ML20141D922

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Forwards Rev 18 to Inservice Testing Program for Callaway Nuclear Plant. Brief Description of Changes in Encl Attachment 1
ML20141D922
Person / Time
Site: Callaway Ameren icon.png
Issue date: 06/23/1997
From: Naslund C
UNION ELECTRIC CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
Shared Package
ML20141D929 List:
References
ULNRC-3602, NUDOCS 9706300076
Download: ML20141D922 (13)


Text

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Ca!Iaway Plant Post Offn.e Box 620 Fulton. %ssouri 65251 Union June 23,1997 ELucnuc n

U. S. Nuclear Regulatory Commission Attn: Document Control Desk Mail Stop PI-137 ,

Washington, DC 20555-0001 ULNRC-3602 Gentlemen:

CALLA 1VAY PLANT DOCKET NUMBER 50-483 CALLAWAY PLANT INSERVICE TESTING PROGRAM UPDATE This letter supercedes "ULRNC-3602" dated June 16, 1997, which transmitted Revision 18 of the Callaway Plant Inservice Testing Program. This letter corrects distribution and minor typographical errors. Please dispose of the previous letter.

IST Program updates have been made via Revisions 15a,16, and 17 which are included in Revision 18. In accordance with 10CFR50.55a(f) and the guidance provided in NUREG 1482 ' Guidelines for Inservice Testing At Nuclear Power Plants," this revision is being provided to reflect major changes to the IST Program. Attachment 1 is a brief description of the changes, and Attachment 2 provides a complete copy of Revision 18 of the IST Program.

Ifyou have any questions concerning this submittal, please contact us. /

Very truly yours,

~

9706300076 970623 ADOCK 050 3 Charles D. Nasiand hDR Manager, Nuclear Engineering i

MAR /MMR/tmw l
Attachments: 1) Summary ofChanges

! 2) IST Program Revision 18

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  • ULNRC-3602 June 23,1997 Page 2 STATE OF MISSOURI ) I SS

@ Qf\LU%)fd '. LOUM- 06dp ))

b2 Charles D. Naslund, oflawful age, being first duly sworn upon oath says that he is  !

Manager, Nuclear Engineering and an officer of Union Electric Company; that he has l read the foregoing document and knows the content thereof; that he has executed the  ;

same for an on behalf of said company with full povier and authority to do so; and that the facts therein stated are true and correct to the best of his knowledge, information and belief.

l l

By av m i '

Charl s D. Naslund .

l Mana er, Nuclear Ebgineering l- SUBSCRIBED and sworn to before me this O day ofbn3m ) ~

. I997.

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uA a .w AUDREY A.TERNES NOTARY PUBUC STATE OF MISSOURI.CALLAWAY COUNTY NOTARY SEAL 4 1 MY COMMISSION EXPIRES NM,M 4

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i l ULNRC-3602 -

8 June 23,1997 Page 3 i

4 cc: Mr. Ellis W. Merschoff (

! Regional Administrator l U.S. Nuclear Regulatory Commission j Region IV l 611 Ryan Plaza Drive, Suite 400 Arlington, TX 76011-8064 Senior Resident Inspector i Callaway Resident Oflice

, U.S. Nuclear Regulatory Commission j 8201 NRC Road Steedman, MO 65077 Ms. Kristine M. Thomas (2 copies)

! Licensing Project Manager, Callaway Plant i Office of Nuclear Reactor Regulation

[ U. S. Nuclear ' Regulatory Commission j Mail Stop 13E16 Washington, DC 20555-2738 l

i Manager, Electric Department Missouri Public Service Commission PO Box 360 Jefferson City, MO 65102 Mr. Thomas A. Baxter Shaw, Pittman, Potts, & Trowbridge 2300 N. Street N.W.

Washington, DC 20037 M. II. Fletcher Professional Nuclear Consulting, Inc.

19041 Raines Drive Derwood, MD 20855-2432

l Attachment 1 to ULNRC-3602 June 23,1997 I

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REVISION 18

SUMMARY

OF CHANGES TO THE IST PROGRAM i

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l Attachraent 1 to ULNRC-3602 June 23, 1997 f

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L l Revision 15a Summarv of Channes to the IST Proeram l Engineering evaluations have been performed for these changes and no Unreviewed Safety I Question exists as a result of this revision. The following tabic explains all changes by component.

