ML20198K574
| ML20198K574 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 06/12/1983 |
| From: | Bradley Jones NRC OFFICE OF INSPECTION & ENFORCEMENT (IE) |
| To: | Vietti A NRC |
| Shared Package | |
| ML20197J316 | List:
|
| References | |
| FOIA-85-59 NUDOCS 8606040053 | |
| Download: ML20198K574 (72) | |
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I So I called W and told him we have got a li 't problem, that we nave got a hollow place in the concrete l E l t TAYLOE ASSOCIATES 1625 i STRIIT. N.W. - $UITI 1004 . WASHINGTON. D.C. 20004 l' (2023 293 3950 k I e
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I ni NCR No. M-1192-R3 QA RECORD PAGE OF _. JOS NO. 35 1195 RIR NO. o;ECT CPSES LOCATION OR ELEVATION TAGIID NUMBER (2) UNIT STRUCTUREISYSTEM' hem /CoppSItpd Fuel Building 4701 Spent Fuel Elev. 856'6" N/A X Pool Cooling Pipe See Below I$$gy i M-10
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MS-100
. DOCUMENT VIOLATEO:_
The interpass temperatute was not recorded on the Weld Data Cards for the fol welds: Spool DWG Field Weld Number _ j 2Q3 I S F-X- FB-044 QA RECORD T1-3 2&3 oA Review T1-1 and T-2 2 SF-X-FB-041 --R7N. T-1 -
' SF-X-FB-015 L dd/ Af-@ T-2 2
SF- X-FB-032 2 y,tc no, T-2 SF-X-FB-033 / f /' T-1 2 SF-X-FB-034 SUBFILc NO. T-2 1 SF-X-FB-30 g gggg T1-3 1
- SF-X-FB-27 NOTE: These welds are stainless steel. Hold Tag Number M-1192 M-1192-9
- Rev. 2 issued to add spool #. Rev. 3 to change disposition.
8 8101 O ATE:
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l.ai REPORTED Rich ScallanSy: l e 181 OATE: ' g /p/pf 10 / 4 / 8 461)@Sp'E3 SY:g gM l ;l T ill PRi#4REO 3Y: George Willis 7 i (~ f Il ' 8 i di OUE DATE: 815l CORRECTIVE ACTION REQUEST: CAR NO.'llsl !j (131 DISPOSITION AS$1G.\EO TO: % Required 7. Not Required S-28 j 2 M _No U. D. Douglas 9 / 13 / 79 t 1 Ti OISPOSt TION: fM YAP. REWORK gg tun $$$hdif!Mbk - L 2 !O VN & ROOT, i 1. I' 2. Accept as is. Referenced welds are temporary for hydro p testing and will bl
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7 FEB 4 1980
- 4. See attachment
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JOS NO. 351195 PAGE OP
'. OJECT CPSES COMPONENT i TAG /lO NUM8ER LOCATION OR ELEVATION RiR NO.
(2) UNIT' STRUCTURE / SYSTEM Spent Fuel Pool BRP-SF-X-FB-41 X gooling& Cleanup Piping FW-3 South Fuel Pool N/A I4) TREND /.2. (3) NONCONFORMING C0gTf*Y 0 3.9.6 CATEGORY M W (3) DOCUMENT VIOLATED: f REV PARA , ,p.p Item #1 On drawing BRP-SF-X-FB-41, FW-3 was repaired using RPS. R-1 for Weld Data Card #4319. Repair was completed as required by operational steps on RPS without
. ANI Review.
