ML17283A392
ML17283A392 | |
Person / Time | |
---|---|
Site: | Callaway |
Issue date: | 10/06/2017 |
From: | Thomas Farnholtz Region 4 Engineering Branch 1 |
To: | Diya F Ameren Missouri |
References | |
IR 2017007 | |
Download: ML17283A392 (43) | |
See also: IR 05000483/2017007
Text
UNITED STATES
NUCLEAR REGULATORY COMMISSION
REGION IV
1600 E. LAMAR BLVD
ARLINGTON, TX 76011-4511
October 6, 2017
Mr. Fadi Diya, Senior Vice President
and Chief Nuclear Officer
Ameren Missouri
Callaway Plant
P.O. Box 620
Fulton, MO 65251
SUBJECT: CALLAWAY PLANT - NRC DESIGN BASES ASSURANCE INSPECTION
REPORT 05000483/2017007 AND NOTICE OF VIOLATION
Dear Mr. Diya:
On August 28, 2017, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection
at your Callaway Plant. On August 4, 2017, the NRC team discussed the preliminary results of
this inspection with Mr. T. Herrmann, Site Vice President, and other members of your staff. On
August 28, 2017, the NRC team discussed the final results of this inspection with
Ms. S. Kovaleski, Director, Design Engineering, and other members of your staff. The team
documented the results of this inspection in the enclosed inspection report.
Based on the results of this inspection, the NRC has identified three issues that were evaluated
under the significance determination process as having very low safety significance (Green).
The NRC has also determined that three violations are associated with these issues. The NRC
is treating two of these violations as non-cited violations (NCVs) in accordance Section 2.3.2.a
of the NRC Enforcement Policy. One violation is cited in the enclosed Notice of Violation
(Notice) and the circumstances surrounding it are described in detail in the subject inspection
report. The violation is being cited because the licensee failed to restore compliance, in a
reasonable time, for not implementing procedures for performing maintenance that can affect
the performance of safety-related equipment. The NRC previously identified this violation as
Further, the team documented a licensee-identified violation which was determined to be of very
low safety significance in this report. The NRC is treating this violation as an NCV consistent
with Section 2.3.2.a of the NRC Enforcement Policy.
You are required to respond to this letter and should follow the instructions specified in the
enclosed Notice when preparing your response. If you have additional information that you
believe the NRC should consider, you may provide it in your response to the Notice. The NRCs
review of your response to the Notice will also determine whether further enforcement action is
necessary to ensure compliance with regulatory requirements.
F. Diya 2
If you contest the violations or significance of these NCVs, you should provide a response within
30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear
Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with
copies to the Regional Administrator, Region IV; the Director, Office of Enforcement; and the
NRC resident inspector at the Callaway Plant.
If you disagree with a cross-cutting aspect assignment in this report, you should provide a
response within 30 days of the date of this inspection report, with the basis for your
disagreement, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk,
Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; and the
NRC resident inspector at the Callaway Plant.
This letter, its enclosure, and your response (if any) will be made available for public inspection
and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document
Room in accordance with 10 CFR 2.390, Public Inspections, Exemptions, Requests for
Withholding.
Sincerely,
/RA/
Thomas R. Farnholtz, Chief
Engineering Branch 1
Division of Reactor Safety
Docket No. 50-483
License No. NPF-30
Enclosure:
1. Notice of Violation
2. Inspection Report 05000483/2017007
w/Attachment: Supplemental Information
cc w/ enclosure: Electronic Distribution
NOTICE OF VIOLATION
Union Electric Company Docket No. 50-483
Callaway Plant License No. NPF-30
During an NRC inspection conducted July 17 through August 28, 2017, a violation of an NRC
requirement was identified. In accordance with the NRC Enforcement Policy, the violation is
listed below:
Technical Specification 5.4.1.a requires, in part, that written procedures shall be
established, implemented, and maintained covering the applicable procedures
recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978.
Regulatory Guide 1.33, Appendix A, Section 9, Procedures for Performing
Maintenance, requires, in part, that maintenance that can affect the performance of
safety-related equipment should be properly pre-planned and performed in accordance
with documented instructions appropriate to the circumstances.
Contrary to the above, from May 2014 through August 4, 2017, the licensee failed to
ensure that maintenance that can affect the performance of safety-related equipment be
properly pre-planned and performed in accordance with documented instructions
appropriate to the circumstances. Specifically, as a result of ineffective corrective action
of Callaway Action Requests CAR-201402827 and CAR-201405312, the licensee failed
to perform preventative maintenance procedures to verify the operation and timing of the
engineered safety feature transformer XNB01 load tap changer.
This violation is associated with a Green Significance Determination Process finding.
Pursuant to the provisions of 10 CFR 2.201, Union Electric Company is required to submit a
written statement or explanation to the U.S. Nuclear Regulatory Commission, ATTN: Document
Control Desk, Washington, DC 20555, with a copy to the Regional Administrator, Region IV,
and a copy to the NRC Resident Inspector at the facility that is the subject of this Notice of
Violation (Notice), within 30 days of the date of the letter transmitting this Notice. This reply
should be clearly marked as Reply to Notice of Violation 05000483/2017007-01, and should
include for the violation (1) the reason for the violation, or if contested, the basis for disputing
the violation or the severity level, (2) the corrective steps that have been taken and the results
achieved, (3) the corrective steps that will be taken to avoid further violations, and (4) the date
when full compliance will be achieved. Your response may reference or include previous
docketed correspondence, if the correspondence adequately addresses the required response.
If an adequate reply is not received within the time specified in this Notice, an Order or a
Demand for Information may be issued as to why the license should not be modified,
suspended, or revoked, or why such other action as may be proper should not be taken. Where
good cause is shown, consideration will be given to extending the response time.
If you contest this enforcement action, you should also provide a copy of your response, with
the basis for your denial, to the Director, Office of Enforcement, United States Nuclear
Regulatory Commission, Washington, DC 20555-0001.
Because your response will be made available electronically for public inspection in the NRC
Public Document Room, or from the NRC's document system (ADAMS), accessible from the
NRC Web site at http://www.nrc.gov/reading-rm/adams.html, to the extent possible, it should not
Enclosure 1
include any personal privacy, proprietary, or Safeguards Information so that it can be made
available to the public without redaction. If personal privacy or proprietary information is
necessary to provide an acceptable response, then please provide a bracketed copy of your
response that deletes such information. If you request withholding of such material, you must to
in detail the basis of your claim of withholding (e.g., explain why the disclosure of information
will create an unwarranted invasion of personal privacy or provide the information required by
10 CFR 2.390(b) to support a request for withholding confidential commercial or financial
information.
In accordance with 10 CFR 19.11, you may be required to post this Notice within two working
days of receipt.
Dated this 6th day of October 2017.
2
U.S. NUCLEAR REGULATORY COMMISSION
REGION IV
Docket: 05000483
License: NPF-30
Report Nos.: 05000483/2017007
Licensee: Union Electric Company
Facility: Callaway Plant
Location: Junction Highway CC and Highway O, Fulton, Missouri
Dates: July 17 through August 28, 2017
Team Leader: R. Kopriva, Senior Reactor Inspector, Engineering Branch 1
Inspectors: I. Anchondo, Reactor Inspector, Engineering Branch 2
J. Watkins, Reactor Inspector, Engineering Branch 2
A. Palmer, Senior Reactor Technology Instructor, Technical Training
Center
Accompanying C. Baron, Contractor, Beckman and Associates
Personnel: J. Nicely, Contractor, Beckman and Associates
Approved By: Thomas R. Farnholtz
Branch Chief, Engineering Branch 1
Division of Reactor Safety
Enclosure 2
SUMMARY
IR 05000483/2017007; 07/17/2017 - 08/28/2017; Callaway Plant; Baseline Inspection, NRC
Inspection Procedure 71111.21M, Design Basis Assurance Inspection.
The report covers an announced inspection by a team of three regional inspectors,
two contractors, and one operations inspector from the NRC training facility. Four findings were
identified. One of these findings was a licensee-identified violation. One of the three
NRC-identified violations is being treated as a cited violation because the licensee had failed to
restore compliance and it was a repeat of a previous NRC identified violation. The findings
were of very low safety significance. The final significance of most findings is indicated by their
color (Green, White, Yellow, Red) using Inspection Manual Chapter (IMC) 0609, Significance
Determination Process. Cross-cutting aspects were determined using Inspection Manual
Chapter 0310, Aspects Within the Cross-Cutting Areas. Findings for which the Significance
Determination Process does not apply may be Green or be assigned a severity level after NRC
management review. All violations of NRC requirements are dispositioned in accordance with
the NRCs Enforcement Policy, dated July 9, 2013. The NRCs program for overseeing the safe
operation of commercial nuclear power reactors is described in NUREG-1649, Reactor
Oversight Process, Revision 6, dated July 2016.
Cornerstone: Mitigating Systems
- Green. The team identified a Green, cited violation of Technical Specification 5.4.1.a
which requires, in part, that written procedures shall be established, implemented, and
maintained covering the applicable procedures recommended in Regulatory Guide 1.33,
Revision 2, Appendix A, February 1978. Regulatory Guide 1.33, Appendix A, Section 9,
Procedures for Performing Maintenance, requires, in part, that maintenance that can
affect the performance of safety-related equipment should be properly pre-planned
and performed in accordance with documented instructions appropriate to the
circumstances. Specifically, from May 2014 through August 4, 2017, as a result of
ineffective corrective action of Callaway Action Requests CAR-201402827 and
CAR-201405312, the licensee failed to performed preventative maintenance procedures
to verify the operation and timing of the engineered safety feature transformer XNB01
load tap changer. This violation was previously identified by the NRC and documented
as NCV 05000483/2014007-01. In accordance with Section 2.3.2.a of the NRC
Enforcement Policy, this finding is being cited because the licensee failed to restore
compliance within a reasonable amount of time after the violation was initially identified.