Components Affected Descrintion of Channe Justification for channe I

, ENHV0001, ENHV0006, Components were changed from An engineering evaluation determined that

! ENHV0007, ENHV0012 " passive" to " active", several containment spray valves have an active 1

( ENV0002, ENV0003, safety function in the closed direction, These l ENV0004, ENV0008, components were already receiving the code 1 ENV0009, and ENV0010 required testing for active components and therefore only needed to be administratively I changed in the Inservice Test Program component list to be active.

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1 Attachment I

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Attachment 1 to ULNRC-3602 June 23, 1997 Revision 16 Summary of Chances to the IST Procram I Engineering evaluations have been performed for these changes and no Unreviewed Safety Question exists as a result of this revision. The following table explains all changes by component.

Components Affected Description of Chance Justification for change PALOI A, PALOlB, and PALO2 Changed the test frequency of A recent change to the Technical Specifications l the AFW pumps from monthly revised the periodicity from 31 days to 92 days to quarterly. Reference OL on a staggered test basis. Changing the Amendment 108. frequency is in accordance with Technical Specifications and ASME/ ANSI OMa-1988 Pan

6. Section 5.1 PEF 01B, ABPV0002, Changed the drawing This is a clarification to more accurately reflect ABPV0003, ABHV00ll, coordinates. the drawing coordinates. There are no changes ABHV0012, BB8948C, to the testing of the components. This change is BB8010A, BB8010B, administrative.

BB8010C, BBHV8157B, BBV0474, BBV0476, BBV0479, BBV0480, BBV8001B, BBV8002B, BGV0605, ECV0083, ECV0084, EGHV0054, EJHV0025, EhDIV8923A, EPHV8950A, EPHV8950D, GSHV0004, HBHV7150, SJHV0018, SJHV0019, and SJHV0005 n/a Added a "SV" code for Solenoid "SV" was being used for solenoid valve in Valves to "VLV Type" in Revision 15 and needed to be defined. This is an Section 2.1. administrative change that does not affect valve testing.

ABHV00ll, ABHV0014, Corrected the Actuator Type The actuator type was incorrectly identified.

ABHV0017, ABHV0020, from AO (Air Operated) to HO This is an administrative change that does not AEFV0039, AEFV0040, (Hydraulic Operated). affect valve testing.

AEFV0041, and AEFV0042 ALHV0005, ALHV0006, Changed the safety position This is a change to make this column consistem ALHV0007, ALHV0008, from "C/O" to "O/C". with the rest of the IST program. This is an ALHV0009, ALHV0010, administrative change that does not affect valve ALHV0011, and ALHV0012 testing.

ALHV0036, BB8378A, Revised the description to This is a change to make the description BB8379B, BGHV8112, components to match the consistent with the rest of the IST program. This BNHV8813, EFHV0023, description in the Master is an administrative change that does not afTect EFHV0024, EFHV0025, Equipment List. valve testing.

EFHV0026, EFHV0060, EGHV0060, EJ8969B, EJFCV0611, EJHV8804B, EJHV881IB, EM8815, EMHV8801 A, EMHV8801B, EMHV8803A, EMHV8803B, L EMHV8923 A, and EMHV8843 l

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. ULNRC-3602 June 23, 1997 Comnonents Affected Description of Change Justification for change BBVoll8, BBV0148, The listed valve size was changed The listed valve size was incorrect. This is an BBV0178, BBV0208, in accordance with plant administrative change that does not atiect valve BBV0122, BBV0152, drawings. testing.

BBVO182, BBV0212, ECV0095, ECV0096, EMHV8923A, and EMHV8923B BGLCV0459 and BGLCV0460 Added valves to the IST Program A recent evaluation determined that these and added a " COLD valves have an active safety function to close.

SHUTDOWN JUSTIFICATION" Adding these valves to the IST Program is a "BG-09" conservative change as it increases testing.

BGV0605 and BGV0606 Corrected the description to This is a correction to a typographical error.

change "UPSTEAM" to This is an administrative change that does not

" UPSTREAM". afTect valve testing.

