grade 5 Chemical / Hardness long hex bolt
'1730'=110J.70."*.~";';='.':*~*. f.**N:h'" "3"J "."'.*30"3 ".*O'J".~;.".3';;"O""4 *3*.', .'.L'i-
b 0 te nW twem corporadon 662 CROMWELL AVENUE
/ ST PAUL, MN 55114 PHONE 612/645-3601 OF: O{DilCAL_ ANALYSIS. TENSILE TEST. A?O HARDNEES EVALUATION OF FASTEDLS 4142 88-0337 DATE: January 8, 1988 LABORATORY No. PAGE: Three GEERAL: (cont)
Non-Safety ReJated Faste.iers - (cont)
Sample Sample Material Testing to Identification Description Specification be Perfonned PIB4 1"-8 UNC x 2 3/4" ASTH:A193, Grade B7 Chemical / Hardness long hex bolt 4
PIN 4 1"-8 UNC _ ASTH:A194, Grade 2H Chemical / Hardness hex nut PIBS 3/4"-10 UNC x 3 1/2" ASTH:A325, Type 1 Chemical / Hardness long hex bolt PINS 3/4"-10 UNC AS1N:A563, Grade C Chemical / Hardness hex nut PIBG 5/8"-11 UNC x 2" SAE:J429, Grade 5 Chemical / Hardness long plated hex bolt PIN 6 5/8"-11 UNC ASTH:A563, Grade A Chemical / Hardness plated hex nut PIB7 1/2"-13 UNC x 6" SAE:J429. Grade 5 Chemical / Hardness long plated hex bolt PIN 7 1/2"-13 UNC AS1H:A563, Grade A Chemical / Hardness plated hex nut PIB8 7/8"-9 UNC x 5" SAE:J129 Grade 5 Chemical / Hardness long plated hex bolt PIN 8 7/8"-9 UNC AS1H:A563, Grade A Chemical / Hardness plated hex nut PIB9 3/4"-10 UNC x 4" SAE:J429, Grade 5 Chemical / Hardness long hex bolt
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'.9i OF: QENICAL_ ANALYSIS. TENSILE TEST. AND HALRI 4142 88-0337 PHONE 612/645 3601 MLDSS EVAWATION OF_EkTEMES DATE: January 8, 1988 LABORATORY No. PAGE: Four GENERAL: (cont)
Non-Safety Related Fasteners - (cont)
Sample Sample Material Testing To Identification Desistnation Specification be Perforwxi PIN 9 3/4"-10 UNC ASE:A563, Grade A Chemical / Hardness plated hex nut PIB10 1"-8 UNC x 3" SAE:J423, Grade 5 Chemical / Hardness long hex bolt PIN 10 1"-8 UNC AS E:A563, Grade A Chemical / Hardness hex nut The testing listed for each fastener was perfomed to determine conformance with their re2pective material specifications.
CONCLUSJQNSl h e chemical analysis and tensile test results for all of the fasteners listed above confom to their respective material specifications. We hardness test results for Samples PIB1, PIB3, PIB5, and PIB10, do not confom to their respective material cpecifications. he hardness test results of the rest of the fasteners do confom to their respective requirements.
