ML19325C610
| ML19325C610 | |
| Person / Time | |
|---|---|
| Site: | Fort Saint Vrain  |
| Issue date: | 10/09/1989 |
| From: | Rizvi S FOXBORO CORP. |
| To: | Naidu K NRC |
| References | |
| NUDOCS 8910170111 | |
| Download: ML19325C610 (18) | |
Text
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. s FAC8D(ILE TRANSKISSION 101 . _
Kamalakar 1. Naidu _ COMPANY: United States Nuclear Regulatory Commission i LOCATION ashing ton, DC _ _ _ TACSD(ILE P: 301-492-1137 ._ i . S. Hasan kinvi YgcMs COMPANY: The texboro Cosipany
- N04-2B, X2385 FACSDfILE # ,
508-549-4380 DATE: _ October 9. 1989 __ THIS TRANSMISEION CONSISTS of 19 _., PACES (INCLUDINE, THIS PAGE) 1
'Mr. Naidu Pollowing is a copy of the final 3etter sent out to our customers on 10/6/89.
Also following is a copy of the customer list used for this notification.
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.- I Fosboro. MA U S.A 02036 2099 Toephone 608 W 8760
< The Foxboro Company T . er7-6orortat sr4ono ;
October 6, 1999 l EPublic Service Company of Colorado ; Fort St. Vrain Nuclear Generating Station !
- Mr. R.D. Willians, Jr. V.P. , Nuclear Optrations P.O. Box 840 ,
Denver,- CO 80201-0840 ' S e attached computer run-off for order numbers and quantities. L
Subject:
Potential Deficiency Affecting Foxboro N-Ell and N-E13 Transmitters Containing 10-50mA Type Amplifier
.Pt. No. 1A1 n32 Manufactured between January 1, 1988 and September 1, 1989 Our records indicate-that you have re:eived one or more Foxboro
- Transmitters and/or spare amplifiers of the type listed above. This 1ctter is to advise you of deficiencies in the amplifier requiring rcplacement of all amplifiers (B0342EO) manufactured from January 1, 1988 through september'1, 1909. The Foxboro Company.Will )
. provide replacement amplifiers f ree of chargo. Similar model ;
transmitters and amplifiers of the 4-20rA output type are net. affected. 1 i The deficiencies are wor)ananship related consisting of: 1) component acads were incorrectly soldered, a.nd/ or 2) improper component lead ptsition and trimming which could lead to grounding or bridging of , circuits and possible arcing of a connection, and/or 3) possible q emission of a soldered jumper "C". The wor)coanship deficiencies have been localized to a particul'ar area of the amplifier board and three s.pecific conponents and their leads, 3 j The components are Q3, an output transistort CR8, a zoner dioder and C3, a capacitor. See the attached Exnibit A, Figures 1 and 2 of this !
.n9tice which identifies the deficient area and components associated with.the deficiencies.
Transmitter operation can be affected in the form of current output { onni11ations which may suddenly occur because of bridging and/or cantact resistance changes from inproper connnetions. In the case of a loose cathode tab connection with the zuner case, arcing will occur which Will cause current output oscillations. Incorrectly soldered etnnectioni and/or a loose sener tab could individually, and in some combinationa, cause output oscillations. Some amplifiers shipped as
.cpare parts were missing the "C" jumper. Thuso amplifiers would l cxperience output oscillations innediately upon test powering, thus i indicating that the amplifier was unusable.
Transmitters with amplifiers which may have the workmanship doficiencies were proceaned through manufacturing tests without the output oscillations occurring. However, doficient contact lead j integrity can change with the influences of time, temperature, l TQIikfl@ I
184949E9 10137 NEP. MS3 CTR 500 N 9 383 P.02 5;tificatien-Nucacar l page 2 j vibratione and shocks thus a retentisil problem may or may not surface i under normal conditions. Large thernal changes (LOCA's) are of most . 0:ncern as well as seismic occurrences since these could trigger the transmitter output esci11ations. ! All amo11flers daae coded 238001 thrtg W R136. Whether thinced as a cemeenent of a trg1titte r or a n a stEmrt , must be reelaced_because l ef the discussed deficinnef es. To a;d in 1ccating all of these , caplifiers at your facility we advise you that transmitters shipped batveen January 1, 1988 and September 1, 19Et may contain the affected ; amplifier. In addition, please be curtain to check your spare i cmplifiers for these date coden. The ar.plifier date code is on the , back of the mounting side of the amplifier on a label which states plant cf manuf acture, and the year and -he week of manuf acture. : Example: 238812 1.e. ! 2B - Plant of Manufacture 88 - Year of Manufacture 12 - Week of Year Manufactured See attached Exhibit A, Figure 3'for loc tion of the date code.