This finding was entered into the licensees corrective action program as Condition
Report CR-201703992, VIO 05000458/2017007-01, Not Verifying the Operation and
Timing of the Engineered Safety Feature Transformer XNB01 Load Tap Changer.
The team determined that the failure to implement maintenance procedures to
periodically verify transformer XNB01 load tap changer operation and time testing was a
performance deficiency. The performance deficiency was more than minor, and
therefore a finding, because it was associated with the equipment performance attribute
of the Mitigating Systems Cornerstone and adversely affected the cornerstone objective
to ensure the availability, reliability, and capability of systems that respond to initiating
events to prevent undesirable consequences. Specifically, the failures to perform,
periodic verification of the operation and time testing of the load tap changer could result
in adverse operation of the load tap changer during a design basis event. If the load tap
changer did not operate correctly, the safety-related buses may not have adequate
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voltage to reset the degraded voltage relay, thus spuriously disconnecting from the
offsite power source. In accordance with Inspection Manual Chapter 0609, Appendix A,
Significance Determination Process (SDP) for Findings At-Power, dated June 19,
2012, Exhibit 2, Mitigating Systems Screening Questions, the issue screened as
having very low safety significance (Green) because it was a design or qualification
deficiency that did not represent a loss of operability or functionality; did not represent an
actual loss of safety function of the system or train; did not result in the loss of one or
more trains of non-technical specification equipment; and did not screen as potentially
risk-significant due to seismic, flooding, or severe weather. The finding had a
cross-cutting aspect in the area of human performance, work management, because the
licensee failed to plan, control, and execute work activities such that nuclear safety is the
overriding priority. Specifically, the licensee did not plan and execute the testing of the
transformer XNB01 load tap changer in a timely manner (H.5). (Section 1R21.2.4)
Green. The team identified a Green, non-cited violation of 10 CFR Part 50, Appendix B,
Criterion XI, Test Control, which requires, in part, that a test program shall be
established to assure that all testing required to demonstrate that structures, systems,
and components will perform satisfactorily in service is identified and performed in
accordance with written procedures. Specifically, prior to August 3, 2017, the licensee
failed to have a program to completely test the interlock circuit for safety injection pump
and recirculation suction isolation valves, EJ-HV-8804A and EJ-HV-8804B. When the
licensee personnel performed a review the interlock circuits for the valves, they identified
that there had been gaps in the testing. In response to this issue, the licensee
investigated all of the testing activities associated with the valve interlock circuits and
identified that in 2010, a comprehensive test of the circuits had been performed as the
result of a modification. The licensee has entered this issue into their corrective action
program as Condition Report CR-201703962.
The team determined that the failure to develop and implement testing programs for
verifying that the circuits for the multiple interlocks associated with safety injection
valve EJ-HV-8804A would perform as designed was a performance deficiency. The
performance deficiency was more than minor, and therefore a finding, because it was
associated with the equipment performance attribute of the Mitigating Systems
Cornerstone and adversely affected the cornerstone objective to ensure the availability,
reliability, and capability of systems that respond to initiating events to prevent
undesirable consequences. Specifically, the licensee failed to establish a testing
program to verify that the valve interlock circuits for valve EJ-HV-8804A were being
tested. A failure of the interlocks and an operator error could result in an inadvertent
release path to the environment. In accordance with Inspection Manual Chapter 0609,
Appendix A, The Significance Determination Process (SDP) for Findings At-Power,
dated June 19, 2012, Exhibit 2, Mitigating Systems Screening Questions, the issue
screened as having very low safety significance (Green) because it was a design or
qualification deficiency that did not represent a loss of operability or functionality; did not
represent an actual loss of safety function of the system or train; did not result in the loss
of one or more trains of non-technical specification equipment; and did not screen as
potentially risk-significant due to seismic, flooding, or severe weather. The team
determined that this finding did not have a cross-cutting aspect because the most
significant contributor did not reflect current licensee performance.
(Section 1R21.2.8.b.1)
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- Green. The team identified a Green, non-cited violation of 10 CFR Part 50, Appendix B,
Criterion III, Design Control, which requires, in part, that measures shall be established
to assure that the design basis is correctly translated into procedures and instructions.
Specifically, prior to on August 4, 2017, the licensee had design calculations that
assumed operator actions to mitigate internal flooding of certain areas within specified
time durations. These time requirements for the design basis flooding calculations had
not been translated into any procedures or instructions. In response to this issue, the
licensee performed a preliminary evaluation and determined that operator actions to
support the design calculation could be performed within the time required. The
licensee has entered this issue into their corrective action program as Condition
Report CR-201703981.
The team determined that the failure to translate operator time requirements for
mitigating design basis flooding of critical areas into procedures or instructions was a
performance deficiency. The performance deficiency was more than minor, and
therefore a finding, because it was associated with the equipment performance attribute
of the Mitigating Systems Cornerstone and adversely affected the cornerstone objective
to ensure the availability, reliability, and capability of systems that respond to initiating
events to prevent undesirable consequences. Specifically, the licensee failed to confirm
that design basis inputs had been translated into procedures or instructions. In
accordance with NRC Inspection Manual Chapter 0609, Appendix A, Exhibit 2,
"Mitigating Systems Screening Questions," the issue screened as having very low safety
significance (Green) because it was a design or qualification deficiency that did not
represent a loss of operability or functionality; did not represent an actual loss of safety
function of the system or train; and did not result in the loss of one or more trains of
nontechnical specification equipment. The team determined that this finding did not
have a cross-cutting aspect because the most significant contributor did not reflect
current licensee performance. (Section 1R21.2.8.b.2)
Licensee-Identified Violations
A violation of very low safety significance was identified by the licensee and has been reviewed
by the team. Corrective actions taken or planned by the licensee have been entered into the
licensees corrective action program. This violation and associated corrective action tracking
numbers are listed in Section 4OA7 of this report.
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REPORT DETAILS
1. REACTOR SAFETY
Inspection of component design bases and modifications made to structures, systems,
and components verifies that plant components are maintained within their design basis.
Additionally, this inspection provides monitoring of the capability of the selected
components and operator actions to perform their design bases functions. The
inspection also monitors the implementation of modifications to structures, systems, and
components. Modifications to one system may also affect the design bases and
functioning of interfacing systems as well as introduce the potential for common cause
failures. As plants age, modifications may alter or disable important design features
making the design bases difficult to determine or obsolete. The plant risk assessment
model assumes the capability of safety systems and components to perform their
intended safety function successfully. This inspectable area verifies aspects of the
Initiating Events, Mitigating Systems, and Barrier Integrity Cornerstones for which there
are no indicators to measure performance.
1R21 Component Design Bases Inspection (71111.21M)
The inspection team selected risk-significant components, industry operating experience
issues, modifications, and operator actions for review using information contained in the
licensees probabilistic risk assessment. In general, this included components, industry
operating experience issues, modifications, and operator actions that had a risk
achievement worth factor greater than 2 or a Birnbaum value greater than 1E-6.
.1 Inspection Scope for Components Selected
To verify that the selected components and modification would function as required,
the team reviewed design basis assumptions, calculations, and procedures. In some
instances, the team performed calculations to independently verify the licensee's
conclusions. The team also verified that the condition of the components was consistent
with the design bases and that the tested capabilities met the required criteria.
The team reviewed maintenance work records, corrective action documents, and
industry operating experience records to verify that licensee personnel considered
degraded conditions and their impact on the components. For the review of operator
actions, the team observed operators during simulator scenarios, as well as during
simulated actions in the plant.
The team performed a margin assessment and detailed review of the selected
risk-significant components to verify that the design bases have been correctly
implemented and maintained. This design margin assessment considered original
design issues, margin reductions because of modifications, and margin reductions
identified as a result of material condition issues. Equipment reliability issues were also
considered in the selection of components for detailed review. These included items
such as failed performance test results; significant corrective actions; repeated
maintenance; 10 CFR 50.65(a)1 status; operable, but degraded conditions; NRC
resident inspector input of problem equipment; system health reports; industry operating
experience; and licensee problem equipment lists. Consideration was also given to the
5
uniqueness and complexity of the design, operating experience, and the available
defense in-depth margins.
The team selected permanent plant modifications, including permanent plant changes,
design changes, set point changes, procedure changes, equivalency evaluations,
suitability analyses, calculations, and commercial grade dedications to verify that design
bases, licensing bases, and performance capability of components have not been
degraded through modifications. The team determined whether post-modification testing
established operability. The team verified that supporting design basis documentation,
such as calculations, design specifications, vendor manuals, the updated final safety
analysis report, technical specification and bases, and plant specific safety evaluation
reports, were updated consistent with the design change. The team verified that other
design basis features, such as structural, fire protection, flooding, environmental
qualification, and potential emergency core cooling system strainer blockage mitigation,
which could be affected by the modification, were not adversely impacted. The team
verified that procedures and training plans, such as abnormal operating procedures,
alarm response procedures, and licensed operator training manuals, affected by the
modifications were updated.
The inspection procedure requires a review of four to six components based on risk
significance and four to six modifications to mitigation structures, systems, and
components. One of the inspection samples selected shall be associated with
containment-related structures, systems, and components which are considered for
large early release frequency (LERF) implications. The samples selected for this
inspection were eight components (one containment-related component),
five modifications, and three operating experience items.
The selected inspection items supported risk-significant functions as follows:
- Electrical power to mitigation systems: The team selected several components in
the offsite and on-site electrical power distribution systems to verify operability to
supply alternating current (ac) and direct current (dc) power to risk-significant and
safety-related loads in support of safety system operation in response to initiating
events, such as loss-of-offsite-power accident, station blackout, and a loss-of-coolant
accident with offsite power available. As such, the team selected:
- Pressurizer pressure transmitters (BBPT-0455, -0456, -0457, and -0458).
- Pressurizer power-operated relief valve PCV455A, including its associated block
valve.
- Modifications: pressurizer pressure transmitter replacement (MP-08-0054) and
replace the Ametek Iso-Limiter transformers XPN07 and XPN08 (MP-09-0051).
