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| issue date = 03/16/1987 | | issue date = 03/16/1987 | ||
| title = Requests Response to Questions Re Insp Repts 50-280/86-42 & 50-281/86-42 Concerning Failed Feedwater Line,Including Identification of Codes,Stds,Specs & Regulatory Requirements Applied to Line | | title = Requests Response to Questions Re Insp Repts 50-280/86-42 & 50-281/86-42 Concerning Failed Feedwater Line,Including Identification of Codes,Stds,Specs & Regulatory Requirements Applied to Line | ||
| author name = | | author name = Sharp P | ||
| author affiliation = HOUSE OF REP., ENERGY & COMMERCE | | author affiliation = HOUSE OF REP., ENERGY & COMMERCE | ||
| addressee name = | | addressee name = Ward D | ||
| addressee affiliation = NRC ADVISORY COMMITTEE ON REACTOR SAFEGUARDS (ACRS) | | addressee affiliation = NRC ADVISORY COMMITTEE ON REACTOR SAFEGUARDS (ACRS) | ||
| docket = 05000280, 05000281 | | docket = 05000280, 05000281 | ||
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| page count = 22 | | page count = 22 | ||
}} | }} | ||
=Text= | =Text= | ||
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* ONC ':'.~NORlDTH *.;ONG11l5S IIOOM Hl-ll 1 | |||
,. "- I *' *OU5l omcE IUILDING ANNlX II() 2 1 PHONE 1202) 221-2500 l'HIUP II. SHAIIP. lflDIAHA.. CIWIIMAN ooui'l WAI.GlllN. P(NNSY\.VANIA CAIILOS J. MOOIIHtAD, CAUPOIIHIA Al. SW1", WASHINGTON WILLIAM E. DANNEMEVEII. CAUFOIINIA 11111(( SYNA!l OKLAHOMA W.J. ,1ur TAUZIN, LOUISIANA IIU IIICHAIIOSON. NEW MUIICO JACK FIELDS, TtX.0.8 MICHAEL G OKLEY. OHIO MICHAEL IILIIIAKIS, PLOIIIDA It.&. J,ouse of l\eprestntatibes JOHN IIIYANT. TIXAS TIIIIIY 111\/CL IWNOII DAN SCHAlFEII. COLOIIAOO JOE IAIITON. 1tlCAI C:ommittn on (nrru anb C:ommrru ll>WAN> J. MAlllttY. SONNY CAUAHAN. AI.AIAMA MASSACMUSml NOIIMAN F. UNT. NEW YOM IIICUY l.n,UIO. 1'EXAI (lX OFFICIOI SUBCOMMITIEE ON ENERGY AND POWER IIOII WYOlfl. OIIEGON IIAI.PH II. NALL. TEXAI WAYNE OOWOY. IIISSIIIIPPI JOHN D. OIHGEU. MICHIGAN | |||
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Latest revision as of 03:41, 23 February 2020
ML18150A044 | |
Person / Time | |
---|---|
Site: | Surry |
Issue date: | 03/16/1987 |
From: | Sharp P HOUSE OF REP., ENERGY & COMMERCE |
To: | Ward D Advisory Committee on Reactor Safeguards |
Shared Package | |
ML18150A040 | List: |
References | |
NUDOCS 8704270042 | |
Download: ML18150A044 (22) | |
Text
- ONC ':'.~NORlDTH *.;ONG11l5S IIOOM Hl-ll 1
,. "- I *' *OU5l omcE IUILDING ANNlX II() 2 1 PHONE 1202) 221-2500 l'HIUP II. SHAIIP. lflDIAHA.. CIWIIMAN ooui'l WAI.GlllN. P(NNSY\.VANIA CAIILOS J. MOOIIHtAD, CAUPOIIHIA Al. SW1", WASHINGTON WILLIAM E. DANNEMEVEII. CAUFOIINIA 11111(( SYNA!l OKLAHOMA W.J. ,1ur TAUZIN, LOUISIANA IIU IIICHAIIOSON. NEW MUIICO JACK FIELDS, TtX.0.8 MICHAEL G OKLEY. OHIO MICHAEL IILIIIAKIS, PLOIIIDA It.&. J,ouse of l\eprestntatibes JOHN IIIYANT. TIXAS TIIIIIY 111\/CL IWNOII DAN SCHAlFEII. COLOIIAOO JOE IAIITON. 1tlCAI C:ommittn on (nrru anb C:ommrru ll>WAN> J. MAlllttY. SONNY CAUAHAN. AI.AIAMA MASSACMUSml NOIIMAN F. UNT. NEW YOM IIICUY l.n,UIO. 1'EXAI (lX OFFICIOI SUBCOMMITIEE ON ENERGY AND POWER IIOII WYOlfl. OIIEGON IIAI.PH II. NALL. TEXAI WAYNE OOWOY. IIISSIIIIPPI JOHN D. OIHGEU. MICHIGAN
!EX OfflCIOI MastJington, me 20515 March 16, 1987 Mr. David A. Ward, Chairman Advisory Committee on Reactor Safeguards 1717 R Street Washington,~ 20555
Dear Mr. Ward:
The SubcOtIDDittee on Energy and Power is investigating the implications for the safety of nuclear power plants of the recent Surry accident. In particu-lar, we are concerned that (1) despite the designation of the failed feedwater line as "a nonsafety related system," a similar failure in a Boiling Water Reactor could result in the release of radioactive steam outside the contain-ment structure; and (2) standards established for new nuclear power plants and inspection procedures for operational plants may not adequately take into account the possibility of deterioration of materials.
We are requesting your response to the following questions:
- 1. The NRC Augmented Inspection Team Reports Nos. 50-280/86-42 and 50-281/86-42 (NRC team reports) indicate that the failure at the Surry Station was caused by service induced deterioration of the feedwater suction line between the condenser and the feedwater pump.
(a) What codes, standards, specifications and regulatory requirements are applied to the failed f eedwater line and associated equipment (condenser, feedwater pumps, steam turbine, pipelines and components)? Are these systems classified as nuclear or non-nuclear? Are they classified as safety or nonsafety related systems?
(b) Are these requirements different than those applicable to other por-tions of the feedwater and steam lines that are closer to the steam gen-erators and reactor vessel? If so, why are they, and do you think this distinction is appropriate in view of what occurred in the Surry Plant accident? What is the safety justification for the differences?
8704270042 870417 1 PDR COMMS NRCC CORRESPONDENCE PDR
t '* ...
'\
Mr. David A. Ward
- March 16, 1987 Cc) If a failure in the feedwater piping occurred at a similar location, e.g., between the condenser and feedwater piping i~ a Boiling Water Reactor nuclear power plant, could radioactive material be released outside the containment?
Ci) If so, bow much could be released and what would be the consequences to the surrounding area?
(ii) Row are these areas of the feedwater and steam lines classified in Boiling Water Reactors?
(iii) In view of the Surry accident, do you think that the classifica-tions of these areas of the power plant Cincluding the steam turbine, condenser and feedwater pumps) are appropriate?
(d) What additional requirements could be applied to the feedwater lines, steam lines, steam turbine, feedwater pumps, condenser and related equip-ment to improve the safety of nuclear plant operation?
Ce) Do you think the NRC should make any changes in its regulatory require-ments for Surry or other nuclear power plants in order to implement lessons learned from the Surry accident? *
- 2. The NRC team reports cited erosion/corrosion induced thinning of pipe metal as the cause of the failure at the Surry Station. Do the design, construction, maintenance or integrity monitoring codes, standards, or other regulations applied to nuclear power plants adequately provide for finding or make allowances for deterioration of plant components and piping in service? If not, what regulatory changes should the NRC make to incorporate these factors in plant design, inspection and maintenance requirements?
- 3. The two Surry Station nuclear units are very similar in design, nuclear reactor system and age. The units also "share" some support and auxiliary functions.