GENICAL ANAINSIS:
Safety Related Fasteners -
Sample Total Identi- Carbon, Mangan- Phos- Sul- Sili- Chrom- Holyb-fication % ese. % phorus. % fur. % con. % ium. % Nickel % denum. % <
PIS1-SR 0.41 0.55 0.019 0.014 0.16 1.00 Vanadium: 0.56 0.29 PIN 1-SR 0.46 -
0.022 0.010 - - - -
CPID2-SR 0.38 0.90 0.013 0.025 0.17 0.90 -
0.17 PIS3-SR 0.38 0.77 0.015 0.013 0.24 1.09 -
0.15 PIN 3-SR 0.42 -
0.016 0.017 - - - -
PIS4-SR 0.40 0.86 0.015 0.013 0.26 0.94 -
0.15 PIN 4-SR 0.42 -
0.022 0.013 - - - -
PIBS-SR 0.33 -
0.018 0.021 - - - -
PIN 5-SR 0.06 -
0.019 - - - - -
PIBG-SR 0.30 - 0.027 0.012 - - - -
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Safety RelatM Fasteners - (cont)
Sample Total Identi- Carbon, Mangan- Phos- Sul- Sili- Chrom- Holyb-fication % ese. % phorus. % fur. % con. % ium. % Nickel. % denum %
PIB7-SR 0.29 0.81 0.019 0.019 - - - -
PIN 7-SR 0.42 -
0.011 0.012 - - - -
PIB8-SR 0.32 0.75 ~
0.020 0.021 - - - -
PIN 8-SR 0.42 -
0.017 0.016 - - - -
PIS9-SR 0.08 0.96 0.028 0.008 0.30 18.92 8.43 -
PIN 9-SR 0.06 0.81 0.039 0.019 0.76 18.53 8.18 -
PIS10-SR 0.41 0.90 0.012 0.024 0.18 0.91 -
0.21 PIN 10-SR 0.41 -
0.016 0.016 - - - -
- 'Ihese values are the averages of the original and duplicate analyses Non-Safety Related Fasteners -
Sample Total Identi- Carbon, Mangan- Phos- Sul- Sili- Chrom- Holyb-fication % ese. % phorus. % fur. % con. % ium. % Nickel. % denum. %
PIB1 0.34 -
0.022 0.010 - - - -
PIB2 0.44 -
0.015 0.036 - - - -
cPIN2 0.45 -
0.011 0.015 - - - -
CPIB3 0.37 -
0.006 0.025 - - - -
PIB4 0.40 0.91 0.011 0.025 0.29 1.08 -
0.17 PIN 4 0.44 -
0.019 0.036 - - - -
PIBS 0.39 0.84 0.010 0.019 - - - -
PINS 0.19 -
0.025 - - - - -
PIB6 0.38 -
0.016 0.023 - - - -
PIN 6 0.06 - 0.020 - - - - -
PIB7 0.31 -
0.008 0.014 - - - -
PIN 7 0.07 -
0.024 - - - - -
CPIB8 0.31 -
0.020 0.014 - - - -
PIN 8 0.07 -
0.029 - - - - -
PIB9 0.34 -
0.011 0.015 - - - -
PIN 9 0.05 -
0.018 - - - - -
PIB10 0.35 -
0.016 0.015 - - - -
PIN 10 0.48 -
0.015 - - - - -
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PAGE: Six OIDf1 CAL ANALYSIS: (cont)
Material Srecification Requirements -
Table I -
Chemical ASDf:A193, ASDl;A193, ASDf:A193, ASDI:A194, ASDf:A194, Element Grade B7. % Grade B16. % Grade B8. C1 2. % Grade 2H. % Grade 8. %
Total Carbon 0.37-0.49 0.36-0.47 0.08 Max 0.40 Min 0.08 Max Manganese 0.65-1.10 0.45-0.70 2.00 Max -
2.00 Max Phosphorus 0.035 Max 0.035 Max 0.045 Max 0.040 Max 0.045 Max Sulfur 0.040 Max 0.040 Max 0.030 Max 0.050 Max 0.030 Max Silicon 0.15-0.35 0.15-0.35 1.00 Max - 1.00 Max Chromium 0.75-1.20 0.80-1.15 18.00-20.00 - 18.00-20.00 Nickel - - 8.00-10.50 - 8.00-10.50 Molybdenum 0.15-0.25 0.50-0.65 - - -
Vanadium - 0.25-0.35 - - -
Table II -
Chemical ASDf:A325 ASHl:A563, ASDf:A563, SAE:J429, Element Tyre 1. % Grade A. % Grade C. % Grade 5. %
Total Carbon 0.25-0.58 0.58 Max 0.58 Max 0.28-0.55 Manganese 0.57 Min - - -