BGV0645 Added to the IST Program. The IST program did not indicate that the valve was being tested. However, OSP-BG.V00lC tests this valve on a quarterly frequency (ST-04054) for closure. This is an administrative change that does not affect valve testing.

BLHV8047 Changed "SO" to "AO" in the The actuator type was incorrectly identified.

"ACT." column. This is an administrative change that does not afTect valve testing.

BMHV0019, BMHV0020, Added "FT/Q" to the " TEST The IST program did not indicate that the valm Bh0lV0021, and BMHV0022 PERF/FREQ." column. was being tested to fait closed. However this testing was being performed on a quarterly basis in accordance with OSP-BM.V0001(ST-00061). This is an administrative change that does not affect valve testing.

ECHV0011 and ECHV0012 Chrnged the "VLV TYPE" The valve type was incorrectly identified. This column from *BT" to "BF". is a correction to a typographical error that does not affect valve testing.

EGHV0072, EGHV0073, Corrected an error in the "VLV The valve type was incorrectly identified. This EGHV0074, EGHV0075, and TYPE" celumn from "GT" to is a correction to a typographical error that does FCHV0312 "GB" not WTect valve testing.

EJHV0023, EJI!V0024, Changed the valve function to The -sty classification. test performed.

EJHV0025, and EJHV0026 " PASSIVE". The following frequency and valve type for these valves were changes to Tests Performed and incorrect. This is an administrative change that frequency were made: Deleted does not affect valve testing.

"FS/Q" and added "LJ/RF" for components EJHV0023 and EJHV0025, and added "Pl/RF" to EJHV0024 and EJHV0026.

Changed Valve Type from "GB" to "GT" for EJHV0023, EJHV0024 and EJHV0025.

l (Note: Tests Perf/Freq was

' subsequently revised again in Revision 17.)

EJHV8701A A "/" was placed between "LT This is a correction to a typographical error.

RF" located in the " TESTS This is an administrative change that does not PERF/FREQ" column. affect valve testing.

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Attachment 1 to ULNRC-3602 June 23, 1997 Components Affected Descrintion of Chance Justincation for chance EMlW8801A Changed the valve category The valve Category was incorrectly identified.

from " A.C" to "B", The correct category is "B", This is an administrative change that does not afTect valve testing. Correct testing was performed.

GTHZ0004, GTHZ0005, Corrected the Actuator Type The Actuator Type was incorrectly identified.

GTHZ0006, GTHZ0007, from "SO"(Solenoid Operated) This is an administrative change that does not GTHZ0008, GTHZ0009, to "AO" (Air Operated). afTect valve testing.

GTHZ0010, GTHZ00ll, and GTHZ0012 -

l GTHZ0006, GTHZ0007, Changed the " Active or Passive" The fields were simplified to make them easier to GTHZ0008, and GTHZ0009 field and added Note 1. understand. This is an administrative change l that does not afTect valve testing.

JEV0086 Changed "SFTY POS" from "0" This was a typographical error. The capital l

(zero) to "O", letter 'O' is the correct entry for this field. This is l a correction that does not affect valve testing. I l

KBV0001 and KBV0002 Added to the IST Program. These are passive containment isolation valves and have been tested by procedure OSP-KB-LLO98. This change is administrative and does not affect valve testing.

KCHV0253 Added "PI/RF" to the " TESTS The Tests Perfonned list was incomplete. The l PERF/FREQ." column. (Note: Leak Test and Position Indication Test are being  !

Tests Perf/Freq was performed on a refueling frequency by procedure subsequently revised again in OSP-KC-LLO67 This is an administrative Revision 17.) change that does not affect valve testing. l LFHV0105, LFlW0106, and Changed "GA" to "GT" in the These were typographical errors This is an LFFV0095 "VLV TYPE" column. administrative change that does not afTect valve testing.

LFFV0096, SJHV0005, Changed "GL" to "GB" in the These were typographical crrors. This is an SHW0006, SHW0127, "VLV TYPE" column. administrative change that does not affect vahe SHW0128, SHW0129, testing.

SJHV0130, SHW0131, and SHW0132 n/a Revised the labeling format of This is only a clarification to make the IST Relief Requests / Cold Shutdown Program document more consistent. This is an Justifications / Refueling administrative change that does not affect valve Justifications to make them testing.

administratively consistent.