(a) In view of this dependency, does it seem appropriate that Unit 1 was not shut down immediately when the failure occurred in Unit 2?
(b) Should the NRC issue any new regulatory guidance for such situations?
- 4. Changes in the control room ventilation system were being implemented while the plant was running and at the time of the accident. The NRC inspection team reports conclude that the modification work resulted in the control room being flooded with potentially lethal carbon dioxide gas.
. "I
- 1. "-
,. I
- Mr. David A. Ward
- March 16, 1987 Ca) Are NRC regulations adequate for modifications being performed while plants are operating? Were these regulations being observed at the time of the accident?
(b) Do you feel that different procedures should have been used? Should the NRC make any regulatory changes to prevent ongoing modification work from compromising operational safety?
- 5. The NRC inspection team reports indicate the accident was initiated by an improperly maintained valve.
(a) Does it seem appropriate that the plant was allowed to operate with this valve not functioning properly? Are there adequate requirements for inspections of such valves?
{b) Should the NRC make any regulatory changes as a result of the maintenance deficiencies discovered during the investigation of this accident?
- 6. What actions independent of NRC regulatory requirements should the industry take to implement lessons learned from the Surry accident?
Thank you for your assistance with this investigation. We would appreciate having your response no later than April 10.
q;y,
~JJtfup ChaLrman PRS:bh
}ACK H FERGUSON Post Office Box 26666 President and Richmond, Virginia 23261 Chief Executive Officer 804. 77J.j271
. '\
April 9, 1987
- VIRGINIA POWER The Honorable Philip R. Sharp.
Chairman, Subcommittee on Energy and Power Committee on Energy and Commerce U. S. House of/Representatives Washington, D. C. 20515
Dear Repr~sentative Sharp:
On Marsh 16, 1987,- you informed us of your intent to.investigate the implications of* the December 9, 1986 Surry 2 feedwate~
- pipe rupture. You requested -that we assist you in that investigation by providing responses to six questions contained in your letter. Our responses are attached
- As indicat.ed in my March 20, 1987 letter, we would be happy to discuss our responses with you or the '*subcommittee staff - in a meeting that would facilitate the most complete understanding of this information.
Very *truly yours, J. H. Ferguson Attachment cc: Mr. L. W. Zech, Chairman U. S._Nuclear Regulatory Commission Mr. W. H. Owen, Chairman NUMARC Steering Committee Mr. Z. T. Pate, President Institute of Nuclear Power Operations Mr. J. J. Taylor, Vice President Electric Power Research Institute
- Attachment Question *1(a)
The NRC Augmented Inspection' Team Reports .Nos. 50-280/86-42 and 50-281/86-42 (NRC team reports) indicate* that the failure at the Surry Station was caused by service induced deterioration of the feedwater suction line between the condenser and the feedwater pump.
What codes, standards, specifications and regulatory requirements are applied to the failed feedwater line and associated equipment (condenser, feedwater pumps, steam turbine, pipelines and components)? Are these systems classified as nuclear or non-nuclear? Are they classified as safety or nonsafety related system~?- -
Response
/
The codes, standards, and specifications to which the feedwater/condensate piping was designed and built are:
0 UnHecL.... States of
- America Standard Code for Pressure. Piping USAS B31.l.O Power Piping, 1967 Edition, plus* all applicable code .cases 0
ASME Boiler and Pressure Vessel Code 0
ASTM Specifications 0
Manufacturers Standardization Society of the Valve ana Fitting Industry 0
Section IX Welding Qualification of* *the* ASME Boiler and Presssure Vessel Code 0
American Welding So.ciety Specifications 0
- Pipe ..F~bricators Institute The equipment associated with the feedwater/cond~nsate piping was designed and built to equipment manufacturers standards at the time of procurement (circa 1968). F-0r example, the condenser and feedwater heaters were built to
.Heat *Exchange Institute (HEI) standards. The feedwater heaters were also built in accordance with Section VIII of the ASME Boiler and Pressure Vessel Code.