Phosphorus 0.048 Max 0.13 Max 0.13 Max 0.048 Max Sulfur 0.058 - -
0.058 Max
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. @# PHONE 612/645-3601 OF: QiRiICAL ANALYSIS. TENSILE TEST. AND HARDNESS EVALUATION OF FASTEN _EES 4142 88-0337 DATE: January 8, 1988 LABORATORY No. PAGE: Seven CHDilCAL ANALYSIS: (cont)
Calibration Values of Chemical Element Standards -
Standard Actual NBS Chemical Date Calibration Value Standard Element Tested Value Obtained Remarks 30e Carbon 12-15-87 0.505 0.518 Satisfactory 12-17-87 0.505 0.508 Satisfactory Sulfur 12-15-87 0.036 0.035 Satisfactory 12-17-87 0.036 0.033 Satisfactory 101e Phosphorus 12-17-87 0.025 0.025 Satisfactory 1-4-88 0.042 0.040 Satisfactory Silicon 1-4-88 0.042 0.040 Satisfactory 19g Phosphorus 12-17-87 0.046 0.046 Satisfactory Manganese 12-18-87 0.554 0.558 Satisfactory Chromium 12-18-87 0.374 0.385 Satisfactory Nickel 12-18-87 0.066 0.066 Satisfactory Vanadium 12-18-87 0.012 0.014 Satisfactory 156 Manganese 12-18-87 1.40 1.39 Satisfactory Chromium 12-18-87 0.429 0.433 Satisfactory Nickel 12-18-87 0.475 0.478 Satis factory Molybdenum 12-18-87 0.138 0.149 Satisfactory Hanganese 1-4-88 1.40 1.41 Satisfactory Silicon 1-4-88 0.226 0.224 Satisfactory Chrcenium 1-4-88 0.429 0.453 Satisfactory Nickel 1-4-88 0.475 0.490 Satisfactory Molybdenum 1-4-88 0.138 0.148 Satisfactory 65d Carbon 12-17-87 0.264 0.268 Satisfactory Sulfur 12-17-87 0.010 0.010 Satisfactory 278-1 Manganese 1-4-88 0.405 0.406 Satisfactory Molybdenum 1-4-88 1.04 1.04 Satisfactory Vanadium 1-4-88 0.077 0.077 Satisfactory 101f Chromie 12-21-87 18.49 18.37 Satisfactory Nickel 1-5-88 9.96 9.91 Satisfactory 13f Carbon 12-21-87 0.629 0.625 Satisfactory Sulfur 12-21-87 0.016 0.014 Satisfactory 33d Carbon 12-2287 0.173 0.174 Satisfactory Sulfur 12-22-87 0.010 0.010 Satisfactory
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ST. PAUL. MN 55114 PHONE 612 645 3601 QuiNLCAL ANALYSIS. TDSILE TEST. AND HARDNESS EVALUATION OF FASTEDtS 4142 88-0337 DATE: January 8, 1988 LABORATORY No. PAGE: Eight CHDi1 CAL ANALYSIS: (cont)
Calibration Values of Chemical Element Standards - (cont)
Standard Ac'tual NBS Chemical Date Calibration Value Standard Element Tested Value Obtained Remarks 121d carbon 12-22-87 0.067 0.069 Satisfactory Sulfur 12-22-87 0.013 0.012 107a Phosphorus ,
12-22-87 0.278 0.278 Satisfactory 130a Phosphorus 12-31-87 0.016 0.016 Satisfactory 121d Carbon 12-31-87 0.067 0.068 Satisfactory Sulfur 12-31-87 0.013 0.012 10g Carbon 12-31-87 0.240 0.239 Satisfactory Sulfur 12-31-87 0.109 0.121 Sat i s factory All of the chemical analyses conform to the chemical composition requirements of their re:pective material specifications.
The chemical analyses were conducted between December 15, 1987, and January 5, 1988, according to ASTH:E350 and E353.
