LER-1981-085, Forwards LER 81-085/03L-0.Detailed Event Analysis Encl |
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- Qgumcor, DUKE POWER COMPANY Powra Unit.ntxo 422 SocTis Cucacis STurtT, CnAHtDTTE. N. C. 28242 Ii wituAu o. pan atn. sn.
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June 11, 1961 273-.oes hh0!l~-0$/>
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Mr. James P. O'Reilly, Director g
U.S. Nuclear Regulatory Conmission 3.
Region 11 JUL 3 01981 ~ -
101 Marietta Street, Suite 3100 16-u mmu autou Atlanta, Georgia 30303 5
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8 Re: McGuire Nuclear Station Unit I r
Docket No. 50-369 N
Dear Mr. O'Reilly:
Please find attached Reportable Occurrence Report R0-369/81-85. This report concerns the concentrations of oxygen. and hydrogen in the Waste Gas System exceeding Technical Specification ilmits.
This incident was considered to be of no significance with respect to the health and safety of the public.
Ve ' truly yours, j
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William O. Parker, Jr.
RWO:pw Attachment cc:
Director Mr. Bill Lavallee Office of Management & Program Analysis Nuclear Safety Analysis Center U. S. Nuclear Regulatory Commission Post Office Box 10412 Washington, D. C.
20555 Palo Alto, CA 94303 Ms. M. J. Graham Resident Inspector - NRC McGuire Nuclear Station f
' 'f) 8107310471 810611 PDR ADOCK 05000369 S
PDR
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McGUIRE NUCLEAR STATION INCIDENT REPORT Report Number:
81-85 Report Date: June 1, 1981 Occurrence Date: May 13, 1981 Facility: McGuire Unit 1, Cornelius, N. C.
Identification of Occurrence:
The concentration of oxygen (0 ) and hydrogen (H )
2 2
in the Waste Gas (WG) System exceeded the limits set forth as a limiting con-dition for operation.
Conditions irior to occurrence: Mode 5:
Cold Shutdown.
Prior to initial criticality.
Description of Occurrence: Vent gases were being transfeired from the Pressurizer Relief Tank (PRT) which were high in oxygen concentration to the WG Shutdown Tank B (SDT-B); hydrogen was being added to this volume of gas and this gas was passed through the Hydrogen Recombiner System to reduce the 0, concentration.
Too much H, was added, however, and this high H c nc ntration {10%) in conjunction with 2
efie concentration of 02 (7 ) already present in the system.. constituted a degraded mode of operation and was reportable pursuant to Technical Specification 3.11.2.5.
Apparent Cause:
The high 0 concentration was caused by venting the Reactor Coolant (NC) System during $1111ng operations into the PRT and then into the WG System.
H fr a the Hydrogen Bulk Storage (GS) System was added to the WG System 2
so that the gaseops mixture could be passed through the hydrogen recombiner.
Analysis of Occurrence: Following the escalation of the plant from Mode 6 to Mode 5 the NC System was being refilled.
The area under the reactor head con-tained a " bubble" of air which was entrapped in the NC System.
This and other pockets of air were vented into the PRT, using an approved procedure, Filling and Venting of Reactor Coolant System.
This volume of gas was, in turn, transferred to the WG System into the SDT-B between 0100 hours0.00116 days <br />0.0278 hours <br />1.653439e-4 weeks <br />3.805e-5 months <br /> atd 0330 hours0.00382 days <br />0.0917 hours <br />5.456349e-4 weeks <br />1.25565e-4 months <br /> on May 13, 1981.
The concentration of 0 was 7% by volume.
The bulk of gas within the WG System 2
was composed of nitrogen (N )*
2 Preparations were being made to add hydrogen to SDT-B from the GS System.
The re-sulting mixture would than be passed through one of the hydrogen gas recombiners to convert the 0., and H2 gases into water. A mixed volume of gas with a 10% con-centrationofH[byvolumewasobtainedinadvertently.
The resulting mixture of gases was diluted with nitrogen and processed through the recombiner. At 0525, the H and the 0 c neentrati n were ea h 2.5% by volume.
2 2
[
Report Number 81-85 Page 2
Safety Analysis
The Specification, 3.11.2.5, is provided to ensure that the concentration of potentially explosive gas mixtures contained in the WG System is maintained below the flammability limits of H and 0 ; The lower flammability is 4.5%.
