ML20137F254

Forwards ALAB-106 Monthly Rept for Oct 1985,including Bechtel Nonconformance Repts,Quality Action Requests,Mgt Corrective Action Repts & Quality Audit Findings,Per 730323 Order ALAB-106 & Amend 1 to Cp.Svc List Encl

ML20137F254
Person / Time
Site:	Midland
Issue date:	11/25/1985
From:	Jackie Cook CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	Taylor J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
References
CON-#485-331 32446, ALAB-106, OL, OM, NUDOCS 8512020007
Download: ML20137F254 (22)

Text

I j-C011 Sum 8IS 1 P0Wer C0mpBDy

,,,,e,,.

' = ~ a - ~no e-1

.a and Constrw(tsom General offkes: 1945 West Parnell Road, Jackson, MI 49201 *(517) 788 0453 November 25, 1985 Director of Office of Inspection ard Enforement Att Mr James M Taylor US Nuclear Regulatory Commission Washington, DC 20555 MIDIAND PROJECT - ALAB-106 MONTHLY REPORT FOR OCTOLER 1985 DOCKET NOS 50-329 AND 50-330 FILE 0.4.6 SERIAL 32446 In accordance with Condition of Memorandum and Order ALAB-106, dated March 23, 1973, and Amer.dment ho 1 of the Midland Plant Construction Permit, enclosed are five copies of the following documents written or closed during the month; Bechtel Nonconformance Reports, Quality Action Requests, Management Corrective Action Reports, Quality Audit Findings; Babcock & Wilcox Reports of Noncon-formity; Consumers Power Company Nonconformance Reports, Audit Finding Re-ports, Quality Action Requests, Corrective Action Reports, and Management Corrective Action Requests / Reports, b

~ '

JWC/WRB/Ir CC JGKeppler, USNRC Region III (w/ enc)

CBechhoefer, Esq, ASLB (w/ enc)

ALAB-106 Service List (w/ enc) d a m-,

$hh OCll85-0015A-MP02

ALAB-106 MONTHLY REPORT SERVICE LIST l

Mr Frank J Kelley, Esq Mr Steve Gadler Attorney General of the 2120 Carter Avenue State of Michigan St Paul, MN 55108 l' Ms Carole Steinberg, Esq

- Assistant Attorney General Mr William Clements (2)

Environemntal Protection Div Docketing & Services 720 Law Building US Nuclear Regulatory Commission Lansing, MI 48913 Office of the Secretary l Washington, DC 20555 l Mr Myron M Cherry, Esq l Cherry & Flynn Hs Mary Sinclair l

3 First National Plaza 5711 Summerset Street Suite 3700 Midland, MI 48640 Chicago, IL 60602 Mr William D Paton, Esq Mr F C Williams, Esq Counsel for the NRC Staff Isham, Lincoln & Beale US Nuclear Regulatory Commission 1120 Connecticut Ave NW Washington, DC 20555 Suite 325 Washington, DC 20036 Mr P Robert Brown,Jr Clark, Klein & Beaumont Ms Barbara Stamiris 1600 First Federal Building 5795 North River Road 1001 Woodward Avenue

[ Route 3 Detroit, MI 48226 Freeland, MI 48623 l

l Ms Lynne Bernabei Mr John Demeester, Esq Covernment Accountability Dow Chemical Building Project of the Institute l Michigan Division for Policy Studies Midland, MI 48640 1901 Q Street, NW Washington, DC 20009 l

Mr Michael I Miller, Esq Isham, Lincoln & Beale Mr James E Brunner, Esq 3 First National Plaza Consumers Power Company 52nd Floor 212 West Michigan Avenue Chicago, IL 60602 Jackson, MI 49201 .

i l

l l

( OCll85-0015A-MP02 l

l 1

r;;- .

INDEX OF ATTACHMENTS ALAB-106 MONTHLY REPORT OCTOBER 198S Bechtel Nonconformance Reports - None Bechtel Quality Action Requests - None Bechtel Management Corrective Action Reports - None Bechtel Quality Audit Findings - None Babcock & Wilcox Reports of Nonconformity - None Consumers Power Company Nonconformance Reports -

Q-00030, opened 10/11/85 Q-00031, Opened 10/11/85 Q-00032, Opened 10/11/85 Q-00033, Opened 10/14/85

.Q-00034, opened 10/15/85 Q-00035, Opened 10/22/85 Q-00036, Opened 10/30/85 Q-00020, closed 10/15/85 Q-00023, closed 10/14/85 Consumers Power Company Audit Finding Reports - None Consumers Power Company Quality Action Requests - None Consumers Power Company Corrective Action Reports - None Consumers Power Company Management Corrective Action Request / Reports - None OC1185-0015A-MP02

17 REV l 15 NCR NO. o fJALITY E-occao SSURANCE i 16 DATE ISSUED IVISION I s o /s/ /is ORM QAD-1 NONCONFORMANCE REPORT l 18 PAGE / OF  :> ,

