ML20195F623

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Rev 21 to Procedure CP-QAP-16.1, Control of Nonconforming Items
ML20195F623
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 06/11/1984
From:
BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.)
To:
Shared Package
ML20195F283 List: ... further results
References
FOIA-85-59 CP-QAP-16.1, NUDOCS 8606120205
Download: ML20195F623 (37)
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Text

i EL bc Note: 1sjor rewrite. no change bars.

.( BROWN & RCOT, INC.

CPSES NDfBER REVISION ISSUE DATE PAGE JOB 35-1195 CP-QAP-16.1 21 , 1 of 37 TITLE: ORIGINATOR: 4.#.M CONTROL OF NONCONFORi!NG REVIEWED BY: .

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APPROVED BY:

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N6 i gp Site QA .% nager DATE '

1.0 REFERENCES

N 3Y 2.0 GENERE ONy0EDCpgs-7 2.1 PURPOSE AND SCOPE '

TRQL No. V \ /4 The pumose of this procedure is to establish a method by .

, l. which ronco~nfomTnEcoMitidns' are fa(rififtid',Tdi:ii:~umentbd, resolte_d , .and . clos.ed. The requirments contained herein are applicable to Sa fe ty Class 1, 2, and 3 fluid piping sys tems, their supports, and in-line equipment. When implemented for other than Safety Class 1, 2, and 3 itens, third party inspection (i.e., ANI) is not required.

NOTE: It is the _respons.ibility .of site enployees to

-- > identify nonconfoming, ~ conditions in acc5rdance

~ ' ' ' ~

i WTtQilsfprocedure.

2.2 DEFINITIONS 2.2.1 Nonconfomance A deficiency in character _istic,, jfocumentation, o,r proc.edure which renders the gual_i ty of an item unacceptable ,or indeteminate.

2.2.2 Nanconfomance Report (g), =

A Egn_qonfo.rrnancq Repo r_t_ is the document that is used to 1.dentify, dispositio,n and, verify ade.qua_cy_ of. the executed i nonconfom_di.spos]

ances. tion of properly identified nd documented 860612O205 860512 PDR FOIA G/<9DE85-59 PDR __.

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SROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE I JOB 35-1195 CP-QAP-16.1 21 'JBl 111984 2 of 37 2.2.3 Deficiency A product condition which departs from applicable project procedures / instructions and can be resolved with an existing standard repair procedure. -

NOTE: Deficiencie's are docunented on a Unsat Inspection Report in accordance' with Section 'f2'.

2.3 DOCUMENTATION OF NONCONFORMING CONDITIONS Nonconfonnances shall be identified, documented, segregated and dispositioned in accordance with this procedure.

Nonconfoming conditions on items addressed under ASME -

Section XI Program, which have N symbol stamp applied (i.e.,

N. NA) shall be dispositioned and controlled in accordance with Attachment 1.

2.4 SEGREGATION AND IDENTIFICATION OF NONCONFORMING ITEMS

_Nonconfonning items identified on NCR's shall be segregated ~

(where prTctreiT)~ to prevent thelF inadvertent use or installation and shall be clearly identified with signs, barriers and/cr

~

o Wold' tags.~The I61FTag'~(Atta'chinent 2) shall identify the none'6nforming item, NCR number, name of the NCR initiator, and the date. Hold tags applied to nonconfonning items shall not be removed by anyone other than Quality Engineering Group (QEG)/ Quality Control Group (QCG) personnel in accordance with Paragraph 3.1.2.3.

3.0 PROCEDURE 3.1 NONCONFORMANCE REPORTS 3.1.1 Nonconfonnance Reportino 3.1.1.1 Initiation of NCR's Nonconfonning conditions, except as described in paragraphs 3.2 and 3.3 shall be documented by crznpleting entries 1 Supporting documentation. (e.g.,through Inspection Reports. 9,11,12 and 18 on the NCR fonn (

DWG and NDE Reports) when applicable, shall be attached to or referenced on the NCR. Drawing / ISO numbers, procedures and .

any other referenced document shall include the la test revision status. The system / subsystem number, test number, elevation and/or room number (as applicable) shall also be recorded on the NCR fonn.

LP_ _ - _ _ _ _ _ _ _ - _ _ _ _ _ _ ___ __-_ _ _ _ _-__ - __- - _ - _ _ _-___ _ ___ -__ - -

.* SROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE

(' JOB 35-1195 CP-QAP-16.1 21 3 'f 37 JUN 111984 i

NOTE:

For all nonconfoming itens on Safety Class 1, 2 and 3 fluid piping systems that do not effect ASME j installation and N-5 certification, their supports and in-line equipment, entry 18 on the NCR fom will be checked "No".

3.1.1.2 Numbering and Statusing I

The NCR neber shall be Stained frog the field QE representative by the person reporting the nonconfomance.

The NCR number shall then be entered on the NCR fom and on the Hold Tag (een used for identifing the nonconforming i tes) . t The nebering system is as shown for the following example: .

EXAMPLE:

M.-L4ZA ELN, Discipline "

Sequential number of the NCR - 247" Revision status - R1 N-5 systen status nihen a NCR neber is issued, the field QE will enter the NCR '

number and pertinent infomation in the NCR Log (Attachment ,

4).

NCR's that have been issued nebers shall be submitted to the field QE by the end of the scheduled work shift. As a particular action occurs, field QE shall enter the dates and Responsible Party, as applicable, in order to maintain a current status of NCR processing.

i 39.T1: The "N" designation will be entered after the NCR l

number and revision to indicate the NCR is written on an item within a systen, subsysten that has had i an N-5 issued on it. l 3.1.1.2.1 NCR's shall be controlled in the field by the field QE in accordance with this procedure.

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- - BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE

( JOB 35-1195 CP-QAP-16.1 21 4 of 37 JUN n 1984 3.1.1.3 Pre-issuance Review and NCR Approval i

The reported nonconfonnance shall be evaluated by the i

applicable and QCE/QE specificity. for 10)

Entry leg on (ibility, clarity, the NCR accuracy, shall validity be detennined and entered by the QCE/QE fran the list of Trend Categories (Attachment 5). If it is a nonconfonning condition, the QCE/QE shall assign the NCR to an " Action Addressee",

complete entries 14,15 and 16, sign entry 13 on the NCR to indicate review and concurrence and return the NCR to field QE representat,1ve. Distribution shall be rar Attachment 5.

