08-16-2017 | On June 19, 2017 following a planned High Pressure Coolant Injection ( HPCI) system maintenance, a HPCI start attempt was performed per the quarterly test procedure. HPCI failed to start during the test due to the steam stop valve HO-7 not opening caused by HO-7 oil relay not functioning properly.
Since the component was not the subject of the maintenance activity, the HPCI failure was reported to the NRC under Emergency Notification System, Event Number 52814.
The HO-7 oil relay was repaired and the HPCI system was returned to operable status at 13:30 on June 23, 2017. |
---|
|
---|
Category:Letter
MONTHYEARML24025A9362024-01-31031 January 2024 Exemption from Select Requirements of 10 CFR Part 73 (EPID L-2023-LLE-0055 (Security Notifications, Reports, and Recordkeeping and Suspicious Activity Reporting)) IR 05000263/20230042024-01-31031 January 2024 Integrated Inspection Report 05000263/2023004 ML24024A0722024-01-24024 January 2024 Independent Spent Fuel Storage Installation, Onticello, Supplement to Request for Exemption from Enhanced Weapons, Firearms Background Checks, and Security Event Notifications Implementation IR 05000263/20244012024-01-22022 January 2024 Information Request for the Cyber-Security Baseline Inspection, Notification to Perform Inspection 05000263/2024401 L-MT-23-054, Subsequent License Renewal Application Supplement 82024-01-11011 January 2024 Subsequent License Renewal Application Supplement 8 L-MT-23-047, License Amendment Request: Revision to the MNGP Pressure Temperature Limits Report to Change the Neutron Fluence Methodology and Incorporate New Surveillance Capsule Data2023-12-29029 December 2023 License Amendment Request: Revision to the MNGP Pressure Temperature Limits Report to Change the Neutron Fluence Methodology and Incorporate New Surveillance Capsule Data L-MT-23-056, Subsequent License Renewal Application Response to Request for Additional Information and Request for Confirmation of Information - Set 1 Part 22023-12-18018 December 2023 Subsequent License Renewal Application Response to Request for Additional Information and Request for Confirmation of Information - Set 1 Part 2 ML23349A0572023-12-15015 December 2023 and Independent Spent Fuel Storage Installation, Revision to Correspondence Service List for Northern States Power - Minnesota IR 05000263/20234022023-12-13013 December 2023 Security Baseline Inspection Report 05000263/2023402 L-MT-23-042, 2023 Annual Report of Changes in Emergency Core Cooling System Evaluation Models Pursuant to 10 CFR 50.462023-12-11011 December 2023 2023 Annual Report of Changes in Emergency Core Cooling System Evaluation Models Pursuant to 10 CFR 50.46 L-MT-23-052, Subsequent License Renewal Application Supplement 72023-11-30030 November 2023 Subsequent License Renewal Application Supplement 7 L-MT-23-051, Update to the Technical Specification Bases2023-11-28028 November 2023 Update to the Technical Specification Bases L-MT-23-049, Subsequent License Renewal Application Response to Request for Additional Information and Request for Confirmation of Information - Set 12023-11-21021 November 2023 Subsequent License Renewal Application Response to Request for Additional Information and Request for Confirmation of Information - Set 1 ML23319A3182023-11-15015 November 2023 Request for Exemption from Enhanced Weapons, Firearms Background Checks, and Security Event Notifications Implementation IR 05000263/20230032023-11-13013 November 2023 Integrated Inspection Report 05000263/2023003 and 07200058/2023001 L-MT-23-043, 10 CFR 50.55a(z)(1) Request Regarding OMN-17, Revision 1. VR-092023-11-13013 November 2023 10 CFR 50.55a(z)(1) Request Regarding OMN-17, Revision 1. VR-09 L-MT-23-038, License Amendment Request to Revise Monticello Technical Specification Surveillance Requirement 3.8.6.62023-11-10010 November 2023 License Amendment Request to Revise Monticello Technical Specification Surveillance Requirement 3.8.6.6 L-MT-23-046, Subsequent License Renewal Application Response to Request for Additional Information Round 2 - Set 12023-11-0909 November 2023 Subsequent License Renewal Application Response to Request for Additional Information Round 2 - Set 1 ML23291A1102023-10-23023 October 2023 Environmental Audit Summary and RCIs and RAIs ML23285A3062023-10-12012 October 2023 Implementation of the Fleet Standard Emergency Plan for the Monticello Nuclear Generating