LER-1982-017, Forwards LER 82-017/01T-0.Detailed Event Analysis Encl |
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DUKE POWEn Gonnov I*.O. Isox 331ftO CIIAHLOTTI!. N.C. Mil 242 II AI.11. TUCKI:13 TE LE PftOM E vo il am-4sas u....,.,
September 3, 1982 mu,... : 4 -
Mr. James P. O'Reilly, Regional Administrator U. S. Nuclear Regulatory Commission Region II 101 Marietta Street, Suite 3100 Atlanta, Georgia 30303 Re: Oconee Nuclear Station Docket No. 50-269 w
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Dear Mr. O'Reilly:
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nn yz Please find attached Reportable Occurrence Report R0-269/82-17. This rfport ZW is submitted pursuant to Oconee Nuclear Station Technical Specificatiorfo
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6.6.2.1.a(2) which concerns an operation subject to a limiting condition for
'?O operation which was less conservative than the least conservative aspecEjof d,'
the limiting condition for operation established in the Technical SpeciMcationsJ and describes an incident which is considered to be of no significance with
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respect to its effect on the health and safety of the public.
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Very truly yours, Hal B. Tucker JFK/php Attachment L
cc: Document Control Desk U. S. Nuclear Regulatory Commission Washington, D. C. 20555 Mr. W. T. Orders NRC Resident Inspector Oconce Nuclear Station Records Center Institute of Nuclear Power Operations 1820 Water Place Atlanta, Georgia 30339 Mr. Philip C. Wagner Office of Nuclear Reactor Regulation U. S. Nuclear Regulatory Commission Washington, D. C. 20555 4
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PDR ADOCK 05000269 6
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r-3, DUKE POWER COMPANY OCONEE NUCLEAR STATION Report Number: R0-269/82-17 Report Date: September 3, 1982 Occurrence Date: August 20, 1982 Facility: Oconee Nucicar Station, Seneca, South Carolina Identification of Occurrence:
Station Instrument and Control Batteries inoperable Conditions Prior to Occurrence: Oconee 1 - 100% FP Oconee 2 - 100% FP Oconee 3 - Cold Shutdown Description of Occurrence: On August 20, 1982, five of six station instrument and control batteries (ICA,1CB, 2CB, 3CA, and 3CB) were declared inoperable as a result of failure to take corrective actions on deficiencies identified during monthly surveillance. Various cells on these batteries had specific gravity or individual cell voltage out of tolerance. This determination was made based on a review of completed surveillance procedures.
Apparent Cause of Occurrence: The apparent cause of this incident was personnel error in that the personnel taking the readings did not follow established pro-cedures to identify the out of tolerance conditions and take appropriate corrective actions, and this deficiency was not identified in the documentary review of the completed procedure.
Analysis of Occurrence:
Each Oconee unit has a 125 Volt DC system to provide a reliable source of continuous control and instrumentation power for normal operation and for orderly shutdown. For each unit, two independent and physically separated 125 Volt DC batteries and DC buses are provided for the 125 Volt DC Instrumentation and Control Power System. Three battery charges are also supplied, with two serving as normal power supplies to the bus sections with the associated 125 Volt DC battery floating on the bus. Each of the three battery chargers are supplied from the redundant 600 Volt AC Engineered Safeguards motor control centers of each unit.
The 125 Volt DC Instrumentation and Control Power System and the 120 Volt AC Vital Power System are des'igned such that upon loss of power supplied no inter-actions exist between Reactor Protection Systems, Engineered Safeguards Protection I
Systems, and control systems that would preclude these systems f rom performing their respective functions. Also, any interactions between units as a result of the loss of power supplies does not preclude the safety and control systems of any unit from fulfilling their function. This is verified by safety analyses and described in Chapter 8 of the FSAR. Each battery is sized to carry the con-tinuous emergency load for a period of one hour in addition to supplying power for the operation of momentary loads during the one-hour period.
A Service Test Discharge is performed on a battery to demonstrate the capability i
of the battery to meet the safety-related design requirements of the system to which it is connected. For the instrument and control batteries, this test places a 600 Amp load on the batteries for one hour.