A copy of the NCR shall then be forwarded to the " Action i Addressee" for dispositioning. The original NCR shall be retained by field QE for further processing. ,

3.1.1.4 Voiding an NCR

, , The Site QA Manager (SQAM) or his designee may, during

( processing, disposition an NCR to state "Not a Nonconforming Condition" or similar wording. He shall provide justification for such a disposition on the NCR, and shall sign for closu re. When an NCR is dispositioned in this 4

manner, the original is forwarded to the field QE reresentative and copies forwarded to the supervisor of the originator and the ANI, if applicable. The NCR shall then be closed in accordance with Paragraph 3.1.6.

3.1.1.5 Evaluation of NCR's The SQAM, or his designee, shall evaluate nonconfonning conditions with res to CP-QP-16.1, " Reporting Significant Deficiency" pect The applicable QCE/QE evaluating a nonconfonning condition

, shall also evaluate the condition with' respect to CP-QAP-17.1, " Corrective Action" .

Questionable NCR conditions will be resolved by the applicable QCE/QE in coordination with the QCG and/or QEG Supervisors.

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- - BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE CP-QAP-16.1 21 JUN 111984 s of 37 3.1.2 Di sposi tion The " Action Addressee" assigned the responsibility of evaluating and dispositioning the NCR shall do so in a timely manner. Supporting doctanentation should be

, referenced on, and/or attached to, the NCR.

Nonconfonning conditions identifled during final systen walk down, may be dispositioned by the field QE to " Repair / Rework in accordance with approved project 3rocedures to confonn with current design requirements" or s'milar wording. NCR's so dispositioned shall be submitted to the ANI for " Review".

3.1. 2.1 QE Review and Approval of NCR Dispositions

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1 Upon receipt of the proposed disposition, QE shall update J

the NCR Log and review the NCR for adequacy and conformance to applicable specification, procedure and Code requirenents.

( If the disposition is not satisfactory, the QE shall resolve

'. all concerns with the " Action Addressee." If an acceptable disposition can not be agreed upon, a higher level of management shall be notified for resolution.

If the proposed disposition is satisfactory, the QE shall have the disposition entered on the original NCR and obtain the following review / approval sionatures: -

a. Engineering - Engineerin Manage r, Lead Discipline Engineer or designee (s); (gRepair/ Rework and Use-as-is)
b. Construction Review - As applicable, Department Manager or designee.
c. QE Review -

QE to indicate compliance of the disposition with the Code and the QA program;

d. ANI Review - itens that require repair / rework by welding and shall be submitted to ANI for concurrence. All other NCR's shall be submitted to the ANI for review as applicable. ~

OE shall enter "N/A" and initial and date those specific

Review"/" Approvals" which are not required.

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- ' BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE f( JOB 35-1195

CP-QAP-16.1 21 8 # 37 JUN 111984 p

3.1.2.2 Construction / Engineering " Risk Removal"

. For those nonconconfonning items which Construction /

i Engineering, destres to continue to process on a " risk l removal" basis, the..following conditions must be satisfied:

a. The NCR disposition shall include sufficient infonnation i and direction for accomplishing the work.

j b. Engineer Review / Approval shall be by the Engineering

{ Manager,prdesignee(s);

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c. QE/QC Review / Approval shall be by the SQAM

! or designee;

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. d. ANI concurrence / review shall be obtained; l QE shall enter "N/A" and initial and date those ' specific

]. ,. " Review"/" Approvals" which are not required.

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NOTE: " Partial Disposition" -

Identification of the

item as nonconfonning shall be naintained with
the " Hold Tag" until a " Final Disposition" is 1

approved.

3.1.2.3 Implementation of the Disposition

For NCR's dispositioned as " Repair / Rework" and construction i is ready to perfonn the required work as stated on the

! approved disposition they will contact TUGC0 Startup for 1

authorization. Once authorization is given Construction i l will contact QC for renoval of the " Hold Tag" from the iten.  ;

For NCR's dispositioned as "Other," a copy of the NCR shall be sent to the responsible construction supervisor for

implementation of the approved disposition. Tne W sition shall record the specific superseded documentation including the Operational Traveler (OT) number.

. For NCR's dispositioned "use-as-is" by the Design Enginoer, i

the QE will forward a copy of the dispositioned NCR to the responsible QC Supervisor to ensure timely follow-up and y

closure of the NCR.

3.1.3 Verification / Closure i The applicable QC Superintendent /QCE shall ensure that the work activities required by the NCR disposition are verified 1
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- ' BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE

( JOB 35-1195 CP-QAP-16.1 21 JUN 111984 7 of 37 and/or witnessed by qualified inspection personnel . The inspector shall document the completion of the NCR disposition by: ~

a. Assu ring documentation is available to verify that -

the disposition has been satisfactorily implemented.

This documentation shall be attached to or referenced on the NCR; and -

b. Signing the verification block on the NCR. This signature provides objective evidence that the hold tag has been renoved.

QE will coordinate obtaining ANI concurrence. Should any discrepancies arise, they will be referred to the QCG .

and/or QEG Supervisors for resolution. Foilowing ANI concurrence, the QE will review the NCR and applicable supporting docunentation for legibili ty, cla rity and specificity and then sign for " Closure" of the NCR.

3.1.4 Distribution Distribution of NCR's shall be perfonned by QE at the time of issuance, disposition approval, revision, and closure, in accordance with a schedule prepared by the QEG Supervisor (Attachment 6).

3.1.4.1 Control QE shall be responsible for maintaining the original NCR at all times, except during the review / signature cycle. Should the original NCR become lost during the review / signature cycle, a duplicate will be issued by QE and identified

" Certified True Copy." The " Certified True Copy" shall be the document utilized for signature / review and implementation of the NCR.

3.1.5 NCR Revision NCR's may be revised at any time prior to closure for the following reasons:

a. Clarity of tonns, conditions and dispositions;

( b. Additional descriptive information; and /or

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. - BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE

( JOB 35-1195 CP-QAP-16.1 21 8 of 37 JUN 111984

c. Change in disposition responsibility.

NOTE: Minor changes may be made by lining through, initialing and dating the change without the need for a revision, provided the technical content of the NCR is not altered.

3.1.5.1 Revision Procedure When a NCR requires revision, it shall be identified with the letter "R" immediately following the NCR number and a sequential nunber indicating the level of the revi sion.