1 ITEM LOCATION Warchouse #1 Level "A" & "B" Storage areas and Poseyville 4 SERIAL NO.

3 PART NAME 2 DRAWING OR PART NO. AND REV. NA NA NA l

5 ITEM DESCRIPTION l M&TE Instrumentation (Terperature and Pressure Gauges) j 8 ASME A.N.1. REQUIRED 7 REFERENCE DOCUMENT 6 ITEM STARTUP SYSTEM NO. 33 QAPP revision is OM-003 -

33 revision 2 CD-002 revision 2 REV 10 ACTION ORGANIZATION 9 INSPECTION PLAN Operations & Maintenance Audit 85-06 ACTIVITY HOLD ORDER NO. {

11 ACTIVITY HOLD REQUIRED:

NA l YES X NO 12 REQUIREMENT

1. QAPP revision 1, section 12, paragraph 2.5, states in part " Measuring and Test Equipment is calibrated at specified intervals."

2. OM-003 revision 2, paragraph 4.4, states in part " Recall System-A System used to schedule calibration activities and provide timely notification to M&TE users of this scheduled calibration activities requirement."

least once each

3. g-g0 Q evision 2, paragraph 5.2.4.a. states in part " Check and record at 13 NONCONYORMANCE

1. Contrary to requirements 1 and 2 temperature monitoring instrument #BPC 508 located Nitrogen Pressure in level "B" Storage trailer at Foseyville has past due calibration date.

Gauge #8325-00300 located on Electrical Penetration Assem. 2Z155, CPCo #8325-00300 has a past due calibration date.

2. Contrary to requirement 3 temperature moniraring gauge #BPC 654forwas theremoved level B arenwithout being replaced. Therefore nc means of checking or recording ter_nerature GINATED BY of warehouse 1 was available for the 7 days preceding {Tj NCR the installation of gauge CPCo #8325-00082, W tw f .) Lound3' /f) IATE YES y NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA 19 HOLD TAG APPLIED ITEMS SECREGATED YES Y NO AM

. L' " - O J rt.

23 TRWD CODE 24 NCP 1 21 NEED TO REVIEW FOR #

YES Y NO j -

' REPORTABILITY # DAT d'# I 25 SECTION HEAD, CY ENGINEERING 22 DETERMINED TO BE REPORTABLE YES NO MA PJA QA-006 Rev 2 1

J

35 PAGE a OF O__

6 CAUSE l l YES l l NO 27 PROCESS CORRECTIVE ACTION REQUIRED 28 RECOMMENDED DISPOSITION l l REPAIR

• l lUSE AS IS*

l l REWORK l l SCRAP / REJECT CREQUIRES TECHNICAL JUSTIFICATION ATTACHED l NO CR NO:

l lYES l 29 CONDITIONAL RELEASE NEEDED 30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE DATE DATE QAD CONCURRENCE ACTION ORGANIZATION DATE A.N.I.' (ASME) IF REQUIRED ENGINEERING 32 DISPOSITION ACTION TAKEN

34 NCR CLOSED BY 33 METHOD OF DISPOSITION ACTION VERIFICATION t RESULTS.,0F DISPOSITION ACTION VERIFICATION DATE QAD J ACCEPTABLE I l UNACCEPTABLE I j IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR '

NUMBER ,A.N.I. (ASME) DATE IIT REQUIRED

, QA-006 Rev 2

15 NCR NO. 17 REV UALIn .

A . n nn A > 6 SSURANCE ' 16 DATE ISSUED IVISION f f o /, , hg ORM QAD-1 NONCONFORMANCE REPORT l 18 PAGE 1 0F 2 f 1 ITEM LOCATION Material Services Warehouse #2 3 PART NAME 4 SERIAL 30.

2 DRAWING OR PART NO. AND REV.

Electrode Holding Oven g f

1. C52-031/C52-018  !

I 5 ITEM DESCRIPTION E308-16 Electrode (Weld Rod) Holding Oven E309-16 Electrode (Weld Rod) Holding Oven l

7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED 6 ITEM STARTUP SYSTEM NO.

OM-004, revision 1 NA NA REV 10 ACTION ORGANIZATION 9 INSPECTION PLAN Material Services Audit QAD 85-06 l ACTIVITY HOLD ORDER NO.

11 ACTIVITY HOLD REQUIRED: I NO pg YES Y 12 REQUIREMENT Procedure OM-004, rev. 1 paragraph 7.1 states in part "The1". contents of opened containers Paragraph 7.6 states in part shall be maintained under conditions prescribed by Table

" Holding... ovens are monitored by calibrated temperature sensing devices The required storage with a log of conditions are tcaperatures being maintained for normal work days.

shown in Table 1. Group No. F5 (E3XX16-Austenitic) has a storage temperature requirement of 175'F i 25'F after opening.