Anycixturewitdinthelimitsofflammn-2 limit for H, is 4% and for 02 bility is cInssified as explosive. Maintaining the concentration of H and 0 2
2 below their flammability / explosive limits provides assurance that the release of radioactive materials will be controlled in conformance with the requirements of General Design Criterion 60 of Appendix A 10CFR Part 50.
Since analysis of the NC and WG Systems proved that no radiation was present at the time of this incident and no ignition source was present to ignite'the mixture of gases, the health and safety of the public were not affected by this incident.
Corrective Action
The immediate corrective action was tu reduce the H and 0 concentration to acceptable levels.
This was accomplished by introducing ad 2 2
ditional nitrogen into the process stream and passing this diluted mixture through the recombiner.
This action brought the concentration within acceptable limits within 35 minutes.
Changes were made to the operating procedure to allow the excess gases trapped in the NC System to be released from the PRT into containment atmosphere.
This would prevent putting such an 0 -rich load into the WG System and would, in 2
turn, reduce the need for adding H '
2 i
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| 05000369/LER-1981-001, Forwards LER 81-001/03L-0 | Forwards LER 81-001/03L-0 | | | 05000369/LER-1981-001-03, /03L-0:on 810129-0212,several Fire Detection Instruments Were Inoperable for Periods Exceeding 1-h. Caused by Const in Area.Fire Watches & Patrols Established | /03L-0:on 810129-0212,several Fire Detection Instruments Were Inoperable for Periods Exceeding 1-h. Caused by Const in Area.Fire Watches & Patrols Established | | | 05000369/LER-1981-002-01, /01T-0:on 810130,during Test,Vent Valve VX-41 & Containment Isolation Valve XV-40 Found Open to Atmosphere, in Violation of Tech Spec 4.9.4.1.Caused by Lack of Valve Checklist & Lack of Periodic Test.Valves Closed | /01T-0:on 810130,during Test,Vent Valve VX-41 & Containment Isolation Valve XV-40 Found Open to Atmosphere, in Violation of Tech Spec 4.9.4.1.Caused by Lack of Valve Checklist & Lack of Periodic Test.Valves Closed | | | 05000369/LER-1981-002, Forwards LER 81-002/01T-0 | Forwards LER 81-002/01T-0 | | | 05000369/LER-1981-003-03, /03L-0:on 810129,conventional Waste Plant Discharge Flow Monitor Found Inoperable.Caused by Inaccurate Flow Readings Due to Inability of Instrument to Measure Continuous Discharge Flow.New Equipment Ordered | /03L-0:on 810129,conventional Waste Plant Discharge Flow Monitor Found Inoperable.Caused by Inaccurate Flow Readings Due to Inability of Instrument to Measure Continuous Discharge Flow.New Equipment Ordered | | | 05000369/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000369/LER-1981-004-03, /03L-0:on 810129-0212,various Firestops & Fire Doors Found Inoperable for Periods Exceeding 1-h.Caused by Const in & Through Areas Normally Closed Off.Fire Watches & Patrols Established | /03L-0:on 810129-0212,various Firestops & Fire Doors Found Inoperable for Periods Exceeding 1-h.Caused by Const in & Through Areas Normally Closed Off.Fire Watches & Patrols Established | | | 05000369/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000369/LER-1981-005, Forwards LER 81-005/03L-0 | Forwards LER 81-005/03L-0 | | | 05000369/LER-1981-005-03, /03L-0:on 810202,power Supply to Both Excore Range Monitors Was Interrupted.Caused by Maint Personnel Cutting Off Power to Investigate Steam Generator Status Lights & lo-lo Level Alarms.Personnel Instructed | /03L-0:on 810202,power Supply to Both Excore Range