The nonconfonning condition shall be re-stated in Block (11) and/or attached to the revised NCR. Tne reason for the revision and the individual be stated at the bottom of Block initiating (11)the revision of the NCR. shall Any1 -

! revision to the NCR nonconformance shall be made by the o_rganization that identified the nonconfonnanca. Any

, revision to the NCR disposition shall be made by the

( omanization that originated the disposition. NCR revisions._.

shall receive the same review and approval cycle as the original NCR. QE shall maintain the original NCR until closure.

I NOTE: NCR's may be revised one time only (R-1) on the original NCR. That portion bein . revised shall be identified with a delta one (g&). This NCR revision shall receive the same review / approvals as the original (Rev-0).

3.1.5.2 Re-opened NCR's NCR's may be re-opened to correct infonnation as provided for in 3.1.5 (a) above. Changes will receive the same review / concurrence as the original NCR.

3.1.6 Closure Process -

QE shall complete the closure process for Brown and Root ASME NCR's as follows:

4

a. Enter NCR closure date in NCR log.
b. Assemble all previous revisions, if any, of the NCR being closed and include them in the closure package,
c. Record stamp, initial, date and number the original NCR and/or revision (s) and process the closed NCR Package to the Owner in accordance with CP-QAP-18.1.

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. . BROWN & ROOT, INC.

ISSUE

, CPSES NUMBER REVISION DATE PAGE s

( ' JOB 35-1195 CP-QAP-16.1 21 JUN 111984 9 of 37 3.2 INSPECTION REPORT 5 3.2.1 Base / Weld Metal Inspection Reports Nonconfoming conditions may be identified on a Base / Weld

! Metal Inspection Report (B/WMIR, Attachment 7) as delineated in the following paragraphs.

NOTE: a. Prior to writing a B/WMIR. the QCI should i

refer to Attachment 8 of this procedure for clarification of noted condition.

i b. Base metal defect and are strikes discovered i on "N" Symbol stamped component shall be

! documented on a NCR. .

3.2.1.1 Minimum Wall Violation e

i Minimum wall violations within 1s" of piping end preps can

!( be identified on a *B/WMIR and forwarded to Welding Engineering for action.

1 The repair shall be perfomed in accordance with a standard repair / rework procedure.

4 All other minimum wall violations shall be doctarented on a NCR.

3.2.1.2 Defects Discovered After Systen/ Subsystem Pressure Testing i

Arc strikes and base / weld metal defects discovered after j accepted systen testing shall be documented on a NCR.

i NOTE: Wald repair to a pressure retaining iten after an

'; acceptable pressure test does not require the retest of the repaired area provided:

q' a. The defect was not detected by RT.

b. The depth of repair cavity prior to welding did not exceed 3/8" or 10% of the actual thickness, whichever is less.

3.2.1.3 Distribution l ( Once the B/WMIR has been initiated' , the serialized B/ WHIR

) number, item description and condition shall be entered on i the QC B/WMIR Log (Attachment 9). The B/WMIR shall then be j forwarded to the applicable craft personnel for action and subsequent QC inspection.

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. BROWN & ROOT, INC*

ISSUE CPSES NUMBER REVISION DATE PAGE

( JOB 35-1195 CP-QAP-16.1 21 JUN 111994 10 of n 3.2.1.4 Close Out When the B/WMIR is satisfactorily completed, the QC B/WMIR Log shall be updated to reflect the status and the B/WMIR will be stamped with a QA Record Stamp (Attachment 10).

The B/WMIR shall then be forwarded to the QE for review for technical adequacy, clarity, le and trending from the list of trend categories (gibilityAttachment 11).When entering the applicable trend categories on the B/WMIR, the QE will initial and date the entry. After QE review, the B/ WHIR shall be processed in accordance with CP-QAP-18.1.

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3.2.2 Reporting Deficiencies 3.2.2.1 General The purpose of the Inspection Report .(IR, Attachment 12) is to establish a method of docQmenting field QC activities not recorded on other Process Contral or QA documents.

NOTE: IR's shall not be used to document any deficiency which is:

a. Related to an "N" Symbol stamped conponent; ,
b. Any deficiency identified after final QA acceptance of a hanger package or required Code pressure testing; or
c. Cannot be reworked in accordance wi th existing approved project procedures.

3.2.2.2 Preparation /Use The IR shall conpletely and accurately describe the iten or activity observed. Questions regarding inspection '

characteristics should be directed to the QCE/QC Supervisor.

3.2.2.3 Numbering Satisfactor/ inspections reported on an IR do not require a ,

log number. The QCI shall enter sufficient applicable identification on the IR to maintain traceability to the item being inspected and N/A the IR log number space.

( When comple ted , the IR shall become part of the iten's documentation package.

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BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE

( JOB 35-1195 CP-QAP-16.1 21 JUN 111984 11 of 37 4

QCG Supervisor shall be responsible for preassigning Inspection Report nebers, for Unsatisfactory Inspection Reports, to the Group QCE's. Each QC Grouo shall in turn

maintain an Inspection Report Log [ Attachment 13) to prevent]
duplication of nebers and provide traceability. The Quality control Inspector (QCI) shall obtain the serial number for an "Unsa t" IR. The QCE shall review the "Unsat" IR to complete the necessary entries on the IR Log.
  • The QCE shall assign the applicable . deficiency trend
  • code (Attachment 4) to the Unsat IR and log the trend code in the comments section of the IR Log. "Unsat" Inspection i Reports shall be numbered as follows:

i EXAMPLE: AM - 00001

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MECHANICAL j ASME k 3.2.2.4 Reporting In-Process Deficiencies '

j If a deficiency is observed during in-process inspection.

l the QCI shall "unsat" the " Hold Point" on the appropriate process control docuentation, enter the "Unsat" IR neber i and sign and date the entry. The original "Unsat" Inspection report describing the nature of the deficiency shall be returned to the organization responsible for '

I resolving the deficiency. A copy shall be retained by the

QCE until the satisfactory resolution of the IR has been i completed.

An "Unsat" IR shall generate an appropriate inspection " Hold Point" on the process control document (s) issued by the responsible organization used to correct the deficiency, i

l When the deficient item (s) are found satisfactory, the QCI shall close the previously generated "Unsat" IR and sign-off the process control documentation. The closed IR shall be retained with the process control documentation. QCI shall infonn the QCE of the closed status of the IR to update the IR Log.