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Attachment 1 to ULNRC-3602-June 23, 1997 Revision 17 Summary of Channes to the IST Program l t l Engineering evaluations have been performed for these changes and no Unresiewed Safety

! Question exists as a result of this revision. The following table explains all changes by component.

l Components Affected Description of Channe Justification for channe n/a Section 2.1, page 2, the codes These codes are more consistent by indicating the "2" (for 2 > cars) and "J" (for required test frequency rather than indicating the Appendix J frequencies) were actual test frequency. This is an administrative added for frequency, clarification.

n/a Section 2.2, Column " TESTS This was modified to support the changes above.

PERF/FREQ.", changed all This is an administrative change to be consistent Position Indications to "PI/2" with allowed Code specified frequencies.

and changed all Appendix J leak I rate valve tests to "LJ/J" l BBV0ll8, BBV0148, Valves were changed from an An engineering evaluation determined that thesc l BBV0178 and BBV0208 " Active" closed Safety Position valves have a passive open safety function.

l to a " Passive" open Safety

Position and removed the "FS/RF" test requirement.

l BGV0135, KAV0039, Added "C" for the "VLV CAT." Even though these valves are passive. the passive l' KAV0648, KAV0649, check valves will be identified as category 'C' This KAV0650, KAV0651, and is an administrative change. This has no impact to KCV0478 the testing of the valves.

n/a Revised the " CATEGORY" This is an administrative change. This has no section of Refuel Justification impact on the testing of the valves.

BB-04, Refuel Justification EM-03, and Cold Shutdown l

Justification BG-06 to reflect the Valve Category in the corresponding table.

EGLV0001 and EGLV0002 Added to the IST program. An engineering evaluation determined that these valves have a passive safety function in the closed j position. Therefore, a position indication test is

! required. Adding these valves to the IST Program is a conservative change as it adds more testing EGHV0058, EGHV0059, Valves safety position were An engineering evaluation determined that these EGHV0060, EGHV0061, changed from "O/C" to "C" valves only have the active function to close.

and EGHV0062 I

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I Attachment 1 to l ULNRC-3602 1

June 23, 1997  !

Revision 18 Summary of Channes to the IST Program Engineering evaluations have been performed for these changes and no Unreviewed Safety Question exists as a result of this revision. The following table explains all changes by component.

Comnonents Affected Descrintion of Change Justification for change ABV0085; ABV0087 The safety position of these These valves are normally locked in the open I components was revised from position in order to ensure steam supplies are  ;

l "O/C" to *C" available for the TD AFP. In the event of a SGTR . l these valves must be closed to stop offsite release paths. As these are manual isolation valves without remote position indication there are no testing requirements in the open (passive) position. Thus.

the safety function column for these valves has been j changed to "C"(active position). Verification that these valves can be closed will continue to be done during refueling outages as stated in Refueling Justification AB-03.

BGV0135 Changed the SFTY POS column This component has been determined to have an from "C" to "O/C" Added active safety function in the partial open position in "PS/RF" to the TEST PERF/FREQ order for it to relieve pressure between column. Changed the active or BGHV8100/8112 in the event they become isolated passive column to add " ACTIVE" and pressure between these containment isolation Added BG02 to the RR OR TST valves increases. In the normally closed position DEF JUST column. this valve serves a passive function for containment isolation. Per Tabic I of OM 10 this valve requires valve seat leak rate testing (Category A passive valve test per paragraph 4.2.2) and exercise testing (Category C active check valve per OM 10 paragraph 4.3.2). Refueling Justification BG-02 l was revised to test the open function of this valve on a extended test frequency. Since this valve does not have remote position indication it does not require i position indication testing per OM-10 paragraph l 4.1.

BN8717 This valve has been added to the This valve prevents RHR inventory from being IST program as a passive divened back to the RWST. During Modes 1.2,3.4 component with remote position this valve is maintained locked closed (padlocked).

indication. During Modes 5 and 6 this valve can be opened for refueling pool inventory changes. Due to the safety significance of this floupath this valve has been provided with ESFAS status panel indication (remote position indication). Per OM-10 Table I Category B passive valves require position indication testing per paragraph 4 1.