The 600 Amps requirement i
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Report No R0-269/82-17 Page 2 l
l is a conservative estimate of accident condition battery loads, assuming single failure of one of each unit's batteries. The ICA, ICB, 2CA, and 2CB instrument and control batteries had test discharges completed satisfactorily during July 1982. A satisfactory test discharge was completed on the 3CB instrument and control battery on August 29, 1982. The 3CA instrument and control battery was charged on August 20, 1982. A review of the data on the 3CA instrument and control battery has determined that this battery would have performed its intended function.
It is felt that although five of the six instrument and control batteries were inoperable as a result of failure to perform the required corrective action following identification of the out of tolerance conditions, that the batteries were capable of performing their safety-related function. This determination is based on IEZE Standard 450-1980 which states that the items checked on periodic surveillance " indicate conditions that, if allowed to persist for extended periods, can reduce battery life. They do not necessarily indicate a loss of capacity."
This is further substantiated by the fact that test discharges completed satis-factorily on the Oconee batteries with out of tolerance cells demonstrated that the battery capacity was not degraded. Thus, the health and safety of the public were not affected by this incident.
Corrective Action
A shutdown was initiated on Units 1 and 2 at approximately 1700 on August 20, 1982. The out of tolerance conditions were corrected on the 3CB battery at approximately 1918 on August 20, 1982, and Unit 2 returned to full power.
The out of tolerance conditions were corrected on the ICA battery at approximately 2300 on August 20, 1982, and Unit 1 returned to full power.
The 3CA battery was charged on August 20, 1982, and declared operable. The 2CB battery was charged on August 25, 1982, and declared operable. The ICB battery was charged on August 28, 1982 and declared operabic, at which time all six instrument and control batteries were operable. A test discharge was satis-factorily completed on the 3CB battery on August 29, 1982.
The completed surveillance procedures for the Keowce instrument and control batteries and the 230 KV station batteries were reviewed for similar problems and none were found.
An evaluation of the I6E process for review and approval of completed procedures has been completed and shows no indication of a generic problem in this process.
The individuals involved in this incident have been counselled and have received appropriate disciplinary action. This incident will be reviewed by all appropriate station personnel by September 10, 1982.
l The battery surveillance procedures will be revised to clarify the requirements for initiation of corrective actions.
This revision will be completed by September 21, 1982.
The Station Manager has requested a Quality Assurance audit to ensure that all requirements of Section IV of the Technical Specifications are incorporated in appropriate procedures, that surveillance items required by the Technical Spec-ifications are being performed as stated, and that corrective actions are being taken, when appropriate, as a result of these surveillances. This audit is currently in progress.
Report No. R0-269/82-17 Page 3 Management control and audit of station work activities is being evaluated to ensure that the manager's scope of responsibility and assigned workload are such that time is available to perform effective evaluations of station activities.