3.2.2.5 Nonconformances

( When a deficiency cannot be resolved by an "Uns a t" IR disposition, the QCE/QE shall generate a NCR in accordance with this procedure.

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BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE

(- JOB 35-1195 CP-QAP-16.1 21 12 of 37 JUN 111984, When a NCR is issued against an "Unsat" IR, the NCR nunber shall be recorded on the "Unsat" IR. The "Unsat" IR shall be closed per issuance of the NCR.

3.2.2.6 "Unsat" Inspection Report Closeout An "Unsat" IR shall be closed by the QCI when one of the following is accomplished:

a. All UNSAT items have been reinspected and found SAT. or
b. An NCR has been issued for UNSA'T items in accordance

.. wi th 3.2.2.5.

i After closeout of the "Unsat" IR, the responsible QCE/QC

, Supervisor shall update the Inspection Report Log. -

! 3.2.2.7 "Unsat" Inspection Report Trend Analysis At the end of each quarter, the responsible QCE shall send a a copy of the completed IR Log to QE for Trend Analysis.

3.3 PIPING DEVIATIONS j 3.3.1 Initiation Piping Deviation Record Fonns (PDRF, Attachment 14) were used to document field piping deviations from design drawing requirements which do not cons titute design changes as defined by Engineering. Piping deviations were documented for Unit I an II on generic NCR's M-2807 and M-3058.

3.3.2 NCR Closure Portions of the NC R's (each PORF) will be closed upon acceptance of satisfactory rework or the "use-as-is"

, disposition as a result of final Code analysis or nonnal design review. For PDRF's dispositioned "use-as-is" the Project Mechanical Design Engineering Group / Field Mechanical Engineering Organization will notify QEG in writing as final Code stress analysis is perfonned and accepted.

!: Upon satisfactory inspection of rework conditions or Engineering approval of Use-as-is conditions, each PDRF or

, group of PORF's shall be removed from the generic NCR and addressed on individual NCR's. For tracking punoses, the original open PDRF's shall remain with the generic NCR until addressed on individual NCR's.

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. - BROWN & ROOT. INC. ISSUE CPSES NUMBER REVISION DATE PAGE

( JOB 35-1195 21 13 of 37 CP-QAP-16.1 g )gg4 As a QE aid only, a computer printout shall be maintained for both generic NCR's as a readily retrievable index to reflect each PDRF status and its closure.

The final closure of NCR's will be in accordance ~ with Paragraph 3.1.6. The final closure of both generic NCR's shall be performed by QE and shall include a list of each PDRF and its respective NCR closure. .

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. - BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE

( JOB 35-1195 CP-QAP-16.1 21 JUN 111984 14 of 37 ATTACHMENT 1 BROWN & ROOT SECTION XI REPAIR AND REPLACEMENT ACTIVITIES NOTE: 1 This Attachment describes the programmatic and administrative controls necessary to ensure that repair and replacements of items and parts by Brown & Root (B&R) are accomplished in accordance with, the Owner's requirements and the requirements of the ASME Code Section XI.

NOTE: 2 Brown & Root repair and replacement activities are applicable to specific repairs and replacements -

performed by direction of the Owner through a Work Authorization per Section XI Program (WASP) .

NOTE: 3 When a nonfoming condition is identified on an "N"

- l or "NA" stamped component by B&R, refer to Note 11 for processing.

NOTE: 4 The Owner's engineering ortjanization is divided into two responsible parts. TUGCo Nuclear' Engineering (TNE) is responsible for pressu re boundry items addressed under ASME Section XI Prog ram, and Pipe Support Engineering (PSE) is responsible for component support work.

NOTE: 5 TNE and PSE are responsible for coordinating the repair

  • and replacement of component parts, including the following activities:
a. Preparing the WASP;
b. Preparation and review of design drawings; and
c. Completing the required engineering activties.

NOTE: 6 A WASP is generated by the Owner's responsible engineering organization (TNE/PSE). The WASP contains infonnation and instructions fo r the repair or replacement including the design specification and applicable cons truction Code

( edition, addenda and Code cases. The WASP identifies Owner QA and Owner Authorized Nuclear Inspectors holdpoints and required approvals. The

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. . BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE

( JOB 35-1195 CP-QAP-16.1 21 JUN 111984 15 of 37 ATTACHMENT 1 (Cont.)

WASP, including design drawings and all applicable docunentation, as detennined by the Owner, is transmitted to B&R Welding Engineering (WE) and

', Construction Engineering for implementation of repairs or replacements.

NOTE: 7 Upon receipt of a WASP, B&R WE shall assemble a work package. The work package shall contain the process control documentation and supportive evidence necessary to accomplish actions specified on the WASP. The following is typical of documentation contained in a work package: -

! a. Design drawings;

b. Operation Traveler;
c. Weld Data Cards;
d. Weld Filler Material Logs; t
e. Material Requisitions;
f. Welding Procedure Specifications;
g. Welder Qualification Records; l

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. - BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE

([ JOB 35-1195 CP-QAP-16.1 21 JUN 111984 16 of 37 l

ATTACHMENT 1 (Cont.)

h. Manufacturing Record Sheets / Material Identification Logs;
i. QC Personnel Certification Records;
j. NDE Reports (Completed Package); and
k. , Wo rk Package Index (Completed Package) .

NOTE: 8 B&R WE and Construction Engineering shall be responsible for coordination of repair and replacanent activities. B&R WE shall maintain a work package index which will list all process -

documents, specific qualification records and i

,- Inspection Reports which make up the work package. '

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NOTE: 9 B&R Construction Engineering shall generate an OT' in accordance with approved procedures. The OT shall specify sequential operations necessary to accomplish the repair or replacement specified on the Owner's WASP. The OT shall provide for sign off and dating of each operation by responsible personnel and specify procedures and instructions for completion of operations.

B&R Quality Engineering (QE) shall perfonn the following:

a. Review all doctsnentation to ensure compliance with the requirements specified on the WASP, including code and design requirenents;
b. Assign QC holdpoints to process documentation;
c. Enter specific inspection attributes, procedures, and procedural and acceptance i.

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, . BROWN & ROOT, INC.

Issyg CPSES NUMBER REVISION DATE PAGE

( l JOB 35-1195 CP-QAP-16.1 21 JUN 111984 17 of 37 ATTACHMENT 1 (Cont.)

criteria on the OT to provide technical direction to the QCI perfonning inspections or NDE; and

d. Identify QCI's perfonning inspections or NDE.