13 NONCONFORMANCE During Audit QAD 85-06, it was noted that Holding Ovens #C52-031 and #C52-018 were not I within the required temperature range as specified. They have been documented as out of

! range effective 8-9-85. Temperature was observed at 295'F for oven # C52-0.11 and 325'F i for oven # C52-018.

I 14 NCR ORIGINATED BY L -

1 6 /t r i ^

b L Ziererman l LOCATION OF HOLD TAGS OR SEGREATED AREA YES y NO 20 19 HOLD TAG APPLIED ITEMS SECREGATED r YES NO Weld rod issue area - Warehouse #2 ,

23 TREND CODE 24 NCR T ' EWED AY

& 1 L Lduue W i21 NEED TO REVIEW FOR t/ /

YES 1 NO 'g'J/ka 7

I REPORTABII.ITY b DATE f ILlV 25 SECTION HEAD ASS y E ENGINEERING 22 DETERMINED TO BE REPORTABLE YES NO MA M4 Rev 2 QA-006

35 PAGE J OF J 5 CAUSE l l YES l l NO

7 PROCESS CORRECTIVE ACTION REQUIRED 18 RECOMMENDED DISPOSITION l l REPAIR

• I ]USE AS IS*

I IREWORK l lSC"AP/ REJECT CREQUIRES TECHNICAL JUSTIFICATION ATTACHED

{ l NO CR NO:

l l YES 29 CONDITIONAL RELEASE NEEDED 30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE DATT DATE QAD CONCURRENCE ACTION ORGANIZATION DATE 'A.N.I. (ASME) IF REQUIRED

~ ENGINEERING 32 DISPOSITION ACTION TAKEN 34 NCR CLOSED BY 33 METHOD OF DISPOSITION ACTION VERIFICATION l

I RESULTS OF DISPOSITION ACTION VERIFICATION

. DATE jUNACCEPTABLE QAD l l ACCEPTABLE i IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR DATE NUMBER A.N.I. (ASME)

'IF REQUIRED QA-006 Rev 2

NCR NO. 17 REV JALITY l 15 6-C/coJ& c)

SSURANCE ' 16 DATE ISSUED IVISION l so/n/if 0FR QAD-1 1 0F 2 j NONCONFORMANCE REPORT l 18 PAGE l

1 ITEM LOCATION All Warehouse Level "A" and "B" storage areas 4 SERIAL NO. ,

3 PART NAME 2 DRAWING OR PART NO. AND REV.

NA NA f NA 5 ITEM DESCRIPTION .

l Temperature and Humidity Monitoring Gauges 8 ASME A.N.I. REQUIRED 7 REFERENCE DOCUMENT 6 ITEK STARTUP SYSTEM NO.

NA NA CD-002 revision 2 REV 10 ACTION ORGANIZATION l 9 INSPECTION PLAN Material Services Audit 85-06 '

ACTIVITY HOLD ORDER NO.

11 ACTIVITY HOLD REQUIRED:

y NO NA YES 12 REQUIREMENT least once each CD-002 revision 2 paragraph 5.2.4.a states in part " Check and record at work day the temperature, or temperature and humidity of storage areas that require  !

tsmperature, or temperature and humidity centrol".

13 NONCONFORMANCE Contrary to the above requirement all temperature and temperature humidity recording instruments are being checked weekly only, not daily as required.

14; NCR INATED BY Y . $G- _

/0lHlff DATE F J Lounds" I

20 LOCATION OF HOLD TAGS OR SEGREATED AREA

19 HOLD TAG APPLIED YES 1 NO NA YES 1 NO I ITEMS SEGREGATED 21 NEED TO REVIEW FOR 23 TREND CODE '24 NCR I BY kal(,. u.Jcro i

f' O/.$ R

! REPORTABILITY TES k NO i I DATE / yW

1. /4178

/ /

25 SECTION HEAD ASSyCE DIGINEERING 22 DETERMINED TO BE REPORTABLE YES NO M M .

QA-006 Rav 2

35 PAGE 2 0F 2 6 CAUSE I l YES l l NO 27 PROCESS CORRECTIVE ACTION REQUIRED 28 RECOMMENDED DISPOSITION '

l l REPAIR

• I lUSE AS IS*

I l REWORK l l SCRAP / REJECT CREQUIRES TECHNICAL JUSTIFICATION ATTACHED lNO CR NO:

i lYES l 29 CONDITIONAL RELEASE NEEDED 30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE DATE DATE QAD CONCURRENCE ACTION ORGANIZATION DATE A.N.I. ( ASME) IF REQUIRED ENGINEERING 32 DISPOSITION ACTION TAKEN 34 NCR CLOSED BY 33 METHOD OF DISPOSITION ACTION VERIFICATION  :

RESULTS OF DISPOSITION ACTION VERIFICATION DATE QAD l ACCEPTABLE I ] UNACCEPTABLE I ,

IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR DATE NUMBER A.N.I. (ASME)