Plant and the Prairie Island Nuclear Generating Plant L-MT-23-041, Subsequent License Renewal Application Response to Request for Confirmation of Information Set 22023-10-0303 October 2023 Subsequent License Renewal Application Response to Request for Confirmation of Information Set 2 L-MT-23-037, Subsequent License Renewal Application Response to Request for Additional Information Set 32023-09-22022 September 2023 Subsequent License Renewal Application Response to Request for Additional Information Set 3 ML23262B0372023-09-19019 September 2023 Response to NRC Request for Additional Information Regarding the 2023 Monticello and Prairie Island Plant Decommissioning Funding Status Reports ML23248A2092023-09-18018 September 2023 Proposed Alternative VR-11 to the Requirements of the ASME OM Code Associated with Periodic Verification Testing of MO-2397, Reactor Water Cleanup Inboard Isolation Valve ML23256A1682023-09-13013 September 2023 Independent Spent Fuel Storage Installation and Monticello Nuclear Generating Plant - Voluntary Security Clearance Program 2023 Insider Threat Program Self-Inspection IR 05000263/20230102023-09-0707 September 2023 Commercial Grade Dedication Inspection Report 05000263/2023010 L-MT-23-036, Subsequent License Renewal Application Response to Request for Additional Information Set 2 and Supplement 62023-09-0505 September 2023 Subsequent License Renewal Application Response to Request for Additional Information Set 2 and Supplement 6 ML23214A2412023-08-31031 August 2023 Letter: Aging Management Audit - Monticello Unit 1 - Subsequent License Renewal Application IR 05000263/20230052023-08-30030 August 2023 Updated Inspection Plan for Monticello Nuclear Generating Plant (Report 05000263/2023005) L-MT-23-035, Subsequent License Renewal Application Supplement 52023-08-28028 August 2023 Subsequent License Renewal Application Supplement 5 ML23241A9732023-08-21021 August 2023 Request for Scoping Comments Concerning the Environmental Review of Monticello Nuclear Generating Plant, Unit 1, Subsequent License Renewal Application (Docket No. 50-263) L-MT-23-034, Subsequent License Renewal Application Response to Request for Additional Information Set 12023-08-15015 August 2023 Subsequent License Renewal Application Response to Request for Additional Information Set 1 ML23222A0122023-08-10010 August 2023 Independent Spent Fuel Storage Installation and Monticello Nuclear Generating Plant - Changes in Foreign Ownership, Control or Influence ML23215A1312023-08-0909 August 2023 License Renewal Regulatory Audit Regarding the Environmental Review of the Subsequent License Renewal Application IR 05000263/20230022023-08-0707 August 2023 Plantintegrated Inspection Report 05000263/2023002 L-MT-23-028, 2023 Refueling Outage 90-Day Inservice Inspection (ISI) Summary Report2023-07-31031 July 2023 2023 Refueling Outage 90-Day Inservice Inspection (ISI) Summary Report L-MT-23-032, 10 CFR 50.55a(z)(2) Request Regarding MO-2397, VR-112023-07-31031 July 2023 10 CFR 50.55a(z)(2) Request Regarding MO-2397, VR-11 ML23198A0412023-07-28028 July 2023 LRA Availability Letter ML23206A2342023-07-25025 July 2023 Independent Spent Fuel Storage Installation, and Monticello Nuclear Generating Plant, Changes in Foreign Ownership, Control or Influence ML23201A0352023-07-24024 July 2023 Notification of an NRC Biennial Licensed Operator Requalification Program Inspection and Request for Information ML23202A0032023-07-21021 July 2023 Independent Spent Fuel and Independent Spent Fuel Storage Installation, Monticello Nuclear Generating Plant, Submittal of Quality Assurance Topical Report (NSPM-1) L-MT-23-031, Subsequent License Renewal Application Supplement 4 and Responses to Request for Confirmation of Information - Set 12023-07-18018 July 2023 Subsequent License Renewal Application Supplement 4 and Responses to Request for Confirmation of Information - Set 1 ML23195A1732023-07-14014 July 2023 Revision of Standard Practice Procedures Plan IR 05000263/20235012023-07-13013 July 2023 Emergency Preparedness Inspection Report 05000263/2023501 2024-01-31
[Table view] Category:Licensee Event Report (LER)