Monitors Was Interrupted.Caused by Maint Personnel Cutting Off Power to Investigate Steam Generator Status Lights & lo-lo Level Alarms.Personnel Instructed | | | 05000369/LER-1981-006-03, /03L-0:on 810202,leaking Seal Discovered on RHR Pump.Caused by Improperly Loaded Spring Which Holds Seal Faces Together.Seal Replaced | /03L-0:on 810202,leaking Seal Discovered on RHR Pump.Caused by Improperly Loaded Spring Which Holds Seal Faces Together.Seal Replaced | | | 05000369/LER-1981-006, Forwards LER 81-006/03L-0 | Forwards LER 81-006/03L-0 | | | 05000369/LER-1981-007-03, /03L-0:on 810203,RHR Sys Train a Was Declared Inoperable.Caused by Draining Essential Header to Repair Leaking Valves in Nuclear Svc Water Sys.Valves Repaired & Train a Returned to Svc | /03L-0:on 810203,RHR Sys Train a Was Declared Inoperable.Caused by Draining Essential Header to Repair Leaking Valves in Nuclear Svc Water Sys.Valves Repaired & Train a Returned to Svc | | | 05000369/LER-1981-007, Forwards LER 81-007/03L-0 | Forwards LER 81-007/03L-0 | | | 05000369/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000369/LER-1981-008-03, /03L-0:on 810203,control Area Ventilation Sys Train a Declared Inoperable.Caused by Draining Essential Header to Repair Leaking Valves in Nuclear Svc Water Sys. Valves Repaired & Train a Returned to Svc | /03L-0:on 810203,control Area Ventilation Sys Train a Declared Inoperable.Caused by Draining Essential Header to Repair Leaking Valves in Nuclear Svc Water Sys. Valves Repaired & Train a Returned to Svc | | | 05000369/LER-1981-009-03, /03L-0:on 810205,flow to Reactor Coolant Loops Was Momentarily Lost.Caused by Failure of Throttle Valve to Close Due to Loosening of Nut Holding Linkage to Valve Stem. Linkage Repositioned & Nut Tightened | /03L-0:on 810205,flow to Reactor Coolant Loops Was Momentarily Lost.Caused by Failure of Throttle Valve to Close Due to Loosening of Nut Holding Linkage to Valve Stem. Linkage Repositioned & Nut Tightened | | | 05000369/LER-1981-009, Forwards LER 81-009/03L-0.Detailed Event Analysis Encl | Forwards LER 81-009/03L-0.Detailed Event Analysis Encl | | | 05000369/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000369/LER-1981-010-03, /03L-0:on 810207,total RHR Flow Exceeded Tech Specs.Caused by Air Line Supplying Actuator on RHR Valve Breaking,Allowing Valve to Fail Open.Rhr Flow Reset.Rigid Air Supply Lines to Be Replaced W/Flexible Lines | /03L-0:on 810207,total RHR Flow Exceeded Tech Specs.Caused by Air Line Supplying Actuator on RHR Valve Breaking,Allowing Valve to Fail Open.Rhr Flow Reset.Rigid Air Supply Lines to Be Replaced W/Flexible Lines | | | 05000369/LER-1981-011-03, /03T-0:on 810210,both Pressure Seals on Inner Door of Lower Personnel Air Lock Failed.Caused by Hole in One Seal & Bubble in Other Seal.Seals Replaced & Returned to Manufacturer | /03T-0:on 810210,both Pressure Seals on Inner Door of Lower Personnel Air Lock Failed.Caused by Hole in One Seal & Bubble in Other Seal.Seals Replaced & Returned to Manufacturer | | | 05000369/LER-1981-011, Forwards LER 81-011/03T-0 | Forwards LER 81-011/03T-0 | | | 05000369/LER-1981-012-03, /03T-0:on 801211,isolation Valve NV-250 Found Not Verified Closed Under Administrative Control Per Tech Spec. Caused by Lack of Signoff Step in Daily Surveillance Items. Procedure Change Incorporated | /03T-0:on 801211,isolation Valve NV-250 Found Not Verified Closed Under Administrative Control Per Tech Spec. Caused by Lack of Signoff Step in Daily Surveillance Items. Procedure Change Incorporated | | | 05000369/LER-1981-012, Forwards LER 81-012/03T-0 | Forwards LER 