ML17261B135: Difference between revisions

From kanterella
Jump to navigation Jump to search
(Created page by program invented by StriderTol)
(Created page by program invented by StriderTol)
Line 16: Line 16:


=Text=
=Text=
{{#Wiki_filter:ACCELERATED DISTRIBUTION DH4REGULATORY INFORMATION DISRIBUTIONSYSTEM(RIDS)/15NOTARIZED:
{{#Wiki_filter:ACCELERATED DISTRIBUTION DH 4 REGULATORY INFORMATION DIS RIBUTION SYSTEM (RIDS)/15 NOTARIZED:
NOant,Unit1,Rochester GCorp.
NO ant, Unit 1, Rochester G Corp.


==SUBJECT:==
==SUBJECT:==
Providesinfo&assessment recon900808telconw/NRC.tainmentintegrity,per ACCESSION NBR:9008230155 DOC.DATE:90/0FACIL:50-244 RobertEmmetGinnaNuclearPAUTH.NAMEAUTHORAFFILIATION MECREDY,R.C.
Provides info&assessment re con 900808 telcon w/NRC.tainment integrity,per ACCESSION NBR: 9008230155 DOC.DATE: 90/0 FACIL:50-244 Robert Emmet Ginna Nuclear P AUTH.NAME AUTHOR AFFILIATION MECREDY,R.C.
Rochester Gas6ElectricRECIP.NAME RECIPIENT AFFILIATION JOHNSON,A.R.
Rochester Gas 6 Electric RECIP.NAME RECIPIENT AFFILIATION JOHNSON,A.R.
ProjectDirectorate I-DOCKETg05000244DISTRIBUTION CODE:A001DCOPIESRECEIVED:
Project Directorate I-DOCKET g 05000244 DISTRIBUTION CODE: A001D COPIES RECEIVED: TITLE: OR Submittal:
TITLE:ORSubmittal:
General Distribution NOTES:License Exp date in accordance with LTR ENCL SIZE: 10CFR2,2.109(9/19/72).
GeneralDistribution NOTES:License Expdateinaccordance withLTRENCLSIZE:10CFR2,2.109(9/19/72).
D S 05000244/RECIPIENT ID CODE/NAME PD1-3 LA JOHNSON,A COPIES LTTR ENCL 1 1 2 2 PD RECIPIENT D CODE/NAME-3 PD COPIES LTTR ENCL 1 1 D D INTERNAL: NRR/DET/ECMB 9H NRR/DST 8E2 NRR/DST/SICB 7E NUDOCS-ABSTRACT OGC/HDS2 RES/DSIR/EIB EXTERNAL: LPDR NSIC N/DOEA/OTSB11 NRC PDR 1, 1 1 1 1 1 1 1 NW/DST/SELB 8D 1 1 NRR/DST/SRXB 8E 1 1 OC/~1 0~RE Ol 1 1 1 1 1 1 1 1 1 0 1 1 1 1 D NOTE TO ALL"RIDS" RECIPIENTS:
DS05000244/RECIPIENT IDCODE/NAME PD1-3LAJOHNSON,A COPIESLTTRENCL1122PDRECIPIENT DCODE/NAME
/A D D PLEASE HELP US TO REDUCE WASTE!CONTACT THE DOCUMENT CONTROL DESK, ROOM Pl-37 (EXT.20079)TO ELIMINATE YOUR:NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEED!TOTAL NUMBER OF COPIES REQUIRED: LTTR 18, ENCL 16 K I e-i.a>L h t IIIIIIII IIIIIII A HO llllllt/g/j!II IIIIIIIIIIIII IIIIIIII IIIIIII ROCHESTER GAS AND ELECTRIC CORPORATION o 89 EAST AVENUE, ROCHESTER N.K 14649-0001 ROBERT C MECREOY Vice Prerldent Cinna Nuclear Production TELEPHONE AREA CODE7tB 546 2700 August 15, 1990 U.S.Nuclear Regulatory Commission Attention:
-3PDCOPIESLTTRENCL11DDINTERNAL:
Allen R.Johnson Project Directorate I-3 Document Control Desk Washington, D.C.20555  
NRR/DET/ECMB 9HNRR/DST8E2NRR/DST/SICB 7ENUDOCS-ABSTRACT OGC/HDS2RES/DSIR/EIB EXTERNAL:
LPDRNSICN/DOEA/OTSB11 NRCPDR1,1111111NW/DST/SELB 8D11NRR/DST/SRXB 8E11OC/~10~REOl11111111101111DNOTETOALL"RIDS"RECIPIENTS:
/ADDPLEASEHELPUSTOREDUCEWASTE!CONTACTTHEDOCUMENTCONTROLDESK,ROOMPl-37(EXT.20079)TOELIMINATE YOUR:NAME FROMDISTRIBUTION LISTSFORDOCUMENTS YOUDON'TNEED!TOTALNUMBEROFCOPIESREQUIRED:
LTTR18,ENCL16 KIe-i.a>Lh tIIIIIIIIIIIIIIIAHOllllllt/g/j!II IIIIIIIIIIIII IIIIIIIIIIIIIIIROCHESTER GASANDELECTRICCORPORATION o89EASTAVENUE,ROCHESTER N.K14649-0001 ROBERTCMECREOYVicePrerldent CinnaNuclearProduction TELEPHONE AREACODE7tB5462700August15,1990U.S.NuclearRegulatory Commission Attention:
AllenR.JohnsonProjectDirectorate I-3DocumentControlDeskWashington, D.C.20555


