ML20198K518
| ML20198K518 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 08/03/1983 |
| From: | Miller T TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20197J316 | List:
|
| References | |
| FOIA-85-59 NUDOCS 8606040045 | |
| Download: ML20198K518 (168) | |
Text
.- .
C c.-k3 e3 \h A97
\ N CPSES
( PREREQUISITE TEST INSTRUCTION l XCP-ME-4 I
SYSTEM CLEANLINESS VERIFICATION f
i EOR Wo ll 8
ONLY Revision:
i 1 j Prepared By: T. P. Miller N . I_
E j .
Reviewed By: '
4@
rtup Engineer l Reviewed By: d_ ~
TUGC0 QA Startup/ Turnover Surveillance Supervisor t
Reviewed By:
Title:
l
, Reviewed By: _ #m [ -
Title:
Approved By: M[ _
Date:
ager'CPB Startup [
[
\ J L -
cn.t
. . . A. 85-59 SAP-7-1 8606040045 860527 PDR FOIA l
QARDE85-59 PDR
_n ---=_. .
= _- _=_ ._
XCP-ME-4
. R:vicien 8 Page 2 of 11 SYSTEM CLEANLINESS VERIFICATION
{
1.0 PURPOSE The purpose of this instruction is to specify methods and requirements [
. for verifying system cleanliness and documenting satisfactory cleanliness results.
Note T ECR INF.0 l Chemical cleaning is not addres- ONLY.
j sed by this procedure and if re- -
quired will be covered by a pro-
]' cedure for that specific cleaning activity.
2.0 ACCEPTANCE CRITERIA $
h
'I The required system cleanliness icvel may be verified by visual :
examination and/or flushing. Acceptance criteria for each of these verification methods is specified for applicable system cleanliness i levels in CP-SAP-24.
3.0 REFERENCES
.s
( 31 CP-SAP-24, System Cleanliness Requirements and Control 3.2 STA-302 Station Records 4.0 PREREQUISITES 4.1 A System Cleanliness Plan (Flush Plan - FP) shall be prepared by the appropriate STE and approved by an individual qualified as g l, Level IV prior to implementation. System Cleanliness plans shall be numbered using the system number followed by a sequential flush number (i.e., the first flush of system 09 would be FP-09-01).
. Each cleanliness plan shall consist of the following:
H j 4.1.1 Purpose - A clear statement to define the goal of the
, specific cleaning activity.
4.1.2 Prerequisites - specific conditions or activities that are required to exist or be completed prior to conduct of the cleaning activity. For air flushes, the flush plan should specify the j controls needed to insure an adequate volume and pressure source.
l e
G @ 99, g e gy W#%MS 64 4.af O I' W _ v y*w=-** ,,
eeM a - ,wae*$ =wr- _ _ guy v e e * * " -
XCP-ME-4 R vision 8 Page 3 of 11 Note
{
It is not required in the pre-requisite section of the clean-1 liness plan to repeat the gen-eral prerequisite of this pro-i cedure.
j 4.1.3 Precautions - special measures and limitations to be taken or observed before and during the i conduct of the cleaning activity for personnel safety and equipment action.
Note FOR WO ONLY '
It is not required in the pr caution section of the cleanli- #
ness plan to repeat the general .
!' precautions of this procedure. .,
4.1.4 Cleaning Sequence - a detailed sequence of cleaning and cleanliness verification activities ;
including post flush inspections of equipment (i.e., heat exchanger).
specific activities necessary to return the j
( -- 4.1. 5 Restoration -
component or system to its operating condition or place in a condition for further testing.
4.1.6 Layup - specific activities necessary to place the component or system in a layup condition following the cleaning activities.
4.1.7 Drawing - applicable drawing marked to show flush flow
- i paths and boundaries.
r Note "For Information Only" drawings
- l ' may be used.
t j ,
1 4.1.7.1 Verify that all DCA's outstanding against the drawings are listed on the drawings. DCA's shall be used during testing as follows:
e
......-...J....- -. .
- - - . . _ _ _ _ 7 . __ .
XCP-ME-4
- R: vision 8 Page 4 of 11
- a. The DCA's that affect the component system to
{ be tested may be drawn-in on the affected drawing using RED for additions and GREEN for deletions and highlighted during testing, or i i
Note l t !
The design change number (DCA, ,
l l
CMC, etc.) shall be indicated beside changes that are drawn in on drawing. EOR INFO ,
ONLY !
- b. The DCA's may be highlighted du m . 6=s ung ll and attached to the drawing.
4.2 If flushing is to be performed, ensure that the flushing medium to be used meets or exceeds the requirements of CP-SAP-24. y g R 4.3 If cleaning is to be performed with solvents, verify that only -_
approved solvents as specified by CP-SAP-24 are used. { j 4.4 When flushing activities are to be conducted, verify that the r" following prerequisites, as applicable, are completed: ,
4.4.1 The pump casing is filled and vented. ~.
( 4.4.2 Communications are established between the control room and necessary equipment or flushing activity monitoring and control points.
4.4.3 Adequate capabilities exist for disposal of flushing fluids.
4.4.4 Where clearly identified that desiccants have been installed; ensure that desiccant has been removed. .
j 4.4.5 Spring hangers are in the locked position when steam or gas lines are flushed with water.
l 4.4.6 Spring hangers are in the unlocked position when steam or l .
gas lines are flushed with steam or gas.
4.4.7 Spring hangers are in the unlocked position when water lines are flushed with water or gas.
4.4.8 Permanent system orifice plates are not installed.
4.4.9 Sensitive instrumentation is removed or isolated.
L .
. gro+ Negy , e e e**~* - -
y,-..,
x--- ;
. . - _ ~
XCP-ME-4
. Rsvision 8 s .
Page 5 of 11 4.4.10 Sufficient, permanent or temporary, instrumentation is
( available or installed for monitoring equipment operating parameters during flushing operations. Verify instrumentation used for flushing operations is calibrated.
' 4.4.11 All personnel involved with the cleaning activity are properly instructed and understand their responsibilities, i system operating parameters, limitations and actions to be taken whenever unexpected occurences happen.
4.5 Verify that the appropriate test equipment listed in Section 5.0 l
l, is available. 7 EOR INFO l '
4.6 Verify that the type of oil to be used in pern equipment oil systems complies with vendor ree--
.nen6 N nt 3
- l uuus or ,
TUGCO's approved equivalent.
-f
- Note -
.I -
$ Chemical analysis of the oil is Y_
~
i not required prior to filling .
l the system unless required by :
j the equipment vendor. ,
i 5.0 TEST EQUIPMENT -
'l i
(. 5 1 Filter cloth " Nainsook: (bleached muslin) with approx. 76 yarns / inch j warp & fill, or equivalent i
- 5.2 Screens cleanliness Level B & C (20 mesh) g Cleanliness Level D (14 mesh) 5.3 Targets used for steam flushes shall be a square bar of polished i mild steel. It's width shall be one tenth of the pipe diameter or a minimum of .5 inch. Length shall be in excess of the pipe inner j diameter.
l 6.0 SPECIAL PRECAUTIONS l
6.1 When solvents or flammable liquids are used for cleaning, ensure the following:
6.1.1 Adequate ventilation is provided and protective clothing is used when necessary.
! 6.1.2 Notify B&R safety to determine additional precautions.
I
'I 6.1.3 Clean white lint-free cloth rags should be utilized during wiping activities.
l 1, L .
l y ._ .- - -
., -~.
' ~
XCP-ME-4
. R:: vision 8 s Page 6 of 11 6.2 When flushing operations are conducted, observe the following:
6.2.1 High pressure flush exits should be securely anchored to prevent whipping.
6.2.2 Protect electrical equipment at flush exits to prevent
,; damage or electrical shock.
1
{
6.2.3 ~ Exercise care when sampling high pressure or high velocity j systems.
1 l 6.2.4 Do not exceed maximum flowrate, pressure or temperature
! limits on heat exchangers and other equipment as specified
- j by vendor and plant operation instructions.
i 6.2.5 Monitor equipment operation parameters such as vibration.
pump discharge and suction strainer differential pressure -,
to prevent equipment damage. -
' 3 -
6.2.6 Measures should be taken to direct water d n sh #
effluent away from plant equipment and son pe %d @
l ,
prevent personnel entry into the flush ex the r use of warning signs and barriers, as necessary. ,
7.0 INSTRUCTIONS '.
{ ( The system cleanliness plan specifies the activities necessary to obtain and/or verify system or component cleanliness. During the performance of these activities, it may become necessary to modify the plan. The System Test Engineer responsible for directing these activities is authorized to modify the plan. Modifications to the plan shall be recorded on the System Cleanliness Log shown as Data Shaet 2.
'i 7.1 Visual Examination 7.1.1 Verify that the applicable prerequisites contained in this
, instruction and the system cleanliness plan are complete.
.i
't 7.1.2 Visually examine the component internal surfaces in
-l accordance with the System Cleanliness Plan to verify
acceptability for the required cleanliness level.
.{ 7.1.3 Signify satisfactory results of the visual examination on
- Data Sheet 3.
Note l
If results of visual examination
[ is unacceptable the plan should g
~
i be modified to establish cleaning method (s) to be used to establish the required cleanliness level.
gM St* S&W e '
F 'M%aW e* '*'O
~---r
.~v. -
- _ _ 3 - ~ .- ; -- y- ,-
XCP-ME-4 Rsvision 8
' Page 7 of 11
{ 7.2 Flushing 7.2.1 Verify that the applicable prerequisites contained in this instruction and system cleanliness plan are complete.
I 7.2.2 Begin flushing operations in accordance with the System Cleanliness Plan.
Note The plan will specify the se-f quence for performing 7.2.3 and 7.2.4.
7.2.3 Continue flushing operations until two consecutive three minutes (minimum) samples meet the particulate acceptance ,'
criteria for the required cleanliness level at the sample j
locations specified in the plan. Signify satisfactory _.'
' results for the sample points specified on Data Sheet 3. -
! Notes (1) A sample time for systems requiring a particle count such as; Turbine Generator Control Fluid, Lube 01 f.0 ggf 0 Seal Oil and Lube Oil purificatio g ,g
( ..
is not applicable.
(2) Certain systems specified as clean-liness Level D, do not require
'l particulate sampling as described i
in CP-SAP-24.
(3) Flush cloths should be secured around the flush sample locations .
to minimize bypass flow.
(4) Exercise care when removing a sample i
cloth from the sample stream. Where i
possible. close the sample valve be-
' - fore removing the sample cloth.
t .
t (5) Sample points should be sufficiently flushed to clear any trapped debris or contaminants prior to obtaining a sample.
i S .F .- m.** ** M W
"- *.****e- e q wpm _ ,
t XCP-ME-4 R vision 8
, Page 8 of 11
( (6) Samples should be taken at full sample flow conditions when practical (sample valve full open). Sample points should i
be strategically located to provide re-j presentative samples of the flushing mediur.
Caution f
Exercise care when sampling high l pressure or high velocity systems.
t 7.2.4 Continue flushing operations until the chemistry analysis
! results meets the required acceptance criteria at the sample locations specified in the plan. Signify satisfactory results for the sample points specified by the '
plan on Data Sheet 3.
Note .,
' E~
Chemistry analysis is not required on systems specified i as cleanliness Level D or .
d systems requiring a particle I FOR INFO count such as, Turbine Generator
( -.
7.3 Records Control Fluid and Lube 011.
l ONLY -t
.! 7.3.1 During the cleaning activity, all significant events, major li evolutions and modifications to the System Cleanliness Plan
'i shall be entered,on Data Sheet 2 System Cleanliness Log.
( (i.e., completion of a flush path).
i 7.3.2 Upon completion of the flushing activity, the STE shall assemble a system cleanliness package that contains the
- following at a minimum:
I
- a. Data Sheet 1 - System Cleanliness Plan Cover Sheet i
- b. System Cleanliness Plan j .
- c. Data Sheet 2 - System Cleanliness Log
! d. Data Sheet 3 - System Cleanliness Results Sheet j e. Chemistry Analysis Results Sheets 7.3.3 The system cleanliness package shall be reviewed and d I approved and retained in accordance with CP-SAP-11.
l l
1 l
l I
i 9 e av , es w+ . e ,
_ m ,- ._
e r .- ~ ~ , ,
- ~~. x- -
,79,-
h XCP-ME-4
- DATA SHEET 1 Ravision 8 e
Page 9 of 11 System Cleanliness Plan Cover Sheet
! .l Unit No.:
Startup System No.:
Plan No. FP
}
Required Cleanliness Level FOR INFO o
ONLY $
t *
?
Approved By: Date:
Prepared By: -
System Test Engineer .
-l .
i .
(.
~
9 I
Applicable Prerequisites of XCP-ME-4 and Date:
this plan are complete:
System Test Engineer SAT UNSAT Date:
Cleanliness Results:
System Test Engineer Date:
.i,' . Res. u lts Approved By:
'I L .
e e
M M N*4%f a S %*
a Y *g , _ _ g. e, ' *, . , - ,
- - - * - - - - ,e- . , _ . . , _ . , . . _ . , . _ , , . . - _ , _ _ _ _
r- - - ,
q _.
e XCP-ME-4 Rsvision 8
- DATA SHEET 2
' Page 10 of 11 System Cleanliness Log
. Date/ Time STE Activity t
't 1
1 I
f 3
4 FOR INFO -
ONLY ,-
e-
?
I i
)
e
- e (e
\
,l l
l e
f
?
I S
l 2
I i
I 4
e se e e.e
- s o , s ,
l n -, ~- , .__ . .
t ..3 _ . , ,
XCP-ME-4
- DATA SHEET 3 Ravision 8 Page 11 of 11 System Cleanliness Results Sheet C Component Satisfactory Results of Chemistry Analysis Inspected / Visual Particulate Sample Examination Sample Witness * (Attach Results)
Point i,
l l
i s
' FOR INFO mi, u .
wv 7-t
- l .
. r ..
(
l l
I l
j
- Name and date of person that witnessed or performed independent verification of visual examination or particulate sampling.
Satisfactory results of cleanliness verification shall be indicated by signature
( and date of the person who performed the verification for the particular sam le Chemistry analysis results shall be reviewed, determine point or component.
acceptable and attached prior to signature. .
...w.. . 4. . ,
- LL _=__ 2 _'_ E ~ T __
_ _ _ ~ _ _ _ _ _ _ _ _._
COMAtJCHE PEM STEAM Et ECTHIC STATIOH (CPSES6 COMPONENT 0Y4' lot MODIFICATION CAllD (CMC)
Srsiiri No . fi l *M h APPLICATION. f(:Pg WELD MOD.@ Q @ NON-Q @ DESIGNNuCDEVIAllON d h OflitiltJA101:
h DWG. NO. lWS Of- bdO3 h flEASON FOR CilANGE: f\tm MPBort OoLE Pfp btLl$[dL5ll-NAME
.Eg-P- M. v. FE - S'I ftN 4-/ To SEbT NW-ciTAL WAlitM6 y %d. g '
7 IIN MMT .
@ LINE NO/ COMPONENT bNO. . U OHIGINAL DESIGNER T-tF X-93-151R G /
SKETCH C '
! .! i ! .l ' i' i I ' U. -l ' -l' i' . Z/&
.. a PPil0VED h lNSTRUCTIONS:
,)' f
'._;. 5 l$ L u.
L "
.R th*-it %
REMOVE j
.I 8 l- { '{ .(,g-
' i-
" 'l . j}g-}.;j DALE DALE
. . . ' ' 4; I
~
DIN.t_ / h Anti til 'l -
- j,..f.I-1 . .
P Mt u_.A % .i n . 'Il- k .C :iili f El 19 L1 N -! d1! 3-5-l-195 4j.f llj,ii R E C E I V EIT^" [
i.jfd@..i]: . i , i^7
.I T- 1ll mm ia 003 "^" .i
- i Midlj(,i (g '. .-l [i ' f. I. [ ; ' .
D AT E'~ ,
.g - ]l j
~. '. ..
1 '
f
- --ooctjutNT CONT [10lg....___
(k 44 a@ n !
y
.I s
c.,l t
1- ,
(8) DISIIlutlTION 11 tilY -
g l-NO. f
,I..'
op;Pg I !
' 4, .h'.i ed -- .-. _. -_ ,
l.
[- l.. -
s... . .. .g N 6 E 'i, [
.lN_L
.! .'(ll-: ! , l i
-y j l $ g.3 .l giggir Shjipogy'p]$gg[ggjgjgg(>
~~
i irg ~ 5 I
t -f ,-l l , l _{p -
t: .
'* ~
111111 Pil'L SUPPDITIllr.R.~ ttIU I ( r f-l !..f., u ii g
- f..lJ.e[l*h t
- i. s
~
SITE DAMAct STUDFCitouP MLA cGv;;;,i! Atoshuf6titt)I
- Ulio fehl L b I ' 'l g :.i i -l 8
- ~~' "-
CZ :."~.T_
TdRiffC . !}
% .ne. ,q R e oQUJRhD te.. a , ,
... - # OR 0.-4 m R A W ~ ~ "
over and clearance, suet be' i
,j ob)at:1e4ffom'the$tartup .
- h . -
Engineer pplor to ptarting- i -
n l l
- work.. j.
.t j
I. : i .:
j - -
l -
b l hu R.h p' !
I
. I r 0 W ils u
_ .=
, . $,.C 't k' * ' >'
m- ),j - ,. .' - D,i.)
jj .
,,~
.. . H
- {.] 7 *f. , yg !,* .
^
- g * , Q a - .._ . -
i [ f
n de -AQg,2 ;.,_ _.m ue
. w w m .4 _ 4A _.--_A. u - - --
eM 4's-4 w w-** % -a . g i
. . . .. ~
.s y.q g f.s- . _,s .. . ,.
y>r
~
. s. , , .t . . .
e s, g .
- 4
.g.. .. .. . . .% .: ,. / . /,~ . ,. . , . . .
.._. . . . . . . ( . . ,,s ;. . y. .
.s ..
s 7%B:-: . .,%, .'.*
D : 6- - f '- ?):v. A.
- / y ; ?1-Qy'% N4% W '
.c 0 y.e
~~
.e "'
- *: F W X
':,'t h.d Q f,g-) jg.'P',.s,.'"<.}%K'e)' =.
_ . t. . . . . .
.:g & 5g ,.
Y
'Q e-
"4
h ! m 7L6,/%r}.p(s)/,rc / .>. / ..'
.I y
\
' ^ Q ,',.>. .R,..#
.,;;s- ' V,' 'n g ir $. .#
m.,
gi 4 ryd.,r s.
% c. .
g
& ,s ' /~
j 9
,ww/ / ~
>* \ ~4 9 a'd -
t x. t'N).G
- g N9
- r '% ' s t - ..
.- a., V) ' r . ...
'-'N O .k N y m/ er *,D -'
- (
\ ._'I ~ ';
.- M O
4 e .4 . .
g g L - . ,
M'
. ,.,./.
- g. '
's % -
.-j i t .,
e, -
s, l j.
' Nh g3
.. - (
wN . e .l k
N, #
,/, !
g -Q -* .g *
- a. ~
v..
.# a
's f
's ! .
.f l .s ... en .=,-
/ #",'- , * / ,e I q> , .
%s / f ,,
s $W .u
\ \ .'
l 4
/s / 'o' s -
- / -
.%,/
Y t
I-e3
- p-
.ma== e g l--
- * {
- . 4 . . _ _ _ .
. . , . . ,h.h
.o oc t.. - , c . . . ., .
.. .I
. . . . .. . . ~ .
.u... . .
.o >
. s. .
. .,. .. .k
. ' ~~ . u . '
. t, . i .,
s .t.d' '
ct . ..
.,.r , .. \, ..
.i. .
. -, ,.s .
. ... a.m._. . .
1:~.ii.'
.i . L, > ; .: . ; . . , '. , . n p .. i, ,,};.C..
'hil' . , , ,
. s.. ,..
. 1. . .
1; J.. ,, ., .. , . .. a.. .v,.. ,
. o, . . . . ,.
i.o , .
,, .. ,, i n . ,. . .. y, ,
. ,, , , , e .s. . .,. n. , ,.. , .
. 1 . ;
t., p .. ,.. , u,, o. a ir .
t .
^~~' *l t j
- 9 . '.' . o .; s .', s l*I I* l , , . . . . ....'. ,' o ' /. ' . s;.',. *,., .
i, I.
. 1
.[,.. .
i .
- L. l
, j i .
- t. .
4
- (. .. ... .u.
' (
- h. t. l l, _ _ . . . ,.
!! F THISiOCUMENT f -
!AFFECTED BY
.f.._
- F t
DESIGN -CHANGE (-
- . . _ .. _ . _ _ _ .. _ .. _ . ., ..._ r... .
... 1
,,,,...m, _..
=. .,.
g . ,. n,. j ... . .. , 5i .2.n,G'w.*n,'-
Y;, . ; ?' rf $- 5
- 1 **h r ~ ,. . . .: e.t.s r r . 1.:.dg -v.c ,
z w !.9 _? %l.'Jl ' , , e.r ['"',
r '
s M . ,5 > <. ' . ?.
~
? ;,'. {O .: . 'i.* * .'s'! Ei '$$ $#:..,y.1,. u. -.
i, q. .va
/ _q ,' . .
._.+3....-
. ..,. ... .m 1
.e
. ,I _
q _
/ .. . . . . . . . . .
'.. /
. f . __ _ __ ,
..._..T..- -- - i, .
J c, w.r H , i 4
7,<"L , ! FOR 0FFIC . ._ _L._ -
- r ENGINEERING.E .....}.__..
AND f
.USE ONLY l
".' '. ',, .6 ; ..
. t .. . _. '
n./l,
~, .. .
, .. s__ .
t
, _ ; .e . e.e .. .. ....
........ -i.... . A .
.. o f. /. *,g -
i N
s TI
. _ . _ . _ ..I .
_ r .I.:..,s _J. .._:. _. ..2 . .. -
g:
s
,... < , , , g l APERTURE ' ^ ' ' ^
- *- u. . .' .
- .cp' . '. . c . n .
CARD .
3
-- 11 "' J l ..-
4
, m ,. , . . , u r e ,. , .i, = . _ ._._..; <
.Alsolvstlable On m ,,4.r m s_ _
.vg e c.ra ___
- - e
- t. ~ j .
. . . -y . ...
Brown c Hour # niv. e q g
,c n . .. . .s m ce,s. w as ljQ.V ...Y,)
1 f'a,t(s.,(
w.. g .- t. J CN 5tif .ir.;st w . rE n 3 j ottivtNv -- ---
- Wg rc. ._, -
[ ' ' ;, .
,> . %. g D. sATE su.uru __. '
3 .s e . i i es . eg *p ds g . i . d a. e .
GN 48 f f. .
Se stag .5 ta s t ta CL Liv t R Y -- , 3. t.
,, ' M m*~' EsA T L I e
rp
$ 3.s(Anc(R ~ - " - - ~ ~ . .
e c-L . . . 23313- .7
. ;. , , , . g .
g YuMPeOb tH O
_ . - _ _ - - I ,
"s -~ ..
y C a, *
.,a,, ;
- . h 2OMoVOCy5- 0/ l. .;; .
~
_ _ _ _ _ . _ _ . _.. ._ _ . _ . __ . __-.. ~ _ _ _ . _ . _ , _ . . . _. _
' . ; t.
l**,su flu P 50 g ,
' A l COMAf1CilE PEAK h* AM M EL ECTllIC STAllON (CPSES)fgflI' ylO'Z COMPONENT MODIFICATION CARD (CMC) 9j.3 g
-~
@ /.PPLICATION:pgg WELD MOD.@ O (lIO NONO(X) DESIGN citpnarr'DEVIAllON @ h OluGu1Alun l .
DWG. NO.f4123[ 9 CP A Al*001 M " . h REASON FOR CHANGE:h.WD Sifgtopj \le.t.U {d.'d'p h u_ blSI ,
.(W Wx-AvIlPN.4 - -
To thE4EST bl4rfitTAt.MtilW of Ml @ CPPE 40A k .Tiocxllthdl' - -
,i . ' LINE NOJCOMPONeiNT NO. TNE RuutGT' l ! cp.y. r 6 -lCi g.G / 1 OtuGINAL DEStr.NER /
7'
. j j.' j ,..j, l ,I; ;j ei. I l @ g/L__L
!. PPH( VED V:
hSKETCH
@ INSTRUCTIONS: .; '
,.n. ,.h' . . .
t' i X I .' r. . _
e i=- Wi!.'L i HEMOVE N/ I I '
- .l i
l N l,IN .;17 :l'i.C. . ei3 !. !
+l'.; ':' - $ j.~
l .
- .il 'II l 4 i
l '. !
DATE 3-5 --119 T "^'E
. .,[i !' :
l t. L k NOI M IN '
8 *
=R E C E t VED f411 9 h %d. l; in i y r :.. l.
J FR ,.'
- l. ; i N
- L8 -
3 Due
. .. j 1
. .- l .
- 1. Y l ~ - ,- } ' . -
, . ! - . . , DATE
.j 1i :f i .1:[l . l' I {
DOCUMENT _CMN;AfE I n
1e i l ,i , /
. , ,.,i, j '1 '*
- i p )
.. . . f .'
e i' l ... .
~~ ~ ~
, t .. -
1 3 ,
.. .g; ' 5 q . j4 -
Occ 3
. I h. I,1..i l1. ,l l.. .g r..
i
@ DistRinunoN on j
, i .
(Q %
{N u. >
r
.g j . .I .*i i- i.i *I ; :
I - >
' , ' )g ' 15IR.g - _ _ _ - m - ,
ADD I
.; 1 {
l I
, 1N .f,h(h
~
-~ ~
h e, 6- E Widtti 3 d y d -
-- 11:f 0 l- W '
j QN
'g
) I!, I !
l ,o Il g i,-t sufi Olli p[ SIGN'C1100** y .,
'i l:i,. p P
- 8
- i. : 33 ,.g sieratu tuct;- - -- ?
i i, g%) gir6 m nium **'- -
,,,a
'~
i- Cl AllCE 11p' IIl Otp::;':llED:$DINEER)NG:USE OVJ ' '
- = --
-I '
obtgin d fr9m tina Startup ! 4 ' I .
En81nuur'prlor to okurting ' '!' _ .
((
' ~
b 370 V
, , . SR P. 5 F. X. F B. O 11 y
w -
!\l g. '
9'.02/id
, tT.L.)
M '(II i
I .
g A '
N O !g.
i Qq t;
$j3lR.y b ,, ,
t
, 'p rw 6 4 N
, . It is 9 r- l6 is
^ > g.$
y, ' M '
g.f
- c' #
iggs.;:: ? ,_
~g t y eN .
u.,I5!g, g
ggt. 01 4 ,
0 6*
4- &. 40
- l. , 7',O '
" +:d # .,,
% y Q' 5" y %Q -
g
. I s% 4
,*G
.ja J-pl l-L
+ '
l NON NUC Q A PROGR
- EEb 1:- u -
BILL OF MATERIAL J l
.iret CLg5/ g ca scseriog t'il .e o g sa l 5 }*p s s prpg %n $ c 90* L,c, a s,g ",\Q gg e.',r:
Il za s oa v s c s ~ a
, , o e.. w l
TI + i ,4 ..3w s
- APERTURE l (d ;,,z[.
l CARD ' ' a t c' e i ,v ,3. ,, v 9 2 id 2 t'.3 '4't st e
bladhdlable On 7 ',
, ',.] m u u [.',~,2$"'u u ,
i>4 k spatire Card iz I f, s 3 g,,, uns o.o m ,,,, p. ,
l9 b 5" S*a_ 90*L.R. Ett. hos PW Aan $
r.e . . < s . = . e u . . .. . a . . . . - 2.- "
l is4
'6 I 5" 5 5. ff E %s n +J **al U BL j 11 l (0E 1402. One M A C 92tD Alin U6 - "g'Q is g,l e 19 1 3' d S S PIPE Mos O *- /." 1. G. Ah! @ ** EL 19 I 5
f 74"m p f x 4'8"Pacrine, etars s' % es ie.9o*s.tt. eu 4 24o + =as 4n f.,Q et g
l Eq 3 2 l ly to I
y ID '
1, 7 ' -
N -,
1 Lpk *
,,'~
h,9 17 N 5
)
& /
REV DWN CKD APPD /DATE REMARKS I
Wp BE r" Th rJ THIS OWG PEV15E D To itvCLuct-I
- g. -
x M x4 y cpi , THE covfr475 oF BRoWNd Rocrr
- wc,.BtP 5F4.FB.ollEA ,
k ,
21
- r. .g <
g ENG'NEERING REVIEW cnc 94189r..o Aun Asuorsb. 4 k~ *s '
g
' H
- 9 py \ \j /
tj #p1.b th / N vi s
/ \ g
- I'"
k ,
$ POOLS l-6 BY til R g.... , g...
s .- i--
MI 'O35 lEEEOrt 2 I'MYl"""'ENe'h 5
, THELE'Ts0 ,
Q , 32 ,. 2. Ms. caco,R.5 ; Mi osoi, s2 i Mi o835, p. 3; Mi osol,R.2
- 0. 3.guaEocco p Ps Rittasto PER oC/DOA l'flo C# g.e ENA ..- M 8.5" TOR OFFICE AND i ENGINEERING USE ONI.Y y,,
== '
9!." u
? TEXAS UTIL'ITIES ,
n a.ez- . ce : GENERATING CO.
o u .. o n . - -
- x. . . . .s .,,1, Brown S R . Inc.
'='p** p SPENT FUEL POOL lAR SWETY hAPPUCABLc " 00 LING) 8 CLEANUP I .nso em.au ii c[ p If8 Pctt S
k , _ _
~
CP- 1 7 17" 7*1. nim mm .<. w L_ J ....
n rr. .JJ6h .... .BRP-SF-X-FB-Oli ,
C-........ 8eooovoo+6 4% _
~
w b TR'T ga sw r /
8(19\83 e uw s'v e [a m,
~
kk..yo e A- A b Now w sp m 'y \a,
~h UwW 2-ww G w <.\
s b g e y 00% . \% % or.
ov 1chs's u a-r ',
4 6 % ..Ak . 1 . m .. 4, e \ .., , k
[i k\ cm1 kwvvs WH kow
' s h ch a. b \ .4 w e Av -\
eske4 h sp y e
-l A so A u~\\ & UW
~
] yoo\ ul
- L. b\e3 \ d 3 w w b eek ew k w - vu u_w _u a om z. m s
u,4.x ch. &1 w UwW t ,
1 j .
Se me .
o% N p s p cc.p - b - pQ ow V%. s p a ge.-
~ .
\Ar w obsoval b be.
% ,16 o$ 3 %eadck o w~- e.L 4
'~ Cs%1eV
^
m . W e ue%
. it N-F 4 9
ao u
Y o
e g
- b 9
- e O D 9 0 t
,- [ ,
e r s
0!A-85-59 o
gm
- =u
- g. g- mW6 ___
@1 -, , , ,
~ . .. . uw . s
.......-.... e a- As**- .N.
c - ..T ) .9) . . -
.....e ..e
- ..-dc-6 .. r. ._ 4- " ;t .
1O 0g ......e.
..u....
. t. .
.,.s.. ;;;.,,,,,..L..,. a. .
T
.... . we,,? . . . . , . ) L.
T . .. ... . .. > l..... .... ..a c.
1
- y. grC ...........
= . .
+*.
.o . . .u A.. .,.-.~.~* .. e ,.si ,. #.s i......
C r . s,
...e.a.-.
.....-....-,,,_,__ _ ._ _ _ _ w . 4. %. . . . +. * . ...'.;r;. .- *. .
= * " ,.
. .......r.......i * .,
o,
" 2 ~ ** * / *,* *__ a n~. ,. :- o:u.
e, l.9 ...- . ).. .
i . . . . .
. ~. 4,.
~
r= __. . , ..
. . . . . .. . . .e .
.-;?__ .p., ...n .. . - -
. ; . . .. . m .:- .
h, c ~.. . .-k$.
. .....%: ... . W ......... n~ :- /:w"'.mh. ... . "
..= . = = Wn..k..? k ..
- r. ,_ -.. . .H . _ . . . . . . . . . .n..
_... .n .. .,._ ... . .
_. ..u . .. . n, . c
- c. .
i
.-.#- -n..-.
, . . . . . . . ~..c . ,. _ ,... . . . ...
, .i. ,. )- Ji,l,T.;'; ' .H, Y . . . . _ . -' . ? V * ". ; . .. .. **."**... . . _ . .
g % .: y u... ! .. .,4"i 2. 4. ~.-- - - . .s.--
t.r. .. =. r--
= . A...,,........ . ,, .".; r .' .
~ ~ ~ .w-.~-~*
\n....,......
. n ip
'n ;
3.1 M,* ,, . sy .;y' ..
o 8',**
, ,g ..m .
g
~ . ,. ... , f ..y, <=.s. s"+**" e .. .-
, '. d A -
. , , ~ ~ ...
.J d yj j
n
.-.*-*"c...... ,J .',
. .4 ,
. . ,r., 1afi -
. f :. n. 63
..~.-
...I4 . .
.s.~;..c .. p t. !.
} 1. - 3 s.
t 6'. 4
.,tA .*q 1 -# *.v *u. j 7. .
.L
, '. . ~g . v. .. & ,t m,- /. u,a tu (
i 1
. w..
j j . . , . .
h@s.
..T. ... .._ . ;iQ :1....A ..E..1 Tp.., s...=-~ , . Q. . , i .
. .a+" ,g. L _. ,
- s. rc.n." .*_ j far .~s. , ., 1.
. - . e . , ,
s- %... + . -
'a *t'~".~.
)' , ..~~..~." a..,,~~'-* .
r'7~~~ v-3 V.1
,=.4 t
...a
....~t.-
.=....
j + s ..< , . ,
I 1 - . = * . . - .. .C'.~mupc..n..... .Q c%". = = le
.y r w.4 - ,rc
- g. 5.= 3r- .e.
.g,-;
_y. ; =. :g; ,
p m....
..;.. ..m..=.. .
.s. 4 -
........_1,u.,_..
.m. . , ; .. , 3
..=.
.s, .,..,,
. .a - ,N,. t y- ' *...W_
+3-
- m. - ,.. ~. _.r.
.. _ , i
.. *x. ,.. ,%, .: - :
_ . _. .. .. .. .~". ._. ~ . . . .. _
..s .
s .a. . ... m.
. . . .,u ......_ ,
s.,.. ,
g%__
c.cr., ..;t ..: . A.
3,.s e ;
. . ... .<_4. ,7:,. >s.. ,..,.D. .: . . _ . . . . ...... .__..,.~
- r. , , . . _
7..
.A v.. w .:.. . w.. e._ _-. . . . .
-=* .
.a... .
, , .y
.n. { .., . .(..-'".*l'...
. .. . .. se . **'*.s.--
_ _ .. . , . . . . .r.
g;, .&
4 .. . n*; ,.. ..1.a w w . .. -.. ... .q
,. v g , ,
+ 2. i * ,. , :.% .
. ,3, 9-
.. ; g,=1
. r . . . . . . . . ___,,
,.3 yn. ,d...- ... . . ,... .m.
~ . . . . . .
s.
/.. 1 . .4..
s.
q ......... . _ c.v. 1
, ...... c" 3-U. -f - -L ---~
33'"
p
_A i..... . -. I k..e
_- %r ...-.5t M
i t__E :
I n -* a : e.
4-
- ,.s
+
.' 3, ~3 >
. ; p . ., . . . ........e a .. 4 _r , -v. r.: . ...
m ; ._- .
W;
__It,3 g;;
. . a.;.@.
. gi,yMI-. ._.
I.;
j
- .. :: i i .. . ... ... . . . . . , . , . ,,,.
.,.., y no.. .
<' ... .. g <. ........g.
.<.~e.
, ..> ., y, ,
=m i, ~~ ~~ : : ~;. .. . ,, ., ,,
r, y .~ . . . . .
, y,,E,74".3 , , , , ,
Q . * 'l' 0*** s' . , l'" I'.-, ,,,,,,,<,,,,</,,n
, . //.,*[l g',,_,,.'l'"_......
. .c.)
c ;. sc..p-w:.,)l- g. -
.~..-
i
- t. :- o L,., t.. 'j~T ,g n
... .. , c x . , '; ~ ,T-- " = -. ' ....'.
( . . .. ,.
f .g
(
.Q*
s ,,, i ~.".... ..~*m..~ =
,..e.
I g I E I l
, a . I ' . .-- -----C l
% .e
~ . -
I ':
a.
1
.~. -. .-. .-, _ .
s 23 !
- h. _ .s C o . . . .+. ,
n
. .;.;- -. . - - .. 4_:*h.L-
- p
.m' . a'.. A. .
... _ - 2 7. . ~
.f,e. . .,.-..,q. ). ~+ ..j .4 g ,..k. - . ,
o g ,,
88 8
!.. gg . +
ep
.r . - - h *** 8 ,.
P .' . . .. . ,,) ./. / m..~ . :
,.1 g
'-ut , ."!, - % ., n = * * * ~~* . . . . -
L. .n.
.e
,c " , w.
gm.,. .gj .- .),,,.. 4....s jM.
. ~
...~.4.,...~.,
.e_.,
/'-"
, .'k. ... _. , . ,
.~.4-c .. ..
,,- g. .. %. .. > ,
. . ..., ,... . .n ,
. , . .t... _ . .... ....
- L, f w%..
. , . . ~..,.. <A._,,.,., : ,--
. -- fa. , -. i-
=a8 !.
t
- LJ !
- 3.. . ~ .. .n 4C .'e @< ,j .::w...:::. . . @,.. .
. 5
- Jn.
- ,*
..:=. .. . ; a. ,.
- . p,
(
. a
--.~_
r ... . . -
I ....~.. a
. ;n,.
<, . T.
l . . 3, a
?.t.__... .m. -
b ; }
4 3
!, v. .e .7-
.50 :
i m ,g%.-
eJi . ,5P.e >g-e"T, _. .a. - .r(rw:.w. .::.- ..
{ .
,g . ,j. . ...m. . .
m,. > ri.m.. y+-;. .*A.p - .
, u,m- 3 ~~--y. ,
w.
. .~ . t... ,..,w._..,. . . . . .. . ..
. . . - t
. . > s.. . . _. mJ...a+,......,..< . . . .
i v.
- 1. .
- 9
........,.,t.~... , .
...s...
J: +jqm..
g ~ .s.. . , . . e . '
7, g,.
. .t.- --- - .:-r::. -
n.4.,. .,-.'.?
.. -.. 'r=..n;.y,. .-- ~~
[...ar.i:.K. ::v ,
.f.*
.fr.w
- 3. :: s_. .,.
., . . .. .o. :. s -.u.-
~~.**
w .a. . :
f...:.. .> ..l.,....,..~.~17 1
cc4n. ,.
.,r;; 7f"C7 - ,{_J g 9'>
f.a
.:. - Y.t _
I _ s.
e
...n, p _ j ;.-**
,. -. cf f .. .
t'- ,'. -4.. .\ .. .y ..
.~.7. ,; , . .
, + 4 - a.*.% . v .i ,
h.. ... _ .
p.,..,- w.
, . . . -
- T"', . ' G. . . n .. - - l W , Ts.__.* .. ! . -*
. 'g . . .
l .
]J _ .f* ., ,,,
n
'".*.*;,**,** *..s~
= ....~ ~ .=.', =.. -'. ~ g
~~c.3
,.......s. i
'~ . .
- + $5 Q, Y~*,1 .
. . :--...:.:. :. c =.::,= ~. r .r,r )
W .......,.~ . . . .
.. ._e
. I ,_ s . j : .-
- !. 4'4 f4..*0...
C. w t
f rt> .. ....
- 1 :;*.;.
- l' f: . ;,:* '.' ' .".". .*.** * ""
- p. 9 g. ..
- ~ - - - .
~ . . . . . ,
, i. N;A . . .. - .' ,,, ,,,, .
g , ,, , ,,,,._,.,
- - - ~ .'....
.....m i
r . . .~ . ; ....... __f_ ..
z . . . , . . . . . . . .. . - . . - - . - . . ~ - .
1 6 5.. -
..~..,~ ......
m
. w:. . - .. - - - --
r .
' ~. ~
4
...i i?2 x 1 : 3,
~.-..~.-
"ll.~;." - -~ . : . ..
\ }...
.-..~... ./ . .-: -. - ~..~ -. - -
g3 '
{.* : . _ . . . . N 55 E NU---
~4~ " - . . . ......
t::. . . . :. +.
J
"'f.E.. , < ~C. ' h...n...
..... ..- N.s - . 21 r.711...-[
...< A(
"A
-m
..- 11"
- ),,* g.h.. .g w,.._...,-
__ /wc_ r b 3... 3" , -~'Q._. *" "s *******5 .n- - ; :.- te- $
_,i. ta .e 3 .
2,, 2 WQ~ C21"{--
%t. N . ;. g--,j. ,
- . s' r..
,,,,,,,,.,3 [ ....-...
_s e i . -=
, f +~ n p.v, se r.:. ,'.. ..
. ., .a. wns i.w 3
m.9 iQe l .r ., ._T T F:'y.g w J.q, n s.a..a. ><. am + ous- _ _
- O Ol l; 1 l .. ' ' y,rzy,
.s . . .
!;p
~
, _l ,
_.. n
,. I. ... .v.- .... .. ... .e .,, s __C.!_. . .:. . . . A.S_.S..r.._..
__I_ 't P-
....... 1 if. ..;.:;-
- ,L U.a. % s
. . . n II"[
.n H--,e . ,
o.
o k
. . su,s/,d, g., v,,,, , Ln a s/,.
.. , .m .w . . . .
,,,,,,,,,,,,,,,a I
a dI. .
- l
- ' TEXAS UTILITIES
!'. W,K :':! 7
. .'!' a*
t.f.?.T." tir SERVICES INC.
= l' 7.*.b.. -g FLOW DI A GR A.4 SPENT FL'EL FOttCOOLhG AO CLU.N LP SYSMM
'* g. g .
j
( 42.' 3m...en, u::_a -
c
-..m......d"'""'*0"--
s P i o i
-o E
8(o 0 6 0 00 .
, j i
. \
g
g +
Bangart: I was not involved with that at all. I don't know what the status of ort is.
(therep\
l y c,, O / In that instance, we guided Ippolito and the group that was doing that
, S nvestigation, we gave them specifics. We gave them NCR numbers that need to i
be looked at, we told them CMCs, we told them drawing numbers that were changed and this kind of stuff. '
i! .[fa' We don't know what the results of thier investigation was from the information that we gave them and until we see that information we j8 xJ)certainlywouldn'twanttogiveanybodyelsetheadditionalinformation. Till we knew. See, in one case, there's a piece of out of round pipe out there that is in concrete. What are they going to do about that? Somebody's going to p D have to do something about it because it's leaking and the concrete's wet.
y It's not something that we can just say blow it off.
0 v $ Denise- The out of round pipe is leaking. Is that what you're saying?
4 i C-M The pipe is out of round where it connects to the other pipe and what ..
y d d to cover that up, there was an NCR written against the out of round ~.
pipe, and so once the, they couldn't solve this problem by changing it, cut the l' piece out and put a new piece in there, because it is inbedded in concrete. -
What they did is change the docue.entation and as you are going along there and you're looking, you saw those massive amounts, and we only saw what was
! current. Now, we only was what was current. But if we had had in that same .
l package that I showed you, if we had g::ne back on that CSISB14 drawing, if we had gone back and pulled all the documentation against that, you'd see that back at CMC 80104. CMC 80104 Rev 3 calls for a piece number 38. Rev 4 doesn't call for any piece at all:- Rev 5, which is the one that is current this time, calls it piece number 48. So it changed the piece number on the drawing number and that made it all ok because all that spool pipe was out of round that piece number 38 came out of. So they said that in that CSISB14 that particular pipe, they just changed the number of it fros piece number 38 to piece number 48.
Denise: You were telling me the other day what level in containment that was -
- on. Do I recall that was 840 level.
ice kis wnat kind 840. And he probably just went in there cause the wall's wet. This of flows I had opened because it's ....
Denise: I can understand a piece of pipe being out of round but I'm not sure I can understand your direct connection with why that makes the wall wet unless the pie e of pipe was leaking.
f l' 1C l M Where that piece goes into the other piece, the joint. On one side of Ne joint is good pipe, on the other side of the joint is that pipe that's out of round and it's leaking. Where they interjoin. You can't match up like that. So it's drip, drip, drip. Only when they hydro those, so you have to, it's not always got water in it.
l
, N bg ggg 2kk!Nh g ; FC1IAc85-59 a
g agg -
1
-s
- we
> &. N
, , @l@
WlQ**,th
+
' ' ($
',:{'{j
..c - . . .- .v.
~ s. sg
?... h, . - ,
.: .;. .' t ~ ~~
- e. . . . n .
E
~. ' . .Ylh0
h.hS V:
y ~ ]G l
Denise: To talk about more specificity, do you happen to know what kind of i system that pipe is associated with, fire water system, containment spray i system? l
- M
- CT1SB14, that's the drawing number on it. That information has !
alreac been turned over.
Denise- Is that some of the information you gave to Mr. Ippolito?
i 2
Ethat it didn't Yeah. We don't know how they addressed that problem. If they say exist, how do they take care of it. In reference to this one right here, CT15814, that's the hours sheet on it. Here's the other pieces of
. pipe that were out of round in that system.
'! Denise: OK, this is the one you're referring to, NCRN4015, because it's from the pipe fab shop. It's got a drawing and a heat number and, well, this is an
- NCR. It doesn't have anybody's name on it. I guess it's reported by .
M ) Yeah. That's your inspector.
~
Denise: Inspe'etor 99282. Again this refers to a training category M13. It -
y C, says a stainless 10 inch stainless schedule 40 steel pipe, he.at number F11744 i is one half inch out of round. Four piece of pipe were cut from the fault l pipe. Pull tags have been applied to all four pieces remaining fault pipe. .
.)
Bangart: Period.
- l
! Denise: Yeah, period. 7 in piece numbers listed below. So there's, we're unable to tell except it now says the disposition is CT1YD01ITT8
'f Under M4942 Denise: M4942. M49425.
g I put this on there, it's got my initials on it.
,. . Denise: OK, you've initialed these personally, i That's after I got this out. Then we got further information.
i
- Deniseq Did you disposition this?
[ No. We have further information that this is how they dispositioned t
l Denise: Ok, cause this,looks like an original piece of paper.
i l6 I
1 .