Corrective actions will be taken where deemed necessary by this evaluation.
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| 05000270/LER-1982-001, Forwards LER 82-001/01T-0.Detailed Event Analysis Encl | Forwards LER 82-001/01T-0.Detailed Event Analysis Encl | | | 05000270/LER-1982-001-01, /01T-0:on 820117,reactor Bldg Equipment Hatch Found Leaking Air Through Gap in Seal.Caused by Personnel Not Verifying Good metal-to-gasket Seal Had Been Made. Procedures Revised to Require Verification of Proper Seal | /01T-0:on 820117,reactor Bldg Equipment Hatch Found Leaking Air Through Gap in Seal.Caused by Personnel Not Verifying Good metal-to-gasket Seal Had Been Made. Procedures Revised to Require Verification of Proper Seal | | | 05000269/LER-1982-001-03, /03L-0:on 820203,motor Driven Emergency Feedwater Pump 1B Declared Inoperable Due to Bearing Vibration Exceeding Acceptable Limits.Caused by Misalignment Between Pump & Motor.Pump & Motor Realigned & Tested Satisfactorily | /03L-0:on 820203,motor Driven Emergency Feedwater Pump 1B Declared Inoperable Due to Bearing Vibration Exceeding Acceptable Limits.Caused by Misalignment Between Pump & Motor.Pump & Motor Realigned & Tested Satisfactorily | | | 05000269/LER-1982-001, Forwards LER 82-001/03L-0.Detailed Event Analysis Encl | Forwards LER 82-001/03L-0.Detailed Event Analysis Encl | | | 05000287/LER-1982-001-03, /03L-0:on 820128,channel B Borated Water Storage Tank Level Indication Declared Inoperable Due to Erratic Indication.Caused by Dirt & Oil in Level Indicator Booster Relay & High Thermostat Settings on Sys Heat Trace | /03L-0:on 820128,channel B Borated Water Storage Tank Level Indication Declared Inoperable Due to Erratic Indication.Caused by Dirt & Oil in Level Indicator Booster Relay & High Thermostat Settings on Sys Heat Trace | | | 05000287/LER-1982-001, Forwards LER 82-001/03L-0.Detailed Event Analysis Encl | Forwards LER 82-001/03L-0.Detailed Event Analysis Encl | | | 05000270/LER-1982-002, Forwards LER 82-002/01T-0.Detailed Event Analysis Encl | Forwards LER 82-002/01T-0.Detailed Event Analysis Encl | | | 05000270/LER-1982-002-01, /01T-0:on 820122,three Core Support Assembly Thermal Shield Bolts Found W/Heads Broken Off & Shock Pad Y-2 Attachment Bolts Discovered Broken.Caused by Intergranular Stress Corrosion Cracking.Pad Removed | /01T-0:on 820122,three Core Support Assembly Thermal Shield Bolts Found W/Heads Broken Off & Shock Pad Y-2 Attachment Bolts Discovered Broken.Caused by Intergranular Stress Corrosion Cracking.Pad Removed | | | 05000287/LER-1982-002-03, /03L-0:on 820210,reactor Protection Sys Channel B Hot Leg Temp Readings Were Lower than Those of Channels A,C & D.Caused by Failure of Liner Bridge in Input Circuitry for Channel B Indication.Bridge Replaced | /03L-0:on 820210,reactor Protection Sys Channel B Hot Leg Temp Readings Were Lower than Those of Channels A,C & D.Caused by Failure of Liner Bridge in Input Circuitry for Channel B Indication.Bridge Replaced | | | 05000287/LER-1982-002, Forwards LER 82-002/03L-0.Detailed Event Analysis Encl | Forwards LER 82-002/03L-0.Detailed Event Analysis Encl | | | 05000269/LER-1982-002, Forwards LER 82-002/01T-0.Detailed Event Analysis Encl | Forwards LER 82-002/01T-0.Detailed Event Analysis Encl | | | 05000269/LER-1982-002-01, /01T-0:on 820222,control Operator Moved Group 8 Control Rods Into Tech Spec Restricted Area to Clear Core Axial Imbalance Alarm.Caused by Operator Error.Rod Position Corrected & Computer Alarms Modified to Include Group 8 | /01T-0:on 820222,control Operator Moved Group 8 Control Rods Into Tech Spec Restricted