'IF REQUIRED QA-006 Rev 2 i

QUALITY . l 15 NCR NO. jl7 REV AS$URANCE  : Q-00033 1 0 DIVISION ' 16 DATE ISSUED FORM QAD-1  ! 10/14/85 NONCONFORMANCE REPORT 0F

! 18 PAGE 1 2

+

1 ITEM LOCATION Unit #1 Auxiliary Building, 634'6" Elev. & Containment, Various elevations 2 DRAWING OR PART NO. AND REV. :3 PART NAME 4 SERIAL NO.

i M-421 Sh. I revision 8; Sh. 2 revi- Reactor Building sion 5: Sh 3 revision 5 Penetration Pressurization NA 5 ITEM DESCRIPTION Atactor building Penetration Pressurization System -

6 ITDt STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED 1-RPP WO - 22500037 No 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-500037 2 0 & M Division 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER.NO.

YES X NO NA

.12 REQUIREMENT Uork Order 22500037 Steps 1, 2, 3 and 4. ,

1

. l l 13 NONCONFORMANCE i Contrary to the W.O. the following vent and drain valves were found open:

. 1.

l IVRPP476 IVSW 713 1

IVRPPS26 IVRPP725

2. The portion of the system on M-421 Sh. 1 Zones A-5 and 6 and B-5 and 6 was not checked as required by the subject W.O. This was documented on the drawing by the operator's consne n t .

'14 NCR ORIGINATED BY

3. The following inconplete portions of the system were j found open to the atmosphere (not capped): , p # -

g IVRPP206 IVRPP402 D A Nott L DATE

! IVRPP699

19 HOLD TAG APPLIED YES X NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SECREGATED YES X NO. NA ,

21 NEED TO REVIEW FOR 23 TREND CODE j24 NCR REV1 BY ,J  % o . s J rt REPORTABILITY YES X NO y l

,..,. c ,

DATE . . tJf 22 DETERMINED TO BE REPORTABLE '25 SECTION HEAD. ASSURANCE' ENGINEERING

/

I YES NO A/M QA-006 Rev 2

f 26 CAUSE 35 PAGE 1 0F 1 1

27 PROCESS CORRECTIVE ACTION REQUIRED l l YES l l NO 28 RECOMMENDED DISPOSITION -

l l RE1K)RK l l SCRAP / REJECT l l REPAIR

• l l USE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l l YES l l NO CR NO:

30 ADDITIONAL INFORMATION 31 DISPOSITION CONCURRENCE ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN 33 METHOD OF DISPOSITION ACTION VERIFICATION ;34 NCR CLOSED BY i

RESULTS OF DISPOSITION ACTION VERIFICATION I l ACCEPTABLE l l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N.I. (ASME) DATE

'IF REQUIRED QA-006 Rev 2

15 NCR NO. '17 REU QUALITY . I ASSURANCE 4.nnn _w g DIVISION , 16 DATE ISSUED

! /c /fg /j.5 FORM QAD-1 '

NONCONFORMANCE REPORT 18 PAGE / OF >

1 ITEM LOCATION

$88W '[ h N S O TO R b W h] .

2 DRAWING OR PART NO. AND REV. :3 PART NAME 4 SERIAL NO.

M.62. 6H'l A me 16 T'**

l post o:L. 3NWfsr4 f** N/A '

l I

5 ITEM DESCRIPTION l '

94EE(qBK.y T/lGfE'- 4ENGEATOR. ?" DEL. o/L. $VffarM i i

i 6 1TD1 STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED l:tsk Woss Cus%

YD, 136h I 9Fo 2.2.So o 5 + S 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION Wo-Soo946 @v. I O+M 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO. j YES A NO NA 12 RE

%I.o.QUIREMENT2.1600 san%usw-s $rer 5 AL L- VeN T) ANO DR.As M VALVK+

To Osa $wf- ANp ail CFe N Ney 9 -r~c> ~6er Cov'EsuST).

, 13 NONCONFORMANCE

> y T* T3 REQ)llEMENT' j V'6NT* VAs.VES 452. -IB 09(a j f CG, , s 09 A N C) VA 461-16-1c$ HME Seen Lzn opsN y grouqu THe cort.srs Ane cuppsD.@

~

' 'f"M hTMMNRLC- VENT 5 T~-om AL.L.T~ouvit. PlD->ert o It TP Ay* TAN K5 l-t AVaE NCT~

DN SEAL.ED , M5 'FE<e. VENT sng l$ct ATroM op: TH E 7 A N a<.5 F'RM

$4 NCR ORIGINATED BY M hTMO6pWE.pg y

l0i 65*

' DATE jl9 HOLD TAG APPLIED YES )( NO 120 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES N NO M 21 NEED TO REVIEW FOR 9 23 TREND CODE j24 NC I ,'ED pY J uu L. No (C.

ly/'

REPORTABILITY YES A NO  ! , .-

! l  ! DA ' woc.- / g/S cf.$

22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, ASSpCE ENGINEERIffG YES NO A/d M QA-006 Rev 2

i .

