ML20114B627

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Forwards Dec 1984 Monthly Rept Per 730323 Memorandum & Order ALAB-106 & Amend 1 of Cp.Rept Includes Bechtel Nonconformance Repts,Quality Action Requests,Mgt Corrective Actions & Quality Audit Findings
ML20114B627
Person / Time
Site: Midland
Issue date: 01/25/1985
From: Jackie Cook
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To: Deyoung R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
References
32143, ALAB-106, NUDOCS 8501290373
Download: ML20114B627 (10)
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Text

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.s Consumem Power Company  ;""L'**-e,.i.,,,e.,i.,,,i.,

a.1 Co.struction General offices: 1945 West Parnell Road, Jackson, MI 49201 * (517) 78& O453 January 25, 1985 Director of Office of Inspection and Enforement Att Mr Richard C DeYoung US Nuclear Regulatory Commission Washington, DC 20555 MIDLAND PROJECT - ALAB-106 MONTHLY REPORT FOR DECEMBER, 1984 DOCKET NOS 50-329 AND 50-330 FILE: 0.4.6 SERIAL: 32143

Reference:

Letter, J W Cook to H R Denton, Miscellaneous Licensing Issues, Serial 31655, dated September 11, 1984 In accordance with Condition of Memorandum and Order ALAB-106, dated March 23, 1973, and Amendment No 1 of the Midland Plant Construction Fermit, enclosed are five copies of the following documents written or closed during the month; Bechtel Nonconformance Reports, Quality Action Requests, Management Corrective Action Reports, Quality Audit Findings; Babcock & Wilcox Reports of Nonconformity; Consumers Power Company Nonconformance Reports, Audit Finding Reports, Quality Action Requests, Corrective Action Reports, and Management Corrective Action Requests / Reports.

The referenced letter requested that the requirement to submit ALAB reports be deferred until such time as the project is restarted. This report is being submitted pending NRR response to the referenced letter.

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4 INDEX OF ATTACHMENTS ALAB-106 MONTHLY REPORT DECEMBER 1984

$.ichtel Nonconformance Reports - None Bechtel Quality Action Requests - None Bechtel Management Corrective Action Reports - None Bechtel Quality Audit Findings - None

- Babcock & Wilcox Reports of Nonconformity - None

- Consumers Power Company Nonconformance Reports - A-00282 Opened 12/19/84 C-04274 Closed 12/4/84 C-05726 Closed 11/27/84 Consumers Power Company Audit Finding Reports - None Consumers Power Company Quality Action Requests - None

- Consumers Power Company Corrective Action Reports - None Consumers Power Company Management Corrective Action Request / Reports - None s

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4 -CO2A2-i p Mu!.uo PicJECT b. 17 mitI: san is aEY QUALITT ASSITIANCE nzr u m e rt NONCONFORMANCE REPORT 12-19-84 0

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l Mechanical Equipment List in Tech. Spec. M-485, Revision 22 identifies OVE-63B as being Q-listed., N 13 AChCCATCRMJICE 4

', Mair.tenance Order 0-AHV-22400699-9 identified the equipment as non-Q. Due to equipment

! being designated as such, the M.O. was not routed to QAD for review and inclusion of any witness / hold points. Subsequently, work was performed without QAD being notified.

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      • E 1 C'  % %YiBf 1 ITEM LOCATICA Warehouse el - Q.C. Hold Area 2 ITD CAAMING/PAAT ro. 3 ITEM PART RA3E . 4, ITEM SGIAL NO.

N/A Threshold Gasket 1/4" x 6" x 6-0" N/A' 5 ITEM DESCRIFTION Purchase O t . r1) 1 pc. Threshold gasket, sheet rubber, 1/4" thick x 6" wide x 6'-0" long. -

6 ITEM STAATUP SYSTEM No. 7 REFERDCE DO:1 DENT 4 ASME A.R.I. REQUIRED xlD00 Purchase Order FF-62109(Q) Rev. 1 O YEs O s0 9 INSPECTICA RECCAD NO. LCS 20. REY NO. 10 RESPS5IBLE ORGANIZATIM (CIR/R-1.00-21631 255870 0 Supolier - W. J. Wooley Co.

