ML20235H514

Rev 4 to Spec for Quality Program Requirements for Quality Program Requirements for Quality Class 7 Sys,Structures & Components

ML20235H514
Person / Time
Site:	South Texas
Issue date:	06/18/1987
From:	HOUSTON LIGHTING & POWER CO.
To:
Shared Package
ML20235H494	List: ML20235H514 ST-HL-AE-2293, Forwards Spec for Quality Program Requirements for Quality Class 7 Sys,Structures & Components
References
NUDOCS 8707150165
Download: ML20235H514 (22)

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7A050GS1006 Rev. 4 TABLE OF CONTENTS PAGE

1.0 INTRODUCTION

1 2.0 SCOPE 1 3.0 QUALITY PROGRAM 1 4.0 IMPLEMENTATION 3

5.0 REFERENCES

- . 3 TABLES 1 . Quality Program Data Sheet for Fire Protection Systems 4 2 Quality Program Data Sheet for Radioactive Waste '

Management Systems 5 3 Quality Program Data Sheet for Seismic II/I Items 6 l

4 Quality Program Data Sheet for Post-Accident Monitoring 8 System Category 2 Instrumentation 5 Fire Protection Features Inspection Requirements 9 l APPENDIX A Installation Contractor / Constructor Inspection 19 l Requirements FIGURE 1 Control Room Envelope 21 ii 6171P/0114N

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1.0 INTRODUCTION

Reference A (Section 5.0) defines nine separate quality classifications-that indicate the quality program requirements associated with plant systems, structures, and components. Quality Class 7 include's those structures, k systems, and components that are not safety-related; however, there is an'NRC regulation and/or STP licensing commitment to utilize a limited quality assurance program to ensure that all design, procurement, construction, and.

testing provisions are met. This specification establishes the quality program requirements applied to Bechtel/ Contractor (vendor, fabricators,-

installers, suppliers) that govern Quality Class 7 items. Not all requirements may be applicable to every Quality Class 7 item.

2.0 SCOPE' Quality Class 7 quality program requirements apply specifically to four categories: (1) radioactive waste management (radwaste) systems, structures,

.and components as required by NRC Branch Technical Position ETSB 11-1 Rev. 1 and FSAR Table 3.2.A-1, (2) fire protection program as required b NRC Branch Technical Position APCSB 9.5-1 and FSAR Section 9.5.1.A, and (3) no y'n-seismic Category I items designed to appropriate standards so that they will not. fail in such a way as to adversely affect-seismic Categor -

II/1), as required by Regulatory Guide 1.29 and (4)Post-accident y I items (i.e., seismic Monitoring System (PAMS) Category 2 instrumentation as required by NRC Regulatory Guide 1.97 Category 2 instrumentation. In. addition, some items that have been previously classified as Quality Class 7, however, do not fall within one of the four categories listed above and therefore the quality program requirements of this specification are not applicable. These items are excluded from the requirements of this specification. In some cases unique client or Bechtel-specific quality program requirements may be imposed on Quality Class 7 items exclusive of this specification. These requirements will be specifically stated in the appropriate design criteria, purchasing documents, and/or construction specifications. For example, for ASME Section I and VIII components, code quality requirements will be identified in the appropriate design document.

3.0 QUALITY PROGRAM Definition of the quality program to be applied to Quality Class 7 systems, structures, and components includes the specific requirements of NRC Branch . -

Technical Positions APCSB 9.5-1 ETSB 11-1, and NRC Regulatory Guide 1.97.

This program encompasses the requirements of each of the four categories of items in Quality Class 7. In that a single program is defined to encompass i all four categories, some requirements of the program are only applicable to- I one or two of the categories. The applicability of each requirement is addressed in the section stating the requirement and suninarized for fire l

l protection systems, radwaste systems, and seismic.II/I items and PAMS Category )

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7A050GS1006 Rev. 4 3.1- A quality program shall be developed and implemented for all Quality Class 7 items within the scope of this specification to assure that the requirements for design, procurement, installation, testing, and administrative controls are satisfied, except that no quality program is required for procurement of bulk materials. The measurement documents for radwaste bulk materials shall reference the requirements in Note 1 of Table 2 of this specification. In addition, paragraphs 3.2 through 3.12 below do not apply to the procurement of bulk materials.