- Operating Experience: IN 2012-003 Design Vulnerability in Electric Power
Systems and associated Modification MP15-0008; RIS 2011-12, Revision 1,
Adequacy of Station Electric Distribution System Voltages.
- Motor-operated valves BGLCV0112 B/C charging pump suction isolation valves
from the volume control tank.
6
- Safety-related 4KV and 480V switchgear NB01 and NG01 and associated
breaker replacement Modifications MP07-0070 and MP07-0069.
- Components that affect LERF: The team reviewed components required to perform
functions that mitigate or prevent an unmonitored release of radiation. The team
selected the following components:
- Safety Injection piggyback valve EJ-HV-8804A.
- Mitigating systems needed to attain safe shutdown: The team reviewed components
required to perform the safe shutdown of the plant. As such the team selected:
- Residual heat removal pump A.
- Essential service water returns to ultimate heat sink valve EFHV0037.
- Modifications: TM 14-0003 and MP 05-3025.
- Safety injection check valve EM8926A.
- Modification 10-0009 (reactor coolant pump seal replacement).
.2 Results of Detailed Reviews of Components
.2.1 Pressurizer Pressure Transmitters: BBPT0455, BBPT0456, BBPT0457, and BBPT0458
a. Inspection Scope
The team reviewed the updated safety analysis report, system description, design
basis documents, the current system health report, selected drawings and calculations,
maintenance and test procedures, and condition reports associated with the pressurizer
pressure transmitters. The team also reviewed photos detailing the installed
configuration and conducted interviews with system and design engineering personnel to
ensure the capability of these components to perform their desired design basis function.
Specifically, the team reviewed:
- Component maintenance history and corrective action program reports to verify the
monitoring of potential degradations.
- As-built installation drawings and equipment to verify that the equipment and
associated raceways are installed correctly to meet the environmental requirements.
- The environmental qualifications testing evaluations for the replacement transmitters,
conduit seal assemblies, connector assemblies, and splicing procedures.
- Equivalency evaluations for the replacement transmitters for applicability.
b. Findings
No findings were identified.
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.2.2 Pressurizer Power Operated Relief Valve PCV455A including its associated block valve
a. Inspection Scope
The team reviewed the updated safety analysis report, system description, the current
system health report, selected drawings, maintenance procedures, test procedures, and
condition reports associated with the pressurizer power-operated relief valve PCV455A
including its associated block valve. The team also reviewed photos detailing the
installed configuration and conducted interviews with system engineering personnel to
ensure capability of this component to perform its desired design basis function.
Specifically, the team reviewed:
- Piping and instrumentation drawing, schematic control and power drawings for the
power-operated relief valves and the associated block valves.
- Power-operated relief valve inservice test closing and opening speeds for the
two previous in service tests.
- Motor-operated valve block valve sizing and torque calculations.
- Motor-operated valve block valve breaker and overload overcurrent protection
specification calculations.
- Motor-operated valve block valve voltage drop calculations.
- Motor-operated valve block valve stroke timing tests.
b. Findings
No findings were identified.
.2.3 Motor-Operated Valves BGLCV0012 B/C Charging Pump Suction Isolation Valves from
the Volume Control Tank
a. Inspection Scope
The team reviewed the updated safety analysis report, system description, the current
system health report, selected drawings, maintenance procedures, test procedures, and
condition reports associated with motor-operated valves BGLCV0012 B/C, charging
pump suction isolation valves from the volume control tank. The team also conducted
interviews with system engineering personnel to ensure capability of the component to
perform its desired design basis function. Specifically, the team reviewed:
- Motor calculations that establish the motor voltage drop, protection and coordination
and short circuit for the motor power supply and feeder cables.
- Calculations for the degraded voltage at the motor-operated valve terminals to
ensure the proper voltage was utilized in the teams review of motor-operated valve
torque calculations.
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- Calculations that establish motor-operated valve control circuit voltage drop, short
circuit, and protection/coordination including thermal overload sizing and application.
b. Findings
No findings were identified.
.2.4 Safety-Related 4KV and 480V SWGR NB01 and NG01 and Associated Breaker
Replacements
a. Inspection Scope
The team reviewed the updated safety analysis report, system description, design
basis documents, the current system health report, selected drawings and calculations,
maintenance and test procedures, and corrective action program reports associated with
SR 4KV and 480V SWGR NB01 and NG01, and their associated breaker replacements.
The team also performed walkdowns and conducted interviews with system engineering
personnel to ensure the capability of this component to perform its desired design basis
function. Specifically, the team reviewed:
- 4.16KV and 480V breaker replacement modifications MP-07-0069 and MP-07-0070
were reviewed to ensure the adequacy and consistency of design for the new
replacement breakers.
- Corrective action and maintenance history documents and system health reports to
determine whether there were any adverse operating trends and to assess the
stations ability to evaluate and correct problems.
- Calculations for electrical distribution, system load flow/voltage drop, short-circuit,
and electrical protection to verify that bus capacity and voltages remained within
minimum acceptable limits.
- Protective device settings and circuit breaker ratings to ensure adequate selective
protection coordination of connected equipment during worst-case short circuit
conditions.
- Degraded and loss of voltage relays and associated time delays were set in
accordance with calculations, and that associated calibration procedures were
consistent with calculation assumptions, associated time delays and set point
accuracy calculations.
- Coordination and interface with the transmission system operator for plant voltage
requirements and notification set points were reviewed.
- Procedures for preventive maintenance, inspection, and testing to compare
maintenance practices against industry and vendor guidance.
- Visual non-intrusive inspection to assess material condition, the presence of
hazards, and consistency of installed equipment with design documentation and
analyses.
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b. Findings
Not Verifying the Operation and Timing of the Engineered Safety Feature
Transformer XNB01 Load Tap Changer
Introduction. The team identified a Green, cited violation of Technical
Specification 5.4.1.a, Procedures, involving the failure to implement adequate
maintenance procedures to periodically verify transformer XNB01 load tap changer
operation and time testing. Specifically, due to the ineffective corrective action of
Callaway Action Requests CAR-200202970, CAR-201402827, CAR-201405312, and
CAR-201508240, the licensee did not implement preventative maintenance activities to
verify the operation and timing of the engineered safety feature transformer XNB01 load
tap changer. As a result, the timing of the load tap changer may not be consistent with
plant electrical analysis, ZZ-62, which credits the load tap changer operation in order to
reset the degraded voltage relays between sequenced load steps.
Description. In 2001, under modification MP 99-1083, the licensee installed engineered
safety feature transformers XNB01 and XNB02 with load tap changers. During the
installation, the licensee performed a review of industry operating experience and found
information identifying that time testing of the load tap changer operation was required to
confirm that the load tap changers would work properly. This would ensure operability of
the off-site power sources. Operating experience had shown that the load tap changer
mechanical operation could slow down over time due to aging mechanisms such as
friction and hardened grease. This could result in the unmonitored degraded
performance of the load tap changer to not provide acceptable voltages from the offsite
power sources to the safety-related power distribution system. As a result, the expected
speed of the load tap changer, to correct for low voltage, may not meet design
requirements.
Callaway Action Request CAR-200202970 was written to ensure that a preventive
maintenance activity was generated to periodically check for proper load tap changer
operation and timing. Callaway Action Request CAR-200202970 was closed to the
Maintenance Optimization Project.
In 2006, the preventative maintenance basis and transformer preventative maintenance
was initially created, but the preventative maintenance activity did not include the timing
requirements for the load tap changers. In CAR-200909389, as a result of Nuclear
Electric Insurance Limited insurance requirements, the licensee changed the frequency
of testing the on-site transformers, including the transformers XNB01 and XNB02, from
every 8 refueling outages to every four refueling outages (every 6 years).
In May 2014, the NRC issued Violation 05000483/2014007-001 (CAR-201402827 and
CAR-201405312), due to the ineffective corrective action of CAR-200202970, where the
licensee had not established preventative maintenance procedures to verify the
operation and timing of the engineered safety feature transformers XNB01 and XNB02
load tap changers. On June 9, 2014, Preventive Maintenance Procedures, PM1001510
and PM1001506 for transformers XNB01 and XNB02, respectively, were revised to
include timing tests.
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Under Job 08510933.510, the operation and timing test for transformer XNB02
was performed in the fall of 2014 (R19), after the 2014 violation was identified. The
recorded time between steps of the load tap changer alternated between 0.9 and
2.9 seconds. This met the acceptance criteria of less than 3 seconds (identified in
licensee calculation ZZ-62), but was not in accordance with the typical times from the
Reinhausen (load tap changer manufacturer) Vendor Manual of 2 seconds per step.
During the 2017 NRC design basis assurance inspection, the team questioned the
testing results. This had been the first time this test had been performed at the Callaway
Plant.
During the licensees performance of Formal Self-Assessment 201500920-18, Problem
and identification and Resolution Pre-Inspection Assessment, they identified three
examples where response to non-cited violations had not been timely, potentially
representing a violation of their procedures. One of these examples was the non-cited
violation for failure to test the timing of engineered safety feature transformer load tap
changers. The load tap changer for the B Train XNB02 was tested in RF20, by
job 085109333, and had no issues identified. Therefore, the licensee felt as though
there was reasonable assurance that the load tap changer for XNB01 was acceptable
without testing and was scheduled to be tested on April 19, 2019, even though it had not
been tested since 2001 and that there was operating experience available pertaining to
a decline in load tap changer performance over time due to aging and hardening of
lubrication. After further review, the licensee moved the testing of the load tap changer
for XNB01 to the fall of 2017 (Refuel 21).
On August 2, 2017, the team identified that the licensee had not implemented
PM1001510 to perform a timing test of the transformer XNB01 load tap changer and
had credited the successful testing of transformer XNB02 in 2014 as partial justification
to extend the testing on transformer XNB01 until 2019 (R22). As a result of initiating
Callaway Action Report CAR-201508240, the licensee changed the scheduling of the
testing of transformer XNB01, including the load tap changer, to the fall of 2017 (R21).