TBSILE TEST RESL'LTS:
Irsting of Machined Test Srecimens -
Yield Strength Tensile Sample Reduced-Section (0.2% offset). Strength, Elongation Reduction i Identification Area, int psi _
psi in 2". % of Area. %
PIS1-SR 0.200 133,500 145,000 19.5 60.6 PIB2-SR 0.200 ** 128,500 19.5 59.8 PIS3-SR 0.199 117,300 130,900 18.5 61.8 PIS4-SR 0.199 118,300 130,400 17.5 56.2 PIS9-SR 0.0951 108,800 132,500 *32.1 71.1 1
PIS10-SR 0.0940 136,700 163,200 *16.4 56.6 eElongation in 1.4", %
- Length of bolt was too short for proper extensometer fit, making the yield strength unattainable
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Testing of Full Size Bolts -
Stress Proof Tensile Sample Area, Load Ultimate Strength, Location Identification in___
2 8esu_Lt Load. Ib psi of Failut ,,,
PIB5-SR 0.0775 Satisfactory 11,750 151,600 threads PIBG-SR 0.1419 Satisfactory 19,350 136,400 threads PIB7-SR 0.334 -
Satisfactory 49,750 149,000 threads PIB8-SR 0.462 Satisfactory 57,250 123,900
- threads stripped CBolt length too short for proper thread engagement during testing Materjal Specification Requirements -
Reautrements for Machined Test Specimens -
Yield Strength, Minimum. Tensile Elongation Reduction (0.2% offset), Strength, Minimum of Area, S w ificatJon psi Minimum, psi _.in 2". % Minimum. %
AS1H:A193 Grade B16 105,000 125,000 18.0 50.0 Grade B7 105,000 125,000 16.0 50.0 Class 2/ Grade B8 100,000 125,000 12.0 35.0 Requirements for Full Slee Bolts -
Proof Load, Tensile Length Strength, Measurement Minimum, Location '
Specification tiethod. Ib lb of Failure ASTH:A325 3/4"-10 UNC 28,400 *40,100 Threads 7/8"-9 UNC 39,250 *55,450 Threads 1
ll 4
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@_ PHONE 612S45-3601 OF: QQ2iICAL ANALYSIS. TENSILE TESI. AND HARDNESS EVALUATION OF FASTENERS 4142 88-0337 DATE: January 8, 1988 LABORATORY No. PAGE: Ten TENSILE TEST RESULTS: (cont)
Material Specification Recuirements - (cont)
Reauirements for Full Size Bolts - (cont)
Proof Load, Tensile Length Strength ,
Heasurement Minimum, Location Specification Method. Ib lb of Failure
~
SAE:J429 Grade 5 3/8"-16 UNC 6,600 **9,300 Ereads 1/2"-13 UNC 12,100 *17,000 'I'areads
- Trots conducted using a 100 wedge angle C* Tests conducted using a 60 wedge angle ha tensile test result for each fastener listed above, confonns to its respective material specification requirements.
%e machined test specimens were machined on December 21, 1987, according to ASni:A370.
Tha tensile tests were conducted on December 23, 1987, and December 30, 1987, according to ASDi:A370, A325, F606, and SAE:J429.
he tensile tests were all perfonned using our Tinius Olsen Super "L" Testing Machine identified with the Serial Numter 60002. His machine was calibrated July 22, 1987, due January 22, 1988. The equipnent used in the calibration is traceable to NBS.