I.',**. .
the systems. jssociated
- with 2
the failed feedwate!/condensat~ piping are not classified as "nuclear" as defined by USAS B31.l.O Code Case Nl, and are considered c_onventional piping.
The* condensate piping systems are classified as nonsafety-related except for
. )
the emergency condensate storage tanks and. the piping systems from these tanks to the suction side of the auxiliary feedwater pumps. These c;omponents 0
are classified as safety-related and are seismically.supported.
The fe.edwater system pipi_ng is classified as . nonsafety-related except. for pipiri!f,
- valves, and - supports from the steam generators to and including the f.irst isolation (check) valve outside containment; auxilia.ry feedwater pumps; and- the piping, valves, the main feedwater lines.
and supports from the auxiliary feedwater pumps to These compone_nts are classified as safety-related and are seismically su*pported. The feedwater regulator valves are classified as safety-related but are .not designated as seismically supported components *
. '~~
Question l(b)
- 3 Are these requirements different than those applicable to other portions of the feedwater -and steam lines that are closer to the steam generators and reactor vessel? If so, why are they, and do you think this distinction is appropriate in .view of what occurred in the Surry Plant accident? -What is the_ safety justification for the differences?
Response
Yes, construction requirements for the safety-related portions of the feedwater and main steam lines were more stringent. - The feedwater piping between the steam generators and the first isolation (check) valve outside :*":.,
containment and for the main steam piping from the steam generators to the ..... _
non-return valves were subjected to additional inspections; i.e., all welds in these piping systems were 1oor radiograpbed (x..:rayed). These additional inspection requirements were e*stablished to insure weld integrity and supplement the verification of quality workmanship in implementing the piping system design.
Imposing the additional safety-related piping weld inspection_ requirements would not ha',[e prevented the piping rupture event at.,,Surry Unit _2. The event was caused by a flow-induced erosion/corrosion phenomenon unrelated to the weld integrity *of the piping. Even if current weld inspection criteria had
.been used in the design and construction of the feedwater/condensate piping, the erosion/corrosion phenomenon at Surry_would not have been. prevented.
The design criteri*a required by USAS B3l. l.O for calculating the piping minimum wall thickness (pressure boundary) and the materials u_sed for the feedwater/condensate piping are identical for the safety arid nonsafety-related portions of the piping.
e 4 Regarding the question on differing requir~ments for safety and nonsafety-related *systems or components, the distinction is justified to assure that public health and safety is protected and that there is no undue risk from operation of a nuclear plant. The.,industry, and. regulators, require very
- high standards of performance* for those systems and components necessary for nuclear safety. We place special emphasis on the systems, components and structures needed to prevent or mitigate the consequences of postulated radiological accidents, and to shut down or maintain the unit in a safe shutdown condition. Nevertheless, portions of the plant not associated with nuclear - safety, for example, power productio~ or turbine support systems, are also held to high performance and industrial safety standards established within the electric utility industry.
Question l(c) e 5 If a failure in the feedwater piping occurred at*a similar location, e.g.,
between the condenser and feedwater piping in a Boiling Water Reactor nuclear power plant, could radioactive material be released outside the containment?
.-~.*-..-~***
(i) If so, how much could be released and what would be the consequences to the surrounding area?
(ii) How are these areas of the feedwater and steam lines classified in Boiling Water Reactors?
(iii) In view of the Surry accident, do you think that the classifications of these areas of the power plant (including the steam turbine, condenser and feedwater pumps) are appropriate?
Response
North Anna and Surry Power Stations use Westinghouse-design pressurized water reactors which Virginia Electric and Power Company (Virginia Power) is licensed by the NRC to operate. We are fully qualified to address questions regarding their design, 'construction and operation. However, we have no practical experience with boiling water reactors and thus do not consider ourselves qualified to* r~~po~d to questions regarding such designs.