B&R QA will then present the work package to the Owner's responsible engineering organization for approval and establishment of TUGCo's QA and the Owner's Authorized Inspector's holdpoints on the OT.

After establishing necessary hol dpoints, the

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work package will be submitted to B&R.WE for craft Wo riC.

i NOTE: 10 Following empletion of craft activities and QCI acceptance, B&R QE shall review all work package docunentation for empleteness, legibility, and compliance to Code, design and Owner requirements, and upon acceptance, initiate a NIS-2 fonn.

B&R QA will transmi t the entire documentation package to the Owner's responsible engineering

  • organization.

NOTE: 11 When a nonconfonning condition has been identified on an "N" or "NA" stamped cmponent, the following shall take place:

a. A Nonconfonnance Report is generated in accordance with Paragraph 3.1.1.1 and submitted to the field QE representative.

The QE shall review the NCR for legibility, accuracy, validi ty and speci fici ty, and cmplete entries 13 thru 17 on the NCR form.

b. The QE shall review the NCR to detennine if the nonconfonning condition effects items addressed under the A91E Section XI Program as defined in Note 4. If so, he will assign the " Action

('

Addressee" to the Owner's responsible engineering organizations (i.e., TNE, PSE) for

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. - BROWN & ROOT, INC. i ISSUE CPSES i NUMBER REVISION DATE PAGE

( JOB 35-119s CP-QAP-16.1 21 JUN 111984 18 of 37 ATTACHMENT 1 (Cont.)

}

dis positioning. If during QE's review, he 1 determines that the itens addressed under the 1 ASME Section XI Program are not affected (as l defined in Not'e 4) then he will assign the

" Action Addressee" to Comanche Peak Project Engineering. (CPPE) and process in accordance with Paragraph 3.1.1.3.

c. For NCR's assigned to TNE/PSE, a copy of the NCR shall be sent for dispositioning. If repair or replacement is required. TNE/PSE will generate a WASP (per Note 6), reference the WASP's nunber on the NCR, and submit the

( NCR back to the QE for disposition concurrence.

QE shall also obtain the Owner's Authorized Nuclear Inspector's concurrence of the di sposition before issue of distribution.

d. Upon issuance of the NCR, TNE/PSE will issue the WASP and necessary documentation (as described in Note 6), to B&R WE for development of a work package (as outlined in Note 7 thru Note 9.)
e. Upon completion of craft work , QCI will verify closure of NCR and sign completion of the OT.
f. QE will coordinate obtaining the Owner's Authorized Nuclear Inspector's concurrence of closure and process closure per Paragraph 3.1.6.
g. B&R QA shall perfonn final review of the completed work package as described in Note
10. l 5, m v

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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE

(, CPSES JOB 35-1195 CP-QAP-16.1 21 JUN 11 E84 19 of 37 ATTACHMENT 2 r 3 D0'NOT RELEASE

, FOR CONSTRUCTION NO.

ID QC //

DO NOT REMOVE THIS TAG k'ITHOUT QC AUTHORITY w >

L @ RECEIM @ H0_D DO NOT RELEASE DO NOT RELEASE FOR CONSTRUCIION FOR CONSTRUCTION NO. NO.

ID ID QC 'QC NOTE: All three examples given are red in color with black printing, O

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BROWN & ROOT, INC. '

ISSUE

(. CPSES NUMBER REVISION DATE PAGE JOB 35-1195 '

CP-QAP-16.1 21 JUN 111984 20 or 37 ATTACHMENT 3 l sRoWu a Root, INC.

- CA RECDRD Quality Assurance Department NCE No. M- (1)

Bosconforansco Report (3C1)

CF5Es-35-1195 FACE (2) 0F DRAni 3C/1:ENT;TICA H ON (REV) IAG/D NUMBER LOCAH ON OR C,EVA!10N R3 30.

(3) (4) .(5) (6) a coNroRxIse ceND r:oM svRstsTEx (7) Rom so. (8)

Doc ~.EsT v:ctATD (9) REv. FARA. EEoRT (10)

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REFORTD IT: DATE: REVIEd/AFFROVAL DATE: C.A.R ER M"T 0N ALCREs3EE 'N' STAMFD ITEM NIS-2 REQU 3ED ASME N-S CERT.

(15) (.151TEs no [17> tis so ' ([g1_TEs No DISPOSI* ION: REFAIR/ REWORK USE AS IS oIEER (19) e DeG. RETIEW/AFFROVAL: DATE: QA RETIEW DATE:

CDNST. RE7Ird/AFFROYAL: DATE: ASI REY!Ei/CONG M ICE: DA!It QC Ts.AITICAU CN DA 18 WESTINCHOUSE CONCURRENCE: OA3:

ANI REVIEW / CONCURRENCE: DATE:

( QA LIVIrd/CLOSi;REs- DA!!:

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( CPSES JOB 35-1195

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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE

( CPSES JOB 35-1195 CP-QAP-16.1 21 119N 22 of 37 ATTACHMENT 5 NCR/IR DEFICIENCY TREND CATECURIES A - Valves B - Bulk Material C - Component Supports D - Piping E - Equipment F - Flange / Mech. Joints G - Sway Strutr/ Snubbers H - Tanks / Vessels l

. I - General / Miscellaneous NUMBER IDENTIFIER

, 1. Shipping Damage

?

g1 2. Incomplete / Incorrect vendor Doctanentation

3. Handling / Storage
4. Maintenance / House Keeping
5. DWG/ CMC (Incomplete / Incorrect)
6. Documentation (Incomplete / Incorrect)
7. Procedure / Specification Violation
8. Hold Point Violation
9. Material Traceability
10. Material (Damage / Incorrect)
11. Fabrication (Incomplete / Incorrect) t
12. Installation (Incomplete / Incorrect)
13. Alignment (Equip./ Piping, Etc.)