3.2 Measures shall be established to assure that the appropriate requirements are included in design and procurement documents and that deviations therefrom are controlled for all fire protection and radwaste 3 items. This is also applicable to seismic certification or analysis for i seismic II/I items, and to equipment and seismic qualification for PAMS f '

Category 2 instrumentation.

3.3 Inspections, tests, administrative controls, and training that govern  :

Quality Class 7 items within the scope of this specification shall be ~

f prescribed by documented instructions, procedures, or drawings and,should be accomplished in accordance with these documents.  ;

3.4 Measures shall be established to assure that purchased material, -

equipment and services conform to the procurement documents for all fire i protection and radwaste items. This shall apply to seismic II/I items only in the context that receipt inspection is required. For radwaste systems, and j PAMS Category 2 instrumentation, Manufacturer':s Material Certificates of Conformance with Material Specifications may be provided in lieu of certified material test reports, where not required by code.

3.5 A program for independent inspection of activities affecting Quality Class 7 items within the scope of this specification shall be established and erecuted by, or for, the organization performing the activity to verify j conformance with documented installation drawings and test procedures for accomplishing the activities. For example, the installation contractor for seismic II/I items shall provide for verification of correct installation by ,

personnel not directly responsible for the installation activity. One hundred percent inspection and documentation for the critical attributes for QC-7 commodities within the scope of this specification, is required unless waived by the Construction Manager. The waiver shall be based upon Bechtel's review and approval of the independent inspection plan. A specific inspection i percentage shall be included in the waiver of 100 percent inspection. In lieu of a specific inspection precentage, a specific number of inspections may be specified in proportion to forecasted installation rates.

1 3.6 A test program shall be established and implemented for all fire 1 protection items to assure that testing is performed and verified by 1 inspection and audit to demonstrate conformance with design and system readiness requirements. The tests should be performed in accordance with written test procedures; test results should be properly evaluated and acted upon.

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7A050GS1006 Rev. 4 3.7 Measures shall be established to control the handling, storage, shipping, cleaning and preservation of material and equipment for radwaste systems in accordance with work and inspection instructions to prevent damage or deterioration and R.G. 1.97 Category 2 instrumentation. .,

1 3.8 Measures shall be established to provide for the identification of I all Quality Class 7 items within'the scope of this. specification that have satisfactorily passed required tests and inspections.

3.9 Measures shall be established to control all Quality Class 7 items within the scope of this specification that do not conform to specified requirements to prevent inadvertent use or installation.

3.10 Measures shall be established to assure that adverse conditions such as failures, malfunctions, deficiencies, deviatioas, defective components, and nonconformances, are promptly identified, reported and corrected for.all-Quality Class 7 items within the scope of this specification ~ . I

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3.11 Records shall be prepared and maintained to furnish evidence that the criteria enumerated above are being met for activities affecting all Quality Class 7 items within the scope of this specification. ,

q 3.12 Audits shall be conducted and documented to verify compliance with the requirements of this specification, including design and procurement documents; instructions; procedures and drawings; and inspection and test activities. As a general rule, audits by component vendors will not be required, since an adequate level of audits for Class 7 items is provided by l Bechtel's Procurement' Supplier Quality organization. j 4.0 IMPLEMENTATION Implementation of the quality program requirements of this specification shall be through procedures developed by the organizations responsible to assure o that the requirements are met. These procedures will vary for each of the l four categories of Quality Class 7 items, and may include procedures in the  ;

engineering, procurement, construction, and quality control disciplines. In i addition, because Quality Class 7 items are not safety-related the participation of the quality assurance department.is not required.other than management control of the program as required by NRC Branch Technical Position APCSB 9.5-1 for fire protection.