(
_:-.____w-_--____.. __I_ '
! ~~
' ~
~
4P' -
?
. db
- @
- No that's not because it doesn't have any ....
l Denise: Xeroxing is so good these days.
{
(g No, that I'think is an original piece of paper, but it is not the origifial that went through review right here. When it goes all the way through it will look like that. See here, where it's signed off here and then it will i
be signed off by somebody else and then it goes through all of this stuff and it goes all the way down. This is on a different problem.
Denise: I was just saying this looks like the original writing made in pencil,
{ not just a xerox copy of it. ,
D It is. It is the original just as it is.
Denise: So this is the original turned in NCR.... - 4 D: No, no, no, no, no, that is a copy of it that was handwritten as .
oppose to copied on a copy machine, so the original is in the vault. .
l Denise: Ok, but it also has somebody's, that reported by n
! 9/2/82. I was, it's good because it relates to this trendinT thing that we
- talked about earlier. And this is the kind of stuff that some of this has been .
given to Mr. Ippolite but you don't know his disposition of it.
lfM: This is the kinds of things that we decided that would be important
.! Nor th to have so that they wouldn't have to go through all of the
} rigamarole.
i enise- You're certainly correct there.
j / There's not anything here that is illegal or immoral or anything else r anybody to own because there's no stolen documentation or anything like -
that here. This is parts of what are available, this is not an NCR as such because it's not signed off as a legal channels and all this kind of stuff, this is a handwritten copy of an NCR.
l Denise: I just didn't understand it when you showed it to me.
Bangart: Is that ignature on there or is that somebody who by them? #
just wrote down t was sign g I don't know. (f i Denise: OK, we want to go off the tape now. .hf '
I
'ja g&
L _;_ -
-m -; _,
t (c,. %$ i~h k P le 4 A P t b I b 10 j
t i C j Bangart: I was not involved with that at all. I don't know what the status of
. the report is.
{ /-/# N '
l In that instance, we guided Ippolito and the group that was doing that I
investigation, we gave' them specifics. We gave them NCR numbers that need to be looked at, we told them CMCs, we told them drawing numbers that were changed j / and this kind of stuff. We don't know what the results of thier investigation
'6 was from the information that we gave -hem and until we see that information we O,eJr certainly wouldn't want to give anybody else the additional information. Till we know. See, in one case, there's a ciece of out of round pipe out there that 7pA 5 in concrete. What are they going to do about that? Somebody's going to ave to do something about it because it's leaking and the concrete's wet.
It's not something that we can just say blow it off.
. e#e WDenise- The out of round pipe is leaking. Is that what you're saying?
b)
The pipe is out of round where it connects to the other pipe and what k they d to cover that up, there was an NCR written against, the out of round pipe, and so once the, they couldn't solve this problem by changing it, cut the piece out and put a new piece in there, becau!& It is inbedded in concrete. ~
1 What they did is change the documentation and as ybu are going along there and -
you're looking, you saw those massive amounts, and we only saw what was
- current. Now, we only was what was current. But if we had had in that same
! package that I showed you, if we had c:na back on that CSISB14 drawing, if we
- # c,. had gone back and pulled all the documentation against that, you'd see that back at CMC 80104. CMC 80104 Rev 3 calls for a piece number 38. Rev 4 doesn't call for any piece at all. Rev 5, which is the one that is current this time, calls it piece number 48. So it changed the piece number on the drawing number j
and that made it all ok because all that spool pipe was out of round that piece number 38 came out of. So they said that in that CSISB14 that particular pipe, i
they just changed the number of it from piece number 38 to piece number 48.
Denise: You were telling me the other day what level in containment that was
- on. Do I recall that was 840 level.
k 840. And he probably just went in there cause the wall's wet. This M.s wna kind of flows I had ope ed because it's ....
l Denise: I can understand a piece of pipe being out of round but I'm not sure I i:
I can understand your direct connection with why that makes the wall wet unless the piece of pipe was leaking.
l' E Where that piece goes into the other piece, the joint. On one side of jottit is good pipe, on the other side of the joint is that pipe that's out l
of round and it's leaking. Where they interjoin. You can't match up like that. So it's drip, drip, drip. Only when they hydro those, so you have to, it's not always got water in it.
p T@Ls 4
[~ upl@ggj ! F01A-85 l ~~
M E%sAiS $30&D M _I4--- h 4 = - - - ~ -
n =
i Nb Denise: To talk about more specificity, do you happen to know what kind of system that pipe is associated with, fire water system, containment spray f system?
CTISB14, that's the drawing number on it. That information has
{ 4 reacy been turned over.
f j Denise: Is that some of the information you gave to Mr. Ippolito?
Ethat it didn't Yeah. We don't know how they addressed that problem. If they say exist, how do they take care of it. In reference to this one right here, CTISB14, that's the hours sheet on it. Here's the other pieces of pipe that were out of round in that system.
ld l
' Denise: OK, this is the one you're referring to, NCRN4015, because it's from the pipe fab shop. It's got a drawing and a heat number and, well, this is an i NCR. It doesn't have anybody's name on it. I guess it's reported by 4 Yeah. That's your inspector. _,.
Denise: Inspector 99282. Again this refers to a training category M13. It i says a stainless 10 inch stainless schedule 40 steel pipe, he.at number F11744 -
t
' 's one half inch out of round. Four piece of pipe were cut from the fault 1pe. Pull tags have been applied to aLL four pieces remaining fault pipe. .
i Bangart:. Period.
Denise: Yeah, period. ? in piece numbers listed below. So there's, we're
, unable to tell except it now says the disposition is CT1YD01ITT8 Under M4942 dO Denise: M4942. M49425.
I put this on there, it's got my initials on it.
l l
11 Denise: OK, you've initialed these personally.
That's after I got this out. Then we got further information.
Denise: Did you disposition this?
I< No. We have further information that thir is how they dispositioned this.
Denise: Ok, cause this,looks like an original piece of paper.
I t
1 ko.
Y m _ _ _ __e _ _ _ e _ _ _--_v_~__
_ -_: _ _ ?~~'-
~
-- - ' ~ = * --
- ~ ' " ' ~ " " '
I J
db l 3 6 . No that's not because i+, doesn't have any ....
l Denise- Xeroxing is so good these days. )
i
! j
( : No, that I think is an original piece of paper, but it is not the
! ' or gin 1 that went through review right here. When it goes all the way through ft will look like that. See here, where it's signed off here and then it will i be signed off by somebody else and then it goes through all of this stuff and it goes all the way down. This is on a different problem.
Denise: I was just saying this looks like the original writing made in pencil, not just a xerox copy of it.
It is. It is the original just as it is.
enise- So this is the original turned in NCR....
I k
M No, no, no, no, no, that is a copy of it that was handwritten as oppose to copied on a copy machine, so the original. is in the vault.
Denise: Ok, but it also has somebody's, that reported b o i 6 9/2/82. I was, it's good becauw it relates to this trending thing that e
- talked about earlier. And t'nis is the kind of stuff that some of this has been .
iven to Mr. Ippolitt 'out you don't know his disposition of it. -
M r th This is the kinds of things that we decided that would be important to have so that they wouldn't have to go through all of the rigamarole.
~
enise: You're certainly correct there.
There's not anything here that is illegal or immoral or anything else or anybody to own because there's no stolen documentation or anything like
]i that here. This is parts of what are available, this is not an NCR as such because it's not signed off as a legal channels and all this kind of stuff, l this is a handwritten copy of an NCR.
l1 P
Denise: I just d n't understand it when you showed it to me. ,
Bangart: Is tha signature on there or is that somebody who just wrote down was sign d by them? F g I don't know. (r d- ) #
Denise: OK, we want to go off the tape now. .h?
f
- g &).
- p }.
v MM
. _ _ _ , . .. s - --e-- -
w m
_-- . z -
.v- m-- _
C c Q.3 1.b o r o
- i- ei , , %g g c m. r y c .y
- ra
- f. - -() { !~e.
EA 8 /.h AmCea t. g7-l-s A- AV, Fu) Il-VI/) . ,
, c ,...u CCC.?UTATICN Ci?.CX LIS-1 FACUGE ? ARK N0. ( 'T'- t - 4 P, -h l +
l Nt.P' G OF paGei TYST OF CCC.PDT
- 1. NA .V anufacturing Racerd Sheet (.MR$}
J Z. t Weid Cata. Card (*4CC) '4eid Mc(s). 61st ! ~
- 3. I Weld Ff fier .waurial Lc; ('#4.)
.w aarf al Icentifiestien L:q (MI*.)
l
- 1. HA- ,
~
i S. NA Nca-Cestructve i.xaminaden Re:c. ( .'l
- f. A - Ins;ecder Rescr. (IR) /j/p T. NA MCnc:nfcmanca Re cr (NCA) .
[ ((
- 8. NA Vendce Ccc:2nentatica l Recaf r Fr: cess Sheet (US) '4e1. m
- 9. NA i
17.NA Ccertdcn Traveler (OT) s)h' /YV f Orawing (Inclucing C'C)
Lt. AA. .
4 12.A A- .* atartai Requisfden (FR) i 12.NA- MscalTanecus (Cescrf 5e 2eicw) .
l j
Ther c:ntants of :nir cackage as listad 15cve have been rsviewed :er na rsquirements of C7-2AP-L3.2. and are ac:acucie.
I l Cl3 Recrosentadve E /
i i i i Cate 9 C RL k V
i ~I Toul Numcar cf 71ges in ?tc.uqa l .
CA r US
! i
' i
- OiA-85-59 i
i A(-377 e .-- _-._9___
.._._j.___.._.____..
- - -~~ ' '* -
.T. ;3 t& -
e
, ,,. ..u.,..1 ~ ~ ~ ~
Chinge af Ms 's':,'M TEM d c1r: F '? c ' 7,iN l'* INS ~AL' A~~0'd 70 33 L
over
.G5 td ':r AC00RO M 01 %13 C O W 3 *;*4411S obtai Rf.sENCD W 4.WE .sgg g,7 3 g .3,,
EngicEliNtsitMCTp p w ,
,'_r'C?!II 403 f 15-!*.M
' *it 3 *,AT* ,:5.0 r1 wing '40. '-f / - 3 f J /V N-r 4eid .'Ic . & / / - 9 '/ _
- i /(~'/~ OG _
- r/a 9 n,- 1 drone vi,4se g g . 52! CAT *0.'i 0".0E 1 1 it* i '47,T f if/!/ :"*!d i . ]
4*/w, r g/ / I C".:712/r .. L.. :
l .
!<vis ; ig w t i;: j
// C 7. e . ibst + L
.M 6.9 44-Id afA l 'fo o 5 r '/o :
j j
l . .u.< M 9fp .. , l 2.i ii. .*A .' 5 A ND c..s :., .
fjYr>A
~
't:T i ~
- u hTl ~ a DE 's 2 'rs.,
=
G' o I
! FC ! ,t- F r -s = IC) .rs/ e .
L Fx (/jffgA hl > <
r" i r u?6 c' HEXT*M ? ATE <r s .
~~'ry m s / /A ,, _
't s
l 53tci ic.n ... s.-1,..- 1 _
77/10.2-1 K/10 2-2 II' *3 't -,
- -CAP /Rf/ '/~/11.1-25
- N i -. ; *hMi s. k .1 JJ. e
. %f\ L 2 M/-/A M) /?'f2</7/.3 Y?1..si.s. Cfli h / W ~?h*Jo no S /utW Av "A 3*I I;C - I% ha L
Y ;
- n t, f Val ^ JM//dL%."i;&SY.C: NJW=< .4 ?" /
.CC' mci. JJ W _ _~ '
er.J"ru rf3PdZ, rMJL.'%di;ca j :.3Ci 9: 3 0 rf *.
CXTE: 9/so/f2 t 1.9__W -
1/.3 6 W s 'l- 76 ~ 2 2- A/L DAJL- 9 fra W . -55N /
j yf j , '/39.. 'S (681 Li sl&f//a/L. 'fn. e 7 ._-il N/
's 77'2 . AS$ Il23 Y ' -
% 7I: m ecci::.ui t .;C; Ati ncic ;ot.ns, s..a t :a inc c. ac :y cacm. t /.
(Z) MI f as: eden ;ctatz incfc2.ac :p (%).
m :-~ .a 12 ~'s'1e- r * * -1:se ':- t > c 's ' ':. 1 -' z'11-- -r *-1 se-*--s :r t *:*
E. 3*ectred ?vt "h'O 1 -/ .ft :. w ..ic :,.:i.
CF5. ;ii?Mu:s . ::;.n 12 . .:c;ic :::< rii .:
. ct : m:cs w
I 1 -
- f. c,
'"' ;c :. .i j i ,
.T l ac j At;. g ,{.
}
g l :. Icieu!' ness l V l v' l p;t l l.;;f/?7 - l ,y .ns / M ' ! ~2C I f l.:rer-ri,aih'*ff I x I i fi !z In .:= 1 u I s Im I j
l: i: e m . A J u I-v i c c I br !#difff-- I rr- I i
B ! t !v -at r- l u -l V l Mc_. ! lld)' kNk !
! .3 j I r Ir:w.wr Lil Ie I f8/far4 8 4 /M M f d a;f' !
- !80 ! 6 l~ '" L ., L ,I ' l a i l u tf6fB 9 ! l I
0I I2 ! o, /4 A.,ul .4- l, s ,e l a c, l lh l 1 !
~~
l v.4,v sy Av. k yde I I I l ! w ,f e 7 ,
l, lL%
I I bEOTh TMr v4wMA-PA49' 3B f 7l7/ IMI9-/4-6A '
Inus) Accepth)g l l 1 l I b I I I I l I I I I r i l I ,, l I i i l I l l .t X L L A k .- d c i ! I m19-ntW l
- c: a: n ;-aE-<J ina:: :n armee m == n e :=e.- tu i ., :e i : = a : u . p gg39
. y k [ "I N D o,513%"'f g 7 1 7 -L lewd.&'..._ My.... .. 0a33'7" As.<t ~
l ,
6 =.e. e e.. ,, ,
" "-*N
._.,.e-w _
- A .a. _ _ _ . _ _ , _ _ _ _ _ _ ,
1
. j
~
l c .
. (C,f-0 f .
ac sa m s .sa. MB/48 _
tsa:a nec= r+=- Onu n, va. ef-/- Sg-og
'deld Ma. /tu // 4'd l
OC GI?I**'t GF M C" '!X C i) ,
/./
ff- 28397 1
' //s/ &?Q f ff,9 ff//~f/ If ~
=
- r. . . .. e c ...a : . 54 .. N .: _
mt] a? D T r .$. . aos .,
) ' Q. y J. w ai~ l .:.
07EAUOf I.464 ' rm. si.37l t.ail"C.lanLI -- !. _
~~
t l ~-I
~i
/-/ i (bStf67/c f /WAdd l l l
\ qmn of e4fst! l l $
/1 si 6//A/O IAl sMI n \ ! .s i
/ Ius#w' f1/41 / I1/L l f M 1\ O/u B Auf4~ % f-/'f W ,
IfA l / \ att tfAGKfMJJ AY1~'/y47% i .
4 f t/f .
l O Irixrjt 2/7 ldl'Iatl W 5%ff 11_ 3 TWr-71-4 '
r tris /A:. /7 . \M i ' I sc I I A +-IMih//h 3 dn) . 22' i 19 9//dtO4-lMc/: d V1.,,LAcetK -i 9-/4-8'1 t s
I i &q/M/cn/
\
1fiMar.21ifMLL - W4z. IN I t I l' i
- I I i /)1 1 I
~
- l
- i i ~ i I i f /hN i !
i i i i i I/ FUN!: , mA i i i
! l I I I l l 1 tw 2 - *sil//11M II i i
i i i i /In (7 h T v : / i i
i 1 i i /l w .9L #f;J M 2=/
i i
! l i i i i i / I I - 4.L Y/ i i l f i I i i iM Otu. . 96 /:
i I- i i i i r N IT V i / 1 I I I l I i i NI/: I !
f i i l i T* '
I !
l i I r
I i i i i i r i ; i .
L i i !
ll l i 'l I
- , i I I i l ' !
I I i
- 1. I I I I I i i i i l
.I I t I i
- ) I i ! !
I i i f I
. I !
t i .
cc >un Iw 1se - ....,u. == iine j g7"gg//OJ ne - , u. . .r-u. -
' @*W 'A2G#3 i 5% 5. 5 ? ** LQ(~&/4P ~ /0< 2WA A 7--
rd. X 46'f8 6 l W d - f h
' i l .
'p _
.L l
. -' W .
- - - - - _ _ ;7 '< a
.,n , , , ,
W WOV MlOC, SEHI AL NUMBER m QUAUTY ASSURANCE DEPARTMENT RT N9 ~ 28394 I NDE RADIOGRAPHIC REPORT PR6 JECT CO NCHE PEAK JOB NO 35 -1196 UNIT / PAGE / OP /.
f/*f/a. f9/h hfpff) 10 2 3O OTHER WELD / ITEM NUMBER LO C ATIO'N g M T L. T HIC K. DI A./LENGT H at f M T L. T *
, 3 t/ 9 (PIPE) DI A. /d (PL ATE - LON G 5EA M ) LEN GTH .,/M.g -
' 5T AGE O P M FG. rJOINT DESIGN O REPAsR ROOTO INTERMEDI ATE O FIN AL M BRN. S K s.O OPEN SUTT !/[@
h
- l. X RAY I OTOPE LEAD SCREENS MAKE ORIDIUM 192 C O B A LT S O O rRoNT CENTER SACK x v P. [g M.A. 4 Dia. e/ LENGTH / .005 O O .005 010 FOC AL SPOT SIZE Y3 .000 FILM MFG. &6 ASTM CL Ass t O 2 O s a f oTHER O g g
/C,~7f MIN. /2_ SEC. M UNSH A RPN E55 l PEN ET R AM ET ER l size /O l M T L. 3S I asvM / AsME O uUs d PENETR AMETER "
l SOURCE slDE O FILM SIDE F" b
~
1 MT L. $f TNeCn ,df, Nd Y "Wh-hh jf,2 32% e . C
R ADIOGR APHER RT g[M m'"?!"* g COMPANY
[f,/gf M ,
l CERTIFICATION LEVEL -
s
[ .
VIEWING RT ACCEPT ANCE SIN G LE COMPOSITE O D AT E // hL STAND ARD((g/-[g/[gy M DISCONTINUt [
[ DENSITY [ [
t j LOCATION y y g + 4 MARKS MARKER 3 A A p gYl 0
/ / l % P 0
\
/ / //~/////llf/q//qf ~
is mwy Y I i .. N '
I AW ; au f Ewsecr:~
t
'l i
} i I
i _
- I tr ru -
I I L' m rI=rrn I ~ u l E -II
, ,i SARINTERPRETER , CEMTIFICATION
. CO MENT.
,. M E; A U AT,0M uTE g 3 IF APPLJCABLE DATE 8F APPLICAsLE DATE CLI E NTI R EP
. / /
l A,g,
/ /
c p. om.so i.o C. ._. -. _
D f 0 W il C) M 0l % SERI AL NUMBER w QUALITY ASSURANhE DEPARTMENT RT N9 ~28403 i ,
NDE RADIOGRAPHIC REPORT PROJECT COMANCHE PEAK JOB NO 35-1196' UNIT / PAGE / OF /
_f.jd-d/([ b IC 2 3O OTHER WELD / ITEM NUMBER 'p LO C ATIO N /
MTL. MTL. T H C ,, Dt A./LENGT H is g ST AGE OF MFG. JOINT DESIGN O REPAeR ROOTO INTERMEDI ATE O FIN AL BRN. B KS.O OPEN BUTT D7' X RAY ISOTOPE LEAD SCREENS
! MAKE BRIDIUM 192 COS ALT 60 0 FRONT CENTER BACK KVP. M.A. OtA. *! LENGTH */ .005 O O. 00s FOC AL SPOT SIZE p[ .010 [ .010 FILM MFC.((d ASTM CL ASS I O iO 2/ OTHER O g j g)$g FFD. pp EXPOSURE TIME g U NSH A RPN ESS i PENET R AM ET ER l SIZE /O l MT L. M l ASTM ASME O ue =Ud .
PENETRAMETER SOURCE $8DE O rsLM SIDE # F_" .
) MTL. Sf THIC K ,Ohd / /j,8,] M d-h i R ADIOGR APHER RT p
((f/// MM l CERTIFICATION LEVEL COMPANY /h h .
VIEWING RT ACCEPT ANCE SINGLE COMPOSITE O DATE /p h3 ST AN D A R D[.[/.,gg jg g,Jg]
DISCONTINUITIES [
[ENSITY[ [
LOCATION 4 4 g REMARKS MARKERS A A e
A /
~ s ~gh~ *
~#~
r fof ,j~ ~
if f f f'il .
j 0-z M- 272c51 / / J
- 4 Y/
2-4 4r' f.t9 tM / / L onn . I l v 'i N4!T l 4-4 dr 247 Zs4 / f 6-0 Vr 2.91 2% / / / Nd 3
I 1
i ih hrnTrn f lUl ,r Er I r II
--_ j
, 1
- BakRtNTERPRETER CERTIFICATION FILM EV ALU ATION D ATE / COMMENTS g
u'E e E3'" "*
/ / I'A.I % i'"r,p h s C " 1 Ass / r 1 C P. O A.6010
.I .
~~
~' ,?.~'__'. . . _7 _ ' ' ~ "
__3__ 3_
a
. < e s.c w . w.nm
.ce ,,
, , . , ll[fayy , . _
J'r e e A4 - 5' "
99031 WE.0 . .
Dm T
M4T.
, I!!UMCI UF!"@IAL
! .WELO WEJG HEA A. .
.NO. CATE SIZI/C.A53 5 WPS/I or !!3. A 0.,
,'IM8CL U 6% ~
4.
Y. y gQ c e7 g n y.1 3_gygM ja y }w,jwp }
i
'4af K4 its she
- fo) shgyro~gJ4Fe usogt 7- z %1%.*M W V do u ,
- i
%BLY 9/ioijz u% %)2- 4 & cog qM u c> > .o yx
'</c 3 ri c
/o /Q sc q g z
%g 6%aser- 's usn sswem ra+ 4, .,, ///,,a
- g ,p/Jf'</4
,pp em 7 2- Ah n '"
)
u ; . sd g -u, in s, wis,,o x,1= =
!O '
llp{in,t, t ,i4 s '"/n trne se ? fna -
A %; L+ re x escai nnna 42m /devi/ ;-
a l 2.s -
q.<,
- 4.V + 1 .Gfx ., - s / / < '
~
- 2.
- t'y' %, 7 k arcai 4kW i V /2en /Arh
- M/ k -i a Acp 1- t /D /D , -44 h 4
' 9.o *-fM 9 %"dixm Teen s YSvor MO , \, u a f.
,ff '% 0,( , r it;cv -
,4n-e nesat- 7-a .3 age _ t
, F A % L' q v9ott 943s75 MU w1e
} l% v,/ 4 u) sp.so s .PK y-d /D ' ' N.3 yy s ,a o
- ,:s y, sai,, 2 ,,o,, a '
' 1/-43
~ ,12 xe rer Am 7-2 3. e- C?" t,
- l ,
pw -lO 4Fffs/ 4ft 3 f s to bd W w' 1/-osA 9kl l If)'ro y A0 7-2.. &ff,% l$ ~f- 3 W p,, 9)q,, are uni *V4rw ? 6 g O 1/~J ,V]' '
y .f({b-i,-s nur eze- i=
wi yr '? &
w 14 w11/ ::
- /s.1 f . oar 9 s s. r1
( st-tM fftof Af3 t -O . s () ,, D l
- 4MM*
~
! * $ . ou'd N/ <<c w 7 6 //
- ? Ai-N ' '
Ef3of OZ G- -d Eh 0 "
ff )
!' ru 9k3/ VGv/K i l/ #4 V& -
is-e4 t/$.s r.o s o s' v.IMN j-n I ah- 0 *
/
. I. i, . ,
.s i
, i I
i I l
i i
- ' ~ ~?L: _ _ _ _ .
~'
_~___T___._
__ ' T_ _, .
' ~
~
,- ~~..
I Brown &RootJnc. seamu umaea
)
OUALITY ASSURANCE DEPARTMENT e UT THICKNESS R EPORT 'V' A 4 514 l CPSES JOB NO. 35-1195 UNIT PR . d OF
'PnoJEcr
- ftyJy.*gg.e/<;
_g /t 7 ""'" C T' Ia W sa OTuER
"')?D'"i s"4'4
'*U %af Apr n - 777 ' rc */
MTpPE MTog 3Kg oiA.iLENoTs ,,, m a < r,,y , ,, m ' , ,
^" ' ' * 'f',; O ' ROOT O RE,A INTEaMEot ATE O FIN AL B R N. O e KS. O OPEN SUTT O I[
INSTRUMENT M Af p MODEL SERI A L NO. gdt V
.; Afn K f fC ND6/24 DMHz MF/979 SERIA NO
</pt e n TR AN50UCER M AKE MODEL SI Z E
,i Nb A IL' C ff/h b $ } Y$$
CA LIBR ATIO N Bi gCCK{ S)
}
1 5~f/]< /llEM S/ff /ff W & d Y V // W 2 f A/D(/ f L CO U PLA NT OPER ATION
) [ [M[ LINE VO LT AG E O s ATTER v PowE
- 1
, pulse R AT E y R EJ E CT # oELAv 7/ -
GAIN g FI LT ER g D AMPING (
}
RANoE p M AT ERI A L C Ap RE AQlNGS AND SKETCH
' RE ADING lD NO.
READING 10 NO.
i . 3H ) p s,/tvf /, //CCFWAff/J.:' s $/ f 1
stM*$.fk/PM4W { /f / 9 C C L' W A A / 4.'
j DOR /,gfgjy v-OPy l
E f
I t
I t
I i
l 8 & R INSPECTOR C E: TI FI CA TIO N 1 Ex4 min ATION D AiC 'p COMMENTS e
. h[85[/k 2.//A AE "
AceEPTM R EJECT O ND-500/2-0
.p, .r, my, .
.. v s ,
t (g BrowndTRoot,jnc.
% m s.,ioon, c:.n m ram 7m2 OUALITY ASSURANCE DEPARTMENT l VISUAL EXAMINATION C)iECn.IST i Paoascr couAncHaPEAK JOB NO. 35 1196 ' UNIT I PAGE / CF I cr- I-S.~.a- org- 3 ,
&r . a 16 , a .~.
- n. i
_ EtJ-/r W Ni$ A/o/ 7// fr J77 A A / ? ? f Enter NA adjacent MAlWZft '
to attribute when not aoplicable. Enter Sat./Unsat or NA above l
results in each section 1 through 4 as applicable.
i -
j.3, . . 'dDCI b,5$/9'$
! - - . - - = QI-Q l cHacx ust -
"reig.p4/ i ,
- 1. FITUP (Prior and Ouring) 4
. - 1 o, 4
+
, _ . _ , . _ y,jg .,-
c== se ..
- m. . ;
==. m -
Same " 4/ /F1
"
- Results d
=
san" ==es
- mm=m=e== a susie ev/ r sx
- u1 t1cn/ uiruction or r low b
- QI-QAP 11.1-26 Kev. -
- 2. AFTER WELDING OF ROOT Results
' s==== s ..,.
'a=a'.*='== i nsnect.nr cevei
- 3. COMPLETION OF WELD (10) Ql-QAP 11.1-26 Rev.
j n- m e
ommamme j r 80em
- '*'*" Result' V V
[ j' t.mmammimm h a f I i ennen.ne sfncine( Tr r Level o.,.
- 4. COMPLETION OF WELD (00) QI-QAP 11.1-26 Rev. A
? m i u
'i nimme ses es.ammm at m h tm summanven ems.w .or -
Its .
t = s a tamm .sensi===
see=== a se l
a a===ar. .m om h /g ?^
spector / Level 'Oaje l
OC Sunervision Date v.6 Rev. I OI-0AP 11.1-26 l<=.n m ari
- r. .
.sn.n. . - .
e
~
- b. -
. .,'. v' _ L --- ~ g; _
s*
e BrownerRocune. i c ... w :. 7 ,
QUAL.!TY ASSURANCE DEPARTMENT VISUAL EXAMINATION CHECKLIST PMOJECT: COMANCHE PfAX JC8 NO. 35 1195 ~ UNIT PAGE I OF "b$5"--(~S$- Off """C T asWsa er,...
")28'I.'"[f'"'EftJ
' "Y'j'f L 6 "El'. c.
- i Enter NA adjacent to attribute Ehen not aoplicable. Enter Sat./Unsat. or NA above
'l results in each section I through 4 as applicable. , ,
q .
~
~ ,_' WDC# U N ,
.=neca .= e . .m = =*
cHEcx usr
/[ 1-26 Rev.
- 1. FITUP (Prior and During) h
?'. wop 'f a
- c sea .
==,em. .~
j
=
-.=
sa m ff '
s se Re l I
QL1RGE urienuaanf uirection or e low -
- Leven pm uet. w r aarz .
- 2. AFTER WELDING OF ROOT s= sw QIjAP .1-26 p ,
6 so I nsnecto r i.evei ..vu l
I\
- 3. CCMPLETION OF WELD (10) QI-QAP 11.1-26 Rev.
li s-M Cas a __
i-ca rme u.
- l. m on _, Results .
j e m s.
un sese
' m s nac t.c r Levee , o v.
- 4. COMPLET1CN OF WELD (00) . ; QI-QAP 11.1-26 Rev. Y sw 1 1. _ .
1 wassen
- n. Fu w
.s e
[ a tv p rin n MIIe j ======
- m a=. 'w e -I Resui i
, a ,v . me g sisM Nu. #r.sn .#. se. g s W s.a r. h e.
aw o.a. a-a mr
, Mnspecto[ Level Date l l i
OC Sunervision I, Date ao. ::u.sw == , . c = mica n o av a 01-0AP 11.1-26 ' Rev'. l
, =.n . .m.n. o ....
l -
e 96 6 .e m mee 6
-^t '"
-_h" "
1_._ m J . san I%
@ &% % A " t A 4 t% H e , hJ' ' ' ' 3
- si u.a.s- da Ye (tv C R c R o) ? ~
,;.. , c,,,
\
BROWN & ROOT, INC. , i -)
OA RECORD Quality Assurance Department NCR NO. M-4015S . d i -
NonconformanceReport(NCR)
CPSES-35-1195 PAGE OF f
s DRAWING / IDENTIFICATION TAG /ID NUMBER LOCATION OR ELEVATION RIR NO.
? CP-1-SB-014 CT-1-SB-017 Pipe Fab Shop
, CP-1-SB-013 CT-1-SB-004 Heat #Fil744 ? brth Iavdown Yard 18891 NONCONFORMING CONDITION T/0# 4802
.l TREND DOCUMENT VIOLATED: MS-100 REV. 6 PARA. 3.3.2 CATEGORY M-13
, 10" S140 Stainless steel pipe heat number Fil744 is t of round. Four pieces of pipe were cut frtra bulk pipe. Hold tags have been pp i 11 four pieces -
. ard rmaining bulk pipe. Iso. and piece numbers lis (1) CP-1-SB-014 ITP-2 PC#38 Length of piece '
j
, (2) Cr-1-SB-017 ITT-2 PC#42 Iength of piece 327/16" ORlhThUIyu" -
1 (3) Cr-1-SB-013 ITT-1 PC#33 Iength of piece 43 " i 1 (4) CP-1-SB-004 ITP-1 PC#41 Iength of piece 97" E
Hold Tags Applied (( ,
j5 . A. 82 [
1 ACTION ADDRESSEE
/ / // XXYes No
! Itehlman N/A DISPOSITION:
1 REWORK REPAIR USE AS IS SCRAP RETURN TO VENDOR 1
E i .
DATE: QA/QC REVIEW: DATE:
CON. REVIEW / APPROVAL:
,1 DATE: ANI REVIEW: DATE:
ENG. REVIEW / APPROVAL:
ll I QA/QC ENG/lNSPR. VERIFICATION: DATE:
1 i NI CONCURRENCE: DATE:
j !. QA REVIEW / CLOSURE: 0 ATE:
F01A-85-59--.
.__--____-_____2-___
.c. . - _ ,_ _
$ )
- i. . . .
n'C 2 ? e 0 - tc -/s*-3 g l
.i 1
. l
- Figure 16.1-1
- ' BROWN & ROOT, INC.
Quality Assurance Department NCR NO. M-4015S R1 0A RECORD Nonconfortnance Report (NCR)
CPSES-35-1195 PAGE OF TAG /ID NUMBER LOCATION OR ELEVATION RIR NO.
DRAWING / IDENTIFICATION CT-1-SB-014 CT-1-SB-017 Pipe Fab Shop Hen e nr117&A week i n .. A n. m vera 18891
. cT-1-sn-011 cT-1-sa-004
.! T/0#4802 NONCONFORMING CONDITION TREND PARA. , _ ,_9 CATEGORY u- 1, DOCUMENT VIOLATED: vs-inn REV. A 10" S/40 Stainless steel pipe heat number F11744 is b" out of round. Four pieces of pipe were cut f rom bulk pipe. Hold tags have been applied to all isted below.
- four pieces and remaining bulk pipe. Iso. and piece num a 1.CT-1-SB-014 1TT-2 PC#38 3
'l
.s 2.CT-1-SB-017 ITT-2 PC#42 3.CT-1-SB-013 ITT-1 PC#33 h -
l . 4.CT-1-SB-004 ITT-1 PC#41 Revision 1: To change non-conforming condition.
Hold Tags Applied pg ,
S.A Neumeyer 9/2/82 / -.
ACTION ADDRESSEE / / //
N/A vy Yes No
.; Moehlman DISP 0SITION:
REPAIR USE AS IS vy SCRAP RETURN TO VENDOR REWORK Transfer all pipe of the above heat number to the steel fab shop for use in the fabrication of pipe supports. DCA #14,745 (copy attached) accepts the pipe for use in pipe support fabrication.
'I i
.4 i e
I g i li ! r .
I 10 18 CZ ~
M- ~'
A '
ANI DATE:
BVAtr T ffR:
l DATE:
QA/Qt ENGTINSPR. VERIFICATION:
i ANI CONCURRENCE: i 0 ATE:
\* .\ ' I i 0 ATE:
QA REVIEW / CLOSURE:
i i
~
" * " '% V . w y .,
s'
lD " $
e .
CCMANCHE PEAK STEM EIICrRIC STATICN DESIGN O!ANGE ALTdORIZATICN .
(
DCA 30.
14, 745 p (WIII Nor) BE I!CORPORATED IN DESIGN DCCCMErfr tO CH'cGE INDEX:0EI i X YES
! 1. SAFCTY RELATED CDCUMENT:- :II
' ORIGINAL DESIGNER
- 2. ORIGINATCR: CPPE X
- III 1
- 3. DESCRIPTICN_:
_REV. 6 2323-MS-100 A. APPLICABIE SPECC":/~:OC'J O"'
10" NPS, SCH-40, S.'.-312 pipe with heat number-Fil744
- 8. DCrAILS
~
out of round is acceptable'as is for use in the f abrication that is '3" of safety related pipe supports. $
. Tt 0 .
r%
i
( d
'i \ .) V
,, 0 '
g O __
~
I .
F/ V' , JEM ATin.t, . .
j
, ! / .b T%T T' ML -
3 n 711 I \V
- 4. SUPPORIDG DCC.M.TICN:
Material received on RIR #18891 i
j 5. APPROVAL SIGNAIURES: '
DATE
- A. ORIGINATOR: Jav "vac
.' DATE < / <~ h .z-O, , , , 4. ----.
n B. DESIGN REPRESENTATIVE:
l
. , NO X .
- 6. VE!OOR TRANSMITIAL REINIRED_: YES
- 7. STANDARD DISTRIBUTICN:
CCA FOm 11-80 AR!G (Original) (1) , kinin. % . v 7-82 Quality Engineerirg (1) .
4 TS for Orig. Design (1) (
Westinghouse-Site (1) . .
Vendor Dug. f.txiate Group (1) h Y.' . ,
D k:, .. .
- w.s . .,, __
T,W
~,-
- 6 9
4 . - -- ,L [i _ '_I*".1,p.
_ ....2. _.._... .- . .m_._. . . . _ . . - . . . _ .
i -p ' I - . ;._ _ . :c ,, .gy.- , . n ,
WM.'tHE PEAK STEAM Cnr '
80104 "S sI COMPONENT MODIFICATION CARD (CMC) ,,c, i
- CTRic STATIO (CPSES)
SERIAL NO. .
WELD MOD. O s' NON.O @ DESIGN-CHANGEvDEVIATION @ h ORIGINATOR
) APPLICATION J/, gt
) DWG. ~~# O h REASON FOR CHANGE: 8N ' r%I.'., 3 , ,l'[ ' ' ' ' V I#A ' I i 3' ngyg
- 5 * ?,- NO. M #7 '(2" lM
- IdI.h'd. l
%;l- C-0 V' l*& IQIAY C.'41n m .*it1
~' "
y *. p m.t s v,. r> \ il t?. .Y
. t s.
LU C \ '
~ l E h . / VI l I' ' 'b -
) LINE NO/ COMPONENT NO'.'
b f/f V'- VI 1 I ' ' ! .
ORIGINAL DESIGNER l r,I <"-l - l.r/l./ ?'llV ,
A BY
.j /3\. .v. v>u.u tL .
) INSTRUCTIONS: hSKETCH l} r.n WU "/ \ F. '. '
, Q .N v #
s MOVE 5
I
'N O ,, % , DATE
~'h.
5 nn thl 1,*ky, f -- V V DATE
'iI , - -. cc1% ? -
'_ & . I; ; /
. : .i .: f/3 -
c
- st+1 . A . .' u . o:r. 7 .- &' f)
- DATE
' I
,g$ C i g /,g,.
- w. . ,s, g .(,h h0N / DATE
't 4 .'te p .?'J)%KN.,.[
\ '
/N NgN (SW 9 h DISTRIBUTION DCC CNTL QTY 3
N NO.
.< 31-23,.:,'N - V/
I o# . . . . .
p- (f') N CI.T. ARM!CE DT.0' nit ) :
6 N...
V *1- ~3 wanf n a ic , ta f t. , t . . -, . l 30
, b. ,-cdKIL.3 , h . ,.,H jd '
. n..,,.. .-. - . .
oi v/ obtained from two c: . . ,
p'I
,u.y. - v,m.e m. '"Q^ .
, . /s, j. .
m,n,,,,.,,,,.,,,.,,,, , , , , ,
e*
c' . w. s 1 * .' W d O. AA / i'.'*l' . ,-
s
} A* .
?
. A fee, d 'T M@ l/r* 97, W , '
~
a du e x ,Jo.so Aien i
. g rev. i z q.i y , ,,
i ,
@k g 4- '..
< n.: ,rw ..
j
..., i oi 3
gx..oy ..
r
. ., . r... . i 5 iu,x . .
eo cm. s., t
~
li-2A .. FNY i2.A e to .
,M-THIS REVISIO 4 VO Cd I-
-:- - K wr.vom . .
- . N " AND SUPERSIEDES t IX-iTM L " A' ,.
}- , , ,. , , , -
nnc., io, s,r -,m, s , ~.- .
. i
, .4 g g-g gg - - --- = v e i
. - .r . . . . ... .- . - . . . . -.-.
%~0 ;i-4 32.
I p ,. : 4 . . iAc: 5on 8 e, '3
'i
'~ '
,WN G '%c.
gg et,.. .
gy Eff4 focp, W')."5' t r71 (/ Al tse/~ l( 6,0. ros j i -
.: , 4:41 "/ (.A TMn i \ (?) l 3 IO 7 I'b3 f#-',i . *p C(, FI FG (pg r7 Lt ! a. <*4!,nisj) gin Tr tii. P;!/.
,. .A F 3 c4
-- Ar-
, 4k t 1 s o e */.s._pocal + s rric,F> ..o. .
sk 1 w.. _e-
, . % m
\ **
b .:
h f
$6 1 Z { 'h b S/AOS6.f\r$ (Ci LAs - qst 19 s\c. M lt,.
l f// y,0. to cs' o s v A .cF. co A. t dT 2,70 46 1 2 iT'z p oi,o _-
- . GA T7 &30 4 47 I 9 A @ @40 '6 I:1 NCD./ WF I.41 4 5._17_ . ..T..r. ed._res 9 ._..
( 42'i1 S-
'd 0 '% o *4 ?-$.$t- m r2 (rMe. On t AD $1 {okNl e$~
w I . .
, 1
~
f .. ..
.W +a- 6 e. $@ N.e nW
} ' - -- . - . .
INFORMATl0N j '
COPY
%e e 3 gr.5 gear .
s5 ;. jp
_ r.,
j i _ _ _ _ ..
3 o, _ ..
) _. _ _ .
$* E,
- . . j _
_ 9.f c , !
h k ~* -
~
l.(
l . _ . . _ ._ -
- z. . _ . .
i : l l
j -
l 1 l --
l I i
[ -- m -., .
,- , _y _. - .. rz . .._ .g, _ _
. . . L sea ca o - /2 -/9 l BROWN & ROOT, INC.
I OA RECORD Quality Assurance Department NCR NO. M-4015S R2
- Nonconfonnance Report (NCR)
CPSES-35-1195 PAGE OF i ,
l ORAWING/ IDENTIFICATION TAG /ID NUMBER LOCATION OR ELEVATION RIR NO.
Pipe Fab Stop 10" S/40 Bulk pipe Heat # Fil744 North Iaydown Yard 18891 NONCONFORMING CONDITION T/0 4802
' TREND _o es:P DOCUMENT VIOLATED: MS-100 REV . 6 PARA. 3.3.2 CATEGORY 'Mr*
10" S/40 stainless steel pipe, heat number Fil744 is 3 " out of round. Four 5
, pieces of pipe were cut frcm bulk pipe. Hold tags e been applied to all
! four pieces and renaining b.tlk pipe. Material was and has not been installed. g , modifications
{
Pevision 1: To change non-conforming condition. /0N Revision 2: To clarify non-conforming condition. ,
Hold tags applied Rev. 2: S.A. Neumeyer 12/16/82 e DDn,, ,
REPORTED BY: DATE: REVIEW /AP ALN MElf .
g S. A. Neumever 9/2/82 R4 _ , _ _ _ = u . - e. -
i ACTION ADDRESSEE 'N' STAMPED' COMPONENT CAR NO.: ASME CODE ITEM:
I Yes z. No XX Yes No
! c. Moehlman uva DISPOSITION:
A-REWORK 8-REPAIR C-USE AS IS XX 0-SCRAP E-RETURN TO VENDOR Transfer all pipe of the above heat the steel fab shop for use in the fabrication of pipe supports. (DCA-14,7 (copy attached) accepts the i pipe for use in pipe support fabrication. .- %
y r.-. (2 - A ' ,,, y ,,7 /,
- l. >
li;* z.
1-li s
- 9
~
. i / I s- / Aa TUGC0/QA REVIEW / APPROVAL: DATE: ANI REVIEW: 1)AT E":
x.//14 2Z,P / 2' d/ 4 QC VERIFICATION: OATE: POTENTIALLY REPORTABLE Yes / NO DATE: INITIAL /DATE: / 8 2,.
ANI CONCURRENCE:
- dESTINGHOUSE CONCURRENCE
i
(
QA REVIEW / CLOSURE: DATE: gg gp f.pp i
5 t
i 4' '~{ g ""r'. T y ---
r- , .
4.
,.ia a ::w - /~3 - M, f .
BROWN & ROOT, INC.
g 0A RECORD Quality Assurance Department NCR N0. M-4015S R3 Nonconformance Report (NCR)
CPSES-35-1195 PAGE / OF d i ORAWING/ IDENTIFICATION TAG /ID NUMSER LOCATION OR ELEVATION RIR NO.
Pipe Fab Shop 10" S/40 Bulk pipe Heat #Fil744 North Laydown Yard 18891 NONCONFORMING CONDITION T/0#4802 TREND.
DOCUMENT VIOLATED: MS-100 REV. 6 PARA. 3.3.2 ,,,CATEGGRY D-10 10" S/40 stainless steel pipe, heat #F11744 is Ir." out at round. Four pieces
.. of pipe were cut from bulk pipe. Hold tags have b en y d to all four i pieces and remaining bulk pipe. Material was cut or q ns nad
- f has not been installed. Of j
j Revision 1: To change non-conforming condition.
Revision 2: To clarify non-conforming condition.
hff y' .
- Revision 3
- To clarify disposition. Q f ._
Hold Tags. Applied Revision 2 by S.A. Neumeyer Revision 3 by R. . 1 [
DATE: N -
REPORTED BY: DATE: REVIEW /AP VAL '
! S.A. No,iniev e r 0/7/A7 [6 / /23/8 T ACTION ADDRESSEE 'N' STAMPED COMPONENT CAR NO.: ASME ' CODE ITEM:
e Yes XX No XX Yes No Moehlman s/4 DISPOSITION:
A-REWORK B-REPAIR C-USE AS IS XX D-SCRAP E-RETURN TO VENDOR Transfer all pipe of the above heat number to the steel - sh2P__for use
. in the fabrication of. linear cop o t supports only. DCA ~~~ #14.,7.45'(copy
~
! attached) accepts the' pipe for R pipe support fab cation. h 2.-E. ,
j INDEXED -
oA RecoRo u~' M RTN. QA REVIEW ll DATES 4 jttt-6-53
. i
~
l FILE NO.
l /f./
! susML5NO.
< N/-40/fS [0 li1*
b, l[3 2-d fN !
i 0 ATE: I REVIEW: DATE:
TUGC0/QA REVIEW / APPROVAL:
JM rsp d_s N d Jbs/r3 DATE: POTENTIALLY REPORTABLE Yes ,/ N0 QC ANI URRENCE: DATE: INITIAL /DATE-M /- i'8 3 4 f /f/O WESTINGHOUSE CONCURRENCE:
', k / / TATE:
QAREVIEW/gSURE:
.zs,---P p>n a mq l dx 4
4 e , .
,w Y- - b 3 y cy_, - m - , v ~ s ~
.. em Brown & Root,I P:b. 2 eg a M# AOE INSPECTION REPORT
~ ~
PA OF !