- , *. ,.,::. -; . ~-- ,., *'
Question l(d) e 6 What additional requirements could be applied to the feedwater. lines, steam lines, steam turbine, feedwater pumps, condenser and related equipment to improve the safety of nuclear plant operations?
Response
We have considered the question of."safety" from three perspectives: nuclear (radiological) safety, potential system interactions between safety-related*
and nons.afety-related systems, and finally, industrial (or non....;radiological) safety._.
From the nuclear safety p~;;pective, no additfonal requirements should be applied. The regulatory requirements for periodic testing and inspection programs currently in place for safety--related systems provide adequate assurance that t*hey wil_l perform their intended safety functions. We also b~1.ieve that the distinction between safety-related and nonsafety-related systems is appropriate for the reasons cited in response to Question l.b.
The issue of system interaction in nuclear power plants* is currently *being examined by the NRC (designated as Unresol~ed Safety Issue A-17) in concert with industry groups and several nuclear utilities. The objective- of this effort is to identify where the current design, analysis, and review procedures may not adequately account for potentially adverse systems interactions and to recommend action to rectify deficien~ies. The current NRC position, pending the completion of this effort, is that* existing regulatory. requirements- and procedures provide an*adequate degree of public health and safety assurance.
7 As described in the NRC team report, certain system interactions did occur during the Surry event (i.e., inadvertent fire protection systems actuation, security system degradation). However, these interactions did not result in a reduction in nuclear safety. Proper operator/security force actions and the use of appropriate emergency systems (e.g., control room *emergency ventilation) fully mitigated any system interaction effects.
Regarding industriat.safety, we deeply _regret the loss of four lives as a result of the Surry* 2 accident. The activities_ currently underway within the industr~ (described in our response to Question 6) should assure that the lessons learned from the Surry 2 event are appropriately implemented at all power plants.
Although this event occurred* at a nucl~ar plant, it was not a nuclear accident (-i.e., involving .radioactive materials) but rather an industrial accident. Other industrial facilities (e.g., industrial plants using heated, pressurized water or fossil-fuel power plants) could be susceptible to the erosion/corrosion phenomenon experienced at.Surry.
On -February 10, 1987, we conducted presentations across the country to disseminate information regarding the Surry 2 event. A number of major utilities with fossil-fuel plants attended. In addition, we are working with the Electric Power Research Institute (EPRI) and other industry groups to assure the broadest distribution and understanding of irformation related to the single phase liquid erosion/corrosion phenomenon.
e 8 e Question l{e)
Do you think the NRG should make any changes in its regulatory requirements for Surry or other* nuclear power plants in order to implement lessons learned from the Surry accident?
Response
-No. As nuclear industry groups address the Surry event, utilities will be receiving both the information and the technology necessary to correct the problem. No changes in regulatory requirements are necessary. The nuclear industry's ability to learn the lessons has improved significantly since the March 1979 accident at Three Mile Island. The creation of the Institute of Nuclear Power Operations (INPO) was the first of several steps toward that improvement. Part of INPO' s mission is to "analyze events* that occur in construction, testing, and operation of nu~lear plants worldwide to identify possible precursors of more serious events; disseminate the lessons iearned. 11 Utility groups, such as Nuclear Utility Management and Resources Committee (NUMARC) ., vendor owners groups, and industry groups such as the Electric Power Research Institute (EPRI),- and the Atomic Industrial Forum (AIF) represent other mechanis_lllS by which lessons learned have, been shared. These groups are currently being folded under the umbrella of the Utility Nuclear Power Oversight Committee (UNPOC) to further improve industry's p_erformance and enable it to work even more effectively with the Nuclear Regulatory Commission (NRG).
To that end, e 9 these industry organizations are being restructured into three broad areas: Regulation and Technical Support; Communication, Educational and Technical Services; and Government Affairs. The Regulation and Technical Support organization is intended to be the primary interface between the industry and NRC, although its scope will also include technical issues.
This organization will encompass the functions of NUMARC primarily the ability to present* a unified industry position on issues. A NUMARC working group has been formed to address the erosion/corrosion phenomenon (see our response to Question 2).