HARDNUS TES_T_RE311S_i Non-Safety Related Fasteners -
Sample Identifi- Test Date Reading Reading Reading Reading Average cation Location of Test No 1 No 2 No 3 No 4 Hardness PIB1 side of bolt head 12-18-87 65.0 65.5 60.0 64.0 63.5 HR30N PIB1 core 12-18-87 24.0 23.5 24.0 25.0 24.0 HRC PIB2 side of bolt head 12-22-87 48.5 48.0 48.0 48.5 48.5 HR30N PIB2 core 12-21-87 23.5 23.0 23.0 23.5 23.5 HRC PIN 2 bearing surface 12-11-87 32.0 34.0 33.5 34.0 33.5 11RC l7 ".*:lC'EE .M.**'.IJO .Wfl%**0'.I' '#.*lc* "E*l.".'.".75"c21?l.*.-,*U..*.Co 7o.O Z *l.l*W.*; .".*l'".fl.7
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PHONE 612545-3601 OF: CHDfICAL ANAINSIS. TENSILE TEST. AND HARDNFES EVALUATION OF FASTENERS 4142 88-0337 DATE: January 8, 1988 LABORATORY No. PAGE: Eleven HARDNESS TEST RESULTS: (cont)
Non-Safety Relating Fasteners - (cont)
Sample Identifi- Test Date Reading Reading Reading Reading Average cation Location of Test No 1 No 2 No 3 No 4 Hardness PIB3 side of bolt head 12-18-87 46.0 34.5 36.0 44.0 40.0 IDt30N PIB3 core 12-18-87 97.0 95.5 96.5 96.0 96.5 HRB PIB4 side of bolt head 12-11-87 32.0 32.0 32.0 32.0 32.0 HRC PIN 4 bearing surface 12-11-87 28.0 29.0 27.5 30.0 28.5 HRC PIBS side of bolt head 12-11-87 37.0 36.0 36.0 36.0 36.5 HRC PIN 5 bearing surface 12-11-87 21.5 23.0 21.5 24.0 22.5 IEC PIB6 side of bolt head 12-18-87 49.5 49.0 48.0 48.5 49.0 IUt30N PIB6 core 12-18-87 30.5 31.0 30.5 31.5 31.0 HRC PIN 6 bearing surface 12-15-87 95.5 98.0 96.0 95.0 96.0 HRB PIB7 side of bolt head 12-18-87 53.5 53.0 54.0 52.5 53.5 HR30N PIB7 core 12-18-87 33.0 33.5 33.0 33.5 33.5 imC PIN 7 bearing surface 12-15-87 93.5 96.5 92.5 95.0 94.5 HRB PIB8 side of bolt head 12-18-87 54.0 53.0 52.5 52.5 53.0 Im30N PIB8 core 12-18~87 32.0 30.5 31.0 31.5 31.5 HRC PIN 8 bearing surface 12-15-87 95.0 95.5 97.5 90.0 94.5 1RB PIB9 side of bolt head 12-18-87 56.5 52.0 54.0 51.5 53.5 HR30N PIB9 core 12-18-87 30.0 32.5 32.5 31.5 31.5 HRC PIN 9 bearing surface 12-15-87 91.0 93.0 91.5 94.5 92.5 HRB PIB10 side of bolt head 12-18-87 54.0 53.0 50.0 52.5 52.5 im30N PIB10 core 12-18-87 24.5 25.5 23.5 24.0 24.5 imC PIN 10 bearing surface 12-15-87 92.5 92.5 94.0 91.5 92.5 HRB Safety Related Fasteners -
Sample Identi- Test Date Reading Reading Reading Reading Average fication LocaliOD of Test No 1 No 2 No 3 No 4 Hardness PIS1-SR core 12-17-87 31.0 32.0 32.5 31.5 32.0 HRC PIN 1-SR bearing surface 12-15-87 29.0 29.5 29.5 29.5 29.5 IEC PIB2-SR side of bolt head 12-15-87 32.0 32.5 32.0 32.0 32.0 imC PIS3-SR core 12-15-87 28.0 28.0 29.0 29.5 28.5 HRC PIN 3-SR bearing surface 12-15-87 30.0 30.0 30.5 31.0 30.5 imC
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, PHONE 61.*/645-3601 OF: QiRiICAL ANALYSIS. TENSILE TEST. AND HARDNESS EVALUATION OF FASTHERS 4142 88-0337 DATE: January 8, 1988 LABORATORY No. PAGE: Twelve HARDNESS TEST RESULTS: (cent)
Safety Related Fasteners - (cont)