I ' ' ' ' ' ' ' ' ' ' '
Co M NT OmAWI Gl$ ClACATION NO ' SEAtAL N bnf sysitu TAQ4PfN OfMT i Coos Coos Coos _ l4 l e lC lo la l8 l ol iva.m l a i ava.m l 4 i ava.m l 1-4 9 10 s t 's l 17-55 I f f * *1 9 Y f ! t i f 1 f I PVCHASE OmotA VENO l
NUween CODE j 54 ee 10 13 f f I f f I ! f 9 9 f f 1 I t I f I f f f ? I I i 1 1 1 una n( VENOOM"S COUNT l UNITS PURCKS ALS/ HOLD NO ICODE INM,7 NUuGEM NUuSER NEAT / LOT /SATCH NO. QUANTITY QR NO. STATUS DATE F419 80 48 se se 90 100 100 118 112-121 122-127 PURPOSE AND TYPE OF INSPECTION / SURVEILLANCE: 76 O ldY A/dB M MO / T* E /U
' 4 W
RESULTS' CF INSPECTION / SURVEILLANCE: h / S /.f,B 4S/ 77o#> 7"*,, A/M # M.- - l/A'MS &
l ALl Ou ,os M ITh f/ T o f 1/ *7 o e 10" JN- ~77eaTF#/xb Tv SPce4 )G9A .5Ln '
/ ///enA In WUlf Tinh i /t 's n '?" /
i / w VL S FJ W r/
/ -4 Y/
) ,
% PPau I
- t N /
- w l
l l
! I i.
1
(
s l f
NCR NO.
OC ENGINEER / INSPECTOR J DATE CA-15.1/1-0(4-1-77) e s
'# r :
w T
,e p se - 1
, , -s a7 7 r .) , _ ,
UUNs'
%,$p~.
u
' g. .
i.,-
3p Uvyliv .. . . o x ,oo, a m e o 1 m .
, c. 3 u...
gr'
" 7 om !I .
i sa.e~ $. 1 s/a-s ' t! =
/-+ fr X
. om N
% d;s>. 4o acam aniscs es: l FORikh
- i +o o roh Pn b sko p l' l( % s'2!V l l Nf?" *Vl , )
.\ eee' b c A ia, nys' ,
use Poa & po~ed s m et-Q ppp, l ..
/0 " 5/va a 4 3d T30 V 1/ l~
M4 # F//7 VS < i, x ~
,3 / mA . - fi / / [ N O cJf h % M h -
t )
nn , ~ M [of -itf~e sk /
9[t , _ _ , SIGNED l lB '.
I OET ACH AND FILE FOR FOLLOwdJpe i-S/xy /- Y- 8 3 g;., ,z e %g n 4 - y'.~ -
m a 4, . o : s ...,ci em /~ ' r l.
, , 7L p . 7 , ~> -
57i -mp.;s : .-b ,: fe ..
,/- u . y z ,3 a ,,~
. n ,. . , n , . . ..,
, i d .*7 j r W rp [ h-] q .
i t
i I
-r .
4-C /~ lo -3 3
~
(A*J) U.u. i eMe" 4. J *)c'G ~ k 7%~ A* 'l ' I" l
Q 0A RECCR0 EROW:1 !. ROOT , I'iC.
Guality Anurance Ce::ar*. ment NCR :e M-.0155 R3 fronconfomance Report (NCR)
C?SES-35-1195 PAGE OF DRAW:NG/ IDENTIFICATION TAG / 0 NUMBER LOCATION OR ELEVATIOri RIR ti0..
Pipe Ftb Shop l 10" S/40 Bulk pipe !{ cat #Fil744 North Laydown Yard 1AS9L
! f30f
- CONFORM: fig C0!iDITt0N T/0#~302 j l TRE.ND i 00CUME.YT VICLATED: MS-100 rey. 6 PARA 3. 3.2 CATEGGRY j 10" S/40 stainless steel pipe, heat vil1744 is h" out of round. F..ur pteces o-Ic_J of pipe were cut from bulk pipe. Hold ta::s have been ap e . .d - i '~:-
pieces and rectaining bulk aipe. Material v.ts cut for pi ?e fi'. ."-d
, has not been installed.
1 Revision 1: To change non-conformin;; cm !ition.
Revision 2: To clarify non-confore.;nc, .;d itir n.
- 3 vision 3
- Tc clarify di.sposition. -,
<l ?!ald Tags Applied 1 -.
Fevision 2.by S..\. Neuneyer Revision 3 b . 9. E . P.: +
P RV l ",-
INEARTED BI: CAIE: [ Ri't idW/ AP31RVAL OAIE: !
m ? .
t,..~..,.. oiy'> I i'? 4 ,e. J _. . ~"' ,' v' o I -
C.s %C'IC'4 A00RESSiE ' ' N ' S T AP P L-J COMFONENT CAR NO. ASME CCCE EM:. L-'
Yet U Nc -E 'ss tio Mochiran / /e.J
~
l i '01590<lil0:1: -
I b A -R .CRA 3-REPA;:t ' USE A5 IS U D-SC.UP E-RETURN T3 VEN000, i Transf er all pipe of the above heat 'imber to the sreel fab shop f'r use i i the fiorication of linear cor.ponent support, only. DCA J14,74f (copy :
attachedi accepts the pipe for use . . pgi e mmport fabrication. !
I Mw,0 ?
{ Re m a 'g at, g a g p a gin g S A ,
j y@ sina m M ow1 M h .
- q) % _.# a vwA a N .
- D A.@g% A D . L.-- vym ;
ibC DA.~ i : .n X i:
I't $q 2O_ Rf.VlE
" ] d -pVAl.:.Ad hk . !,3/A
- I l
"' 6 M.!:-4:- ~ --
- /
TUGC0/']A REVIEW /APPRCVA.: :' OA!i: bii:
x)*/s. 7 w ,'~3 sJs g(/)3IREVIEA:
swT J !' %*
j .QC VERIFICAT:L:4: JATE: POTE:liiALLY RE?'.;R!hLi Yes 7.0
, I i l jAN CCNCURhi:.ti: CATI: INITIAL /0 ATE:
- l.
wEiTI.tGhCLSE . i.CLRRdNCE:
I
( j0AREVIEW/CLhCRE:
e I
I
- ATE: !
- s/a_ a .. a o ,r i
e i
, T""*". , .-
3 ' , T y ;, ,- . .
s
-. . _ _ . - . . . . . . - _ . _ 2. .; __ - _ _ __
. l ggAcao - /*58"S3 BROWN & ROOT, INC.
Quality Assurance Department NCR NO. M-40lSS R4 OA RECOR0_
Nonconfor nance Report (NCR)
ll DRAWING / IDENTIFICATION Pipe Fab Shop 10" S/40 Bulk pipe Heat #F11744 18091
'i
- North InvAnt.m Vard I NONCONFORMING CONDITION T/0 #4802 TREND DOCUMENT VIOLATED: MS-100 REY . 6 PARA. 3. 3. 2 CATEGORY D-10
,f 10" S/40 stainless steel pipe, heat #Fil744 is k" out of round. Four pieces
-j of pipe were cut from bulk pipe. Hold tags have been applied to all four pieces and remaining bulk pipe. Material was cut for pipe modifications and has not been installed.
Revision 1: To change non-conforming condition.
Revision 2: To clarify non-conforming condition. p-
. Revision 3: To clarify disposition.
Revision 4: To re..se disposition and to re-open NCR. ;
Hold tags applied. -
Revision 2 by S. A. Neumeyer Revision 3 by R. E. Pennoni Revision 4 by R.E. Pennoni REPORIw SY: DATE: REVIEW / APP AL DATE: ,
9-2-82
- s u /s-t ji S.A. Neumeyer E ,s ,_.-
i ACTION ADDRESSEE 'N' STAMPED COMPONENT CAR NO.: ASE CODE ITEM:
- I Yes XX No .Z1 Yes _ No Moehlman N/A
'{ DISP 05ITION:
l' A-REWORK 8-REPAIR C-USE AS IS XX 0-SCRAP E-RETURN TO VEN00R
- (1) QC inspect all remaining uninstall for round-
- ness. 1 (,,. o {\,]r) ar.
[ JM il 74 1 (2) All pieces verified within roundne t t2 e will b t sferred and used for piping systems.
(3) All remaining pieces out of toleran o aun il belusedfo supports as per DC 14 45. ,
$*I
/ ~
k > , , 1 M DATE: ANI REVIEW: 0 ATE:
i TUGCO/CA REVIEW / APPROVAL: .
I DATE; POTENTIALLY REPORTABLE Yes V NO
- QC VERIFICATION:
I' ANI CONCURRENCE: DATE: ! INITIAL /0 ATE " / M /-
I' WESTINGh0USE CONCURRENCE:
CATc: !
$AREVIEW/ CLOSURE: f I
l i i '
l i
I I
l -
c!=wx __ _ _ _ -r~: - .- -
e, . . , . , .
. ,, . , c w .
@ Im-3J . . , . . -
f f* -* ,s.- s (
- 7 fo/f a sb g t,
& ..o s/ ,. s .
g ,e %.)
QA RECORD M dr "
m %ww. , NCR NO. M-4015S 4/ .2 4 Mk PAGE OF i
. DRAWING / IDENTIFICATION TAG /IO NUMBER LOCATION OR ELEVATION RIR N0.
10" S/40 Bulk pipe Heat #Fil744 Pipe Fab Shop
- North 13 va n.m v 3 ,.a 1889l
! NONCONFORMING CONDITION T/0 #4802 TREND DOCUMENT VIOLATED: MS-100 REV. 6 PARA. 3. 3. 2 CATEGORY o-10 10" S/40 stainless steel pipe, heat #Fil744 is h," out of round. Four pieces l of pipe were cut from bulk pipe. IIold tags have been applied to all four pieces and remaining bulk pipe. Material was cut for pipe modifications and
{ has not been installed.
Revision 1: To change non-conforming condition. '.
f Revision 2: To clarify non-conforming condition. .
{ Revision 3: To clarify disposition. 3 Revision.45 To revise disposition and to re-open NCR. _
Hold tags applied. i i
Revision 2 by S. A. Neumeyer Revision 3 by R. E. Pennoni Revision 4 by R.E. Pennoni REPORTED BY: DATE: REVIEW / APP 3QlAL DATE:
\ S.A. Neumeyer 9-2-82 j:2 ,9 g,_ __ a ,g,gg. z i
ACTION ADDRESSEE 'N' STAMPED COMPONENT CAR NO.: A5ME CODE ITEM:
i Yes XX No 3 Yes __No i Moehlman N/A i DISPOSITION:
! A-REWORK B-REPAIR C-USE AS IS XX 0-SCRAP E-RETURN TO VENOCR (1) QC inspect all remaining unin l
,: ness.
ta
[ #Pil744 for round-lj (2) All pieces verified within roi transferred and
- used for piping systems. nq[,gr%gQ
] (3) All remaining pieces f tol a o ndne will be used for
- ' supports as per D 14745.
a ~~ PPRV a <-:c ,-
Il
't i .
h ,, , ,, 1 N '
TUGC0/QA REVIEW / APPROVAL: ' OATE: ANI REVIEW: 0 ATE:
l QC VERIFICATION: 0 ATE: POTENTIALLY REPORTABLE Yes v No
- ANI CONCURRENCE: DATE: . INITIAL /DATE
/-d/-f_3 WESTINGh005E CONCURRENCE:
lj ;0A REVIEW / CLOSURE: CATE: I i
i l- ,
! I
'; i
,i !
l a.mmm-memmewes X-
-.;v.
l
- ~ BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE J08 35-1195 QI-QAP-11.1-26 10 41 of 81
, ATTACHMENT 6 1.0 GENERAL
'i
- This attachment provides the documentation an3 verification requirements for material or items to be, saiva eu f. c vendor supplied and B&R fabricated pip use on ASME III Class 1, 2, and 3 piping syst ems'.h ng gTMr I VIV 2.0 INSTRUCTION 4
2.1 PIPE MATERIAL SALVAGE j When items cannot be used because of a h h ign, I, misfabrication, damage or the disposition to a nunwn i vi ...e. ;;
report, the items may be scrapped, salvaged or returned to i bulk stock.
2.2 REUSE OF MATERIAL IN THE FIELD (NOT RETURNED TO WAREHOUSE) .
When material is salvaged for use in a di fferent location
'! than originally intended, the original material identification i
including material specification and grade, schedule or rating, heat or code number, spool number, piece number and drawing number shall be transferred on salvaged material.
Welding Engineering shall supply MRS's or WDC's to QC weld or material traceability is questionable. QCI's
%whenignature on modification MRS shall indicate that above has
, been verified.
l 2.3 RETURN OF SALVAGED SPOOL TO WAREHOUSE a
, Prior to return of salvaged spool to warehouse, material identification as discussed in Paragraph 2.2 shall be 18 perfonned on salvaged spool. A Return to Warehouse Foru
! shall be used when items are returned to warehouse.
- Subsequent reissue of salvaged materials shall be in
.j accordance with Reference K f p .
! NOTE:1 The method of material marking and transfer of
- ; identification prior to salvaging operation shall be j in accordance with Paragragh 3.0 of this%55ruhol .
---: C 2.3.1 Prior to salvage or return of materials to bulk stock, the following material requirements shall be met:
1 I a. CarbonSteelPipeandFiti;ings i l
- i
( !
W I
,g , ..7
I -
SROWN & ROOT, fNC. ISSUE
. CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-26 10 42 of 81 M/F0 ATTACHMENT 6 (Cont'd) ,
q ,
t When carbon steel pipe and/or fitting a I
or returned, to bulk stock, salvaged elds s 11 e d ,r
- listed on the Piping and Structural Salv a Sheet h identification Table 1. The new sha Es referenced on the PSSS to the old identification, an a copy attached to the new documentation.
- b. Stainless Steel Pipe When stainless steel pipe that has been welded is ".
to be returned to bulk stock, the PSSS shall define ,
the welds removed and provide for removal of the heat J'-
.affected zone (HAZ) prior to return to bulk stock.
The HAZ shall be considered as 2 inches in each :
~
direction from the toe of the weld.
QC shall be notified prior to cutting the welds to -
verify the HAZ removal. Color code and material
. identification shall be maintained on stainless steel pipe without welds returned to bulk stock.
- c. Stainless Steel Fittings A PSSS shall be prepared for the salvage of stainless q steel fittings which have been welded. When welds
. must be cut and the fitting reused, the salvage form shall provide for an evaluation of the fitting's weld history by Welding Engineering. "New welds" made to the fitting shall be treated as repairs and shall
- comply with the requirements of this procedure.
Restrictions on reuse of the fittings shall be described in Item 5 of the PSSS by Welding!Engineering.
Traceability to the completed ' welds shall be maintained j through the original isometric and weld numbers.
! IiOT5I The dimensional toleranc'e on carbon steel and j
h[M stainless fittings upon l salvaging shall meet the requirements of Table 2.
2.4 CODE PLATES !
I Code plates may be removed because of ' interferences, or for other reasons detennined necessary by Engineering.
i !
I l
. e nr;p.g.a==~. -
j @ r, - -
..-. %. pe. .. _. -, . ._
r
. l
' BROWN.& ROOT, INC.
, ISSUE CPSES NUMBER REVISION DATE pas.!
JOB 35-1195 OI-QAP-11.1-26 10 43 of 81 ATTACHMENT 6 (Cont'd) j When the vendor fabricated piping spools with ASME code plates
- are salvaged and used on piping other than those for which
.l they are designated, the code plate shall remain attached to the item if one or more welds remian.
When all vendor welds are removed, the nameplate shall be removed and submitted to QC for subsequent transmittal to the Owner. Prig g removal the nameplate, marking ashall be item so that the traceability 4es the item transferred 4 t .
tp the Data Report is maintained. QCI's signature on the -t
, fendor Component Modification Record shall indicate that -
. above verification is made. -
2.5 RECLASSIFICATION -
Wh'en a salvaged piping assembly is to be used on a different .
ASME Code Class than it was originally supplied for, it shall .
be evaluated in accordance with Reference 1-H. -
9 E
INFORW TION i
Copy
! PPRt i i 1
- l
'i i
i e
i i
~. . a . - + ,.. ~ x w .,.. n , s - ;,; ,.- - n _ a w , .... .
G
. .- :.,N',
} #79 g , '+g , ., ,- 7 --f
S ggjtCAO DA RECORD _ n' .
. I
- ^
MTN. O REVIEW L. Q. -+ U ,
DATE:
-FILE NO.
/6'/ .
BROWN & ROOT, INC.
Quality Assurance Departnent NCR NO. M-4015S R5 0A P.ECORD. suarn,E NO.
Aj.40/,fs gf Nonconformance Report (NCR)
PAGE / OF 42 i CPSES-35-1195 TAG /ID NUMBER LOCATION OR ELEVATION RIR NO.
ORAWING/ IDENTIFICATION Pipe Fab Shop I' 10" S/40 Bulk Pipe Heat #F11744 North Lavdown Yard 1 ARQ1 NONCONFORMING CONDITION T/0 #4802 TREND DOCUMENT VIOLATED: MS-100 REY. 6 PARA. 1.12 CATEGORY n_1 n One length of 10" S/40 stainless steel bulk pipe, heat #F11744 is 51" out of round. Four pieces of pipe were cut from bulk pipe. Hold tags have been applied to all four pieces and remaining piece of bulk pipe. Material was cut for pipe modifications and has not been installed. g' y
Revision 1: To change non-conforming condition. -
Revision 2: To clarify non-conforming condition. ._
,' Revision 3: To clarify disposition. _
i Revision 4: to revise disposition and to re-open NCR.
Revision 5: To-correct non-conforming conformance and obtain engineering disposiciain.
Rev. 2 by S.A."Neumeyer Rev. 3 by R.E. Pennoni Rev. 4 by R.E. Pennoni
- Rev. 5 by D.R. Dodson. Hold tag applied REPORTED BY: DATE: PR VAL CATE: ~.
REVIEgW Np d M-9d8 S.A. Neumever 9-2-82 ACTION ADDRESSEE 'N' STAMPED COMPONENT CAR NO.- E Our. TEM:
Moehlman I l OISPOSITION: I W ' ' )
I A-REWORK B-REPAIR C-USE AS IS 0-SCRhP -
1 1
(This is not a nonconfoming condition) .
g "I ;- a Er construction procedure CP-CPM-6.9E, fit-up car be made m r rneans. This pipe can be used for fabrication '. -up requirenents are maintained.
OtA 14745 is voioED.- W7 00 . .
/y , N '
-)
-l
.0 ATE: QA REVIEW: OATE:
j ENG. REVIEW / AFPROVAL:
- 0 ATE: i AF' 0EVIEW: DATE:
TUGC0/QA REVIEW / APPROVAL:
- l Yes NO QC VERIFICATION: DATE; lf0TENTIALLYREPORTABLE 8 l l 0 ATE: HINITIAL/0 ATE:
' IANI CONCuy/flENCE:
/ /~ [ _ lWE5TINGHOU5E CONCURRENCE:
A eF .
i I
- 4 P p*-
-_ . . . . .. . . . . _ . . . . . . . - . . . _ . . . ~ .- .. r- ._. ~ . _ . . . _ . _ . _ . . . . . . .
- 2. -2 $
-- - - & ~ $) _
7 i
SPfC, HAH, TUCCO (2), AM (4) i
,4 7
PAGE 1CF 1 CDH2 DEC:CC
> CDIANCHE PEAK S'EM EUC'3IC S1"'ICN : II WSIGN GANGE N.TERI1"'ICH l :III u t
' DC2 ND. 14,745 R. 1 DWa* (WIIL NDr) BE INCC55GumD IN DESIEEI DOCCMErr I
' ND
- f. sArtrr aurJan IrlCEBErf:1 ES
! 2. Nummm CPPE XX Gt2GINAL DESIGNElt
- 3. M!a N TTI2f .
APPLICABER SN REV. 6
'! f A. 2323-MS-100 ij s. DemIIs THIS REVISION VCIDS DCA-14.745 AND ALL REVISIONS THERETO.
{
.N l
f klC2 0M dn/55 28 _
rli kb __
i ,
,! WTOV A
~
ll b%#.l .
, .J 9
mv i
' oe 110 E M.3 RECEIVED M.. ,
een n7 sont
- - i 4. E!P9GtEDE DON:
M fW'flMFMT CONTR01
!.d WA i$C .
! v ~ -
g .
- 5. APPEDEL s MWS/HLS/KP/a s 2/7/83 k l u . QNet4[7[83 Ni l A. Nu m rme A
. B. DESItar smymmmmn w ege M4I h/, Darg s/7/g3
}
- 6. veemt TsuountITmc ===as ES to xx-
- @p
- 7. s'DetMe DIsIstIsur20t - - -.
g.
W meer ( M M ==1 Dcs raer 1t-eo Mi osality W - )- % (t) {c3HMiG 7 g_. 6bm N a aa=om. % (t) r 4 +- - - ite r1) c. . . . . . .
g r S. ,
7 F . r -- ---
d-h - .
h] 7-V - B Y
. - .l COMANCHE PEAK STEAM ELECTRIC STATION SHEET OF INSPECTION REPORT NO.
t ITEM DESCRIPTION IDENTIFICATION NO. SYSTEM /STRUCTUfE DESIGNATION P&4% i o" S/4e. $~lS PnPE CT-t-36-out (TT- 2 s f ~ fS &- / ? ?3'Es. U. .
SPEC.NO. REV. REF. O.C. DOC. & REV. & CHANGE NO. MEASURE OR TEST EQUIP IDENT. NO.
.. . , M rE H ~3 D E h9/E-r4 i C IN PROCESS f r PRE INSTALLATION C INSTALLATION C FINAL C PAE TEST f dft INSPECTION pl$ VERIFICATION fjhINSPECTION g4 INSPECTION p/ A INSPECTION INSP. RESULTS glNSPECTION COMPLETED, ALL APPLICABLE ITEMS SATISFACTORY g
I 'OCINSPECTOR DATE JJa4NSPECTION COMPLETED. UNSATISFACTORY ITEMS LISTED BELOW $0 ITEM NO.
INSPECTION ATTRIBUTES q M
j 3
OC DATE SIGNATURE i3 l si it W (Tcui DE Vt28 FacATsoM ~T~t+0.0 PM Vs l CA t -
6 i MEAsecEM EM S TMA'i" #/E N od- do A FCOtMTE I bENTI F 6D ctJ F]c k sq do/S~ C> b ra or {
GA'GT' m N .:
N --
i IArr - - m o e s al "vruRint nb It m L' ' uN I
-. soMr,. /L 4~ Mt pl i . l.
~
4 y /
L Ph 'I u1 mu -~ l
> [ \
- o. f \n-i t ]
\v / -
6 .
I E My 12 - 10.606 t_s ) I Z - 10,9## f6) iz - lo,765 (S cz -, tc.AM 1 3- eo. 725 3 - Ia.757 3 te,757 4- lo 7o 2.
j G- 10.906 6 se.s#1 6 so.763 5- s e. #5"
'l - 8o.725 i to.757 9 to.78 7 i- so ,7p'Z
.l l l REMARKS (DWGS SPECS. ETC.) ,
l p o . n" o. D M IC J.4 2 0 5 s E. . M TE tho M AM f DJ6_ D/Hi 1E. h 7-4-84.
! v4 RELATED NCR NO. DATE; is oc s,verca i.
Js3006
~ ~ ~ " "
._________________:--1 ___1_"~-' -__--
- ~~~~'~~T
- y. - > - v- e y ,
l l L .. '
m A. 'm Brown & Root.Inc.
i WW INSPECTION REPORT i
PAGE I O F _],_,,
sc i.: ... . .. . . ....... . .B.u.lk ../ Pi** . . ./d..* 1.'s . . . . "/. ........
ro T AG/SPINisOEN T NO I OA AWING /S#eCapiC ATION NO t SE RI A L NO g j PLANT SYSTEM COMPONENT I caos caos coos ,_4 ! eicIoiEl eI c: ava.es # N. eua.es i J. iva.es
! ; v4 s.ie ti.ie 37 ss g g ,# O (13, hv6 , s'L SY. M
'I abase neoem vemo 10"- (I
- C .D. WO *
,; Numosa coot j Se.se 7473 I
, ,,,, e,s. 4,e,i s,5., A-
.. ,6 er.4.
g+
- i uma min veNoOm*S CouMT l UN6T5 PumCM'S mLS/MOLO NO.lCOOe 8sPUT
- Numeen Numesa NeA7/t.orisArcw No. ouANriry on No- srArus OAre 4lg esse es.ios 112 121 122 137 reas sees ice iii
, ). .
i PURPOSE AND TYPE OP INSPECTION /SURVEl NCE: "T'k;s e s 4 e sobdad n[ortOrme,ug h eanach M 40t5 g R-lG _ ss &_ - ? .:=4 TLh khh)dj a.ma . l
!! ; ', i ;as,a:.c.a a>;a ur
- ma. Id'% z'r !!UfII -
ll
/t _ f B N ml 1 I - Vn - V I i I~
~
l l-n~
4I ,
T w o diffire d Oltcar a E fo C 78 404, RESUI.TS OF INSPECTION /SURVEll. LANCE:
t
~-
6A _472 das kas 6 e soera d b O w k b' . [ur a nr 144.h, T. 2.E luo4L eCola ^ D AR-7 -+ WM A. sus p,. s um, I. Io *. . 17z t. lb.A4 6 ' '< .a ti Mdi I! 1. re" . 74o .E9 2. /d Acci a.1c.,>d SA7 'W U , s . re . wo i + . t.no , .a .2ii ke
rw #
f *lM 4.. to' 189 (~ 4 . 1 0. 'to 1 " +
6 ro" . sci Y 1, a 6. (d. '1/4 " + 'W- 6 t/. ' L (8 lo"- .79/i oMD "T 6. Id, ?49' l D,l j
'l . 10 *- . '7An i * 'I. lo. 92/' x \ ;s JE
~
3D sf ro" lann+k eGM ,
\:2
- l. A. Eup !
A. war ceder o f pc. '-
i I. Ao. A40~Y! I. /o.9oy ~x - ,f/fes l c
- 7. lo. 7A7' 403 't. to.aos' s .907 uta - e,mewJ-i! s. io. 797' -.4A9 3. /d.si.i k .(e9 3 Ls4J.= 2 % .P
. 4. to. 69*r + T2/+
- r x 4.. to.69Y+ J 2J+ / f a.rt& O %A l G to.14C l \f s.ro.728' l' G.ro.cys' y l .' L (, . fa.g94. x .
, i*1.re.817' 'I.)v.Ago* A l !
Ok) M NCR NO kt-40f6i R-6 bb N - "7 /d /84 1 m.-... ' ./ INSPECTOR DATE i
.ID*
.. .. - . . QA. .. S 1_/t.o.(4. t.n. ) . - .__ - . .( .. . . . .. . . . . . .. .._. . . M .4 , . . . . .-. _
- .. c. : .= -
Cdago g ig AP ar < Mis g'i6 q '
' s.:. .:,. . .s. n . ~ a <.
.}'d cf._.. . 1' _a s -
lony 9 h S%O {i m:w emi I
Out;.,-n_ .-
i STEAM COMPONENT MODIFICATION CARD (CMt') Tpya m80104 rz 3 ! i
[LECTRIC ST,AllON (CPSES) .I.L V SERIAL NO. l APPLICATION p., c WELD MOD. '
O NON-Q @ DESIGN CHANGE / DEVIATIONhbORIGINATOR V b' "I N' h DWG.y.c NO.v . M I .:'.o? Cl-1. . C. 5 C l'b @ REASON FOR CHANGE:
g.,.,,.,.#..... ,..g.
NAME
~j e r : @l .59- Al4 JR 7 f * ;-
6 CPPE bggggg\NDGK 'b d: L i /8' 'f b' V, '
f , . ,
- h 1.lNE NO./yOMPONENT NO.' ., !. - .
ORIGINAL DESIGNER j b CW. Wf1 D 1-
, t O . ."T - I - :- ' . BY h INSlRUCTIONS:
@ SKETCH
/b IREV. WE:.3 NO. ,
.i 1, m-N.. gf . . . .
a6-9 % . 2 ,
pg p h.
,e 3, gjpgL o^1E-
,'j)j).
gf '
.A do 5 #fR Dig tsib4>p {l,Qu,g{' -
cL DAJE W3/C l
i ( aenrcM t3EdL4baL \
~ ~
' 'WIW (
\ p
.p l Post - " t at . sc '.s' N, 1 [gA gg 3 nus mb IE i jf,'i ,.01 j j *' .,'+
I V: ' t. n< z, r - N g
,mgggg ggpf
,, -f w e t e l'.' E C -
li - - ttMINh USL I
~
- DCC f
-* ' CNTL
/-- ..I.. .7
- i. ..I4 2
3 -
QTY 1
.'t' 2's.,gr(?' 7 . , h DISTRIBUTION NO.
7 ,
i
.7/Gt2A , e- '
~; *
]~* $> 9 ~
, '\ ,.
3
. cmuw r. :,e . >
GC)1 2 Y
- l' _'T I i M k
"O' #' '
- i 'l#
r'^-~' %
l N., f }Q gy!,$
- k:fDD '
obtainind fre7 t5n .98 y}P'/
^ 33 4 .
3 .
% .J %
- I p, ,, g ;,
~,'h-Q }>. W 0:0 ru & r.+:. 2 . 7 ,. u3 , . .w.
gl- n t .u .:- a . c: uo. =-
\/ .
c '!-
, Qo):.c 4.
Q;4..
. u c. . . ~ r., -
h 4 o.a I .a u w a m s ,,s .
. g # 9
& $ 5 5- u A (' : p,' >]O. ! ' '\ 6* Tm*17 #,. q . , o g WG C';.{.'_1. I i 10 .i. - M Ctte ic,150, ro ,
3 EW I2-0 0 I? l
.}'@" ivo ~ d Ly .1.. A [h - .
' (.9is nEvis u .
'* AND SUPERSI ' DES t i t '14 A,r A. i t e p
'cr::rxit'. 'W', f L '.,
-liSEE ,
n ' -'- - -
, .=:s.~ :: nu : _ . ~ xm,x ._. r .g m. . . ,_ : :._.. -
. . . . . . . - t
,.i.hT 7er' ..
4 M 8D.1C4 05 i 9p M . . . .
- . I,
_-. t
.E A*H4 f 9.38 I i
,' . 4,t- t( @ sqs {
jy; m ,1 cx- M ti FiiOS1 .
tb W- I j
- u. I r .I!'; f..f 3 > 4..
'..,i EN...[.q- - . . rr.
-. r.re. --- .--frse.r....-- m :.o::w
.,... r. .
. e ,.s 11.N. ..
, i.u. .-: t.: . e u i . ; : t.,. .: . .:. . r. .,' +.+ n d .:.:.
.. ,- i i
.__c_.
l, ._ .
u rrw ,
--- . A. sa- hew. Mic- !,
MI$ 1: i % 6 %%. n rc . 6n. 'A I t----
iY: Irw
! 06 vs. :.e ; 4. ma. O cc A t A L 7
4: 1 2 l
N .tfi.r. $_ 3 i l__$I(> t___o 0. r 2 /rcrh evr L.4.4 6
~
p- _..9 l _ _
$: k?.( ., w ; j, Ln !, _:_ _ . 'c- _ _ _ ,* .; ' %_*.: '$!.s rn e_q ( ema. os v.. ,
. i, .f.
. i. ,
._ _..--.._i ;
i.
- e. . . _ . . . .
s.
, . ee
. .. i i
i
_..?. ..
s
~
0
.. , f
. . . 6
.* g d
...g e
C c,bg 13,, hm 4 ht's b ,' A y -
Stro N Q-D 81 %. L *- % Nl ? W 10 O. *)-IS~8 % A -
I E MM 64 r i op ?.
]g3 COMANCHE PF,AK STEAM ELECTRIC STATION (CPSES) To 4Bol COMPONENT MODIFICATION C 80104 rd h APPLICATION. p's pgg WELD MOD. l V l QlVl NON-Q lhl DESIGN 0""'29Di. 10 h ORIGINATOR V kATTEE ;
h DWG NO. h REASON FOR CHANGE: NAME P, old d. @A P CAvlTAT Oh! FICOPA.E p g ,
I'4 IW8ND * >
' h LINE NO./yOMPONENT NO i o 4 T. l . cyl2.- ?d t P. O d (gV. wA D b . , b ORIGINAL DESIGNER
~.' ', Q 09.l-?>C v h'- ^
"e" ~ A- '
x
% YFORMAT!0tP'I~/
DATE V' dc* l 1 '% .r--x .whv 2 s
f// ' 9 g'
~
~
5.c & A 3 56C t?.M 6 W .N i - o j a% \.- t4)ps g 5 J8N -
t ii .T. .: A t i.,* - tvut -frt, L
- DATE
-4 L car *1.4 $ C W. (ACTIAl. 9 ,
tvros 5 ff C CIM. ecCAP , ,
..T. ...-T-g6 x C- ' g a '
d \ DATE
-f vgwcort wEtT6 -
- N -
<k. .
d .._l
~
h u.
- M [, \,
@ gg gg
- -t . , y .I . ~ - f ' 'i[$ j. 4 W t1 ( { (DATE (o O y'*
,. T .
y y
-? '-
-T- DCC
- - [} ,
.. , . .- '...-} ....-.y , ,-
'N ',N * -
.. '. ' ~ .. .. h . k O I, ,,[] '
y #
kLphych h ] k dooD 7 .
m 'e S i.;, e :- ce m ^Masthm-(nft. O h 6 ct:c piu./,5.N.
, lh's ' ...
I Gtahdhom o Sb.h
.Q O
- . , ,. ,- 5emgirmer Pfior t'o st'a ;t1A; v~
<, .e A. o n .. .. O. m -**"- . I y % -~ , . * -~
\l' m f_'.' ; 4 A, 4 sw t2 A A J Pd klo..M
- - - y .
fr.W.?h-"r91-** :
A kW k h b, d7YAC6 'd7, M. ,
& . 'i.
' ' c 'I .
- .c.
.t
.i
+
t' PM,UF@ h .*1 C30.lP I
11 M i m
M d Fw 40 >f . Alo. 4 $ f 'I / ) L $)
- g , -g .,- }-
F W 17 .{\} ret j
M wetos 2. . i 4 i2-A -
u cuAy4so,ro ,[
7' /,,J ;:.L p v}< a_ -r 3, ..w .- , .s ,
pm.mrs.aevtsro ivolDs 24-2A m- r., nv i2 4 j $ ygg.., , p_ ,.
i ..
@ 6eE BH A,rAcuep .* (.y .
.,. r ,4.{4p.g p i, ....
_ g j.i{',7t.A .
'AND SUPERSEDES nne -.o.i n i. . u. .n t
,. i,i.u,nr-
, s. - .
j ,, ,._
-a g-- m.,; . . . . . .
3.:. . ,,. .. .. , ,g f e
- I
. 91T 1sr r
..* ' a. .
. 9) H - 4 M - 30\O4.92r-e . ! i i
i pe. e t, . A4Ne r4 6 go WR fogg, CWMIElM IUhl y/M 4E. m 4f> I E lo' d 'do %.D, riirse (rvrz. tau.4itoud) N N r*..'
4 44- t 2 to< 9/ soco 4 6 rrm o' 6.o. L . t?z $$ sg. l AG 1 2 W 6 % o
- 4. fsY'N 671 V Y _ . - . _
s$. ?v_?,.c .
ns. ;
4(, 1 2 'I W 16cM 4014A EF' 2C A.t dT 2,70 iYz rm -
47 l 6 VAh VAO S*+. fltM* (10U EC97' V-s. A h$1. fr$ W
) 49 i i % 10'4 +/4o *418$4 mre (pre piud N: 7,U .w '
\ j
- y. - - - - . . - - -. . . - - . . . . .
t *
. i i %
13A3 (= fm g ,
.I
~
" i V.Q, y # ..
- $.% o e,c - .
..t..._.__ k9 ,,d =
b .p,.- .
~
e i
l' A* i i [:
j
.p..
, ,6 . . .. . - ... . .. . . . .
- l '
s +
8 e
.e i
. e 6 p f
'r'~~'*".
WY-% ' ~ A ' l '--~"
.( ,
.c Idk k@ 5ML^ '
801d4N' !, l
? 76urNCueeEAxSTEAu g y EOMPONENi MODIFICATI,0N CAfkb (CMC) SERIAL NO.
O l
- ELECTRIC. STATION (CPSES) ,
[
DESIG., _ _ _ -- DEVIATION W1 h ORIGINATOR WELD MOD.M Q M NON-Q @ -
h APPflCATION: pfg NAME
~
-H h REASON gp c33g.73,.7.icna FOli CHANGE: R20PAEM b NYt.Ys ],CPPE (HMEkNRN DWG pp.3 NCf fMI GO7 El4. Chir &ctr Irl>
ga r. er. I .+Pr. o l4 g.fr O-k ggM46p WG.L.D R ORIGINAL DESIGNER -
.f j
y h UNE No,/f0MPONENT Ng4lbo.
45 t ,"JA gg ,,q t, p ,,j o . q a ,,p , g . g g. i t 'o e 4 T'- 1.ol2. 50i P.2 'd" f >
,t 1 h INSTRUCTIONS:
SKETCH K f k & f' -h - f
" kp . '/. 0@
$% a AhBL "*,m REMOVE
, calni_ _2 *.V. , E' y;. g' ' ,L i .
SL. d> 4 3 rsti pH 4hol _ f'I. .
$N.
f_
.'.i\ \;e' ' DATE
- p' %
Agey j)6 s- N'g '
- 9. l 9 Q i - rWL.":A TM * (ECf'A' N
' d -
, ' '<.{
s
'y -
.j lf
,..,. ., D g
}
^',E\j j C d'c 03 M . 4r -%fA9. NJ ,,,
M_j' ;
l '
'l
!- 1 voou s cea onn.tsceAP_ g j, k-QQ.;f-l':;' U DATE
"*j ] f v6WOon wEtD6 , . i-
, ( -
, ,s ,
.y-
,r '9 c '
.>,'i:m,
's DCC fu, wgt D 1 -
- ,,. 3t , 1 > CNTL OW E
L'""9,, ,,
'1-b * . ,
I' t,. ,, .' 3l' c,$. ,
h DISTRIBUTION NO.
l L =
,O:
I'g'- -
i
- N. * [s{g:. y '
etnanct utoman
- . A '
(A("'NX' I
it.A Unange affects system turn-
@, .#.s ' J,;$ ',
d <.>'f', X
-m
- i.
.f' b. .. . .' ,
- - 6' ' I' '(,' ^~ " "Mr 2 2: 'S l
/*p I
'r -
obtained from the Sta tuo
-[Q.' -
ADD CM
!' N h.! 'Y
( b f.; t. K . } ' 13 t,. ' J.
.s ,
' ('?'.- .y a.ngineer prior to sta ti: ;
,' ' '* l - ""
I ~ 1~
j
'l I ,re. klc. 49) GF2 pik4. /, r$% '.*. .
r'.
I -T ; g+/;~.g ( '
TEc.mmt StPvic,s I, m i l Gr .n u 4 4, iw.= uo.44 .:,.
q ,
\.
- . . v .j . . .
i f0 /
(..
I. - PtPE SUPPORT DEW 1 GRO iP
'ke'I ,,(Y 2
46,4 k 4r W64,DI 97, h ,_ ,' ~~
.k -
4 17 2') I l
sjy 4 p.w.QO:pc. wlo. AB _
- TC W..i k E^9'\'d
- , - . . sim bl4 M j!.>a -r etO,2.- .
c.- . s4 y' p' l ELD FIPE E.FF00 MGR.
j SITI: DANI AGE dTU-)Y 6.UUP l'<J l r [;. <- '
F'Q- Ti," '-
d 9'l415"RhQl5lb 1 VOIDS' f h 4 -VELO 6 'I4 I d 17 *d _
'.' KY. X.M. . Ys.%+kXh l .(p', '+ . bif ' .
$h 6 h[' h.ht[:,(y 24-2A AND SUPERSE: DES \ 1. .
X.>C ' M.X -fD l s e e B H A ,rA C u e t) D,VI _,,___,,,.;.,
r y ~.p.,.(F v,( -
< 3.; , / .
u, i s.m
. , , , , , . o ,. ,,
l
4
.;-----------"-r---WT -w..
. ss- - - . ,e.v *e sw a w - -- - - -
a..6.-..-e.
/* - ur _ _m . .~ e ~ . . a . -
. -.-..y
(-8.
f
'- i i ; 1
,ll .
e o
- t - MT.: ,
l wa.,__. ege- moto
,, &g t . i .._^
s;
, , -+ % uge .
- M sw
'i rxrseitsprio4 etu 42. M h $ gre o ,, t,.e ,
e 00 ei2 4
iv# %. W !!c. m n (n .* w,A !
( 4e> i 2
/d p i 2 is W .d ++ m o 4.au.A ., e : 4c j & 1 2 YLb AO S*4. fiV6 WM. V
- >t t* ~. Rh 19 Mt itz m em *'
-(- a i z vl o . m 4o m a. zou.i e 2 ao i
? ? h i + 'd # w +4. e soeD r-r- u.4 a ;% R /
) 49 i f- io'4 +4a *4 +8$4 mre (me oiud Mr N .sii I '
a x .s -
4.
T '
=
$ nM,.
h.
(
)
t
- l. .
Y_Z
. l 4
.t.g
- i i
4.
- . Y.-
+.
I i,
.l Y. , ,
k.', '
. f -
l . _3, . .
i '
d_._-.
i, TT-
,g t * "V e
e i
- - __. m
. . _ _ _ . _8, f .._
___. _ _ ,r.
m e .
. l . .
--_ m
- r7 -
- - ---___ m _ _._______________ '7'___________g { y
> n , $@WL h9163 'sk ]
DA RECORD l j
' n; ew .
gn.
1 I
" " * ' BROWN & ROOT, INC.
OA RECORR /N Quality Assurance Department NCR NO. N Y 2 8 su NO Noncoriformance Report (NCR)
WM M-- CPSES-p5-1195 PAGE l 0F 7 TAG /ID NUMBER LOCATION OR ELEVATION RIR NO.
DRAWING / IDENTIFICATION / 8'3 9 /
.%/Z77'22.%> 7eF 7 ' .75 " / .w!'; gf,;,
- c r-/- cn off' ,
NONCONFORMING CONDITION. 7~ M F/OI TC DOCUMENT VIOLATED:A/cf #A/ 9'#f5 REV. 3 PARA.Arpehg.ATEGORY n- 9 I
f4e S $ U ,~Gof. k o n h S AN f sf a./s$
1 s e m 7 w - , e. 7. .- c ,p.,., ,
o"lf' . /4 p. *ec e co / d. 3 e~ 4 s-A s%f ik
. C.r-/ -J'B- O$ , .,r7oo l ST , " f. p4fE g., u ar y ,. , h_
PPRV ,
" ~ ~ ~
& M c % .y .3
/-/dh fa.9 )ffs/!'ecl.
' ' pTE REVIEW / APP AL DATE: .
RTED
/ $m A // W: l' T R
- g 2 2'. aJ /2/W8 s
/ ' 'N' STAMPED COMPONENT CAR NO.: ASME CODE ITEM:
ACTION ADDRESSEE Yes L. 'Wo g es ~
No
<***. Mss;V2 mad ' s/&G-
,: DISP 05ITION:
A-REWORK B-REPAIR C-USE AS IS vv 0-SCRAP E-RETURN TO VENDOR Use as is based on acceptable fit-iip inspection and RT results.
Yki S lQ tt,cf d., i\ Ort &% CNS A
,j
_._..___ _] b < t~
j n et2 D't -40 / i S R. 6 he%gkr%ck groArt CP-CPVM~h* W '
A mad.m.ed mms . % PT-t- C" k "O
}
L A%.. A gr.o.dek. 0,4y cymh m gg
! AY TUGC0/QA REVIEW /APPf,0 VAL:
l DATE:
1 ANI REVIEW:
-~
- //
DATE:
1! J /s4- WD '
242 Yes
/
V N0 OATE: POTENTIALLY REPORTABLE
- QC VERIFICATION
ANI CONCURRENCE: DATE: IINITIAL/0 ATE M /-/J '81
! n .. .
WESTINGh0USE CONCURRE.NCE:
\ .
A J 2 u:;3- A s }'
/// 7' a~ '.1 ,
t F0lA-85-59 ew
~~ -
4, t ,' v 't"
/ nC&ty>-4%cs Q&
7
( 0A RECORO BROWN &
7 Quality Assurance Department INC.
NCR NO. M-4015S R3 Nonconfonnance Report (NCR)
CPSES-35-1195 PAGE OF e f l
! DRAWING / IDENTIFICATION TAG /ID NUMBER LOCATION OR ELEVATION RIR NO.
Pipe Fab Shop
- 10" S/40 Bulk pipe Heat #F11744 North Laydown Yard 1889L I
l N0flCONFORMING CONDITION T/004802
- 1 TREND 3
DOCUMENT VIOLATED: MS-100 REV. 6 PARA. 3. 3. 2 CATEGORY D-10 l 10" S/40 stainless steel pipe, heat #F11744 is is out of round. Four pieces i of pipe were cut from bulk pipe. Hold tags have be9n all four
'] pieces and remaining bulk pipe. Material was cu has not been installed, ffh d 4 I67, Q[ cat w.
nd Revision 1: To change non-conforming condition Revision 2: To clarify non-conforming conditic Revir..on 3: To clarify disposition.
, Dy
- U,
(
j N. I'-
, Hold Tags Applied t ,,
Revision 2 by S.A. Neumeyer Revision 3 b R t. . im.
AEPORTED BY: DATE: REVIEW / APP VAL DATE: .
9.A. No t tin a v a ,- 4/7/97 SS /- / /IT/3# 5 1 C' ACTION ADDRESSEE 'N' STANPED COMPONENT CAR tt0.: ASME' CODE ITEM:
Yes XX No XX Yes No
.l Moehlman ! s/4 4
OISPOSITION:
A-REWORK B-REPAIR C-USE AS IS XX 0-SCRAP E-RETURN TO VENDOR Transfer all pipe of the above heat number to the steel fab shop for use in the fabrication of linear component supports only. DCA Ill4,745 (copy
! attached) accepts the pipe for use in pipe support fabrication.
If3 2~ s' ~
//wj.
TUGC0/QA REVIEW / APPROVAL: 0 ATE: /[NI REVIEW: DATE:
JM mA '
'Js (%Z / NO*J QC VERIFICATION: DATE: POTENTIALLY REPORTA8LE Yes NO I
l Aill CONCURRENCE: 0 ATE: INITIAL /DATE:
' NEST [NGHOUSE COfiCURRENCE:
(( l QA REVIEW / CLOSURE:
I DATE:
f' i
4
, ,--"9D***T*** ,M- __ -T,-- - _
g -, .