MONTHYEAR05000263/LER-2017-0062018-01-12012 January 2018 Loss of Reactor Protection System Scram Function During Main Steam Isolation Valve and Turbine Stop Valve Channel Functional Tests due to Use of a Test Fixture, LER 17-006-00 for Monticello Regarding Loss of Reactor Protection System Scram Function During Main Steam Isolation Valve and Turbine Stop Valve Channel Functional Tests Due to Use of a Test Fixture 05000263/LER-2017-0052017-09-20020 September 2017 Diesel Generator Emergency Service Water System Automatic Transfer to Alternate Shutdown Panel, LER 17-005-00 for Monticello Nuclear Generating Plant Regarding Diesel Generator Emergency Service Water System Automatic Transfer to Alternate Shutdown Panel 05000263/LER-2015-0042017-08-22022 August 2017 Past Inoperability of Turbine Stop Valve Scram Function Exceeded Technical Specification Requirements, LER 15-004-01 for Monticello Regarding Past Inoperability of Turbine Stop Valve Scram Function Exceeded Technical Specification Requirements 05000263/LER-2017-0042017-08-16016 August 2017 High Pressure Coolant Injection Steam Stop Valve Failed to Open During Test, LER 17-004-00 for Monticello Regarding High Pressure Coolant Injection Steam Stop Valve Failed to Open During Test 05000263/LER-2017-0032017-06-14014 June 2017 Main Steam Isolation Valve Leakage Exceeds Technical Specification Limits, LER 17-003-00 for Monticello Regarding Main Steam Isolation Valve Leakage Exceeds Technical Specification Limits 05000263/LER-2017-0012017-06-13013 June 2017 Reactor Scram and Group II Isolation Due to 11 Reactor Feed Pump (RFP) Removal from Service with 12 RFP Isolated, LER 17-001-00 for Monticello Regarding Reactor Scram and Group II Isolation Due to 11 Reactor Feed Pump (RFP) Removal from Service with 12 RFP Isolated 05000263/LER-2017-0022017-06-13013 June 2017 Main Steam Isolation Valve Closure Time Outside of Technical Specification Requirements, LER 17-002-00 for Monticello Nuclear Generating Plant Regarding Main Steam Isolation Valve Closure Time Outside of Technical Specification Requirements 05000263/LER-2016-0032017-05-25025 May 2017 HPCI Declared Inoperable Due to Excessive Water Level in Turbine, LER 16-003-01 for Monticello Regarding HPCI Declared Inoperable Due to Excessive Water Level in Turbine 05000263/LER-2016-0012017-05-25025 May 2017 High Pressure Coolant Injection System Cracked Pipe Nipple Caused Oil Leak, LER 16-001-02 for Monticello Regarding High Pressure Coolant Injection System Cracked Pipe Nipple Caused Oil Leak 05000263/LER-2016-0022016-09-30030 September 2016 Inadequate Appendix R Fire Barrier Impacts Safe Shutdown Capability, LER 16-002-00 for Monticello Regarding Inadequate Appendix R Fire Barrier Impacts Safe Shutdown Capability 05000263/LER-2014-0032016-07-13013 July 2016 Torus to Drywell Vacuum Breaker Dual Indication During Testing, LER 14-003-01 for Monticello Nuclear Generating Plant RE: Torus to Drywell Vacuum Breaker Dual Indication During Testing 05000263/LER-2014-0022016-07-13013 July 2016 Torus to Drywell Vacuum Breaker Did Not Indicate Closed During Testing, LER 14-002-01 for Monticello Regarding Torus to Drywell Vacuum Breaker Did Not Indicate Closed During Testing 05000263/LER-2015-0072016-01-21021 January 2016 Loss of Residual Heat Removal Capability, LER 15-007-00 for Monticello Regarding Loss of Residual Heat Removal Capability 05000263/LER-2015-0062016-01-21021 January 2016 - Reactor Scram due to Group 1 Isolation from Foreign Material in the Main Steam Flow Instrument Line, LER 15-006-00 for Monticello Regarding Reactor Scram due to Group 1 Isolation from Foreign Material in the Main Steam Flow Instrument Line ML1015505712009-09-12012 September 2009 Event Notification for Monticello on State Offsite Notification Due to Not Meeting Permit Requirements L-MT-05-035, LER 50-004-00 for Monticello Nuclear Generating Plant Regarding Voluntary LER for Control Rod Drive Insert Line Leakage2005-05-12012 May 2005 LER 50-004-00 for Monticello Nuclear Generating Plant Regarding Voluntary LER for Control Rod Drive Insert Line Leakage ML0216100952002-05-15015 May 2002 LERs 02-001-01 & 02-002-01 for Monticello Nuclear Generating Plant Re Mechanical Pressure Regulator Failure Causes Reactor Scram & Application of Instrument Deviation Acceptance Criteria Allowed As-Found Settings to Be Outside Tech Spec Val 2018-01-12
[Table view] |
comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by internet e-mail to used to impose an information collection does not display a currently valid OMB control number, the NRC may not conduct or sponsor, and a person is not required to respond to, the information collection.