14 Malfunction (Equip./ Valves, Etc.) l

15. Clemnliness/ Contamination 4
16. Welding )
17. Welding Procedure
18. Walder Qualification
19. Weld Filler Material
20. NDE (Results/ Methods)
21. Arc Strikes, Base Metal Defects, Min. Wall Violation
22. Heat Treatment ,
23. Hydro / Pneumatic Testing .
24. Coating / Painting & Insulation ,
25. Mishandling '
26. Construction Fabrication / Installation - Damage
27. Calibration / Instrumentation

( 28. Inspection Surveillance

29. Miscellaneous
30. Generic

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ISSUANCE DISPOSITION CLOSURE O1 o

Nda.of copies No. of copies # 2n No. of copies

@S B&R Construction Project Welding Eng. D mm  !,

1 .

I 1 '

Unit 2 Package Flow Control 1 > as @En '

1 1 1 >G

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  • Permanent Plant Records Vault (for Unit 1) 0 0 Original '

Interim Records Vault (for Unit 2) 0 0 TUCCo Site QA Supervisor 1 1 Original

. 1 i1 U

{E Authorized Nuclear Inspectors (ANI) {

0 1 1 i @

NSSS Site Rep. (Westinghouse items only)* 1 0 1 TUCCo Start-Up

  • O I O g m B&'t Site QA Manager 0

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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE

( CPSES JOB 35-1195 JUN 111984 CP-QAP-16.1 21 24 of 37 ATTACHMENT 7 SERIAL NuMsER MNI.N

_ BASE / WELD METAL INSPECTION REPORT t

- w._.

PROJECT: COMANCHE PEAK JOB NO. 351195 UNIT

  • AGE nF DRAWING: SYSTEM: CLASS: 1 2 3 OTHER LOCATN>h ITEM NUMBER:

MTL TYPE: MTL. THICKNESS:

Sketch & Commeme ,

_ ARC STRIKE _ BASE VETAL _ MIN. WALL GOUGE-f l

i l

ACCEPTANCE STD V.T.: Rev. Accept O Reiect O te un P.T.: Rev. Accept C P.eiect 0 inecoctor o.n Penetrent Batch # Clooner Betch a Developer Batch #

Attachment #

U.T.: Rev. Accept O Reiect C Inspector can MATEIRC 8 Col. Due Date:

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PROCEDURE EFFECTIVE

' BROWN & ROOT, INC. NUMBER REVISION DATE PAGE

(, CPSES a08 35-119s JijN 111984 CP-QAP-16.1 21 25 of 37 ATIACEMENT 8 1.0 BASE METAL DAMAGE AND ARC STRIKE REPAIR ON THE BASE METAL 1.1

{ REPAIR OF ARC ' STRIKE 3' AND BASE METAL DAMAGE ON ASME C0' DE CLASS 1 (NB) PIPING a.

Arc strikes on ASME code class 1 itens shall be renoved by grinding or buffing. The ground area shall be blended unifonnly into the surrounding area and shall be examined by PT or MT. Pipe wall thickness shall be checked after grinding or blending to assure that minimum wall thickness requirements have not been violated, per Table 1.

]

. b. Mechanical narks, abrasions or other surface bfects including cable marks, tool marks or pits, deeper than 1/16 inch, shall be renoved by grinding and blending

( followed by PT or MT to assure removal of the defect.

Also , surface defect no deeper than 1/16 inch if of abrubt nature and becomes a stress riser, shall be

removed by grinding and blending followed by PT or MT to assure removal of the defect. The defect area -shall be mininum wall requirements, per thickness Table 1, examined to assure that the have not been violated.

NOTE: Surface defects no deeper than 1/16 inch need not be removed if the defect is unifannly blended into the surrounding area and does not encroach on minimum wall.

. 1.2 REPAIR OF ARC STRIKES AND BASE ETAL DAMAGE ON ASME COD CLASS 2 (NC) AND CLASS 3 (ND) PIPING a.

- Arc strikes on P-1 Carton Steel shall be vi sually inspected for linear indications such as cracks or unacceptable undercuts or crater. (Surface may require 3 preparation by filing or application of abrasive paper to provide a surface suitable for visual inspection.)

i If linear indications are found, they should be lightly ground and blended then visually inspected and followed by a minimum wall thickness examination to assure that the requirements per Table i for class 2 and 3 piping have not been violated.

other than P-1, shall beArc strikes on all steel, renoved by grinding and visually inspected to assure that it has been removed.

After grinding and blending, wall thickness shall be checked to assure the minimum wall.

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4 SROWN & ROOT, INC.

  • ISSUE CPSES NUMBER REVISION DATE PAGE

(.

. Jos 35-1195 i

CP-QAP-16.1 21 JUN 111984 26 of 37

_ ATTACHMENT 8 (Continued)

b. Mechanical marks, abrasions or other surface defects '

including cable marks, tool narks, or pits, deeper than 1/16 inch, shall be removed by grinding and blending followed by a visual inspection. Also, surface defect .

no deeper than 1/16 inch if of abrubt nature and becomes a stress riser, shall be renoved by grinding and blending followed by a visual inspection. The defect area shall then be minimum wall thickness examined to assure that the requirements per Table 1 for class 2

and 3 piping have not been violated.

NOTE: Surface defects no deeper than 1/16 inch need not be removed if the defect is unifonnly

~

blended into the surrounding area and does not encroach on minimum wall.

1.3 REPAIR OF ARC STRIKES AND BASE METAL DAMAGE ON NF CLASS 1 HANGERS 1.3.1- NF Class 1 Hangers

a. Arc strike on Class 1 items shall be renoved by grinding and ground area shall be examined by VT.

The grinding and detennination of possible weld repair shall be in accordance with Table 2.

b. Mechanical narks, abrasions , cable arks, tool brks i

' . or pits shall be removed by grinding if it violates section minimum wall and ground area shall be examined by VT. Detennination of possible weld repair shall be in accordance with Table 2.

1.3.2 NF Class 2 and 3 Hangers .

~

l

a. Arc strike on P-1 carbon steel shall be vi sually  ;

inspected for linear indications such as cracks or l unacceptable undercuts or crater. (Surface may require t preparation by filing or application of abrasive paper to provide a surface suitable for visual inspection.)

If linear indications are found the are strike shall be j  ;

renoved by grinding and area shall be visually examined. I l Detennination of possible weld repair shall be in accordance with Table 2. Arc strike on all other steel

( (i.e., other than P-1) shall be removed by grinding and i vi sually examined. Detennination of possible weld i repair shall be in accordance with Table 2. l 6

. -- .-- =- - -

- -= -

. ~_ - _ . - - - - - . - -

s' BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE k

JOB 35-1195

  • CP-QAP- 16.1 21 27 of 37 JUN 111984 ATTACHMENT 8 (con't) j
b. Mechanical narks , abrasion or other surface defects including cable marks, tool marks or pits may be renoved by grinding if it violates section minimum -

wall thickness per Table 2. The defect may be removed by grinding and visually examined. Detemination of possible weld repair shall be in accordance with Table 2.