- _ _ . _ . _ . _ _ . _ . _ . . . - . . _ . _ . _ . ._ _ _- _ _ _ . _ -...~._ .-. _ . _ .
' ~
/-~ t
-p I
ly U.AllON 1O ut IN gbrvme Jr / ' ITH MfvF0lifiES 7 /., w f e n 3 mg E uverH I% g
- 4 I REFERENCED IN CPM.6.I I HANufACTURI Ki RECORD Silttl '
PREPARED BYI M 'd *~' # -
SPOOI. E7 LINE NO. C&ll COMP. DWC. tM.D fI ~{' ,
gy p_ C/ / -1,f, / << '- l // ' C / ' -/ w t - Jw .c t l 2 32 3-H / ' O 'e R EV . / 2.
'. , NO. OPE. RATION _ R&R . _ _ .
B&R..QC _AHI DATE BII.L OF HATERIAI.S V
! 1 DESIGN
[ As p g g p[g ,
I . TRACEABILITY . -s MC y 'g- ggt [ [g 4,pi s ;
2 VERIF. OF HAR -
Y- p .
KING TRANSFER v =_,. n' "E q,f r>K 4' M'Dt r< 2* v Ftl'7 % (M '/'ib, g-
- i -
PRIOR TO CUT VE j,g .,.,,,, f V
3 WI VERIFY
'I
' JOINT RD10 VAL f,7 L ev ' #'% " r 2 *> e 7 ..s ' - .
! INIT: 6 m, .p .Q-:o 5. g DATE: W.%
JOINT C ~r ' "
o c-
+ '"
/*u ~ -
"t""' i~
_ m J Le
- W 7 ..
9*
4 FINAL DlH'S
<jf foi ca; s
& , L j j 9.g-r .'/Wh SURFACE COND. j f p
, IDENT REV 7 rr ,
- h. l N ece *fl we'.(;eb ',' l.w !rk.a. r; *9 3 f2
. 98 lll1
~/6 Wo A M, ubz'rAuf F//7(/t/ []%h -
(J \
k _, tens ^ui $/O& 9-3-en
./ .
N J n
u,, m-~
I 1 %n s Com eNTS l L4: e/
c ~ n o n t-2 m .s & & trh im n c sl E
, n,~ an . -
/y _%9 5
. , .~ ,, u.., ,j ;.
DV(W-n.1-N. C.t h 65Nrs'. y G.94:sn y,jz , wgg ; y ,, ,,, ., _ op,,],5 Q Q Q' l 4' ph Sr 9-M2 . .I.l. LINoIp""*l
[ %8. y / h j ACCEPTANCE W ""' [ / m y'
snp e .g. r [, T (PRELIH) (PREL1H) REVIEW m.
(FINAI.) (FINAL) ACCEPTANCE W QC/ANI IlOLD POINTS TO BE DESICHATED WITH A 6r) ORDER NO. 35-1195 FABRICATED BY 11ROWN & ROOT, INC. Cl.EN kOSE, TEX ANI INSPECTION POINT TO BE DESICHATED WITil A (X: FOR TEXAS UTILITIES SERVICES, INC. DAI.1AS , TEX. *
')
W
'. usi.n Not ) h <3 sp4 's
), . . . . ...,,r ..
- 9-2-82 p. y sv .
- e 1i
. . . . . .m. . _ .
I, .
. Chang.a.affectn e te- tur.n . .__ _ .... _ _ _ _.. __ _ , . _
.. ov - .r..V. 4; b en s mnnrt- b 3 obtained 1'ror ths St trtup
---l - - - - - - -
'3 Engineer prior to startirts .
ALLCCN TO 35 (N f-g94 8>
sn ' . Standard-Sf ngle 'Jeid AC0d';ANCE V.GH FC0ANE p 1 ICQ7, !!fC. REFI.3E-(CEO IN
' 'CN5'1I 'eCC Ser al No, hNfI.-[)
CnzuCs + :s-u.n Ortwing No.C'T' /. CNOll/h '/
' El : :ATA Ard:
fo'$$. M - &L,ll1T OD Y 'l t *3E #
Cid FA3RICA7 N C CE 5 l
.l, W/E C;.A!!/ACC. 5- .
f </I ~
.i lO'-C.T-T-O!b'hfk.3 ~
fIf-b
. @ 93# t/ 46
/ /_Q__!kg(C?M 6.9 1- AS4E !**
j . I </<70 3/ -
t t 1 /
2.Ad5:. M i E Nme.:.a .-u i i.su?5U7 .
- ~
i lit # Af :3 M77 UA 7 ?'E at , TIMO. 'f 2 }
YC i 39 u FC) +r74 l Pf 9 to P # Y HEAT *5G ? ATE I hiN[f&'rg . ~
) l /.3W \ ! cAar I 5 TCl? CAT LI .Wh'.+ Un tn! Tin n , I QI-C$7/REV '/i/11.1-25 PT/10.2-1. E/10.2-2 RT/ r ,
. Mil cUtar 7 iA i. w ii W AiU ,l M.M. . l _
,CC 7IK 5. i /J u e/pe.4 , vz.L h ua M E07 c Ml FE bX -i CAU: r/ff9 tf /M f I LH'.//Z/L Mdd&ir / -53 //if N
- i
.. I e i Nr t r . -53 /
i e i e ' N53 / i
% %T7I: ui Acci:c2:s e cc/ Aid :cic ;ctnu. s..ai,i := te.c:cauc :y :necctex v . ' .
(Z) A.n ins:ec icn :cinu inctestac ty (:).
t v ce e a n ,11e----, n.,:,.--q., - , y .s _. ;;:.;1 e ,11e- e., n : --4 e.,,
- , s ~r u R
. TD W
Pescared !v- b l pe.
m.
cit.w xa .co m:as i ca w.
er
- as;tc-
- ., 4:2 w. .
cc r a .
.:a .4c : co su a l .ac l aiu l tasA7. l .e* ritt.
. sr. j i
~
- f. lC;eent tnes s l n ' l v l 0, .l l_fgj2 -QJgy -gg--- l l
. I I lFtt3 lNAIv' l MC, l ,k#7'lMkhd_t ! >;z- l I k I l;-ee-/ke! u l '/' l A)(_ l lSA~7'l,(MMM l z;p- I !
k i W fYEa"t M NA -l V' l A)(,l lM M I !
E r LLLJ dl \, I,oc I i#4i'//j'#12Bnw I i .
$ .I4 Tis' M'eAl\ lax I s l%%"?ff2iL2r- L !
E 7 l*F ef h IahI \ lax'I /d C # @ E # % Izl D I i i < I?iFa:J sl% la! M + mLiano % .x 9 lt & % l x I n A i ,o d l@
I /# 1No--
I !
- (g 1 I !
N_DNM I l l l k 77- I N ! l l l/Ol $ $$ldAl blA)Glf l Y h h $E W ) I i '
$A br.tw /$4b'7-I.2-I 2 2 I N I k l bl 9 1N.22. '
( bffid I NE b du T-I6-8kcc I c:r:vai st;iaMs s. ali :e amxec :n :. e i:ne I I t--
ist
- :aif :ei:w ::a its:
! Y
- 7 EB3PJ
.- suc in taca sac e.ces. Mc.repuws f(CIf) o caelm e m , y,att ai r g a s s G s,,,
ej.y o0 c (A, .
- <*<re. ha w+ c%ed .q pass as --- * ' ) e -fs*3 e,4 ~ us ,&
tco o9 .Q f. c .'Jon4.)f g.,,g;; -lg k .... .
d.& m*As9 oI
_ ... .__ f . . ..
- - r - -- - ,- n , .- .,. _ _ ,,_,. , _, _
J' O Lli Y A:)SUHANCE UhPAH IR4ENI H I No 5 7 NDE RADIOGRAPHIC REPORT
~
JOB NO 35-1195 UNIT I PAGE I OF /
. PRO [ECT CDMANCHE PEAK
- h^hh.j-Sg .pd $800 Io 2 V s o OTHER WELD / ITEM NUMBER LOC ATIO N /
t M T L. T HICK. ,, 06 A./LENGT H ,p g M T L.[T [ Y PE , 4tg @~ (PIPE) OI A. /O (PL ATE . LONG SE AM) LENGTH ST AGE OF M FG. JOINT DESIGN
~. O REPAIR ROOTO INTERMEDI ATE O FIN A L ([ BRN, OKS.fj OPEN BUTT [A/,fgT32g #
X.R AY ISOTOPE LEAD SCREENS MAKE A BRIDIUM 192 [ COD ALT 60 IJ FRONT CENTER BACK KVP. M.A. M OIA. .[ LENGTH / .005 O O .005 l FOC AL SPOT SIZE h3 .0 0 0 M M.000
^
l FILM Mro.gAfd ASTM CL ASS IdO lO 2 Y OTHER O "
Fro, n ExPOSURETsME f$r 75 Msn. 0?.SEC. S D
' PENET R A M ET ER UNSH A RPN ESS SIZ E /O lMTL. 88 l ASTM ASME O y, , U ,
PENETR AMETER d
, SOURCE SioE O FILM SioE V F = _
- j SHIM THICK,0 e N PROCEDURE ff.gpgf ff). 2-383 I*
6=_"
Un= M s
., MTL. $$ i
, DlQD _-
,i R ADIOGR APHER CER T1rt C ATIO N RT
- l s
(([/ ///g/.7~8M l LEVEL _ COMPANY M[ -
t VIEWING RT ACCEPT ANCE SINGLE COMPOSITE O DATE ((/g Q STANDARD g,[/ff[/ 7 g g.J jg DISCONTINUITIES
- [ DENSITY [ [ [
LOCATION 4 A gg 'o s p MARKERS g A A p g REMARKS f ,5 g$h/gg{gf x n!Ah /lgl
/i r//ittraitMgM '
't D-2 & 47ho / / A ? ? 1R.B N f I 2-y gr3% 29 / / , K ~~
' h '~
n $1 - .
4-(s & 3.Ibf/b ./ /
6 -o er 1.9er.M V v '
WI r
l l
l i l
I I a a ===- -
i 11 E : hi U 1 L H l
! VM ILU t I SAR4NTERPRETER i CERTIFICATION FILM EV ALU ATION D ATE COMMENTS
"^'"
k'e'u"E O'#! i / / i A.1 $C^lW/4 ^2' //s/n
' ' ^
p
, , w. ~ .
c r. O A.not.o
- o. , ,
.. . . ~ ..Labi. . ~
a -.r-. & - ~ - m, 4
___an g ,., , , . , . . , ,
-r y, ,,
b QUALITY ASSURANCE DEPARTMENT *g'o A 437 (W .' "9 W UT THICKNESS R EPORT l pn'O$Ec[ CPSES JOB NO. 35-1195 UNIT . PAGE { OF
- f. g_ cy d. f. ]
Y tQ s; f SQ OTHCR
""g*yQW"*'" '*f*}f&"Sddj g g ,4 gpp Q, "I # *
(PIPE) OI A. / (PLAT E l LO NG SE A M) LENG TH REPA EO ROOTO INTERMEOf ATE O FIN A L O R N. O o x s. O h0 PEN BUTT O e
[
W2 /S /9 W 9/m-^" gyu " r // c ~~y ,=tfrnh t ZS b/
CA s' T ON block (S)W 20S GT W $ %
h L ATT ER Y POWER
.l f/ ' / ' , is m m . ' ' ' Wi I
- " ^)'/ l G AIN /V 1
FI LT ER
/(/ )(l YhW / '
M PI NG [
RANGE M AT ERI A L C A L. /
~
. :f .
RC AOING5 ANO SKETCH ,
' 9 !
RE ADING
. * %/
}&Ny IO NO.
r REAOfMG 1
IO NO.
I W ,
fE/
l -
. I b
l
\
l
/M), /M' 6 1
}
, I
. pau A@
g.6 7 l
'i l l
- k M/h N/hN g J / / A GA MIN AyON D AT E pg CO M M E NT S c c,af,'[' c A r
- O g 7
M[OM-N ME AcccPT / nc2Ecf C NO-500/2 0 ^~1 r .
a....,,,,,, .- . /
- - - - - . . :,. ry ,.,- - . _ , , . .
1 .
.WW l QUAUTY ASSURANCE DEPARTMENT MT/PT REPORT
~~
PROJECT: COMANCHE PEAK JOB NO. 35-1195 UNIT ! PAGE [ OF!
l l MT O PT f WDC/ Traveler # b N !
- Drawing e7 -/-% o /</.g. 7 system CT Crass t
! weids/ stem # /fW tocation WJ O ~S #t / M e rce v 6 t.
f Mfg Stage NDE Procedure No. /d,2 / Rev, g Equip / Mat [s Mfg. Acceptance Std. ((8[g/
, Penetrant 8atch # f/[,,607 Cleaner 8atch # 7 3[60 7 Developer Batch # f 2CC 6 )
AC Yoko O DC Prods O Madei # [g M#
Mat'l Type Mat'l Thickness M Sketch & Comments ID f.1 OD [ '"N (( ' {
f.
D ::
/
P y
n-J' l .
~- _ _-
i ren nawar I
N'7 Y -,-
s I '
i ,
t i
i k A l Certification Level % Date QpCf 7Ne$'M defect O V
! Bennett Form a UR.J96 II- *
....W+_**~
, [,' , ' ! ) . I ggggg ,g , g'y;- [
- m. .
' - - Cdy3 l'5 A f *> A ASt% 'i k g penu. PLT. RECORD gg
! INDEXED "" /_. [.l* /7, / #8. h-l .
,m o, r t. E?T'sg-/4-2 j DATEt e
I (X2C'JMENTATICN CHECX LIST PACXAGE MARK MC. 5 " \- 'O\d 'b C 1
MJPRER.QF PAGES TYPE OF 00CL' POT I.I Manufacturing Record Sheet (MRS) 2.\ Weid Data Cani (WDC) Wald Mc(s), b'
- 3. Weld Filler Matarial Log (WFML) .
! 4.NA Material Identification t.cg (MIL) $~
- f. k Mon-Oestructive Examination Report (NCER) i 6. b Inspection Report (IR) .
~
. 7.dk Nonconfornanca Report (NCA) -
~
8.na Vendor Occ:mantation 9.bb Recair Process sheet (RPS) Wald Mo(s).h IONA Operation Traveler (OT)
I Orswing (Including CMC)
IINA 12)la Matarial Requisition (MR) - -
li 12.a Mi.e.n..m. (ee.cr4he se1MORMAT10b COPY
~
i The contants of ttris cackage as listad aanve hava been reviqsq er tt:e 4 requiremenu of CP-QAp-18.2 and are acceptaale. g'g ) .J 1
C25 Recrosentptive
. Cata O h "otal .*luscar of 719 s in 7texage Y
l ANI Nk'
.
- ATE ll'd 4'b t V '
~
F01A-85-59 g.,o=
~ - = - - -
CLEARANCE REQUIRED ~ " **
I M agehs av dem turti ... .'..--.-
l ,
09*r ;..f,d m . 64 suet-tpg -.
obtained from the Sttrtup Engineer prior to starting rn ' .Standar:1-$ingie '4e1d INSTALLWnCN TO *E W g ggg,;eg.,.,;m pqr ;xiggs
. / ['
/
-6 > >
UWO %CC 5eral No. W((.{]
l
- fy
_ Crtwing Mo.DC (. W-(~){/k-
%KI2 'lATA car *3
'ield '.lo. (3-M l
fo &
L:xc* I Afif/!C'Id FASAICAT*CN CCCE 1 i
l I U c_T-7.c a - b t f.S ITf~0 D@ , f gCPM%6.9 Chh CO-l l TM FCsra u ni.Ai iALAi;4RT
.*A . m en"rJ 'T M u MT) AlA 7"ME 41 Mrs . . TD'P. va
- Al f:p lP f 9 4A7 Af 9 m PC3 f _u ? i ffT.3 T HGT*JG RAU vs a/Mr. va I ,3ir t i . ses.r u Spect?' CAT % .,rar.u" o.90
,i PT/10.2-1 MT/10.2-2 10 'E 3 VT/11.1-25 RT/ n.2 3 Q1-CAP /REV
- k. 'M.47.i. } CA 5. l 4G nd.) fiwih .'A~iAR AiQ'6Ais -l
- & . girti/
e i CUE CA 7 I I
'e I
j 4 ,CC 'ItRL?, e /J 7% e sf & D L ' =&'ACO T CL,a55 EF^bV C' 53 EP'ta# ;!
" TE:
J t /fI 9 LC Jh/ f 3 LIA '
M2/L' W#h ~ i i e i . l M..
a-
%Ti.5: t.; Acci tcacie GC/Mi noie ;otau.s..ai_ i := tecica.m: :y enm ;; .
% (2) 1411 ins::ec.'en llminu indfestas ty (X). l . . @.
r
- eec-*1ns v a *' *l q
)
k (2) Ce~c ,s ta-'s'1c=ro ins:ee-*en tv en *V ' inst 's'1c= r k .V M I N\[
- l P-veared !v- nib l q 0 .;t !.A7. i417507'.0.1 ii3L.E a
- Gir tiG a G7 5 >i -
P pt.7,. weiAATRt .-CLJ M hT5 '
i l QG [ ,1.ti cr- qc. or .w t. wa . . l f 42. a I I t.'MIA7 4.
' T/P , m d . - Afr" I
i ,
- e ,1 L lC'eanliness l MA I V l A)(_, I lMI __ 7 I
! l I
Z !Fito l NA I V i A)C l h4[!// l ~2lZ
@D- 2 l...,.-/AmluIvIwI Lafis)E M I e i I
)'i i i M .'t 7,*"*1 o .I v I o cI ls# E2*#2 M i !
I i h JT LAl J 1)Al \, l MC l lA//4 I'/d 'Il f d zz I 0-l 5 to IMMdAl\ l Ax l ..ser X T E sia .2r I. I EIT 7 l*PE ky ld l N i oc i IM M #Mie i i j 1C"Fa?Asl%Ial lb- kII/L%J x t h 4 1 M a --
y}I We L. um iai mi e1 i l
i l
i f's _ _f l l l l l l / /
/O ! A l a!A l b lDGl l%$Wa?2 WAS I kobo sw 'l- /,2- t 2N I l Yl A 9 1412.
- fedA ffk w .vai s';5ais-d(hh-$$cc l 'at l l \ 1.M J k kC & Y
' a s.taII :e afd* xac :n te i tne ?-:- 11:ai~ :si:w me las: #r' J!lB3pgP
' d'e6tc 1- -g
. suc in ete. sa:ye.9ca.
4,Jed ele eO cap yss as u,p(c/9 wa cover b % <t 4 r g a s sk.m ,,4 my p l g 4g, 3
!< * <re. b. J ( M .of I rs.:Jom f
- -f."il c u
. g4._
.+ .e -
.g.4..
3
. . = . - 2::-- -_ _ . - . . ~:_- _
,s ,, i
'4CC tadal Ma. _
l tes:a ncc= sa- ri ,ing so.
l; 'deld No.
.1 ;
I cccatin :s :p :t.i:- (!x c :4) .
l 44 Alt #viclad'% i 0.r b = 6 5 L herseawa tt I % s . Es&.ds agra. Yal' G)<.e,Q,w.
.Cw 'd k4. tL reuk . uc ,s'%MA),5 -
74ree e d
' vi4TE flDA d wmsu I Ef/MF m!
l 37 6 /M h 7#Acomdaad 5;s4 -.c u E -
-:o a n T .
3 i s.c n ..... ,u....
er i ec or J as -
l cpr .. c7 san:x w i I qc. l mi. l c:3. == l I.w' rIE. . anI _
W. l-I I
'- I 1 1 I I I I .
i I I t' l I il I.I I I I I I .
l 1I .I I I I i
I I I I ,
6
. I I I I i I i f l 1
- I .1 1 I I l 1 l i l l l l l I ' '
I l l l l I I l
I I l\ -DD \/lA T h At i I I I I l "' j L '"18 i psi
- ; ; i l l l _
i l i i l i i f1 F TA Win % F i 1 1 I I I I l- E A " *P'FIY I I I i l l 1 IA l I
P n vu I
' I I I I I I I l l ..I 3' 4W l !
i l l l l I i l' 3 I I I I I I
l I I ' I
' I I I I
,I I I j I 1 'l i 5 I I I I I i 1
' I I I I I I I I I j
I l !
I I j, .) I I I I I
I I I I I r i i .
4 l '
l i i f i i i i i j i I ! !
I I I
- i 1. I I I i 1 1 I I I I l l ' i I i i l 1 i i l i i l
Jg cc 'in: lm I
nair . r, s ins A. ., i.,. ; . .e
- =.;M . . --
. . . , . +
I' * .
~~ .
i INCT/tt.1.A110N TO BE IN g er w e><:c till W M EDUf1CS 7 4 v .c . o T * ,, 'MN
- - . /
h REFEREHCED IN CP M.6.11 MMRWACTURINE: RLLUHU 5HLLI PREFARED BY M'# # # ' -
3 SPOOL 8/ "A- LINE NO. C&H COMP. DWC. k58.9.Q EEP C / v -1_f-v i y - >
~
l // ~ Cl' */ . .rs t .]ss s u l1323.n/,:J> ,REv. / 2.
B&R B&R QC ANI DATE BILL OF HATERIAI.S V 7 NO. OPERATION QC ANI INITIALS INITIALS yp g . j j.
I KSim TRACEA811.ITY a Mc.
d gpg y
av g
A 8 'A g
O
[ [94 p L i
2 VERIF. OF MAR I'f
& KING TRANSFER v enc to Or Mr HDL7-h4 Fil9W /W'% 9-a-e t.
PRIOR TO CUT MQ_ g,g,f .4 3 WI VERIFY y7 2- e, % ez- une 7 .x, <- -
JOINT RD10 VAL INIT: p a a., x;< .] J-so > .a n )
l N g Yo? -/'
n c.
- l, s u '* ]$viwk. m^ki//L^ r-11 yy9 b )
^
,uddW 9-t A L-I I 4 FINAL DlW S fgpi sut. f [ _ g 9.g g -
l.
SURFACE COND. j ML m .
IDENT REY 7 h #' $ett N O H k:eb < f)ha,a rn ^Q$$/ ! l g
"* 96 WA' ko' % a <ndrnw p n ct</ RT?'k -
l l . ..
i ,
$4'-
fe war of'f '. J 3-s-es- U l
"/ - _.
& I '
' . y ol i ,
COf9(ENTS E[-pt N-f& D __m t
! C^' Svw 4 t-W&th ifit @i X V W A',2 %M n[,\ " l '
- 9. 6 4u e,4e .-s4/..s#f,p c Z( }C w
[ ,
W-lLt rX R4 1=Wbr'E& W Y $ f ftAnEFA E, 155 M4 A *k -- - - 4//af fE W .
%Oleael2f Q-)-ft) m A o_$9 ?-~ '
ns < >
sn# 4-t-rl-b b ] Qf& -
.0
'(F DIAL) /
(FIy LI)WAECEPTANCE ,
J)C/ANI hlOLD POINTS TO BE(DF.SICHATED WITHORDER A 6) NO. 35-1195 FABRICATED BY BROWN & ROOT INC. CLEN
- ROSE. TEX
.\
l . vEtD w .3 Ih .--
,s.:el e l I I I I I I .
"i .
9**'02-9-1 F q$ 4
[rg
- O
~
@ BrVWn& Root.kic, em occ. so. ioni, c:.n a ? mo QUALITY ASSURANCE DEPART 7AENT VISUAL EXAMINATION CHECK 1.IST
.lCB NO. 35 1193 / f PWOJECT. COMANCHE PEAK ' UNIT
- PAGE / OF i ..ae... c-i C7-f-Sf-ord- 8 7 l svsv==cT _
, a , cf, a ,,,,,,
- ff"[":"f""*"
~~
lTYJ% "gr y/d/ Nfood $W &
l Enter NA adjacent to attribute when not aoplicable. Enter Sat./Unsat, or NA above results in each section 1 through 4 as applicable. ,
~
ygcp QN/A -
'"'"^""**"^"'"'*'
QI.0AP 11.1-26 Rev.
CHECX UsT
- 1. P1 TUP (Prior and During)
- e u m..
Jessse Qumme "f omewines .
Coas ge-ae Jeane Plese ;-
assaeame==== ,
emmmer Ea-amnese
- "*** Results ;
ones.ees wesessen samme
! DURGE l UrlenEA ElOD/ Ul reCU Cn O T flow -
a j vn utt. w r idV56 mars ,
- 2. AFTER WELDING OF ROOT QI-QAP 11.1-26 -
j E Results . '
e -. sw
-. sw - ! M t n ru . a . _nsnac1nr Leve6 .. n 1 CC ON OF WELD (10)
I j 11.1-26 Rev.
. , a=
Resuna PPRV .
- fTi9 A*c Tf r Leve6 / oava
- 4. COMPLETION OF WELD (00) . QI-QAP 11.1-26 Rev.1 s- . , . ,
L -- /w/ "
vaseene i, em- s In * -
sie=seae a s.-==
=_
n--=ww
^^
<saam.
s rao' NfM f me===es
- Team annsna.e== N/*
Resut i
.i l s.-=- a.a,.se...
j-i i
=e sensurer
P-e osas meme.e N/Af f._/ [E -
i
( Inspector / Level Gate l
l OC Sunervision Data
=es souae -
OI-0AP 11.1-26 Rev.. lcantmearion avsu
- seeres .an.n. e a . ..
1
, - - u , , - N , - , ,
-_ -a m
. . gik snmnemoeune.
Pea omco ses toct. c:en mome. us noo i
OUALITY ASSURANCE DEPARTMENT VISUAL EXAMINATION C}iECXLIST j PROJECT: COMANOIE PEAK JCS NO. 38 1196 ' UNIT i PAGE I OF c.r t-sir-0/VZ- 7
.. .. r l ..., -@ m.
e c =x s a .,
/3 ~YA l ~,0 '7 73 ,.5 8 # l fA4A As.c / Gen )
Enter NA adjacent to attribute when not amplicable. Enter Sat./Unsat. or NA above
,, results in each section 1 through 4 as applicable.
""*'*"^"***"*""*
MDCi $ff/V}
j QI-QAP 11.1-26 Rev. l
!! CHGCX UST N 1. FITUP (Prior and Ot. ring)
- i amenemanis -t Jeesut Omusst * *
. N
,j case senau i
.# 4 esse mese
- ~ __ m IA[ *
""",'"8*"*"
ines imm .a-maman susne of a" Results
, UTTE U OM/ i.ll FTCT.T On O r P ioW d.
b/3 ..
. 2. AFTER WELDING OF ROOT QI-QAP 11.1-26 Rev.
Results ese=== sensen.
._u insnec w r i.e ve i .. ,.
QI-QAP 11.1-26 Rev.
- 3. COMPLETION OF WELD (I D) q{
m
^
MM e- gg omsmemma na g esumme ses * " a e a
sanguer m ,- - , ,m - . .te lys/
avsin vown m. V m
- -
- ni;nac W Levet o.v.
i 4. COMP 1.ETION OF WELD (00) QI-QAP 11.1-26 Rev. 4 l __ .
unessen
< sieme sam
!' esenmam ereiersums l1
/
l4 -
._ j i m.= mew, se si.rsenee ar aeot e
- g g3 l; _mer, ., emma n _ _ _
1* Sam was messe ese Swnian A lliI ese sens.or aus aweeommm ms 4T l! tnspector f Leve] ' Ofte l OC Sunarvision Jate mesegee.eum. , cswyme.rion m.
OI-CAP 11.1-26 Rev. I
~= seen a .sn.n. ..s
~
g ,
- N ' -' N
""a "-T "'
e
. . . . = - . =. . =. . .
Brownf5 Root,inc.
sani *t au Bea -
EAG QUALITY ASSURANCE DEPARTMENT *
.; , ' F UT THICKNESS R EPORT JOB NO. 35-1195 UNIT PAGE [ OF PROJEc CPSES Dy"'[."4ep/.g.7 g ' ' D*F ""**
iO 2[ aO oTNER
- jf*QW"*'" ' $N$" S6dj ,f,g7g fopp Q, MT YPE -
( MMM (PtPE) DI A. / f PLATE LONG SE AMl LENGTH
" * " " MEpafd O ROOT C INTERMEDI ATE O FIN AL B R N. O e"Ks.O MOPEN SUTT O I
EE M /977 fpE c^pyr~'gs% z s- W p CO OPER ATION LINE VO LT AGE O B ATTER Y POWER
/ .'
-t d f/ ' / ' ,
R EJE CT DELAY ,
W L3E R A E FI LT ER # D AMPING g G AIN /V ,
~
RANGE M AT ERI A L C A L. /
[
- ) ,
RE ADINGS AND SKETCH ID NO. READING 10 NO. ,
R E ADING g
.+R/. I
- .st/
7 w" xy I -
r
/- -
~
c INFORMATl0N e
COPY PPRV 2
. i i
Y ria pg
///W ff/M a / ,
J J s
! @W~-- --- cD
- E" VEL" ** * ' O
<xA INA p NDA1E 7 f,yfy -ENr.
O t @ Wre."t- @ /4 v 7- AceEPT / RE,Ee7 O C A-514 0 ND-500/?-0
~-.
1-r : m_ .- _- zw- _, --- -
hNM 11288 QUALITY ASSURANCE DEPARTMENT
- MT/PT REPORT PROJECT: COMANCHE PEAK JOB NO. 351195 UNIT ! PAGE [ OF [
WDC/ Traveler # I. IE I I Drawing o7 -/~84 0 /p-[. / System C 7~ Class t Welds / Item * //' Location 778 O'88 / MMMM db.
Mfg Stage NDE Procedure No. /d,2=/ Rev. g Equip / Mat (s Mfg.je A.79- Acceptance Std. g/^((g/
l Penetrant Batch # g/4007 Cleaner Batch #? 3[M 7 Developer Batch # f ECO 6 [
AC Yoko O oc Prods O Model# (( M&TEIRC #
Mat'l Type 6 .$ - Mat'l Thickness .$l9 n th fO Sketch & Comments ID O OD [ .
=-
1 !
k
\; WNFORMITION L
L COPY PPRV ;
d,
'.]
l i I
j (
- /,
,h h CertificationLevel %
/
Date %///_f 2N $Yp* deject O Y Sennett Form # BR-J9i .
(
O. .
7, -- -
.q_ --,. ,
" ISM MMk QUALITY ASSURANCE DEPARTMENT SERI AL NUMBER RT No -28393
' NDE RADIOGRAPHIC REPORT 3 OF /
UNIT I PAGE PROJECT COMANCHE PEAK JOB NO N-1196 dirME.j.gg.of
/ * * ' " a/ sa oTHER LO C ATIO N
- 80o
/
" ".ggg,o wELo/ ITEM NUMBER
! g MT L. T HIC K. , 04 A./LENGT H /O ,e MT L. T PE 8 , 4tC 6 , (PlPE) DI A.
JO NT DES 4GN (PL ATE - LoNG SE AM) LENGTH
< ST AGE OF M FG.
FIN AL [ BRN. s M S.O QPEN SuTT [g h O REPAeR RootO INTERMEDI ATE O ISOTOPE LEAD SCREENS
' X RAY BACK tRiDeuM ist / Cos ALT so O FRONT CENTER i MauE MM
/-
l x v P. N/g M.A. #/// c:A. ./ LENGTH .cos O O .00s M 880 roc AL SeoT Size #/Af 93 Hmle T JG i r LM MFG.gAfd ASTM CL ASS 1NO 8O (/ oTHER O ( f not standard, attach sketh)
I n Exposure TIME rro. SEC.
' /d, 75 MIN.
u MSH A R PN ESS PEN ET R AM ET ER SIZE /O lMTL. 88 l ASTM AS M E O uU s
PENETRAMETEA F_"
SOURCE Stor O 7 LM Sior V MT L. f ,_{ THICK,@ ,@ .yp g,2-1M = 2'*
CERTIFICATION RT R ADIOGR APHER
///f'fg fj/g/ffQ l LEvEn. 5 _ Y CoMPANT G h Q '
RT ACCEPT ANCE VIEwlNG SINGLE COMPOSITE O oATE k/g/ Q ST AN D A R D [F[ , g / g /l7 g g . ) g y ENSITY[ f DISCONTINUITIES [
4O p LOCATION MARKERS g hh dg [f g REMARKS f / ////jg/&p!!sllgl f l
/i iH/rtsth/i/ LHist /
o-2 </r ki roe ./ / ,as- ..
- 2-y dr 3Na fn / .i Il li' )YW A ll >N I el-6 & 3.181/4 ./ / e ,a.n __
~n 3 * >%J v e L -o e 1.9er.er s/
y
}
w%6 . -
1 YR I J
a a n --__ i A I: I:b U I L H 4
. E sy v s., s 3 g,, y a
I CERTIFICATION -
e&RINTERPRETER FILM EV Abu ATION D ATE COMMENTS
" "*** "^
'e'u'E / / I 'A.i' ' M ^ E D d & C ^ 1' f /C 6 / r a._
P. C A,5010 W- - - - T"
..n..--
8 s ._ . . A . . . . . .
c .
as, INFORMATION~Cr' wins M-
' ** ' # " *
- W ~'
mr *~'"'".
940-b1 . .. ,
t.cs uald u.r-r-n n -a -rrz r -
.w, .
} o 1 l AT-51!3 * \
a6w nsnW WRV wn& o a. a. ma unam 1 .ma
.m. act sizv a. ass sinscn. =m+ 15s. wog'>-
MN %Kont 3sTeetat # . M u) +
/
Wg,'k2- %Ntdvs l- lYr s.2=
, .4 a EQ uSL t'W 7 L. m- W 1' % . 1,f '3hf p. 57Sio21 yc 3 Sit
,g ,g~ LA3f h u LO
- 71r t F/</fe _ -$ EMS -
7 - 1.-
%rklin 2eMi sswruL '7Q4 d/._ M ~.
- c/f' Q,,,, p,(d,z ,,n y Md 2. <- gAc s,is s rff ,-;
- L,,MJ Mr ms/ m, rvi ci
/0
'/n rna nM 7 z- /d L.s s a -
kj$p W$b n,s-mu r,rm.u
,/ y,,,,,, s:,u-
, 7 '
B-44 %% AC/1' ~ n-2 / / , i
} [oYt't- 9/,j %: WWc't I 'l&%~ i & / h aaae f '_'t' .
/O . /D : nM4
- 9.w ~
rs 9.m Ac/t 7-2 _
/ \MC) i u Jg.g
~
9n%'xior Wo2 I 43csm7-
/,.,,.st- n-4 gb uw 9
W 7 .2 sew
( k mar p/ na ,,/u -an 9/Nl> h$k b?N N / 7.$
fa
.IU's a.~.,
. n ,n on > , , s as ~wy x, u~, x&w a a ..u.a "'
- g;4't- y#l'2 f/r/r A#G 7 2.* lO ?
4,jg n-a w a> 4&.t ri o d. . J 1/. . . ~
f Vf Mz YA.feb' $25 y 'l-f N
" /3*?Y f LS- 44
% n ., i wess/O L. JA.-
I g/ b ,, 8 t /3. <t A 4 (ShV $N ~ 7 '3# 5
}I T V-V f/a/ W. dgo-a vro 5 s76 go M (, L y,. ,' -
sza g .2 ;tc, C d44 7s. zis.v Mi 163su "Myesw A u ., y % h blD
,l ! 1 ' la-: $s> Rxod .e%w 6//// 9 -:;a.
sewn w h-
'I I 7- VA
?;ir .
.<we CA 70 7 R2C 97c3i t-O INl6 "
. c s-- 9fe ?/ vcvr> 6 .w 2x W. uPc/l >> cj- "
1
- i
/MA)A Es3oir BHA / o-o
.1 i
- y. ..
=.- -- - --. ~~~ - - -
7]))_ _ ;
.{
. . . . - -m .
,- = e T .
a . .
l t .
- W 2 FII.LE :8ATIRLu. G i
s HET/GT # AMT. l.MT. 13EAtICE APPROVAL
-I 6 . EG RT'O.
l CATE SI21/C43 SYM5CL '#1/!CI d or C::DE d (33.
80 .
- I A.,../H ?.
-% nw wwo &
?
Is uA y#k? / ran& Rzs 7- z- to &JVft 3
.e
' ~_
i l
t l
! . I 21 ll
'I N I
I ini.TN
/ I nvrL yg, ~~ ;;
l Ir 4 = Oh I -
/t UPv/
f w
~
4 I W Cr%s (
%Q i,
l I
',! l.: .
i !
a f
I
. 7 l --
i i
I .-
t 8
l i
l - - -
---1__--_-
__-____L--__'____--_----:--'
' * '-.. c .r - _7..,----n..-..
t a
~ ~ ~
- ,o
- n..im. m v .. ... ...
. m in ,. m .r. : .....i.soi , rir.s.,.si.i .i
. : . . L n. u, rui,oy .. .. n , ,. . . . u .m i , ,, 3, i
! I CP l 753038_. ' (.4)(4,)[S$ 4519C 12/27/77 u _. IER 93B1.___. _.____._.1___
i
'i sot:) to- GRIi':'I.LL I!!LUSIRIAL PIPII:G ORIN!! ELL IIIDUSTRIAL PIPII:G j sies :arce. . 3 .
2 o .n
- A.T.I SECTIC
- ! II: SFA 5.9; AS.3 SECTIO!! III: PARA. IIB 2400 1974 EDITION i
TH:U t!!I:IER 76 ADL. ES-1080-2 I
. SA!!D7IK STAI .*I.ESS STEEL 'ilELDI:;G VIIF.E TYPE ER303 1/8 I 36"
. Filler fletal Analysis, %
Heat C Si 1.!n P S Cr Ni Mo -,
i 435038 .055 .45 1.37 .020 .010 19.74 9.56 .34.--
Cb+Ta- Ti IV Cu Co N .
.02 .01 .019 .12 .07 .033 .
t t Delta Ferrito content as deternined frem above analysis per Fig. !!B2433-1 '
VIRC Ferrite :3. 11 FM -
Correspending ferrite percent 10 % (
This is to certify that, to the best of our kncviledge, the centents of this ,
, certificate are correct and accurate, and that all above test results.and (
operstiens perfcrmed are in ec=pliance v.dth requirements of the applicable -(
sectiens of the above stated-g ad h tiens and purchase order.
AS.T Quality System certific ggf p '
. a .tr.02 and N-1403. Erpiration Ltegl date: June 11, 1979. 3 1URl' lk -
L. OOPY ,.
o QQ PPRV =
f
'i i For Bengt H. Berg, Quality Assurance Yanager fi
/'? ! ~
l f
f'.c,m /- .- 9 , , . . . , , . .f _
(VI-B-SFA-1, REV. 2) dm , _
i j ITTC .IPI
. QUALIT) CONTROL,
! J,'. APPROVED ?,'- I RIR A c: A '1'1 T. C. WILSON MRR a DATE81_@__**_~J.
C h -
074Lsuccr_J_ 0F !._/6
- n. s ,,u."
f t t' i!"% e's tv r :s ?
- i, p _ '
1
. ~-- x ._ j ., ,
~
~..'r' .
y4 g y e
i; 1, ' . 4 g ' "' %,'o
. UNITED STATES (e %w) GAP 174 APJ.Q1 *y N$
' / .'. , , . , gc gg NUCLEAR REGULATORY COMMISSION -%
- : .,.4~% E WASMir.GTO?J, D. C. 2:35 ,
{/ j {7
~
kif /
APE 9 4 e SS:et t'cs. : 50.445 and 50-446
' . !'. D. Spence
- m ident
-r:= s "'i'. ities Genera ting Cc. pany 4M 'forth Olive Street L. F. 81 Palles, Texas 75201
! Cear Mr. Spence:
Sub.iect: Conanche Peak Stean Electric Station Units 1 and 2 Allegations
-9 I
!. vet ere am re the NRC staf# has received allegations of iroroper practices I -
i c. -ing the construction of the Co .anche Peak facility. Most of these allegations
- have been received over the last several nonths and cover both technical and i
- rce echnical ereas. The t'RC staff has cade an initial segregation of sor.e of the technical issues and they are provided in the enclosure. You are recuested ,
tr " scond fully to'the attached issues with your assessnent of: .
(11 an evaluation of the validity of each of the specific issues identified, clearly stating the basis for ycur conclusions, l '.' 1 the safety significance of each issue in vievi of ycur conclusion in iten I (11, and (3) the generic irplications on other ryster.s or centractors #or any iten
- l. fcund to have nerit.
Your resocnses should be forwarded to the NRC not later than Mr.y 25, 1984.
5 _As the staff review of the allegations continues, there may be note technicel' areas orovided for your action. You should also note that the NRC Office of Investigations is pursuing the exanination of non-technical areas.
Sincerely, e r g": f -
I Lsn 1hvS arre1G.Eisknh.ut, Director I Division c' Lir.ensinc
- Cffice of Nuciper Reic'er Reculation E*,cl os ure : 15 stated
- cc
- See nN.t page _ . _
,' . =
~
~
! . r0 A-85-59 l - = --
8.sd \
i 1 : . -
, COMANCHE PEAK .
. Mr. M. D. Spence '
~
President .
Texas Utilities Generating Company 400 f. Olive St., L.B. 81
- Dallas, Texas 75201 ;
- l cc: icholas S. Reynolds, Esq.
Mr. Janes E. Cumins
{ Eishop, Liberman, Cook, Resident Inspector / Comanche Peak i Purcell & Reynolds I;uclear Power Station -
1200 Seventeenth Street', N. ff. c/o U. S. Nuclear Regulatory Washington, D. C. 20036 Comission P. O. Box 38
- Robert A. Wooldridge, Esq. Glen Rose, Texas 76043 Worsham, Forsythe, Sampels &
Wooldridge Mr. John T. Collins 2001 Bryan Tower, Suite 2500 U. S. NRC, Region IV s Dallas, Texas 75201 611 Ryan Plaza Drive
- j Suite 1000 i i
! Mr. Hener C. Schmidt Arlington, Texas 76011 1
Menacei - fluclear Services -
l Texas Utilities Generating Company Mr. Lanny Alan Sinkin
- i 2001 Bryan Tower 114 W. 7th, Suite 220 .
' Dallas, Texas 75201 Austin, Texas 78701 Mr. H. R. Pock B. R. Clements Gibbs and Hill, Inc. " ice President Nuclear
]i 393 Seventh Avenue Texas Utilities Generating Company New York, flew York 10001 Skyway Tower 400 florth Olive Street
- tr. A. T. Parker L. B. 81 Westinghouse Electric Corporatien Callas, Texas 75201 P. O. Box 355 Pittsburgh, Pennsylvania 15230 William Burchette, Esq.
Law Office of florthcutt Ely David J. Preister Watergate 600 Building Assistant Attorney General Washington, D. C. 20037 Environmental Protection Division P. O. Box 12548, Capitol Station l's. Billie Pirner Garde Austin, Texas 78711. Citizens Clinic Director Government Accoun.tability Project Mrs. Juanita Ellis, President 1901 Oue Street, N. W. .
Citizens Association for Sound Washington, D. C. 20009 Energy 1426 South Polk Callas, Texas 75224 i '
l -
O w-- -*~ - - -
f* 1. It has been alleged that docunent control clerks have issued incenolete
" packages" to cuality control end craft persenne,1, at the direc'4cn of supervision, in violation of procedures.
- 2. It has been alleged that craft Dersonnel made unauthoriced desip". doCunent i chances in the field. They did this by writing a " traveller" which allowed then to.use an incenplete design document package in the #ield.
- 3. It h?: teen alleged th=t the docurent control conouter is nct accurate in tF7t it does not natch the docunentation.
I '. It has been alleged that instances have occurred where decurents were lost.
1 '!o log was kept of lost docunents, and on nccasinn craft and managerent would find a way around the missing docunentation. An exarole is they would call up a missing control modification card (CMCi on the computer i and delete it.
~
. 5. It has been alleged that document control clerks received p' c or training.
These clerks learned how to handle " travellers" and other tyoes of 4'
- documentation on'the .iob. -
t I
- It has been alleged that criginal, permanent records (i.e., veld data _
l cards 1 are'not being stored in a fire proof vault. .
l 7. It has been alleged that hundreds of packages of permanent records have ,
- been lost in the course of various noves. .
~
- 8. I: has been stated that docunent control clerks are issued " controlled
! .stanps" which they use to certify that a document package contains the latest information and is ready to be used to perforn the work or the
- nspection. It is alleged that these stamps were issued to the Cuality j Cnntrol Department, by management, and that they would stano their own drawings and declare then legitinate.
- 9. It hr.s been alleged that sonetimes documents are outright 'alsified. An example is that a date was chanced on a weld data card by e cuality control (OC) inspector.
i
- 10. It has been alleged that craft would " bootleg" rework by per'orning repairs
> without any documentation.
- 11. Describe the utility and contractor programs 'or verifying that 'he "as-built" conditions accurately reflect design. It has been alleged that instances have occurred where craft, instead of following the appropriate document .
(i.e., drawing, NCR, CMC), would make things fit and have an enaineer write "as-built" on the document. Then the actual "as-built" cor.dition would not be sent back to Gibbs & Hill for evaluation. An exansle is a non-cerformance report (!!CP.) that was written because caterial did not neet nininun wall thickness and an engineer voided it hy writing "as-built".
s 9
-- .- M-- Y" -
. 1
,m - -
o
.- . . - -- _ .. . ~ - . . . . . _- ._
, .- 2-
- 22. It has been_ alleged that cuality centrol inspectors are not qualified cr have insuffic'ient training.
- 13. lihat is the purpose of the N-5 program? Could the program hinder the
- cocument controller 'ron carrying cut his/her .iob? It has been alleged
. hat 'he N-5 program is makine it difficult for docurent controllers to ,
9 eview recceds in the recceds veult when necessary and makes it j impossible to review packages going into the vault.
i 14 It has been alleged tha't nanacenent has taken away an approved set of procedures for reviewing documents. Therefore, docurent controllers
, do not have anything to review by.
i g 15. Describe the utility and contractor programs for receiving vendor parts i and certification of vendor cenponents. It has been alleged that if parts were lost frem a vendor component, the fabrication shop manufactured -,
reclacerents without procedures. The practice of fabricating "0". (safety -
- related) raterial without quality control oversight occurred regularly. -
- 16. :t has been alleged that ron-conforming caterial has been used in safety -
sys ter.s . Examples include:
- al Craft "butteref" pipe, ra erial is welded 360* around the pipe to .'
rake it thicker, to achieve recuired wall thickness.
j b) Pipe numbers have been changed in an effort to bypass NCR's.
c) Oct o' round pipe was heated up by craft and made round withcut procedures or analysis, d) CMC's would be " lost" so that unauthori:ed work could ret be traced.