==Subject:==
==Subject:==
Line 37: Line 32:
==Reference:==
==Reference:==


Containment Integrity R.E.GinnaNuclearPowerPlantDocketNo.50-244August8,1990Conference CallRGGEwithUSNRC
Containment Integrity R.E.Ginna Nuclear Power Plant Docket No.50-244 August 8, 1990 Conference Call RGGE with USNRC


==DearMr.Johnson:==
==Dear Mr.Johnson:==
AsafollowuptotheAugust8,1990telephone conference call,RGGEisproviding thefollowing information andengineering assessment ontheintegrity oftheconnection oftheContainment Buildingtoitsfoundation.
As a follow up to the August 8, 1990 telephone conference call, RGGE is providing the following information and engineering assessment on the integrity of the connection of the Containment Building to its foundation.
SincetheJuly9,1990NRCRequestforAdditional Infor-mation,RGGEhasreviewedallcurrently available originaldesigndocuments.
Since the July 9, 1990 NRC Request for Additional Infor-mation, RGGE has reviewed all currently available original design documents.
Thereviewhasprovidedagoodunderstanding oftheoriginaldesignintentofallcomponents ofthejoint.Thefollowing isadescription ofRGGE'sfindingsofthedesignbasisforeachofthecomponents intheconnection (seeAttachments
The review has provided a good understanding of the original design intent of all components of the joint.The following is a description of RGGE's findings of the design basis for each of the components in the connection (see Attachments
-1and2).Tendon/Rock AnchorsThetendonconsistsof90-1/4"highstrengthsteelwiresconforming toASTMA421-59T, TypeBA.Thetendonsystemprovidessufficient verticalprestress forcesotherearenonetmerid-ionalmembranetensileforcesintheconcreteshellunderappli-cationofdesignloadcombinations.
-1 and 2).Tendon/Rock Anchors The tendon consists of 90-1/4" high strength steel wires conforming to ASTM A421-59T, Type BA.The tendon system provides sufficient vertical prestress force so there are no net merid-ional membrane tensile forces in the concrete shell under appli-cation of design load combinations.
pJfOvg>~(p~(<<l~p/0eooszsotss eoostsPDRADOCK05000244PPDC t~,r~g~t)~loi BellowsThebellowsare6-inchdiameter, stainless steelpipebellowscomplying withrequirements ofASAB31.1CodeforPres-surePiping.Theyprovidemovementcapability fortherigidtendonconduitatthehingedjointinordertoensureasealedtendonenclosure whichretainsthegreasecorrosion protection aroundthetendonandalsosealsagainstcontaminants gainingaccesstothetendons.Thebellowsalsoprovidesessentially noresistance acrossthehingedjointtothemovements.
pJ fOv g>~(p~(<<l~p/0 eooszsotss eoosts PDR ADOCK 05000244 P PDC t~,r~g~t)~l oi Bellows The bellows are 6-inch diameter, stainless steel pipe bellows complying with requirements of ASA B31.1 Code for Pres-sure Piping.They provide movement capability for the rigid tendon conduit at the hinged joint in order to ensure a sealed tendon enclosure which retains the grease corrosion protection around the tendon and also seals against contaminants gaining access to the tendons.The bellows also provides essentially no resistance across the hinged joint to the movements.
Theinsidediameterofthebellowsisapproximately 5.6inchesandthediameteroftnetendonbundleisapproximately 3inches.With1.3inchesclearance andmaximumpredicted horizontal movementatdesignloadsof0.2inch,marginisavailable toprecludecon-tact.Theneoprenepadsusedinthedesignwerespecified toconformtostandardoftheAmericanAssociation ofStateHighwayOfficials.