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1. Purchase Order FF-62109(Q) Rev.1 states:"All material shall conform to the requirements of ASTM Specification D-412, 0-2240 and D-1149 in effect on 7-02-76, also Specification E-84-1977 or a more recent revision of the Specification. Vendor shall indicate which revision he furnishes'the material under."
2. Purchase Order-also states:" Gasket adhesive shall be as recommended by the gasket Manufacturer for the intended use. (For Continuation see PAGE 3 0F 3) 13 MCMCCAFCRMACE
1. Certificate of Conformance for Replacement Equipment or Components received for AE0521631, did not state conformance to any ASTM Specification,.nor year supplied.
2. Documentation received did not state suggested adhesive. 14 aCR CRIGINATED BT (PEAsCN)

(For Continuation see PAGE 3 0F 3) /k,,9// L'/cir/L 4/fr/ (/ d Dawn ii. acnu sz g DATE 15 NcA CR!GINATED 87 (DI5cIPLINE)

PPnAD 0 F Dnenivirn 20 NMEA CF HCLD TAG 3 (IF APPLIED) 21 LOCATICN CF HotD TAG 3 ONF (1) n. C. Meld Area t.'a r c h no w al Attachna tn cartnn 22 POTEXTIAL 10.55(e) 24 ACTICN ITEM No. 26 . ITEM PRICRITY CCOE No. 25 McR REVI ED ST:

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D FAR2 MENT ORIGINAL _ May u_T,7984 J m0 NGECOEF0EM45t3 IEFCET y IEEET Pact 3 or 'l J#tl Block 412 Continued - Recuiromont

3. Purchase Order calls out. Item #1) 1 oc. Threshold Gasket, sheet rubber - 1/4" Thick x 6" Wide x 6'-0". - -

l l l Block =13 Continued - Nonconformance l

3. Gasket Material received is 1/4" thick x 6" wide x 7'-7" lona.

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4 C'ERTIFICATE OF C.0 M P L I.A N C E CUST0FER: -Bechtel' Power Corporation . Midland Nuclear Station , CusTorsa ORoen NO: 7220-F-62109 (0) Rev. 1 . N.J. WooLLEY Joa NO: 842-170 .- . THE ITEMS FURNISHED BY THE W.J. WOOLLEY Co. ARE IN ACCORDANCE WITH THE REO'JIREPENTS OF THE ABOVE PURCHASE ORDER'. THEACCO.0PANIED ADDITIONAL LISTED DOCUMENTS ARE SUEMITTED TO SUB-STNITIATE AND VERIFY COPPLIANCE WITH THE ORDER. (P.O. #7220-A-17B) Threshold g'asket, sheet rubber 1/4" x 6" x 6'-0". Material conforms-to the requirements.of ASTM D412, D2240, Dll4 9, . ' 7-02-76 and ASTM E84-77. - . N.'J.N00LLEYCO. [ BY 

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NA 2 ITD CAAMINS/PAAT NO. 3 ITU PART NAfE , 4, IT S SUIAL 20. NA NA na

1 - ITDI DE3GIFTICE CPCo Nuclear Work Orders 22400580-1; 224'00689-0 and 22400685-8 E . ITEM STARTUF ST3TDI NO. T REFERDCE 00CIDENT I N A*8'I* UIEU 0&M Procedure NA n,_o, O TEs D no 9 -In3PECTICA RKC 3 D NO. LOS NO. REY 50. 10 RESPOR5IBLE CASANIZATION NA NA 'NA CPCo Plant Onerations
!-   11 AQMCCAFCas nCE DISCQv1 RED QURIES: fJ A O DEstsa                Q RECEIY!as              O Ccasr         Q RELEASE FM 1XSPECT O post InsrECT        C nnuiOva            O ost P TunnovEn             U $"             OYM                  C cvaInsrECT 12 REWI N           1,  9 & M Admin Procedu're 01-84 dated Aug 7, 1984 states: " Working procedures are to be included in the work order package".
2. Midland Energy Center GWO 7020 Preventative Maintenance Program states:

'. "The Section Head of QC reviews the work authorization document and determines if any witness points are appropriate". 13 NCNCCRFCAMACI 

                             .CPCo Nuclear Work Orders 22400580-1, 22400689-0 and 22400685-G were reviewed by th'e Section Head of QC with determined QC requirements " Hold Point-QC To Be Notified Prior To Preforming Work". The hold points were included as part of the work package. Contrary to this the work was performed without notifying
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