Sample Identi- Date Reading Reading Reading Reading Average heation Location of Test No 1 No 2 No 3 No 4 Hardness PIS4-SR core 12-15-87 28.0 29.5 29.5 30.0 29.5 IRC PIN 4-SR bearing surface 12-15-87 30.5 30.5 31.0 30.0 30.5 IRC PIBS-SR side of bolt head 12-18-87 49.5 49.5 48.5 48.5 49.0 }m30N PIBS-SR core 12-18-87 33.5 33.5 35.0 33.0 34.0 IRC PINS-SR bearing surface" 12-18-87 90.5 89.5 94.0 93.0 92.0 HRB PIB6-SR side of bolt head 12-18-87 52.0 51.0 51.0 50.5 51.0 HR30N PIB6-SR core 12-17-87 28.0 27.5 29.5 30.0 29.0 1RC PIB7-SR side of bolt head 12-11-87 27.5 27.5 28.5 28.5 28.0 Imc PIN 7-SR bearing surface 12-11-87 30.5 31.5 31.5 31.0 31.0 fac PIB8-SR side of bolt head 12-11-87 30.0 30.0 30.5 29.5 30.0 IEC PIN 8-SR bearing surface 12-11-87 29.5 30.0 30.0 29.5 30.0 IEC PIS9-SR core 12-15-87 34.5 35.0 34.0 34.0 34.5 HRC PIN 9-SR bearing surface 12-15-87 41.0 41.0 40.5 41.5 41.0 100 PIS10-SR core 12-15-87 33.0 33.5 33.0 33.5 33.5 HRC PIN 10-SR bearing surface 12-15-87 30.5 30.0 30.5 30.5 30.5 Imc Material Srecification Requirements -
Test Speci ficati&D Location Hardness ASm:A193 Grade B1') -
Grcde B7 -
Class 2/ Grade B8 end of stud 35 1RC maximum ASDi:A194 Grade 2H bearing surface 24-38 IEC Grade 8, bearing surface -
Stain Hardened ASDi: A325 1/2"-1" wrench flat 24-35 IRC 1 1/8"-1 1/2" wrench flat 19-31 IEC
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( PHONE 612,645 3601 OF: QiENICAL ANALYSIE. TENSILE TEST. AND HARDNESS EVALUATION OF FASTINERS 4142 88-0337 DATE: January 8, 1988 l><.BORATORY No. PAGE: 'Ihirteen HARDNESS TEST RESUL'IS: (cont)
Material Specification Reauirements - (cont)
Test Speci fication Location Hardness AS'IH: A563 Grade A bearing face 68 ISB-32 IEC Grade C bearing face 78 HRB-38 HRC SAE:J429 ~
Grade 5 1/4"-1" hexagon flats 54 Im30N Maximum 1/4"-1" core 25-34 HRC Over 1"-1 1/2" hexagon flats 50 Im30N Maximum Over 1"-1 1/2" core 19-30 HRC Hardness Test. Callbration Data -
Average Calibration Calibration Hardness Block Block Determined Identification Hardness Prior to Ogg Number Standard Testine Remarks 12-11-87 81-N90678 35.9 i 1.0 HRC 35.8 HRC Satisfactory 12-15-87 86-077966 45.7 1.0 IEC 45.8 IEC Satisfactory 12-15-87 86-796937 42.5 1.5 HRB 42.0 HRB Satisfactory 12-15-87 86-077966 45.7 1 1.0 HRC 45.9 HRC Satisfactory 12-17-87 86-077966 45.7 1 1.0 HRC 45.9 HRC Satisfactory 12-18-87 86-077966 45.7 i 1.0 HRC 45.8 imC Satisfactory 12-18-87 P70640 45.5 1.0 HR30N 46.0 IUt30N Satisfactory 12-18-87 83-633166 84.6 1 1.0 imB 85.0 1RB Satisfactory 12-21-87 P84254 34.8 1.0 lmC 34.8 IEC Satisfactory 12-22-87 P70640 45.5 ?.0 Im30N 46.2 Im30N Satisfactory 12-22-87 P84254 34.8 1 1.0 HRC 34.6 Imc Satisfactory 12-29-87 69-62232 63.9 1.0 Im30N 64.4 Im30N Satisfactory 1-4-88 P84254 34.8 1.0 IEC 34.8 HRC Satisfactory 1-8-88 P70640 45.5 1.0 Im30N 46.0 HR30N Satisfactory ifv* ~~ 'C2.Co! .7.7.O~T c%','.".o~C'.*.'#."* "oE'.".".~".
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