- 17. Describe the utility and centractor programs for chan'ging the class of 1; a material and precedures used to assure the appropriate class of material
(* is used in the construction of systems. It has been alleced that:
- l
~'
a) documents were reassigned from "Q list" (safety-related) items to "ron-0" (non-safety related) itens to circumvent ANI review. The documentation vould be left as non-0: however, the material was
, placed in a safety system. -
b) a department upgrades the class of a material to fill an order, if material reauested is not available. An example is that craft will lock fnr raterial requested on drawings and if it cannet be fourd, they will substitute a sinilar 1ccking material. The material will then be starped vith a number that incorrectly identifies the class of the raterial.
e 8
- , . _ - ' V L , .. - '. . G
i l.
I i./ l
- 18. It has been a.1]eged that there was inproper sien off of " hold points" 1, en travellers.
- 29. It has been alleoed that craft perscnnel would satisfy a C!".C on an j
f r.adecuate weld by welding over it instead of following the procedure
- of cutting it nut and then weldinc.
- 20. It has been alleged that there are undocumented weld repairs. fbdification were nade to material, such as a hanger, after DC had acoroved it, i
j 21. It has been alleged that safety related welds were repaired.with weld tech (W. T.) holdpoints, instead of QC hold points in violation of procedures. !! hat are the effects of this?
- 22. Although the Oualit'y Control (OC) and Ccnstruction Organizations are represented as independent, it has been alleged that current practices "
3 between QC an construction conpromise the independence of these two .
- organizations, d[
- 22. It has be.cn alleced that craft bypassed procedures by telephoning i
- orders to'the fabrication shop in lieu of sending drawings.
- i
- 24. It has been alleced that there is ccnstant pressure, by craft and '
i ,
nanager.ent, on OA/.0C inspectors not to write non-confornance reports.
4 e
0 e
9
's"'
. , * ' 'N I e'
C&6q u, MIT A MI% 'j%l N . . f. =%'o, ,. m
' l%
C./'
+4 5 UNITED STATES l 8 ,
o NUCLEAR REGULATORY COMMISSION -
. ; j WASHINGTON, D. C. 20555
- S, 'TCff[
~
4 -
1 Docket Nos.: 50-445
- and 50-446 l MAY 1 1984 i' Mr. M. D. Spence President j Texas Utilities Generating Company 400 North Olive Street L. B. 81
, Dallas, Texas 75201
Dear Mr. Spence:
,[
- i
- i Subiect: Comanche Peak Steam Electric Station, Units 1 and 2 - Allegations '-
i By letter dated April 24, 1984, we provided Texas Utilities with a list of -
allegations related to technical issues and requested that.you respond fully .
to these issues by May 25, 1984.
i This letter is to request that your response to these allegations include the identification and a description of any changes made as a consequence of your evaluations. This response should be in writing under oath in accordance with 10 CFR 50.54(f). Further, you are requested to retain all documentation relating to these allegations including those that may be superceded by changes resulting l' frcm your evaluation. Your response should include a certification that no docu-mentation has been discarded or destroyed. You are reminded that it is unlawful to take any discriminatory action against any person involved in providing the Comission with information concerning these allegations.
Sincerely,
' is 4
l d
i en t, Wrbetor
( jl . , Division of Licensing
- Office of Nuclear Reactor Regulation l!
l lj cc: See next page xv 2 29 yp G
i F0lA-85-59 1
g-5%5 -
__._.___.=..___..C_,_a____L__e
- ..-.u-. . ..... -..~.. .- .: - - - - =
(
. COMANCHE PEAK .
.i Mr. M. D. Spence Sresident ..
Texas Utilities Gener.ating Company 400 N. Olive St., L.B. 81 -
Dallas, Texas 75201' ~
cc: Nicholas S. Reynolds, Esq. Mr. James E. Cumins Bishop, Liberman, Cook, Resident Inspector / Comanche Peak Purcell & Reynolds Nuclear Power Station. l 1200 Seventeenth Street.. N. W... c/o U. S. Nuclear Regulatory I Washington, D. C. 20036 Commission P. O. Box 38 .
~
Robert A. Wooldridge, Esq. Glen Rose, Texas 76043 Worsham, Forsythe, Sampels &
'l, Wooldridge Mr. John T. Collins- -
2001 Bryan Tower, Suite 2500 U. S. NRC, Region IV Dallas, Texas 75201 611 Ryan Plaza Drive 1 Suite 1000 Mr. Homer C. Schmidt Arlington, Texas ~ 76011 -
Ir'-
.. Manager - Nuclear Services
'l Texas Ut'ilities Generating Company Mr. Lanny Alan Sinkin ;
2001 Bryan Tower 114 W. 7th, Suite 220
~
.. Mr. Hr R. Rock . B. R. Clements !
Gibbs and Hill, Inc. Vice President Nuclear
, 393 Seventh Avenue Texas Utilities Generating Company New York, New York 10001 Skyway Tower .
400 North Olive Street Mr. A. T. Parker L. B. 81 Westinghouse Electric Corporation Dallas, Texas 75201 P. 0. Box 355 Pittsburgh, Pennsylvania 15230 William Burchette, Esq.
Law Office of Northcutt Ely
, David J. Preister Watergate 600 Building
! Assistant Attorney General Washington, D. C. 20037 Environmental Protection Division P. O. Box 12548, Capitol Station Ms. Billie Pirner Garde Austin, Texas 78711 Citizens Clinic Director Government Accountability Project Mrs. Juanita Ellis, President 1901 Que Street, N. W.
t Citizens Association for Sound Washington, D. C. 20009 -
- . Energy t 1426 South Polk Dallas, Texas 75224 e
D w
= v~- -
~r ~
's, , _ _ .1 _T
~ ~~
.. . . ~ _ . - . . . . . . .
f*
&,, Q lh) \ k g TEXAS UTILITIES GENERATING COMPAAT
- KYWAY TOWER ' 400 NORTH OLIVE ,'TR EET. L.B. 8e t
- DALLArm. TEXAS = 73:f ot
~
..o .S.IL.LY
. m R,
.. . C.LE..M.E.,NT.S May 25, 1984 TXX-4180
} . .
Mr. Darrell G. Eisenhut, Director Division of Licensing U.S. Nuclear Regulatory Commission Dockets: 50-445 Washington, DC 20555 50-446 t
Comanche Peak Steam Electric Station
' Units 1 and 2 Allegations Transmitted by Letter
- of April 24, 1984 1 i
Dear Mr. Eisenhut:
,i
! This letter responds to your letters of April 24, and May 1,1984 -
containing a list of allegations about certain practices at Comanche Peak Steam Electric Station. To aid in an understanding ,
of ocr responses, we have repeated the allegation a_s stated to us in your letter of April 24 followed by our response in the format requested.
Our responses were devcioped based on knowledge of actual job site conditions, review of existing documentation found to be analogous to certain of the allegations, and in some cases interviews with cognizant personnel. As you will note, w5'have responded to 16 of the 24 allegations. We have not concluded our evaluation of the remaining eight at this time. Our response to those will be submitted by June 1,1984.
Where applicable and as noted in the appropriate response,
'j existing documentation supporting our evaluation is available for
! your review. We elected not to submit this documentation at this i time to avoid burdening your review process. Relative to your l
letter of May 1, we have made no changes to our QA Progr'am as a result of this particular evaluation. However, in our assessment of these and other allegations, we have determined tha't many may have resulted from a lack of proper communication between management and the workers. In our efforts to address this, TUGC0 management is continuing to promote and work toward improved i
conmunications at all levels at CPSES.
i l
O O;avv.3M B40525
^PDR ADOCK 05000445 i ..
F0,A-85-59 6 A DEY8ERON Of TEXA8E L TELETIES ELECTRIC COMD'ANY l
-,- ~- ._, , _ , , , , /f-38k
~ = --
7.<_..,
To the best of our management's knowledge, no documentation relating to this evaluation has been discarded or destroyed.
We trust you will. find the enclosed infomation helpful in expediting closure of these issues. Please advise if you require i f urthe,r infomation.
i Very truly yours,
.BRC:In
- cc: Mr. John Collins
~j U. S. Nuclear Regulatory Commission -
Region IV -,
?-
- I 5
.i .
e
% e" m
t 9
ij .
o H. .
9 l
l 4
i
\
i .
a l
e- --
_ , ,,, ,. , 3
~
TXX-4180 -
5/25/84
] Allecation No. 2 i It has been alleged that craft personnel made unauthorized design
- j document changes in the field. They did this by writing a " traveler" j which allowed them to use an incomplete design document package in the )
- field. ,
Evaluation of Validity
, Consistent with Criterion V of 10CFR50, Appendix B, the " traveler" ,
~
system is prescribed by Brown and Root Procedure CP-CPM-6.3, entitled -
. " Preparation, Approval, and Control of Operation Travelers." This )[
j procedure as well as the governing document control procedure DCP-3, ,
- provide for including with the traveler only those documents required to perform the work. Further, both procedures require documents used .
in this manner to be stamped for use only in conjun'ction with the operation traveler, thus precluding the document from being used in a
- manner other than that intended by management.
i Safety Sionificance
- f. .
.. None ,
- Generic Implications on Other Systems or Contractors Not applicable t
l 4
I i
i
\
(
~
-m 1 =- 7 y -- g - --
w--;
T n
- 7 g - , ,---, ,
- . _ . ~ . . . _ , . - . .. - _.
~ '
, 5/25/84 Allecation No. 3
- i It has been alleged that the document control computer is not accurate lj in that it does not match the documentation.
4 1
! Evaluation of Validity In any situation where information is manually coded into a computer, I the possibility for input error is present. In fact, several.
Nonconformance Reports (NCR's) have been issued by QC on this subject, ,
and a Stop Work Order was issued in October, 1983. Appropriate -
,; remedial action was taken by Construction Management, and the Stop Work {
- i Order was res'cinded five days later. This illustrates that the QA -
<t
,; Program functioned properly.
~.
. Since thi original identification of the issue by QC, an increased awareness of the potential for this type situation to exist has focused
+
increased attention by Construction Management and QC on the issue.
Because of this increased attention which includes a group established i
to spot-check the computer data base again,st the field document i packages, we believe the probability for these isolated errors to go
, undetected is very small. Errors which are discovered are, of course, corrected.
Safety Significance None
. Generic Implication on Other Systems or Contractors j Not Applicable 1
I 1 .
e l
- r- - , , t _ __ ,_ ,
- t .
x- -- -
.l .
' ' ~
5/25/84 j Allecation No. 4 It has been alleged that instances have occurred where documents were -
lost. No log was kept of lost documents, and on occasion craft and management would find a way around the missing documentation. An example is they would call up a missing control modification card (CMC) i on the computer and delete it.
t
! Evaluation of Validity 3 We have assumed that the term documentation refers to design documents. ,,
Our evaluation of this allegation is that it is partially true, but 3 l
I without technical significance. On a project of the magnitude of CPSES ;
l with the volume of documents required for construction, some documents ,
may be misplaced or lost. Although logs of lost documents have not -
- been kept, there is a file of requests for replacenient documents I
maintained in the Document Control Center.
! We have not been able to define how craft and management could " find a I
g way around the missing documentation" shor.t of replacing it.
- The example cited lacks specificity, and, accordingly, a direct i response is not possible. There are sound reasons for withdrawing .
information (including CMC's) from the computer data base, e.g., change in design, deleted components, etc.. Without further information on this allegation, no more definitive response can be made, Safety Significance
. None i Generic Imolications on Other Systems or Contractors f Not applicable
}
me
~ -- ' **
'" ~ -
~ ' '
5/25/84
- Allecation No. 6 5 It has been alleged that original, permanent records (i.e., weld data l l cards) are not being stored in a fire proof vault, i
Evaluation of Validity
- Inprocess documents are not stored in a fireproof vault. These documents are stored in the field at inprocess record stations.while at f
! some stage in the cycle between initiation of the record and the final .,
j required sign off by Quality Control personnel. When they are ,_
.l completed, they are transmitted to the storage facility described in -
l Chapter 17.l'o'f the FSAR. ;
.1 Safety Significance -
~ ~
. None _
f i
' Generic Implications on Other Systems or Contractors l
Not Applicable 4
i 4
4 I
t i
- e 9
t'g ,h~9 y 5 , g' g i 4 .P' ,, p , , % ,
TXX-4180 l-5/25/84 Allegation No. 7-.
It has been . alleged that hundreds of packages of permanent records have 4 been lost in the course of various moves.
.i
evaluation of Validity j
This allegation is partially valid but is without technical significance. The facts associated with this matter are as follows:
{
1 4
ASME ITEMS
- 1. In Mid 1983, a task force approach to the management of ASME ,
-j Component Supports was implemented. These groups were responsible for assuring that the design, fabrication, installation, inspection {
and documentation assembly activities were accomplished correctly .
and in proper sequence. The task forces were self sustaining and were organized to include a group whose only responsibility was to .
initiate and/or track documentation packiges.
i
! 2. Following completion of the task force act'iv'ities for a given.
support, the completed documentation package was transmitted to the QA department for review by QA personnel and subsequently by the
- Authorized Nuclear Inspector. Following sati,sfactory reviews, the packages were transmitted to the Construction Records Vault for storage.
.f l
- 3. The ASME Boiler and Pressure Vessel Code,Section III, Subsection NA requires the Certificate Holder (Brown & Root) to certify that i
installation aspects of the Code have been satisfied. At CPSES, li this effort involves among other things, verification that the
' documentation that has been generated and completed has been concurred with by the Authorized Nuclear Inspector and is on file in the Construction Records Vault. Appropriate controls were
)
established as part of this verification effort to assure that
'l unauthorized removal of documentation packages from the vault would "T
- t. %',
," . g. O
. . .. .-.e.-. .
- TXX-4180. .
5/25/84
~
not o'ccu'r. If documentation can not be located, a Nonconformance Report.is issued and resolved in accordance with established
- ! proced'ures. Typically, such situations have resulted in the l!
removal of the " supports (or portions thereof) and replacement. Out jj of approximately 16,895 ASME supports for Unit I and Cornon at
] CPSES, on the order of 15 have been totally or partially i! refabricated because of lost documentation.
I OTHER THAN ASME ITEMS
!! A program similar to the verification effort described above ,for ,
- l ASME items was also established and implemented for the Non-ASME -
ll documentation at CPSES. Depending on specific details, resolution I, of" documentation deficiencies is achieved through reinspection and ;
{
- i documentation and occasionally some rework. The exact magnitude of '
these activities is difficult to extract from the record system,
~ -
but is corisidered minimal. -
, . Safety Sionificance None Generic Implications on Other Systems or Contractors
- A natural outgrowth of the various activities associated with documentation verification has been centralization of record tracking L'
activities and management emphasis on detail. In view of the controls J
described above, this is obviously an economic issue which does not in any way compromise the safety of the plant.
u 4
I l! .
(
i see il lI
'1,
. . . - - .- . - . - c- : ~ :- : : - -
--. a. . . . a :- . .- a: . . . . . . ~ . .
TXX-4180 5/25/84
\-
Allegation No. 8 It has been-stated that document control clerks are issued " controlled stamps" which they use to certify that a document package contains the Tatest information and is ready to be used to perform the work or the
, inspection. It is alleged that these stamps were issued to the Quality
~
j Control Department,'by management, and that they would stamp their own drawings and declare them legitimate.
1 1 Evaluation of Validity Our investigation of this allegation indicates that control stamps 3 were used by Brown & Root ASME QA personnel for a short period of time. ,'
'l These stamps were used to stamp a drawing to be used by the Authorized f_
Nuclear Inspector (ANI) in reviewing hanger packages. The stamping was - ;
i done in order to provide a red stamp for the ANI's, as required by .
procedure. It should be noted that these drawings were used only for
~
review and not for construction. --
1 Safety Sienificance
,; None il .
\?
Generic Imolications on Other Systems or Contractors.
, Not Applicable
,e, .
1 i
t 6 *
? -
l w --c -
_ w ~- -- . -- _. .-, . . _,
. . . . - - . . . .... .- . , - ~ . . - -, ;-. . . ... . -. = . .
4
.h TXX-4180 5/25/84 4: Allegation No. 9
'f It has been alleged that sometimes documents are outright falsified, i An example is that a date was changed on a weld data card by a quality t
j control (QC) inspector.
if Evaluation of Validity
!l
- i We know of no know instances in which entries on a weld data card have been falsified. There was a case in which a date on a weld data card ,
was changed by a QC inspector. This discrepancy in dates was ,
l identified by the document reviewer, and an NCR was issued. -
~
Investigation of this matter at the time it occurred concluded that the -
QC inspector was confused on dates, and there was no intent to falsify the record. -
Safety Significance
{
i None
'l '
Generic Implications on Other Systems or Contractors
! Not applicable
- a i-l' l<
I
.i -
---,-,p , g "**'sFM- - .
, "- -e,- ~
. .- - -,My- -- ,-.-- g -,. - -,
. ...-.:-,- = . ~ = . . . . . . u.:. - -
..=..: ...=.....: . . -..
1
. TXX-4180 5/25/84 Allegation No.' 10 -
It has been alleged that craft would " bootleg" rework by performing repairs without any documentation.
j . .
} Evaluation of Validity l We know of two situations where this has happened. Darlene Stiner i testified before the ASLB that she repair-welded small bore pipe i supports without proper documentation, and our investigation confirmed
!! that she did so. However, these repair activities were detected by QC, j and the hangers were scrapped. These facts were presented in the
- i. hearings before the ASLB. Further, NRC Region IV has identified three 5
,j cable tray supports in the Unit 2 Cable Spread Room out of 87 .)
inspected, which are repair welded and for which we are as yet unable .
t
- to locate repair documentation. We are continuing to explore this matter and will report the results and implications to the Staff .'
. shortly in response to Mr. Bangart's letter of April 30, 1984.
Our investigation revealed no other instances of' undocumented repairs which were not identified and dispositioned per applicable procedures.
,t .
. Safety Implications
- None Known Generic Implications on Other Systems or Contractors Not applicable 9
e A.
V - , -
, - - - q ._ , ., .; 3g .
l .
4 TXX-4180 5/25/84
~~~.
Allegation No. 11
- Describe the uti-lity and contractor programs for verifying that the
'; "as-buiit" conditions accurately reflect design. It has been alleged f} that instances have occurred where craft, instead of following the l appropriate document (i.e., drawing, NCR, CMC), would make things fit and have an engineer write "as-built" on the document. Then the actual "as-built" condition would not be sent back to Gibbs & Hill for
- evaluation. An example is a nonconformance report (NCR) that.was
- written because material did not meet minimum wall thickness and an -,
engineer voided it by writing "as-built". -
- 1. --:
Evaluation of Validity [
Our evaluation indicates that the allegation is' in part corrcct.
Instances have occurred where the craft, unable to construct to the .'
. approved ~ design due to interferences in the field,_has "made things fit" and sought engineer approval of the "as-built" condition on a Design Change Authorization (DCA) or a Component Modif'ication Card
(' CMC) . In such situations engineering conducts its independent review
'of the "as built" condition, and may accept it or reject it. In cases where the "as built" condition is considered adequate, design change l4 documents (DCA's and CMC's) are returned to the original designer e (normally Gibbs & Hill) for design review. To further assure that the as-built condition conforms to the latest design, Quality Assurance has performed a design change verification in which they confirmed that inspection records are available which reflect that Quality Control has inspected irstallations in accordance with the latest design, including
)1 applicable design changes.
4 3
Our complete review of voided Nonconformance Reports (NCR's) for both
- Brown & Root and Texas Utilities indicates that in no case has an NCR beer. voided by an engineer. Voiding of an NCR by an engineer is l prohibited by both TUGC0 and Brown & Root QA programs. Both programs require that if an NCR 15 to be voided, QA/QC concurrence must be obtained and justification for voiding ba provided on the NCR.
l
[T u: '
'c:; ;f . , N . ,; _s "
_s CM w r- w .f Y'- - n ,, .,;
_ . . . . _ _ . . . _ . _ . . - .. _.2. . . . _ . .... . _ _ . _ . . . . . .. .. __ . . ._.
t .
I _
TXX-4180 5/25/84 -
Safety Significance i None i . .
Generic Implications on Other Systems or Contractors Not applicable
.i 1
.h i
I P
a --e
.j,
.1 j .
m 9
S e e
~l
- k .
- J .
l lj l
6 e
, - - - ~W r
w - ,. - ,
g, -,- 33 _ $__ E. - ' -- -
i
. TXX-4180 5/25/84 Allecation No.-12 It has been alleged that Quality Control inspectors are not qualified
', or have i~nsufficient training.
} .
Evaluation of Validity j
Our evaluation of this al. legation indicates that the training and certification programs (ASME and Non-ASME) at Comanche Peak are in full l compliance with ANSI N45.2.6, SNT-TC-1A, and Regulatory' Guide 1.58.
l! These programs require an evaluation of an inspector's education,
'! experience, and formal training. Quality Control supervisory personnel -,
evaluate an inspector's proficiency prior to recommending -
. ,i certification. This evaluation of ability continues after 1r certification. If any situation develops which causes supervision to question an inspector's ability to perform an inspection activity l
adequately, that person is removed from that activity and work .
inspected by him is reinspected. In isolated instances, individuals i have performed inspections for which they were not properly certified.
-)
Those instances have been documented on nonconformance reports, and appropriate corrective action has been taken.
[
Periodic surveillances and audits conducted by TUGC0 and Brown & Root ensure compliance. Various outside agencies such as INPO, CAT, NRC j Region IV, Hartford Steam Boiler, and ASME have evaluated and concurred with the training and' certification of inspection personnel.
S'afety Significance None 1.
[, Generic Imolications on Other Systems or Contractors
!' Not applicable i!
l .
1 I i G
'G" & ' 9eR~ ['E 'ys 9
~
a' t ** ?
f"
. . _ _ _ _...m. . . . _ . . ._._ _. .._ . _ _ _ _ _ . . _ . _ _ _ _ _ _
t TXX-4180 5/25/84 .
A11ecation No. 13
- j Khat is the pur' pose of the N-5 program? Could the program hinder the ;
j document controller from carrying out his/her job? It has been alleged .
d that the N-5 program is making it difficult for document controllers to review records in the records vault when necessary and makes it
!f
'! impossible to review packages going into the vault.
'i
'k i Evaluation of Validity
! The purpose of the N-5 program is to describe Brown & Root's method of -,
e compliance with requirements established in ASME III, Division 1, -
Subsection NA-3460. In doing so, Brown & Root has established a QA ) -
tj program whieft has been approved by both the ASME and an Authorized .
j Inspection Agency (Hartford Steam Boiler Inspection and Insurance Co.).
This program describes methods of conducting and documenting piping .
system installation in accordance with the Code. The penultimate step in this program is a Brown & Root QA review of records documenting the piping system installation, followed by certification'of the N-5 Code '
Data Report certifying Brown & Root QA acceptance of the installation and compliance with the ASME Code. .
L The term " document controller" as used in the allegation may be
.] misleading. We believe that the job description referred to in the L allegation,is one of a " document reviewer" who is a person trained by
'i Brown & Root QA in methodology in conducting document review described above. Performance of this review requires interface between the document reviewer and the Permanent Plant Records Vault (PPRV). At
- times this interface may be delayed by the computer indexing and' coding I of records for the Automated Records Management System (ARMS). Upon receipt of records into the PPRV, TUGCO's QA procedures require that documents be forwarded to the ARMS Coders to provide an indexing system for the record which accomodates record retrieval. If a specific record requested by a document reviewer was in the coding process, it would not be released to the reviewer until coding was complete. We I # %9 8
' h "" S ~
I $
t # b + I * * *4 # -g3 g ,
TXX-4180 5/25/84
, can see how this could be frustrating, but fail to see how this is
" hindering" the document reviewer. The internal PPRV record processing 1
+ could delay the document reviewer's efforts for a short time. However, j as the document reviewer's function is to review records prior to N-5 I
certification, and since this review is programatically mandated prior to N-5 certification, the allegation appears without technical or regulatory merit.
I Safety Sionificance
-v
,j None -
t -
k 5-i Generic Implications on Other Systems or Contractors .
} Not applicable ,
e
,,88' M
l
- 6 e
))
g i
t t
l
- l e6 4
, y ,, Y - p ' s ~~. -
7-9', -d g ,- g '- , p
TXX 4180 5/25/84 .
Allecation No. 15 '
Describe the utility and contractor programs for receiving vendor parts
. and certification of vendor components. It has been alleged that if .
j parts were lost from a vendor component, the fabrication shop
- manufactured replacements without procedures. The practice of fabricating "Q" (safety related) material without quality control oversight occurred regularly.
Evaluation of Validity Vendor parts are received in the same manner that all material is -
+
received at CPSES. Material is received by the Material Control p_
personnel in'accordance with Procedure CP-CPM-8.1. For safety related .
~
items, Material Control personnel then notify Receiving QC to perform receipt inspection. This is performed in accordance with Quality .
Instructions (procedure number dependent upon type of material or component being received). Part of this. receiving inspection is to
- ensure:
) .
- 1) That required vendor documentation ac. companies the material, part, I
. or component; -
+
- 2) That the vendor document matches the material; and
- 3) The vendor documentation is in.accordance with applicable codes, standards, specifications, and purchase order requirements.
Our investigation of this allegation indicates the fabrication processes utilitized to fabricate some parts, i.e., bending, threading, cutting, welding, are addressed by site construction procedures, and
) required inspections are mandated by quality control
} procedures / instructions. For specialty type vendor supplied items t
which were refabricated on site, specific instructions were provided by l
{ Engi'neering on a Construction Operation Traveler, and vendor I'
concurrence,was obtained.
_. ! , , .a -
y _ . ,
. x .r=: ~ , , ..
7 ,_
g
t .
t 4
a .
e TXX-4180 5/25/84 In sunnary, fabrication practices are properly controlled by construction and inspection procedures and instructions. Our
' investiga-ion did not uncover instances where the fabrication shop j manufactured safety related replacements without procedures or without l QC oversight.
Safety Significance l
.! None 1
-9 Generic Imolications on Other Systems or Contractors Not applicable i
i G
- e 0 6 b
j i
~
\
l 1
9 e
1 6
1
- e.
4 N -M _#-. _ _ ' _ 2 .. __._m_.__. . I * --c--u... __
--I. " O'.__ ___.U--- m - .______* -- / -
m fl
]
TXX-4180 5/25/84 -
4 Allegation No. 21 4; It has been alleged that safety related welds were repaired with weld lI tech (W.T.) holdpoints, instead of QC hold points in violation of .
procedures. What are the effects of this?
fI i! Evaluation of Validity
{, The facts in this allegation are correct; however, this practice is not
- prohibited by procedure. In fact, procedures endorse this practice.
Prior to initiating a weld repair, Welding Engineering prepares a ,'
r Repair Process Sheet (RPS) describing the method of repair, including -
[
the weld procedure to be used and required welding technician and quality cont'rol hold points for inspection. QC hold points are listed .
( .
on the RPS from an inspection matrix provided in a procedure approved
~
i l
by the Brown & Root QA Manager. Once the QC and Wald Tech hold points .
are specified, the RPS is sent to Engineering where required, to
- j Westinghouse for review (for Westinghouse components only), and to the
!! ANI for review and assignment of ANI hold points, all'of which occur
- prior to issuance to the craft. Weld Tech hold points are those added i at the discretion of the Welding Engineer.ing department, but are
. . not in lieu of QC required hold points. Consequently, no procedure ,
violation exists.
Both Brown & Root and TUGC0 NCR logs were searched for this type of violation. The only related instance (although not substantiating the allegation) was detected by QC, documented on an NCR, and corrective
"., action taken. In this case, a welding technician signed what was '
Il -
indicated to be a QC hold point. In fact it had been incorrectly
,! designated. It should have been a weld tech hold point.
d Safety Significance e
!. None Generic' Impact on Other Systems or Contractors Not applicable
!2
- } - ([. y ,.
s , I' &
_ , , __. f (([*' eN j h } . 's a E-e i 9
~. I
4 TXX-4180 5/25/84
. Allegation No. 22 Although the Quality Control (QC) and Construction organizations are
- represented as independent, it has been alleged that current practices i between QC and constructi'on compromise the independence of these two l organizations.
Evaluation of Validity
.I ' Our review of this matter indicates that there is no validity to this allegation. Although the Building Management Groups are " matrix" ,
organizations, the Building QC organizations report to QA/QC management -
! and not construction. Each Building QC Supervisor was selected based j{
f on demonstraIted ability to work.within the Matrix organization and .
I still maintain the independence required for QC personnel.
~.
We have~found no evidence which lead us to believe that the alleged I lack of QC independence exists.
l ~
l . Safety Significance None ,
Generic Implications on Other Systems or Contractors
. Not applicable It
?
S G
g-,Y - ~ , ' , ,n.,* * * * - - '- - a '
~ '
- p , r: , y , g w- - -
== ~ . - - . - - - .-. - - . - . . - .
e l.-
TXX-4180 5/25/84 .
A11ecation No. 23 It has been alleged that craft bypassed procedures by telephoning
- orders.to the fabrication shop in lieu of sending drawings. .
~l
- Evaluation of Validity
{
Our investigation of this allegation indicates that the allegation is
-i partially correct, but not significant. Occasionally, requests for i
, shop fabrication are relayed to the shop foreman by telephone. This is not in violation of site procedures. There is no need for drawings to 8
accompany the request for fabrication, as the fab shop has access to -
any drawings that may be required.
~
I, f :
Safety Significance
'l [
None .
! Imoact of Other Systems or Contractors Not appl.icable 1
1 -
4 -
i e
1
( '. .
k 4
9 e
e
$ ,_E a . . .
TXX-4180 5/25/84 -
Allegation No. 24 It has been alleged that there is constant pressure, by craft and management, on QA/QC inspectors not to write non-conformance reports.
, Evaluation of Validity i This allegation is not valid. The procedures governing initiation and f processing of Nonconformance Reports have been established to preclude anyone (including management or supervisors) from stopping an inspector
- from initiating a Nonconformance Report if in his judgment, such a report is warranted. The inspector has only to call a ' clerk to obtain an NCR number, and the report must then be entered into the system and 1
resolved. -
} CPSES also uses other methods to document conditions not in compliance with specified requirements, specifically Inspection Reports or in the ,
case of electrical separation or some final inspections, Deficiency -
,' Reports (listing of work items required to be completed to achieve 4
conformance with specified requirements). The basic difference between l the use of these documents and a Nonconformance Report is that these l latter documents do not routinely involve the use of " Hold Tcgs." If items identified in this manner canhot be made to conform to requirements, a Nonconformance Report wil'1 be issued and the matter resolved per established procedures.
Additionally, there have been a series of 01 investigations within the g
past year relative to this same subject and none of these investigations has indicated a practice similar to the allegation.
I j There has never been any pressure on QA/QC inspectors not to report nonconforming conditions in the manner and on the proper form prescribed by procedures. Nonconforming conditions may be reported and documented on Nonconformance Reports, Inspection Reports, and Deficiency Reports. There have been instances when'QC inspectors have S
g - r 9 1 '
, , "fa
TXX-4180 .
5/25/84 been reminded by QC management of the need to comply fully with procedures, including the need for inspectors to report nonconforming conditions on the appropriate form. There have been instances when inspectors have been instructed to report nonconforming conditions on Inspection Reports, and not on Nonconformance Reports, because the procedure provided for the use of Inspection Reports. These instances
~
. were motivated by management's desire to assure that reporting
~
requirements are met, and certainly not by any desire to have f
nonconforming conditions go unreported, s
Relative to alleged craft pressure, Q: Inspectors are totally .,
. independent of the construction (craft) organization. Thus, " pressure" i-I
- cannot be provided. It is possible however, to have exchanges of i feelings from time to time between craft and QC, and all levels of .
TUGC0 and Brown and Root management have demonstrated that such .
exchanges are controlled. The best example of this control can be seen i through a review of Section VII of the CAT report for CPSES.
~
Safety Significance j None .
- Generic Imolications'of Other Systems or Contractors i Not applicable ,
4 e
O e
, ., ,! - # I "
__ . . . ^ - - O8 * "
i .
. s .
i STATE OF TEXAS )
COUNTYOFbALLAS t
1 i
.) Silly R. Clements being duly sworn deposes and says:
i
- That he is Vice President, Nuclear Operations, Texas Utilities Generating Company and knows the contents of
'f the foregoing Applicants' response to Darrell G. Eisentiut's April 24, 1984 letter transmitting allegations; that the .
same is true of his own knowledge except as to matters I?_
! therein stated on information and belief, and as to that i he believes them to be true. ,
t
~
4 h4 l Billy R.(41ements I
Subscribed and sworn to before me this 25 day of May 1984.
-dL
- Gd.ENDA BENsoN, Notary Falic I In and for Dallas oo l$CommaseW jnty)Tgspf
)
e e
,Ie5 d k'h ij & ,
i_
..-- p * ,, 6 .
f- ,
.i (dgogis , Mis- 4 Mii, s A IMe<,a
. 4.
S .27(e TEXAS UTILITIES GENERATING COMPANY
..................,m............m........u. g l pM
,*'? " d '"*" June 1, 1984 TXX-4187
- k Mr. Darrell G. Eisenhut, Director Division of Licensing Office of Nuclear Reactor Regulation
- U. S. Nuclear Regulatory Comission Dockets: 50-445 Washington, DC 20555 50-446 Comanche Peak Steam Electric Station Units 1 and 2 Allegations Transmitted by Letter .,
of April 24, 1984 .
Additional Response ..
File No.: 10125 ,
i
Dear Mr. Eisenhut:
This letter provides our additional response to your letters of April 24, .
1984 and May 1, 1984 containing a list of allegations about certain practices
'j '
at the Comanche Peak Steam tiectric station. Our TXX-4180 dated May 25, r 1984 provided our response to 16 of the 24 allegations. Responses to the
{
remaining eight allegations are contained herein.
We have responded to these allegations to the fullest extent possible commensurate with the amount of specific information provided to us.
- i To the best of our management's knowledge, no documentation relating to this evaluation has been discarded or destroyed. ,
We trust you will find the enclosed information helpful in expediting closure of these issues. Please advise if you require further information.
l{
i
- . Very truly yours, m
BRC:In cc: John Collins NRC, Region IV
%_. ,- # a.=
~
i . . . . . . - - . - . . . - . . . E01A-85-59
_ g-3%]
- . . _ _ _ . . . - . _ . _ . _ . . _ _.- ... ..___. ~ . _ . . _ .- - . _ . . . - . _ . -
i I
TXX-4187 6/1/84 .
i Allegation No. 1 It has been alleged that document control clerks have issued incomplete
+ " packages" to quality control and craft personnel, at the direction of
- supervision, in violation of procedures.
.i Evaluation of Validity l
! Applicants are unaware of any instance where a supervisor directed document control clerks to violate a procedure by issuing incomplete packages.
4 Our review indicates that this allegation may stem from a .
? misunderstanding of certain CPSES procedures. Procedure DCP-3, Rev. '.
17, at Section 3.4 authorizes the issuance of documents into " traveler" ;
,- packages. This process allows the issuance of only those documents ,
required for the specific work covered by the traveler. These '.
- k. documents are then stamped "This document shall be used only in
, conjunction with Operation Traveler # -
. This
!:1 practice precludes the documents from being used in a manner other than that intended by management. This procedure is certainly preferable to 1
burdening the inspectors or craft personnel with documents not related to their assigned task.
l Personnel may have been confused with what constitutes a " complete"
[
i package. It is our position that the procedure provides for issuance of a package complete for the intended use. QC inspections, i
verification of design changes and the walkdown programs provide an l
additional level of assurance that all required documents have been utilized.
- I j Safety Sianificance
- None Generic Implications on Other Systems or Contractors
! Not. applicable i
i
^
l
.w v .. ,, .p
, , - - . , _. [, , , , _* ,;___
,# ; _ [,, ,' , '
,.: . w .- . . . . . . . :~..
h s
TXX-4187 .
6/1/84
'l Allegation No. 5 It has been alleged that document control clerks received poor lf training. These clerks learned how to handle " travelers" and other l types of documentation on the job.
i
- d, ,
Evaluation of Validity ll I '.
In accordance with Procedure DCP-3, document control clerks are required to receive training commensurate with the complexity of their 1
- job function. This training comprises document control orientation ,
(including instruction in handling of travelers) and a passing grade
[ (15 out of 16 questions correct) on a test which is based on a thorough knowledge of DCP-3. Records of training and test results are maintained by DCC. We have reviewed these records and have confirmed that all clerks presently employed and employed within the last six '.
- l. months underwent this training and testing. Obviously, additional training in the broad sense may be received "on the job" as individual clerks are f aced with opportunities to learn even more about document control.
ll Safety Significance
- i None
'I Ger.eric Implications on Other Systems or Contractors Not applicable 1
i
'~
e ., , , , ' _ . , l__,.._. , . . , _, ,
6 e .5 2 J . i 25 - '**I '
[- ' eb _
1 .
TXX-4187 .
6/1/84 Allegation No. 14 l
j It has been alleged that management has taken away an approved set of procedures for reviewing documents. Therefore, document controllers do not have anything to review by.
Evaluation of Validity ,
Our investigation of this allegation indicates that on Transmittal #57, dated 4/18/84, Brown ti Root QA procedures CP-QAP-18.2 "QA Review of ASME III Documentation," and CP-QAP-18.3 "QA ASME III N-5 1 Certification," were deleted. This was done in anticipation of #
incorporation of the contents of these procedures into CP-QAP-12.1. As j i I
this was Easter weekend, document reviewers did not work. On Monday,
' April 23, it was evident that the new revision of CP-QAP-12.1 was not going to be ready for issuance. Transmittal #58 was sent out explaining that CP-QAP-18.2 and 18.3 were deleted in error and 9
j reinstated those procedures. They are still 14 effect as the new revision of CP-QAP-12.1 has yet to be issued. We are not aware of any l
other instances.
I Safety Sionificance l None Generic Implications on Other Systems or Contractors Not Applicable j
\
9 e s
- r "I'
,f y ,9 ,s ,
g g-
- - ~. -- .. -
(j . l l
TXX-4187 6/1/84 C
Allegation No. 16-It has been alleged that non-conforming material has been used in ii safety systems. Examples include:
!) a) Craft " buttered" pipe, material is welded 3600 around the pipe to make it thicker, to achieve required wall thickness.
(gR C
b) Pipe numbers have been changed in an effort to bypass NCR's i
i'I "%m J M nd pipe was heated up by craft and made round without / /P l
procedures or analysis.
IM f
d) CMC's would be " lost" so that unauthorized work could not be ,
ed.
! Evaluation of Validity -
j Our investigation of the four cited examples indicates the following:
b a) Piping which was identified as being in violation of minimum wall
. requirements has been repaired by welding to achieve the required wall thickness. This practice was approved in Construction Procedure CP-CPM-6.90 and is considered a standard repair method for such situations. The repair of minimum wall violations was documented by a repair process sheet or by Welding Engineering adding additional steps on the Weld Data Card for the weld involved.
I I
b) ASME Section III requires heat traceability for all pressure retaining materials. Heat number verification is documented on the Manufacturer's Record Sheet (MLS) and verified by both QC inspection personnel and QA Document Review personnel. There have I been some instances when QC inspections have identified mismatches between numbers on the drawing and on the hardware. Pieces identified on the drawing have been incorrectly identified on the hardware, or in some cases, the fabrication drawing or Component i Modification Card (CMC) would incorrectly duplicate piece numbers,
.i.e., use the same piece number for more than one piece of the
-u . e. . . .
j...
.t TXX-4187 6/1/84 I subassembly; In the first case, QC inspection personnel would have the craft correctly identify the spool. In the latter case, QC would notify the craft that the drawing (or CMC) was in error. If engineering agreed and revised the drawing (or CMC), the craft
] would correctly identify the piece, at which time QC would perform i
its inspection.
- t; i
c) Our investigation of this allegation on safety related piping did not substantiate that this has occurred. The basis for this .,
statement is interviews with construction supervisors and numerous
have been searched, and no evidence of this type of activity was .-
i.
encountered. ,
j, I. d) The purpose of the CMC is to document a design change which is
- i required because of interference, minor fabrication error, etc. A
[ " lost" CMC would make an as-constructed condition appear j nonconforming, rather than making " unauthorized work" untraceable.
CMC's are issued to construction through the Document Control ij
' Center (DCC) and logged as they are issued. As an additional safeguard, the verification of design, changes and the N-5 walkdown verify that the as-installed condition matches the latest design.
Hardware which does not match the latest design is identified by QC J
as nonconforming.
Safety Stanificance
, None Generic Impact on Other Systems or Contractors f Not applicable i
4 e
'~.a
~
5 L
i .
l TXX-4187 8
6/1/84 Allegation No. 17 Describe the'uf.111ty and contractor programs for changing the class of l' a material and procedures used to assure the appropriate class of I material is used in the construction of systems. It has been alleged
.! that:
a) Documents were reassigned from "Q list" (safety-related) items to
'l "non-Q" (non-safety related) items to circumvent ANI review. The documentation would be left as non-Q, however, the material was placed in safety system. 1
- , ?
- b) A department upgrades the class of a material to fill an order if '-
material requested is not available. An example is that craft will i look for material requested on drawings and if it cannot be found, .
'i
, they will substitute a similar looking material. The material will .
then be stamped with a number that incorrectly identifies the class of the material.
- Evaluation of Validity Material classification may properly be changed either downgrading l
. material or upgrading. Material, on occasion, has been upgraded, i.e.,
lI ASME Class 2 upgraded to ASME Class 1. Both the Brown and Root QA lt Manual and ASME QA/QC procedures define specific provisions for doing
{ so. A higher classification, i.e., Class 1, is always acceptable for I use in a Class 2, Class 3. Class 5, or BOP system. Material is not j upgraded from non-safety to Class 5 or ASME.
a) Our interpretation of this allegation is that systems or portions
- of systems have been changed from ASME to Class V (Non-ASME) or i nonsafety. This has happened as a result of Engineering
't reclassifying systems or portions of systems. These changes were based on design considerations, and were not made in order to preclude or circumvent ANI review.
j -
A - = .. -- ,,-/. .t'-,_, . , _ _ - , , .__,,.p, .,--4 , ._s , , , 3 ,% } _ , , _ ,
TXX-4187 8 6/1/84 b) Construction procedures allow the substitution of alternate materials'which have been approved by Engineering. If neither the
- > specified material nor the approved alternate is available, Engineering is contacted to provide additional alternatives or to
)l
- j work with Construction and Procurement to prepare Field ij Requisitions to procure necessary materials. The quality program requires that this material is checked at receiving by QC to assure compliance with purchase order requirements. QC field inspection
- personnel verify material type, grade, and heat numbers (where
! required). This verification is designed to assure that material .,
used meets design requirements. Two safeguards preclude the ,'
,, possibility of changing the classification of material by simply ,
- } "re-stamping" the material: ;
il
- 1) If material reclassification were to occur as alleged, the old ,
( classification would have to be ground off prior to stamping the new number and would be readily apparent to QC; and i
- 2) For material requiring heat number traceability, the material classification would be caught in Document Review by the I mismatch between ASME Class and heat number, i.e., heat number i.
would be for a different Class than indicated.
In summary, our investigation indicates that material reclassification ,
has occurred, but it was done in. accordance with approved procedures.
l Portions of ASME systems have been downgraded to non-Code; however, it was not done in violation of Code or regulatory requirements.
i
{ Safety Significance None Generic Implications on Other Systems or Contractors I
j Not applicable
'W"**"; --WT ,~ . - - .
M ,--**- -
7 ,
t . +
- f , ,
TXX-4187 6/1/84 l Allegation No. 18 It has been alleged that there was improper sign off of " hold points" on travelers.
i
- Evaluation of Validity l We have assumed that the term " improper sign off" means the signing of a traveler by someone unauthorized to do so. Our review of this matter l
j indicates that there have been isolated instances of this nature. When an unauthorized signature has been detected, appropriate corrective action has been taken. .
s l
Safety Significance None
]
~
Generic Implications on Other Systems or Contractors -
k Not Applicable 1
I L
I i
1 i
I e- -. .
_ . - , , - . _ , - , - - - - , . , ..- , -m
6
'l .
TXX-4187 6/1/84 Allegation No. 19 It has been alleged that craft personnel would satisfy a CMC on an j inadequate weld by welding over it instead of following the procedure l of cutting it out and then welding.
Evaluation of Validity
] i The term " inadequate weld" used in this allegation is vague. For example, a weld which was undersize and therefore " inadequate" would require no weld metal removal prior to performance of additional welding. On the other hand, welds may be termed " inadequate" due to
(
l relevant . indications and rejec' table by applicable codes or standards. f-In these cases, procedures require removal of the defect, verification i of defect removal by the same nondestructive examination method wnich .
. detected the defect, rewelding, and repetition of required NDE. In '.
k neither case would " inadequate welds" be welded over in violation of
- procedure.
- Without any specific information to aid in the evaluation, we are unable to address this allegation more specifically.
, Safety Significance .
'j None
- tapact on Other Systems or Contractors Not applicable
(
I$
I
>2 l~
l
. , -. -n -
& y_ , ,
- i .
,l TXX-4187 6/1/84 .
Allegation No. 20 It has been alleged that there are undocumented weld repairs.
Modifications were made to material, such as a hanger, after QC had
, approved it.
l Evaluation of Validity
,j This allegation lacks sufficient specificity to allow an evaluation.
l Our review has determined that construction has, on occasion, performed
! additional welding after QC acceptance of a pipe support. Unauthorized t
welding, when identified, has been resolved through approved nonconformance procedures. There are instances, however, where post -
inspection modifications have been performed. This is, however, Ir contro114d procedurally and results in a subsequent QC inspection of )*
the modification.