Item #2 - The Weld Filler fiaterial Log attached to this same field weld (~3) (for i entries #3 and #4) has been lined through without being initialed and dated. i F0ll fNFOR ail 0N ONLY Hold Tag Applied f iSt REPORTED SY: 1(6)OATE i EVI PR VAL 8 (101 OATE: Greg Fannino ! 12 / 10/ 79 _
! /2 //7//8 e 18) O ATE (,11#1, U O 8Y: I (12) DATE: - ; il PREPAREO Sv: '
t Greg Fanning 12 / IQ' 79 g A6_/42, !/ c2 / y/ 9f I f t i45 00E DATE- 1151 CORRECTIVE ACT:0N RECUEST CAR NO.116) ASME CODE CLASS l l1131 OISPOSIT:ON ASSIGNED TO;
- 0. C. Frankum 12 / 31 /79 C Reauired 1 Not Required i X Yes _No
' 11 M OISPOSITION' REWORK R EP AIR USE Asis Y SCRAP .
Item #1 Give ANI's the opportunity to select hold points on subject operational steps.
. Item #2 Have applicable craftsmen initial and date the WFML log and accept as is.
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MANUFACTURE: SERIAL NUMBER: . NATIONAL BOARD NUMBER: A STATE AND STATE BOARD NUMBER: M YEAR BUILT:
! FILE LOCATION: /Y. /, N /M STATUS CODE: . RIR NUMBER: A/M DOCUMENTATION CODE:
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~1A RECORD NONCONFORMANCE R"--- ;.^Ge oATai JoS NO. 351195 PAGE f. OF _j g PROJECT CPSES f 2) UNIT STRUCTURE / SYSTEM COMPONENT TAG /lO NUM8ER LOCATION oR ELEVATION RIR No.
1&2 Spent Fuel Pool Piping See Below Fuel Buildino N/A (3) NONCONFORMING CONDITION NTEooRY tal ooCUMENT VIOLATED: 2323-MS-100 nEy 5 ,,na 4.7.4 M-4 Dwg. #BRP-SF-X-FB-027_, spools SF-X-FB-30-2 and SF-X-FB-30-3 were installed in place of spools SF-X-FB-27-1 and SF-X-FB-27-2. Dwg. #BRP-SF-X-FB-030, spools SF-X-FB-27-1 and SF-X-FB-27-2 were installed in place of SF-X-FB-30-2 and SF-X-FB-30-3. Dwg. #BRP-SF-X-FB-41, spools SF-X-FB-44-3 and SF-X-FB-44-4 were installed in place of spools SF-X-FB-41-4 and SF-X-FB-41-5. Hold Tag Applied to Spool SF-X-FB-44-4. - Other spools are inaccessible. FOR EBRHTIDH ONW Revised t2 Change disposition. QSI REPORTED BY: 6 t610 ATE IWS VI / VAL . l il
' Ken Hasten ! 1 / 10/ 80 e 181 O ATE: (Ill
[ NI/k/3I ! ot DATE:3[MN I (121 DATE: 170 PREPARED SY: 0 f: 7 Fred Burnett ! 1 / 10 / 80 d' u/IG.((I*d J L3 #h U t13) Ol$ POSITION ASSIGNED To. tI41 OUE DATE. (15) CORRECTIVE ACTION REQUEST: CAR NO.'(16) AsME CoCE CLASS D. C. Frankum 1 / 24 / 80 C Required E Not Required ! ] Yes _N. I171015 POSITION. REWORK X REPAIR USE As IS SCRAP . I The following spools will remain as now installed: SF-X-FB-27-1 SF-X-FB-30-2, SF-X-FB-44-3. Spool SF-X-FB-041-4, SF-X-FB-27-2, and SF-X-FB-30-3 shall be installed in place of spool SF-X-FB-044-3, SF-X-FB-030-3, and SF-X-FB-027-2 respectively. The other spools will be switched to their correct location. See CliC's 12218, Rev. -t , / ep j i 12219, Rev.1 h 12220,12221R.1,The spools to be lef t "as-is" are identical to each 8* other. C %e-t e Geq.n.y P . A vM (1 It196 0 ATE: 42 01
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CPSES _ JoS No. 351198 PAGE OF 4 12 Usesi STRUCTURE / SYSTEM COMPONENT TAGilo NUMSER LOCAT1oN CR ELEVATicN RIR No.