- ti:' '-
Question 2 10 The NRC team r~ports cited erosion/cor~osion induced thinning of-pipe metal
. as the cause of
- the
- failure at the Surry Station *.
- Do
- the design, construction,_ maintenance or integrity monitoring codes, standards, or other regulations applied to nuclear power plants adequately provide for finding or make allowances for deterioration of plant components and piping-in service?
. If not, what regulatory changes should - the NRC make to incorporate these factors in plant design, inspection and maintenance requirements?
) .
Response_
Yes, deteric.:,ration in service is considered." The original construction specifications applicable to this piping were in accordance with USAS B31. l. 0. With r.espect to corrosior:i and erosion, USAS B31. l. 0 states: "When corrosion or erosion is expected, an increase in wall thickness of the piping shall be provided over that required by other design requirements. This allowance in the judgement of the designer shall be consistent with the expected life of the piping~" Our original design provided additional pipe *:..-.
wall thickness above that required for
- the, internal system pressure which
- .:. '*< *.l: .
would have accounted for any expected corrosio?* At that time, the complex phenomenon of erosion/corrosion was not gener~lly recognized in the industry as a problem ih single
- phase flow
- piping~ systems .and therefore was not specifically evaluated. It is also -important to recognize that piping systems made of stainless steel, or carbon steel containing lqw temperature, high oxygen water are not susceptible to this phenomenon.
In-service testing requirements for the safety-related portions of the
- 1*
systems are also impoi;ed by the plant's T.echnical Specifications' and Section XI of the ASME Boiler and Pressure Vessel Code for Inservice Inspection. In addition, -Virginia Power is expanding its augmen~ed program to include
/
scheduled inspection, :,._ ...
testing, and maintenance* for applicable secondary-side p,iping~ .-,
Until
- 11 the Surry pipe rupture event, the single phase liquid erosion/corrosion phenomenon was neithet widely understriod nor expected in power plant piping systems. However, the nuclear industry, in conjunction with EPRI, is developing a comprehensive ,understanding of the technical elements of erosion/corrosion. We can now discuss qualitatively the important variables affecting erosion/corrosion. Reliabl~ nondestructjve in~peetion procedures are available so that utilities can determine the extent of erosion/corrosion and measure its progression.
A NUMARC worki~g group, chaired by Mr. W. L. Stewart, Vice President-Nuclear Operations, Virg:i.nia Power, is coordinating, and evaluating these industry-wide inspection results. They will determine whether the scope of the concern justifies additional action by industry, and if so, what that action should be. We expect that this effort will identify factors in plant design, inspection, and maintenance requirements that may have to be modified.
Any regulatory change, should it be necessary, should only come as a _result of a thorough examination of the benefits and liabilities associated with the change. We are confident that industry initiatives will more than satisfy the concerns of regulators and.that no regulation to compel action will be required.
Question 3
-* 12 The two Surry Station nuclear units are very similar in design, nuclear reactor*_system and. age. The units also "share" some support and auxiliary functions.
(a) In view of this dependency, does it seem *appropriate that Unit 1 was not shut down immediately when the failure occurred in Unit 2?
(b) Should the NRC issue any new regulatory guidance for such
, situations?
Response
3(a) Under the circumstances; it was appropriate that Unit 1 was not shut down immediately. Had Unit 1 been adversely affected, automatic safety systems as well as trained operations personnel were fully capable of shuttin_g the unit down swiftly and safely. However, Unit 1 was judged by th~
onsite management and operations. staff to be -in a safe and stable
. steady-state . operating condition and any precipitous action was deemed
/
unwarranted until the event was better understood. In fact, ,, placing Unit 1 in a transient condition similar to the one in progress on Unit 2* could have increased risk.