During the 2017 NRC design basis assurance inspection, the team questioned the 2014
testing results of XNB02 load tap changer. This had been the first time this test had
been performed at the Callaway Plant, and none of the licensees personnel had
questioned the differences in the licensees results of recorded data of 9.9 and
2.9 seconds between step changes versus the typical times from the Reinhausen (load
tap changer manufacturer) Vendor Manual of 2 seconds per step. After two weeks of
internal and external discussions with the load tap changer manufacturer, the licensee
concluded that the test results were acceptable, but noted that the data obtained from
the testing would be different depending on whether the measurements are taken of
voltage changes versus load tap changer position changes. Since obtaining the timing
data for the load tap changer in 2014 for transformer XNB02, the licensee had not
questioned the differences in the testing data obtained compared to what the vendor
identified as the expected time for position changes of the load tap changer. The team
determined that acceptance of the load tap changer testing results in 2014 without a
questioning attitude of why the results were not in accordance with the vendor manual
was unacceptable.
Callaway Technical Specification 5.4.1.a requires, in part, that written procedures shall
be established, implemented, and maintained covering the applicable procedures
recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978.
11
Regulatory Guide 1.33, Appendix A, Section 9, Procedures for Performing
Maintenance, requires, in part, that maintenance that can affect the performance of
safety-related equipment should be properly pre-planned and performed in accordance
with documented instructions appropriate to the circumstances.
The team determined that the licensee had not: 1) adequately performed a timing test of
the transformer XNB01 load tap changer to ensure proper operation; and 2) periodically
performed a timing test of the transformer XNB01 load tap changer to ensure proper
operation to maintain the operability of the offsite power sources. Since the time that the
NRC issued the violation in 2014, the licensee had opportunities to perform a timing test
of transformer XNB01 load tap changer (refueling outages in the fall of 2014, and the
refueling outage in the spring of 2016).
Analysis. The team determined that the failure to implement maintenance procedures to
periodically verify transformer XNB01 load tap changer operation and time testing was a
performance deficiency. The performance deficiency was more than minor, and
therefore a finding, because it was associated with the equipment performance attribute
of the Mitigating Systems Cornerstone, and adversely affected the cornerstone objective
to ensure the availability, reliability, and capability of systems that respond to initiating
events to prevent undesirable consequences. Specifically, the failures to perform,
periodic verification of the operation and time testing of the load tap changer could result
in adverse operation of the load tap changer during a design basis event. If the load tap
changer did not operate correctly, the safety-related buses may not have adequate
voltage to reset the degraded voltage relay, thus spuriously disconnecting from the
offsite power source.
In accordance with Inspection Manual Chapter 0609, Appendix A, Significance
Determination Process (SDP) for Findings At-Power, dated June 19, 2012, Exhibit 2,
Mitigating Systems Screening Questions, the issue screened as having very low safety
significance (Green) because it was a design or qualification deficiency that did not
represent a loss of operability or functionality; did not represent an actual loss of safety
function of the system or train; did not result in the loss of one or more trains of non-
technical specification equipment; and did not screen as potentially risk-significant due to
seismic, flooding, or severe weather. The finding had a cross-cutting aspect in the area
of human performance, work management, because the licensee failed to plan, control,
and execute work activities such that nuclear safety is the overriding priority.
Specifically, the licensee did not plan and execute the testing of the transformer XNB01
load tap changer in a timely manner (H.5).
Enforcement. The team identified a Green, cited violation of Technical Specification 5.4.1.a, which requires, in part, that written procedures shall be
established, implemented, and maintained covering the applicable procedures
recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978.
Regulatory Guide 1.33, Appendix A, Section 9, Procedures for Performing
Maintenance, requires, in part, that maintenance that can affect the performance of
safety-related equipment should be properly pre-planned and performed in accordance
with documented instructions appropriate to the circumstances. Contrary to the above,
from May 2014 through August 4, 2017, the licensee failed to ensure that maintenance
that can affect the performance of safety-related equipment be properly pre-planned and
perform in accordance with documented instructions appropriate to the circumstances.
Specifically, as a result of ineffective corrective action of Callaway Action
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Requests CAR-201402827 and CAR-201405312, the licensee failed to perform
preventative maintenance procedures to verify the operation and timing of the
engineered safety feature transformer XNB01 load tap changer. This violation was
previously identified by the NRC and documented as NCV 05000483/2014007-01. In
accordance with Section 2.3.2.a of the NRC Enforcement Policy, this finding is being
cited because the licensee failed to restore compliance within a reasonable amount of
time after the violation was initially identified. This finding was entered into the
licensees corrective action program as Condition Report CR-201703992,
VIO 05000458/2017007-01, Not Verifying the Operation and Timing of the Engineered
Safety Feature Transformer XNB01 Load Tap Changer.
.2.5 Residual Heat Removal Pump A
a. Inspection Scope
The team reviewed the updated safety analysis report, system description, design basis
documents, the current system health report, selected drawings and calculations,
maintenance and test procedures, and condition reports associated with residual heat
removal pump A. The team also performed walkdowns and conducted interviews with
system engineering personnel to ensure the capability of this component to perform its
desired design basis function. Specifically, the team reviewed:
- Calculations and equipment room survivability analysis associated with a loss of
ventilation in the residual heat removal pump A room. The team verified that a loss
of room ventilation would not result in the room temperature going above the
maximum allowable pump motor design temperature.
- Recalculation of piping heat transfer into the residual heat removal pump A room.
The team verified that all insulated and uninsulated piping was accounted for and
that the room coolers were capable of providing adequate cooling during worst-case
scenarios.
- System health reports, component maintenance history, and corrective action
program reports to verify the monitoring and correction of potential degradation.
b. Findings
No findings were identified.
.2.6 Essential Service Water Returns to Ultimate Heat Sink Valve EFHV0037
a. Inspection Scope
The team reviewed the updated safety analysis report, system description, selected
drawings, maintenance and test procedures, and condition reports associated with the
essential service water returns to ultimate heat sink valve EFHV0037. The team also
performed walkdowns and conducted interviews with system engineering personnel to
ensure the capability of this component to perform its desired design basis function.
Specifically, the team reviewed:
13
- Calculations and implementation of the inservice testing program associated with
maintaining an adequate margin for its safety function to open.
- System health reports, component maintenance history, and corrective action
program reports to verify the monitoring and correction of potential degradation.
b. Findings
No findings were identified.
.2.7 Safety Injection check valve EM8926A
a. Inspection Scope
The team reviewed the updated safety analysis report, system description, selected
drawings, maintenance and test procedures, and condition reports associated with the
safety injection check valve EM8926A. The team also performed walkdowns and
conducted interviews with system engineering personnel to ensure the capability of this
component to perform its desired design basis function. Specifically the team reviewed:
- Leakage test procedures to verify the allowable leakage from the emergency core
cooling system to the refueling water storage tank under accident conditions.
- Recent inservice test results associated with this valve.
- The basis for the inservice leakage test acceptance criteria for this valve and
associated valves to verify the total allowable leakage from the emergency core
cooling system to the refueling water storage tank under accident conditions.
b. Findings
No findings were identified.
.2.8 Safety Injection Piggyback Valve EJ-HV-8804A.
a. Inspection Scope
The team reviewed the updated safety analysis report, system description, design basis
documents, the current system health report, selected drawings and calculations,
maintenance and test procedures, and condition reports associated with safety injection
piggyback valve EJ-HV-8804A. The team also performed walkdowns and conducted
interviews with system and design engineering personnel to ensure the capability of
these components to perform their desired design basis function. Specifically, the team
reviewed:
- The design thrust calculations to verify the capability of the valve to perform its
design function under limiting design conditions.
- Results of recent motor-operated valve diagnostic testing to verify the current
capability of the valve.
14
- Calculations associated with the transfer of the emergency core cooling system from
the refueling water storage tank to the containment sump to verify the basis of the
valves required stroke time.
- Operating procedures associated with the use of the valve under post-accident
conditions to verify its operation was consistent with its design.
- Testing of control circuits associated with valve interlocks to verify the capability of
the interlocks to function as designed.
b. Findings
1. Safety Injection Piggyback Valve EJ-HV-8804A Valve Interlocks Not Tested.
Introduction. The team identified a Green, non-cited violation of 10 CFR Part 50,
Appendix B, Criterion XI, Test Control, for the licensees failure to fully test the
control circuits associated with the interlocks for valve EJ-HV-8804A. Specifically,
the team identified that the licensee failed to have a program to completely test the
interlock circuit for safety injection pump and recirculation suction isolation valves,
EJ-HV-8804A and B. Also, when the licensee did review the interlock circuits for the
valves, they identified that there had been gaps in their testing (i.e. that some of the
contacts in the circuit had not been tested).
Description. The team questioned the licensee on whether the interlock circuits
associated with valve EJ-HV-8804A were periodically tested. In accordance with the
guidance of the Institute of Electrical and Electronics Engineers Standard 379-1972,
potential undetectable failures must be assumed to be in their failed mode prior to a
postulated accident. The team identified that the licensee failed to have a program
to completely test the interlock circuit for safety injection pump and recirculation
suction isolation valves, EJ-HV-8804A and EJ-HV-8804B. Also, when the licensee
did review the interlock circuits for the valves, they identified that there had been
gaps in their testing (i.e., that some of the contacts in the circuit had not been
tested). The Final Safety Analysis Report, Section 6.3.2.1, states, The safety
injection pump and emergency core cooling system charging pump recirculation
suction isolation valves, EJ-HV-8804A and EJ-HV-8804B, can be opened provided
that either the safety injection system minimum flow isolation valve, BN-HV-8813,
or both safety injection pump minimum flow isolation valves, EM-HV-8814A and B,
are closed. Additionally, one of the two residual heat removal hot leg suction valves
on Loop 1, BB-PV-8702A and EJ-HV-8701A, and on Loop 4, BB-PV-8702B and
EJ-HV-8701B, must be closed. In response to this issue, the licensee
investigated all of the testing activities associated with the valve interlock circuits
and identified that in 2010, a comprehensive test of the circuits had been
performed, with acceptable results, as the result of a modification. In Condition
Report CR-201703962, the licensees immediate operability determination concluded
that based on review of the condition description, EJ-HV-8804A was operable, but
degraded or nonconforming. The licensee stated that while these interlocks are not
being programmatically tested on a periodic basis, all the valve interlocks in the
OPEN circuit/logic for EJ-HV-8804A had been previously tested to verify they OPEN
when their associated valve is OPEN. Based on previous testing, there was
15
reasonable assurance that the interlocks contacts will open when their associated
valves are open, to prevent inadvertent opening of EJ-HV-8804A. The licensee
has entered this issue into their corrective action program as Condition
Report CR-201703962.