The inside diameter of the bellows is approximately 5.6 inches and the diameter of tne tendon bundle is approximately 3 inches.With 1.3 inches clearance and maximum predicted horizontal movement at design loads of 0.2 inch, margin is available to preclude con-tact.The neoprene pads used in the design were specified to conform to standard of the American Association of State Highway Officials.
Thismaterialisusedextensively inU.S.andEuropeanbridgeconstruction.
This material is used extensively in U.S.and European bridge construction.
Thepurposeofthepadwastopreventmomentsfrombeingdeveloped inthecylinderwall.TensionBarsThetensionbarassemblies areapproximately 20feetlongandconsistsofa13/8inchdiameterbarwithtwoanchorplates.ThebarconformstoASTMA322-64aandASTMA29-64.Theanchorages platesconformtoAISIC-1040andshalldevelop100%ofthebarsultimatestrength.
The purpose of the pad was to prevent moments from being developed in the cylinder wall.Tension Bars The tension bar assemblies are approximately 20 feet long and consists of a 1 3/8 inch diameter bar with two anchor plates.The bar conforms to ASTM A322-64a and ASTM A29-64.The anchorages plates conform to AISI C-1040 and shall develop 100%of the bars ultimate strength.The assemblies are oriented radially at about 1 foot 1 inch centers tying the base of the cylindrical wall to the mat concrete.The bars were designed to transfer horizontal loads from the cylindrical containment shell into the base mat.They transfer loads from internal pressure and earthquake.
Theassemblies areorientedradiallyatabout1foot1inchcenterstyingthebaseofthecylindrical walltothematconcrete.
The design of the containment was based on an equivalent static seismic analysis.In conjunction with contain-ment design, a dynamic modal analysis was performed.
Thebarsweredesignedtotransferhorizontal loadsfromthecylindrical containment shellintothebasemat.Theytransferloadsfrominternalpressureandearthquake.
The modal analysis showed that the horizontal seismic loads were approxi-mately half those used in the design.In the design of these bars, the assumption was made that the total seismic load is transferred by only half of the total number, which is a conservative assumption.
Thedesignofthecontainment wasbasedonanequivalent staticseismicanalysis.
Further, no credit was taken for the fact that the cylinder caps a two-foot thick mat and the true horizontal load transfer would be by a combin-ation of tensile and compressive loads.Additionally, at the vertical joint where the rod exists from the cylindrical section into the base slab, the bars are encased in the same grease as the tendons.In 1990, RG&E conducted the required tendon surveillance testing, which tests the tendon/rock anchor system.The results of the lift off tests have shown that the required prestress continues to meet all design requirements.
Inconjunction withcontain-mentdesign,adynamicmodalanalysiswasperformed.
As part of the tendon testing program, a sacrificial tendon wire was extracted, examined and tested.That wire extended the full height of the Containment down to the tendon/rock anchor coupling.The wire showed no evidence of corrosion and tested out to its specified yield and ultimate strengths.
Themodalanalysisshowedthatthehorizontal seismicloadswereapproxi-matelyhalfthoseusedinthedesign.Inthedesignofthesebars,theassumption wasmadethatthetotalseismicloadistransferred byonlyhalfofthetotalnumber,whichisaconservative assumption.