The application of the quality program requirements of this specification may vary for each of the four categories of Quality Class 7 items., In_ some cases the quality requirements can be satisfied through controls on a complete system without imposing quality requirements on. suppliers of system components. Such cases shall be defined using the procedures which implement the requirements of.this specification,.

5.0 REFERENCES

Specification for STP categories of the Total Plant NJmbering System, 9A010GS1001.

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. 1 7A050GS1006 Rev. 4 TABLE 1 Quality Program Data Sheet for. Fire Protection Systems j i

The applicability of the quality program requirements as defined in section 3.0 to fire protection systems, structures, and components classified as .

Quality Class 7 is as follows: i Specification Reference Subject Applicability 3.1 Quality Program Applicable l 3.2 Design Control and Procurement Document l Control Applicable j 3.3 Instructions, Procedures and Drawings Applicable j 3.4 Control of Purchased Material, Equipment and Services Applicable 3.5 Inspection Applicable

• 3.6 Test and Test Control Applicable 3.7 Handling, Storage and Shipping Not Applicable i 3.8 Inspection, Test and Operating Status Applicable 'l 3.9 Nonconforming Items . Applicable .

l 3.10 Corrective Action Applicable 3.11 Records Applicable 3.12 Audits Applicable Note 1) Critical attributes for inspection and documentation for l Fire Protection Systems, structures, components and component I supports are as follows: '

1 Critical attributes subject to field inspection are those features which contribute to satisfactory protection function at the point of use (e.g., at the sprinkler head or hose station for fire suppression systems, at the point of application for fire proofing materials j which form a part of a fire-rated barrier). Additional performance i features, such as pump and valve operability, should'not be considered critical attributes for contractor inspection, since these i are considered by those agencies performing periodic operational j checks or pre-op testing as a precedent to startup. *

• Emphasis for inspection a:tivities for Radwaste and Post-accident Monitoring Category 2 Instrumentation is intended to be with respect to i fabrication of the hardware at the Seller's facility, whereas the emphasis  !

for inspection activities for Fire Protection and Seismic II/I is intended i to be applicable to the installation,.of the hardware at the STP Jobsite. j l

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7A050GS1006 Rev. 4 TABLE 2 Quality Program Data She'et for Radioactive Waste Management Systems The applicability of the quality program requirements as defined in section 3.0 to radioactive waste management systems, structures .and components classified as Quality Class 7 is as'follows:

Specification Reference Subject Applicability 3.1 Quality Program Appli,:able 3.2 Design Control and Procurement Document Control Applicable 3.3 Instructions, Procedures, and Drawings Applicable 3.4 Control of Purchased Material Equipment. ' Applicable, and Services' Applicable Note 1 3.5 Inspection . Applicable *

. 3.6 Test and Test Control .

Not Applicable 3.7 Handling, Storage and Shipping Applicable-3.8 Inspection, Test and Operating Status Applicable -

3.9 Nonconforming Items Applicable 3.10 Corrective Action Applicable 3.11 Records Applicable 3.12 Audits Applicable Note 1) Manufacturer's material certificates of compliance with material specification may be provided in lieu of certified materials test reports.

a Note 2) Critical attributes for inspection and documentation for radwaste systems, structures, components and component supports are as.follows:

Critical attributes subject to field inspection are those relating to protection from radioactive releases (i.e., system integrity).

Emphasis is placed upon leak tight integrity of piping and vessels, as.

is determined from pipe and vessel hydrotesting. Operability-attributes such as motor alignment, motor installation, and power i sources should not be considered critical attributes subject to the.  !

higher level inspection requirements. )

• Emphasis for inspection activities for Radwaste and Post-accident.

Monitoring Category 2. Instrumentation is intended to be with respect.to fabrication of the hardware at the Seller's facility, whereas'the emphasis for inspection activities for Fire Protection and Seismic II/I is intended to be applicable to the installation of the hardware at the STP .Jobsite.