Area to Clear Core Axial Imbalance Alarm.Caused by Operator Error.Rod Position Corrected & Computer Alarms Modified to Include Group 8 | | | 05000287/LER-1982-003, Forwards LER 82-003/01T-0.Detailed Event Analysis Encl | Forwards LER 82-003/01T-0.Detailed Event Analysis Encl | | | 05000287/LER-1982-003-01, /01T-0:on 820211,steam Generator Tube Leak of Approx 0.01 Gpm Indicated by Condensate Steam Air Ejector Offgas Monitor.Caused by Erosion of Tube at Point 31 Inches Above Fifteenth Tube Support Plate.Tube Explosively Plugged | /01T-0:on 820211,steam Generator Tube Leak of Approx 0.01 Gpm Indicated by Condensate Steam Air Ejector Offgas Monitor.Caused by Erosion of Tube at Point 31 Inches Above Fifteenth Tube Support Plate.Tube Explosively Plugged | | | 05000269/LER-1982-003-01, /01T-0:on 820209,steam Generator Tube Leak of Approx 0.11 Gpm Was Indicated by Condensate Steam Air Ejector Offgas Radiation Monitor.Caused by Crack on Tube 74-2.Tube Stabilized & Plugged | /01T-0:on 820209,steam Generator Tube Leak of Approx 0.11 Gpm Was Indicated by Condensate Steam Air Ejector Offgas Radiation Monitor.Caused by Crack on Tube 74-2.Tube Stabilized & Plugged | | | 05000269/LER-1982-003, Forwards LER 82-003/01T-0.Detailed Event Analysis Encl | Forwards LER 82-003/01T-0.Detailed Event Analysis Encl | | | 05000270/LER-1982-003-01, /01T-0:on 820202,video Insp of Fuel Assemblies Revealed Broken Holddown Springs on Batch 7 Fuel Assemblies 01K3,01JV & 01KX.Caused by fatigue-induced Cracking at Surface Flaw.Springs Will Be Replaced Before Reload | /01T-0:on 820202,video Insp of Fuel Assemblies Revealed Broken Holddown Springs on Batch 7 Fuel Assemblies 01K3,01JV & 01KX.Caused by fatigue-induced Cracking at Surface Flaw.Springs Will Be Replaced Before Reload | | | 05000270/LER-1982-003, Forwards LER 82-003/01T-0:Detailed Event Analysis Encl | Forwards LER 82-003/01T-0:Detailed Event Analysis Encl | | | 05000269/LER-1982-004-01, /01T-0:on 820217,exam of Radiograph on Weld 85 on Isometric Drawing 11 Indicated Circumferential Void.Caused by Improper fit-up Weld & Insp During Initial Const.Section of Weld Replaced & Socket Welded to Coupling | /01T-0:on 820217,exam of Radiograph on Weld 85 on Isometric Drawing 11 Indicated Circumferential Void.Caused by Improper fit-up Weld & Insp During Initial Const.Section of Weld Replaced & Socket Welded to Coupling | | | 05000269/LER-1982-004, Forwards LER 82-004/01T-0.Detailed Event Analysis Encl | Forwards LER 82-004/01T-0.Detailed Event Analysis Encl | | | 05000287/LER-1982-004, Forwards LER 82-004/01T-0.Detailed Event Analysis Encl | Forwards LER 82-004/01T-0.Detailed Event Analysis Encl | | | 05000270/LER-1982-004-01, /01T:on 820302,testing of HPI Nozzle Areas Revealed Loose 2A2 Thermal Sleeves & Cracks in Id of Safe End & Piping.Caused by Thermal Fatigue.Cracked Piping,Safe End & Thermal Sleeves Replaced | /01T:on 820302,testing of HPI Nozzle Areas Revealed Loose 2A2 Thermal Sleeves & Cracks in Id of Safe End & Piping.Caused by Thermal Fatigue.Cracked Piping,Safe End & Thermal Sleeves Replaced | | | 05000287/LER-1982-004-01, /01T-0:on 820226,nondestructive Testing of HPI Nozzles Revealed 3A2 Thermal Sleeve Displaced & Cracks in Inside Diameter of Piping & Safe End.Caused by Thermal Fatigue Due to Loose Thermal Sleeve.Piping Replaced | /01T-0:on 820226,nondestructive Testing of HPI Nozzles Revealed 3A2 Thermal Sleeve Displaced & Cracks in Inside Diameter of Piping & Safe End.Caused by Thermal Fatigue Due to Loose Thermal Sleeve.Piping Replaced | | | 05000270/LER-1982-004, Forwards LER 82-004/01T-0.Detailed Event Analysis Encl | Forwards LER 82-004/01T-0.Detailed