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0 B SROWN & ROOT, INC.

ISSUE

( CPSES NUMBER REVISION DATE PAGE JOB 35-1195 -

CP-OAP- 16.1 21 28 of 37 ATTACHMENT 8 (con't) .

Table 1 i MINIMUM ACCEPTABLE WALL THICKNESS FOR PIPINO ,

l PIPE 0.D. SG. SG. SG. SG. SG. STD. SG.

" SIZE INCHES 5S 10$ 10 20 30 40 1/8 l .405 - .043 .043 -

l -

.060

.060 1/4 I .540 1 - .057 .057 l - I - .077 .077 3/8 ! *

.675 - .057 l .057 h l .080 .080 1/2 .840 .057 .073 .073 - l .095

.095 3/4 1.050 .057 .073 073 - f '

099

. - . . 099 1 1.315 .857 .095 095 - l - U 116

. out ik 1.660 .057 .095 f .095 - I -

. 122 . 122 14 l 1.9 .057 .095 . 095 - l -

l 127

. . 12 7 -

2 1 2.375 .057 .095 . 095 - l -

l . 135 ^ . 135 24 I ~2.875 .073 .105 . 105 -  !- l . 178 l .178 3 l 3.5 .073 .105

' . 105 - l - I . 189 . 189 34 l 4.0 .077 .105 105 - -

. 198 . 198 4 I 4.5 .073 .105 l.105 - - .207 .207 5 I 5.563 .095 .116 l.116 l - l -

.226 . 226

6 1 6.625 .095 .116 . 116 - l - . 245 . 245 8 8.625 .095 .130 130 .219 242  ! .232

. . . 232 10  ! 10.750 .116 l .145 145 .219 269 l 319

. . . . 319 I

, 12 12. 750 .136 l . 158 . 158 .219 . 239 l . 328 . 355 14 l 14.00 .136 .164 . 219 .273 . 323 l . 328 l.383

!~

16 l 16.0C '

.145 .164 . 219 .273 . 328 s l . 328 l.438 18 18.00 1 .145 .164 219 l .273

. . 383 . 328 l.492 20 20.00 .164 .19 1 l 219  !

.328 438

. . . 323 '

.519 22 l22.00 .164 .191 . 273 l

.328 . 438 . 328 . 519 24 I24.00 191 l .219 l .273 .a28 l . 492  ! .328  !.601 I 26 I26.00 - l -

l.273  ! .438  !- i . 328 l-i 28 l28.00 l - l - l.273  ! .438 l . 547 l . 323 l-30 l 30.00 l .215 l .273 l.273 l 433 l . 547 l .328 l-32 $ 32.00 l .-

!- l.273 l .I,38 l . 547 l . 328 I.60i ~

! 34 l 34.00 l - l -

l.273  ! .438 l . 547 l . 328  !.601 36 l36.00 l - l - l.273 l 438 l . 547 I

. 325 *

. e36 l 42.00 I- '

42 l -  ! I- i . 328 I

- l

r C
<v 7 0 NOTE: Use only for pipe specified by comin21 vall thickness.

] Do not use for pipe soecified by minime wall thickness.

i Specification defines sinimas accontable wall thicknese. .

l 3 ,- .._ -

6. . . .

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SROWN & ROOT, INC.

( CPSES NUMBER REVISION ISSUE DATE PAGE JOB 35-1195 CP-QAP- 16.1 21 JUN 111984 29 oc.37

.t

~

AITACHMENT  ;

8 (con't)

Table 1 (con't) -

MINIMUM ACCEPTABLE WALL THICKNESS FOR PIPING FIPE SG. EII. SG. SG. SG.

SIZE SG. SG. .Vt 60 ST1t0N0 so 100 120 140 160 STRONC

!i 1/3 l - I .0s3 .0s3 - - - -

  • I -

1/4 1 -  ! .104 .104 l - - 1 - I - -

3/s  ! -

.110 .110 I - t

- l - 1 -

1/2 1 -

.129 .129 - l I

- - I .164 .257

. l 3/4

.135 .135 - - -  ! .191 I

.270

4. '

1 -

.15 7 l

s. . 15 7 - - I .219

.313 I l+ ik - .167 .167 - ~ f - I .219 .334 l

,. I 14 l .17s .17s l - - I - l .246 i .350 l 2 I - I .191 I

.191 1 - - l - I .300 I .3s2 i 24 I - I .242 .242 - - I - I 32s .as3

, !3 1 -  ! .262 l

.262 l - - I - I .3s3 .525 1 34 -

.27s l

.27s I - - 1 - I - '

.557 ii 4 .246 .29s I .29s - I .3s3

- I .46s .590 U s -

.32s I .32: -

.43s I - I .s47 I .656

!!' 6 . - i .37s 1 .37s -

492 - I .629 I . 73 6

. s '

.35s . ass 43 .519 I .629 .710 i I .793 .766 ji 10 .43s .43s .519 I .629 .73s l .s75 .9sa 1 -

!l 12 i .492 . ass '

.601 .73s .s7s .9sa 1.14s I -

la l .519 .43s .656 .s20 .956 l 1.094 l 1.230 -

., 16 I .573 .43s .73: .902 t.066 t. 25 s i 1.393 , -

t I .656 .43s .s20 1.012 1.203 1.367 i 1.ssa 1 -

20 I .710 .43s .902 1.121 1.312 1.531 1 1.722 1 -

!. 22 l .766 l .43s .984 1 1.203 1.422 1.641 l 1.se  ! -

24 I .s47 .43s I 1.066 t.340 t.ss6 1.s04 I 2.o50 l - 1 l

!i 26 l .43s I - - l - I - I - I - I 2s  ! - I .43s I - I - 1

- l - i - I - 1 30  ! - I . ass I I

- - I - I - I -  ! - I i ': 32 1 - I .43s I I

- - - l - l - I - i

34 I - I .43s I - 1 - I - I - 1 - I -  !

. .!.36._l. . I .43s l - l - I - I - 3 - I -  !

i

'l 42 1 - l .43s I - I - I - I - I - I - i

. - . - - . . - - - - . . -.= - - . - . - - . . , - . . - - . . , - . - . _ . , - . - . - - - . - . - .