(- Safety Significance None l
'1 Generic Impact on Other Systems or Contractors Not applicable i
i i
1 l
- M 191 " " . - ~~F,
g
,...b.
i i
STATE.0F TEXAS )
)
COUNTY OF !^"C'".':LL )
HOOD l
Q 1
j Billy R. Clements being duly sworn deposes and says:
)
That he is Vice President, Nuclear Operations, Texas Utilities Generating Company and knows the contents of the foregoing Applicants' additional response to Darrell G. Eisenhut's April 24, 1984 letter transmitting allegations; "
that the same is true of his own knowledge except as to _E, i
g matters'therein stated on information and belief, and as ;
i to that he believes them to be true. '
(?
i
'l A !-
j Billy R. C/I,ements t
.]
Subscribed and sworn to before me this 1 day of June 1984.
t':t , . . , . . . .
h hg
~
. .. :s Eva Ana - N6t'ary Public State: Texas County: Hood O
i
- '"*" 3
, ~,'" .___ : 1 '
. .% A ' - ?s#ii- ' ~V -
i l..
f& &f TXX-4187
@ CA+. IV l ,
~
- ~
6/1/84 i
t
@ us./ p,prhrQ, .* , i3 ]
- ,- i-r-
- +
]; Allegation No. 16 i It has been alleged that non-conforming material has been used in i' < safety systems. Examples include:
Ah*l3 ~ g a) Craft " buttered" pipe, material is welded 3600 around the pipe to Il make it thicker, to achieve required wall thickness.
J Mb) Pipe numbers have been changed in an effort to bypass NCR's. 4 AQfLl "
- p] / f) eOut of round pipe was heated up by craft and made round without l> '
procedures or analysis.
a/
s' g) CMC's would be " lost" so that unauthorized work could not be q
, , gp. 2 -*
d
!' traced. _
. l. i s -
f' Evaluation of Validity ,
<li OurinvestigationofthefourcitedexamplesindicatesthefoElowing: .
t 1,
a) Piping which was identified as being in violation of minimum wall
[ requirements has been repaired by. welding to achieve the required wall thickness. This practice was approved 'in' Construction Procedure CP-CPM-6.90 and is considered a standard repair method for such situations. The repair of minimum wall violations was
- documented by a repair process sheet or by Welding Engineering l, adding additional steps on the Weld Data Card for the weld involved.
i b) ASME Section III requires heat traceability for all pressure
~
retaining materials. Heat number verification is documented on the Manufacturer's Record Sheet (MLS) and verified by both QC ,
inspection personnel and QA Document Review personnel. There nave *
' been some instances when QC inspections have identified mismatches 1
between numbers on the drawing and on the hardware. Pieces identified on the drawing have been incorrectly identified on the hardware, or in some cases, the fabrication drawing or Component Modification Card (CMC) would incorrectly dupitcate piece numbers,
.i.e.', use the same piece number for more than one piece of the t
~
y '
4 e p
=
w ,i w - ; . "- A s ,
TXX-4187 .
6/1/84 In the first case, QC inspection personnel would have subassembiy.
,l i the craft correctly identify the spool. In the latter case, QC would notify the craft that the drawing (or CMC) was in error. It i engineering agreed and revised the drawing (or CMC), the craft I
would correctly identify the piece, at which time QC would perform t its inspection.
1 l c) Our investigation of this allegation on safety related piping did not substantiate that this ha*, occurred. The basis for this s st:tement is interviews with construction supervisors and numerous .,
i_
QC inspectors. Additionally, both TUGC0 and. Brown & Root NCR logs have been searched, and no evidence of this type,of activity was . i encountered. .
~.
d) The purpose of the CMC is to document a design change which is A
required because of interference, minor fabrication error, etc.
" lost" CMC would 'make an as-constructed condition appear i,
nonconforming, rather than making " unauthorized work" untraceable.
'- CMC's are issued to construction through the Document Control i*
Center (DCC) and logged as they are issued. As an additional safeguard, the verification of design changes and the N-5 walkdown i
verify that the as-installed condition matches the latest design.
Hardware which does not match the latest design is identified by QC
'as nonconforming. .
i
! Safety Significance
! None ,
i Generic Impact on Other Systems or Contractors Not applicable 4
.amm O- , pee.W geewegue_ _e,o. __w_-- mees us ., - ah
- M , , , , _ p;pe
_ . . . . . ~ < . - . . . . . -
- j. - -
.,' @DC TXX-4187 q a /q c , w 1-Q,y ~
6/1/84 ,g Allegation No. 16 DI It has been alleged that non-conforming material has been used in m safety systems. Examples include:
1 *# h "'~ a) Craft " buttered" pipe, material is welded 3600 around the pipe to f make it thicker, to achieve required wall thickness.
AQS-l - b) Pipe numbers have been changed in an effort to bypass NCR's.
ll l c) Out of round pipe was heated up by craft and made round without 4g ,
' procedures or analysis.
gp 2 -" d) CMC's would be " lost" so that unauthorized work could not be -,
traced. ,_
~
Evaluation of Validity s.
d Ourinvestigationofthefourcitedexamplesindicatesthefoi' lowing: ,
a) Piping which was identified as being in violation of minimum wall
- i requirements has been repaired by. welding to achieve the required ij .
wall thickness. This practice was approved 'in' Construction l! Procedure CP-CPM-6.90 and is considered a standard repair method f for such situations. The repair of minimum wall violations was
.i- documen;ed by a repair process sheet or by Welding Engineering adding additional steps on the Weld Data Card for the weld involved. ,
b) ASME Section III requires heat traceability'for all pressure l
l retaining materials. Heat number verification is documented on the
- i. .
Manufacturer's Record Sheet (Mts) and verified by both QC .
inspection personnel and QA Document Review personnel. There have l been some instances when QC inspections have identified mismatches between numbers on the drawing and on the' hardware. Pieces j
identified on the drawing have been incorrectly identified on the hardware, or in some cases, the fabrication drawing or Component l' Modification Card (CMC) would incorrectly duplicate piece numbers,
[ .i.e.', use the same piece number for more than one piece of the l' ~
l
.p, .c- L; L . ? . .c -, -
'. . : *' ,:a:.' M 7 : . . . % n ', , :1( , : ' :t :;- , ' :s : -
>.s -
. TXX-4187 .
6/1/84 subassembly'. In the first case, QC inspection personnel would have
! the craft correctly identify the spool. In the latter case, QC
- would notify the craf t that the drawing (or CMC) was in error. If j engineering agreed and revised the drawing (or CMC), the craft
'I would correctly identify the piece, at which time QC would perform its inspection. -
f c) Our investigation of this allegation on safety related piping did not substantiate that this has occurred. The basis for this g statement is interviews with construction supervisors and numerous ,,
QC inspectors. Additionally, both TUGC0 and. Brown & Root NCR logs f_
have been searched, and no evidence of this type, of activity was ;
. ~. ,
encountered. _ ,
d) The purpose of the CMC is to document a design change which is
.; required because of interference, minor fabrication error, etc. A
" lost" CMC would'make an as-constructed condition appear nonconforming, rather than making " unauthorized work" untraceable.
CMC's are issued to construction through the Document Control Center (DCC) and logged as they are issued. As an additional safeguard, the verification of design changes and the N-5 walkdown
'l verify that the as-installed condition matches the latest design.
Hardware which does not match the latest design is identified by QC as nonconforming. .
Safety Significance None l .
Generic Impact on Other Systems or Contractors Not applicable a
L 6 s amme L
.; , .f:.y 3, , 7- .- g_ g
L
.n,w -ow N-5 W=W_ e q.
.n c w un ven k u u. =
w ,g: 2 , .,, . s. s. ,, , c ,< , c . s ., w on .p, ei ei ,*/c
..U ~
gg 2 s u rus- air cp. s 2 2 sn su. -
[x,,Q j~ '~'$ n,, w wo- ow.wi .wu ou' ne v+ r 8- -
Sol.. log SMt'5 'Eds? -
2 1
, p *,r , f=' EEQ LANGRAL To ASMa 91 - -
u,__ 3 e# aog nm eewewen o msemovsewam.co- emu A
nETML rj .
e/r. .a i f, %+" i.a- ;,
,
- h4 0TE.$ . 3, ,
r
- e%o ., o % e s. m. oi.m n . . t weto prise Ptst inep.7 ( e/w 'ont't)
. .o.. ..i n <.e, ,u w.iv. = >
i- g w '.M. 4,rq,,cs. ra*a a can a -, ca.am ~ ra.*n.mesoi" "-
y , - ," p .* y& _ _
e . ,.- m .4 m msr . .., ., s, .,m g ,
- w. oca.na<..m- e.cm me. .,g 4 4 gP ,: '. &.'"m... '
! w^*' ' +
- s-
so g. ' Q'i '
- w. ,e * ' w '<a '
,.g d y A i .-
'$ g. *' ' - p 35 i t, J s verm-w
,,. .$ 4 x , . ,Q, f
- -kc#,j, c s
APERTIME cw i CARD q' 3.
C
. j-N A'm. gfP. i s
'.J g.C si
,p. 4pP gS g N p
a ,i.
x .
srN y ur ." @ g ,.4 # ,3 ,,, I 'd
.l . b' h, .
'Y
>~ j .' .A'+ / k% M
/c g* d'4 h .Q'\
%pr,,o , s/*'b.@.
i g -
f-4 '*.
20 , *-
f ONE SPRAY we's.a.u Q % p,
'T g 4 .l. .S e. '
PUMP o, % .e
'i,1b*
4
" W$, QPI-CTAPCS-04
%- u' e, M !3. , cc
. %. m f g yo h f h & '915
- *~ il! Q *is st,L 4. hi*k i
+
- \
9g' .f .e,@cv Ya$.,# *
$g s7 4p' 3~- 3.
i 'l 7f Mf L'.N'ci l'",,Wf"'I g .D Q., /er 13.5"
! '.so pa,"w,14 crer4%, e 4 Wev.ded ras .P o.
- Or'Sg*
- c.9'%.'x- e f.- >.. ' .h 7 , 3 re ex + ra t . <..-s.*9<.8 e.
.s.e*** a e'3 %
y %, ,
.n* m<s<e e.; a. -t:.s v:
~
g- ,m,, c.a we \ 3'.g*
.m.
i % - i . r,. . m . a r:x.et% Mm w,4 \
c s'b,,
- g,)
$ e % .e r e. .i ri i s g ,,gg,)
es e e W" sooo* s s tre sw 90* t tL sa 6*2 F,]f, ra/ .,
,11 -
a w.
v h..u...e....-..,
,es r,r. ~ . .. om. e., i.
-=emr j
y- n
. r, . e e v4 rirs '/m a. s% sn u
.s,..
= e,e
. na ,-
7 7: q Q
l se i e r 'M Pe 8, m. , o. v. ii ft" to to uw % , '
'i %r.ot..t,ea r J.-mo <==>
- +
t s
.ta z 2 ie s ace, ew%
r M t '/w
- o'- 6' eq JEE,
- u. . w.
d''"'*'8-4 3 e r're u w - **
~
. ' ~,_."e.....o
$. U. l .., " , ,o as, i.
i....
, , h, ... '6) f'*
- .**M**~'^*=t*
~ .
8
.s e s , usas e,r. ~.'. y a u s.05 t3 ~e 7 1.'_M " * *h __ Drsen proon
.H e l Ng_Wo a u
%- % .. eh sg n .*
52 1 2 %* ! coo" ScL"o ajo* n
.o se e
e I % me.. ., eoa er toa..
o, . - esr. s , s. w w as
-;d.f es
- -35'l 2 iFE*47TT 2 C F * (,2 d l ,
g . i
- O m w so.eu sw W.7 _
, ,17" u i e p._ro rE %s c .c y\, . . -
Q
.m c,--
O'- 3.2.CF Gr.1'O SS t/t) Ck/ GIN
-w.=g FI-/CC C Bill 0F MATERIAL b *Q f
'gg PR l l tag 2TI fos &.r4) 70 MM6 54./W2 - irru rumrrrv l otscai, vion i
37 tr @4 %' Fg/g g go h b.*FO 375* kN WALL. S S . #t D P1FE ' #7-/
'O's V/ ! X4 4E/. 'O h G8T- Tf 73 ASME SA F59 class # TYPE ^
g s 'en go_litf frue rJ MmE Je ss3 CP .s,t.o Pt _,og cp gg j F4to o 'r s ets avr.1 to .<rmt f4 sur,s et* (o p n. g y. p . .,.y 4 o g g3 3,y y 1 y3 MPE TO ASME bA 312 TYPC TP [*
p,. m vaut i :1 +. I ee r- .!nr. 5 34-se itT24e "" .
.:u. a.,artrio 5 .tr + +16 3 2 f.'- 0 315* FMN. WALL, SS., *, Pet $. N-2(g/
,k
/ ijr2.Ud['g'gT,' """
U 90* L.R w EttTO ASn#E .
f (.k "g 4 /
"iA 403 TYPF WP 304 of kF34 Y.* -0 0 "Jo* 5 r W Et,tTo - DO - FItar.o
} jr g 5 / G- DO - 445* LT..W ELLTO - DO- f/ 2(4') .M
,1 el;/ y y g* y,
- y
_(,_ / }'o* O 3'TS' VM WALL . ro sca.:03 p/2072 s.s. 5 M t's t.
, ,p. cout. t I .
? gol
% , I IU (ED To ASMC SA . 0 3 TYPE "
L ,- W P 304 cx W f' .3 fc.. .nset g.tl 'oi '
.g b . (,' 'O . r:
[ 7 4 IO't stu t.Os.5.5 me s
'Do* LT-.W ELLTO A5ME SA r/.20 c 5 .88 g Y ,0yB Y' l g' . .f ,'.* q 40 5 T(PE WP 304 or p d Ib
' WP 31C. . e (g.
t
$ ,g.D S
9y , /'g 1 .O E3 I Ic"x 4" Do- W OL .To P/.fM /? -
I A sb
fp . o's 2*- 30co*'rtG O. S.S.
to P/ SOto Y f 'g "
S.O.L. TO ASME S4 /82 TffE &
- s
'l 3
6 f ll t f304 Cf F3%
10
- e Ye * - DIT70~ 3D L.- LV/70- P/ 30/1 ..
.g 8 F rgd r t. ,
. us it.'; im. , , . . , q 3 1 .g b rw a is 2 :sca ler-s ex.o nat uM Afx. snat E.
rh i r oi. -
0 @ @, /O -cair.ois ew zo e. = t 2. *
- L jAgt s 2 ~ -
14 js r g.!.ct"3cr ,5
,5 sW % se e som teu m a.no
~'-
%~- -
I kt , #l
~
6'P "
"I p ..' od '
i
'" I '~' E d ,, e, .".- % . .e .->e.rrem m .cza -
car >= % .
1:
'Mih .C ','
,p, @,p " M '~ile .e . . , . .r . - - o r := t",- '*4'N ' - %M
/0
- g y. %~ Enm e.. A *ai.;: k.a w s as:n_.yc.t.mst+ w w ?L -C
- 4 i t st
- '~ M 'if k = c ^+
- r'A e nr s.:e m o<* rr v .e - 3 i1 :
I{!
D e, eted .% s 4 M iA **,'lrt21re N.E vt m '4 63 .N. 0 I D L" [ {l '.
,,(. % " 'QD M) J _' VdLV.'LWIi' (h"hlu
~4,\ l #tAS K A 5MOTET;M-5 AC1EP ; N 5 J55 cf d%50EIDELETEMIQ2$ E MP.O ' b {
" W Ma cu w u.c, u .., .m's. LDM P ;
Ih 7'Os/s 6 d %,Ik %'W'b- * ', ps yA r r..'g* -
._J 4.__ __Eq_
M% 5;.* -
s RH as acico; u-s1ssuc
.t .w,e p.m.
(h4l>t%96,
%MR
,, .( -
e WhtM 3 is IG. 5 A .i . , ,, .n. o u : Se, ~e re .,. %. sv.m -
If NT SPPAY HEAT EXCHANGER % sua A m .a m w a . c a . s , w ,+ % % .,1 <
rt 1 CPI-CTAHCS -02 *# ~ * 'A * '' * ' ' '"
- W M W ~"***'l-*'*5'+ '"* A v , m t - w. m .,
'- o u s, -- cuss i ., a#'M at 'a I BICC OF- MATERIAL
- t'
- 1-i I i d
i bna '
'=' 8 A T _ ,s . .k -Q ::"
n ua eru .aa
.~. r..
. . . m -
y 7
'g [,kg '**
M t 2 C % O-+ Fl P c-DEST LQ C W 5.'_ .
8.5,]H t
- ls 2 bS @ * 'A t *L . T: w D (* * 'E Lf1 W'
a sg.
9 , et,
-f ai 2 $.' 'r.:c -* W -E n a r$ w .*h6-. * * '
A '
4 e o '
) 4- PCC ' '. l 'I EY III SP' Lc, F 10-14,t718, 12' 7
.g .
6t f.'R j h Mggt CETAtt ' @ /. I- 0 'D aon. ,D g
k & ctfe' ,,,% I i @
L / 4. r N1 /WL l%'"'l e 3 ("".C, 7 's l' r.1 % jj" 7
^
,J . . -
TE ual ufiUTeE S SE8v'CE S lanc ,,,
[ C P $ E $ 35 1895 CLtw mosE.rtual ,,.
[ ,
Ng&.gc,_* -
uorESEso ewwn 3 mA.. ..,.Lw Brown 8 Root, Inc.
{..
S yMLtm u,4 4 rat rc. sm #, HOUSTON,TENA$
h., -
- ce f 5 E AL. H ELDO.
N cut.t m.67 e-3,w!v a +, """'"'
O 'I '
{,pfJo e *" 6124 t, +,8.M S1.e, /W.,s 2 .e4, b * 'A CP" ' '
i l W+3 5,4 * "M . J>*:.' T /};
-* h_}'*h j_ ms Y m., N r. o. T uat . ,
c.o..
s.wic
% .tctm. .%. iA. .401 . - ~w'1.w . . . . . . - _n 37a
, , c, , .gJ- .
3, .wm
- s us.u m. m . pr%Al.. s. 0 2 C.__ t-Ett + b-- w h,g -
g c d it ; e c.t n..its.% an,4 -
g m
%CloC VOO V5 -0Y " ~
v' - G Q, ig hetr4hV'6j *(
T A N D A R D I C A N S
' A M E R .
1 PROPERTY OF BRCw.4 & ROOT. INC, TECHNICAL LisRARY l, . .
s .
~ / # i_
ASA B36.19.1965 M 'd/'~ .
UCC 471.643.2:669.1 '*
Mf'[':"..
. , .% g ,i abfbdbr'TE h..?.7
.4. . .s.,-
~~ M
- M D N ;21, ,I,. . O i - - . w :; - . . 2
' gg u et - ,3.--f w1- - + .
. 4
,=- 7;.._. m -
. .::".. 2;n- ,,,
f, .
_...w w .;., ,__
1 ~
! e tiswt wc.~ . . . . k5Y4%, " -
" "'.; 'c ...;.
j **(}~N'
- - " w -*.~. e y , c g ,
li i
I l
l l'
E ponsors American Society for Testing and Materials The American Society of Mechanical Engineers ubisbc by THE A M ERIC A N SOCIETY OF M EC H A NIC A L ENGINEERS
~
345 East 47th Street New York , N. Y.10017 United Engineering Center l F01A-85-59
- ?MM - m 4-389 w
-A----_.-_ [ }__ _}
. - . - - __ _ _ ~ - _
9 AusnicAN NATION Al. STANDARD PROPERTY OF
, $ g his stoniard is one of mee tris i 4000 eporavsd as oithIr e USA
' Standard or os on American Stondard, l* beco ne en American National Standard in October 1969 when the institute changed its nome to American Nationoi Stonderds Institute. Inc.
t 1
I Foreword i
I i This standard for cortcsion resistant piping, designated categorically as Stainless, is based on t3e same principles that forrned the background for the development of American Standard for Trought cceel and Trougnt. Iron Pipe .A3A 3%.10) and reference is -rede to this source cf infor:narson.
The wait thicknesses shown for Schedules 405 and 80S are identical with those of Schedule 40 and 80 i.i ASA P M.10 except in the 12 in. size in Sche fule 40S and the 10i and 12.in. sizes in Schedule P.05. The thickness for these three sizes corresponds to wall thicknesses of standard wall r.nd cxtra trc,ng wa!!.
The more re:ent Jeselopments of the hi,ehty a lloyed stainte: s steelshavebrought about a minor conflict with convention. Tith these newer materials, the need for standards is just as great and the present types of threads are just as satisfactory, but the basic cost of the meta. is much higher acd the art cf fusien welding has develo;.ed concurrently. The charac. s-ter of stainless steei permits the design of thin wall pipi ng systems without fest of early 1 failure due to cor:osien, and the use of fusion welding to jcin such piping has eliminated .
4 the necessity of thresding it. For these reasons, the wall thickness dimensions shown {
under Schedule'105 have been developed, based on the conventional formula but then modified to correspond to the nearest Biricingharr. Tire Gage (B.T.G.) number. :
Following publication of the 19 9 edition there devefoped a demand for a still lighter wall pipe. A Schedule SS was determined cooperatively by representatives of chemical '
ecmpanies, p ocessing industries and manufacturers of welding fittings. This was endorsed by the ASA Chemical Industrv Correlating Committee and tne !.f snufacturers Standardization Society of the Valve arid F: stings ladustry. The new senedule was hseluded in the revised standard which was approvec' by ASA on April 7,1952.
In 10M it was recommended that the wait thickness of 12.in. SS be lessened and a new f after its appreval by ASA on February 27,ic57.
revision of the standard was issued shorti In this fourra edition, dinensions were erpanded nevond 12 inch pipe size by icelusion of, and reference to ASTM Specification A.109. This revision was approved by ASA on October 29,19M.
I i
.
- Ext acted from Any part of this standard may be quoted. Credit lines should read:
with the permission of the 1
Av. erica:n Standard Staisless Steel Pipe (ASA B36.19-1965),
pubissher, The Arnerican Society of llechanica! Engineers, United Engineering Center, 34S East 47th Street, New York, A*.Y.10017."
4
.f Copyright.80.1965, by 8
THE AMERICAN s0CIETY OF Mr,CllAMICAL ENCINEERs Petnee d an U.s.A.
4 9.
^
- L -
,- w
m
! PROPERTY OF
' BROWN & ROOT. INC.
TECHNICAL LIBRARY t
t Sectional Committee B36, Standardization of Wrought-Steel and Wrought-tron Pipe and Tubing OFFICERS W. R. Steur, Iecretary J. E. Lactan, Vice.Chairnrese J. J. Kanter, Chairmaer Sectional Committee American Boiler Manufacturers AssociationJ. J. B. Rutherford. The Babc American Bureau of Shipping M. J. Giraldi, American Bureau of Shipping New iork, New York Ameri:an Gas Association 9' .
<9
'f J. L. Gere, Cities Service Gas Co., Oklahoma City, OklahemaM s Armerican Iton a Steel lastitute Tube Co., Youngstown, Ohio J. A. Canner, Youngstown Sheet atJ. H. Timmers (Alternste/, ARMCO f St A. B. Bilder. U. S. Secel Corp.. Pittsburgh, Pennsylvac.is '
C. F. E mish, Youngstown Sheet & Tube Co., Youngstown, Ohio ~
.l ,
Ame:icac Society for Testing and \taterials
) !. A. Ruhrig. Detrest Edison Co., Detraar, Michigan C. L. C! stir, Tiriken Ruller Bearine Co., Canica. O'iio
- J. J. Kanter, Czar,e Co., Crieage, litino;sJ. J 8. m.therfont, The feab
.I O. 4. Tisblarich A. M. B7ers Co.. P.ttsb.ngh, Pennsylvania Americae actiety of Mechanica! Unsineers, The J. E. Lattaa. Taylor Forge & Pipe Werks, Inc., Chicago, Illinois Arthur McCutchen, Chemetrun Corporation, Louisville, Kentucky W. R. Sreur, Sargent a Lund/, Chicago, Illinois Association of American Railroads C. F. Welder, Chicago. Burlins, con & Quincy R. R., Chicago, !!!inois i ASA Electric Light & Power Grcsp F. 7. Smurr, Commonwealth Services. Inc., j ackson, Michigan E. C. Pandorf, The Cinciensen Gaa & Electric Co., Cincinnati, Ohio G. A. Olson (Alternose/. Edison Electrie Institute, New Yerk, New York ManiJacturers Standardization Society of the Valve a . ittings Industry Arrher McCucchan, Tube Torna. Louisvi;te, Kencucky Wchanical Contractors Association of America
- j J. H. *llak, Jr., Heat and Power Corp., Baltimore, Maryla nd l
Pipe Fabrication InstituteA. B. Donkersley. Grinnell Corp., fae., Providence. Rhode Is 4
Pittsburgh Testing LaboratoryH. F. Hedderich, Pittsburgh Testing Laboratory, Pitts'our U. 5. Coast Guard J. L. Iloward. U. S. Coast Guard, Washington, D. C.
U. S. Department of the Navy Bureau of Ships, Navy Department Washington, D. C.
3
. c v. mq,-, . , '
t _,_
.- 9
. . - - - . . . . . --.. . . . . . ~ . . -...a.
i e
i 4
Subcomasittee No. 2 on Stainless Steel Pipe lf J. J. B. Rutherford, Cassw.as, Chief Metallurgist, The Babock & Wilcos Co., Tubular Products Div., Beaver
~l
'4 Falls. Pennsylvansa 15010.
K. J. Sinuo:. Mechanical Enssneer, Detroit Edisoe Company, 2000 Second Avenue, Detroit, Mi:higan 48226 H. M. Soldan. Senior Engineer, Public Service Electric h Gas Co. 80 Park Place. Newark, New Jersey 07101 J. H. Zink. Jr., Vice-President, The Heat k Power Corp.,428 East Saratosa Street, Baltiraore, Maryland 21202
.t
'4 1~
l e
C e
b f
I
- a i
i.
t 4
m y1 . .R - -
Y w
x v
, ,~g , __. ;g _E _
s . e- . . w. .w w v ,v --
- . - - wv -, --, , .a a O
i 1
i I
4 AMERICAN STANDARD Stainless Steel Pipe fic density of carbon steel (0.2833 pounds per t I Scope. These standards shall de known as cubic inch). The differene grades of atainless the Ameriesn Scandard for Stainless Steel steel Pipe.'h ve different specific densities and hence The word pipe is used as distinguished from may weigh more or less (see footnote 2, Table 2). ,,
ta6ing, restricting the term pipe and therefore the scope of these standards, to apply to tubular 6 Screw Threads. Unless otherwise f specified.
j' products of dimensions acd materials commonly the screw threads of threaded pipe shall con orm .[
used for pipe lines and cennections. to Arterican Standard for Pipe Threads traper S wall .
2 Size. The siz.e of pipe for all schedulesthreads) y in (ASA y,
B2.1).
- , Schedule
, y SS, and 10 ~
s sdentified by the rnominalpipe Tables I and 2 s. with ASA B2.1.
size. -
7 Schedule 'Eall Pipe. The schedule numbers
/
3 Afaterials. The dinensional standarde for pipe described herein are based en macerials under Tables and 1 and 2 iridicate approximately for procucts such as covered by ASTM Specificaric,ns '
- Pchie:uses subj oin ed wa:! s e s, f or the pre s sure/scre ipe of approximately uniform A312 and Aic7. ' "'# # '". .
Unless otherwise 88t'"8'" (8 MSI 8"tmal Pt' " " -
4 Pe.inissible Vari:tsans. Then ene selection of wall thickness depends provided by the specification, the ac:ust shall not be enore than wall upon capacity to resisc internal pressure Primarily thicaness .it any point under given condsrions the designer shall compute l for 12.5 per cent under the nornina! wall thickness the exact value of wall thickness suitab e i
' shown in the tables. Permissible variations condstrons for in which the pipe ss required as other dimensions are indicated prescribed in saASTM detail inSoeci-fica the ASME I ,
less Steel Pipe (A.12) for sizes up to 12 ia in.
2 for Pressure lhps,on (ASA B31.1), etc., whichever c:usive and ASTM Specification forTelded Large governs the construction. A thickness will then Outside Diameter Lightwall Austenitic Chro:nium-Nickel A!!oy Steel Pipe for Corrosive or High- be selected from the schedules i is of n Temperature Service (A409) for sises above 12 the to fulfill in. conditions for which the p pe The nominal weights shown in desired.
5 Teights.
Table 2 are calculated on the basis of the speci-i h
1 1
e e m~- __
^ ^ h _._x.
i o .
i AMER.!CAN STANDARD 6
i e
1 t
i e
Table 1 Dimensions of Welded and Seamless Stainless Steel Pipe e
NOMINAL TAI.L THICKNESS e
NOMINAL OL'TS!DE SCHEDULE SCHEDULE P&PE SCIIEDULE SCHEDULE 805 DI AMET ER ggSu 493 .
StIE $3n e 0.068 0.095
..... 0.049 0.119 0.405 0.0 88
'4 ..... 0.065
% 0.540 0.091 0.126 0.065 I
'/, 0.6's .....
0.109 0.147 0.065 0.063 -
% 0.840 0.113 0.154 0.065 0.083 0.179
% 1.050 0.109 0.133 1.315 0.065 1 .
0.140 0.191 0.065 0.109 0.200 1% 1.M0 0,109 0.145
,i 0.065 0.218 Ih 1.90 )
0.06* 0.109 0.154 2 . 2.375 0.276
.M 2.875 0.083 0.120 0.120 0.203 0.216 0.300 f 3.503 0.083 0.318 3 0.120 0.226 4.0C0 0.083 .
- M 0.120 0.237 0.337 .
4.500 0.083 0.375 .
i 4
0.109 0.114 0.258 5 5.%) 0.134 0.220 0.432 j 6.625 0.109
- 6 0.322 0.500
'l 0.109 0.148
- 8A25 0.165 0.363 , 0.500*
10.750 0.134 0.500*
i 10 0.1 % 0.180 0.375*
~2 12.7?0 l 0.188*
14.0C0 0.156 -
14 0.188* -
16 16.000 0.165 -
18.000 0.165 0.198*
19 l 0.183 0.218*
20 20.000 -
I 22.000 0.18S 0.218' -
22 0.25 0 24.000 0.218 24 0.250 0.312 30 30.000 I
l Alt dieseestone are steem in onehee.
T.no 4eeteel thletenesses insted fee the respective pipe elsee espresent thele meetsel se seeeee desemelee s.
Fee esteeeeees. see Per. 4. Intredesteve Neees.
'These de met confeese e*Sehediale s$ end to losAsA S34.80 well thsekaseees de nos permint theneding in esseedence arttan ASA S2.t.
t t .
6 g
-g -
7
h STAINLESS STEEL PIPE 8
e t '
'.2
' Toble 2 Nominal Weights of Sfe.1 Pipe, Ploin Ends i TEIGHT OF $1 EEL PIPE, PLAIN ENDS 3,g g,.
PIP E SCliEDULE SCHEDULE SCllEDULE SCHEDULE 805 SIZE 10 , 405 5.C
- 0.1" 0.24 0.31
.... 0.54 e
.... 0.34 0.42
e 0.57 0.74
.... 0.12
!e 0.G7 0.85 1.09 H 0.54 1.47 C.86 1.13 t' O.69 1,66 2.17 1 0.97 1.40 1.81 2.27 3.00 1% 1.11 3.63 1.28 2.09 2.72 IH 3.65 5.02 2 1.61 2.64 -f 5.79 7.66 24 2.48 3.53 7.58 10.25
( 3 3.03 4.33 1' 9.11 12.51 4.97 3'i . 3.18 1 10.79 14.*8 -
4 3.92 5.61 7.77 14.62 20.78
- 5 6.36 26.57 7.t:0 9.29 18.97 6 .
13.40 26.15 43.39 ~
8 9.03 54.74 '
18.65 40.49 10 15.19 65.42 20.98 24.17 49.56 12 14 21.C 7 27.73 -
36 27.90 31.75 -
!$ 31.43 )).16 20 39 t8 46.06 -
22 43.P0 50.71 -
24 55.37 63.41 30 79.43 98.9) 2 All diesemelone are steen to twshes.
I Weigate see steen he potende per lineer feet and are for sah steel p6pe wath The plein ende.
- The different grades of eteeilees steel perunas etnoidereb&e verlettano in weight.
forette asetniese steele stay to shout 3 per eent less, one she sustenette steen eerk steet.
e i
l 6
9
- 7 9
4
,M~ ,y Oh,
? >T~ 5 - __ __ _
~ . - .. . - - .
SROFeRTY OF ROOT.INC.
~.: $EkNicAL L13RARY.
AMERICAN N ATION AL ST AND ARDS AND USA ST AND ARDS FOR t
. PIPE, PIPING CODE, PIPE FLANGES, AND FITTING 5 Ploe Threads (Except Dryseat) . ..........................82.1 -
1%8 Cast Iron Pipe Flanges and Flanged Fittings, Class 25,125,250, and 800 lb . . . B16.1 -
1%7 Malleabic *ren Screwed Fittings,150 and 300 lb . . . . . . . . . . . . . . . . ... . B16.3 - 1%3 Cast Iron Sc.ewed Fittings,125 and 250 Lb . . . . . . . . . . . . . . . . . . . . . B16.4 -
1%3 Steel Pipe F;anges.and Flanged Fittings, 150, 300, 400, 600, 900.1500, and 2500 Lt (including reference to valves) ..................... B16.5 - 1%8 Steel Butt.Wa ldi1; Fittin gs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B16.9 -
1%4 Face-To Face and Enr.-To-End Dimensions of Ferrous Valves . . . . . . . . . . . . B16.10 - 1957 Forged Steel Fittings, Socket-Welding and Fitted . . . . . . . . . . . . . . . . . . . B16.11 - 1%6 '.
-t Cast Iron Threaded Drainage Fittings . . . . . . . . . . . . . . . . . . . . . . . . . B16.12 - 1%5 t Ferrous Pipe Pisgs, Bushings, and Locknuts with Pipe Threads . . . . . . . . . . . B16.14 - 1%5 Cast Bronze Screwee Fittings,125 and 250 Lb . . . . . . . . . . . . . . . . . . . . B16.15 - 1%4 i l Cast Branze So! der-Jaint Pressure Fitt.'ngs . . . . . . . . . . . . . . . . . . . . . . B16.18 - 1%3 ,
(1%7 Addendum)
Ring-Joint Gaskets and Greeves for Steel Pige Flanges . . . . . . . . . . . . B16.20 - 1%3 Ncnmetallic Gaskets fcr Pipe Fianges . . . . . . . . . . . . . . . . . . . . . . . . B16.21 - 1%2 Wrought Cooper ard wroust:t Etonze Solder-Joint Fittings . . . . . . . . . . . . . . B16.22 - 1%3 l
Cast Brcnze Solder. Joint Crairage Fittings . . . . . . . . . . . . . . . . . . . . . . B16.23 - 1%9 Bronze Flanges ard Ficnged Fittings,150 and 300 Lb . . . . . . . . . . . . . . . . B16.24 - 1962 -
Butt Welding Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 16.2 5 - 1 %4 Brass Fittings for Fiated Cooper Tubes . . . . . . . . . . . . . . . . . . . . . . . . B16.26 - 1%7
- Plastic In.ert Fittings for Flexible Polyethylene Pipe . . . . . . . . . . . . . . B16.27 - 1962
+ Wrought Steel Buttwelding Sbcrt Radius Elbows and Returns . . . . . . . . . . . B16.28 - 1%4 Wrought Copper and Wrought Copper Solder-Joint Drainage Fittings . . . . . . . . B16.29 - 1966 j Unfireo Pressure Vessel Flange Dimensions . . . . . . . . . . . . . . . . . . B16JO - 1%9 Wrought Steel and Wrought Iron Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 836.10 - 1970 Sta ln f e s s Ste e l Pi pe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 836.19 - 1 % 5 1
- Dir
- ders for holding Standards are available.
I A complete list of Stirndards published by The American Society of MechanicalEngineers I
is obtainable upon request.
T _
{- - -
T {- - ,
- _
- - - # Ie ' ' '
~ ' ' '
c%, n , A eir + s r. s , , w i.y
! N d. - 4sg o 4 NC. 4%%
b i
N c 1 s cro N C_ % % T - 4 M S Mc2sso Nc2s66 ;_
4 j
MC2 5 %c t
- NsT s'Vi-
-+ P-T . . . .
i t
(,Q '. bkb 3 (..e
\-\ , ,
s t
% 'hJL .yn *
.,,% = * *
- r Ih , & * $O'he
' - }' '.v. vk',
5 ~%. I.:
5 r\R .k ... .
.. 'k .
'<a.f.w. g f 3s\q3S h ,' '!J sk I > c, ' i. e l @,_1 * -4 l Yi j e.
F01A-85-59 wo
pa ,, ,g , g, m eGe w - + 46 4W Dew. 86 , ad+.-.D g g e ,p .
-W. s& G 8'4 h O 9
l 1.e i
g .&
- s /
. c -
2
- . o ,- oL s ,-..-../ it-6 I
- o a ~
M #-
j ,
a r
p
~
i'
'l- d o
C o< .f r-y .
pa - -
e y 6I -
s t 4 @
t
'i I
i -
- t~A 4 6A h-
.y e
4 1
b
- W-t i, %
p
!I g 9
J # N J 0 e*
! ws #
ti .i . ,0 e f<
i ( g d
. j
- 5 O gg - -
A r*
i a
==
=*
e D M
- T h -- - . . _ i - ma..._ .h .. I % ,,
O O C
a cJ h<t ,s- #
.r i f, - P lS i s vTa m i, _, 5 n, #
- 19 f o ,I t!
@ Yf
< jrd T~
G e
' - .,1 -f g,
,8 0 y-i dd f [ ,' ,'
gl 4 o I
- - en l
< A ~
E' &
. lo 4 oo -
l
- s en :
l
<4 9
- = f .
,: r1 ps f'~
co "
6,
, . b' o
' t l , p 2
~
l'
-t'# i/1r p- t ',,
- p. % v so eo d p Q .*
- e I
- I e I i
s ib *'o l e s o e i a 6-0 u **
b
.i_ -
.y _- .- - _
- . , _. . ., 7 , _
- , - ..n
! /
e .
- S A .% \2. \---9 '
A 5'6 Q ch Cost u MD 6.E D D ..
, h % ag't q 3/y .oq b '/57 D Dh\
\ o .1 % i O .'~15 h' i 0%h r 0 %\
t o s %4.~h ,[ t o, n \ c\ A"
- - -- v .
- hc.c= ~35 ,4b A%
\ '-
/
}
m g =
1 --
he.c.c- 3 NA% 't o , fi$ %
~
Ce A N.N LB MO 'A #N Ce B KM-4 to h l X- -
,j _
NM to ~lV, A o
1 \D.9b6 k
~
3 tEC E %'A bdA M\Q lc.6% W c% b MS it A 01 N l M\W to b41 .
X l rb.
- ~
s 0 % b5'A.Z.
! \D'l5 ::. o,1 S O
'! a%
I 9 i D~2 1
0 % s A . % '.1 5 t N
o.bi l <- :,-.,,-
__33- ___
,y. ,
-. r.n. q__
gga .
'I h /dtt4cly.ht.;ff/p . . . . .
(). 3_ _ . ..
.- .. . . idil.f4f(20$ ~
-Mc/l'4M61A/G. .
CAdRMC#
\
can#1:ex CHg.twa+ ra_Acefars GSPiu #fiM4 /uf4!!w M20M u)st3nw EN&gg rtin, . ggaggy, QD_At.nC lJM/YJB & kyp f 1
R1.$$1fM2A* /a4i
, i num. 4
/
llfV L.ffpllW/ fffll}0fi)YO' l - d IUVlll,WlfL.".f]Wf/NJ///'Ohi/0N 1
.- 700noTstfFG[fHf.loGff/BM k-.692'usi.'.7c 3E fu ?lFiMMFROi---.
.. If k.#2L .. . .' .. -.
fdff/f//AdXTNMf*/kf744_-6_7B~ L.. .
/
./)/r.2 fjJ'll2.MMt.h%RAo
^ /ZiV l.//lNh4 distif/ElfielAkiff'0M Y h Eb N#TRfff47ftti 99Q2.)$ivJ. 644)*
- ML//tt//h2Nf.;{ .
.-... ![24 '$f .
a
- Q4. ew
?3 f,//ft2 /ttniild(bA. --.
- W IMrf # fffcl fpf MtO AT5k1
[f>ItJ..Il8lth. AtASEn .ido/sti< Neuf
- #fWJ9 ,
iM 2Mcawntif(Arr3.91 fib 3G.0d
. ATV h 1l:lll2. h6 . . - .
. ... - /NY.Lll).th .fwijLS.)iHMtfivM.b.fs9Fi Cf21fts.fM/2 R19$.AG)/J.. - . .4u. P/823(iNa VST){$ ?J8).To ff48uM
/Sf4675AESPopJi84i.:[d.JC.G.@'O . . )lMinRoNL yibfttfipp M 4EMti APR Ibbii t V
woJ 768 a.orAtrat.as?wsL. # ... ..owerrnaa -.... . - . . .. -...._ . .
n MEdV. 5. MllyBfd Mr<</ 4/, _ __ . . .. . . _..._ _ . . . ._ _. _. _ . . .
' 5Ni4 &odCsvsiM ' fBViki3, Nfw Pitc5 '4?ktfisloG U -
= ...
NYllI/2ltkAlV!/i.k(?.l.Ml. ..&NV.&/,//).2d/S/4aviN4A,di'l.
NofFMGpH ?lA feifn'tf- fsf4&lfMfS W36 i S Moi mom frMfWyydl, . -L 2.
INM /}LL M//t fcf/V/fr stifEt2 (LtyrJ/PM 0 IJ MfdNnid LESJ TP ?6'JE f/Eli' Wad /NSTRUS 9/t?-I3 -/4l?2- .,
1 h 9.-
y .., w.r .,.g_, ; . p - . - e. ~~
. , . ,_ , , ~
~
CcLkOg 3 j b O lJ 4 k 93 0n } 'l W I I 1
l NB.2537-NB45 39.7 SECTION !!I. DIVISION I - SUBSECTION NB e
NB 2537 Time of F=m=3==daa welding operators shall be qualified in accordance
. with N B-4000 and Section IX(NA 3766.4).
Acceptance examinations shall be performed at the time of manufacture as follows: NB 2539.3 as.mang of Repaired Areas. After (a) Ultrasonic examination shallbe performed after repair, the surface shall be blended uniformly into the rolling to size and after heat treatment. except surrounding surface.
postweld heat treatment:
(b) Radiographic examination of repair welds.when NB-2539.4 Fwsmanadam a( Repair Welds. Each required, may be performed prior to any required repair weld shall be eummed by the magnetic postweld heat treatment; particle method (NB 2545) or by the liquid penetrant (c) Magnetteparticleorliquidpenetrantexamination method (NB-2546). In addition. repair cavittes. the of repair welds shall be performed after final heat depth of which exceeds the lesser of % in. or 10% of i treatment. except that .the examination may be the section thicimm shall be radiographed after performed prior to postweld heat treatment of repair a accordance with NB-5110 and to the
- P r. umber I materials 2 in.and less nominal thickness. acceptance standards of NB 5320.He penetrameter and the acceptance standards for radiographic ex.
NS 2538 Ell =3a=*% of Surface Defects amination of repaar welds shall be based on the section thickness at the repair area.
! , (a) Unacceptable surface defects shall be removed 1
! by gnnding or machinin5.Provided: *
- NB.2539.5 Home Tsummasas After Repairs. He 4 (1) The remaining thickness of the section is not -
reduced below that required by N B-3000: pmduct shall be heat trassed after repaar in ac. -
cordance with the heat treatment requirements of .
(1) The depression. after defect elimination. is blended umformly into the surrounding surface: N B.4640. .
(J) After defect elimination. the area is reex- NB 2539.6 Masadai Rapare Desedbing Defects and amined by the magnetic particle method in ac-Repairs. Each defect repair exceeding in depth the ,
s cordance with NB 2545 or the liquid penetrant lesser of % in. r 10% of the section thickness shall be .
method in accordance with NS 2546 to assure that
) the defect has been removed or the indication reduced desenbed in the Certified Matedal Test Report. The Certified Material Test Report for each piece shall l to an acceptable size.
include a chart which shows the location and size of W76 (4) Areas ground to remove oxide scale or other the prepared cavity, the welding material mechanically caused impressions for appearance or identification. the welding procedure, the heat treat-to facilitate proper ultrasonic testing need not be ment and the examination results. including ra-examined by the magnetic particle or liquid pene-diographic film.
trant test me'thod.
(b) When the elimination of the defect reduces the NB-2539.7 Repair of Cladding by Welding. He thickness of the section below the minimum required Materials Manufacturer may repaar defects in clad.
N to satisfy NB-3000 the product shall be repaired in ding by welding provided the requirements of (a) accordance with NB.2539.
throuSh (d)belowaremet.
(a) Qualificassan of Wedding Procedms and Weld.
NB 2539 Repsie by Welding ers. The welding procedure and the welders or The Material Manufacturer may repair by welding welding operators shall be qualified in accordance material from which defects have been removed, with N B 2410 and N B-4000 and with Section lX.
provided the depth of the repair cavity does not (b) Defecr Removaland Examination o/ Canty. The defect shall be removed and the cavity prepared for i exceed % of the nominal thickness and the re.
quirements of the following subparagraphs are met. repair shall be examined by the liquad penetrant e
Pnor approval of the vessel Manufacturer shall be methodtNB 2546).
obtained for the repair of plates to be used in the (c) Examination of Repaired Arcar. The repaired manufacture of vessels. area shall be exammed by a liquid penetrant method D O*2 NS 2539.1 Defect Removal. The defect shall be (d) Report of Repairs Each defect repair shall be removed or reduced to an acceptable size by suitable desenbed in the Certified Matenal Test Report. for mechanical or thermal cutting or goucmimethods ~
cach piece. includ;ng a chart which shows the location
) and the cavity prepared for repair (N B lit l.1). and size of tr e repair. the welding matenal N B 2539.2 Quallflestion of Welding Procedures and identification. wedi ig procedure, heat treatment. and .
Welders. The weldmg procedure and welders or examinatioii res.ca n
se F0lA-85-59
//af/
. ~ n l_ j, '[
- s , ,
w h.