The grease which surrounds the tendon was also analyzed and showed no evidence of water or unacceptable levels of chlorides, nitrates or sulfides.RG&E performed chemical analysis of the water in the vicin-ity of the joint and found it to have a pH of 7.5, 125 PPM chlorides and 120 PPM sulfate, values well within acceptable limits.RG&E is performing a detailed finite element stress analysis of cylindrical wall to base mat connection to obtain a better understanding of the inherent conservatism'.
Further,nocreditwastakenforthefactthatthecylindercapsatwo-footthick matandthetruehorizontal loadtransferwouldbebyacombin-ationoftensileandcompressive loads.Additionally, attheverticaljointwheretherodexistsfromthecylindrical sectionintothebaseslab,thebarsareencasedinthesamegreaseasthetendons.In1990,RG&Econducted therequiredtendonsurveillance testing,whichteststhetendon/rock anchorsystem.Theresultsoftheliftofftestshaveshownthattherequiredprestress continues tomeetalldesignrequirements.
The work has begun and will be completed by mid-December, 1990.RG&E is in the process of making repairs and/or modifi-cations to the foundation area to assure that no standing ground-water will be in contact with this joint.'number of materials are being investigated.
Aspartofthetendontestingprogram,asacrificial tendonwirewasextracted, examinedandtested.ThatwireextendedthefullheightoftheContainment downtothetendon/rock anchorcoupling.
At this time, a definitive schedule for completing the modifications/repair is dependent on these inves-tigations, but we are striving for a completion date of November 30, 1990.This period will permit a detailed investigation of potential materials'o ensure that the selected approach will be effective.
Thewireshowednoevidenceofcorrosion andtestedouttoitsspecified yieldandultimatestrengths.
In light of the above discussion, RG&E believes that the existing condition is not a safety concern and that there is no reason to suspect that the joint will not perform'its designed function for the following reasons: o The results of the tendon lift-off tests confirm that the tendon/rock anchor system are performing as designed.It also confirms that the neoprene pads have not deteriorat'ed, otherwise tendon forces would be lower than required.
Thegreasewhichsurrounds thetendonwasalsoanalyzedandshowednoevidenceofwaterorunacceptable levelsofchlorides, nitratesorsulfides.
0 The ezamination of the sacrificial wire showed no signs of corrosion present.0 No moisture or unacceptable levels of chlorides, nitrates, or sulfides were found in the tendon grease.0 The chemistry of the groundwater is basic and contains low levels of chlorides and sulfates.0 There is no evidence of grease leaking from the joint, implying that the bellows are functioning as designed.0 The tension, bar system and the cylinder/base mat.con-figuration provide diverse load transferring mech-anisms.0 The materials of the critical components are not sus-ceptible to stress corrosion cracking.Based on a review of the design calculations, our best engineering judgement is that the system as a whole is substan-tially conservative.
RG&Eperformed chemicalanalysisofthewaterinthevicin-ityofthejointandfoundittohaveapHof7.5,125PPMchlorides and120PPMsulfate,valueswellwithinacceptable limits.RG&Eisperforming adetailedfiniteelementstressanalysisofcylindrical walltobasematconnection toobtainabetterunderstanding oftheinherentconservatism'.