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7A050GS1006 Rev. 4 TABLE 3 Quality Program Data Sheet for Seismic II/I Items The applicability of the quality program requirements'as defined in  ;

section 3.0 to seismic II/I items classified as Quality Class 7 is as follows: j Specification Reference Subject Applicability i 3.1 Quality Program Applicable ,

3.2 Design Control and Procurement Document I

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Control Note 1 3.3 Instructions, Procedures, and Drawings Applicable 3.4 Control of Purchased Material, Equipment .

and Services Note 2 3.5 Inspection Applicable

• 3.6 Test and Test Control Note 3 i 3.7 Handling, Storage and Shipping Not Applicable 3.8 Inspection, Test and Operating Status Applicable )

3.9 Nonconforming Items Applicable  !

3.10 Corrective Action . Applicable -

j 3.11 Records Applicable ]

3.12 Audits Applicable  !

Notes: 1) Applicable only to seismic certification or analysis

2) Receipt inspection only is required j

3) Applicable on a case-by-case basis if testing is required to j verify installation.  !

4) Critical attributes for inspection and documentation for Seismic  !

II/I Systems, structures, components and component supports are as follows:

Seismic integrity is the primary concern. Operability of the supported item (e.g., pipe) need not be considered a critical attribute for inspection. Miscellaneous structural steel framing (excluding floor grating and plate, decking, toe plates, ladders i and cages, stair treads and hand rails, etc.) within areas i designated as Seismic Category II/I in Seismic Category I buildings shall be included as QC-7 items requiring inspection and ,

documentation if not separately designated as SC-I. The inherent strength and design margin resulting from the low weight and positive structural attachment provided for the above excluded miscellaneous steel elements satisfies the structural integrity required for Seismic II/I installations and precludes the need for specific inspection and documentation.

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Quality Program Data Sheet for Seismic II/I Items

• Emphasis for inspection activities for Radwaste and Post-accident Monitoring Category 2 Instrumentation is intended to be with respect to fabrication of the hardware at the Seller's facility, whereas the emphasis for inspection activities for Fire Protection and Seismic II/I is intended to be applicable to the installation of the hardware at the STP Jobsite.

One hundred percent inspection of seismic support installation is waived for Fire Protection Contracts, 14926-M-0277 and 14926-M-0295. len percent i random inspection of Seismic II/I supports, with increasing inspection based on non-conforming found, is acceptable.

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Quality Program Data' Sheet for Post-Accident Monitoring System Category 2 Instrumentation Specification Reference Subject Applicability 3.1 Quality Program .

. Applicable 3.2 Design Control and Procurement Document 1 Control Note 1 ( '

3.3 Instruct' ions,' Procedures and Drawings Applicable 3.4 Control of Purchased Material, Equipment i and Services Note 2  !

3.5 Inspection Applicable *-

3.6 Test and Test Control Note 3' j 3.7 Handling, Storage and Shipping Applicaele  :

3.8 Inspection Test and Operating Status Applicabie )

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3.11 Records . . Applicable -

3.12 Audits Applicable Note 1: Applicable only to seismic certification or analysis Note 2: Manufacturer's material certificates of compliance with material <

specification may be provided in lieu of certified materials test z reports.  :

1 Note 3: Applicable on a case-by-case basis if environmental or seismic '

testing is required.

Note 4: Critical attributes for inspection and documentation of PAMs I (Category 2) systems, structures and components are as follows:

Support inspection and documentation requirements are the same as Seismic II/I. Those attributes receiving. subsequent inspection during startup testing (such as electrical continuity, functionability)neednotbeconsideredcritical.

• Emphasis;for inspection activities for Radwaste and Post-accident Monitoring Category.2 Instrumentation is intended to be with respect to I fabrication of the hardware at the Seller's facility, whereas the emphasis j for inspection activities for Fire Protection and Seismic II/I is intended-  ;

to be applicable to the installation.n of the hardware at the STP Jobsite.