SECTI!N III, DIVISION I - SUBSECTION NB -
} N3 2545.3-NB.2551
. thanhin.forthicknesses%in.and reater:, 3 (4) Tenormoreindicationsinany6sqin.of area (1) Four or more indacations in a line separated whose major dimension is no more than 6in.with the
- by Me in,orless edge toedge' dimensions taken in the most unfavorable location F (4) Tenormoreindicationsinany6sqin.of area relative to the indications being evalaated.
whose major dimension is no more than 6 in.with the
; dimensions taken in the most unfavorable location NB.2547 Time of Examination
- relauve to the indications being evaluated.
Acceptance examinations, including those for
,3 repair welds, shall be performed at the time of manufacture as 5i ven in (a),(b), and (c) below.
(a) Ultrasonic examination may be performed at j,' NS-2546.1 Fama==al- Prese&se. The procedure any time after forging and the maximum practical volume shall be examined after final heat treatment.
l ,
for liquid penetrant eumination shall be in ac.
13 , cordance with the niethodsof Article 6 of Section V. excluding postweld heat treatment.
(b) Radiographic exammation of repair welds, if g g required, may be performed prior to any required 3 #- W7s be(a)indicated Mechanical discontinuities at the surface shall by bleeshag out of the penetrantt postweld heat treatment.
- w. (c) Magnetic particle or liquid penetrant ex-l 4 b.however, localized surface imperfect ons such as may amination shall be performed in the finished con- t dition, except repair welds of P-number I matenal 2 l
j Ql ' ' . occur an inccmpletefrom bondmm between hH- masts, surface base metal and conditions. or and less, may be examined prior in. nominal thickness -
j h cladding may produce snailar =du-mons which are to postweld heat treatment. i
} g not relevant to the detection of unacceptable pl discontinuities. NB-2543 FHmination of Surface Defects ?
(b) Any indication in excess of the NB-2546.3 g{< acceptance standards which is believed to be non.
Elimination of surface defects shall be made in -
% relevant shall be regarded as a defect and shall be accordance with NB.2538. ,
g reexamined to venfy whether or not actual defects are present. Surface conditioning may precede the reex. NB.2549 Repair by Welding W76
, 9 4
aminauon. Nontelevant indications and broad areas Repair by welding shall be in accordance with NB-
- k of pigmentation which wouki mask m' bas of 2539, except that:
% defects are unacceptable. (a) the depth of repair that is permitted is not (c) Relevant indications are those which result Emited; and
, [/. from unacceptable =~ht discontinuities. Linear (b) for ferritic steel forgings, the completed repair indications are those indacations in which the length is may be eyammed by the ultrasonic method in i i more than 3 times the width. Rounded indicauons are accordance with the requirements of NB-2542 in lieu indications wluch are escular or elliptical with the ofradiography.
length less than 3 times the width.
NB.2546.3 AcceptoseeSe=dards NB.2550 EXAMINATION AND REPAIR OF (a) Only m. dications with major di=,namne Sreater SEAMLESS AND WELDED than % m. shall be consulared relevant. (WITilOUT Fil.LER METAL) .
(b) The following relevant ma-='=== are un- TUBULAR PRODUCTS AND acceptable: FTTTINGS (l) Any linear indications greater than b in.
long for materials less than % in. thick. gt esser than 8/s NB.2551 Required Exannisation W75
} in. lon5 orf matenals from % in. thick to under 2 m.
thick and W in. long for materials 2 in. thick and (af Wrought seamless and welded (without filler S74 greater: metal) pipe and tubing shall be exanuned over the
(.') Rounded indications with dimensions great. entire volumet of the matenal in accordance with the er than % in. for thicknesses less than % in. and applicable par 35raph (1). (2) or (3) as follows.
grea ter than % in. for thicknesses % in. and greater:
ll) Four of more indications in a line separated s g 4,,,, ,_,_, ,g g ,
by N m.or less edge to edge: only be conducted from one surf ace.
24
_- ,-e.- -.wm v ,_
~ ~ . ..g . .,e.m _.,,p_ __,
- - - . . _ _ - -. - _.- __ ._ ___T _ _ _ . _ . _ _ _ _ _
- __ __ _ _ __. _
.. . 1. ;. . - u m ..
NE 3000-MATERIALS NB.3551-NB.2552.1 7 Tubular prodacts may require both outside and inside (ci Tubular products used for vessel nozzles shall 576
- / surface conditioning priot to ezammanos. be examined over the entire volume of material by
(/)(a) Pipe and tubing smaller than 2% in. O.D. either the ultrasonic method in two opposite cir-shall be examined by the ultrasome method in cumferennal directions in accordance with NB 2552 accordance with NB-2552.l(a) in two opposite cir- or the radiographic method in accordance with NB-cumferenual directions
- and by the eddy current 2553 and shall be examined on all external and all y method in accordance with NB 2554. provided the accessible internal surfaces by either the magnetic product is limited to sizes, materials, and tlucknesses particle method in accordance with NS 2555 or the
! for which meaningful results can be obtained by addy liquid penetrant method in accordance with N B-2556.
l current examinauon as evidenced by detecnon of
, required standards. Each method shall be calibrased to the appropriate standard: that is, the ultrasome N54SS'2 LM s'==l**
I method shall be calibrated to the nasal aosches or 874 li grooves of NB 2552.l(b). and the eddy current method shall be calibrated to the circumferential NHS$2.1 Ir..-a a== Precedure for Pipe and W75 Tuhlag. Independent channels or instruments shall be notches or grooves as well as the radial hole of NB. employed for axial and circumferential scans.
2554.2. Int Cinumferential Direction-6% in. 0.D. and i, (6) As an alternative to the addy current Jammusr. The procedure for ultrasonic examination of i .
examination or when the eddy current ======an- pipe and tubing in the circumferential direction shall .,
l1 does not yield meaningful results, an axial scan be is accordance with ASTM E 213. ** Standard -
ultrasonic examination in two opposias saial Method for Ultrasome F==iaation of Pipe and i,
directions
- in accordance with NB 2552.!(b) shan be Tubing for 1.ongitudinal Discontinuities." and the 1 made. requireessoas of this paragraph.The procedure shall [
l (2) Pipe and tubing 2% in. O.D. through 6% in. provule a sensitivity which will consistently detect -
O.D. shall be examined by the ultrasonic roethod is defects that produce indications equal to, or greater '
accordance with NS-2552.l(a) in two opposite cir- than the indications produced by standard defects 3 cumferential directions and in accordance with NB- included in the reference specimens specified in NB- .
) 2552.l(b)in two opposite axial directions. 2552.2. Products with defects that produce indications W76 (J) Pipe and tubin6 larger than 6% is. O.D. in encess of the reference standards are unacceptable
{ shall be examined by the ultrasonic method in two unless the defects are eliminated or trpaired in
- opposite circumferential directions 8 in accordance accordancewith NB 2558 or NB 2559.
, with NB 2552.l(c) or the radiograpiuc method in
, accordance with NS-2553. Alternatively, for welded
, without aller metal pipe larger than 6% in.O.D., the h plate shall be exanuned by the ultrasome method in
(! accordance with NB 2530 prior to forming and the weld shall be examined by the radio 5rapic method in soumo esam
',y,,,
accordance with NB-2553. Radio 5raphic *===m-tion of welds, including repair welds. shan be - -----------
performed after naal rolling and forming and may be ,
performed prior to any required postweld heat l-treatment.
_t
- l f6) Wrought seamless and welded without filler.
- metal fitungs (including pipe flanges and fittings , _ _ , , , _ , _ , _ , _ _ , _ , _ , , , _ , _ , _
machined from forgings and bars) shall be examined l
- by the magneuc particle method in accordance with l l N8 2555 or the liquid penetrant method in ac.
} cordance with NB 2556 on all esternal surfaces and FIG. N8 2552.1 1 AXl AL PROPAGATION OF
. allaccessibleinternalsurfaces. SOUND IN TUSE WALL 8The direcuos of ultrasonne esamineuone referenced is the iThe wiumetrie esasuasuons required by this paragraph need direcuon of sound propagacoa. oeiy be conducted l'ose one surf ace.
25 8
L $
.- e
=-
- -~
xa__ -_r _ __ _ _ _:r m -: x n a<-
s e e6 o N B.25 52.1-N B.25 54.3 SECTION III. DIVISION 1 - StJBSECTION NB (b) Axial Direction-6% in. O.D. and Smaller. shall be checked and the equipment shall be cal.
When required by NB-2551. the ultrasonic ex- ibrated by the use of the reference specimens. as a amination of pipe and tubing shall include angle. minimum:
beam scanning in the axial direction. The procedure (a) At the beginning of each production run of a for the axial scans shall be in accordance with ASTM given size and thickness of a niven matenal.
, E.213 except that the propagation of sound in the (b) After each 4 hr or less during the production W75 t tube or pipe wall shall be in the axial direction instead run.
of the circumferentialdirection. Figure NB-2552.11 (c) Attheendof theproductiontun.
illustrates the characteristic oblique entry of sound (d) At any time that malfunctioning is suspected.
- into the pipe or tube wall and the axial direction of If dunng any check it is determined that the testing i ultrasoruc energy propagation to detect transverse equipment is not functioning property, all of the notches. product that has been tested since the last valid
- (c) ripe and Tubing Larger than 6% in. O.D. De equipment calibration shall be reexamined.
. procedure for ultrasonic examination of pipe and
- tubing larger than 6% in.O.D. shall be in accordance i either with the requirements of SA 338 for angle. NB 2553 Radiopaphie F===a==da= W75
] beam scanning in the circumferential direction or De rdiopphic =msnin==snaa shall be perfonnd j ., with requirements of ASTM E.213. The reference in accordance with Article 2 cf Section V,as modified 4
, standard shall be in accordance with NB 2552.2 by NB-5111, using the acceptance standards of NB-below. 5320. '-
NB 2552.2 Reference Specismens (a) The reference specimen shall be of the same g ,, ;
nominal diameter and thickness and of the same nominal composition and heat treated condition as The requirements for eddy current examination are ,
the product which is being examined. For cir- given in the following subparagraphs. -
cumferential scanning. the standard defects shall be ufal notches or grooves on the outside and inside NB 2554.15'um-Amad== Pimendue. He procedure ~)
for eddy current exammation shall provide a sen-surfaces of the reference specimens and shall have a stuvity that will consistently detect defects by com-
. length of approximately I in. or less, a width not t panson with the standard defects included in the exceed %e in. for a square notch or U notch.a width g ; , g g , m g ,,,
g ,p proportional to the depth for a V notch. and a depth with defects that produce indications in excess of the not greater than the larger of 0.004 in.or 5% of the . reference standards are unacceptable unless the nominal wall thickness. For axial scanning in ac-cordance with ASTM E.213. a transverse defects an hnatd apaard in -damth j NB 2558 or NB 2559,as applicable.
(circumferential) notch shall be introduced on the
- l inner and outer surfaces of the standard. Dimensions NB 2554.2 Reference C " --- The reference I of the transverse notch shall not exceed those of the specimen shall be a piece of and shall be processed in i longitudinal notch. The reference specimen may be the same manner as the product being examined.The the product being exanuned. standard def acts shall be circumferential or tangential
}
. (b) He teference specimen shall be long enou5 h to notches or grooves on the outside and the inside
- .! simulate the handling of the product being examined surfaces of the product and shall have a length'
,l through the eumination equipment. When more than approximately I in or less, a width not to exceed %.
lt one standard defect is placed in a reference specimen. in and a depth not greater than thelarger of 0.004 in.
! the defects shall be located so that indications from or 5% of the wallthicknas andaradialholehaving a
'! each defect are separate and distinct without mutual nominal diameter of %. in, or less. The size of reference specimens shall be as specified in ND-j interference or amplification. All upset metal and burrs adjacent to the reference notches shall be 2552.2.
rem ved.
,l NB 2554.3 Checking and Caubraeleeof Equipement.
- NB.2552.3 Checking and Calibration of Equipment. The checkins and calibration of eumination The proper functiorung of the exammation equipment equipment shall be the same as in N S 2552.3.
l' :5.i 1 .
,_ _ ge
.*e -
- .m _ __
j 4 ==.e
a l
NB.2355-NB.2368 SECTION !!!, DIVISION 1 - SUBSECTION NB I
l
) NB 2$$5 Magnetic Pardele Examisaden The mgatic parucle amminadon shau be per.
formed in accordance with the requirements of magutic particle method (NB-2545) or a liquid Petrant, method (N8 2546). When radiographic "8 min 8t808 d "Id8 88 not SPecified in the material SPecmcanons me mids shan be namind in ac.
NB 2545' cordance with the requirements of Article 2 of Section j
f V. as m dified by NB 5111. using the acceptance
$56 @ h 8'-W standards of NB 5320. Plate for these products shall Liquid penetrant esamination shau be performed be examined by ultrasonic methods in accordance
.l i; in accordance with the requiremenis of NB-2546. with NB-2530 or the finished product shall be examined in accordance with NB-2552. The ra.
'I1me of r= h diographic film and a radiographic report showing l.l NB-2557 fHm locanons shan k preded wis se Med Time of acceptance e===iantion, including that of 8 8 R8Pwth Ausonzed inspectw shah 4
lk ,
repair welds, shall be in accordance with NB-2537.
83 certify by signing the Partial Data Report Form NM.
"7 I in accordance with NA-5290.
NB 2SSB h d Surfme Ddeem l# (a) Unacceptable surface defects shan be removed NB.2567 'Ilme of r..-a a by grinding or machining,provided:
' (/) The remaining thirira=== of the sectionis not D =====
imiudi88 hh 4 NPaar wids, shau be pedamed at se time d il
. reduced below that required by NB 3000. **8"factuM 88 5Pecd, ied in (aW, and (c) below.
I* (2) The depression, after defect animination, is (a) Ultmonic ====naanon d plate shall be per- _-
i blended uniformly into the suasssding surface. formed at the time as specified in NB 2537 or,if the j1 (J) Alter defect elimination, the area is examined Hais ed productis ====M es dme dexannaann
- i by the method which originally disclosed the defect to shall be nf ter final rolling and forming.
j assure that the defect has been removed or the (6) Radiographic nammation of wlds, including -
- indication reduced to an acceptable size. -
MPaar wids, shan be pedmed ahn naal muing and ,
(6) If the elimination of the defect reduces the I
i
) thickness of the section below the nunamum required to sausfy the rules of NB-3000, the product may be f nning and raay k pedamed priw to any mqund Patwid heat natment, (el M *5netk Mcle w liquid pennat u.
it repaired in accordance with NB 2559. amination of wlds, tacluding repair welds, shall be
!* Pedamed aher heat mauunt, except se ex. ,
' NS 2559 Repair by Weidlag asunation may be performed pnor to postweld heat Repair of defects shall be in accordance with NS- treatment of P numba i materials.
2539.
- NB 2Sd8 FM-a aa= ef Surface Defects 4
l' (a) Unacceptable surface defects shan be removed by grinding or machining and, in addition, the
!' N5 2540 EXAMINATION AND REPAIR OF
! TUBULAR PRODUCTS AND requirements of (I), (2), and (3) below shall be met.
H FTrrtNGS WELD.ED WTTH (1) The remaining thickness of the section shall FILLER METAL not be reduced below that required by NB 3000.
l' (2) The depression, after defect elimisatiors ms NB-2541 RW Examinadens shall be blended uniformly into the surrounding 87s Welded tubular products (with Slier metal), such as surface, pipe made in accordance with SA 155, SA 358. and (J) After defect elimination the area shau be re-SA 409, and fittings made in accordance with the examined by the magnetic particle method in ac.
l cordance with NB-2545 or the liquid penetrant WPW srades of S A 234, 5 A.403, and S A.420, shan be
'4 treated as material: however, inspection by an method in accordance with NS 2546 to ensure that the defect has been removed or reduced to an inspector and stamping with an NFT symbol shall be in accordance with the material specification. In acceptable size. If the area of the defect elimination is addition to the NPT symbol a numeral I shau be in the weld seam, the acceptance standards 5 hall be in stamped below and outside the ofEcial Code symbol. accordance with NB $340 or NB 5350, whichever is AU welds shall be examined 100% by radiography in applicable.
) accordance with the method and acceptance re- (b) If the elimination of the defect reduces the quirements of the material specification and by a thickness of the section below the muumum required .
26 0
0
, - e, e . . 4 * .9 9 -
- ~ * **.+- . _, . , , _ ,
w*+ ,
._.,.=,=7e___ @'4,
- - - .I,.--4,,,--,v,, # .* ,[_ _ n -,~,_.v__ , --__-m_., , ,_._ _ _ , , , , . . ,. ._ g 8 _ _ , , . , _ , _ . _ . , , , _
. NB4000-FABRICATION AND INSTALLATION REQUIREMENTS NB4211.2-NB4221.2 where procedure must be qualified without post' weld heat
] t= nominalthickness treatment.
Af= final radius to centerline of shell (b) The maximum calculated strain of th'e material R.= original radius (equal to infinity for a flat exceeds the previously qualified strain by more than part) 0.5%.
i .
2 R= nominal bending radius to the centerline of (c) Where preheat over 250 F is used in the forming
- the pipe or bending operation but not followed by a sub-i r= nominalradiusof thepipe sequent postweld heat treatment.
(d) ne procedure qualification shall simulate the maximum percent surface strain, employing a bend- NS-4214 Mlaimum nickases of Fabricated ing process similar to that used in the fabncation of Materials the material or by direct tension on the specimen. If any fabrication operation reduces the thickness (e) Sufficient C, test specimens shallbe taken from bh h sh giM m Msh h & M each of three heats of material to establish a transition N B 3000. the material may be repairedin accordance i curve showing both the upper and lower shelves. On with NB-4130~
each of the three heats, tests consisting of three impact .
{
specimens shall be conducted at a minimum of five NB 4220 FORMING TOLERANCES
-l
- different temperatures distributed throughout the
- transition region.The upper and lower shelves may be NB 4221 Tolerance for Vessel Sheus .
established by the use of individual test specimens.
Cylindrical, conical, or spherical shells of a com- p
- Depending on the product form, it may be necessary -
Pl *ted ve55*1 'AcePt formed heads covered by NB.
. to plot the transition curves using both lateral 4222, shall meet the requirements of the following expansion and energy level data (NB-2300). In '
subparagraphs at all cross sections.
addition, dropweight tests shall be made when '
required by NB.2300. NB 4221.1 Maximum Differencela Cross Sectional (f) Using the results of the impact test data from Diameters. He difference in inches between the ~.
cach of three heats, taken both before and after maximum and minimum diameters at any cross
- )
strauung, determine either: section shall not exceed the smaller of (D + 50)/200 (1) ne maximum change in NDT temperatu'* and D/100, where D is the nominalimide dianieter in
.9
- along with
- . inches at the cross section under consideration. The
!! (a) ne maximum change oflateral expansion diameters may be measured on the inside or outside of
' and energy of the temperature under consideration, or the vessel. If measured on the outside, the diameters
-l (b) the maximum change of temperature at the shall be corrected for the plate thickness at the cross
't lateral expansion and energy levels under con
- section under consideration (Fig. NB 4221.1). When sideration;or the cross section passes through an opening the (2) When lateral expansion is the acceptanc* permissible difference in inside diameters given critenon (NB-2300), either the maxuftum change in herein may be increased by 2%of theinside diameter temperature or the maximum change in lateral of theopening.
.j **Pansion.
NB 4221.2 Maximum Deviados frees True De.
'"'I'*I I"
NB 4213J Acceptance Criteria for Formed Ma-(a) ne maximum plus or minus deviatior. from the terial. To be acceptable, the formed material used in true circular form of sylinders or the theeretical form the component shall have impact properties before forming sufficient to compensate for the maximum "
l 'l loss of impact properties due to the qualified forming processes used.
';t / J NB 4213.4 Requalificaelos. A new procedure qual. f Ome j om/nm ification test is required when any of the changes in (a). Dmin. 0 ""'
(b),or(c) below are made:
(of ne actual postweld heat treatment cycle is greater than previously qualified considering NB-2211. If the materialis not postweld heat treated, the . FIG. N84221.11 161 l
4
- ' es. , , , 9
~
- -"F/* ,, ,
T
,% g' T
, , . _ . ~ - -- - '
'. i NB.4221.2-NB.4222.2 SECTION III, DIVISION 1 - SUBSECTION NB
- of other shapes, measured radially on the outside or NB-4222 Toleresses for Formed Veseni Heads The tolerance for formed vessel heads shall be as set
)
masamum per== ham deviation obtained from Fig.
NB-4221.2 1. Measurements shall be made from a forth in the foll**Ing subparagraPhs.
segmental circular template having the design inside or outside radius dependang on where the meas- NS 4222.1 Mesimess Differusse ln Cress 4=a8===A i urements are taken and a chord length equal to twice Diessesrs. He sidst or cylindncal end of a formed .
the arc length obtained from Fig. NB-4221.2 2. For head shall be circular to the extent that the difference
! Fig. NB4221.21 the masamma permissible de- in inches between the maanmum and min-j vistaan, e, need not be less than 0.3s. For Figure NB-1 imum diameters does not escoed the lesser of 4221.2 2, the arc length need not be greater than (D + $0)/200 and (D + 12)/100, where D is the f 0.25 D., Measuresnents shall not be taken on welds or , nominal inside diameter in inches and shall match the other resed parts. cylindncal edge of the adjoining part within the
- (6) he value of f in' inches at any cross section is alignment tolerance specified in NB-4232.
the nommal plate thickness less corrosion allowance for secuens of constant 'h-Ir==== and the nonnanal NB4222.2 Devisados from Speedited Shape 878
, thackmass of the thinnest plate less corromon al. (a) The inner surface of a tonspherical or el. 1
! ' lowance for sections having plates of more than one lipsoidal head shall not deviate outside the specified
- i ehwar= -a
' shape by more then 1%95 ofD, norinside the specilled '-
(c) The value of 4 in Figs. NB-4221.21 and NB. shape by more than %% of D, where D is the nominal ~.
4221.2-2 is doesnmned by(1) through (4) below. inside diameter of the vessel.Such deviations shall be .
(1) For cylinders, L is the length in inches measured perpendicular to the specified shape and i between head bend lines or, if stiffening rings are shall not be abrupt. The knuckle radius shall not be ,
used, the ======i distance between stiffener riny less than ap"M For 2:1 ellipsoidal heads, the .
or between the head bend lines and the first stiffener , knuckle radius may be considered to be 17%of the -
nng; diameterof thevessel. 3 (2) For cones, L is the axiallength of the conical sestaos if no stiffecer rinp are used or, if staffener (6) Hernispherical heads and any sphericalporuon of a formed head shall meet the local tolerances for
)
nap are not used, the axiallength from the head bend spheres as given in NB-4221.2, using L as the ouiside line at the large end of the cone to the first stiffener spherical radius in inches and D,as two times L' i nog, with D, taken as the outside diameter in inches (c) Deviation measurements shall be taken on the
- of thecylinderatthelaryendof thecone; surface of the base material and not on welds.
1 (J) For spheres, L is % of the outside diameter, '
I
~
D,,in inchest i (d) These tolerances shall a NB4223 Teleresses for Fonsed er Bees Piping internalor enternalpressure. pply* to shells subject to The tolerances for formed or bent piping shall be as set forth in the following subparagraphs.
N5 4221.3 Devissieme from Teleresess. Deviations f from the tolerance requirements stipulated in NS4223.1 Minimum Well Thickness. Bending NB.4221.1 and NS 4221.2 are permitted, provided processes shall be selected and qualified to maintain a the drawisp are modified and reconciled with the i wall thickness for bent piping sufficient to satisfy the Stress Report (NA.3352) and provided the mod. requirements of the Stress Report at the resultant ificatsons are cernfied by a repstered Professional section thickness. Alternatively, the rec.
Enyneer in an addendum to the Stress Report. ommendations of Table NB.3642.11 may be fol.
Iowed in lieu of stress report justification, process NB422Ld Teleranee Deviadoes for Yessel Pens qualification oractualthicknessdetermination.
Fahrteeeed from Pipe. Wesel parts fabricated from pipe. meetang all other requirements of this Sub. NB4223.2 Ovallry Tolernsee. IJnless otherwise
, section may have variations of diameter and de-justified by the Stress Report, the ovality of piping vtations from circularity permitted by the spec
- af ter bending shall not exceed 8'o as determined b'v ification for such pipe for shells subjected to either internalor esternal pressure. 100 x (D,,,,, - D )/De
- 162
. 9
+ 49
-(ff - - Eh -
F . . % F . '
-}
e N54000 FABRICATION AND INSTALLATION REQUIREMENTS N S-4223.3 j
where:
De= the sunamum diameter before bending or .
forming D.- the minimum diameter after bending or forming ~
D.,,,- the maximum diameter after bending or forming ,
1
.t .
t ih
,f e
4 i4 *
,j O
N 4 l
e e
o 4
e t ,
\g i!
i{ .
s
- 6
-a l
1 ei
!i
} .
6 162.1 r
-= y -- , y -T 7 * ' * = _
e, ee e. e- , _ _
6
NB4000-FABRICATION AND INSTAI.LATION RdQUIREMENTS Fig. N B.4221.21
' N .
~ R .
l e 1 ! ,
. t i 1 1
'$*5
! / / 't / ,. 3
/ i ) I ) ,55 i
l / / l ll I
l *5.E sE l
I I /
/
/
/
V I *-"
/ / /
- 1 Y
/ / f f f i .
/ / / / / / -0 4
/ / / / / / ^$ l "
~
s
.& W c/ /
/
/ / I'.
-- a ;
/ .r/ o-e c/ -. t/ lr wi r1 -
s'
/ ! 4 "g 3 .
} / r / '/,0fl 3
/ I J /
1
?' * -
I i /
/ / / I I
/
f / / )
f
/
$j$ t l l ! l l {
/ / / / / /
3)g -
de *$
/ I I I I I
/ / '
l I I I ,$ n l *5 3 f f .f I I I
!' / / / >
/ /
,,,['5
/ l I I I i Y
1 I l .
A { } -
a r
- j b l l I e d
I 9
822 R 3 S S AN S$8 8 8, IS~$S -
4/*v 'ssaugstu + as+amo!o apts4no
) .
163 ,
l s
, j- .7 4
i+. --;. ._ .
( - .
2 1
800 I 100 so. J A
/
l
)
l l f l
/
Y
/
/
l
/
l 5*
~
~
1 s ,.
pvs8' 01 /
/
/
1
) )
/
1
/
(
/
l
/ .
t too V o?/ q. f (_ / / / ) ( *
/ $) *y.) / / .f / f
/ *O/ f / / / / /
goo i 2so / J '
/ / [ ! *
> f f ff % q F
{ Q E b ) l 4* 200
'/ I
)
/
h 5
l 5
E 150 Y A __?l Yj Ylh.)f {
l 9
~
-s j/ Y
/ Y
/ Y
/ 4* '
4/ i
~
100 Ii 90 f ' ' / / / / +*/ '
ga / ) / / / P! 8
)
E / / / / ~
Y/ R
$ g,o / /
/ / / / 0 t so / F
/ / / / / 9 g
4 3 '
/ ; / / / /
k $ 40 l '
l l I e / / / / )
w / / / / / ,
2s / / / / /
3 0.10 al5 R2 0.3 0.4 05 06 OA la 15 2 3 4 5 6 78910 15 20 25 Length Between Heads or Stif fening Rings + Outside Diameter, I/B.
FIG. NS4221.2-2 MAXIMUM ARC LENGTH FOR DETERMINING PLUS OR MINUS DEVIATION e
- e *6*
- O
- +3 g 0 l' 4 ,
\ l 9 h
i NB-4000-FABRICATION AND INSTAtl.ATION REQtJ1REMENTS NB 4400-NB-4435 T NB-4400 RULES GOVERNING MAKING. layer, root, of the weld metal nor on the finallayer 1 EXAMINING, AND REPAIRING unless the weld is postweld heat treated. ,
WELDS NIH 423 Double Welded Joines NB-4410 PRECAIJ!10NS TO BE TAKEN Before applying weld metal on the second side to be BEFORE WELDING welded, the root of double welded joints shall be Pf' Pared by suitable methods such as chipping.
NB-44tl Identification. Storage and Ha=dalag of Welding Maserlais 8n 8 r t 'nna 8 485. 'A"Pt fu those processes of welding by which proper fusion and The Manufacturer or Installer is responsible for Penetration are otherwise obtained and demonstrated control of the welding electrodes and other materials to be satisfactory by welding procedure qualification.
'! which are used in the fabrication and installation of j componen*s (NB-4120). Suitable identification. stor. NB 4424 Sartmess of Weeds
- ' age, and handling of electrodes, flux and other As welded surfaces are permitted and for piping the
- i welding matenals shall be maintained. Precautions appropriate stress indices given in Table NB-3683.2 1 shall be taken to minimize absorption of moisture by shall be applied. However, the surface of welds shall *
- electrodes and flux. be sufficiently free from coarse ripples. grooves.
NB-4412 Cte,11- and Proceetion of Weidag
- *' 8*' * ' ' ('
mbelo Surfaces j
- (e) The surface mndition of the finished weld shall
- l The method used to prepare the base metal shall be suitable for the proper interpretation of ra- -
f leave the weld preparation with reasonably smooth diographic and other required nondestructive ex- ;
~
!I surfaces. De surfaces for welding shall be free of aminations of the welds. In those cases where there is scale, rust, oil, grease, and other deletenous foreign a question regardsmg the surface condition on the ,
matenaL The work shall be protected from de. interpretation o( a radiographic film. the film shall be .
T leterious contamination and from rain, snow and compared to the actual weld surface for interpretation
/ wind during welding. Welding shall not be performed and deternunation of acceptability.
on wet surfaces. (6) Reinforce ments are permitted in accordance with NB-4426.1 for vessels. pumps. and valves and NB-4420 RtJLES FOR MAKING WELDED NB-4426.2 for piping.
! JOINTS (c) Undercuts shall not exceed %s in.and shall not encroach on the required section thickness.
(4) Concavity on the root side of a single welded NB-4421 Bacidag Rings .
'? circumferential burt weld is permitted when the When used .in components other than p. .iptag. r*Sulti85 theim=== of the weld is at least equal to the backing nn5s shall confcrm to the requirements of thickness of the thinner member of the two sections NB 3352. Backing nngs shall not be used in piping bemgjomed, unless removed after welding and the inside surfaces (c) Internal root weld conditions are acceptable of the roots are examined by a magnetic particle or only when the density change as indicated in the hquid penetrant method. meeting the requirements of radiograph is not abrupt. Elongated indications on Article 6 or 7 of Section V. and evaluated by the the radiograph at either edge of such conditions shall*
acceptance standards of NB-5340 or NS 5350.
, be unacceptable as provided in NB 5321.
! whichever is applicable. De materials for backing (f) If the surface of the weld requires grindin$ to
,+ rings, when used, shall be compatible with the base meet the above cntena. care shall be taken to avoid
! metal. Permanent backing rings, when permitted by reducing the welder base matenalbelow the required NB.3352, shall be continuous and any splices shall be thickness.
l J made by full penetration welds. Spacer pins shall not be incorporated into the welds. NB-4425 Weiding C -p = of Different Diamsesrs i NB-4422 Peening 1 When components of different diameters are Controlled peenin5 may be performed to minimize welded together, there shall be a gradual transition distortion. Peemng shall not be used on the initial between the two surfaces.Thelength of the transition l 179 ll i
,-___,_4pu..
- f[ ~ P r -
N T* s , ,' s , ~ ' ~
.-. = - a . -
' ' z:,. , . . . ..
N3 4425-NE.4433 SECTION III DIVISION I - SUBSECTION NB
. may include the weld.The slope of the transition shall NB4427 Shape and Siae of FDiet Weids W76 be such that the length to offset ratio shall not be less than 3 to I (Figs. NB.3361 1 and NB-42331), unless Fillet welds may vary from convex to concave, ne greater slopes are shown to be acceptable by analysis size of the weld shall be determmed in accordance according to NB-3200. with Fig. NB-4427-l. .
NB-4426 Releforcement of Welds NB4426.1 Thickases of Weld Releforcement for NB 4428 Seal Welds of nrended Joiets
'l Vessels, Pumps, and Yalves. The surface of the Where seal welding of threaded pipe joints is reinforcement of all butt welded j,oints in vessels.
,, performed, the exposed threads shall be either pumps, and valves may be flush with the base material removed entirely or covered with weld metal.
or may have uniform crowns. The height of re-inforcement on each face of the weld shall not exceed the thickness in the following table. NB-4429 Weissag of Clad Paress wyg Nominal Maximum ne joint types and welding procedures used for Thickness Reinforcement cladding shall be such as to prevent the formation of in. in, 1 brittle weld composition.
g Up to I, incl. 8
/ 3
'} , Over I to 2, incl. '/s -
! Over 2 to 3, incl. 8 h:
Over 3 to 4, incl.
~
h NB-4430 WELDING OF ATTACHMENT 5 .
Over 4 to 5, incl. '/a ,
Over 5 % NB-4431 Materials for Pernament Ah :
NB 4426.2 nickness of Weld Releforcement for Lugs, brackets, stiffeners, and other per===' -
Pipios. For double welded buttjoints, the limitation attachments welded to pressure retaming components ,
on the reinforcement given in Column I of the shall be of matenals which meet the requirements of following tabulation shall apply separately to both NB-2121. '
- inside and outside surfaces of the joint. For single welded butt joints, the reinforcement given in column NB4432 n- -
-- for Weidag af i 2 shall apply to the inside surface and the re-mforcement given in Column I shall apply to the outside surface. The reinforcement shall be de- The rules of NB4320 governing welding qual-termined from the higher of the abutting surfaces ifications, records and identifying stamps shall apply 1 involved. g,,im,, to the welding of both internal and exasrnal per-i Reinforcement rnanent attachinents to pressure retammg matenals.
i Material nickness,in.
-} Nominal NB4433 Types of Perman==4 Attadummut i Thickness, Column Column Welds Lugs, brackets. stiffeners, and other permanent i Up to %, incl. %: %: attachments shall conform reasonably to the cut-I Over % to %.. incl. %_ %: vature of th: surface to which they are to be ttrached
! Over b to %, incl." %: % and shall be attached by full penetration cantinuous
! Over % to I, incl. % %: welds except as otherwise permittedin NB4435. Fig.
l Over 1 to 2, incl. % %: NB4433-1 illustrates sorne typical details for at-Over 2 The %: taching lugs, brackets. stiffeners, and other at-
- i. p,,,, og tachments to a component.
% in, or LWeids that are exposed to corrosive acnon shouM have a
% times resistance to corrosion that is not substantiauy less them thas of the the width ** "I The use of Me toetal that mu depoms mM umal whnch is mailar to the composition of the cladding masenal e of the weld recomnwnded. If weld metal of different 1-- a used. it ir inches. should have propernes compatible mth the 4,-
I80 9
s-_. - - - . , .- - ,V-' -4 vM N ~ _ --
M e ,
.s. . .. .. . . , . . . . . . - . - - -. --
'; W -~
'sso -
Ca Q % httr% A Pl% % %
.t...',
HL
(, - (
4 SPECIFICATION FOR SEAMLESS AND WELDED AUSTENITIC STAINLESS STEEL PIPE SA-312 (Identicalwita ASTM Specificesion A 31245 except for the deletion of Note 1) 4
, , I. Scope 4. Basis of Purchase 1.1 This specification covers seamless and 4.1 Orders for material to this specification j
', welded sustenitic steel pipe intended for*high- shall include the following. as required, to -
temperature and general corrosive service. describe the desired material adequately: .
Eighteen grades are covered, 4.1.1 Quantity (feet, centimeters, or ?
i 1.2 Grades TP 304H, TP 304N, TP 316H, number of lengths).
' TP 316N, TP 321H, TP 347H and TP 34sH 4.1.2 Name of material (sustenitic steel are modifications of Grades TP 304. TP 316, piPek
- t 4.I.3 Process (scamless or welded),
,I TP 321. TP 347, and TPi 343, and are in.
l tended for high-temperature service. 4.1.4 Grade (Table 1),
I.3 Optional supplementary requirements 4.I.5 Size (nominal siae or outside diam-l are provided for pipe where a greater degree eter and schedule number or average wal!
! of testing is desired. These supplementary thickness),
'I '
requirements call for additional tests to be 4.1.6 Length (specific or random) (Section made and, when desired, one or more of these 3 3 )*
may be specified in the order. . 4.1.7 End finish (Section 16 of Specifica-
""* A Nots 2-The values stated in U.S. customary 1 units are to be resarded as the standard. 4.1.3 Optional requirements (Section g),
i (SI o S4 Supplementary Requirementsk
- 4.I.9 Test report required (Section la of
- 2. Applicable Deemmessa ,
SPecification A 530),
? 2.1 ASTMStandards: "* I'IO ASW "E**'I*** *"
l?
A 530 Specification for General Require- 4.1.11 Special requirements or eaception to the specification.
ments for Specialized Carbon and Alloy l Steel Pipe.
E 30 Chemical Analysis of Steel, Cast fron,
- l3 Opse Hearth Iron, and Wrought Iron, 5. Maserials and Mansfacture iI and 5.I Process-The steel shall be rnade by E 331 Rating Macroetched Steel the electric. furnace process or other primary 2.2 Americe= Natiosef Standards lastfruter processes approved by the purchaser. The
,, B2.1 StandardforPipeThreads, primary melting may incorporate separate de-1 B36.10 Standard for Wrought-Steel and gassing or refining and may be followed by l Wrought Iron Pipe, and secondary melting, using electroslag remelting
- B36.19 Standard for Stainless Steel Pipe. or vacuum-are remelting. If secondary melting i is employed, the heat shall be defined as all of j , the ingots remelted from a single primary heat.
' 3. General Requirmessa l 5.2 Manufacture:
e 3.1 Material furnished under this spe.ifica- 5.2.1 The pipe shall be made by the seam-I
- f l
J tion shall conform to the applicable require-ments of the current edition of Specification less or an automatic welding process, with no addition of filler metal in the welding opera-
- A $30 unless otherwise provided herein. tion.
15 337
==
SA-312 SECTION II - MATERIAI. SPECIFICATIONS j
5.2.2 At the manufacturer's option, pipe 8.2 The results of these analyses shan be may be either hot finished or cold finished. reported to the purchaser or his represema-3.2.3 The pipe shall be pickled free from tive, and shall conform to the reqwrernests scale. Whos bright annealing is used. pickling specified in Section 6.
is not necessary. . 8.3 If the analysis of one of the tests syso-3.3 Discard-A sufficient discard shall be fled in 7.1 or 8.1 docs not conform to the re-made from each ingot to secure freedom from quirements specified in Section 6. an analyus injurious piping and undue segregation. of each billet or pipe from the same heat or let 5.4 #eet Trearment: may be made, and all billets or pipe conforming 5.4.1 All pipe shall be furnished in the to the requirements shall be accepted.
heat treated condition. The heat. treatment 8.4 For referee purposes. Methods E JO procedure. except for "H" grades, shall con- shall be used. +
sist of heating the pipe to a minimum temper-ature of 1900 F (1040 C) and quenching in o
- . water or rapidly cooling by other mesas. 9. Tmile Regmuemum ,
5.4.2 AH H grades dall be furnished in the 9.1 The tensile proportses of the material solution-treated condition. If cold working is -shall conform to the requirements prescribed involved in proctssing, the mir.imum solution in Table 2.
treating temperature for Grades TP 321 H.
TP 347 H. and TP 348 H shall be 2000 F le, gech.A.a Tues Rapsired
+
(1095 C) and for Grades TF 304 H and TP 316 H.1900 F (1040 C). If the H Grade is tal Transnm e Longish Tmier ._
hot rolled. the minimwn solution treating Test 4ne tmion tat shan be made ce a J temperatures for Grades TP 321 H. TP 347 specima for lots of not rne than IM pm ,
H. and TF 348 H shall be 1925 F (1050 C). Tensin tests sha0 be made on specunem and for Grades TP 304 H and TP 316 H. from two tubes for lots ofinm than IM pp ,(
1900 F (1040 C). nor, 3_73e i,,, -ieg,- ror mechanical issan. '
. apptsee to all pipe of the same nomunal saas and was -
, 6. Chessical R --
thickness (or schedule) which is pecduced from the -
6.1 The steel shall conform to the require, st iassh-Q ,bu smbsected to the na
, _ _ hgg s,esg ments as to chemical composition prescribed furnace. or (1) is a batctHype best treatness i
in Table 1. . furanje. in which case the les shan iactede omey thes pape , beat treatad in the some batch furamme l 7. Heat Analysis *
'h*'88- . , . . t
,; 7.1 An analysis of each best of steel shall 10.2 Elettantar Ters-For material heat j be made by the steel manufacturer to determine treated in a batch-type forsace, flattening 3 the percentages of the elements specirmd in tests shall be made os 5 percast of the pipe
'i Section 6. If the secondary melting processes from each heat. treated not. For maaerial hans
- j of 5.I are employed, the heat analysis shaE treated by the continuous process, this test j+ be obtained from one remelted ingot or the shall-be made oc a sufficient number of pipe .
- product of one remehad ingot of each primary to constitute 5 percent of the lot but in no .,
melt. The chemical composizios thus de- case less than two lengths of pipe.
termined. or that determined from a product 10.3 Hydrosseric Test-Esch length of fin-
- analysis made by the pipe manufacturer if the
'8 ished pipe shan be subjected to the hydro-latter has not manufactured the steel, shall be static test.
reported to the purchaser or his representative. ~
and shall conform to the requiremets spcalled gg, g, 11.1 Pipe lengths shall be in accordance
- 8. Fredset Analysis with the following regular practice ,
8.I At b request of the perchaser's 11.1.1 Udss otherwise agreed upos, as e inspector. as analysis of one biller from each sizes from W in. to aind including 8 in. nom- g
{ heat or two pipes from each lot shall be made inal pipe size (Note 4) are available in a
' by the manufacturer. A lot of pipe sha0 coa. length up to 24 ft (7.3 m) with the permissible ,
sist of the following number o(lengths of the range of 15 to 24 ft (4.6 to 7.3 m). Short p same size and wau thickness from any Yne lengths are acceptable and the number and minimum length shall be agreed upon between f
heat of steek j the manufacturer and the purchaser.
Unear 2 ies *n er framine immer Nots 4-Simes to and 12 is, listed in Table XI.
2 se 5 is mai 20e er trusses therust are nos generally available, and are furnished only ,
6 in. ame seer too er tresses therger by specal a5reement.
338 i
l . 1 l
' sh
, , 7 w w r.
7 <+~
--~ .- - ~ - . . . - . . . . . , - - .
, ap.
SA 312 PART A - FERROUS MATERIALS
- I 11.1.2 If deGaite cui lengths are dessted. than that persuttad. is Section 10 of Specifi- I the lengths required shan be speafied in the cation A 530.
order. ho pipe shall be under the speciGed !
I3* M*'k3'E
'I length and not more than % in. (6.4 mm) ~
13.1 la addition to the marking specified in
. over that specified.
Specification A 530. the marking shall include
- II.l.3 No jointers are permitted unless- the manufacturst's private identifying mark otherwise specified.
' and whether seamless or welded. For Grades
.j -
- 12. Fleich ,
12.1 The finished pipes than be r '_ ,
TP.304H. TP 316H. TP321H. TP.347H. and TP 343H. the marking shnu also include the straight and free from injurious defects and heat number and heat. treatment los identifica-f ties. If specified in the purchase order, the shall have a workmanlike finish. Minor de-marking for pipe larpt than 4 in. shall in-
', facts may be removed by grinding, provided adsde the mass.
- the well thicknesses are not decreased to less SUPPLEMENTARY REQUIREMENTS FOR PIPE REQUIRING SPECIAL CONSIDERATION n One or more of the following supplementary requirements shall apply only when specified in the purchase order. The purchaser may specify a different frequency of test or ,
analysis than is provided in the supplementary requirement. Subject to agreement be- J -
tween the. purchaser and manufacturer, retest and retreatment provisions of these
,{
! supplementary requirements may also be modifiaL
' St. Prodset Analysis be used. If this sC -- "y requirement is ,
v specified, the number of tests per pipe shall ,
SI.I For all pipe 5 in. and larger in nom > also be specified. If a specimen from any length .
inal size there shall be one product analysif fans because of lack of ductility prior to
- g made of a representative sample from one satisfactory complessoa of the fita step of the i piece for each ten lengths or fraction themof flattaming test requirement that pipe shall be from each heat of steel. repected subject to retreatment in accordance St.2 For pipe smaller than 5 in. in nominal with Specification A 530 and satisfactory re.
' size there shall be one product analysis made test. If a specanon -from any length of pipe from ten lengths per heat of steel or from 10 fails because of a lack of soundness that length percent of the number of lengths per heat of shaB be repected. maines subsequent retening j
. steel, whichever number is smaller. indienses that the remaining leng*.h is sound.
St.3 Individual lengths failing to conform l S4. Eeshing Teens j to the chemical requirements specified in Sec.
tion 6 shall be rejected. 54.1 The meet shot be homogeneous as i
shown by eschang tests conducted in accordance lj S2. Trassmree Tessise Teses with the appropriate portices of Method E 3g1.
Eschtsg tests shan be made on a cross section
!, . S2.1 There shall be one transverse tension from ces and or both ends of each pipe and I test made from one end of 10 percent of the sheB show med and reasonably uniform ma<
, lengths furnished per brat of steel. This ap, .
serini free af ingermus iaminations. cracks. and
( plies only to pipe g in. and larpt in nominal Size, amnisr N " ' defects. If this supplemen-S2.2 If a specimen from any length fails to tary agessement is specified, the number of conform to the tensile properties specified testa per pipe restuared shall also be speoGed.
If a spechnee frosa any length shows objec-i that length shall be rejected.
asenhia defects. the length shall be rejected.
I S3. Rattising Test sekrect to rannovel of the defective end and S3.1 The flattening test of Specification subesquent ratests indicating the remainder of
!] A 530 shall be made on a specimen from one the length to be somed and reasonably uniform mansnal end or both ends of each pipe. Crop ends may l 4
>=
i .
t ,
- ~ i - 7. . , _ . . - . , . , . _ , _
-sR se
. SA.312 SECTION II - MATERIAL SPECIFICATIONS .
8 j~0 e
' .I 1' .
- 7.
sI J
e a vs 9 9 99
...a ".$! s 2
.:.2
. 2 j :... .:.
1s
]
og sa
. jJI . . .
33
- .. R)
A
=i e J .s
' {g T 21
- .- .. :. .......2
.l,a-l
'i
] j l'. *
. .i.... .
z.
i g jj 4 It -
asssa a Ej k- := -
$1 24 . . .: . : s.