Very truly yours;Robert C.M red LAS/154 zc: Mr.Allen R.Johnson (Mail Stop 14D1)Project Directorate I-3 Washington, D.C.20555 U.S.Nuclear Regulatory Commission Region I 475 Allendale Road King of Prussia, PA 19406 Ginna Senior Resident Inspector CONTAlNMENT VESSEL FOR R.E.GINNA PO'LVER PLANT ICSOOS ISCSOI soOS SIIIL 5 Illl~I~I lltls Ctst~5100 I'Itis ctsl sllo~5 51CCL~1 RIOICISC~1sc a 10 silt IILL ltsOO~~t~'$ttL LIstl 14ONOCS1 slits 5tC t<C ltl 105 COSIL ISO 10~III Iltl Istsol I<<I I51coso 51~CC Closr ICOIOCC I$504510s I I INII SIICC C~001 Fig.l.Cross section o1 containment vessel.ATTACHMENT 1
Theworkhasbegunandwillbecompleted bymid-December, 1990.RG&Eisintheprocessofmakingrepairsand/ormodifi-cationstothefoundation areatoassurethatnostandingground-waterwillbeincontactwiththisjoint.'numberofmaterials arebeinginvestigated.
A 90-'g" OIA B,B,R.V.WIRE TENDONS--~(A 9P CL WALL It TEHDONS--.52'-6" RAD TO CL CONTAINMENT VESSEL 9"~~" LINER p Fl.EXIBLE FILLER (BOTH SIDES)6'gp'O.D.CQNOUI T'4" CEL'OTEX OR EQUAL 4)4 SPIRAL BARS-RIHG BEAM-NEOPRENE PAO BELLOWS-(SST)4 4 p OTTOMAITTC COATTITG GA OAA~4 L)(g" DIA x 2'-ll" SCH 40 PIPE SLY (FILL Wl GREASE)-CREASED BAR I~~D D CD I 13" DIA x 20'-0" TENSION BAR I 123<" CENTERS I r TOP LINER ((MA J EL 233'-8" ROCK ANCHOR COUPLIHG EHCLOSURE N4 SPIRAL BARS-gP+~<iP Py!~~~~iv p*1 GROUTED ROCK AHCHOR--ATTACHMENT 2  
Atthistime,adefinitive scheduleforcompleting themodifications/repair isdependent ontheseinves-tigations, butwearestrivingforacompletion dateofNovember30,1990.Thisperiodwillpermitadetailedinvestigation ofpotential materials'o ensurethattheselectedapproachwillbeeffective.
,g~1 4 I}}
Inlightoftheabovediscussion, RG&Ebelievesthattheexistingcondition isnotasafetyconcernandthatthereisnoreasontosuspectthatthejointwillnotperform'its designedfunctionforthefollowing reasons:oTheresultsofthetendonlift-offtestsconfirmthatthetendon/rock anchorsystemareperforming asdesigned.
Italsoconfirmsthattheneoprenepadshavenotdeteriorat'ed, otherwise tendonforceswouldbelowerthanrequired.
0Theezamination ofthesacrificial wireshowednosignsofcorrosion present.0Nomoistureorunacceptable levelsofchlorides,
: nitrates, orsulfideswerefoundinthetendongrease.0Thechemistry ofthegroundwater isbasicandcontainslowlevelsofchlorides andsulfates.
0Thereisnoevidenceofgreaseleakingfromthejoint,implyingthatthebellowsarefunctioning asdesigned.
0Thetension,barsystemandthecylinder/base mat.con-figuration providediverseloadtransferring mech-anisms.0Thematerials ofthecriticalcomponents arenotsus-ceptibletostresscorrosion cracking.
Basedonareviewofthedesigncalculations, ourbestengineering judgement isthatthesystemasawholeissubstan-tiallyconservative.
Verytrulyyours;RobertC.MredLAS/154zc:Mr.AllenR.Johnson(MailStop14D1)ProjectDirectorate I-3Washington, D.C.20555U.S.NuclearRegulatory Commission RegionI475Allendale RoadKingofPrussia,PA19406GinnaSeniorResidentInspector CONTAlNMENT VESSELFORR.E.GINNAPO'LVERPLANTICSOOSISCSOIsoOSSIIIL5Illl~I~IlltlsCtst~5100I'Itisctslsllo~551CCL~1RIOICISC~1sca10siltIILLltsOO~~t~'$ttLLIstl14ONOCS1slits5tCt<Cltl105COSILISO10~IIIIltlIstsolI<<II51coso51~CCClosrICOIOCCI$504510sIIINIISIICCC~001Fig.l.Crosssectiono1containment vessel.ATTACHMENT 1
A90-'g"OIAB,B,R.V.WIRETENDONS--~(A9PCLWALLItTEHDONS--.52'-6"RADTOCLCONTAINMENT VESSEL9"~~"LINERpFl.EXIBLE FILLER(BOTHSIDES)6'gp'O.D.CQNOUIT'4"CEL'OTEXOREQUAL4)4SPIRALBARS-RIHGBEAM-NEOPRENEPAOBELLOWS-(SST)44pOTTOMAITTC COATTITGGAOAA~4L)(g"DIAx2'-ll"SCH40PIPESLY(FILLWlGREASE)-CREASEDBARI~~DDCDI13"DIAx20'-0"TENSIONBARI123<"CENTERSIrTOPLINER((MAJEL233'-8"ROCKANCHORCOUPLIHGEHCLOSURE N4SPIRALBARS-gP+~<iPPy!~~~~ivp*1GROUTEDROCKAHCHOR--ATTACHMENT 2  
,g~14I}}