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- LEGEND, l

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N -

National Fire Protection Association (NFPA) operability inspection or i testing by others, i.e., ANI, BEC Safety or_HL&P Operations.

I/C - Installation Contractor C - Constructor, i.e. Ebasco .

ISC - Inspection' Services Contractor, e.g. Pittsburgh Testing Laborat'ories t

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- . . . . . . . . .. - a 7A050GS1006 Rev. 4 Page 19 of 21 APPENDIX A: . INSTALLATION CONTRACTOR / CONSTRUCTOR INSPECTION REQUIREMENTS Part I Fire Protection Features Inspection of critical attributes for fire protection systems and fire protection design features are primarily based upon the required functionality / operability testing and verification performed in order to support NPF certification. In addition, QC-7 inspection requirements are imposed upon installation Contractors or the Constructor as detailed in Table 5.

Note: Various portions of these design features are installed by different entities (i.e., Ebasco - herein identified as the Constructor) and several l other installation Contractors (e.g., Automatic Sprinkler Company of America -

ASC0A).

Part II Radwaste Systems Radwastesystemsrequiring-inspectionforQC-7criticalattributedbasedupon  ;

system leaktight integrity are as follows: )

I System Designator Site Subcategory in TPNS System WL 30 Liquid Waste Processing WG 31 Gaseous Waste Processing WS 32 Solid Waste Processing BR 18 Boron Recycle ED 06 Radioactive Vents & Drain i RD 34 RCS Vacuum Degassing SB 20 Steam Generator Blowdown '

Part III Seismic II/I Requirements for Bulk Conynodities Inspection by the Constructor is required for supports associated with QC-7 designated bulk commodity installation is as follows: ,

A. For Pipe Supports QC-7 is identified on each individual pipe support drawing issued by BEC, and on pipe support data sheets provided for use in " cook book" support detail drawings. Note that in Seismic Cat. I buildings, pipe supports are identified as QC-7 or higher, as part of the Seismic II/I design. In Non-Seismic Cat. I buildings, QC-7 pipe supports are limited to those cases where the process pipe is QC-7.

also (e.g., fire protection pi ing).

B. For HVAC Ducting and Supports The Quality Class for supports / ducting is called out by class break flags on the HVAC Duct Layout Drawings with additional information being provided in the drawing notes. The notes indicate that the 1436Q/0040Q 4

_ _ _ _ _ _ . _ _ _ - - _ ' ---- - - - - - - - - - - - ' - - ~ ~ ~ - ~ ~

n -- - - - l z 7A050GS1006 Rev. 4 I

. Page 20 of 21-supports for a given section of duct bear the same Quality Class as the duct;.but a minimum in Seismic Cat. :I buildings, duct supports are at least QC-7.

C. For Electrical Supports The quality class for electrical supports is the same as the' highest class supported, Jr Quality Class 7 in seismic Category I areas, whichever in more stringent. -

Part IV PAMS (Category 2)

Instruments; which are part of Post-Accident Monitoring Systems (pAMS) ,

are identified.in the instrument index system (Reference 5Z019Z4800-

/

and 5Z012Z48002.) of the material / labor control system (MLCS) program as Quality Class 7 and Instrument Class. IC-II*. Panels, racks and I enclosures which are a part.of PAMS (Category 2) systems are j tabulated in applicable control systems drawings. ,

Part V Major Equipment. All Categories 4 The Equipment Index Engineering Report (Reference 9A470M24000) ')

! contains a column marked "QC" wherein a two-digit number identifies items requiring QC-7 inspection. Where the first digit is=a "9", no QC-7 inspection by the Constructor js required. Where the'first- )

digit is a "7", inspection is required as follows:

7F - Fire Protection 1 7S - Seismic IUI I 7R - Radwaste

- 7P - PAMS D. For Instrumentation Supports IC-II, IC-II* and IC-III instruments and associated tubing is 3 installed in accordance with ANSI B31.1 and is located in Seismic i Category I buildings or areas.

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