BNV00ll This valve has been added to the This component is the RWST isolation vahe. The IST program as a passive RWST is the borated water supply to support ECCS component with remote position injection. This valve ensures the ECCS pumps hase indication. a suction flowpath from the RWST. Due to the safety significance of this flowpath, this vahe has been provided with ESFAS status panel indication (remote position indication). Per OM-10 Table 1 l Category B passive valves require position indication testing per paragraph 4.1.

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Attachment 1 to ULNRC-3602

June 23, 1997 i i

I Comnonents Affected Description of Change Justification for change EGHV0071 & These valves have been added to EGHV0071 and 126 are isolation valves in the EGHV0126 the IST program as passive CCW flowpath to the containment CCW loads.

components with remote position EGHV0071 is normally maintained in the open i indication. position as pan of the primary CCW flowpath to j containment. EGHVol26 is an isolation valve in l the bypass line around EGHV0071. EGHVol26 can  ;

be opened to maintain CCW flow to containment in )

the event EGHV0071 is closed. These valves arc l considered passive components. Per OM-10 Table 1 l Category B passive valves require position indication testing per paragraph 4.1.

EJFCV0618 & These valves have been added to These components are isolation valves on the RHR EJFCV0619 the IST program as passive heat exchanger bypass line. During the normal components with remote position ECCS lineup these valves are maintained in the indication. closed position. This ensures that RHR flow is directed through the RHR heat exchanger for maximum RCS cooling for the recirculation phase j of RHR operation. These valves are on!) taken out I of the closed position for testing or RHR I Dow/ temperature control during cold shutdown or l refueling outages. These valves are considered l passive components. Per OM 10. Table 1. Categon  ;

B passive valves require position indicauon testing ,

per paragraph 4.1. l EJHCV0606 & These valves have been added to These components are isolation valves on the outlet EJHCV0607 the IST program as passive of the RHR heat exchangers. During the normal components with remote position ECCS lineup these valves are maintained in the indication, open position to ensurc RHR injection How to the RCS following a large break LOCA. These valves arc only taken out of the full open posinon for testing or RHR flow / temperature control during cold shutdoivn or refueling outages. These valves are considered passive components. Per OM-10. Tab!c 1, Category B passive valves require position )

indication testing per paragraph 4.1. I EJHV0014 & EJHV0015 These valves have been added to These components can be opened to direct a portion the IST program as passive of RHR Cow to the nuclear sampling system for components with remote position testing. These valves are assumed closed during all indication. other modes of operation for RHR. These valves are considered passive. Per OM-lo. Table 1. Category B passive valves require position indication testing per paragraph 4.1. ~

EMHV8889A,B,C,& D These valves have been added to These components are isolation valves in the SIS the IST program as passive test header. They are typically maintained in the components with remote position closed position with air isolated to preclude i indication. inadvertent opening . They are normally only I opened for RCS pressure isolation Icak rate tesung (BB8949A,B,C &D). These vahes are mstalled at a scismic boundary which will ensure that the assumed Si pump flow is directed to the RCS in the

- event of a line break downstream of these valves These valves arc considered passisc Per OM 10 Table 1. Category B passive valves require posinon indication testing per paragraph 4.1.

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Attachment 1 to ULNRC-3602 June 23, 1997 Components Affected Description of Change Justification for chance EMHV8924 This valve has been added to EMHV8924 is an isolation valve between the RHR theist program as passive pumps and SIP /CCP's. This flowpath is used when it component with remote becomes necessary to supply the suction of the CCP's position indication. and SIP's from RHR. Isolation of this valve while in Modes 1,2,3 places the plant in Technical Specification 3.0.3. Due to the safety significance of this flowpath the valve handwheel is locked in the open position with the associated supply breaker locked in the open position.

This valve is considered passive. Per OM-10, Table 1.

Category B passive valves require position indication testing per paragraph 4.1.

EMV0006 The ACTIVE or PASSIVE This check valve is a containmem isolation valve in the classification for this valve SI Accumulator fill line. Although this penetration is was changed to " ACTIVE" typically isolated by EMHV8888, it is being considered in addition, "FS/RF" was an active valve since this flowpath is routinely used added to the TESTS during nonnal plant operation. Justification EM-08 was PERF/FREQ column along developed to extend the required testing to refueling with refuelingjustification outages. As an active Category A.C check sahc OM-10 EM-08. This change was requires a leak test per paragraph 4.2.2 and an exercise identified while reviewing test per paragraphs 4.2.1 and 4.3.2. Since this valve is changes to EPV0046 which is not equipped with remote position indication it is exempt a similar valve. from position indication test requirements.