Analysis. The team determined that the failure to develop and implement testing
programs for verifying that the circuits for the multiple interlocks associated with
safety injection valve EJ-HV-8804A would perform as designed was a performance
deficiency. The performance deficiency was more than minor, and therefore a
finding, because it was associated with the equipment performance attribute of the
Mitigating Systems Cornerstone and adversely affected the cornerstone objective
to ensure the availability, reliability, and capability of systems that respond to
initiating events to prevent undesirable consequences. Specifically, the licensee
failed to establish a testing program to verify that the valve interlock circuits for
valve EJ-HV-8804A were being tested. A failure of the interlocks and an operator
error could result in an inadvertent release path to the environment. In accordance
with Inspection Manual Chapter 0609, Appendix A, The Significance Determination
Process (SDP) for Findings At-Power, dated June 19, 2012, Exhibit 2, Mitigating
Systems Screening Questions, the issue screened as having very low safety
significance (Green) because it was a design or qualification deficiency that did not
represent a loss of operability or functionality; did not represent an actual loss of
safety function of the system or train; did not result in the loss of one or more
trains of nontechnical specification equipment; and did not screen as potentially
risk-significant due to seismic, flooding, or severe weather. The team determined
that this finding did not have a cross-cutting aspect because the most significant
contributor did not reflect current licensee performance.
Enforcement. The team identified a Green, non-cited violation of 10 CFR Part 50,
Appendix B, Criterion XI, Test Control, which requires, in part, that a test program
shall be established to assure that all testing required to demonstrate that structures,
systems, and components will perform satisfactorily in service is identified and
performed in accordance with written procedures. Contrary to the above, prior to
August 3, 2017, the licensee failed to establish a test program to assure that all
testing required to demonstrate that structures, systems, and components will
perform satisfactorily in service is identified and performed in accordance with
written procedures. Specifically, the licensee failed to have a program to completely
test the interlock circuit for safety injection pump and recirculation suction isolation
valves, EJ-HV-8804A and EJ-HV-8804B. When the licensee personnel performed a
review the interlock circuits for the valves, they identified that there had been gaps in
the testing. In response to this issue, the licensee investigated all of the testing
activities associated with the valve interlock circuits and identified that in 2010, a
comprehensive test of the circuits had been performed as the result of a
modification. The licensee has entered this issue into their corrective action program
as Condition Report CR-201703962. Because this finding was of very low safety
significance and has been entered into the licensees corrective action program, this
violation is being treated as a non-cited violation consistent with Section 2.3.2.a of
the NRC Enforcement Policy: NCV 05000483/2017007-02, Safety Injection
Piggyback Valve EJ-HV-8804A Interlocks Not Tested.
16
2. Inputs to Internal Flooding Calculations Not Translated into Procedures or
Instructions.
Introduction. The team identified a Green, non-cited violation of 10 CFR Part 50,
Appendix B, Criterion III, Design Control, for the licensees failure to ensure that
design basis requirements were correctly translated into procedures and instructions.
Specifically, design calculations assumed operator actions to mitigate an internal
flood of certain areas within specified time durations. These time requirements for
the design basis flooding calculations had not been translated into any procedures or
instructions.
Description. The licensee had performed numerous calculations to address internal
flooding concerns for multiple areas throughout the plant. Several of these
calculations did not clearly differentiate between commercial and design basis
acceptance criteria. These calculations also assumed operator actions to mitigate
the flood within specified time durations. These time requirements for the design
basis flooding calculations had not been translated into any procedures or
instructions. In a previous Callaway Action Request, CAR--200605158, the licensee
confirmed that the credited operator response times had been evaluated. However,
these times were not included in Procedure APA-ZZ-00395, Significant Operator
Response Timing. In response to this issue, the licensee reviewed their flooding
calculations to determine which calculations document commercial margin verses
design basis margin. The licensee will be updating these documents to clearly
describe the flooding program design basis requirements. Also, the licensee
performed a preliminary evaluation and determined that operator actions to support
the design calculations could be performed within the time required. The licensee
has entered this issue into their corrective action program as Condition Report
CR-201703981.
Analysis. The team determined that the failure to translate operator time
requirements for mitigating design basis flooding of critical areas into procedures or
instructions was a performance deficiency. The performance deficiency was more
than minor, and therefore a finding, because it was associated with the equipment
performance attribute of the Mitigating Systems Cornerstone and adversely affected
the cornerstone objective to ensure the availability, reliability, and capability of
systems that respond to initiating events to prevent undesirable consequences.
Specifically, the licensee failed to confirm that design basis inputs had been
translated into procedures or instructions. In accordance with NRC Inspection
Manual Chapter 0609, Appendix A, Exhibit 2, "Mitigating Systems Screening
Questions," the issue screened as having very low safety significance (Green)
because it was a design or qualification deficiency that did not represent a loss of
operability or functionality; did not represent an actual loss of safety function of the
system or train; and did not result in the loss of one or more trains of nontechnical
specification equipment. The team determined that this finding did not have a cross-
cutting aspect because the most significant contributor did not reflect current
licensee performance.
Enforcement. The team identified a Green, non-cited violation of 10 CFR Part 50,
Appendix B, Criterion III, Design Control, which requires, in part, that measures
shall be established to assure that the design basis is correctly translated into
procedures and instructions. Contrary to the above, prior to August 4, 2017, the
17
licensee failed to ensure that design basis was correctly translated into procedures
and instructions. Specifically, the licensee had design calculations that assumed
operator actions to mitigate internal flooding of certain areas within specified time
durations. These time requirements for the design basis flooding calculations had
not been translated into any procedures or instructions. In response to this issue,
the licensee performed a preliminary evaluation and determined that operator actions
to support the design calculations could be performed within the time required. The
licensee has entered this issue into their corrective action program as Condition
Report CR-201703981. Because this finding was of very low safety significance
and has been entered into the licensees corrective action program, this violation
is being treated as a non-cited violation consistent with Section 2.3.2.a of the
NRC Enforcement Policy: NCV 05000483/2017007-03, Inputs to Internal Flooding
Calculations Not Translated into Procedures or Instructions.
.3 Results of Detailed Reviews of Permanent Plant Modifications
a. Inspection Scope
The team reviewed five permanent plant modifications that had been installed in the
plant during the last three years. This review included in-plant walkdowns for portions of
the accessible systems. The modifications were selected based upon risk significance,
safety significance, and complexity. The team reviewed the modifications selected to
determine if:
- Supporting design and licensing basis documentation was updated.
- Changes were in accordance with the specified design requirements.
- Procedures and training plans affected by the modification have been adequately
updated.
- Test documentation as required by the applicable test programs has been updated.
- Post-modification testing adequately verified system operability and/or functionality.
The team also used applicable industry standards to evaluate acceptability of the
modifications.
.3.1 Modification: MP-08-0054, Replace Pressurizer Pressure Transmitters.
The team reviewed Modification MP 08-0054, implemented to replace pressurizer
pressure transmitters BBPT0455, BBPT0456, BBPT0457, and BBPT0458. The purpose
of the modification was to approve and replace obsolete Tobar 32PA1212 transmitters
with Rosemount 1154 Type H pressure transmitters. Due to physical differences with
the replacement transmitters and the environmental requirements of the installation, the
modification package also required the replacement of the transmitter conduit seal and
connector assembly. The pressurizer pressure transmitters are used in the reactor trip
system and also provide input to the engineered safety feature actuation system and are
required to operate before and during a design basis event to provide safety functions.
18
Modification MP-08-0054 evaluated several different replacement transmitters including
Rosemount model 3154, Ametek model PG3200, and Ultra Model N-E11GH. The
Rosemount 1154 was determined to be the best match and was also qualified for the
environment. In addition to the transmitter replacement the conduit and connector
assembly were required be included in the overall modification package in order to meet
the environmental requirements of the installation. The team reviewed the
environmental qualifications evaluations of the transmitters, conduit seal assemblies,
connector assembly and required cable splicing methods to insure the final installation
met all environmental requirements. The team did not identify any issues with the
licensees implementation of this modification.
.3.2 Modifications MP07-0069, Replace 480V Load Center Breakers, and MP07-0070
Replace Safety-Related and Non-Safety Metal-Clad Breakers
The team reviewed the plant modification packages associated with the replacement of
safety-related 4160V switchgear breakers and 480V load center switchgear breakers.
The existing plant breakers were becoming obsolete and spare parts becoming more
expensive as maintenance and overhauls were coming due. The 4160V breakers are
being replaced with Square D Magnum type SVR vacuum breakers and the 480V load
center breakers with Square D Masterpact circuit breakers. The team reviewed the
Appendix B purchase specifications, qualification reports, and resulting calculations
revised to support the change in breakers. The team did not identify any issues with the
licensees implementation of this modification.
.3.3 Modification: MP 05-3025, Maximum Allowed Temperature of CST and AFW System
The team reviewed Modification MP 05-3025, which increased the design rating and
service condition maximum temperature of pipes, valves and equipment in the
condensate transfer and storage system and the auxiliary feedwater system from a
normal operating temperature of 95 ºF to 110 ºF. The modification did not implement
any physical changes to the plant.