26 CAUSE 35 PAGE J OF #

t i

I l

l 27 PROCESS CORRECTIVE ACTION REQUIRED l l YES I l NO 62 8 RECOMMINDED DISPOSITION i

l l REWORK l l SCRAP / REJECT l l REPAIR

• l lUSE AS IS*

I

1. REQUIRES TECHNICAL JUSTIFICATION ATTACHED j 29 CONDITIONAL RELEASE NEEDED l lYES I l NO CR NO:

1

30 ADDITIONAL INFORMATION l i

l

l t

+

4 i

l 31 DISPOSITION CONCURRENCE i  ?

ACTION ORGANIZATION DATE QAD CONCURRENCE DATE l

f ENGINEERING DATE A.N.I. (ASME) IF REQUIRED l j 32 DISPOSITION ACTION TAKEN I

f 1

J i

) 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY i ,

., RESULTS OF DISPOSITION ACTION VERIFICATION i l l ACCEPTABLE l l UNACCEPTABLE QAD DATE i IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR i i NUMBER i iA.N.I. (ASME) DATE ,

j . 'IF REQUIRED QA-006 Rev 2 41

17 REV 15 NCR NO.

[UALITY , O LSSURANCE d.6eors 16 DATE ISSUED

)IVISION jo /u/fg TORM QAD-1 NONCONFORMANCE REPORT 18 PAGE i 0F 2 1 ITEM LOCATION Racetor Building, Containment #2, 640' Elevation 3 PART NAME 4 SERIAL NO.

2 DRAWING OR PART NO. AND REV.

Core Flood Tank System NA M-411 Sh. A&B (Q) revision 0 5 ITEM DESCRIPTION Core Flood Tank System - Unit 2 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED 2-CFS WO 22500662 /(/hf 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION WO-500662 0 0 & M Division 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES X NO NA 12 REQUIREMENT

1) WO 22500662 step 03: Verify that the balance of the CFS system is dry by opening system vent and drain valves. If moisture is present, blow dry with service air until no water comes from the drains,

2) WO 22500662 step 05: Place an "X" through all valves that are shut and circle all valves that are open on the attached P&ID.

13 NONCONFORMANCE

1) Contrary to requirement #1 a steady trickle of water was obtained from drain valves 2VCFS 083 and 2VCF3 084 when they were opened. Several drops of water were received from valves 2VCFSO49 and 2VCFS050 when they :: ore opened.

i 2) Contrary to requirement #2 gageline valve 2VCFS016 is not circled to indicate an open valve even though the drawing has a statement indicating the valve- position.

14 NCR ORIGINATED BY

' l 8S'

/ DATE D A Hott YES X No 20 LOCATION OF HOLD TAGS OR SEGREATED AREA

, ;19 HOLD TAG APPLIED ITEMS SEGREGATED YES X NO NA 21 NEED TO REVIEW FOR 23 TREND CODE 24 N EVI L.uJoo dy YES NO jg / -

REPORTABILITY X g f

22 DETERMINED TO BE REPORTABLE CE ENGINEERHIG 25 SECTIONHEAD,{AS YES NO N '

QA-006 Rev 2

6 CALSE 35 PAGE 2 0F 2

!7 PROCESS CORRECTIVE ACTION REQUIRED l- l YES l l NO 18 RECOMME!TED DISPOSITION l l REWORK l l SCRAP / REJECT l l REPAIR

• l lUSE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED l lYES l l NO CR NO:

30 ADDITIONAL INFORMATION l

4 31 DISPOSITION CCNCURRENCE i

l ACTION ORGANIZATION DATE QAD CONCURRENCE DATE ENGINEERING DATE A.N.I. (ASME) IF REQUIRED 32 DISPOSITION ACTION TAKEN 34 NCR CLOSED BY

33 METHOD OF DISPOSITION ACTION VERIFICATION RESULTS OF DISPOSITION ACTION VERIFICATION l l ACCEPTABLE l l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR NUMBER A.N.I. (ASME) DATE

'IF REQUIRED QA-006 Rev 2

15 NCR NO. 17 REV

}hALITY sSSURANC$ 0-00036 o

)IVISION 16 DATE ISSUED

?ORM QAD-1 10/30/85 NONCONFORMANCE REPORT 0F l 18 PAGE 1 2 1 ITEM LOCATION 674'-6" Elevation of Auxiliary Bldg. Rooms 700 and 701 2 DRAWING OR PART NO. AND REV. 13 PART NAME 4 SERIAL NO.

M-7 Sh. 2 revision 19 1B-91 A.B.C,D 2B-91 A,B C.I' NA 5 ITEM DESCRIPTION Control Rod Drive Breakers 1B-91 A,B,C,D & 2B-91A,B.C.D in Electrical Equipment Rooms 700 and 701.