. . . _ . _ - - . . - - _ . _ . . - - = _ _ - - - _ . ._ . - . - . . - . _ . _ , . __ .

BROWh & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE k

JOB 35-1195 CP-QAP- 16.1 21 JUN 111984 30 of 37 ATTACHMENT 8 (con't)

Table 2 Arc strikes and base metal defects on NF component supports may be repaired without weld build up provided the following

. conditions are met:

A. The damaged'/ defect area ground is well faired without abrupt changes in contour and shows no visual indication of being p-eviously repaired.

8. The depression produced by grinding does not exceed an area 2 inches in diameter.

C. The depth of the depression produced by grinding does -

not exceed the following: ,

a. Structural Shapes

.\. .

\- 1. 1/32 inch for sterial less than 3/8 inch in thickness.

2 .- 1/16 inch for 3/8 to 2 inches inclusive in i,

thickness.

3. 1/8 inch for material over 2 inches in thickness.
b. Tube Steel
1. 10% of the nominal wall thickness,
c. Plate
1. 7% of the nominal plate thickness up to a maximum of 1/8 inch.

If the above requirmentr cannot be met, the damaged /

defected area shall be repaired by welding and grinding unless otherwise approved by engineering.

( i i

l

  • l' PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE l t CPSES s

, JOB 35-1195 CP-QAP-16.1 21 JUN 11 b84 31 or 37 ATIACHMENT 9 l

B/WMIR LOG m=

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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE

( CPSES JOB 35-1195.

CP-QAP-16.1 21 N 11 E84 32 or 37 ATTACEMEh7 10

~

QA RECORD

, RTN. QA REVIEW

.. FILE NO. -

i SUSFILE NO.

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- =. .-- - - . : :. . .. . ---- :- . ..

PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE

( CPSES JOB 35-1195 CP-QAP-16.1 21 33 of 37 ATTACHMENT 11 BWHIR TREND CATEGORIES .

BWMIR's were divided into the following trend categories:

1. Mintmum wall violations .
2. Arc strikes
3. Mishandling marks
4. Gouges
5. Miscellaneous (weld spatter, excessive grinding, etc.)
6. Mishanding marks and are strikes

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( CPSES JOB 35-1195 CP-QAP-16.1 21 JUN 11 W84 34 of 37 ATTACHMENT 12 '

COMANCHE PEAK STEM EECmc STADON asamt as INSPECTION REPORT j. ,

tre. _ , - oswaro m JosmwmucruaE osmaanro.

m ssEL MEv. MP. EG. DQG. & MV. & QWsGE 4 asEARJtg QR raar ECNIP. CEMT.f1CL G se M G P'IE susTALLATIOpe G sesT Tics. Fue,a6 g peg W. MRA.r5 C 6 CEhrLMED A4J. APPUDE.E ITDS sA6 ,

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( CPSES.

JOB 35-H95 JUN 111984 CP-QAP-16.1 21 35 of 37 ATTACHMENT 12 (con't)

Block 1: Enter IR Number only for unsatisfactory inspection.

N/A for satisfactory inspections.

Blocks 2 &3: Record sufficient infonnation to uniquely identify the item or activity observed. .

Block 4: Reconi the systen and/or structu re designation sufficient to specifically locate the item.

Blocks 5 & 6: Record the governing specification nunber and revision.

. Block 7; Record the Quality procedure and/or instruction and revision nunber.

Block 8:

Recordtothe M&TE nunber(s) of the calibrated instrunent used an inspection attribute and the

' verify calibration due date.

Block 9: Check the type of inspection perfonned.

. Block 10: Check the appropriate block and sign and date in the space provided.

Blocks 11 & 12: Describe the characteristics to be observed. (A

--~ ~ characteristic is a property which can be appraised in tenns of whether it does or does not exist.)--

i Block 13: Sign and date this block after satisfactory correction  !

i

. of

" SAT" the "UNSAT" characteristic.characteristic. Do not use this block for Block 14:

Reference all applicable docunentation such as drawing nunbers, specification, OCA's, CMC's, etc.

Block 15: Record all applicable NCR nunber(s), if applicable. )

Block 16: Upon satisfactory completion of unsatisfactory characteristic (s), check the "IR Closed" block, sign I and date the report. Do not use this block if all the attributes are " SAT".

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- PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE

( CPSES JOB 35-1195 JUN 1119e4 CP-QAP-16.1 21 36 of 37 ATTACHMLNT 13

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l

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1 . . . . . . . . . . . . . . . . .I . . .

5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Si 5!'5" 5 i

1 w =

. . u ., . . . . .. . -. .- . . . . - . - . .

. . ~ . . . - . -

. i .- --

s .

PROCEDURE EFFECTIVE .

BROWN & ROOT, INC. NUMBER REVISION DATE PAGE l

( CPSE3 l JOB 35-1195 i CP-QAP-16.1 21 JUN 1119u4 37 ,, 37 ATTAQLMENT 14 PfPING DEVIATION RECORD FORM Nonconformance Report M*

Attechment No.

BRP. Line No. Tto No. - '

Stress Prob- Sefsty Related Non.Sofety Roleted

1. Gradient to orence deviation

_ .r -

seem  : _ . . ww ;_ __ __

Use-eo is Rewors to comply wrth design tolerance i

, 2. CenterGne tolerance devianon ooree w oe awi a

ases as esmosaeas as er eew oueerwewe O Rewo,s to comov w4tn desi n toie,ance

3. Sleeve caritechne tolerance deviation Devoe d t-Pipe Spool No- WeR/Roor Use-sows' O Rowors to comony w+tn de n ioierence
4. Cleerence deviation seems as seamerere as es sew _ .

la frorn enease esem as osa a ae a eener eues,wasa er suceews teneveeen 4 soereneessa Use-es is Rework to comply with design tolerence i

Disposrooned by-i es,.e,ei - - os Mech. Design Review Final Approval s.pwin, en e ser seesty meevee Deviseen ver 1 & 2 oree t Date

1. Whee . CA.Re 2. cveen . P.P.L 3. Cenery . Ptee Seme. Easr. 4. Pee . Tecn. servenne 5. Gemeen A.D. . Caswounion

_ - - , , . - - _ .

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