The condensate storage tank water temperature has exceeded the 95 ºF normal
operating temperature on multiple occasions throughout the operation of the plant. The
primary concern of raising the water temperature involved the stress rating of the piping
systems and the effects on the available net positive suction head of the auxiliary
feedwater pump. The licensee verified that all piping, valves, and equipment were rated
to operate at higher temperatures than the operating temperature of 95 ºF by referencing
design documents, system calculations, and vendor correspondence. The team did not
identify any issues with the licensees implementation of this modification.
.3.4 Modification¨ M 10-0009, Reactor Coolant Pump Seal Replacement
The team reviewed Modification Package 10-0009, implemented to new Westinghouse
SHIELD passive thermal shutdown seal on each of the reactor coolant pumps.
Westinghouse developed a reactor coolant pump shutdown seal, the Westinghouse
Reactor Coolant Pump SHIELD Passive Thermal Shutdown Seal, that restricts reactor
coolant system inventory losses to very small values for plant events that result in the
loss of all reactor coolant pump seal cooling. The shutdown seal is a thermally actuated,
passive device that is integral to the No. 1 insert, and sits between the No. 1 seal and
the No. 1 seal leak-off line, to provide a leak-tight seal in the event of a loss of all reactor
19
coolant pump seal cooling. The review included the design change package, post-
modification testing, and the associated 10 CFR 50.59 review. The team did not identify
any issues with the licensees implementation of this modification.
b. Findings
No findings were identified.
.4 Results of Detailed Reviews of Operating Experience
.4.1 Inspection of IN 2012-003, Design Vulnerability in Electric Power System, and
associated Modification MP15-0008
The team reviewed the licensee evaluation of Information Notice 2012-003, Design
Vulnerability in Electric Power System, to verify that the licensee initially performed an
applicability review and took corrective actions, if appropriate, to address the concerns
described in the information notice summary. The team additionally reviewed the
licensees proposed design modification MP15-0008, Open Phase Condition
Protection, to address and resolve the concerns described in the information notice.
The licensee entered this issue into their corrective action program as Callaway Action
Requests CARs 201201245, 201201652, 201205441, 201302829, and 201309622. The
team did not identify any concerns with how the licensee is addressing this operating
experience.
.4.2 Inspection of RIS 2011-12, Revision 1, Adequacy of Station Electric Distribution System
Voltages
The team reviewed the licensees evaluation of Regulatory Issue Summary 2011-12,
Revision 1, Adequacy of Station Electric Distribution System Voltages, to verify that the
licensee performed an applicability review and took corrective actions, if appropriate, to
address the concerns described in the regulatory issue summary. This regulatory issue
summary was issued to clarify the NRC staffs technical position on existing regulatory
requirements. The licensee entered this issue into their corrective action program as
Callaway Action Request CAR-201200050. The team did not identify any concerns with
how the licensee addressed this operating experience.
.4.3 NRC Information Notice 2017-03, Anchor/Darling Double Disc Gate Valve Wedge Pin
and Stem-Disc Separation Failures
The team reviewed the licensees evaluation of Information Notice 2017-03,
Anchor/Darling Double Disc Gate Valve Wedge Pin and Stem-Disc Separation
Failures, and the associated Part 21 notification to verify that potential valve disc
separation issues were appropriately addressed. This information notice addressed the
failures of an Anchor/Darling gate valve due to stem-disc separation events. The team
interviewed engineering personnel and reviewed corrective action documentation to
verify that potentially vulnerable valves had been identified and evaluated. The team did
not identify any concerns with how the licensee is addressing this operating experience.
20
.5 Results of Reviews for Operator Actions
a. Inspection Scope
The team selected risk-significant components and operator actions for review using
information contained in the licensees probabilistic risk assessment. This included
components and operator actions that had a risk achievement worth factor greater
than 2 or Birnbaum value greater than 1E-6.
For the review of operator actions, the team observed operators during simulator
scenarios associated with the selected components as well as observing simulated
actions in the plant. The scenario was a Mode 1 full power Small Break Loss of Coolant
Accident (5250 gpm) Reactor Coolant System Loop C which results in cold leg
recirculation. The selected operator actions were:
- Manually trip reactor coolant pump 5 minutes from the time trip criteria is met
The team observed this task during the simulator scenario post trip and safety
injection actuated. The crew performed the task in accordance with EOP E-0,
Reactor Trip or Safety Injection, Revision 18. The team observed this activity being
performed by a crew of operators. This activity was satisfactorily performed within
the required time.
- Align component cooling water to residual heat removal heat exchangers 11 minutes
from event initiation
The team observed this task during the simulator scenario post trip and safety
injection actuated. The crew performed the task in accordance with EOP E-0,
Reactor Trip or Safety Injection, Revision 18. The team observed this activity being
performed by a crew of operators. This activity was satisfactorily performed within
the required time.
- Complete switchover of emergency core cooling system from injection mode to cold-
leg recirculation mode 8 minutes 20 seconds after the low-low 1 level is reached in
the reactor water storage tank
The team observed this task during the simulator scenario post trip and safety
injection actuated. The crew performed the task in accordance with EOP E-0,
Reactor Trip or Safety Injection, Revision 18, EOP E-1, Loss of Reactor or
Secondary Coolant, Revision 18, and EOP ES-1.3, Transfer to Cold Leg
Recirculation, Revision 12. The team observed this activity being performed by a
crew of operators. This activity was satisfactorily performed within the required time.
- Align containment spray for recirculation 3 minutes after low-low 2 level is reached in
the reactor water storage tank
The team observed this task during a simulator Job Performance
Measure URO-SEN-04-C193J(A)(TC). Two operators performed the task in
accordance with EOP ES-1.3, Transfer to Cold Leg Recirculation, Revision 12.
One operator did not complete the task and the other operator successfully
21
completed the task. This activity was satisfactorily performed by the station within
the required time. The station wrote a condition report and remediated the failed
operator.
The team reviewed the records for the last three years on these tasks to determine if
their program described in APA-ZZ-00395, Significant Operator Response Timing,
Revision 27, was being performed as required and documented in accordance with the
procedure. All of the records reviewed were in compliance with the program procedure
requirements.
b. Findings
No findings were identified.
4OA6 Meetings, Including Exit
On August 4, 2017, the NRC team discussed the preliminary results of this inspection with
Mr. T. Herrmann, Site Vice President, and other members of your staff. On August 28, 2017,
the NRC team discussed the final results of this inspection with Ms. S. Kovaleski, Director,
Design Engineering, and other members of your staff. The licensee acknowledged the issues
presented. The licensee confirmed that any proprietary information reviewed by the inspectors
had been returned or destroyed.
4OA7 Licensee Identified Violation
The following violation of very low safety significance (Green) was identified by the licensee and
is a violation of NRC requirements which meets the criteria of the NRC Enforcement Policy for
being dispositioned as a licensee-identified, non-cited violation.
Technical Specification 5.4.1.a requires, in part, that written procedures shall be
established, implemented, and maintained covering the applicable procedures
recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978.
Section 8 of Regulatory Guide 1.33, Revision 2, Appendix A, Procedures for Control
of Measuring and Test Equipment and for Surveillance Tests, Procedures, and
Calibrations, Part b, requires, in part, that specific procedures for surveillance tests,
inspections, and calibrations, should be written (implementing procedures are required
for each surveillance test, inspection, or calibration, listed in the technical specifications).
Station Procedure EDP-ZZ-01114, Motor Operated Valve Program Guide,
Revision 034, Section 3.6.3.b, requires, in part, that the motor-operated valve engineer
document a signature analysis report within 60 days following a diagnostic test of motor
operated valves. Contrary to the above, on July 17, 2016, the motor-operated valve
engineer failed to generate a signature analysis report within 60 days following a recent
diagnostic test of a motor-operated valve. Specifically, in May 2014, the NRC inspection
team identified NCV 05000483/2014007-06, Failure to Review Motor Operated Valve
(MOV) Data and Complete Analysis of the Data in a Timely Manner. This finding
was entered into the licensee's corrective action program as Callaway Action
Requests CARs 201402987 and 201402992.
During Refueling Outage RF21 (spring of 2016), 33 motor operated valves had been
tested and should have had a signature analysis report completed by the end of June
2016. On July 17, 2016, the licensee personnel recognized that they had not completed
22
the signature analysis report for 31 of the 33 valves tested. The team evaluated the
significance of the issue under the Significance Determination Process, as defined in
Inspection Manual Chapter 0609.04, Initial Characterization of Findings, and 0609
Appendix A, The Significance Determination Process (SDP) for Findings at-Power,
dated June 19, 2012. The team concluded the finding was of very low safety
significance (Green) because all questions in Exhibit 2 could be answered no.
The licensee entered this issue into their corrective action program as Condition
Report CR-201606143.