Revision as of 13:25, 7 July 2018

Provides Info & Assessment on Integrity of Connection of Containment Bldg to Foundation,Per 900808 Telcon.Util Believes That Existing Condition Not Safety Concern & No Reason Exists to Suspect Joint Will Not Perform Function
ML17261B135
Person / Time
Site: Ginna Constellation icon.png
Issue date: 08/15/1990
From: MECREDY R C
ROCHESTER GAS & ELECTRIC CORP.
To: JOHNSON A R
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM), Office of Nuclear Reactor Regulation
References
NUDOCS 9008230155
Download: ML17261B135 (10)


Text

ACCELERATED DISTRIBUTION DH 4 REGULATORY INFORMATION DIS RIBUTION SYSTEM (RIDS)/15 NOTARIZED:

NO ant, Unit 1, Rochester G Corp.

SUBJECT:

Provides info&assessment re con 900808 telcon w/NRC.tainment integrity,per ACCESSION NBR: 9008230155 DOC.DATE: 90/0 FACIL:50-244 Robert Emmet Ginna Nuclear P AUTH.NAME AUTHOR AFFILIATION MECREDY,R.C.

Rochester Gas 6 Electric RECIP.NAME RECIPIENT AFFILIATION JOHNSON,A.R.

Project Directorate I-DOCKET g 05000244 DISTRIBUTION CODE: A001D COPIES RECEIVED: TITLE: OR Submittal:

General Distribution NOTES:License Exp date in accordance with LTR ENCL SIZE: 10CFR2,2.109(9/19/72).

D S 05000244/RECIPIENT ID CODE/NAME PD1-3 LA JOHNSON,A COPIES LTTR ENCL 1 1 2 2 PD RECIPIENT D CODE/NAME-3 PD COPIES LTTR ENCL 1 1 D D INTERNAL: NRR/DET/ECMB 9H NRR/DST 8E2 NRR/DST/SICB 7E NUDOCS-ABSTRACT OGC/HDS2 RES/DSIR/EIB EXTERNAL: LPDR NSIC N/DOEA/OTSB11 NRC PDR 1, 1 1 1 1 1 1 1 NW/DST/SELB 8D 1 1 NRR/DST/SRXB 8E 1 1 OC/~1 0~RE Ol 1 1 1 1 1 1 1 1 1 0 1 1 1 1 D NOTE TO ALL"RIDS" RECIPIENTS:

/A D D PLEASE HELP US TO REDUCE WASTE!CONTACT THE DOCUMENT CONTROL DESK, ROOM Pl-37 (EXT.20079)TO ELIMINATE YOUR:NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEED!TOTAL NUMBER OF COPIES REQUIRED: LTTR 18, ENCL 16 K I e-i.a>L h t IIIIIIII IIIIIII A HO llllllt/g/j!II IIIIIIIIIIIII IIIIIIII IIIIIII ROCHESTER GAS AND ELECTRIC CORPORATION o 89 EAST AVENUE, ROCHESTER N.K 14649-0001 ROBERT C MECREOY Vice Prerldent Cinna Nuclear Production TELEPHONE AREA CODE7tB 546 2700 August 15, 1990 U.S.Nuclear Regulatory Commission Attention:

Allen R.Johnson Project Directorate I-3 Document Control Desk Washington, D.C.20555

Subject:

Reference:

Containment Integrity R.E.Ginna Nuclear Power Plant Docket No.50-244 August 8, 1990 Conference Call RGGE with USNRC

Dear Mr.Johnson:

As a follow up to the August 8, 1990 telephone conference call, RGGE is providing the following information and engineering assessment on the integrity of the connection of the Containment Building to its foundation.

Since the July 9, 1990 NRC Request for Additional Infor-mation, RGGE has reviewed all currently available original design documents.

The review has provided a good understanding of the original design intent of all components of the joint.The following is a description of RGGE's findings of the design basis for each of the components in the connection (see Attachments

-1 and 2).Tendon/Rock Anchors The tendon consists of 90-1/4" high strength steel wires conforming to ASTM A421-59T, Type BA.The tendon system provides sufficient vertical prestress force so there are no net merid-ional membrane tensile forces in the concrete shell under appli-cation of design load combinations.

pJ fOv g>~(p~(<<l~p/0 eooszsotss eoosts PDR ADOCK 05000244 P PDC t~,r~g~t)~l oi Bellows The bellows are 6-inch diameter, stainless steel pipe bellows complying with requirements of ASA B31.1 Code for Pres-sure Piping.They provide movement capability for the rigid tendon conduit at the hinged joint in order to ensure a sealed tendon enclosure which retains the grease corrosion protection around the tendon and also seals against contaminants gaining access to the tendons.The bellows also provides essentially no resistance across the hinged joint to the movements.

The inside diameter of the bellows is approximately 5.6 inches and the diameter of tne tendon bundle is approximately 3 inches.With 1.3 inches clearance and maximum predicted horizontal movement at design loads of 0.2 inch, margin is available to preclude con-tact.The neoprene pads used in the design were specified to conform to standard of the American Association of State Highway Officials.

This material is used extensively in U.S.and European bridge construction.

The purpose of the pad was to prevent moments from being developed in the cylinder wall.Tension Bars The tension bar assemblies are approximately 20 feet long and consists of a 1 3/8 inch diameter bar with two anchor plates.The bar conforms to ASTM A322-64a and ASTM A29-64.The anchorages plates conform to AISI C-1040 and shall develop 100%of the bars ultimate strength.The assemblies are oriented radially at about 1 foot 1 inch centers tying the base of the cylindrical wall to the mat concrete.The bars were designed to transfer horizontal loads from the cylindrical containment shell into the base mat.They transfer loads from internal pressure and earthquake.

The design of the containment was based on an equivalent static seismic analysis.In conjunction with contain-ment design, a dynamic modal analysis was performed.

The modal analysis showed that the horizontal seismic loads were approxi-mately half those used in the design.In the design of these bars, the assumption was made that the total seismic load is transferred by only half of the total number, which is a conservative assumption.

Further, no credit was taken for the fact that the cylinder caps a two-foot thick mat and the true horizontal load transfer would be by a combin-ation of tensile and compressive loads.Additionally, at the vertical joint where the rod exists from the cylindrical section into the base slab, the bars are encased in the same grease as the tendons.In 1990, RG&E conducted the required tendon surveillance testing, which tests the tendon/rock anchor system.The results of the lift off tests have shown that the required prestress continues to meet all design requirements.

