ML20028B632

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Eighth Interim Deficiency Rept Re Breakdown in Quality program-procurement Cycle of Purchased Matls.Initially Reported on 800613.Bechtel Assessment Continuing.Next Rept Will Be Submitted by 830603
ML20028B632
Person / Time
Site: South Texas  STP Nuclear Operating Company icon.png
Issue date: 11/19/1982
From: Oprea G
HOUSTON LIGHTING & POWER CO.
To: Jay Collins
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
References
10CFR-050.55E, 10CFR-50.55E, ST-HL-AE-906, NUDOCS 8212030100
Download: ML20028B632 (4)


Text

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The Light NE%f Houston Lighting & Power P.O. Box 1700 Houston, Texas 77001 (713)228-9211 November 19 1982 ST-HL-AE-90$

File Number: G12.49/G2.02 SFN: V-0530 Mr. John T. Collins Regional Administrator, Region IV Nuclear Regulatory Commission 611 Ryan Plaza Dr., Suite 1000 Arlington, Texas 76012

Dear Mr. Collins:

South Texas Project Units 1 & 2 Docket Nos. STN 50-498, STN 50-499 Eighth Interim Report Concerning the Breakdown in the Quality Program-Procurement Cycle of Purchased Materials On June 13, 1980, Houston Lighting & Power Company (HL&P), pursuant to 10CFR50.55(e), notified your office of an item concerning a breakdown in the quality program for the procurement cycle of purchased materials.

Please find attached our eighth interim report concerning this matter. Our next report will be submitted to your office by June 3,1983.

If you should have any questions concerning this matter, please contact Mr. Michael E. Powell at (713)877-3281.

l Very truly yours, l

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rea, Executive VTce President MEP/mg Attachment Y'-

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8212030100 821119 DR ADOCK 05000 l

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, Houston Lighting & Power Company cc:

G. W. Oprea, Jr.'

ST-HL-AE-906 J. H. Goldberg File Number: G12.49/

4 J. G. Dewease G2.02 J. D. Parsons Page 2 3

D. G. Barker l

M. R. Wisenburg R. A. Frazar J. W. Williams R. J. Maroni J. E. Geiger H. A. Walker S. M. Dew J. T. Collins (NRC)

D. E. Sells NRC)

W. M. Hill, Jr.

NRC)

M. D. Schwarz Baker &Botts) i R. Gordon Gooch Baker & Botts)

)

J. R. Newman Lowenstein, Newman, Reis, & Axelrad)

STP RMS Director, Office of Inspection & Enforcement Nuclear Regulatory Commission Washington, D. C. 20555 G. W. Muench/R. L. Range Charles Bechhoefer, Esquire Central Power & Light Company Chairman, Atomic-Safety & Licensing Board i

P. O. Box 2121 U. S. Nuclear Regulatory Commission Corpus Christi, Texas 78403 Washington, D. C.

20555 i

H. L. Peterson/G. Pokorny Dr. James C. Lamb, III City of Austin 313 Woodhaven Road P. O. Box 1088 Chapel Hill, North Carolina 27514 Austin, Texas 78767 J. B. Poston/A. vonRosenberg Mr. Ernest E. Hill City Public Service Board Lawrence Livermore Laboratory l

P. O. Box 1771 University of California i

San Antonio, Texas 78296 P. O. Box 808, L-46 Livermore, California 94550 l

Brian E. Berwick, Esquire William S. Jordan, III l

Assistant Attorney General Hannon & Weiss l

for the State of Texas 1725 I Street, N. W.

P. O. Box 12548 Suite 506 i

i Capitol Station Washington, D. C.

20006 Austin, Texas 78711 Lanny Sinkin Citizens for Equitable Utilities, Inc.

Citizens Concerned About Nuclear Power c/o Ms. Peggy Buchorn 5106 Casa Oro Route 1, Box 1684 San Antonio, Texas 78233 Brazoria, Texas 77422 Jay Gutierrez, Esquire l

Hearing Attorney Office of the Executive Legal Director U. S. Nuclear Regulatory Commission Washington, D. C.

20555 Revision Date 10-18-82

P A.

Eighth Interim R port Concerning the Breakdown in the Quality Program-Procurement Cycle of Purchased Material General The purpose of this report is to describe the South Texas Project (STP) activities associated with the Vendor Control Program (VCP). Bechtel assessment activities, under Compliance Work Package EN-630, are as listed in the Seventh Interim Report (Reference ST-HL-AE-846). This report provides the status of the Bechtel program for the evaluation and disposition of the VCP issues.

The continuing activities described below will be completed prior to submittal of our next report.

Continuing Activities 1.

Bechtel has established a Vendor Control Program Completion Group (VCPCG) to summarize the Brown & Root (B&R) Vendor Control Program Task Force (VCPTF) evaluations, confirm disposition of closed items, review remaining open items for closure and resolve any Bechtel-identified items. The VCPCG will identify action items that require further work for resolution, and monitor the status of open items until all issues are resolved.

2.

The VCPCG has performed a preliminary assessment of each of the 164 B&R turnover packages. The assessment indicates that the majority of the B&R VCPTF actions items can be considered closed at this time. The remaining action items will require further Bechtel evaluation or action. No discrepancies have been identified to date that would indicate that a significant safety hazard exists.

3.

The 164 B&R turnover packages have been assigned to 103 sub-work packages for EN-630. This includes bulk material purchase orders and a grouping of the same materials or equipment for Units 1 and 2 in the same subgroup package (for example, the purchase orders 4041 and 8041 concerning Cooper Energy Service - Standby Diesel Generator were treated by the VCPTF as two separate items while the VCPCG has combined them into one sub-work package).

Each sub-work package will document the results of the assessment activities listed in the Seventh Interim Report including the results of the preliminary assessment discussed in paragraph 2 above. Six sub-work packages have been completed and approved by Bechtel. The completed Compliance Work Package EN-630 will consist of the 103 sub-work package summaries and a VCP Action Item List (VCPAIL) of any items continuing to require further action.

4.

Bechtel has started the detailed review of the technical adequacy of the existing documentation for a sampling of the purchase orders. The objective of the detailed review of a sample of the safety related purchase orders is to evaluate the adequacy of the Quality Verification Documents (QVD) submitted by the supplier, against the documentation L

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requirements established by Bechtel. The specific purchase orders were selected based upon the following criteria:

a.

A cross-section representative of the material and equipment included in the VCP.

b.

Suppliers with a documented history of quality problems on previous Bechtel projects.

c.

A reasonable number of high priority purchase orders to support the construction schedule.

Of the sampling purchase orders selected, the microfilm review is complete on the following 7:

Purchase Order #

Supplier Material / Equipment 4029/8029 Hills-McCanna ASME III Ball Valves 6014 Southwest Fab ASME III Piping 21" & Larger 4109 Gould Class 1E Batteries 4075 Rockbestos Instrumentation Cable 4026/8026 WKM Valves ASME III Control Valves The detailed review of microfilm performed by Bechtel to date supports the reviews previously performed by the B&R Vendor Surveillance specialists and by the B&R VCPTF.

Areas have been identified where the microfilm is an incomplete record of the QVD available at the jobsite. The existence of hard copies of those records which were not microfilmed (i.e. drawings, travelers) is being verified on a sample basis at the jobsite.

The type of findings being identified during the detailed review of the QVD are essentially the same type as those identified by the VCPTF, and tend to confirm the results of the VCPTF efforts.