23
SUPPLEMENTAL INFORMATION
KEY POINTS OF CONTACT
Licensee Personnel
S. Abel, Director, Engineering Projects
R. Andreasen, Engineer, Design Engineering
S. Banker, Senior Director, Engineering
B. Bax, Consulting Engineer, Design Engineering
S. Beck, Technician, Operations
E. Berry, Technician, Operations
F. Bianco, Director, Nuclear Operations
L. Bland, Supervisor, Operations
J. Bock, Transformer Engineer, Systems Engineering
J. Bruemmer, Electrical System Engineer, Engineering Systems
J. Copeland, Supervisor, Operations
J. Cortez, Director, Training
M. Covey, Manager, Operations Support
B. Cox, Senior Director, Nuclear Operations
J. Czeschin, Shift Manager, Operations
R. Davis, Career Engineer, Engineering Programs
M. Dunbar, Acting Director, Maintenance
J. Easley, Technician, Operations
L. Eitel, Supervisor, Engineering Design
T. Elwood, Supervisor - Engineer, Regulatory Affairs and Licensing
S. Ewens, Engineer, Engineering Projects
D. Farnsworth, Director, Work Management
C. Farrow, Supervisor, Operations
M. Haag, Senior Electrical Engineer, Design Engineering
T. Herrmann, Site Vice President
S. Kovaleski, Director, Engineering Design
J. Little, Consulting Engineer, Regulatory Affairs and Licensing
B. Long, Shift Manager, Operations
D. Martin, Senior Electrical System Engineer, Engineering Systems
M. Otten, Manager, Operations Training
R. Pohlman, Engineer, Regulatory Affairs
B. Price, Supervisor, Operations
J. Raithel, Engineer, Engineering Projects
J. Sellers, Supervising Engineer, EFIN Support
M. Sellers, Licensed Supervisor, Operations
S. Slayden, Electrical Engineer, Design Engineering
R. Tiefenauer, Senior Training Supervisor, Operations
B. Wentz, Breaker Engineer, System Engineering
L. Wilhelm, Supervisor, Operations
NRC Personnel
D. Bradley, Senior Resident Inspector
Attachment
LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED
Opened
05000483/2017007-01 NOV Not Verifying the Operation and Timing of the Engineered
Safety Feature Transformer XNB01 Load Tap Changer
(Section 1R21.2.4)
Opened and Closed
05000483/2017007-02 NCV Safety Injection Piggyback Valve EJ-HV-8804A Valve
Interlocks Not Tested (Section 1R21.2.8.b.1)05000483/2017007-03 NCV Inputs to Internal Flooding Calculations Not Translated into
Procedures or Instructions (Section 1R21.2.8.b.2)
A-2
LIST OF DOCUMENTS REVIEWED
Calculations
Number Title Revision
AL-16 Determine Available NPSH for the Auxiliary Feedwater 0
Pumps
AL-24 Determine the Effects on Available NPSH for the Aux 0
Feedwater Pumps
AL-24 Determine the Effect of Dissolved Nitrogen on the 0
NPSHA for AL Pumps
Ang-23 MCC Setpoint Calculation 0
BN-16 RWST Drain-down During Transfer to Cold Leg 1
Recirculation
DA-03 Condenser Pit Sizing for CWS Pipe Break Given in 000
FSAR 3B.4.3
DA-03 Condenser Pit Sizing For CWS Pipe Break Given In 0
FSAR 3B.4.3
E-21024 Relay Setting Tabulation & Coordination Curves - NG 9
E-B-09 DC Control Circuit Voltage Drops 1
EJ-22 Calculate Heat Transfer from RHR Pump Casing and 1
Suction Pipe with Insulation Removed
EJ-29, RHR NPSH Margin in Recirculation 2
Appendix A
HV-288 Loss of Ventilation 0
KC-139 Fire Area C-28 Control Room Service Area 001
M-AL-33 Impact of MP 05-3025 Maximum Allowed Temperature of 0
M-EF-52 Heat Exchanger Performance Based on Reduced ESW 1
Temperature and Flow
M-FL-02 Determine Flood Levels in Auxiliary Building Rooms 001
1107, 1108, 1109, 1110, 1111, 1112, 1113, and 1114
M-FL-02 Determine Flood Levels in Auxiliary Building Rooms 1
1107, 1108, 1109, 1110, 1111, 1112, 1113, and 1114
A-3
Calculations
Number Title Revision
M-FL-10 Maximum Flood Level for Rooms in the Diesel Generator 002
Building
M-GL-390 Callaway Auxiliary Building HVAC 1
M-HV-288 Loss of Cooling Analysis 0
NB-05 LTC CONTROLLER 4
NG-12 NG MCC Setpoint Calculation 3
NG-22 NG Load Center Overcurrent Setpoint Calculation 1
NG-23 MCC Setpoint Calculation 0
PK-01 PK-11 and PK-12 Battery and Charger Sizing 0
ZZ-12 NG MCC Setpoint Calculation 3
ZZ-145 Short Circuit Calculation 2
ZZ-214 MOV Voltage Drop Calculation 10
ZZ-214 MOV Voltage Drop Calculation 10
ZZ-214 MOV Voltage Drop Calculation 11
ZZ-428 Control Room Dose Calculation 3
ZZ-534 Quarter-Turn MOV Capability and Margin Calculation 1
ZZ-536 Rising Stem MOV Capability and Margin Calculation 1
ZZ-536 Rising-Stem MOV Capability and Margin Calculation 1
ZZ-62 Plant Load Flow Calculation 9
Condition Reports
200202970 201309622 201506417 201609404
200402026 201402827 201507559 201700397
200507878 201402987 201508240 201701520
200600033 201402992 201601675 201701534
A-4
Condition Reports
200605158 201403130 201603215 201701537
200605786 201403366 201604022 201701737
201201245 201403369 201606143 201702402
201201652 201404740 201607559 201702470
201203786 201405312 201607748 201702949
201205441 201405319 201607971 201703566
201302829 201502100 201608145 201703576
Condition Reports Generated During this Inspection
201703576 201703831 201703963 201703979
201703604 201703833 201703971 201703981
201703694 201703931 201703972 201703982
201703700 201703948 201703976 201703992
201703707 201703959 201703978 201720349
201703720 201703962
Design Basis Documents
Number Title Revision
ULDBD-BN-001 Borated Refueling Water Storage System 1
ULDBD-EF-001 Essential Service Water 2
ULDBD-EJ-001 Residual Heat Removal 1
ULDBD-EJ-001 Residual Heat Removal 1
ULDBD-FLOOD- Topical Area - Internal Flooding 1
001
Drawings
Number Title Revision
74940 Valve Assembly - Lift Check D
75010 Valve Assembly - Lift Check F
A-5
Drawings
Number Title Revision
8809D51 Pressurizer Pressure Control Interconnecting Wiring 1
Sheet 28 Diagram Cabinet 1 Card Frame 05
8809D55 Pressurizer Pressure Control Interconnecting Wiring 0
Sheet 38 Diagram Cabinet 5 Card Frame 05
8809D55-S027 Pressurizer Pressure Interconnecting Wiring Diagram 15
Cabinet 1 Card Frame 05
8809D55-S037 Pressurizer Level Control Pressurizer Pressure Control 8
Interconnecting Wiring Diagram Cabinet 5 Card Frame
05
8809D55-S040 Pressurizer Pressure Control Interconnecting Wiring 14
Diagram Cabinet 5 Card Frame 05
8809D56-S032 Pressurizer Pressure Control Interconnecting Wiring 12
Diagram Cabinet 6 Card Frame 04
E-018-00112 Motor Control Center Layout 27
E-018-00113 Motor Control Center Layout 28
E-018-00114 Motor Control Center Layout 16
E-018-00115 Motor Control Center Layout 31
E-050-00006 Layout for 60 Cell NCN-23 Batteries 13
E-21001 Main Single Line Drawing 25
E-21001 Main Single Line Diagram 25
E-21010 DC Main Single Line Diagram 14
E-21010A DC Main Single Line Diagram (PK03, PK04, and PK05) 9
E-21NB01 MV System Class 1E 4.16KV Single Line Diagram 9
E-21NB01 Lower Medium Voltage System Class 1E 4.16KV Single 9
Line Meter and Relay Diagram
E-21NB02 Lower Medium Voltage System Class 1E 4.16KV Single 14
Line Meter and Relay Diagram
E-21NG01 LV System Class 1E Single Line Diagrams 28
A-6
Drawings
Number Title Revision
E-21NG01 Low Medium Voltage System Class 1E 4.16KV Single 28
Line Meter and Relay Diagram
E-21NG02 Low Medium Voltage System Class 1E 4.16KV Single 33
Line Meter and Relay Diagram
E-21NK01 Class 1E 125V DC System Meter and Relay Diagram 11
E-21NK02 Class 1E 125V DC System Meter and Relay Diagram 11
E-23BB39 Schematic Diagram Pressurizer Relief Isolation Valve 15
E-23BB39A Schematic Diagram Pressurizer Relief Isolation Valve 1
E-23BB40 Schematic Diagram Pressurizer Relief Valves 3
E-23NN01 Class 1E Instrument AC Schematic 11
E-27000A Sht. 5 Termination of Selected Class 1E Devices with Pigtails 23
M-22BB02 Piping and Instrumentation Diagram Reactor Coolant 33
System
M-22BG03 Chemical and Volume Control System 56
M-22BG03 Piping and Instrumentation Diagram Chemical and 56
Volume Control System
M-22BG03(Q) P&ID Chemical and Volume Control System 57
M-22BN01 Borated Refueling Water Storage System 26
M-22BN01(Q) P&ID Borated Refueling Water Storage System 26
M-22EF01(Q) P&ID Essential Service Water System 80
M-22EF02 Piping and Instrumentation Diagram Essential Service 75
Water System
M-22EJ01 Residual Heat Removal System 62
M-22EJ01 Residual Heat Removal System 62
M-22EJ01(Q) P&ID Residual Heat Removal System 62
M-22EM01 High Pressure Coolant Injection System 38
A-7
Drawings
Number Title Revision
M-22EM01 Piping and Instrumentation Diagram High Pressure 38
Coolant Injection System
M-22EM01(Q) P&ID High Pressure Coolant Injection System 39
M-22EM02 High Pressure Coolant Injection System 23
M-22EM03 High Pressure Coolant Injection System Test Line 13
M-22EN01(Q) P&ID Containment Spray System 16
M-22GL01(Q) P&ID Auxiliary Building HVAC 34
M-23EJ01 Residual Heat Removal System Auxiliary Building A 21
Train
M-23EJ03 Piping Isometric Residual Heat Removal System 9
Auxiliary Building A&B Train
M-246-00003 Stainless Steel Swing Check Valves 9
M-2G051 Control & DG Buildings and Comm. Corridor el 2000 & 42
2016
MS-01 Piping Class Summary Table of Contest and Revision 96
Description
S-1027-00026 1/2-inch Connector Assembly Bayonet Barton Style P/N 0
880701-2-18-BPEBT3F
Engineering Evaluations
Number Title Revision
201703576 Power-Operated Relief Valve Block Valve Torque and 1
Thrust Evaluations.
J-301- Plant Qualification Evaluation for Rosemount Model 1154 1
000097P01 Series H Pressure Transmitters for Nuclear Service
(Inside Containment, Specification J-301).