During the evening and night of December 9, 1986 we placed emphasis on initiating a preliminary investigation of the Unit 2 event, establishing ,a quarantined area to preserve evidence, bringing in needed specialists, working with regulators and the media\*~ and . establishing a recovery/investigation organization. Access to the Unit 1 Turbine Building was re!ftrict~d to __ preclude personnel injury iri the event of a similar occurrence -on the Unit.I side.
On December 10, following preliminary inspections of the-Unit 2 pipe rupture, metallurgists. had determined that the probable cause of the pipe failure was thinning *of the pipe .wall* from the inner surface. Because the Unit* 1 feedwater piping design was .similar, they recommended inspection of Unit 1
piping.
- 13 e Virginia Power management immediately decided to shut Unit 1 down to inspect the wall thickness of piping. Shutdown of Unit 1 on December 10 was initiated as soon as Unit 2 was in a cold shutdown cgndition and the full attention of* station personnel could be focused on
- the orderly shutdown* of the operating unit.
We beli~ve that these actions were responsible, well-considered, and, J
considering the circumstances, timely. We believe that it_ was appropriate to delay th~ s_hutdown of Unit 1 until we understood the nature of the event that had occurred on Unit 2 arid were assured that the shutdown could proceed in a controlled manner.
3(b) No new regulatory guidance is needed.
unique, it is difficult for us,,. to
!:!nvision Because each potential event is regulatory guidance that would provide information on how to handle unique events such as the one that occurred at Surry. Rather, the *operating license and technical specificat~ons .~lready provide adequate regulatory guidance by defining the envelope within which the unit can be safety operated. In addition, reliance should be placed,- as it is now, ori* a defense-in-depth design philosophy, redundant safety systems, highly ~.rained and motivated personnel, and knowledgeable, responsible management to assure that appropriate and responsible actions are taken.
(
\ ~
Question 4
- 14
- Changes in.the coifrol room ventilation system were being implemented while the plant was running and at the time of th~ accident, The NRC inspection team reports conclude that the modification work resulted in the control room being flooded.with*potentially lethal carbon dioxide gas.
- (a) Are NRC re"gulations
- adequate for modifications being performed while piants are operating? Were these regulations being *observea at the time of the accident?
(b) Do you feel that different procedures should have been used?.
Should the NRC make any* regulatory changes to prevent- ongoing modification work from compromising operationa,l safety?
. Response As described in thE: NRC's Augmented Inspection Team Report, 50-280/86-42 and 50-281/86-42, some carbon dioxide gas (CO ) was present in the control 2
room. However, the control room was not described:as "flooded" with carbon dioxide. Rather, it experienced a mild ingress of CO/Halon.
- Personnel in the control room were able to carry out their operational duties safely,* The NRC report attributed the co 2 to the open doors into the control room area and discussed ... l'modi.fication" work on a ventilation fan as another P<;>ssible source. The NRC reference was to a general area ventilation fan, l-VS-AC-4, which is nonsafety-related equipment outside the control room area boundary.
It supplies conditioned, fresh makeup air to several areas including the control room . and is isolable by redundant, safety-relate~.' motor-operated dampers. At the time of the accident, 1-VS-AC-4 was removed from service due tp maintenance work (not modifications) and the isolation dampers were
_operable,*
- 15 The control room has separate redundant safety:-related systems
- for emergency air supply and *filtration* which are described in the Updated Final Safety Analysis Report (UFSAR) for Surry .Power Station. The control room personnel turned on the emergency supply fans for the Main Control Room to dispers*e and dilute the co 2 , pr~vent its further infiltration, and supply fresh air to the control room. Additionally, two bottled air supply subsystems were available and rea*dy for use in conjunction with the isolation dampers had it been deemed necessary. No modifications were being made to control room ventilation systems at the* time of the accident; they were fully operable - at the time of the accident. The ability to maintain a habitable control room environment under emergency.situations was demonstrated.