- 1&2 Spent Fuel Pool Piping See Below Fuel Building N/A IATEGcRY l l 1
p((3 cocuuENTviotATEo:3) NONCONFORMING 2323-MS-100 m fo*i CONDITION REv 5 p ,, 4.7.4 iM4 "y 0wg. #BRP-SF-X-FB-027, spools.Sr*-X-FB-(30-2)and SF-X-FB-30-3 werg installed in place of spools 5F-X-FB-27-1 and SF-X-FB-27-2. p /*, f 4 '/g! V h *
& tap Dwq. #BRP-SE-X-FB-030, spools SF-X-FB ' 7-1;and SF-X-FB-27-(I were installed in place of SF-X-FB g nd SF-X-FB-30-3. / ,g 1 Dwo. fBRP-SF-X-FB-41, spools SF-X-FB- 4-3 and SF-X-FB-44-4 were installed in place of spools SF-X-FB-41-4 and SF-X-FB-41-5. - .
Hold Tag Applied to Spool SF-X-FB-44-4. Other spools are inaccessible. FOR IN 0RMAZON 0IFi Y EDR IM0EiA.ll0N DMX
'I Revised tt change discosition.
} i REroRrso av- i<ei04TE ijsrs viEwi - vA g i lici cATE: ,
Ken Hasten ! 1 / 10 / 80 F /* M bc2I 3//[/N
- 87) PREPAREO 8v- i 18) DATE:
Fred Burnett l 1 / 10 / 80 ti tif' fUED SY:MW M}t-[<.SS! 4112)
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/ J (131 OlSPOSITION ASSIGNED To: 114100E DATE: t15) CCRRECTist AcT1CN REQUEST: CAR NO. (16) ASME COCE CLASS O. C. Frankum 1 / 24 / 80 C Reauired L Not Required l D " No
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The following spools will remain as now installed: SF-X-FB-27-1, SF-X-FB-30-2, l? SF-X-FB-44-3. Spool SF-X-FBd41-4, SF-X-FB-27-2, and SF-X-FB-30-3 shall be installed i,n place of spool SF-X-FB-043-h SF-X-FB-030-3, and SF-X-FB-027-2 resoectively. The [ other spools will be' switched to their correct location. See CiC's 12218, Rev. -t, / ep M f 12219 Rev.14 12220,122219-l,The spools to be lef t "as-is" are identical to each other. e %-g6 con ,y
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ATTACHMENT 7 g;g .2o pu e.36_i o,sre,
- i DOCUMENTATION CHECK LIST PACXAGE MARK NO. O[- Y- [b - C 3D - [h/ '- 3I l NUMBER OF 00CUtiENTS TYPE OF DOCUMENT
, ! Manufacturer's Transmittal Fonn (MTF)
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! Manufacturing Record Sheet (MRS)
! 2 Weld Data Card (WDC) Weld No(s). AW 3, Fy34
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2 Wald Filler Material Log (WFML) {. Material Identification Log (MIL)
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! Non-Destructive Examination Report (NDER)
I Inspection Report (IR) 'i l l Nonconformance Report (NCR) l Weld Material Rec,uisition (WMR) ,
- Repair Process Sheet (RPS) Weld No(s).
Operation Traveler (OT) 1 Drawing (Including C4C) L;
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of //f*GMonn M Of ** 4 andforA T;c e Copy C opy of 1 77 Bo ll og o.a W esLs.
,j cofay of Vh R 94130 I ~ PP3V I
- The cont.tnts of this package as listed above have been reviewed per the requirements i of CP-QAP-18.2 and are acceptable.
w w - QC Superintendent i l Date ef ' r 1 7 Total Number of Documents in Package 41a d2 2, j ora Re,resentative
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CAtlB. QC WELD FILLER MATERIAL REQUIRED
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- PRODUCTION RFLF_ASE f i !