EVENT DESCRIPTION
Plant Conditions: Mode 1, 100% Power On June 19, 2017, following planned High Pressure Coolant Injection (HPCI) system [BJ] maintenance, a HPCI start attempt was performed per the quarterly test procedure. HPCI failed to start during the test due to the steam stop valve [SHV] HO-7 not opening caused by the HO-7 oil relay (manufacture Schutie and Koerting (S&K) Part Number 69-XC-103) not functioning properly.
Since the component was not the subject of the maintenance activity, the HPCI failure was reported to the NRC under Emergency Notification System, Event Number 52814.
HO-7, when closed, blocks reactor steam from reaching the HPCI turbine and thus when HO-7 is closed, HPCI cannot run. Valve HO-7 was last validated to open properly on June 15, 2017 while performing the Operations Weekly Control Room Checklist on the night shift. The HO-7 oil relay was repaired and the HPCI system returned to operable status at 13:30 on June 23, 2017.
EVENT ANALYSIS
The event was determined to be reportable in accordance with 10 CFR 50.73 (a)(2)(V)(D), "event or condition that could have prevented fulfillment of a safety function." This event is classified as a safety system functional failure.
SAFETY SIGNIFICANCE
There were minimal safety consequences associated with the condition. The condition existed for approximately 8 days (June 15-June 23), which was less than the Technical Specification limiting condition for operation of 14 days, and the Reactor Core Isolation Cooling system and Automatic Depressurization system were operable the entire period that HPCI was inoperable.
CAUSE
As found visual inspections revealed that the HO-7 oil relay housing internal bore where the piston rings ride was not smooth. The non-smooth internal bore contributed to piston ring oil leakage.
There are two piston rings and both were found to be pitted. One piston ring was pitted significantly and one piston ring was minimally pitted. The piston ring that was more pitted also had ring edge wear and was replaced. The second piston ring was determined to provide an acceptable fit and was not replaced.
004 - 00 APPROVED BY OMB: NO. 3150-0104 EXPIRES: 10/31/2018 comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by interne( e-mail to used to impose an information collection does not display a currently valid OMB control number, the NRC may not conduct or sponsor, and a person is not required to respond to, the information collection.
The oil relay piston body and housing were cleaned and a single (one of two) piston ring, spring and gasket from the relay were replaced with new parts on June 21, 2017.
The direct cause of the HPCI failed start was the steam stop valve HO-7 not opening due to HO-7 oil relay not shuttling. The oil relay did not shuttle because of leakage past a piston ring resulting in reduced relay stroking force. The piston ring pitting and non-smooth relay internal bore surfaces are due to age related wear that occurred over the life of the HPCI turbine. Thus the direct causes are due to the piston ring not uniformly sealing resulting in reduced force and the wear particles/tight clearances causing the relay valve to not shuttle.
The apparent cause of the pitted piston rings and a non-smooth bore in the HO-7 oil relay is due to the lack of sufficient detail in the preventive maintenance procedure. HO-7 oil relay maintenance was performed in 2013. It was determined that the preventative maintenance procedure performed in 2013 lacked sufficient detail to ensure that adequate preventative maintenance was performed on the oil relay.
A contributing cause was a lack of trending information on HO-7 performance. Monitoring the opening times of the HO-7 valve may have provided some insight into the performance of the HO-7 oil relay.
CORRECTIVE ACTION
The immediate corrective action was to clean the oil relay piston body and housing, and a single (one of two) piston ring, spring and gasket from the relay were replaced with new parts on June 21, 2017.
Long term corrective actions include the following:
- Provide additional steps in the HPCI preventive maintenance procedure to perform more direct inspection and maintenance of the HO-7 valve and associated oil relay components.
- Perform trending of HO-7 valve opening times to provide insight into the performance of the HO-7 oil relay.
PREVIOUS SIMILAR EVENTS
There were no previous similar licensee event reports in the past three years.
ADDITIONAL INFORMATION
The Institute of Electrical and Electronics Engineer codes for equipment are denoted by [XX].