6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED

P-F10-160 rev. 1: CP-F10-NA 2024 rev. O ANSI N45.2.2-197:: NA 9 INSPECTION PLAN REV 10 ACTION ORGANIZATION NA Operations & Maintenance Division 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES 1 NO NA 12 REQUIREMENT Paragraph 6.1.2(1) of ANSI N45.2.2-1972 states: " Level A items shall be stored under sp cial con.ditions similar to those described for Level B items but with additional requirements such as temperature and humidity control within specified limits, a ventila-

{ tion system with filters to provide an atmosphere free of dust and harmful vapors, and any other appropriate requirements."

g y0-1ggy,9vg,1 & CP-F10-2024 rev. O require the Control Rod Drive Breaker Equipment be 13 NONCONFORMANCE Contrary to the above requirement, rooms 700 6 701 do not have filtered ventilation.

14 NCR ORIGINATED BY lo30 ef R L Bishop / DATE i

jl9 HOLD TAG APPLIED YES x NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA

{ ITEMS SECREGATED YES X NO NA g gg 21 NEED TO REVIEW FOR 23 TREND CODE 24 NCR  :

I REPORTABILITY YES 1 NO A _ /c p e 5  !

25 SECTION HEAD, AS DAT . . *W 22 DETERMING TO BE REPORTABLE - CE ENGINEERING YES 1 NO tJ.A ,qyge

$ Rev 2 QA-006

. - . . - . - - . - . _ - . _ . - - - - - . ~ . - - . . . _ - - . . - . . - . _ _ - . . -.. .-.-

l

6 CAUSE 35 PAGE 2 0F

• 2 j 4

e l I

t 4 17 PROCESS CORRECTIVE ACTION REQUIRED I lYES l l NO j !8 RECOMMENDED DISPOSITION 1

l REWORK l l SCRAP / REJECT l l REPAIR

• l lUSE AS IS*

l l I

1 CREQUIRES TECHNICAL JUSTIFICATION ATTACHED l l YES l l NO CR NO:

] 19 CONDITIONAL RELEASE NEEDED O ADDITIONAL INFORMATION i

i i

1 i

t i 31 DISPOSITION CONCURR DCE , ,

i .

I ACTION ORGANIZATION DATE QAD CONCURRDCE DATE 1

i i

j DGINEERING DATE A.N.I. (A$ME) IF REQUIRED j 32 DISPOSITION ACTION TAKEN i

l l

i 33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOS E BY I

1 1

l .

i l

RESULTS OF DISPOSITION ACTION VERIFICATION j l l ACCEPTABLE l l UNACCEPTABLE QAD DATE IF UNACCEPTABLE, REFERDCE SUPER $EDING NCR  ;

i NUMBER l A.N. I. (ASME) DATE l

IF REQUIRED

, QA-006 Rev 2 i

_mn ~OODY ' 17 RE9 15 NCR NO.

ALIIf gU WW

• d- 00010 O SURANCE 1 16 DAT3 ISSUED UISION (f/tI/06" RM QAD-1 0F #q W NONCONFORMANCE REPORT 18 PAGE I . .;

(*

XTEM LOCATION AUXIL-l ARY 9t-Ph. I4 SERIAL NO.

3 FART NAME DRAW 1NG OR PART NO. AND REV.

$6E OlOLL. V Nfh {

6Tfp M~ k7A. SildiT$ l 1 ; 3) i ETEM DESCRIPTION UN \T* 2 SEACTst. 0 VIL.Qluy Y6NG '1'dA* con TRE460KIZAT*0N fSf6M i7 REFERENCE DOCUMENT 8 ASME A.N. I. REQUIRED 1 TEM STARTUP SYSTEM NO.

o N!A ('MUt/t'lFL45 &cereste CM-Col $ / M REV

10 ACTION ORGANIZATION i 9 INSPECTION PLAN 0+4 N/A f

• ACTIVITY HOLD ORDER NO.

1 ACTIVITY HOLD REQUIRED:

A/ 4-YES X NO

}

Nor Fy \

.2 (D%c. os-con get.s fAC. S.5 2. c. Kew,w ru o +n 4vyavos g. ca.ycqugg s .

REQUIREMENT '

f,w ~4Tagr op w'egt vee w'oh. 0 @Se tuir@criou s. '

Gho "

@)Weer.ofCER :.74o0036, f4454, 4fdfG5 : "W8tN6Wfoluf,(cur 4 WO- 000% Keu.O deGut/29 un%ce+S IMI%cfsou. of Wegg.cgeg. ,

(2 tMfecruu1%H l

'2'6ecc2% Mgr5jI 9j AWf.

I 13 NONCONFORMANCE

{l, 0QfQ"?c$& AVAW, & At? %Y NOT QlffIFlGQ 0f iN \Ti A1"IO& QF WofGL. oQ Y0fd'OWGL Y.Y$000$6 HkS 15G64 ComPL6Tttp, GAP CANMoY~

j, nancg ra6 Wog ogggg%2250 0056 Ul0-00056 Ativ.0.