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'CPSES JOB # 35-1195 l WELD DATA CARD Orawing No. S F -F-#d-03D -l'~ '
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2 P# A to P # A HEATING RATE NA /Hr. NA NDEP/REV V /20 P O MT/400 RT/101 UT WilS) .i' - M L. " < > M.&T.E. CALIB. QC W FILLER MATERIAL REQUIRED
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QC VERIF. 'i . sw.% .a, e,) v r i - 4 ' - ? -- u . ';Wi. @oTF1rnCtMiS ek3DA DATE: v -?// > /71 ' ~1rx 2 20 & 2.t-,4 2. M IILtv W H Git %S M A -
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PROCEDURE ISSUE PAGE REVISION DATE NUM8ER
; TEXAS UTIUTIES GENERATING CO CPSES CP-Q P-19.5 4 FEB 21 198.4
[fffT I- '8 SURVEILLANCE OF l PREPARED BY: 2 '1 OATE i PLANT CONDITIONS APPROVED BY: _A & N II i / OATE
' 1.0 REFERENCE j 1-A CP-QP-18.0, " Inspection Report" [:rt ir:F' E M iD N D U -
4 2.0 GENERAL 2.1 PURPOSE The purpose of this procedure is to outline the method used to implement, document, and wnen necessary, resolve findings 't of planned surveillances of plant conditions. j 2.2 SCOPE 1 1 The scope of this procedure is the surveillance inspections l performed on activities related to the safety of the plant j within Category I structures. 2.3 RESPONSIBILITY The Quality Engineering Supervisor is responsible for the inplementation of this procedure at a frequency sufficient i to maintain confidence in plant conditions. l 3.0 PROCEDURE 3.1 IMPLEttENTATION Surveillance inspections of plant conditions shall be done l by the Quality Engineering Supervi sor's designees. The ! i
' designees shall be from the Quality Engineers and the j Quality Control Supervisors.
The surveillance inspections shall be perfonned utilizing i
" Surveillance Inspection Guidelines" (Attachment 1) as a minimum.
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4 - PROCEDURE ISSUE REVISION PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO. CP-QP-19.5 4 3 2 of 6 i , i The surveillance activity shall be planned on a rotating basis such that any one area is surveilled the next time by a person other than the one who surveilled it the time
- before.
. 3.2 ACTIVITIES TO BE OBSERVED Activities to be observed during this surveillance include:
- a. Housekeeping
- b. Contamination of stainless steel .
- c. ' Equipment protection
- d. Material storage l;l j! e. Installed items
- f. Any other adverse activities that affect safety related l i tens.
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,; 3.3 00CUMENTATION
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! An Inspection Report (Attachment 2) shall be used to I
! document the surveillance inspection results. The IR lists I the activities to be observed. l A copy of the IR documenting the surveillance results shall be sent to the Assistant Cons truction Project Manage r. ,
. Upon verification of completion of the required corrective ,
action, the IR shall be closed. , The IR shall be processed as per Reference 1-A, except that 1 upon closure the IR shal'l be sent to the Quality Engineering ! Supervisor for subsequent filing in the Permanent Plant ' Records Vault. i ! i I i l 1 l c l i H i
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- PROCEDURE REVISION ISSUE NUMBER DATE PAGE TEXAS UTILITIES GENERATING CO.
CPSES CP-QP-19.5 4 FEB 21 1984 3 of 6 t D i ATTACHMENT 1 l SURVEILLANCE INSPECTION GUIDELINES 4.
/j 1. HOUSEKEEPING a) Work areas sufficiently clean and orderly.
, b) Garbage, trash, scrap, litter and other excess materials removed or temporarily stored neatly.
c) Areas of activi ty adequately lighted, venti lated, protected, and accessible as appropriate for the
. work being performed consistent with the quali ty requi rements.
l 2. CONTAMINATION OF STAINLESS STEEL Slings handling stainless steel made from nylon or a) I stainless steel or have adequate protection such as being covered with rubber or wood to prevent contact i between carbon steel
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slings and stainless steel su rfaces. b) Tool s (e.g. wi re brushes, files , flapper wheels, drills) used on stainless steel materials designated by a fluoresant orange color code.