7777T
..%8s - - .S. . . -
7
.:R_ -
33 gli -
g . ... ,J' i g .-
L ..................R. 58 L I ,
^( R 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 *: 0 .Ij SSI .
.' iiii_iiii_ii_iiii_ii_iiii_ i **1 J,, 34, 1 j}
g ____ ._ _ ___ _ __,
J, "
, 22:::::::::::::::"ES !i iii t I li 1 4
5
.ii.i.ii_.2!_!!!!.i.i.i.i.i.is_s 3
s i,liui lij J ggi ,.
E l
,4
- ..... ..i::::::::"88 [i g g. !jl3ll jl !!.!!!.!!!!!!!!!!!.!!.!!.
. ... .......... . 1.1I ai-J Jii i
iO gj3I .
I j{l .I.III!.!.!.!!!.!!!!.!!.!.!!!
I 4,I .I.i))'. .
1 iji .lill
- j e
p, 1.*3yy]j1 33333 g
.3. 3 3 3 -- 3. 3 3. 3. 3. 3 3- 3.g gd
,p .j ,
1 2
4 ,2 2 2 4 4 ,2 q E:,l]lgI" l
al sas ....s==.s. .. ass.ssasss.a.I..I : = 11 f
- 8 '
3 i . . . =j l x
- aliinas!!!aalaisiiii
========
5~aa]' :
aaai --
i h
s 8
n Q
r, .- .... .- . .. ...~ L .
. ' ab=% M '=
'. s .
t e _
o I PART A-FERROUS MATERIALS SA 312 TAOLE 2 Tamme Regemessus
' Yeste A*
Grade Sar om wiMPop ,, , M ,e ,
TP30st TP316L 10 (483) 23(1103 l TP 30s. TP 304H 75(Sill 30(205)
,2 TP 309.TP 380 75(St $) 30(20$1 TP 316.TP 316H ' 7S (SISI 30(20$3 4
. Trit? 75(383) 30(20$3
- TP 321.TP 321H 75(SISI 30(205)
+ TP 347.TP 347H 73($13) 30(205)
! TP 348. TP 348H ?S(SIS) 30(205)
. TP XM.45 73($151 30(205) l TP XM.29.TP XM. 9 100 te90) $$(380)
TP 304N.TP 316N 80($303 3S(240)
/
Leap. Trams, tedient verse
, i Elengasses a 2 is. er 30 mun (or 4DL ,,
mm. peruset:
Game sumunes alongssue for wens 33 25 -
A an. (7.94 mal and over se -
. tinch.=== strip asma, and for as smeII mass named is full sense When mandeed reemd 2.sn. er 30, 28 30 $
- ~
mm sage lameth or amaner pre.
portsommely eased specumes onk
- the page leseth egeal to 40 (4 taines the A-l es mand .
For ariP tests. the width of the 1.75* 1.25*
gage kingah shall he 1% is. (38.9 mal and a dedsatsen for each
%rea.10.7%mm)decreens en wen thschases hetow A sa. (7.94 meet from the home maeunem eteege.
taen of the tenswung parasanage smess
- The fesowng table pse the emmposed esammen vatsas:
Wee Thishness ~ '7[("f
I is, em Lemptedinet Tremoverus i
i A (0.312) 7.94 33.00 25.00
% (0.28II 7.14 33.25 23.75 m (0.230) 6.35 31.50 22.30
- % W.289) S.56 29.75 A 10.1001 4.76 25.00 i N etlSet 3.97 26.25 .
4 W.123) 3.17 34.30 .
2.30 2%75 .
m W.094)
% (0.062) 8.39 21 00 Nors-The ahoes table grues the comossed suennem elongsasse valess for each %ree. (0.7%esan decrease so was thschossa, when the was theshases has hatessa two votess shows chose. the snenamesa etengstsee vetse e de.
termemed by the festowing egessnest Lempiadines E . See + 17.50 Transeerse E . der + 12.30 where: *
- E . etenesteen in 2 te. er 30 mm. peresma. and e . esimal thechmas of sesamen. so.
341 .
W l'
1 Z. '
' ~ -
't-
. - - , ___ _ ].
- SA.312 SECTION II - MATERIAL SPECIFICATIONS I
lI APPENDIX XI. TABLE XI IS BASED ON TABLE I OF THE AMERICAN NATIONAL STANDARD FOR STAINLESS STEEL PIPE (ANSI B3k191968)
TABLE X1 DImammlumn of Welded and Sommisms Seminissa Samut Pipe More.-The desumes this6ames liesd for the renommsoe pups amass repressmas ther semanal or aversee wee dumeessess.
Neesmal weg Tbstamms Ouesses Dissimist
- P'" Saksemia SS* Schaemin 805* Schedule 40S ScheduasSOS t Pipe Saan, is. in, em is. mas um. som en. som is. me 1.24 0.068 1.73 0.095 2.48
'! % R405 10.29 . . 0.0e98 0.06F 1.63 0 008 2.24 Elt9 3 02
% 0.388 13.72 ... ..
0.675 17.15 0.065* 1.65 0.091 2.34 4 126 3.30 4 Ele 2tJ4 0.065* l.68 0.0SP 1 11 Elp 2.77 R147 3.73 g
% l.000 2& 67 0.065* l.65 0.0SP 2.11 4 113 2.87 0.154 3.91
- 33.# 0.10P 2.77 0.133 3.38 0.879 4.S$
1.0 1.315 0.06F 1.65 1% l.eet 42.14 OA6F 1.65 0.10P 2.77 0.140 3.36 El91 4.83 .
9% I.900 48.26 0.063* 1.65 kl0F 1 77 E14$ 3 68 0.208 S.08 ~7 l.65 0.l0F 1 77 0.154 3.91 0.218 S.34
,i .2 2.37S 40.33 0.06F 0.203 S.16 0.276 7.01 2% 2.871 73,03 0.083 2.11 E120* 3.05 -
08.90 0.083 115 0.I20* 3.05 0.286 S.49 0.300 7.62
, 3 3.300 7 0.l20' 3.05 0.226 S.74 OL388 8.05 34 4 005 104.40 0 083 2.18 S.56 e 4.300 ll4Je 0.083 Ill 06120* 3.0$ 0.237 6 02 0.337
!; 9.52
- S SJ63 148.30 0.10P 2.77 ElW 3.40 0.238 LS$ 0.375 ,
168.28 0.109 1 77 0.lW 3.40 0.200 7.18 0.432 10.97 6 &&25 ~
8.625 219J18 0.100* 2.77 0.84e* 3.76 0.322 8.18 0.500 12.70 '
8 3 le I& 750 273.05 0.lw 3.40 0.16P 4.19 OJ65 9.27 0.30F 12.*U' 12 12.730 323.85 0.lw 3.96 0.130* 4.57 0.375* 9J2* 0.30P 1170" I
is 84.00s 333.m 0.iw tm 0.ist 4.7 .. . . ..
16 16.003 486.40 0.165* 4.19 0s188 4.78 .. .. .
18 18.0N , 437Je 0.1658 4.89 0.188 4.75 .. .. ... . ,
0.180* 4.78 0.210* 5.54 6 .. .
3 20.005 300.00 .
I 22 22.000 SStas 0.880* A78 0.280* 5.54 .. . ..
34 34.000 409.e 0.218' S.54 0.230 k35 .. .. . .
!t 38 30.000 762.00 0.238 L35 0J12 7.92 . .. . .
ir
- Sahadules SS and 15 eeR timu6mmemes de oss perimes thsendung es asseedomse web the Amonume Nw Standmed
'I for Pise Thsends IANSI B2.1 1940k
- These de ass emmfone se the Asmansas Massenel Saendmed for Wreaght Seest and Wroughs Iree P6pe R ANSI B3kle.
IttSL -
37 pmNimstem af tade asumend as podsson is asess udte respeer to sie issdity e/esey passer r(Pase he eammersdom aksseistse. seaf The Assessessa .Sessery of Msensaismi Ksigt.sser slees met asederseas so hasase l , .ar
.. me.m. sume , nimarW .Sc p. meester f., m s , of , t,,ss., asm., me.
l aust 8888087 l'
i t
\
s 1 . M t.
= .4 (4
u .
lt lj I.e
{
, t 342 I
ga T
s l
"a '%* r.-
^
.' E '. _ z _ .' _ . _ ~ .e ,' -'-
- 1 a 7 . + 7 T.j r 7
i CcMg th A P n 4 N P 4 ; W 17 j .
. c i-
?
i.
, y SPECIFICATION FOR GENERAL REQUIREMENTS FOR SPECIALIZED CARBON AND ALLOY STEEL PIPE SA-530 Odamin.a wkh ASTM Specinantaos A 53o.75) v
- 1. Scope Sa==ta== Carbon Steel Pipe for Proc.
i i
1.1 lliis specification covere a group of Centrifu y' 'C5s't'ir* *dIrs*ma$u*n'
- argeiraments which with the exceptions of Nicks! High ABoy Tubias for Free.
j ' 8*8' appiisation at High Tmpera. .,
Sessimus 2, 4, S and 14, an mesdatory m. * * ~*~ # '
genoments to the ASTM pipe product spec. Castrifh'ee'n'y Ca'st ServCa'rsoa Ste'ai A 660 S'. )
1 iEmmeness noted below onless the product for High-Temperature 6ce . . .
Electric-Fusion.Weided Steel Pipe for ~
~- - - 'PeaSu diffennt requireinents. Atma =rha* and Lower Tempere.
y hich en w case the reguresment of the product tures . . . .. . . . . . . . . . . . . . A 671 . 1 4 , '* Electric-Fusion-Welded Steel Pipe for
, eball prevail
. Asf g High Preemre Serv 6cs at Moderate ,
Desen. Ternperatures . . . . . . . . . . . . . A 672 '
l < T183' *8 W"" "",*. Carbon and ABoy SteelMpe Electric.
j esamism Carben Steel Pipe for Hish. Fusion.Weidad for High-Preamste 4
Service at High Teanperamre . . . . A 691 4 1%momeneure servise . . . . . . . . . . . . A 104 Elemer6s. Fusion Weidad Steel Mpe for i
- Hish.Temperatum Servies... . . . . . A ggg 8These Waasa== mfer to the latest issue
{ of the respective spectScotloes.
h and Welded A==a==leia 1.2 Sections 2 or 4 are snandatory if the Semanisme Steel Ptpe. . . . . . . . . . . . . . A 313 j 7.
prodnet speciGestion has @mmenta for Team servise. ...5 A333 check analysis or Osttening tests.
~. f. sammanus Ferrtelo AEer Steel Pipe for Bisk.Tesaparecere Servies.... . . A 338 1.3 Section S is mandatory if the product o Elmserie Feias. Welded Ah'a 8P**i6catica has a hydrostatic test aqan-i .- ose g .Nishmi AEar Seeni Mpe ment without de6ning the test parammtm.
.-' see Bish Tesapesmann servies..... A 38s Ferriale ABey Sesel Forsed and Berod 1.4 Sectnan 14 is for inferination only.
nye em nien.Tempemene se. 1.5 In em of conniet between a require.
li i
,1"i;,,,;; ," gig,i g"g
^8" .mnt of the product speciscaison and a n.
4 .
. Blub.Tsunparesuse Cameral stataan quiressent of this general requirement spec.
l a.ne;m. . .w ,,,,g incation o.iy the reema mat of the prod.et j 4{ e,_,,,. ,,
Eish.Psuamme W ser.
-),;7,; g,; A m
'PeciScation need be entis6ed.
A* y;,;itij"5"it,,i'5
- 2. Product (Check) Analysis ,
4 2.1 Samples for chemical analysis, ex.
i
! esammar Bens Tromeed far Eish" f( p y %Y,ij;"ni;,,;,;;
~ **
cept for spectrographic analysis, shan be taken in accordance with ASTM Method
. . ? IJah6.wna Ausemitas Checates.
~" Nishmt AEer Gud Mpe for Corm. E $9, of Sampling Steel, Cast Iron,Open
-: see er Elsh Tesaperseere Servise A 400 Hearth iron, and Wrought Iron for Deter. .
. -t. w CusFerrideAnor80eg mination of Chemical Composition.
Mme for Hish. Tamper eure ser.
" g ",g g g " g * *88 2.2 Forreferee analyses, ASTM Methods E 30, Chemical Analysis of Steel Cast
- Pipe fee Hish.Tampernsure ser.
A 430 Iron, Open. Hearth Iron, and Wrought Iron vtus.................. .........
-' Cemestrasmar Cast Austenitae stemt shall be used-
'a Pipe far Bish.Tameparecere 8er.
ll I# vise .. ...................... A 481 3. TessGe Properties
'i . Caertfusaur Cass Austenitie Cold. 3.1 The material shall conform to the
- Wroush: Pipe for Bish Temper smee servies .... .. .. .. ... A 483 requirements as to tensile properties pre.
} .
.: 637 9
- J\
A w
Y'" f #*
Q f'*,
0* n$
e .
{3 %
/f393 l
' V '~ -
' -- . ...,,e
~ . . . _ _ . - . . _ ..... . . .
~
v s
SA.530 SECTION II - MATEFIAL SPECIFICATIONS I.
scribed in the individual specifications. until the d*n=runre betwwn the plates is 3.2 The yield point shall be determined less than'the value of H calculated by by the drop of the beam, by the haltin the the equ. tion in 4.1. During the second sees of the testing machine, or by other step, whsch is a test for =~ada==. the approved methods. When a definito yield flattening shan be enatinued until the point is not exhbited or whenyiskLstrength specisnen breaks or the opposite walls of is specified, the yield strength correspond- the pipe meet.
ing to a permanent offset of 0.2 percent of 4.3 Seamlana, Centrifugally Cast and the sage length of the specimen, or to a Welded Pipe.
total extension of 0.5 percent of the sage 4.3.1 Evideome of laminated or defec-i length under load shall be determined. tive material or weld that is revealed 3.3 If the percentage of elongation of durmg the entire 8="=aia* test shall be any test specunen is less than that specified cause for m>ction, and any part of the fracture is more than 4.3.2 Surface assperfections not evi- ,
dentin the test specmen befon Gattening,
. % in, fross the center of the sage length,as
- indicated by scribe marks on the specimos desing the Srst step of the before testing, a retest shall be aHowed. 8*W tut, abaE be M in accord- '
ance with the finish requirements.
. 4. Flattening Test n- ' - -ts. 4.3.3 Superikdal ruptures resulting 4.1 Seemirst and Centri)%gelly Cast
- fpe- A section of pipe notless than 2% in.
y }
3
, in length shall be flattened cold between g g,. . .
J paraBel piates in two steps. During the first step, whichis a test for ductility, no cracks 3.1 Eachlength of pipe shan be tested _j or breaks on the inside, outside, or end by the =h to a hydrostatic ?.
surfaces shall occur until the distance be- pmmers which wiR peduce la the :
3 tween the plates is less than the value of pi Ps war a semss met less than 60 per g
- calculated as follows: cast af the =h W yield (
1 4. de stungth for carbes and ferrstic suoy y:
k steel pipe, and (ar) 50 per cent of the 2 = (WD spacined mini === yield strength for c
' M whem: sustenitic saar send pipe. The tat pres. /
- R = datance between flattamns plates sure shan be d=r==i==d by the fonow- .c
,, in in, ing equation: 3 ,
s - W wan thickneminin, as .1 j
- D r . caicuisted (hoa the ir apariAad inside di===+- and war where
- )
- ehh) minida diameter in la, P - hydrostatic tant pressum in poi, I. and 3 - aBouable Sherstress (60 per cent e - deformation per unit length (con- ci the speci6ed mini =nm yield stant for a siven srade of mi; strength ser carben and ferritse om for malium carbon stal aBoy steel and 50 per cent of the (0.19 min carbon),0.0g for Irritic specited minimi-i yield strength aDoy steel, 0.09 for austenitic for ametanitic eBoy sanal) in pai, steel. and om for low-carben s - specited was thickness in in., and steel (0.18 mas carbon). D = specified a-*=da diameter or calcu.
During the second step, which is a test lated a=r=de diameter. Calculated j for soundases, the flattening shall be con- O.D. shall be the specified inside tinued until the specunen breaka or tha dianneter + 1t.
opposite walls of the pipe sneet. Nous 1-Hydsessede samt seer be performed 4.2 Wdded Pipe-A section of welded prior to esserting, sensing, expendag. beeding, pipe not less than 4 in. in length shaR er other formas opaedoes be flattened cold between paraBel plates 5.2 The ==vi -== hydrostatic test in two stepa. 'Ibe weld shan be placed pressure shad not exceed 2500 pai for -
90 deg from the directice of the apphed naminal sises 3 in. and under, nor 2800 f force. During the first step, which is a pai for ==ainal sians over 3 in.
, test for ductility, no cracks or breaks on 5.3 The tot pressure shan be held for the inside or outside surfaces shah occur a .. .i.. ... of 5 sec. For welded pipe, the 638 I
I 9. ,
_-* .a.. C--__.-_ '
2"
PART A - FERROUS MATERIALS SA 530
.my I .
test pressure shan be hekt for a time suf- to conform to the test i.f ats, the Scient to permit the inspector to ex. group or lot npasented may be rebest f '5 amine the entire length of the wekled treated and resubmitted for test, except T.I
. seam. that any individuallength of pipe which 5.4 When requested by the pechaser and meets the test requirements before re-so stated in the order, pipe in aisee 14 in.in treating will be acceptable. 'Ibe manu.
' ' outade diameter and ==a11. ahall be tested facturer snay reheat treat the pipe, but to one and one. half times the spec &d work. not more than twim, ascept with the ing prenewe, provided the Gher stress corren- approval of the purchaser on the basis pending to those test ' pressures does not d patisinres=y metalhargical evidence exceed 60 percent (50 percent for austenitic that the cause d fagure of the test is alloy ateel) of the spec &d minimum yield curshle and the quality of the material is strength of the sisterial as detarmaned by the sa. _'_. . ._- y.
equation of 5.1. When one and one.helf times the speci6ed working pressure eseeede Pumasable Vanssima im W for e--=.a-.
2800 poi, the test pressere aba'l be a matter Pipe of agreennent between the perchaser and 9.1 b weight of any Imagth of senseless manufacturer. N hydrostatic test m i a, deteressned by the formula shall be rounded Pi Pein W sian of 12ia.and unde shau 4
- "7 "*" 'h'" 6.5 pwommt een and .
off to the nearset 50 pai foe pre r. below 1000 pai and to the nearest 100 psi for pres. M Pweent under the W Fw M .,
sises om 12 in., the weight of any length of _-
i suru 1000 pai and ahose. ,
5.5 If any Tength of pipe shows leaks during the hydrostatic test, it shan be TAsr.s t-re==mmeurm vastafsonas rejected. at oinsins ossaarrza. ,
3" u
- 6. Test Speelanene
""'""" 'EM' O' -
6.1 Test =parl==== shan be taken fro &
O the ends of anished pipe prior to any i
forming operstkm, or beig cut to iength. my shan be. smooth on the y e. : .
o.- i mL....
- m. i
".m.s)
.s.e o s e.su su ends and free froen burrs and dawn, ex-capt for aparimaa= for the A=++-ait test
$ s.ta. immi
- over sato 2s, inst
' *k m. ass) kh -
ca.oss) over 2s to 34, tact.. (o.ase) o when Inade frasa crop d over 34 no 44,insL ts.1s7) L g ((e.mst) o3 )
gg naDy or traa.-..J.y shan be ar -a+-kf-
. for the tension test. pipe eiwil not emy sne,e ths.10 pareent oeer 6.3 If any test Tari a== shows Saws and 5 paremst analer that pa I Unasse or defective =*rbiaia- the specismen otherwie epecia.d. pipe in uses. 4 in. d
? may be discarded and another substi. amelier may be wessb.d in _ - t nota:
4 tuted, pipe in eines larger than 4 in. shmE he weighed Y'
- 7. Ratests
! 7.1 If the results of the marhantral .
tests of any group or lot do not conform 10. Perudsmible Vestatione in WaB
! to the requirements spar'Aad in the individual a-- a>=+L= ntests may be 10.1 Seenfair and Wafded (ne AZer made on =ddi+i-1 lengths d pipe of aar*3 addad)-N *i=i== waB thick-double the original number froun the ness at any point shaR not be more than same group or lot, each of which shan 12.5 per cent under the nominal waH conic.rm to the requirements =aariA d- ' M'i'"""" """i A d 'Ibe mintraum waB Only one retest of any group or' lot wig thich on la=partia= Is abown in Table be permitted. Nonconformance win be A1.
cause for the rejection of the group or lot. 10.2 Ferged and Bered- 'Ibe wan thiriraa== shaR not very over that speci-l s. Retreatinent Sed by more than i in. 'Ibers shan be i
- 1 8.1 If' individual lengths of pipe se. no variation under the specined wan lected to represent any group or lot fs0 thie" t
639 l
T
.R .
e l ,
~ -- ,
.- _a__ --
._L__-__ _ 2_ - ?_ : . x L__
6 .. . .2 6 .
r I
3A 534 SEC1' ION II - biATERIAL SPECIFICATIONS 10.3 Cad-The wall thl4name shan other sizes of pipe produced to the vari.
not vary over that q= rid-l by more ous specifications referenced to A 530.
than h in. There shall be no variation 14.2 For ncn-standard sizes of pipe, under the specif!ed waH thickness. the calculated weight per foot, shad be 1(L4 Pipe made from plate shall take determined from the following equation:
the tolerance given in the individual speci6 cations. 3F ** 10.68 (D - s)s
~
"here:
- 11. Permissible Variations la Inside g . Weight in !b/ft,
"'"*'" -' D = specified or calculated (from '
I '
t 11.1 Forged and Bered, and Cad-The speci6ed inside diameter and wall l l Inside diameter shan not vary under Atchn-a) outside diameter in !
' in., and that =i=eAad by more than Yr in. There shaR be no variation over the specified i = specified waH thickness in in. (to .
insHe diameter. 3 decunal places). j' Nors 3-The welshes siven in the USA set. 12. Permissible Yarlations in Outside standards and the ~1 1--8 weishes giveaby Diameter the egenties of 14.2 are based en the weishts y j
i 111 Variations in outside diameter, ser arben enest pipe.The weishi et pipe made of feritic sinialems nasis may be abeen s per esat
. unisms otherwise speci6sd, shaR not es. Isse, and that made of asseamleie etnialsas sessi ?
caed the Hmits prescribedlaTable 1. abset 2 pu amt senser een anaines siven.
'i
- 15. Method of M~ha=8 cal Testing i
- 13. Permissihie Veriations in Length ~
15.1 The spanmens and the marhani.
13.1 Sasades and Weidad (se fEsr cal tests required shaB be in accordance J,
' sessel added)-If c'efinite cut len,1ths are with ASTM Methods and Definitions R ordered, no length of pipe shan be under A 370. Mechanical Testing of Steel d the length specified and not more than Products, especiaDy Supplement II a aartA a therect
.j *
{ in over 13.2 Forged that s =ind Bered, Ced, med CagSpecimens shah be tested at
.15.2 room temperature.
f'h
~ Ceid Wreagh-If definite cut lengths are .! .
- ordered, no length of pipe shah be under 16. Ende i!
4 i the length specfied and not more than 16.1 Unless otherwue specfied, the .Y ll i k ont that &W pipe shaR be furnished with plain ends. d 13.3 For pipe ordmed te nadam AR imrrs at & ends of the pipe shaR be f.
j: lengths, the lengths and variations shan removed. '!
be agreed upon by the manufacturer and i J r. 17. Straightsees ,
13.4 No jointers are permitted unIssa 17.1 'Its finished pipe shah be res- 5-otherwue agreed upon. sonably straight. For metal-arc welded l.i pipe, the .. 1.. deviation fran a M. Senadsst Weight 10 ft straight edge placed so that both ends are la contact with the pipe shaR j
u.1 A system of standard pipe misse has been approved by the American beiin. 7 National Standards Institute as Ameri. -
can National Standard for Wrought.S teel IL Repair by weidhas and Wrought Iron Pipe (ANSI B36.10) 18.1 Reyeir by wouing of injurious de.
(
and USA Standard for Stainless Steel fecisin e lens pipe racteding eentrifugally /
Pipe (B36.19).* These standard sizes do cast and forged and bered) and of place de. ,.g not prohibit the praiuction and use of fects is ided pipe shall be permitted sub- 7 ject to the approval of the purchaser and 3
. with the further understanding that the 8 Cepens of these Assensas Natismal Stand.
arde are included in this puMaaan== and are *4
/W
, , avmalable fruse the Amerlena Seesty of Meehaa. 8 Avehlable from seMs of Dose. -
inst Enemmers. 348 E. 47th Suess. New York, seem64, U. & Govermannes Printias Oese, g,.
i N. Y 10017.
W-*=sa = D. C. 2eeps. -
I j 6dC 6
- t.
- L - . = :. r ~ a .n : .a m .w - . . c
s s .
PART A- FERROUS MATERIA 1.S SA.530 I
e mf' cosoposition of the deposited filler metal by the ASME Boiler and Prewas Vessel
,; . j ahall be suitable for the compostion being E'y Committee are to be completed by the welded. Defecta shall be thoroughly chipped purchaser upon receipt of the snaterial, 4j or ground out before welding and each re. the ==="'a +nrer shallindicate that all paired length shall be reheat treated or strees
, j ;Q relieved as required by the applicable spec-requirements of the specification have 3 p g. not been completed by a letter such as iGestion. Each length of repaired pipe shall be tested hydrostatically as required by the X, T, or Z, immediately foHowag the y1- ap=AAm6 number. This letter may be l product specificatioa- .
T. 18.2 Repair welding shall be performed removed after completion of aH require-M only by operators and precedures qualified ments in accordance with the specifica-
, tion. An explanation of specification re-
' in accordance with the ASME Boiler and Preneure Vessel Code, Sectiorr IX. quirements to be ea aalad is provided In 19.1.
m 19. Certification
,i 19.1 Upon request of purchaser in the 21. Packaging, Marking, and Imading contract or order, a manufacturer's certi. 21.1 When specified on the purchase i b
' fication that the material was manufao. order, packag(ng, marking, and loading
%~ tured and tested in accordance with the for shipment shah be in accordance with product specification shall be furmshed. those procedures r==n=*ndad by the 1
j This certification shaB include a report of United States Department of Commerce ,-
i the chemical analysis hardness and tensDe inits Ras @he& A_ P'_-- -
properties, who'n required by the product RW2 (P=dr=-ias Marking and Imad-specification, and other tests as may be Ing Methods for Steel Products for ?
specified by the purchaser.The certificate Domestic Gigwnant).8 or report furnished by the manufacturer _,
shall include a statement of explanation -
! for the letter added to the specificatiod 22.1 'Ite inspar'ar representing the
} number (see 20.5), when all the require- purchaser shah have entry at aH times i monts of the specification have not been while work on the contract of the pur.
} completed. The purchaser must certify chaser is being F'c--- =' to su parts of j that all requirements of the specification i
have been completed before removal of the manufacturer's works that concern the manufacture of the material ordered.
the letter (that is, X, Y, or 2).
The == ant--+=er shah aford the in-2a Marking spector au r===aaahla facilities to satisfy 3 him that the material is being furnished 20.1 Each length of pipe shan be in accordancs with this =a d'~h AH legibly marked with the manufacturer's required tests and ia a=~6 shan be name or brand, the Jetters ASTM, the made at the place of manufacture prior speci6 cation number and grade. Marking to =hitwnat, unless otherwise nadA=d.
shad begin approximately 12 in. from and shan be conducted so as not to inter-the end of each length of pipe. For small fere unnarammarily with the operation of diameter pipe which are bundled, the the works.
above information may be legibly
- stamped on a durable tag securely at. 23. Rejection i
tached to each bundle as shipped.
23.1 Each length of pipe received 20.2 When pipe marked as apariAad from the ==~d Per may be inapar+=d la rejected, the ASTM designation shan by the purchaser and, if it does not meet
, be cancelled. the @..=.= of the specification 20.3 For austenitic steel pipe, the based on the ia aae+6 and test method I marking paint or ink shan not contain
' as outlined in the =p=AA-6. the pipe any harmful metal, or metal salts, such may be rejected and the manufacturer as sinc, lead, or copper, which cause shall be notified. Disposition of rejected corrosive attack on heating.
pipe shan be a matter of agr**mant be-20.4 Pipes which have been weld repaired tween the manufacturer and the pur.
in accordance with 18.1 shall be marked WR. chaser.
20.5 When it is specified that certain 23.2 Pipe that fails in any of the requ2rements of a specification adopted forming operations or in the process of 641 L .. .
3 , ,
A SA-530 SECHON II-MATERIAL SPECIFICATIONS In=ta11stian and 18 found to be defective the suitability of the pipe. Disposition of aban be set aside and th -'amwer such pipe shall be a matter for apen-shan be noti 6ed for mutial evaluation of ment.
APPENDIX TAstJ. XI Tahls of Minamens 'leR Thicksemme ce laspectica for Nominal (Avenge) Pipe WaE Thiskammaus Nots 1-The feueveeg equesise, epos which this table is based. misy be applied to calculaes maammans een tiuskasus them sensmal (overegs) was au ===s-t.x &875=t.
whose:
' s. . osammal(overnes)was'w=== in.(mmk and
. gt . . meessnem wet thiskamme,is. (ana). 4 The see theskaans is espeammad as thses demanes plaams, the feerth docunas plass being carried forweed er dropped, is aassodames with the ASTM "" Pressass E 29 for ladscetang Whist Plaeus of Figeses Ase to sed *- !
sismasman is spenned Limimme v an
- Nets 2-This takes is a =====e table severing was aw===== sveilable la the perchase * --
of diffeseus ah of ,
- pipe, het is is est mamma to imply thes as of the wens lissad thereia are ottaneable moder this .' 4 Messisal Minamaan Nesmanal Masemmen s .
Nemanal Miammess Thiskasus se Thickness se (Averses) Thoukammsse i (Averess) (Averses) lempsumma(sJ -
Tu- (s.) lespassion (s.) Tu- (r.) lespostsee (s.) Tu === (s.) -
in, see is. in, see in, ame -
is. me in. seen man g
& O68 1.73 0.000 IJ2 0.294 7.47 0.257 6.53 0.750 19.05 0.656 lut h $
l.96 0308 7.62 0.262 6.65 0.812 20.62 0.710 18.03 .a p 0.088 2.24 0.077 2JI 7.30 0.249 E83 0.843 21.41 0.738 18.75 $. ,
i 0.0D1 0.0DS 2.41 0.000 0.083 2.03 2.11 0.307 0J08 7.82 0.270 6.86 0.864 21.95 0.756 19. 3 19.46 j ,
7.92 0.273 6.93 0.875 22.22 0.766 g RIl3 2.87 0.099 2.31 0.312 0.793 20.I4 3.02 0.104 1.64 0.318 8.08 0.278 7.06 0.906 23.01 1 1 119 i 0.109 2.77 0322 8.18 0.282 7.17 0.937 23.30 0.83 21L&3 El2$ 3.18 0.847 21.34 0.126 3.20 alle 2.79 0J30 8.38 0.289 734 0.968 24.59 ; ;
0.337 8.36 0.295 7.49 1.000 25.40 0.875 22.22. .;
0.133 3.38 OLil6 2.95
.1 0.343 8.7I 0.300 7.62 1.03l 26.19 0.982 27.99 ti
- 0.148 3.56 0.122 3.10 0.127 3.23 0344 8.74 0.301 7.65 1.062 26.97 0.929 23.40 -
) 0.14S 3.44 03$8 9.09 0.313 7.95 1.093 27.76 0.956 28.25 s El47 3.73 0.129 3.28 24.99 g
0.135 3.43 &365 9.27 0.319 8.10 I.125 28.57 0.984 OLIS4 3.98 0.136 3.45 0J73 9.52 0.328 SJ3 1.156 29.36 1.012 25J4r .
ll' 1 156 al?9 3.96 4.35 0.157 3.99 OJ82 9.70 0.334 8.48 1.218 30.94 1.086 27.0B 0.164 4.17 0.400 10Ll4 0.350 8.89 1.250 31.75 1.098 27.77 -
I alt? 4.75 4.78 OLl64 4.17 0.406 10.31 0.335 9.02 1.281 32.34 1.121 28.47 O.188 4.85 0.167 4.24 0.432 10.97 0.378 9.60 1.312 33J2 1.l48 29.le 0.198 I
O.208 S.08 0.17S 4.44 0.436 11.07 0382 9.70 1.343 34.11 1.17S 29.98 (
0.437 11.10 0.382 9.70 1.373 34.92 1.203 30LS6
< 0.203 5.16 OLl78 4.52 0.189 4.88 & 438 11.13 0.383 9.73 1.406 35.71 1.230 31.34 -
0.216 S.49 31.95 i -
0.191 4.85 0.508 12.70 0.438 11.13 1.438 36.52 1.238 i 0.218 5.54 4.88 0.53I 13.49 0.465 11.81 1.500 38.10 I.312 33.32 0.219 S.56 0.192 0.226 5.74 & l98 S.03 0.552 14.02 0.483 12.27 1.531 38.89 1J43 34.06 .,
i *li 0.237 6A3 0.207 S.23 0.562 14.27 0.492 12.50 1.562 39.67 1.367 3A71 "
0.219 S.56 OJ93 13.06 0.519 13.18 1.593 40.46 1.394 35.48 '
l 0.250' 6.35 3&W ,
LS8 0.226 S.74 0.600 15.24 0%3 13.34 1.750 44.45 1.531 i 0.258 0.242 6.15 0.623 15.88 0.M F 13.39 l.781 45.24 l.558 39.57 *
- 0.276 7.01 R277 7.04 0.242 6.15 0.656 iA62 0.573 14.35 1.812 46.02 1.586 40.28 f 7AB 0.244 L20 0.674 17.12 0.590 14.99 1.968 49.99 1.722 43.76 "
0.279 6.22 0.687 17.45 0.401 15.27 2.062 $2.38 l.808 45.82 R288 7.11 0.24S 6.25 * & 719 18.26 0.629 15.98 2.343 59.51 2.050 $2.0F 0.288 7.14 QL246 1
- l sy e.am. see. er sna, es==s.v as y me m a maea wese r cr se en, mdrry er y ys==r rena es r-
_ , sharemere, sad fler Annardenn Jesdory er MecAendsaf Engeeres dear mer asudamente se senee ,
anyear isretsdag she seemd.d egadast Haearyfor1-f4 t er mey Lersert fearnt mar amuses any mas 4 ) -
Heemry.
]
642 . o t
[.* ,
Y) l
.x l I'
k
- f. . - - -
. : . = --- :_ e . . I
- . . . . . . - - . - - . . . . . . - . . . . - ... ~.. . - .. . . ... . .. - . . . . - - . -..
Cbt9 % hP \ f 414 'hf i
7 On September 2,1982, I wrote a Non-Conformance Report (NCR) on piping I put hold ta'g No. 40-15-5 on t
hat was out-of-round so badly it was egg-shaped.
t his piping. 6 a Ouality Engineer, called me "on the carpet" and I
c onfronted me with the NCR,, and told me he wanted it changed for " clarity."
I, protested, saying it could not be clearer...the piping had been cut into four -
pieces) and I had put " hold" on that piping and the spool from shich the ' piping j g piece numbers and the originated. M said he wanted me to delete the e . r. did revise it one time spool number from the NRC. 5%- .e i ;.. i with the heat numbers as opposed to the piece numbers, under protest. )
f - O
! ?
- The
' However, the next time I saw the NCR, it was in Rev(ision) 5. .
5 Cou. A LA $ +
' engineers had revi. sed the NCR ike more times; and, of course, they had -r de
" ,s
! I looked at the NCR and found that Rev. 3 reference to thje specific numbers.
l I also saw that they had N.
'" - hid designated the pipe to be used as hanger material; $&
y; put into an Inspection Report (IR) that one of the pieces in question--piece N. --
No. 38--had been sent to the fabrication shop and from there, it had been sent 33 (At this point, the pipe nu=ber was 8
Z to the Contai@nmant .- Spray (CT) System.
Another piece from the same spool (No. CT-1 40-01 CT-1-53-14-I/T 2 Piece 38.) ~
l Itt 3) also ended up in CT piece ll, Weld 9-h.'
I went to the pump room and noticed that Piece 38 On September 13, 1982, 1
)
" Buttering" is a had been installed and that craf,t had " buttered" the pipe.,
0 around the pipe to make it ,
peccess where the craft welds welding mat'erial -
360 .
g thicker. This is usually af ter Quality Engineering (QE) requires thicker pipe.
I could nct believe that non-conforming pipe was now being used in a safety l1 h systea. Buttering the pipe only worsened the problem, but did nothing to correct j
'! it. This incident is not isolated.
I 4
I have knowledge about cases where craf t received "out-o.f-round" piping, ,
F0 A-85-59
.js w
....._a.- . . . . . - . . . - . . . - . . . . . . . _ . _ _ _ . . . _ _ . . _ - _ .
o I
and .then heated up the pipe, and put a cross-brace inside it, gnd then pulled it so that the pipe would achieve roundness. This is extremely bad for stainless steel pipe since it destroys the chromium content, which prevents rusting, and
, it weakens the pipe. It also is a violation of the ASME Code. I suspect that cr. aft ,had subject Piece No. 38 to'.this process since it was "round" as opposed to egg-shaped as it was when I wrote it up.
( Another QC inspector and I looked up the drawing (after all this) and .
the CMC that changed Piece No. 38 to Piece No. 48 was. missing. I believe that pj l
this m ssing CMC changed the pipe number and was done deliberately by someone so 4 i -r' . ?
' An inspector who went to do an T 4 that the unauthorized work could not be traced. -
inspection on this pipe, now No. 48, could not tell,the history of the work or of 'the non-conforming condition it had been in. -
L L
l l
1 ,
1 1'
_ - , , - .r_ . ,,. _ . - - --
C AAeten th A Pis- 4 A Pl6, ,p n -
On Se'ptember 2,1962, I wrote a Non-Conformance P.eport (NCR) on piping I put hold ta'g No. 40-15-5 on t
hat was out-of-round so badly it was egg-shaped.
t his piping. M a Ouality Engineer, called me "on the carpet" and I
c onfronted me with the NCR,'and told me he wanted it changed for " clarity."
protested, saying it could not be, clearer...the piping had been cut into four pieces) and I had put " hold" on that piping and the spool from shich the ' pipin originated. M said he wanted me to delete the gg piece numbers and the v... did revise it one time spool number from the NRC. 5%- - ..... ..
with the heat numbers as opposed to the piece numbers, under protest. .
The However, the next time I saw the NCR, it was in Rev(ision) 5.
- fo0 W $ -
engineers had revi. sed the NCR di.ce more times; and, of course, they J reference to thje specific rambers. I looked at the NCR and found that Rev. 3 -
I also saw that they had
"- hid designated the pipe to be used as hanger material;
- put into an Inspection Report (IR) that one of the pieces in question--Piece No. 38--had been sent to the fabrication shop ar.d from there, it had been sent
!i t Spray (CT) System. (At this point, the pipe number was l! to the Contai Another piece from the same spool (No. CT-1-40-01 CT-1-SB-14IfT 2 Piece 38.)
I went to the pump room and noticed that Piece 38 On September 13, 1982,
" Buttering" is a had been installed and that craf,t had " buttered" the pipe.
0 around the pipe to make it ,
peccess where the craft welds welding material 360 .
thicker. This is usually after Quality Engineering (QE) requires thicker pipe, g
ll 7 I could not believe that non-conforming pipe was now being used in a safety l! $
syste2.
Buttering the pipe only worsened the problem, but did nothing to correct it. This incident is not isolated.
1 have knowledge about cases where craft received "out-o.f-round" piping l,< ,
P F0lA-85-59 xw
.4 .,
and .then heated up the pipe, and put a cross-brace inside it, gnd then pulled it so that the pipe would achieve roundness. This is extremely bad for stainless steel pipe since it destroys the chromium content, which prevents rusting, and
, it weakens the pipe. It also is a violation of the ASME Code. I suspect that cr. aft ,had subject Piece No. 38 to this process since it was "round" as opposed to egg-shaped as it was when I wrote it up.
i Another QC inspector and I looked up the drawing (after all this) and .
1 the CMC that changed Piece No. 38 to Piece No. 48 was. missing. I believe that .
this missing CMC changed the pipe number and was done deliberately by someone so .
~
that the unaut orized work could not be traced. An inspe: tor who went to do an inspection on this pipe, now No. 48, could not tell,the history of the work or
~
~
of 'the non-conforming condition it hid been in.
h I =
.i b
4 -. o _
,.__t ., _
I s- - n . ,,
COO -i21 - Ct L01-1 N r, at ; * *, Pe v ere s* *t s y' e %.,g*e# .et.e. ,
p 1.
.. edl
( \
\ . 's
- ,e* g, , ;,g , ,
% s - *.E* %'ll.E 1 7 f t q
- Se,g N
- b" 3*. , j . _ r_Z;.'--..._e ,.. .
^
e **i.
. > s
.C k-' J I
/~V o e, ._
i i
,4 !
~ J L,$.
e e*g= e N g O.TJ ftoCIILI
) ' # {
s 3re p gj.
. l\ .
P O 'A g%
g It
= *se.f
- 4 * . ! L ' ygq fvP:
e I s.g. 9, - g-e. - . , e r,p-. -.=*y C66 aba,Ou,'
..e.t- e.
e.
Il
- 20s s
- Tee'% of LD TJ PE WaOE &FTER F *NAL 5'at% a t tig t
.T. . . e' ~m k
er -* s . ?e e . v O ;2' f* *
- g_ . _.$ ._, . _ _ ___ y 8
v i C'\
- l #n 1
..'_..'Z e $tt ottais Cic-en /
t i' 8-Y*.-
N1
% sP '
- t kl. 1 l' L__ 4 i
\
"'T T. -
AA. {
1
\
t
.2 S' l
j STEP NO 1 g.
'0 l
%> 4~6 g>m.D W S 6mm --
8 _t;c e g e g r .r rt k'. A8 * *mty p ...,
' t a r 8.* ~a. ,a % '. . . o..
% j C
^
d I w*+) ~
e y N 3,<
,E ,by e-u i 4 aeottte _1,,1 4 aSt2tt , I
\
l m . . - .e' r .r ' '
j i a ':.'.'. k C . [*.,., * 'S' a sk sc we s'..t*
b l I3 O
P 1 ] C .. " '. 8,f F C m.d e
1' r . ,; O .0 e
,4, ,
I
..s* 2. -**.011.E1 Ea.t e g' . i t
- Z'4E3 A %*.*r5 53 E 8 E ra E NC E O G awa .(,5
.., ... .en .
- < 1 . . . . . . .
...c.
g . .s . e ,-
c
.e3 .: .. 6,sg 7 . . . .. . _ . . . .
I 4.... a . s.e 4 s. .. . a.es.e m e= ... s..,se e.oe t
- c* *e P
7
, . - .. 5 ..s I3 p. s e . . .
,. r-- . . .e,rr.
,, . ,c.,s. e. r . - - .,e s . . , . . , u f . c ,,. . e . . . . ., . .~~~ ..m l ao va.t c' he % ee 3 .a ens 6.* 6 s . %f . _
4 _ _ . - - '
b
%f
.e_ _,, ** *
- e 6
- * > r
- ep em .. ,
~
_'___I_**_ _ _ ' . _ ' " _ . .
- G -
-*"="/'~y' _
_ . ,r , - - - - , , -
l l ! , e 3
b ~, % l i
DJ37s*. p..e agg W C . t; sset t.3 %e** Acts ,
I t .
l t
l .
-es t .o g
.c'f 8* # es t- 3 9
. Ie I e .I.
+
- 3 up p-l i
u .0mo 2 64 -"" i g 5 l
. : .,i'd r n
gl I '
_)[.o..,.c. L. ..o 4 e
< 6
- a C +
o _.r , o.s'f . n s- t' . 2 -.I
,6. g, . a e. g . g. 0.. g ,. "a f ( a'. BJ LT
- 7
- gg j 4 as s.v.o ser car.e.
- .2
~ (',' -
pm.t s. .
.EE N0-6.
jtO [
L, . .a r pr or:6ts s.p.v., , u ..
l' C'-
t' ~1 g p r.. . 6 w o.= s o . r'
$4FE ta.0 %veractt
'"O"'.=.
- ' BLE MO - '%. .o* t 2* l3' w T4 o
a.
......,=.
.0M f.4 '
g 3 ,
> 3,
..]
s e -a. c a
6 s, \
i is i
jr a ,
! . 2%'I. '"" ""
- g. ',, " ,
- 94. 7 2 ' .0. 1 % TO .~.* g,3 * @
on.tes is T=t as av.6f 4 4 vsessw I. ;. 'j, # j .
- o si.cw =o eta c.<. me.1 ,,.,,, , , ,
- J.' y.,,O
- s. # ,d
' t ** e r n t .
Tcp wo.2 T. ,to1 *,
es t 's.'Cs ..
- 1;;<.# \
DE TAIL L f t-6) fyl?i(.L d.LL . LET s.02ZLE5 g ,g..
.""f >
.[
TI
. . . . . . . ..e 9'4e$, "B_.6
- 1 APERTU11E 5', " I, CARD
- ,u " 1 0
,s d ';,, ~1- a INI. _ Also Available On
- .b'> A
' perture Card
+
d \ u
,a ~a e .
l1 .
E. . . . . . .
.... .< . . .o..,... . ,
.... ,1 . . .
, < . ~ . . .
m, , . . . .....
. 1..
3 .. .
- .s .o.c....
......... e.-
_.. -. 4,
.y . . me g gg.e , . . , ... . .
..n. ;, .u ..+.....:... ..
r
..~.
. . . ~
- .=. .,. :: . - .
=.:..
.._.--~.. . .
u..ca u s w t ....
~~
~..~....- .
. ... . . .. .. .. .. .. .. .. ........ ............. .... ... .................................. ... .. ..- .. ...-... .. ~..~::...."- ..:.....
. .. w-...t......;.a
~_ ., .. : n. ~
~ .....e ..
. ... ., ...... . . n .. .....,.......,...e..~.~
. . ..- ] ..-
E I07 73-121 k.0--
,.cs -00.3
....o........
+. . .
- .r..-.m g
mo co6VooV6 -05
' i
- p. w.* . . ..-. - ..
- e. 4 r e e es. pp .-- -
. .e % .a. p=4lgy ..
~..
%. .. ,_;n_=-- :-='.~-- .
._.-