YSKfcRM 1*H6 I46fGeflod $GtWilleWu'T9 of l%f'GcfloN ft AM 14 NCR ORIGINAI D BY

[

I DI_

' DATE YES W No ;20 LOCATION OF HOLD TAGS OR SEGREATED AREA

19 HOLD TAG APPLI D YES A. NO { Mk ITEMS SEGREGATED l

l NEED TO REVIEW FOR j23 IREND CODE 24 V ED B Ow c uqJg

! o i ELZPORTABILITY YES Y NO :

i

/ '

1. ATE '

(, / ~3 7  !

j l25 SECTION HEAlr' ASSURAN27. EX,1NEERING l22 DETERMINED TO EE REPORTABLE l YES NO /\/A { A/A--

Rav 1 QA-6

~- - - - _ _ _ _ - _ _ - - _ _ _ _ _ _ _ _ _ _

3 CAUSE 35 PAGE A 0F J

% b e. m . 3 o .scl< c s 4 u n d i. q c [ b cg.ce.swst 5 y h. o pecuAc c pech o e m ac, A wocuc&. , Q A vx$ m Avs s .T 4 s ed nWe mp t N.e- ;: .e p: so c to tha c h ig h wo - Y .

ubn  % c_, .w e 4 -ce w% mc& ho cc.sio'4 Q i\ 3 bJ Wad GMe c3 CM Oce9Cc N d c.cu nd b e. embd A ot$eccAcc M w .-L I lYES 11 NO

'7 PROCESS CORRECTIVE ACTION REQUIRED 18 RECOMMENDED DISPOSITION l l REPAIR

• I J USE AS IS*

i { SCRAP / REJECT W REWORK cREQUIRES TECHNICAL JSUTIFICATION ATTACHED l K J NO CR NO:

{ LYES 29 CONDITIONAL RELEASE NEEDED 30 ADDITIONAL INFORMATION T . t. . Qcod h b

-A \e ww ac %w h T.T. C.w . ,h c..s d ca bs.ng N. propec QA M.S.od.m dc s 3%ce 6

p. cc e dace -

_ c y ecA . e.e 40 ce w E h \qe p.

)

O 31 DISPOSITION CONCURRDCE

$ ^ - G, c - - - ( //4lN -

%g V 6 \ *1 W DATE ACTION ORGANI ATI DATE QAD CONCUR Q N

)

/A .

ENGINEERING Ad W!> /n' DATE U A.

A.N.I. (ASME) IF REOUIRED 32 DISPOSITION ACTION TAKEN Ms ,ar Mewc (d.G.K CisYY q d.AMr> Woco ) issow; To is o r s t, -

@AD apt.Au0

• 44 CapetAnorm $ rM Ae <0reru a -

ocm i: 40 Art od St sTW . M e m cs UTG- t0 -6 S , J LuS -22., 87 OATEC hc 13, (585) ht As I LEC YD AL N EDST MCOS l g ' LS s c.skgkg og o r<oa. Reu i Tc 1L AffroJEo (o- I S - C dWMsCA Dod

! '5.L AYdO Es w w m o gy cAgutncm - TooueB 34 NCRolleRCLOSED ToBY Gftup/ y ( / .g-l33 METHOD OF DISPOSITION ACTION VERIFICATION l &E Dooac. # SL , , .

s

, RESULTS OF DISPOSITION ACTION VERIFICATION V

AD

" JATf[

ACCEPTABLE I J UNACCEPTABLE IF UNACCEPTABLE, RETERENCE SUPERSEDING NCR NUMBER A.N.I. (ASME) D..I E

' .i IF REOUIRED QA-6 Rev i

I To Section Hesds, O&M Division. MEC QA Division Personnel, .

CONSUMERS

_ J I Chiristy) ,

From J L Wood!"ME td& POWER COMPANY Date June 13, 1985 Internal Subject MIDLAND ENERGY CENTER - Correspondence NUCLEAR WORK ORDER, QAD NOTIFICATION JTC 10-85 JLW 22-85 CC H P Leonard, MEC In order to make more ef ficient and effective assignments of QAD Verification Section personnel to performEffective ir.spections, Junea15, more formalized 1985, notification all notifications to process is being instituted.QAD, required by nuclear Notifications work will be orders, should b recorded tion Section (or J L Wood if she is absent). The in a log and Verification Section personnel then assigned For any inprocess inspections, Verification

' are inprocese. or post process.

personnel must be present while the task If the is beingis performed, inspection post process,unless spec waived by the Section Head, Verification. The work may be performed without Verification personnel being pr of Work Performed" section of the work order, and QAD shall.be notified upon completion of work.