Event Analysis Encl | | | 05000269/LER-1982-005-03, /03L-0:on 820302,reactor Bldg Spray Pump Declared Inoperable Due to Inability to Achieve Required Flow Rate. Caused by Running for 3-h W/No Suction Flow.Pump Replaced, Tested & Returned to Svc | /03L-0:on 820302,reactor Bldg Spray Pump Declared Inoperable Due to Inability to Achieve Required Flow Rate. Caused by Running for 3-h W/No Suction Flow.Pump Replaced, Tested & Returned to Svc | | | 05000287/LER-1982-005, Forwards LER 82-005/01T-0.Detailed Event Analysis Encl | Forwards LER 82-005/01T-0.Detailed Event Analysis Encl | | | 05000287/LER-1982-005-01, /01T-0:on 820330,spent Fuel Pool Fans Found to Have Been Inoperable During 820323-29 Move of 10 Fuel Assemblies.Caused by Personnel Error in That White Tags for Fans Not Placed or Removed During Leak Rate Test Procedure | /01T-0:on 820330,spent Fuel Pool Fans Found to Have Been Inoperable During 820323-29 Move of 10 Fuel Assemblies.Caused by Personnel Error in That White Tags for Fans Not Placed or Removed During Leak Rate Test Procedure | | | 05000270/LER-1982-005, Forwards LER 82-005/01T-0.Detailed Event Analysis Encl | Forwards LER 82-005/01T-0.Detailed Event Analysis Encl | | | 05000270/LER-1982-005-01, /01T-0:on 820312,insp of Fuel Assembly W/Experimental Zircaloy Spacer Grids Revealed That Grids Had Moved from Normal Position.Caused by Loss of Contact W/Mark B4 Grids Due to Weak Springs & Too Much Gap Growth | /01T-0:on 820312,insp of Fuel Assembly W/Experimental Zircaloy Spacer Grids Revealed That Grids Had Moved from Normal Position.Caused by Loss of Contact W/Mark B4 Grids Due to Weak Springs & Too Much Gap Growth | | | 05000269/LER-1982-005, Forwards LER 82-005/03L-0.Detailed Event Analysis Encl | Forwards LER 82-005/03L-0.Detailed Event Analysis Encl | | | 05000270/LER-1982-006-01, /01T-0:on 820402,spent Fuel Assembly Moved from Spent Fuel Pool Racks to Sipping Can While Spent Fuel Pit Ventilation Sys Out of Svc.Caused by Personnel Error.Fuel Handling Suspended | /01T-0:on 820402,spent Fuel Assembly Moved from Spent Fuel Pool Racks to Sipping Can While Spent Fuel Pit Ventilation Sys Out of Svc.Caused by Personnel Error.Fuel Handling Suspended | | | 05000269/LER-1982-006, Forwards LER 82-006/01T-0.Detailed Event Analysis Encl | Forwards LER 82-006/01T-0.Detailed Event Analysis Encl | | | 05000270/LER-1982-006, Forwards LER 82-006/01T-0.Detailed Event Analysis Encl | Forwards LER 82-006/01T-0.Detailed Event Analysis Encl | | | 05000269/LER-1982-006-01, /01T-0:on 820306,steam Generator Tube Leak of Approx 0.08 Gpm Indicated by Condensate Steam Air Ejector Offgas Radiation Monitor.Caused by Crack in Tube 78-2.Unit Shut Down,Leaking Tube Stabilized & Plugged | /01T-0:on 820306,steam Generator Tube Leak of Approx 0.08 Gpm Indicated by Condensate Steam Air Ejector Offgas Radiation Monitor.Caused by Crack in Tube 78-2.Unit Shut Down,Leaking Tube Stabilized & Plugged | | | 05000270/LER-1982-007-01, /01T-0:on 820428,during Final Reactor Bldg Insp, One Vertical Tendon in Secondary Shield Wall Was Found Broken.Caused by Stress Corrosion of post-tensioning Wires Near Stressing Washers Due to Water | /01T-0:on 820428,during Final Reactor Bldg Insp, One Vertical Tendon in Secondary Shield Wall Was Found Broken.Caused by Stress Corrosion of post-tensioning Wires Near Stressing Washers Due to Water | | | 05000287/LER-1982-007-01, /01T-0:on 820521,during Video Insp of Fuel Assemblies,Broken Holddown Springs Found on Fuel Assemblies NJ001MH & NJ001M9.Caused by Fatigue Induced Cracking at Existing Surface Flaw.Springs Will Be Replaced | /01T-0:on 820521,during Video Insp of Fuel