- 3. MATERIAL / EQUIPMENT STORAGE a) Evidence 'of damage or deterioration.
b) Pipe Spools
- Stainless steel pipe ends capped with plastic caps or wood covers and plugs i - Carton steel pipe ends capped wi th plastic / metal caps or wood covers and plugs .; - Stored off the ground in racks or on dunnage.
c) Weld Rod
- Field storage in plugged-in ovens d) Motors stored in place shall have all ventilation holes covered wi .h r:ne screening to ensure that the internals of the motor are free from debris and rodent infestation.
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PROCEDURE REVISION ISSUE PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO. CPSES CP-QP-19.5 4 FEB 21 1984 4 of 6 i e) Space heaters, if provided on motors and motor operated limitorque valves, energized. 4.0 INSTALLED ITEMS
'l , 4.1 CABLES AND CABLE TRAYS a) Cables covered with fire resistant materials anytime welding, grinding or torch cutting is being performed ' in an area that could damage cable. ; b) Items such as nuts, bolts, structural steel, pipe fi ttings, etc. shall not be stored or left in cable -
,j trays. c) Metal grating over cable trays should be covered to l prevent trash from falling or accumulating in the trays. I
- d) Flex conduit to equipment not broken, damaged or used to support any weight. -
e) Trays containing cables shall not be used as walkways.
- Besides being potentially damaging to the cables, the e cables could be energized and cause severe personnel } hazard.
l f) Trays shall not be used as work platfoms. J'
, EXCEPTIONS: l
. i When standard work platfoms or work accesses are not !
. ;- feasible, the following procedure will be used: l
. e i 1. A 1/2", or thicker, piece of plywood extending ;
! across the top of the cable tray frun siderail I to siderail and stabilized so it cannot be I accidentally dislodged, may be used as a temporary
; work platfom.
NOTE: This exception shall not be used when additional siderails have been added to extend the depth of the cable tray.
- 2. Alternatively, a 3 fold fire blanket covered with l 4 an approved electrical rubber blanket may be used j when leaning over or into a cable tray but not j for the purpose of supporting full body weight -
t (i.e., standing, kneeling,etc.). f t i I poem w 3 TUGCO OA
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- RE% ION DATE PAGE I NUMBER TEXAS UTILITIES GENERATING CO. '
CPSES l CP-QP-19.5 4 FEB 21 1984 5 of 6 l l g) Cable trays shall not be used as structural supports, or to lift from. A
- l h) Hoses and cables may be suspended from the bottom of j trays, but shall not be laid across the trays.
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- i i) Doors and covers to electrical equipment in place when
- l no work is being performed on the item.
.. ; 4.2 MECHANICAL 9'
~ .j a) Open ends of components covered unless work is 4 .' being performed on them.
!) - b) Installed pi pe , especi ally pi pe connected to valves and equipment, properly supported (by permanent or
- g temporary 'hard' supports).
rigging off supports (unless authorized
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c) No by
. Engineering in writing on a traveller, etc.)
4.3 INSTRUMENTATION li a) Protective coverings installed and maintained whenever i working around indicators, gauges, tubing, etc. l' i (_ l t I I i 4 4 TUGCO CA
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INSTRUCTION ISSUE PAGE l REVISION NUMBER DATE
. . TEXAS UTILITIES GENERATING CO.
CPSES 1 4 FEB 21 1984 6 of 6 CP-QP-19.5
.I ATTACHMENT 2 i
COMANCHE PEAM STEAM ELECTRIC STATION o.rnt or
, INSPECTION REPORT aa
- 99. I l* Ittas o(ScMipfiom 4N No.
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- slGN&ruRE 12 $ G
- 1. lie tit e k PeM na l 1
- 2. Contamination of Stainless Steel J l i ll
, 3. I Natorial/Equirrwnt Storace .
{ 4. Insts11ed [ters J l 4.1 Cables and Cable Traws 4.P MPCManic31 I 4.3 r ns trurrenta tion 1 i 4 11 I l i l i i k i metanus towcs,setts,tMJ l m attatto aca w jcarg ;
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