IC0685-0105-QL01

QUALITY,. NCR NO. 17 REV ASSURANCE l 15 0-00023 0 DIVISION ' 16 DATE ISSUED July 25, 1985 FORM QAD-1 NONCONFORMANCE REPORT 18 PAGE 0F  ?

1 1 ITEM LOCATION l Units 1 & 2. Wing Walls, Elevation 659, Auxiliary Building  !

2 DRAWING OR PART NO. AND REV. !3 PART NAME 4 SERIAL NO. i 1C-447C & 2C-447B. ARTS Control Panel N/A 5 ITEM DESCRIPTION Control Panel 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED SBB W.O.s 22500498 & 22500499 N/A 9 INSPECTION PLAN REV- 10 ACTION ORGANIZATION WO-500498 0 Operation and Maintenance Division WO-500499 0 11 ACTIVITY HOLD REQUIRED: ACTIVITY HOLD ORDER NO.

YES x NO N/A

.12 REQUIREMENT

1. Uncoil, and pull cable ICY 1313A into panel IC-447C

2. Terminate cable ICY 1313A in IC-447C per E900

3. Terminate cable 2BY1211A in 2C-447B per E900 IJ NONCONFORMANCE

. 1. Cable 1CY1313A is not routed to 1C-447C per E-37, revision 70.

l 2. Cable ICY 1313A violates separation criteria by being routed thru a NON-Q conduit with

! a NON-Q cable into 1C-447C.

3. Jumper from TB 4C-6 to TB 4C-1 in IC-447C is undersize.

4. Cable 2BY1211 A in 2C-447B does not have a permanent cable tag.

5. Jumper from TB 4B-1 to TB 4B-6 in 2C-447B is not identifiable as an acceptable type.

6. Terminal #5 of Terminal Block TB 4B in 2C-447B -

appears to be broken loose from the block.

14 NCR ORIGINATED BY 1

WN i-)S E'l D A :;ott DATE i

i19 HOLD TAG APPLIED X YES NO 20 LOCATION OF HOLD TAGS OR SEGREATED AREA ITEMS SEGREGATED YES NO IC-447C & 2C-447B --

21 NEED TO REVIEW FOR 23 TREND CODE j24 R 'iE ID B /

REPORTABILITY YES X NO u c f  ; , j 22 DETERMINED TO BE REPORTABLE 25 SECTION HEAD, .ASSORANCE ENGINEERING /

/

YES X NO QA-006 Rev 2

26 CAUSE

1. Tha intent of the attached 'J0's is to terminate 1 cabic each, on a 35 PAGE L OF 1 temporary basis, to facilitate energization of the A".TS panel power supplies.

2. A modification number (S CI 19-85) was used to identify a change in plant status.

3. Routing, cable senaration and permanent cable tags are not Sermane to either UO.

4. Temporary construction does not require conformance to 3echtel Construction Standards (i.e. E-37, E-999, E-900) .

5. Although terminal 5 is loose it is not broken and continuity uill not be lost.

27 PROCESS CORRECTIVE ACTION REQUIRED N/A l lYES l l NO 28 RECOMMENDED DISPOSITION N/A ,

I l REWORK l l SCRAP / REJECT l l REPAIR

• l lUSE AS IS*

CREQUIRES TECHNICAL JUSTIFICATION ATTACHED 29 CONDITIONAL RELEASE NEEDED N/A l l YES l l NO CR NO:

30 ADDITIONAL INFORMATION Reference QAPP Section 3, Design Control, Paragraph 2.3:

Technical criteria may specify requirements different from the existing design output docu-nants and may require change to the existing plant configuration. These modifications are not done with the intent of being credited as part of the final plant configuration.

Accordingly, the existing design output documents are not updated to reflect such changes.

Rsther, the identification, execution and verification of the changes are documented to parmit evaluation and disposition with respect to the design basis applicable in the event of Proiect restart. m f ,

31 DISPSSITIpN CONCURRENCE 1-SCY

/

( (V

• Yfl b

_ hlfw_b A ACT ON ORGANIZATION DA CdNCURRENCE ,Jogo T MeDJt / DATE

[Q A !Mld -

EN61NEERING DATE A.N.I. (ASME) IF REQUIRED j32 D)SPOSITIONACTIONTAKEN Acceptable as is.

The response from the action organization and engineering is correct. The requirements, and violations thereof, cited in this NCR are not applicable during the SMt phase at the Midland En2rgy Center. The issue of this NCR was incorrect and it is VOIDED.

33 METHOD OF DISPOSITION ACTION VERIFICATION 34 NCR CLOSED BY See above - -

/

RESULTS OF DISPOSITION ACTION VERIFICATION ACCEPTABLE l l UNACCEPTABLE AD "JN4 ( vfuneM dC /DATE IF UNACCEPTABLE, REFERENCE SUPERSEDING NCR

! NUMBER .

l A.N.I. (ASME) DATE

'IF REQUIRED

{ QA-006 Rev 2

, _ -