As part of the tendon testing program, a sacrificial tendon wire was extracted, examined and tested.That wire extended the full height of the Containment down to the tendon/rock anchor coupling.The wire showed no evidence of corrosion and tested out to its specified yield and ultimate strengths.

The grease which surrounds the tendon was also analyzed and showed no evidence of water or unacceptable levels of chlorides, nitrates or sulfides.RG&E performed chemical analysis of the water in the vicin-ity of the joint and found it to have a pH of 7.5, 125 PPM chlorides and 120 PPM sulfate, values well within acceptable limits.RG&E is performing a detailed finite element stress analysis of cylindrical wall to base mat connection to obtain a better understanding of the inherent conservatism'.

The work has begun and will be completed by mid-December, 1990.RG&E is in the process of making repairs and/or modifi-cations to the foundation area to assure that no standing ground-water will be in contact with this joint.'number of materials are being investigated.

At this time, a definitive schedule for completing the modifications/repair is dependent on these inves-tigations, but we are striving for a completion date of November 30, 1990.This period will permit a detailed investigation of potential materials'o ensure that the selected approach will be effective.

In light of the above discussion, RG&E believes that the existing condition is not a safety concern and that there is no reason to suspect that the joint will not perform'its designed function for the following reasons: o The results of the tendon lift-off tests confirm that the tendon/rock anchor system are performing as designed.It also confirms that the neoprene pads have not deteriorat'ed, otherwise tendon forces would be lower than required.

0 The ezamination of the sacrificial wire showed no signs of corrosion present.0 No moisture or unacceptable levels of chlorides, nitrates, or sulfides were found in the tendon grease.0 The chemistry of the groundwater is basic and contains low levels of chlorides and sulfates.0 There is no evidence of grease leaking from the joint, implying that the bellows are functioning as designed.0 The tension, bar system and the cylinder/base mat.con-figuration provide diverse load transferring mech-anisms.0 The materials of the critical components are not sus-ceptible to stress corrosion cracking.Based on a review of the design calculations, our best engineering judgement is that the system as a whole is substan-tially conservative.

Very truly yours;Robert C.M red LAS/154 zc: Mr.Allen R.Johnson (Mail Stop 14D1)Project Directorate I-3 Washington, D.C.20555 U.S.Nuclear Regulatory Commission Region I 475 Allendale Road King of Prussia, PA 19406 Ginna Senior Resident Inspector CONTAlNMENT VESSEL FOR R.E.GINNA PO'LVER PLANT ICSOOS ISCSOI soOS SIIIL 5 Illl~I~I lltls Ctst~5100 I'Itis ctsl sllo~5 51CCL~1 RIOICISC~1sc a 10 silt IILL ltsOO~~t~'$ttL LIstl 14ONOCS1 slits 5tC t<C ltl 105 COSIL ISO 10~III Iltl Istsol I<<I I51coso 51~CC Closr ICOIOCC I$504510s I I INII SIICC C~001 Fig.l.Cross section o1 containment vessel.ATTACHMENT 1

A 90-'g" OIA B,B,R.V.WIRE TENDONS--~(A 9P CL WALL It TEHDONS--.52'-6" RAD TO CL CONTAINMENT VESSEL 9"~~" LINER p Fl.EXIBLE FILLER (BOTH SIDES)6'gp'O.D.CQNOUI T'4" CEL'OTEX OR EQUAL 4)4 SPIRAL BARS-RIHG BEAM-NEOPRENE PAO BELLOWS-(SST)4 4 p OTTOMAITTC COATTITG GA OAA~4 L)(g" DIA x 2'-ll" SCH 40 PIPE SLY (FILL Wl GREASE)-CREASED BAR I~~D D CD I 13" DIA x 20'-0" TENSION BAR I 123<" CENTERS I r TOP LINER ((MA J EL 233'-8" ROCK ANCHOR COUPLIHG EHCLOSURE N4 SPIRAL BARS-gP+~<iP Py!~~~~iv p*1 GROUTED ROCK AHCHOR--ATTACHMENT 2

,g~1 4 I