81-012/03T-0 | | | 05000369/LER-1981-013-03, /03L-0:on 810212,radiation Detectors EMF 33,35,36, 37,38,39 & 40 Were Declared Inoperable Due to Loss of Sample Flows.Caused by Individual Nonrelated Failures of Each Emf. Repairs Performed & EMFs Declared Operable | /03L-0:on 810212,radiation Detectors EMF 33,35,36, 37,38,39 & 40 Were Declared Inoperable Due to Loss of Sample Flows.Caused by Individual Nonrelated Failures of Each Emf. Repairs Performed & EMFs Declared Operable | | | 05000369/LER-1981-013, Forwards LER 81-013/03L-0.Detailed Event Analysis Encl | Forwards LER 81-013/03L-0.Detailed Event Analysis Encl | | | 05000369/LER-1981-014, Forwards LER 81-014/03L-0 | Forwards LER 81-014/03L-0 | | | 05000369/LER-1981-014-03, /03L-0:on 810212,while in Mode 6,control Room Received High Groundwater Alarm.Caused by Localized Temporary High Groundwater Level.Proper Surveillance Conducted & Alarm Was Cleared within 2 Days | /03L-0:on 810212,while in Mode 6,control Room Received High Groundwater Alarm.Caused by Localized Temporary High Groundwater Level.Proper Surveillance Conducted & Alarm Was Cleared within 2 Days | | | 05000369/LER-1981-015-03, /03L-0:on 810213,various Firestops & Fire Doors Rendered Inoperable for Periods Exceeding 1-h from 810213-27.Caused by Const in & Through Areas Normally Closed Off.Fire Watches & Patrols Established as Required | /03L-0:on 810213,various Firestops & Fire Doors Rendered Inoperable for Periods Exceeding 1-h from 810213-27.Caused by Const in & Through Areas Normally Closed Off.Fire Watches & Patrols Established as Required | | | 05000369/LER-1981-015, Forwards LER 81-015/03L-0 | Forwards LER 81-015/03L-0 | | | 05000369/LER-1981-016, Forwards LER 81-016/03L-0 | Forwards LER 81-016/03L-0 | | | 05000369/LER-1981-016-03, /03L-0:on 810216,several Firestops Inadvertently Left Open W/O Fire Watches Being Posted.Caused by Omission of Stops from Maint List of Those Requiring Seals.Stops Sealed.Seals Will Be Verified Every 18 Months | /03L-0:on 810216,several Firestops Inadvertently Left Open W/O Fire Watches Being Posted.Caused by Omission of Stops from Maint List of Those Requiring Seals.Stops Sealed.Seals Will Be Verified Every 18 Months | | | 05000369/LER-1981-018, Forwards LER 81-018/03L-0.Detailed Event Analysis Encl | Forwards LER 81-018/03L-0.Detailed Event Analysis Encl | | | 05000369/LER-1981-018-03, /03L-0:on 810219,annunciator Alarm Indicated Loss of Sample Flow on Radiation Monitor 1-EMF-33.Monitor Vacuum Pump Internally Damaged Due to Water Inside Pump.Pump Vanes & Bearings Replaced & Water Removed | /03L-0:on 810219,annunciator Alarm Indicated Loss of Sample Flow on Radiation Monitor 1-EMF-33.Monitor Vacuum Pump Internally Damaged Due to Water Inside Pump.Pump Vanes & Bearings Replaced & Water Removed | | | 05000369/LER-1981-019-01, /01T-0:on 810306,during ESF Testing,Loss of Ac Power Was Experienced on Half of Station Security Sys.Caused by Blown Security Sys Power Inverter Fuse.Security Procedures Changed to Indicate Info Concerning Power Sys | /01T-0:on 810306,during ESF Testing,Loss of Ac Power Was Experienced on Half of Station Security Sys.Caused by Blown Security Sys Power Inverter Fuse.Security Procedures Changed to Indicate Info Concerning Power Sys | | | 05000369/LER-1981-019, Forwards LER 81-019/01T-0 | Forwards LER 81-019/01T-0 | | | 05000369/LER-1981-020, Forwards LER 81-020/03L-0.Detailed Event Analysis Encl | Forwards LER 81-020/03L-0.Detailed Event Analysis Encl | | | 05000369/LER-1981-020-03, /03L-0:on 810219,spurious High Radiation Alarm & Loss of Flow Alarm Sounded in Control Room