Assemblies,Broken Holddown Springs Found on Fuel Assemblies NJ001MH & NJ001M9.Caused by Fatigue Induced Cracking at Existing Surface Flaw.Springs Will Be Replaced | | | 05000269/LER-1982-007-01, /01T-0:on 820616,during Periodic Environ Surveillance,Keowee Hydro Station Water Fire Suppression Sys Declared Inoperable Due to Inability to Obtain Flow from Fire Hydrant.Caused by Clogged Inlet Strainer | /01T-0:on 820616,during Periodic Environ Surveillance,Keowee Hydro Station Water Fire Suppression Sys Declared Inoperable Due to Inability to Obtain Flow from Fire Hydrant.Caused by Clogged Inlet Strainer | | | 05000269/LER-1982-007, Forwards LER 82-007/01T-0.Detailed Event Analysis Encl | Forwards LER 82-007/01T-0.Detailed Event Analysis Encl | | | 05000270/LER-1982-007, Forwards LER 82-007/01T-0.Detailed Event Analysis Encl | Forwards LER 82-007/01T-0.Detailed Event Analysis Encl | | | 05000287/LER-1982-007, Forwards LER 82-007/01T-0.Detailed Event Analysis Encl | Forwards LER 82-007/01T-0.Detailed Event Analysis Encl | | | 05000287/LER-1982-008-01, /01T-0:on 820609,during Removal of Locking Clips on Thermal Shield bolts,19 of 27 Bolts Had Bolt Heads Broken Off.Upon Completion of Locking Clip removal,46 of 96 Had Heads Broken Off.Caused by Stress Cracking | /01T-0:on 820609,during Removal of Locking Clips on Thermal Shield bolts,19 of 27 Bolts Had Bolt Heads Broken Off.Upon Completion of Locking Clip removal,46 of 96 Had Heads Broken Off.Caused by Stress Cracking | | | 05000269/LER-1982-008, Forwards Updated LER 82-008/01X-1.Detailed Event Analysis Encl | Forwards Updated LER 82-008/01X-1.Detailed Event Analysis Encl | | | 05000287/LER-1982-008, Forwards LER 82-008/01T-0.Detailed Event Analysis Encl | Forwards LER 82-008/01T-0.Detailed Event Analysis Encl | | | 05000287/LER-1982-009-01, /01T-0:on 820804,during Refueling Insp of Reactor Coolant Pump,Five Closure Studs Found Degraded in Size Below Tech Spec Min.Caused by Boric Acid Corrosion Due to Closure Gasket Leakage.Studs Replaced | /01T-0:on 820804,during Refueling Insp of Reactor Coolant Pump,Five Closure Studs Found Degraded in Size Below Tech Spec Min.Caused by Boric Acid Corrosion Due to Closure Gasket Leakage.Studs Replaced | | | 05000269/LER-1982-009, Forwards LER 82-009/01T-0.Detailed Event Analysis Encl | Forwards LER 82-009/01T-0.Detailed Event Analysis Encl | | | 05000269/LER-1982-009-01, /01T-0:on 820329,five Differential Pressure Regulators for Oxygen Supply on Channel B Hydrogen Analyzer Found Defective.Caused by Mfg Deficiency | /01T-0:on 820329,five Differential Pressure Regulators for Oxygen Supply on Channel B Hydrogen Analyzer Found Defective.Caused by Mfg Deficiency | | | 05000270/LER-1982-009, Forwards LER 82-009/03L-0.Detailed Event Analysis Encl | Forwards LER 82-009/03L-0.Detailed Event Analysis Encl | | | 05000270/LER-1982-009-03, /03L-0:on 820616,valve 2FDW-316 Would Not Open Fully.Valve Declared Inoperable,Making Emergency Feedwater Flowpath 2B Inoperable.Apparently Caused by Valve Manual Handwheel Being Partially Shut.Handwheels to Be Locked Open | /03L-0:on 820616,valve 2FDW-316 Would Not Open Fully.Valve Declared Inoperable,Making Emergency Feedwater Flowpath 2B Inoperable.Apparently Caused by Valve Manual Handwheel Being Partially Shut.Handwheels to Be Locked Open | | | 05000287/LER-1982-009, Forwards LER 82-009/01T-0.Detailed Event Analysis Encl | Forwards LER 82-009/01T-0.Detailed Event Analysis Encl | | | 05000287/LER-1982-010, Forwards LER 82-010/01T-0.Detailed Event Analysis Encl | Forwards LER 82-010/01T-0.Detailed Event Analysis Encl | |
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