S-1027- Plant Qualification Evaluation for EGS 1/2-inch Style 11
00013P01 880701 and 3/4-inch Style 913601 Quick Disconnect
Electrical Connector
A-8
Miscellaneous
Number Title Revision
Date
Engineering Disposition Pressurizer Pressure 1
Transmitter Replacement MP 08-0054
Inservice Testing Program 32
Pumping Temperature Limits, Seal Flush Tap Flowserve June 1, 2006
(I-R) Model 4HMTA-9 Auxiliary Feed Water Pump
13004296.500 Replace Tobar Transmitter BBPT0457 RCS Pressurizer 6
Pressure
13004296.500 Completed Work Order for Replacement of Rosemount July 2, 2013
Model 1154 Series H Pressure Transmitter BBPT0457
536879 Material Request/Order - Cross Reference Listing for 1
Material Request Item 7606153 Electrical Connector
Quick Disconnect
7606153 Material Procurement, Connector, Electrical, Quick 0
Disconnect, 1/2 in. OD
AP06-006 QA Audit of Design Control Component Design Basis July 31, 2006
APA-ZZ-00390 Environmental and Seismic Qualification of Safety- 27
Related Equipment
E-1052 Technical Specification - Replacement Breakers for MV 0
Metal Clad Switchgear and LV Load Centers
EJ-HV-88O4A MOV Predictive Performance Report May 7, 2010
IN 2012-003 Open Phase Voltage Protection
MP 05-3025 Maximum Allowed Temperature of CST and AFW August 4,
System 2012
MP 08-0054 LDCN 13-0011 Applicability Determination Form CA- 0
2510
MPE-ZZ-QS015 4.16KV Square D Magnum Breaker PM 7
MSE-ZZ-QS006 NLI/Square D Masterpact Circuit Breaker PM and 4
Inspection
N/A Inservice Testing Program 32
N/A Flowserve Letter: Stem-Wedge Separation of Anchor- July 11, 2017
Darling Gate Valve
A-9
Miscellaneous
Number Title Revision
Date
QR-06513544-2 Qualification Report for SQ D MV Replacement Circuit 0
Breakers
QRLV- Qualification Report for LGSB13/LGSB2 Circuit 0
06513544-1 Breakers
RFR 07896 RHR Flowrates in Various Modes A
RFR 15112A Approved Storage Locations in Control Building September 30,
1994
RFR 15219 Maximum Allowed Temperature of CST And AFW September 22,
System 2003
RFR 8746 Special Test Report for ETP-EF-ST017 L
RFR 8746 I Verify the Thrust Required for MOVs using Grouping January 24,
1994
UOMNE 91-302 Position on NRC Information Notice 91-56 November 1,
1991
WCAP-11992 ATWS Rule Administration Process December
1988
WCAP-15831-P- WOG Risk-Informed ATWS Assessment and Licensing August, 2017
A Implementation Process
WCAP-8330 Anticipated Transient Without SCRAM Analysis August, 1974
Modifications
Number Title Revision
MP 07-0069 Replace 480V Load Center Breaker Replacement 2
MP 07-0070 Replace Safety Related Metal Clad Breakers 4
MP 08-0054 Pressurizer Pressure Transmitter Replacement 1
MP 10-0009 Installation of New Westinghouse RCP Shutdown Seals 1
MP 15-0008 Open Phase Condition Protection 1
A-10
Procedures
Number Title Revision
APA-ZZ-00395 Significant Operator Response Timing 027
APA-ZZ-00395 Significant Operator Response Timing 27
APA-ZZ-00750 Hazard Barrier Program 039
APA-ZZ-00801 Foreign Material Exclusion 044
BD-ES-1.3 Transfer to Cold Leg Recirculation 8
CTM-EXAM Examination Control 005
CTM-NAP Appendix 2 CEC Orientation Manual 003
E-0 Reactor Trip Or Safety Injection 14
E-1 Loss of Reactor or Secondary Coolant 14
EDP-ZZ-04023 Calculations 043
EOP E-0 Reactor Trip or Safety Injection 018
EOP E-1 Loss of Reactor or Secondary Coolant 018
EOP ES-1.3 Transfer to Cold Leg Recirculation 012
ES-1.3 Transfer to Cold Leg Recirculation 10
ESP-ZZ-00356 Technical Specification 5.5.2.B Verification Integrated 6
Leak Rate Requirements for Primary Coolant Sources
Outside Containment
ISL-BB-0P455 Loop-Pressure: RX Pressurizer Pressure - Protection Set 32
I
ISL-BB-0P456 Loop-Pressure: RX Pressurizer Pressure - Protection Set 32
II
ISL-BB-0P457 Loop-Pressure: RX Pressurizer Pressure - Protection Set 33
III
ISL-BB-0P458 Loop-Pressure: RX Pressurizer Pressure - Protection Set 34
IV
ISL-NN-0P458 Loop-Pressure: RX Pressure - Protection Set II 33
ISL-NN-0P458 Loop-Pressure: RX Pressure - Protection Set IV 34
A-11
Procedures
Number Title Revision
ISP-BB-00001 Pressurizer Pressure Sensor Time Response Test 4
ISP-BB-00001 Pressurizer Pressure Sensor Time Response Report 4
ITG-ZZ-RM003 Generic-Pressure; Rosemount 1150 and 3150 Series 9
Transmitters
MDP-ZZ-0STOR Staging and Storage of Materials, Equipment & Tools at 023
the Callaway Energy Center
MDP-ZZ-LM001 Fluid Leak Management Program 016
MDP-ZZ-S0001 Scaffolding Installation and Evaluation 037
MDP-ZZ-S0001 Scaffolding Installation and Evaluation 37
MTT-ZZ-I004A Raychem Heat Shrink Installation 6
OSP-BB-V002A Power-Operated Relief Valve Inservice -Test 13
OSP-BN-V0003 BNHV8813 Inservice Test 6
OSP-BN-V0004 BN8717 Inservice Test 6
OSP-BN-V0005 BN Suction Header Valves Inservice Test 5
OSP-EF-V001A ESW Train A Valve Operability 45
OSP-EJ-P001A RHR Train A Inservice Test - Group A 63
OSP-EJ-PV04A Train A RHR and RCS Check Valve Inservice Test 14
OSP-EJ-V003A RHR Train A Mode 5 Valve Inservice Test 16
OSP-EM-V0004 RHR Check Valve and SI Pump Recirc Valve Inservice 22
Test
OSP-NE-0001A Standby Diesel Generator A Periodic Tests 63
OSP-SA-2413A Train A Diesel Generator and Sequencer Testing 024
OTN-AP-0001 Condensate Transfer and Storage System 14
OTN-EF-00001 Essential Service Water System 74
OTN-EP-00001 Accumulator Safety Injection System 27
A-12
Procedures
Number Title Revision
OTN-EP-00001 SI Accumulator Level Control 7
Addendum 1
OTN-KC-00001 Manual Operation of Electric Fire Pump 9
Addendum 13
OTO-ZZ-00005 Flooding 2
Screens
Number Title Revision
MP 08-0054 LDCN 13-0011 50.59 Screen Form CA-2511 0
System Health Reports
Number Title Date
MD 4Q16 - EHV Switchyard Bus March 20,
2017
MR 4Q16 - SU/RES Auxiliary Transformers March 20,
2017
NB 4Q16 - Low MV System 1E March 20,
2017
NG 4Q16 - Low Voltage System 1E March 20,
2017
Residual Heat Removal Performance Monitoring Report Quarter 1
2014
Residual Heat Removal Performance Monitoring Report Quarter 2
2014
Residual Heat Removal Performance Monitoring Report Quarter 3
2014
Residual Heat Removal Performance Monitoring Report Quarter 4
2014
Residual Heat Removal Performance Monitoring Report Quarter 1
2015
Residual Heat Removal Performance Monitoring Report Quarter 2
2015
A-13
System Health Reports
Number Title Date
Residual Heat Removal Performance Monitoring Report Quarter 3
2015
Residual Heat Removal Performance Monitoring Report Quarter 4
2015
Residual Heat Removal Performance Monitoring Report Quarter 1
2016
Residual Heat Removal Performance Monitoring Report Quarter 2
2016
Residual Heat Removal Performance Monitoring Report Quarter 3
2016
Residual Heat Removal Performance Monitoring Report Quarter 4
2016
Vendor Documents
Number Title Revision
00813-0100- Rosemount 1154 Series H Alphaline Nuclear Pressure BA
4631 Transmitter Product Data Sheet
00813-0100- Rosemount 1154 Series H Alphaline Nuclear Pressure BA
4631 Transmitter Reference Manual
10466-M-771-- Instruction Manual for Tobar Model 32PA1 Absolute 1
0337 Pressure Transmitter
E-1044-00001 Reinhausen Instruction Manual for Load Tap Changer 3
E-1052-00017 Instruction Manual for LBSB13/LGSB2 Circuit Breakers 0
E-1052-00031 Instruction Manual for Medium Voltage Circuit Breakers 0
M-1145-00002 Operating & Maintenance Instruction and Parts Catalog 0
For Anchor/Darling 30 Butterfly Valves
M-724-00634 Garrett Instruction Manual 3750014 for Power-Operated 4
Relief Valve
A-14
Work Orders
CALC-00002323 08510933.510 13006121 14511460.500
CALC-00003105 13004296.500 13506258.500 14512497.500
A-15
SUNSI Review ADAMS: Non-Publicly Available Non-Sensitive Keyword:
By: TFarnholtz Yes No Publicly Available Sensitive NRC-002
OFFICE SRI:EB1 RI:PSB1 RI:EB2 SRTI:TTC SES:ORA
NAME RKopriva IAnchondo JWatkins APalmer JKramer
SIGNATURE /RA/ /RA/ /RA/ /RA/ /RA/
DATE 9/14/17 9/29/17 8/30/17 9/18/17 9/22/17
OFFICE C:PPB C:EB1
NAME NTaylor TFarnholtz
SIGNATURE /RA/ /RA/
DATE 10/5/17 10/6/17