NRG regulations governing modification activities are adequate and compre-hensive. These regulations govern modifications to systems as described in the UFSAR. Developed to comply with NRG regulations, Virginia Power's design change
- program subj ect_s
- system modifications
- to strict administrative controls with numerous safety, technical, management and independent organization reviews. Iri _addition; modification and *maintenance work on safety-related systems such as the control room emergency air supply systems is* subject to strict
- operability requirements set forth in the_ Surry Power Station TechnicaLSpecifications.
- , ~
. { . <
Question 5(a)
- 16 e The NRC Inspection team reports indicated the accident was initiated by an.~-
improperly maintained valve.
Does it seem_ appropriate that- the plant was allowed to operate with this valve. not* functioning properly? Are there adequate requirements for inspections of such valves?
Response
The* deficiencies in the maintenance procedure did not affect the valve's ability to perform its intended safety function (i.e., to shut}-..- Other
- administrative controls required that this capability be demonstrated successfully prior to returning the unit to operation. However, as not.ed in the NRC team report, the maintenance procedure used to overhaul the yalve*
lacked detailed instruct1ons, was not fully followed, and did not provide adequate *documentation. These deficiencies have been* corrected.
- Current requirements assure that a quality maintenance program be established and implemented for safety-related valves. The main Steam trip valve maintenance program is an ongoing program which provides adequate assurance that periodic inspection of these valves will be performed. The referenced maintenance deficiency applied to one particular aspect of one specific procedure and did not adv:er_sely affect* the. valve's ability -to
- perform its
-intended safety. function. We conclude th~.t_ adequate requirements for valve inspections are - already in place, that known deficiencies have _been corrected, and that plant operation was. appropriate because the valve's safety function had not been adversely aff~cted.
We believe it is important to note that improper valve maintenance was not the cause of the Surry accident. Rather, the pipe rupture was the result of ___ __
a chain of events:* a normal pressure transient in the condensate system
- re*sulting from a reactor trip t}lat caused the failure of" a portion of -piping that had been severely thinned due to erosion/ corrosion*.
... l i!'I (
~ .
Question 5{b)
- 17 Should the NRC make any regulatory changes as a result of the maintenance deficiencies discovered dul,"ing the investigation of this accident?
Response
Current, regulations require that administrative controls be in place to assure that maintenance activities are performed in a quality manner. The maintenance deficiencies that occurred at Surry were not as a result of any programmatic breakdown, but rather in our implementation of a specific maintenance .. procedure. We don:' t believe that any regulatory changes are necessary as a result of this single, isolated occurrence.
In response to concerns from both regulators and the nuclear industry about maintenance performance, a NUMARC Work,in*g Group was established in late 1984':****_ Its objective was to facilitate and accelerate industry-wide*
maintenance improvement, assist with technology transfer, and improve the confidence that U.S. power stations are being properly maintained. An industry assessment of maintenance programs has been 'completed. Peer evaluations are underway. Event analyses have been conducted to determine influence of maintenance on plant significant events .... The Workip,g.(}1:ro~~ ~-~ _
has assisted INPO in upgrading evaluation- criteri~, developing a guideline docu1nent and installing a maintenanc~,- trend indicator program. The Work~ng Group h~s inte_rfaced with the NRC staff and with Standards committees
'in the maintenance area. These, and.other industry efforts, are expected to continue under the reorganized irldustry groups (se~- response to Question l.e.).
Question 6
- 18 What actions independent of NRC regulatory requirements should the industry take to implement lessons learned from the Surry accident:,?
Response
Since the event _at Surry station, we have responded fully to every good faitI::i inquiry related to it. We have sponsored industry seminars throughout the country to provide the widest possible dissemination of information about the phenomenon that led to the pipe rupture. In addition, we have worked closely with industry groups to make them aware of the possibility of piping deterioration. We have cooperated closely with INPO in issuing a Significant Event Report and a Significant Operating Experience Report. We have also helped establish ~ cooperative program at EPRI and a NUMARC workin~ group to develop a unified industry position and .determine appropriate action in response to the Surry event.
We believe that these actions, rather than any regulatory requirements, will be the most effective means of implementing ,the lessons learned from the Surry event.
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