-The number below the data code is an anplifier vhrial number.
Amplifiers must be replaced and will nsi be repaired by Foxboro. The 1988 to 1989 timt frame has been identified through return failure analysis and stock inspections as the c.nly period wherein the subject amplifier Part N2mber B0142EC has the identified deficiencies. ' Analysis and testing deternined that tr.e deficiency was not caused by the conponents but by workr.anship deficiencies. , Also attached to this notification is c. synopsis of test results intended to provide the user with sene degree of possible transmitter
- output responses. See Exhibit B :
B0142EC 10-50mA output amplifiers date coded pre 2B8801 (pre-Jan. 88, 1 Wk 01) ara HAT affected and 4-20nA output amplifiers are EQ1 affected. . Please notify the Texboro Conpany, Ms. Eilean Morris (1-508-549-4137) cs to the number of needed replacement amplifiers. Certificates of l Conformance will be provided with eithur individual or group amplifier i replacements referencing pt.rt number, nodal and serial number of the i comple o transmitte r where applicable. For technical questions j regarding thest deficiencies, please centact Mr. Jack Sears (1-508-549- 1 2191) or Mr. James Kaiper (1-508-549-6332). l l r . by S. Manan) it.vi, Manager, Corporate Quality Acsuranco N04-2B ban-(PWO15289) Attachments FOXBORO M 1
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, . N;t all combinations of deficient lead combinations and arcing can be l
- duplicated to determine transmitter output oscillatory response. l Analysis of field returns and stocked arplifiers has found the loose Cathode lead to be the most prevalent defect therefore causing arcing cnd oscillatory response. The following are the results of tests to d3termine and predict the type of response if different at various i transmitter output levels with an arcing or disconnected tener cathode j Icadt
- a. Transmitter outeut e et fiegJg, oscillation of Approximately 20% P-P ,
os=111ation Frequency 12 to 17 N2 1 output offset -2 to -54 , i
- b. T r a n a r i t t a r o u t a n t._ L i g,L.,,1 2 c g d , 1 cscillation of Approxin.ately 40% P-P Oscillation Frequency 17 to 20 Hz Cutput Offset ~25%
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2nitial cutput offset -50% within 25ms and approx. 9 cycles or less of oscillatory response in decrements , back to within approximately f5% of the initial output. No further oscillatory responses an long as arcing or ncncontact exists. i
- d. IIRDand.ttex 9.W13t e 75% f AP.mid Ang__above Initial output offset -50% within 25ms and approximately
- 3. cycles or less of oscillatory response in decrements back to within approxinately -12% or less of the initial output. No further oscillatory responses as long as '
arcing or noncentact e.xists. Examples of these output responses are available to aid
- visually the above descriptions.
' CONCLUSIQHE All responses to the arcing sener diode cathode lead or loss of lead contact causes initial output decrease or offsets and the magnitude
, varies with trancmitter cutput. Bolow 55% of transmitter output, responnes are sustained oscillations with differing peak to peaM ar.plitudes and the magnitude of output offset also decreasing with lower transmitter outputs, u . l Above 60% of the cutput, responses are :lecremental, no sustained oscillatory result and returning of the cutput to a negative output l offset. Decremontal recovery occurs in fewe.r cycles as the output of ccourrence approaches 100%. l i l l v - - . - - - . . , , , - . . . , .-_.,-,,.~.-..,,----,-,.-..m,,_ . , _ . , _ , , _ , . _ , . . . - - - . - ,,.---. ., - - . , _ - , - -
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