EMHV8882 This valve has been added to EMHV8882 is an isolation valve in the SIS test header the IST program as a passive It is typically maintained in the closed position.

component with remote EMHV8882 is normally only opened for RCS pressure position indication. isolation leak rate testing (BBV0001,22.40 & 59).

EMHV8882 is installed at a scismic boundary which will ensure that the assumed high head injection flow is directed to the RCS in the event of a line break downstream of this valve. EMHV8882 is considered passive. Per OM-lo, Table 1. Categor) 8 passne vahes require position indication testing per paragraph 4 I EPHV8808A/D Revised the TESTS This change is in accordance with RFR 17044 A.

PERF/FREQ. and SFTY POS EPHV8808A/D are normally open valves with electncal columns such that testing in power removed These valves have a safety position in the open direction is indicated the open direction (passive function) These s ah es still as a PASSIVE function. have a safety function in the closed direction.

EPHV8808A/D will require position indication testing in both directions but will only require stroke tune testmg in the closed direction.

EPHV8875A,B,C & D These valves have been added These components are isolation valves in the nitrogen EPHV8878A,B,C & D to the IST program as passive supply lines and borated water supply lines to the Si components with remote Accumulators. These valves are opened intermittently position indication. during normal plant operation to adjust the St Accumulators level and/or pressure. Typically these valves are maintained closed. Since these valves are also located at seismic boundaries they are assumed to maintain SI Accumulator operability in the esent of a line break upstream of these valves These valves are considered passive. Per OM-10. Table 1. Category B passive valves require position indication testing per paracraph 4.1.

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ULNRC-3602 June 23, 1997 Comnonents Affected Descrintion of Change JustifNation for change EPHV8877A,B,C & D These valves have been added to These components arc isolation valves in the SIS theist program as passive test header. They are typically maintained in the components with remote position closed position and on!y opened for RCS pressure indication, isolation valve leak rate lasting (EP8956A,B,C &
D). These valves are al,o installed at a seismic boundary which wm ensure SI Accumulator inventory is directed to the RCS in the event of a line break downstream of these valves. These components are considered passive. Per OM-10 Table 1, Category B passive valves require position

, indication testing per paragraph 4.1.

EPHV8879A,B,C & D These valves have been added to These components are isolation valves in the SIS the IST program as a passive test header. They are typically maintained in the component with remote position closed position with supply air isolated and are on!)

indication. opened following outages for RCS pressure isolation valve leak rate testing (BB8948A.B.C & D). These valves are also installed at a seismic boundary wluch willensure SI AccumulatonECCS inventor)is directed to the RCS in the event of a line break downstream of these valvet These components are considered passive. Per OM-10. Table 1. Category ,

B passive valves require position indication testing per paragraph 4.1.

EPV0046 The ACTIVE or PASSIVE This check valve is a containment isolation valve in classification for this valve was the nitrogen supply line. Although this penetration -

changed to " ACTIVE" In is typically isolated by EPHV8880, it is considered 1 addition,"FS/RF" was added to an active valve since this nowpath is routinely used the TESTS PERF/FREQ column during normal plant operation. JustiGeation EP-06

< along with refuelingjustification was developed to extend the required testing to i EP-06. refueling outages. As an active Category A.C check valve, OM-10 requires a leak test per paragraph 4.2.2 and an exercise test per paragraphs 4.2.1 and 4.3.2. Since this valve is not equipped with remote position indication it is exempt from position  ;

, indication test requirements. l GSHV0030 & GSHV0035 Valves were added to the IST These valves are required to open to allow sampling 3

program as active Category B of containment atmosphere post accident. These valves. valves are also required to maintain the integnty of the hydrogen analyzers sample lines by isolation of the non seismic piping downstream. Per OM-lo.

Category B active valves are subject to quarterly exercise testing per paragraph 4.2.1 and position indication testing per paragraph 4.1 crery 2 years These valves are considered to have open and closed active safety functions. ]

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