on EMF-49. Personnel Cleared Radiation Alarm But Overlooked Closed Valve,Causing Loss of Flow Alarm.Monitor Repaired | /03L-0:on 810219,spurious High Radiation Alarm & Loss of Flow Alarm Sounded in Control Room on EMF-49. Personnel Cleared Radiation Alarm But Overlooked Closed Valve,Causing Loss of Flow Alarm.Monitor Repaired | | | 05000369/LER-1981-021, Forwards LER 81-021/03L-0.Detailed Event Analysis Encl | Forwards LER 81-021/03L-0.Detailed Event Analysis Encl | | | 05000369/LER-1981-021-03, /03L-0:on 810226,noble Gas Activity Monitor for Condenser Evacuation Sys EMF-33 Not Functioning.Caused by Excessive Amounts of Condensation in Sample Lines.Moisture Removed.Different Type of Moisture Separator to Be Used | /03L-0:on 810226,noble Gas Activity Monitor for Condenser Evacuation Sys EMF-33 Not Functioning.Caused by Excessive Amounts of Condensation in Sample Lines.Moisture Removed.Different Type of Moisture Separator to Be Used | | | 05000369/LER-1981-022, Forwards LER 81-022/03L-0 | Forwards LER 81-022/03L-0 | | | 05000369/LER-1981-022-03, /03L-0:on 810301-16,various Portions of Fire Detection Sys Inoperable for Periods Exceeding 1-h.Caused by Const in Area.Fire Watches & Patrols Established as Required | /03L-0:on 810301-16,various Portions of Fire Detection Sys Inoperable for Periods Exceeding 1-h.Caused by Const in Area.Fire Watches & Patrols Established as Required | | | 05000369/LER-1981-023-03, /03L-0:on 810227-0313,various Firestops & Fire Doors Inoperable for Periods Exceeding 1-h.Caused by Const in & Through Areas Normally Closed Off.Fire Watches & Patrol Established as Required | /03L-0:on 810227-0313,various Firestops & Fire Doors Inoperable for Periods Exceeding 1-h.Caused by Const in & Through Areas Normally Closed Off.Fire Watches & Patrol Established as Required | | | 05000369/LER-1981-023, Forwards LER 81-023/03L-0 | Forwards LER 81-023/03L-0 | | | 05000369/LER-1981-024, Forwards LER 81-024/01T-0 | Forwards LER 81-024/01T-0 | | | 05000369/LER-1981-024-01, /01T-0:on 810316,Unit 1 Wedge Plates Discovered to Be Smaller than Required Size.Cause Not Stated.Calculations Reviewed to Determine Acceptance.Corrective Action Deemed Necessary.Bar Along Length of Washer Plate Added | /01T-0:on 810316,Unit 1 Wedge Plates Discovered to Be Smaller than Required Size.Cause Not Stated.Calculations Reviewed to Determine Acceptance.Corrective Action Deemed Necessary.Bar Along Length of Washer Plate Added | | | 05000369/LER-1981-025-01, /01T-0:on 810319,no Seismic Bracing or Calculations Found for 12 Reactor Bldg safety-related Electrical Cable Tray Hanger Stds.Cause Not Stated.Seismic Calculations Performed on Affected Hangers | /01T-0:on 810319,no Seismic Bracing or Calculations Found for 12 Reactor Bldg safety-related Electrical Cable Tray Hanger Stds.Cause Not Stated.Seismic Calculations Performed on Affected Hangers | | | 05000369/LER-1981-025, Forwards LER 81-025/01T-0 | Forwards LER 81-025/01T-0 | | | 05000369/LER-1981-026-03, /03L-0:on 810305,EMF Sys Panel Alarm in Control Room Indicated Malfunction of EMF-43A.Alarm Could Not Be Cleared & Control Room Outside Air Intake Gaseous Activity Monitor Inoperable.Caused by Broken Bnc Jack | /03L-0:on 810305,EMF Sys Panel Alarm in Control Room Indicated Malfunction of EMF-43A.Alarm Could Not Be Cleared & Control Room Outside Air Intake Gaseous Activity Monitor Inoperable.Caused by Broken Bnc Jack | | | 05000369/LER-1981-026, Forwards LER 81-026/03L-0.Detailed Event Analysis Encl | Forwards LER 81-026/03L-0.Detailed Event Analysis Encl | |
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